112

TOP VIEW
REAR VIEW
164.5

86.5

FRONT VIEW SIDE VIEW

PLEASE NOTE: THIS STEAM ENGINE WAS ORIGINALLY DESIGNED AND BUILT BY Mr W.A. van SCHAIK - REFER NVM DRAWING NUMBER 60.01.44 SHEETS 1 TO 4 REMOVE ALL BURRS AND SHARP EDGES
TITLE JDW DRAUGHTING SERVICES DRAWN BY PROJECTION DRAWING NUMBER
SINGLE CYLINDER HORIZONTAL STEAM ENGINE 12 BRIGHTWELL STREET
PAPAKURA NEW ZEALAND DATE
J.A.M. DE WAAL 000
GENERAL ARRANGEMENT A ISSUED TO NVM NOV/O6
TEL/FAX 0064-09-2988815
E-MAIL:dewaal@xtra.co.nz 20-SEPT-2006
SCALE
AS SHOWN
CAD FILE REV
A
REV DESCRIPTION DATE DO NOT SCALE OF DRAWING
 25 10 58 16 13 ITEM ASSEMBLY 200 DWG QTY.
NO. No
7A ASSEMBLY 106 1 01-BASE 001 1
R4 2 05-BEARING HOLDER SPACER 001 1
3 06-CROSSHEAD GUIDE BEARER 001 1

R5
R2 4 100-L-H BEARING ASSEMBLY 001 1
3 0 R4 02-L-H CRANK SHAFT BEARING HOLDER 001 1
04-CRANK SHAFT BEARING 001 2
5 5 101-R-H BEARING ASSEMBLY 001 1
5 ASSEMBLY 101 DRILL THRU 2.5mm 03-R-H CRANK SHAFT BEARING HOLDER 001 1
C/SINK BOTTOM 4mm 04-CRANK SHAFT BEARING 001 2
10 PLACES 6 102-CROSS HEAD GUIDE ASSEMBLY 001 1
07-CROSSHEAD GUIDE 001 1
08-CROSSHEAD GUIDE SUPPORT BRACKET 001 1
200-01 7 103-CYLINDER ASSEMBLY 001 1
R4 R4 09-CYLINDER 001 1
10-CYLINDER TOP COVER 001 1
7 ASSEMBLY 103 2 R5 11-CYLINDER BOTTOM COVER 001 1
12-CYLINDER BOTOM COVER PRESSURE PLATE 001 1
6 ASSEMBLY 102 13-CYLINDER GASKET 001 2
96 106-VALVE HOUSING ASSEMBLY 001 1
4 ASSEMBLY 100 100 21-VALVE HOUSING BASE 001 1
22-VALVE HOUSING 002 1
116 23-VALVE HOUSING GASKET 002 2
1 24-VALVE HOUSING COVER 002 1
10 25 25-VALVE HOUSING SPINDEL BEARING 002 1
R4 26-VALVE HOUSING DOME 002 1
R4 27-VALVE HOUSING PRESSURE PLATE 002 1
FILLET 1
4 0.5mm 33 33
30

6.5 6.5
32

2
28PCD 28PCD
5
200-05 20 22
M3

10 3 3
2 FACES
15

R4

R4
7

25

5
33
0

8 10 10 10

M2
28PCD 22
18 6 DRILL THRU AFTER 23 103-09
M2.5

BEARING ASSEMBLY 12 16 R1

22

22
103-13
102-07
4

ALL 5
M2.5

R10

2
FILLETS

2
20 ALL 8 1mm 2
FILLETS
45°

20
22
3
R 0.5mm
1 45° 0.5mm THICK

3
3 3 45°
45°
R4 SECTION ON CL
32

100-02 R1 16 33
R14

45° 7
45° 28PCD
19

19
3 36 9
5

5
17

1
11

11
4 8 45°
28PCD 45°
32

3 200-06
0

10 10 8 6
22

R0. 1

2
19 19 45°
5 45°
15

M3

32 26
7

22
5 5
0

2
10 10 4 44 37

8.5
15 15 47 40
5

20

22
18
9 9 32 26 7.5
103-11

8.5
.5
2

M2 R0 3
4

5
4
8

5
R1 M2.5 M2.5 103-10
M2.5 M2.5 3
ALL 36 5
FILLETS 33 32
R11

0.5mm 10 B R1
15

15 11 3 5 22
7 7
2
R1

3
2 5 PRESS FIT 4 6 2
M3

9
102-08
21

R13
INTO 100-02

5 4.5
100-04 & 101-03 101-03
45°
10

26

20
14

8
101-04
2

M2.5 M2.5 B SECTION ON CL

4 R0. ALL 5
25 6 103-12 5 2
5 5 FILLETS
FOR ALL DIMENSIONS REFER ITEM 100-002 SECTION B-B 8 REAR VIEW 0.5mm 106-21 2

M2
PLEASE NOTE: THIS STEAM ENGINE WAS ORIGINALLY DESIGNED AND BUILT BY Mr W.A. van SCHAIK - REFER NVM DRAWING NUMBER 60.01.44 SHEETS 1 TO 4 REMOVE ALL BURRS AND SHARP EDGES
TITLE JDW DRAUGHTING SERVICES DRAWN BY PROJECTION DRAWING NUMBER
SINGLE CYLINDER HORIZONTAL STEAM ENGINE 12 BRIGHTWELL STREET
PAPAKURA NEW ZEALAND DATE
J.A.M. DE WAAL 001
ASSEMBLIES AND PARTS CAD FILE REV
A ISSUED TO NVM NOV/O6
TEL/FAX 0064-09-2988815
E-MAIL:dewaal@xtra.co.nz 20-SEPT-2006
SCALE
1:1@A3 OR A
REV DESCRIPTION DATE AS SHOWN DO NOT SCALE OF DRAWING
 32 13 32 32 PRESS FIT 2.5 R7 6.5 6.5 2 5 ITEM ASSEMBLY 104 DWG QTY.
INTO ITEM .5 NO. No
8 5 22 8 5 22 5 22 106-23 1 14-CRANK SHAFT 002 2
R3

3
R6
2 15-CRANK BIG END 002 1

60°
R7 6.5 6.5 3 7 3 16-CRANK CHEEK
ALL .5 002 2

5 5

7
3
5.5
3

13
8
FILLETS 4 105-FLYWHEEL ASSEMBLY 002 1
13

13
0.5mm 17-FLYWHEEL OUTER RING 002 1
2 18-FLYWHEEL INNER RING 002 1

5 5

7
106-23 106-24 3 PRESS FIT

26

20
26
20 106-27

26
20
19-FLYWHEEL SPOKE 002 6

15
106-22 2 2 15 INTO ITEM 20-FLYWHEEL HUB 002 1
M2 5 106-26 106-23
5 111-EXCENTRIC DISCS ASSEMBLY 002 1
8 41-EXCENTRIC DISC-1 002 1
106-25 42-EXCENTRIC DISC-2 002 1

3
6.5 6.5 26 3 2mm THICK

R1
2

R1
3
0.25mm THICK 4 51 4 ASSEMBLY 105
ITEM ASSEMBLY 108 DWG QTY. 6

6.5
NO. No 3 5 ASSEMBLY 111
4

1.5

8
1 30-PISTON 002 1 3
2 30-PISTON END 002 2 1 2
16 3 31-PISTON ROD 002 1 6 104-14 1

20
10

20

10
3
4 32-CROSS HEAD 002 1 13 10
5 33-CROSS HEAD PIN 002 1 PRESS FIT 6 6
1 INTO ITEM
ITEM ASSEMBLY 107 DWG QTY.
5 4 1 R13 103-16

8
6

6
NO. No 2 2 4
1 28-VALVE SPINDLE 002 1 108-30
2 29-VALVE 002 1

16
108-30

4
PRESS FIT

M3
49 INTO ITEM
2 103-16
10 4.5

6
1

M3
8 108-32 104-15

22
M3

10
3 12

5
6
4.5 108-31 M3
2 8 2 ITEM ASSEMBLY 110 DWG QTY. 8 15°
NO. No 6 6
1 38-EXCENTRIC COUPLER 002 1 1
1

8
4
8

7 2 39-EXCENTRIC SPINDLE 002 1 104-16

1.5

8
3 40-EXCENTRIC HOUSING 002 1

20
18

18
2
4

M3
3

8
107-28 108-33
3

R2

8
2

8
16.5 3 5 32 2 8 105-20 4 6 6 4
1
58.5 3 2
10 1 SECTION ON CL
2

5 3 5 5 22.3 5

M3
R20

30°
4

20
M3
M3
4

8
110-39
4.75

11 16 3
3 33.5
4

107-29 10
R1

21 110-40 4 105-19
7
3

17
4.5 3 4.5

3 24
1.5

R1.5
15

2
9

10 ALL 12
8
1

8 FILLETS 1.75
PIN TO BE INSERTED 2 0.5mm
1.5

6.75 3 SECTION ON CL AFTER ASSEMBLY 5 6

R3
M2

3.5
ITEM DWG QTY.
4

NO. ASSEMBLY 109 No

20
5 9

M2
1 34-CON ROD HEAD 002 1 M3
2 35-CON ROD 002 1 PRESS FIT ON

8
110-40
3 36-CON ROD BIG END PART-1 002 1 8 ITEM 109-35 1 1 111-41

8
4 37-CON ROD BIG END PART-2 002 1 30° 30° 60°
M2 2 7
7 7 60°
1 2 1 1 1
3 4

83
75
DRILL THRU M2 2
6
16

R4

75
8

AFTER
ASSEMBLY 65
6

7.5
4 4 8
2

109-36 105-17
2

7 2
1.5 BUSH PRESS FIT 4 105-18
111-42
2 DRILL THRU AFTER

8
4 1.5 34 5
8

ASSEMBLY
2.5

8
16
4

R4 ALL DIMENSIONS
2.5
8

AS PER AS PER ITEM

4

PRESS FIT ON ITEM 111-41 EXCEPT

5 109-34 ITEM 109-35 109-35 109-36 109-37 WHERE INDICATED
8
PLEASE NOTE: THIS STEAM ENGINE WAS ORIGINALLY DESIGNED AND BUILT BY Mr W.A. van SCHAIK - REFER NVM DRAWING NUMBER 60.01.44 SHEETS 1 TO 4 REMOVE ALL BURRS AND SHARP EDGES
TITLE JDW DRAUGHTING SERVICES DRAWN BY PROJECTION DRAWING NUMBER
SINGLE CYLINDER HORIZONTAL STEAM ENGINE 12 BRIGHTWELL STREET
PAPAKURA NEW ZEALAND DATE
J.A.M. DE WAAL 002
ASSEMBLIES AND PARTS A ISSUED TO NVM NOV/O6
TEL/FAX 0064-09-2988815
E-MAIL:dewaal@xtra.co.nz 20-SEPT-2006
SCALE
1:1@A3 OR
AS SHOWN
CAD FILE REV
A
REV DESCRIPTION DATE DO NOT SCALE OF DRAWING
 ITEM DESCRIPTION MATERIAL QTY.
NO.
1 01-BASE BRASS 1
2 02-L-H CRANK SHAFT BEARING HOLDER BRASS 1
3 03-R-H CRANK SHAFT BEARING HOLDER BRASS 1
4 04-CRANK SHAFT BEARING BRONZE 4
5 05-BEARING HOLDER SPACER BRASS 1
6 06-CROSSHEAD GUIDE BEARER BRASS 1
7 07-CROSSHEAD GUIDE BRASS 1
8 08-CROSSHEAD GUIDE SUPPORT BRACKET BRASS 1
9 09-CYLINDER BRONZE 1
10 10-CYLINDER TOP COVER BRONZE 1
11 11-CYLINDER BOTTOM COVER BRONZE 1
12 12-CYLINDER BOTOM COVER PRESSURE PLATE BRONZE 1
13 13-CYLINDER GASKET NEOPRENE 2
14 14-CRANK SHAFT SILVER STEEL 2
15 15-CRANK BIG END SILVER STEEL 1
16 16-CRANK CHEEK BRASS 2
17 17-FLYWHEEL OUTER RING BRASS 1
18 18-FLYWHEEL INNER RING BRASS 1
19 19-FLYWHEEL SPOKE BRASS 6
20 20-FLYWHEEL HUB BRASS 1
21 21-VALVE HOUSING BASE BRONZE 1
22 22-VALVE HOUSING BRONZE 1
23 23-VALVE HOUSING GASKET NEOPRENE 2
24 24-VALVE HOUSING COVER BRASS 1
25 25-VALVE HOUSING SPINDEL BEARING BRONZE 1
26 26-VALVE HOUSING DOME BRONZE 1
27 27-VALVE HOUSING PRESSURE PLATE BRONZE 1
28 28-VALVE SPINDLE SILVER STEEL 1
29 29-VALVE BRASS 1
30 30-PISTON TEFLON 1
31 30-PISTON END BRASS 2
32 31-PISTON ROD SILVER STEEL 1
33 32-CROSS HEAD STEEL 1
34 33-CROSS HEAD PIN STEEL 1
35 34-CON ROD HEAD STEEL/BRONZE 1
36 35-CON ROD STEEL 1
37 36-CON ROD BIG END PART-1 BRASS 1
38 37-CON ROD BIG END PART-2 BRASS 1
39 38-EXCENTRIC COUPLER BRASS 1
40 39-EXCENTRIC SPINDLE BRONZE 1
41 40-EXCENTRIC HOUSING BRONZE 1
42 41-EXCENTRIC DISC-1 STEEL 1
43 42-EXCENTRIC DISC-2 STEEL 1
44 STEAM INLET PIPE COPPER 1
45 STEAM OUTLET PIPE COPPER 2
46 M2x6 CYLINDERHEAD SCREW BRASS 6
47 M2x10 CYLINDERHEAD SCREW BRASS 8
48 M2x15 CYLINDERHEAD SCREW BRASS 2
49 M2x20 CYLINDERHEAD SCREW BRASS 4
50 M2x4 CRUB SCREW BRASS 4
51 M2 NUT BRASS 7
52 M2.5x15 COUNTERSINK SCREW BRASS 6
53 M2.5x18 COUNTERSINK SCREW BRASS 4
54 M3x15 CYLINDERHEAD SCREW BRASS 5
55 M3x5 CRUB SCREW BRASS 1
56 M3 NUT BRASS 5
NOTES:
1. PARTS WHICH HAVE BEEN PRESS FIT SHOULD BE EITHER SOFT OR HARD SOLDERED TOGETHER.
2. ALL FILLETS TO BE BETWEEN 0.25mm AND 0.5mm DEPENDING ON THE SIZE OF PART OR AS
INDICATED ON THE DRAWING.
LEGEND 3. TOLERANCES OF ALL NON MOVING PARTS TO BE BETWEEN +/- 0.1mm.
4. TOLERANCES OF ALL MOVING PARTS TO BE BETWEEN +/- 0.05mm.
XXX-YY 5. FOR PART NUMBERS REFER TO DRAWINGS 001 AND 002

PART No
ASSEMBLY No
PLEASE NOTE: THIS STEAM ENGINE WAS ORIGINALLY DESIGNED AND BUILT BY Mr W.A. van SCHAIK - REFER NVM DRAWING NUMBER 60.01.44 SHEETS 1 TO 4 REMOVE ALL BURRS AND SHARP EDGES
TITLE JDW DRAUGHTING SERVICESDRAWN BY PROJECTION DRAWING NUMBER
SINGLE CYLINDER HORIZONTAL STEAM ENGINE 12 BRIGHTWELL STREET J.A.M. DE WAAL
PAPAKURA NEW ZEALAND DATE
00A
GENERAL ARRANGEMENT & PARTS LIST A ISSUED TO NVM NOV/O6
TEL/FAX 0064-09-2988815
DATE E-MAIL:dewaal@xtra.co.nz
20-SEPT-2006
SCALE
AS SHOWN
CAD FILE REV
A
REV DESCRIPTION DO NOT SCALE OF DRAWING