1. Outline of Mechanism ........................................................................

1 - 1
Main mechanisms ..............................................................................................1 - 2
Driveline .............................................................................................................1 - 3
Positions of electronic components ...................................................................1 - 5
Control system block diagram ...........................................................................1 - 6

2. Basic of Disassembly/Assembly .......................................................2 - 1

Disassembly
Preparation ........................................................................................................2 - 2
Disconnecting cables & Removing accessories .................................................................................2 - 2
Main frame and Covers .....................................................................................2 - 3
Removal of Face plate assy and Front cover assy .............................................................................2 - 4
Removal of Rear cover assy and Base plate L/R ...............................................................................2 - 5
Main motor unit ..................................................................................................2 - 7
Removal of LED lamp assy ...............................................................................................................2 - 8
Removal of Motor 3P supply assy .....................................................................................................2 - 9
Feed unit / Feed control ...................................................................................2 - 10
Removal of Tension pulley assy and Lower shaft B assy ...............................................................2 - 11
Removal of Feed module .................................................................................................................2 - 12
Removal of Feed connecting lever assy ..........................................................................................2 - 13
Needle threading mechanism ..........................................................................2 - 14
Removal of Thread tension dial assembly .......................................................................................2 - 15
Pattern selecting mechanism ...........................................................................2 - 16
Removal of Pattern selecting unit assy ............................................................................................2 - 17
Bobbin winder, Upper shaft, Needle-presser module ......................................2 - 18
Removal of Bobbin winder assy ......................................................................................................2 - 19
Removal of Upper shaft assy ...........................................................................................................2 - 20
Removal of Needle-presser module .................................................................................................2 - 21

Assembly
Bobbin winder, Upper shaft, Needle-presser module ......................................2 - 23
Attachment of Needle-presser module ............................................................................................2 - 24
Attachment of Upper shaft assy .......................................................................................................2 - 26
Attachment of Bobbin winder assy ..................................................................................................2 - 27
Pattern selecting mechanism ...........................................................................2 - 28
Lubrication .......................................................................................................................................2 - 29
Attachment of Pattern selecting unit assy ........................................................................................2 - 30
Needle threading mechanism ..........................................................................2 - 32
Attachment of Thread tension dial assembly ...................................................................................2 - 33
Feed unit / Feed control ...................................................................................2 - 34
Lubrication .......................................................................................................................................2 - 35
Attachment of Feed connecting lever assy ......................................................................................2 - 36
Attachment of Feed module .............................................................................................................2 - 37
Attachment of Lower shaft B assy and Tension pulley assy ...........................................................2 - 38
Phase matching of Upper shaft and Lower shaft .............................................................................2 - 39

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 Main motor unit ................................................................................................2 - 40
Attachment of Motor 3P supply assy ...............................................................................................2 - 41
Attachment of LED lamp assy .........................................................................................................2 - 42
Main frame and Covers ...................................................................................2 - 43
Attachment of Rear cover assy and Base plate L/R .........................................................................2 - 44
Attachment of Face plate assy and Front cover assy .......................................................................2 - 46

3. Application of Disassembly/Assembly .............................................3 - 1

Disassembly
Main frame and Covers .....................................................................................3 - 2
Disassembly of Face plate assy .........................................................................................................3 - 3
Disassembly of Rear cover assy ........................................................................................................3 - 4
Disassembly of Base plate L/R ..........................................................................................................3 - 5
Main motor unit ..................................................................................................3 - 6
Disassembly of Motor 3P supply assy ...............................................................................................3 - 7
Feed unit ............................................................................................................3 - 8
Disassembly of Tension pulley assy ..................................................................................................3 - 9
Disassembly of Lower shaft B assy .................................................................................................3 - 10
Disassembly of Feed module ...........................................................................................................3 - 11
Needle threading mechanism ..........................................................................3 - 19
Disassembly of Thread tension dial assembly .................................................................................3 - 20
Pattern selecting mechanism ...........................................................................3 - 21
Disassembly of Pattern selecting unit assy ......................................................................................3 - 22
Bobbin winder, Upper shaft, Needle-Presser module ......................................3 - 23
Disassembly of Bobbin winder assy ................................................................................................3 - 24
Disassembly of Upper shaft assy .....................................................................................................3 - 25
Disassembly of Needle-presser module ...........................................................................................3 - 26

Assembly
Bobbin winder, Upper shaft, Needle-Presser module ......................................3 - 30
Lubrication .......................................................................................................................................3 - 31
Assembly of Needle-presser module ...............................................................................................3 - 32
Assembly of Upper shaft assy .........................................................................................................3 - 36
Assembly of Bobbin winder assy ....................................................................................................3 - 37
Pattern selecting mechanism ...........................................................................3 - 38
Lubrication .......................................................................................................................................3 - 39
Assembly of Pattern selecting unit assy ..........................................................................................3 - 40
Needle threading mechanism ..........................................................................3 - 41
Assembly of Thread tension dial assembly .....................................................................................3 - 42
Feed unit ..........................................................................................................3 - 43
Lubrication .......................................................................................................................................3 - 44
Assembly of Feed module ...............................................................................................................3 - 45
Assembly of Lower shaft B assy .....................................................................................................3 - 53
Assembly of Tension pulley assy ....................................................................................................3 - 54
Main motor unit ................................................................................................3 - 55
Assembly of Motor 3P supply assy .................................................................................................3 - 56

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 Main frame and Covers ...................................................................................3 - 57
Assembly of Base plate L/R ............................................................................................................3 - 58
Assembly of Rear cover assy ...........................................................................................................3 - 59
Assembly of Face plate assy ............................................................................................................3 - 60

4. Adjustment ..........................................................................................4 - 1
Removal of covers .............................................................................................4 - 2
Needle point damage .........................................................................................4 - 4
Timing belt tension .............................................................................................4 - 5
Motor belt tension ..............................................................................................4 - 6
Needle plate holder assy position ......................................................................4 - 7
Presser foot hole / Needle plate hole position (front/back) ................................4 - 8
Needle swing timing ...........................................................................................4 - 9
Three point needle drop ...................................................................................4 - 10
Needle interference left/right ............................................................................4 - 11
Needle bar rising ..............................................................................................4 - 12
Needle bar height ............................................................................................4 - 14
Needle clearance .............................................................................................4 - 15
Left straight stitch needle drop and
zigzag stitch maximum left needle drop position .............................................4 - 16
Feed dog position (front/back and left/right) ....................................................4 - 18
Feed dog height ...............................................................................................4 - 19
Upper thread tension .......................................................................................4 - 20
Left and right stitch of buttonhole stitch length ................................................4 - 22
Bobbin winder ..................................................................................................4 - 25
Lower thread tension .......................................................................................4 - 26

5. Failure Investigation for Electronic Parts .........................................5 - 1

Sewing lamp does not light ................................................................................5 - 2
Main motor does not turn or Rotation speed is slow ..........................................5 - 3

6. Special Instructions of Wiring ...........................................................6 - 1

Motor 3P supply assy ........................................................................................6 - 2
LED lead wire ....................................................................................................6 - 3

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