Product Specification

37166E

MFR 3
Multi Function Relay
Mains & Generator
Protection & Control
• Complete controller
with generator and
APPLICATIONS DESCRIPTION (continued) mains protection,
synchronizer, and
Woodward's MFR 3 Multi function Relay incorporates Protection ANSI # load/var control in one
functions and features for multiple application with up to Mains single digital relay
14 generators, each with a maximum individual rating of • Over-/undervoltage (59/27)
16MW. Whether isolated or in parallel with the utility this • Over-/underfrequency (81O/U) • True RMS sensing
device was designed for generators and switchgear • Phase/vector shift (78)
equipment that require independent protection.
• Synchronization for
• df/dt (ROCOF) (81RL)
The MFR 3 digitally measures true RMS values ensuring Generator one/two circuit breakers
measurement accuracy - maintaining integrity against • Over-/undervoltage (2 steps) (59/27) • Load/var sharing for
harmonics, transients or power surges. Mains voltage • Over-/underfrequency (2 steps) (81O/U)
monitoring may be configured as phase-phase or phase- up to 14 participants
• Overload (32)
neutral. Front panel push-buttons allow direct control of • Reverse/reduced power (32R/F) • Counters for kWh,
power circuit breakers, setpoint values, and configuration • Unbalanced load (46)
of the unit. A phase sequence detection prevents a kvarh, engine starts,
• Loss of excitation (40Q) operating hours,
breaker closure in case of mismatching phases.
• Definite time-overcurrent (TOC) (50)
The MFR 3 is available for one (MFR 31) or two (MFR 32) maintenance call
• Inverse time-overc. (incl. volt. restr.) (51V)
circuit breakers. Even if the MFR 31 front panel reflects
only one circuit breaker, it may operate two. • Calculated earth fault (64) • Freely configurable
For utility parallel applications the combined mains and Controller discrete and analog
generator breaker protection offer a very compact
• Synchronizer for 1 or 2 breaker/s (gen/mains) alarm inputs
solution. In addition to protection the MFR 3 offers
• Isolated operation • Freely configurable
frequency, voltage, real power and re-active power
• Mains parallel operation
control allowing load/var sharing. relay and analog
• Softloading
• Speed/frequency/real power
outputs
DESCRIPTION • Voltage/power factor cosphi • PC and front panel
• Mains import/export power configurable
Features • Load/var sharing (up to 14 generators)
• True RMS 8× voltage (gen/bus/mains) • Remote real power setpoint (0/4 to 20 mA) • CAN bus based
• True RMS 4× current (gen/mains) communication
Package PSVX
• Battery voltage monitoring
• Phase sequence detection
• Remote power factor setpoint (0/4 to 20 mA) • Microprocessor
• 5 analog measuring inputs technology for accurate,
• kWh/kvarh/oper.hours/start/maintenance counter (1 x 0/4 to 20 mA, 4 x Pt100)
• Configurable trip/control set points repeatable and reliable
• Event recorder with real time clock
• Configurable delays for each alarm operation
• 12 configurable discrete alarm inputs Option Q
• 7 configurable/programmable relays
• Programmable two step
• Discrete raise/lower for n/f/V/P/Q *
• 2 conf. analog outputs (20 mA) • Analog raise/lower for n/f/V/P/Q *
threshold set points
• 2 conf. pulse outputs for kWh/kvarh • PWM raise/lower for n/f/P * with individual time
• Two-line LC display delays
• Synchroscope * n = speed; f = frequency; V = voltage;

• Push-buttons for direct control

P = real power; Q = reactive power • CE marked
• CAN bus communication • UL/cUL Listed
• Language manager (English/German preloaded)
• Multi level password protection
SPECIFICATIONS (for details refer to manual 37107)
Accuracy ..........................................................................................Class 1 Relay outputs ................................................................................ isolated
Power supply.......................................................12/24 Vdc (9.5 to 32 Vdc) Contact material ............................................................................... AgCdO
Intrinsic consumption ..................................................................max. 15 W Load (GP)......................................................................2.00 Aac@250 Vac
Ambient temperature................................................................ -20 to 70 °C 2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Ambient humidity...................................................... 95 %, non-condensing Pilot duty (PD) ..............................................................................................
Voltage ...........Rated value /Δ: [1] 66/115 Vac or [4] 230/400 Vac 1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Maximum value (Vmax): [1] 150 Vac or [4] 300 Vac Analog output................................................................................ isolated
Rated voltage Vph-ground: [1] 150 Vac or [4] 300 Vac Type ............................................................. 0/4 to 20 mA, freely scaleable
Rated surge voltage: [1] 2.5 kV or [4] 4.0 kV Resolution ....................................................8/12 Bit (depending on model)
Measuring frequency................................................50/60 Hz (40 to 70 Hz) Max. load 0/4 to 20 mA ..................................................................... 500 Ω
Linear measuring range up to .......................................................1.3×Vrated Insulating voltage .........................................................................1,500 Vdc
Input resistance..................................................... [1] 0.21 MΩ, [4] 0.7 MΩ Housing......................................................Type APRANORM DIN 43 700
Max. power consumption per path ................................................ < 0.15 W Dimensions .....................................................................144×144×118 mm
Current (Irated) ................................................................................ [5] ../5 A Front cutout .......................................................... 138[+1.0]×138[+1.0] mm
Linear measuring range up to ............................................... Igen = 3.0×Irated Connection ................................................ screw/plug terminals depending
Imains = 1.5×Irated on connector 1.5 mm² or 2.5 mm²
Load .............................................................................................< 0.15 VA Front.................................................................................insulating surface
Rated short-time current (1 s) .................................................... [5] 10×Irated Protection system.................................................... with correct installation
Discrete inputs .............................................................................. isolated Front................................................. IP42
Input range ....................................................................18 to 250 Vac or dc (sealed IP54; gasket kit = P/N 8923-1039)
Input resistance.....................................................................approx. 68 kΩ Back ................................................. IP21
Analog input ......................................................................freely scaleable Weight ............................................ depending on version, approx. 1,000 g
Type ............................................................................. 0/4 to 20 mA, Pt100 Disturbance test (CE)..........tested according to applicable EN guidelines
Resolution ...........................................................................................10 Bit Listings ......................................... UL/cUL listed (voltages up to 300 Vac)
Pulse outputs ................................................................... transistor output
Rated gate voltage ............................................................................24 Vdc
Maximum gate voltage ......................................................................32 Vdc
Minimum gate current ....................................................................10 mAdc
Maximum gate current ...................................................30 mAdc (0.5 Vdc)

DIMENSIONS APPLICATION

MFR 3

27

59
144,0 mm

32,0 mm 81O
12,0 mm
81U

47
Configuration plug
52 79 78
42,0 mm

81RL
90

8,0 mm 25

48 25

130 138
X1 X5 52 79 25

93 99 105 111 113 27

144,0 mm
136,0 mm

59

50 81O
83 60
32 81U

50 54
32R

12 32F
01 24 38 40Q I/O

136,0 mm 111,0 mm
39 46 0/4..20mA
49 55 RS232
2002-11-21 | MFR 3 Dimensions r3ww-4702-ab.skf
G 90 CAN

74
WIRING DIAGRAM (example: MFR 32; for MFR 31 refer to manual 37107)

Q Package

130 131 132 133 134 135 136 137

quasi-continuous controller
with analog outputs Impulse output kWh
Open collector

93 94 95 96 97 98 99 100 101 102 103 104

8 9 10 11 12 13 Analog input 4 [T4]
Pt100
DC Impulse output kvarh
IA N/C GND IA N/C GND - Alarm input
current Open collector
DC
voltage UA GND UA GND
GND
[A2] Analog input 3 [T3]
PWM PWM GND IA 0/4 to 20 mA
Analog output
- Alarm input
0/4 to 20 mA
GND
[A1]
Control room

IA
Analog input 2 [T2]
SPS
PC

0/4 to 20 mA
- Setpoint: power factor

The socket for the PC configuration is situated on the

side of the unit.This is where the DPC has to be plugged in.
Analog input 1 [T1]
0/4 to 20 mA
GATEWAY

- Setpoint: Real power kW

GW 4

9 10 105 106 107 108 109 110 111 112 113 X1 X2 X3 X4 X5

CAN-L

CAN-H
CAN bus interface
GND
Guidance level

74 75 76 77 78 79 80 81 82 83 37 38 47 48
Termination Relay [R7]
up to 14 additional generators
(each via one MFR 3)

Analog input 7 [T7] Relay [R6]

Pt100
- Alarm input

Relay [R5]

Analog input 6 [T6]

Pt100

(frei programmierbare Relais)

- Alarm input Relay [R4]

Relaismanager
Analog input 5 [T5] Relay [R3]
Pt100
- Alarm input

Relay [R2]
lower SPEED / POWER
Drive

(three-position controller)
raise
or Relay [R1]
Analog controller output
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 3 4 25 26 29 30 31 32 20 21 22 11 12 13 8

lower VOLTAGE / POW. FAC.

G

(three-position controller)
raise
or

5 6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44
Analog controller output
Centralized alarm
Generator voltage L3

Generator voltage L2
3
3/(4)

Ready for operation

Generator voltage L1

s1 (k) Alarm input [D12] C NO/#1

S1/S1 (K) x1/s1 (k) NC
Generator current L3
MFR 32 (Multi Function Relay) Package PSVX+Q

L3
X2/S2 (L) x2/s2 (l) NO/#1
s2 (l) Alarm input [D11] B
NC

s1 (k) Alarm input [D10] A NO/#1

X1/S1 (K) x1/s1 (k) NC
L2 Generator current L2
X2/S2 (L) x2/s2 (l) NO/#1
s2 (l) Alarm input [D09] 9
NC

s1 (k) Alarm input [D08] 8 NO/#1

X1/S1 (K) x1/s1 (k)
#2Battery or another power supply; terminal 60 is pos. or neg. signal

NC
L1 Generator current L1
X2/S2 (L) x2/s2 (l) NO/#1
s2 (l) Alarm input [D07] 7
NC

Reply: GCB is open Alarm input [D06] 6 NO/#1

NC

Enable GCB Alarm input [D05] 5 NO/#1

NC

Alarm input [D04] 4 NO/#1

#1configurable during setup (NO/NC)

NC
Command: close GCB
Alarm input [D03] or NO/#1
3
Switch breaker logic NC
GCB

Alarm input [D02] or NO/#1

2
Operation mode selector locked NC
Command: open GCB
Alarm input [D01] or NO/#1
1
Mains decoupling via MCB NC

L2 Blocking of mains protection NO/#1

NC
Busbar voltage
2
L1 Common #2Battery
3/(4)

Reply: MCB is open External acknowledgement NO/#1

NC

Enable MCB Isolated operation controller ON NO/#1

NC

Configuration blocked NO/#1

NC
Command: close MCB
Common #2Battery
MCB

Common (terminal 3/4/5/6/53/54) #2Battery

Command: open MCB
3/(4)

Enable monitoring NO/#1

NC

s1 (k) Switch setpoint 1 <--> 2 NO/#1

X1/S1 (K) x1/s1 (k) NC
L1 Mains current L1
X2/S2 (L) x2/s2 (l)
s2 (l)

Mains voltage L3 0 Vdc

0 1 2

Mains voltage L2 12/24 Vdc

Mains voltage L1 N
Subject to technical mocifications. 2005-10-10 | MFR 3 Packages Wiring Diagram r3ww-4105-ap.skf
 FEATURE OVERVIEW
International
Woodward
PO Box 1519 MFR 31 MFR 32
Fort Collins CO, USA

PSVX+Q

PSVX+Q
80522-1519
1000 East Drake Road
Fort Collins CO 80525 ANSI
Ph: +1 (970) 482-5811
Fax: +1 (970) 498-3058 Control
Breaker control logic 1 2
Europe Synchronization 25 9 9
Woodward Governor Company Isolated single-unit operation 9 9
Leonhard-Reglerbau GmbH Mains parallel operation 9 9
Handwerkstrasse 29
Softloading 9
70565 Stuttgart, Germany
Ph: +49 (0) 711 789 54-0 Accessories
Fax: +49 (0) 711 789 54-100 kWh counter 9 9
kvarh counter 9 9
Distributors & Service
Operation hrs./start/maintenance counter 9 9
Woodward has an international
network of distributors and Configuration via PC #1 9 9
service facilities. For your Event recorder, real time clock 50 50
nearest representative, call the Protection
Fort Collins plant or see the Mains: over-/undervoltage 59/27 9 9
Worldwide Directory on our
website. Mains: over-/underfrequency 81O/U 9 9
Mains: df/dt (ROCOF) 81RL 9 9
Corporate Headquarters Mains: dϕ/dt (phase/vector jump) 78 9 9
Rockford IL, USA Gen.: Over-/undervoltage 59/27 9 9
Ph: +1 (815) 877-7441 Gen.: Over-/underfrequency 81O/U 9 9
Gen.: Overload 32 9 9
www.woodward.com/power
Gen.: Reverse power 32R 9 9
Gen.: Reduced power 32F/37 9 9
Gen.: Unbalanced load 46 9 9
Gen.: Loss of excitation 40Q 9 9
Gen.: Definite time-overcurrent (TOC) 50 9 9
Gen.: Inverse time-overc. (incl. volt. restr.) 51V* 9 9
For more information contact:

Gen.: Calculated earth fault 64 9 9

Controller
Discrete raise/lower: n/f & P #4 9 #4 9 #4
Discrete raise/lower: V & Q #4 9 #4 9 #4
Analog raise/lower: n/f & P #4/5 9 9
Analog raise/lower: V & Q #4/5 9 9
PWM raise/lower: n/f & P #4/5 9 9
Mains import/export power control 9 9
Real power setpoint 0/4 to 20 mA 9 9
Power factor setpoint 0/4 to 20 mA 9 9
Load/var sharing for 14 participants 9 9
I/O's
Discrete alarm inputs (configurable) 12 12
Subject to technical Relay outputs (configurable) 74 7 7
modifications. Analog inputs (configurable) 5 #2 5 #2
Analog outputs 0/4 to 20 mA (configurab.) 2 2
This document is distributed for
informational purposes only. It is not Impulse output for kWh/kvarh 9 9
to be construed as creating or CAN bus communication #3 9 9
becoming part of any Woodward
Governor Company contractual or Listings/Approvals
warranty obligation unless expressly CE Marked 9 9
stated in a written sales contract. UL/cUL listed 9 9
We appreciate your comments Part numbers P/N
about the content of our
publications. Please send comments
Measuring inputs 100 Vac, ../5 A (8440- -1631 -1633
including the document number Measuring inputs 400 Vac, ../5 A (8440- -1632 -1634
below to * according to IEC guidelines
stgt-doc@woodward.com #1 Cable incl. software necessary (DPC)
#2 [T3] = 0/4-20 mA, [T4]-[T7] = Pt100
© Woodward Governor #3 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)
Company #4 n = speed; f = frequency; V = voltage, P = real power; Q = reactive power
#5 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias/discrete setpoint via relay manager
All Rights Reserved

37166E - 06/3/S