Staffa Motor: HMB Series
Staffa Motor: HMB Series
Staffa Motor: HMB Series
1. Ordering Code
1-1. Model Coding 5-6
2. Technical Information
2-1. Performance Data 7 - 11
2-2. Volumetric Efficiency Data 12
2-3. Shaft Power Calculations 13
2-4. Functional Symbols 14
2-5. Shaft Stress Limits 15
2-6. Bearing Life Notes 16
2-7. Circuit and Application Notes 17 - 19
2-8. Motor Operation at Low Temperatures 20
2-9. Freewheeling Notes 21 General Descriptions Features
2-10. Crankcase Drain Connections 22
The Kawasaki “Staffa” range of high torque low speed Rugged, reliable, proven design
2-11. Installation Data 23 fixed displacement radial piston hydraulic motors
2-12. Special Features 24 - 39 consists of 13 frame sizes ranging from the HMB010 to Unique hydrostatic balancing provides
HMB500. Capacity ranges from 188 to 8,000 cc/rev. minimum wear and extended life
3. Dimensions
The rugged, well proven design incorporates high High volumetric and mechanical efficiency
3-1. HMB010 Installation 40 - 41
efficiency, combined with good breakout torque and
3-2. HMB030 Installation 42 - 46 Capacities range from 50 to 8,000 cc/rev
smooth running capability.
3-3. HMB045 Installation 47 - 51
Various features and options are available including, Large variety of shaft and porting options
3-4. HMB060/080 Installation 52 - 56
on request, mountings to match competitors’
3-5. HMB100 Installation 57 - 58 interfaces.
Output torque up to 25,250 Nm
2 3
HMB Series 1 Ordering Code
2,050 30.66 220 100 250 293 * For B400 frame size, only Heavy Duty (HMHDB )
is available. Design Series Number
HMHDB125
Motor Frame Size Current series for HMB motors
HMB150
See options page 4
2,470 36.95 220 115 250 293
HMHDB150
HMB150
2,470 36.95 168 115 250 293 Shaft Type
(FM3) Tacho Encoder Drive
See shaft type options in installation drawings Blank None
HMB200
3,087 46.07 175 130 250 293 Tj* Square wave output with directional signal*
HMHDB200
Combines Tj with the T401 instrument to
Shaft Orientation
give a 4 to 20 mA output proportional to
HMB200 Tk
3,087 46.07 135 130 250 293 speed. Directional signal and speed relay
(FM3) Blank Horizontal and vertically down
output.
V Vertically Up See page 39
HMB270
* Not available for B010 frame size.
4,310 63.79 125 140 250 293
HMHDB270 Main Port Connections
See Port Connection options in installation drawings.
HMB325
5,310 79.4 100 140 250 293
HMHDB325
Other non standard displacements are possible - check with KPM UK for details.
4 5
HMB MOTORS HMB MOTORS
2 Technical Information
As for
190 227 HMB500
mineral oil
6 7
HMB MOTORS HMB MOTORS
These torque curves indicate the maximum output torque and power of a fully run-in motor for a range of
HMB060 HMB080
pressures and speeds when operating with zero outlet pressure on Mineral Oil of 50 cSt (232 SUS) viscosity.
High return line pressures will reduce torque for a given pressure differential. - x - x - x - Upper limit of Output power kW
Output power kW
Nm 22.4 44.7 70.8
continuous rating envelope. Nm 18.6 37.5 56 74.6 93.2
Torque
276 bar 2500 172 bar
600 172 bar
207 bar 1600
Torque
2000 138 bar 3000
241 bar
138 bar
500 1400
172 bar 207 bar 103 bar
1500
2000 103 bar
1200
400
138 bar 172 bar 69 bar
Torque
1000
Torque
1000 69 bar
1000
138 bar
300 800 500
103 bar
0
0
0 100 200 300 400 500
0 100 200 300 400 500
Shaft speed (r/min)
Shaft speed (r/min)
HMB100 HM(HD)B125
Output power kW
Nm 18.6 37.3 60.0 74.6 93.2 Output power kW
HMB030 HMB045 Nm 18.6 37.3 55.9 74.6
2-piece
7000
Output power kW Output power kW 276 bar
Nm 14.9 29.8 44.8 59.7 276 bar
Nm 8000
10 20 30 40 52 250 bar
2000 3500 6000 250 bar
Torque
Torque
1600 250 bar
X X X X X X X 2500 172 bar
X X 4000
172 bar
207 bar
Torque
1400 X
X 207 bar 4000
Torque
Torque
X X
Torque
Torque
8000 207 bar 20000
20000 X X
207 bar 207 bar 190 bar
X
Torque
0
0
0 50 100 150 200 220 0
0 50 100 150 175 0 0 20 40 60 80 100 120
Shaft speed (r/min) 0 20 40 60 80 100 120
Shaft speed (r/min)
Shaft speed (r/min) Shaft speed (r/min)
HM(HD)B270 HM(HD)B325
Output power kW
Nm 37.3 74.6 112 Nm Output power kW
24 000 74.6 112
18 000 37.3
276 bar 22 000 276 bar
16 000 250 bar 20 000
250 bar
14 000 18 000
207 bar
Torque
10 000 14 000
172 bar
138 bar 12 000
8000
138 bar
103 bar 10 000
6000
8000 103 bar
4000 69 bar
6000
2000 69 bar
4000
0
0 20 40 60 80 100 120 125 2000
Shaft speed (r/min)
0
0 20 40 60 80 100
10 11
HMB MOTORS HMB MOTORS
HMB cc/rev K1 K2 K3 K4 cSt Kv Select the rated shaft power (W) for the motor from the performance data table (page 4).
HMB010 188 1.34 534.05 7.31 0.51
This is presented in kilowatts so must be converted to watts (x1000).
HMB030 442 1.04 57.67 2.47 0.59 20 1.58
2-piece HMB030 492 1.04 57.67 2.47 0.59 Then also take the Actual Average running torque in N.m/bar (To) and the rated shaft speed in rpm (n).
HMB045 740 1.92 43.36 2.71 1.76 25 1.44
W = To . ΔP . 2π . n
HMB060 983 1.72 29.91 2.35 1.88
60
HMB080 1,344 1.71 21.62 1.84 1.84 30 1.30
Or to find maximum ΔP then use:
HMB100 1,639 1.83 17.74 1.41 1.88
HM(HD)B325 5,310 3.14 18.21 0.55 1.80 Rated shaft power, W (W): 140,000
60 0.88
HMHDB400 6,800 4.06 10.18 0.53 2.35 Average actual running torque, To (Nm/bar): 63.79
HMB500 8,000 9.247 78.247 1.739 5.797 Rated shaft speed, n (rpm): 125
n = speed rpm
Secondly, to find the maximum speed at rated pressure (using the same information as before):
(speed x disp.) 2π . To . ΔP
Volumetric efficiency (%) = x 100
(speed x disp.) + Qt
Rated pressure (bar): 250
Example:
HMB200 motor with displacement of 3.080 l/rev. n = 60 x 140,000
Speed 60 rpm 2π x 63.79 x 250
Differential pressure 200 bar
Fluid viscosity 50 cSt n = 83 rpm (max.)
Total leakage = (K1 + n/K2 ) x ΔP x Kv x 0.005 l/min In summary, operating the motor within its shaft power limit, at rated speed, would give a maximum pressure of
= (2.53+60/14.99) x 200 x 1 x 0.005 167 bar, and operating the motor at rated pressure, would give a maximum speed of 83 rpm.
= 6.53 l/min
Notes
(60 x 3.080) 1) The maximum calculated speed is based on a rated inlet pressure of 250 bar.
Volumetric efficiency = x 100 2) The maximum shaft power is only allowable if the motor drain temperature remains below 80°C.
(60 x 3.080) + 6.53
3) The maximum calculated differential pressure assumes that the low pressure motor port is less than 30 bar.
12 13
= 96.5%
HMB MOTORS HMB MOTORS
HMB125, 150 & 200 P1, S3, S4, Z3, & T 6,600
HMB045-** HMHDB400-**- HMHDB125, 150, 200 S5, Z5 & P2 12,750
(Monobloc) HMB500
HMB270 & 325 P1, S3, Z3 & T 7,500
Example:
HMB045-**D- HMHDB400-**- Determine the maximum radial shaft load of a HMB080 motor:
(Monobloc) HMB500
[Note}
The offset distance A is assumed to be greater than 50 mm.
Contact KPM UK if this is not the case.
14 15
HMB MOTORS HMB MOTORS
Boost Pressure
When operating as a motor the outlet pressure should equal or exceed the crankcase pressure. If pumping occurs
(i.e. overrunning loads) then a positive pressure, “P”, is required at the motor ports. Calculate “P” (bar) from the
operating formula Boost Formula P= 1+N2 x V2 + C
K
Where P is in bar, N = motor speed (rpm), V = motor displacement (cc/rev), C = Crankcase pressure (bar) and K=a
constant from the table below:
16 17
HMB MOTORS HMB MOTORS
2-7 Circuit and Application Notes (cont) 2-7 Circuit and Application Notes (cont)
The flow rate of oil needed for the make-up system can Hydraulic Fluids Mineral oil recommendations Filtration
be estimated from the crankcase leakage data (see page
The fluid should be a good hydraulic grade, non- Full flow filtration (open circuit), or full boost flow
12 for calculation method). Allowances should be made Dependent on motor (see model code fluid type - page
detergent Mineral Oil. It should contain anti-oxidant, filtration (close circuit) to ensure system cleanliness to
for other system losses and also for “fair wear and tear” 5) suitable fluids include:
antifoam and demulsifying additives. It must contain ISO4406/1986 code 18/14 or cleaner.
during the life of the motor, pump and system
a) Antiwear hydraulic oils antiwear or EP additives. Automatic transmission
components.
fluids and motor oils are not recommended.
b) Phosphate ester (HFD fluids) Noise levels
Cooling Flow
c) Water glycols (HFC fluids) Biodegradable Fluid The airborne noise level is less than 66.7 dB(A) DIN &
18 19
HMB MOTORS HMB MOTORS
The shaft seal temperature limits for both medium and high pressure applications are shown in the table below. It should be noted that for “HMB” series motors, to achieve freewheel, large flows will have to re-circulate around the
motor.
This will require a large recirculating valve and consideration of circuit cooling as the motor will be generating a
Non-operating temperature limits Minimum operating temperature
braking torque.
below minus 40oC and
Standard pressure shaft seal minus 30oC
above 100oC It is for these reasons that “HMC”, “HPC” or "HMF" series motors are the preferred option for freewheeling
below minus 30 C and
o applications.
High pressure shaft seal minus 15oC
above 120oC
See catalogues M-2002/03.17, M-2003/03.17 and M-2005/12.17 for details.
All seals are very brittle below minus 400C and are likely to break very easily and due to their sluggish response
may not provide a 100% leak free condition.
It should be noted that the maximum continuous operating temperature within the motor crankcase is plus 80OC.
20 21
HMB MOTORS HMB MOTORS
22 23
HMB MOTORS HMB MOTORS
Improved
Cavitation 11
Resistance
Anti-pooling
12
Bolt Heads
Increased
Starting 13
Torque
Available
Not available
If a motor is to be ordered with any special features listed, please contact Kawasaki. Please contact Kawasaki to order this feature.
24 25
HMB MOTORS HMB MOTORS
Description: Description:
Technical Information Cavitation can occur due to many different factors. Although it is not possible to make the HMB motor
resistant to cavitation, certain features can be added to improve the motor’s resistance to short periods of
A well-established method of increasing rotary seal life in corrosive environments is to fit a thin-walled, lost port pressure.
stainless steel sleeve to the rotating shaft to provide a corrosion-resistant, wear-resistant counterface
surface for the seal to run against. All HMB motors can be fitted with such sleeves upon request. In applications where the HMB motor can be driven (like a pump) a risk arises that insufficient fluid will be
provided to maintain a positive pressure at both main ports of the motor causing cavitation. The results of
extended running at these conditions can be catastrophic to the motor’s function.
Sleeve material A304/301 Stainless Steel
The improved cavitation resistance feature should be considered where:
Sleeve surface finish Ra 0.25 to 0.5 μm (10 to 20 μin)
- Overrunning conditions may occur (load driving the motor)
- Loss of main port pressure while motor is rotating
Description: Description:
> Removes potential for water > Optimised for high break-out
pooling torque
Torque
performance.
HMB HMB
HMB
HMB HMB 030 HMB 045 HMB HM(HD)B HM(HD)B HM(HD)B HM(HD)B HMHDB HMB All figures given in Section 2-1 Performance
060/
010 030 -F(M)3/ 045 -F(M)3/ 100 125 150/200 270 325 400 500 Data are still valid when selecting this feature.
080
SM3 SM3
Shaft speed
28 29
HMB MOTORS HMB MOTORS
Volumetric Performance
In order to achieve increased torque at low speeds the volumetric characteristics of the motor performance are Description:
changed.
> Reduce installation complexity
When calculating leakage and volumetric efficiency use the constants shown here in place of those given for the
standard motor on page 29.
> Standardise equipment designs
Crankcase
Geometric Zero Speed Speed Creep Speed
Leakage
Displacement Constant Constant Constant
Motor Type Constant
cc/rev K1 K2 K3 K4
Applicable to:
HMB HMB
HMB
HMB HMB 030 HMB 045 HMB HM(HD)B HM(HD)B HM(HD)B HM(HD)B HMHDB HMB
060/
010 030 -F(M)3/ 045 -F(M)3/ 100 125 150/200 270 325 400 500
080
SM3 SM3 Please contact Kawasaki to order this feature.
Crankcase
Geometric Zero Speed Speed Creep Speed
Leakage
Description: Motor Type
Displacement Constant Constant Constant
Constant
> Optimised for start-up in HMB060 983 3.72 29.91 4.39 1.88
freezing temperatures
HMB080 1,344 3.71 21.62 3.32 1.84
> Engineered for total peace of
HMB100 1,839 3.83 17.74 2.50 1.88
mind
HM(HD)B125 2,050 4.41 11.45 2.21 1.35
Applicable to:
HMB HMB
Volumetric Performance HMB
HMB HMB 030 HMB 045 HMB HM(HD)B HM(HD)B HM(HD)B HM(HD)B HMHDB HMB
060/
010 030 -F(M)3/ 045 -F(M)3/ 100 125 150/200 270 325 400 500
In order to provide thermal shock resistance the volumetric characteristics of the motor performance are 080
SM3 SM3
changed. When calculating leakage and volumetric efficiency use the constants shown on the next page in
place of those given for the standard motor on page 29.
All figures given in Section 2-1 Performance Data are still valid when selecting this feature.
Please contact Kawasaki to order this feature.
Note:
When operating at low temperature, consideration must be given to the guidance notes in Section 2-8 Motor
Operation at Low Temperature (see page 20).
32 33
HMB MOTORS HMB MOTORS
Description:
Description:
> Improves manufacturing
logistics > Matching mounting holes to
bolts
> Motor supplied ready
for connection to ½" BSPP > Ф21mm and Ф22mm options
male fitting available
Technical Information
Technical Information
Motor Type Adaptor Supplied Motor Type Adaptor Supplied In different markets, different bolt standards are adopted which may not be best suited to the standard Ф20 mm
mounting hole diameter on the HMB motors. To give a correct fit and optimum installation, Ф21 mm or Ф22 mm
HMB010 ⅜" BSP to ½" BSPP HM(HD)B125 ¾" UNF 2B to ½" BSPP holes can be selected on larger frame sizes.
HMB030 ⅜" BSP to ½" BSPP HM(HD)B150 ¾" UNF 2B to ½" BSPP
HMB045 ⅜" BSP to ½" BSPP HM(HD)B200 ¾" UNF 2B to ½" BSPP
HMB045-F(M)3/SM3 ¾" UNF 2B to ½" BSPP HM(HD)B270 ¾" UNF 2B to ½" BSPP
HMB060 ¾" UNF 2B to ½" BSPP HM(HD)B325 ¾" UNF 2B to ½" BSPP
HMB080 ¾" UNF 2B to ½" BSPP HMHDB400 ¾" UNF 2B to ½" BSPP
HMB100 ¾" UNF 2B to ½" BSPP HMB500 ¾" UNF 2B to ½" BSPP
Description:
Description:
> Improves corrosion and water
resistance of the finishing > Enhanced power performance
system
> Improved efficiency
> Excellent adhesion strength
> Improved back pressure rating
> Recommended for marine of 100 bar
applications
Technical Information
Technical Information The high power option for the HMB motors combines special low-friction components and a crankcase flushing
flow to achieve increased shaft power limits. All other performance parameters are unchanged.
Applicable to:
HMB HMB
HMB
HMB HMB 030 HMB 045 HMB HM(HD)B HM(HD)B HM(HD)B HM(HD)B HMHDB HMB
060/
010 030 -F(M)3/ 045 -F(M)3/ 100 125 150/200 270 325 400 500
080
SM3 SM3
) ( Flushing
Please contact Kawasaki to order this feature.
Required flushing to achieve
full rated power: 15l.p.m.
36 37
HMB MOTORS HMB MOTORS
3 4.4 The Tj speed sensor is a hall effect dual channel speed probe
that can provide feedback of both speed and direction.
4 4.1
9 3.4
Installation Details
10 3.3
*This assumes that the crankcase pressure is zero. If not, then the check valve pressure will need to be
M3
TO SUIT: F3/FM3/SO3 'Tj' TO SUIT: F4/FM4/SO4
30.4 SPEED SENSOR 40.3
increased to maintain the pressure drop across the orifice. SPEED SENSOR
Ø146.0
Ø115
Note:
If, due to crankcase flushing flow, the crankcase pressure continuously exceeds 3.5 bar, then the motor build
should include a high pressure shaft seal. 17.00 17.00
M8 x 16 CAP SCREW
HM(HD)B125 150 30.8
Applicable to:
The software and calibration cable is also provided.
HMB HMB
HMB
HMB HMB 030 HMB 045 HMB HM(HD)B HM(HD)B HM(HD)B HM(HD)B HMHDB HMB
060/ 5m
010 030 -F(M)3/ 045 -F(M)3/ 100 125 150/200 270 325 400 500 50
080
SM3 SM3 5
SCREEN
BLACK 1 +V, BROWN
1
4
BLUE 2 SIGNAL 2, BLACK
3
WHITE 2
27.0
ca.Ø 5.5
4 GND, BLUE
8H
Please contact Kawasaki to order this feature. M12x1
3 Dimensions
40 41
HMB MOTORS HMB MOTORS
42 43
HMB MOTORS HMB MOTORS
44 45
HMB MOTORS HMB MOTORS
46 47
HMB MOTORS HMB MOTORS
MOUNTING FACE
SM3 -
3" VALVE HOUSING FOR
BOLT ON MANIFOLD.
88
HOLE DETAIL Ă21
62.0
TYP. 4 POS'N Ă14 Ă31.8
2 POS'N = =
30
87
=
=
143.0
62.0
180
=
300
48 49
HMB MOTORS HMB MOTORS
Monobloc - Installation
50 51
HMB MOTORS HMB MOTORS
88.5
52 53
HMB MOTORS HMB MOTORS
MOUNTING FACE
SM3 -
3" VALVE HOUSING FOR
BOLT ON MANIFOLD.
88
HOLE DETAIL Ă21
62.0
TYP. 4 POS'N Ă14 Ă31.8
2 POS'N = =
30
87
=
=
143.0
62.0
180
286
54 55
HMB MOTORS HMB MOTORS
56 57
HMB MOTORS HMB MOTORS
MOUNTING FACE
SM3 -
3" VALVE HOUSING FOR
BOLT ON MANIFOLD.
88
HOLE DETAIL Ă21
62.0
TYP. 4 POS'N Ă14 Ă31.8
2 POS'N = =
30
87
=
=
143.0
62.0
180
=
286
58 59
HMB MOTORS HMB MOTORS
60 61
HMB MOTORS HMB MOTORS
62 63
HMB MOTORS HMB MOTORS
SPLINE DATA
64 65
HMB MOTORS HMB MOTORS
MOUNTING FACE
SM3 -
3" VALVE HOUSING FOR
BOLT ON MANIFOLD.
88
HOLE DETAIL Ă21
62.0
TYP. 4 POS'N Ă14 Ă31.8
2 POS'N = =
30
87
=
=
143.0
62.0
180
286
66 67
HMB MOTORS HMB MOTORS
68 69
HMB MOTORS HMB MOTORS
70 71
HMB MOTORS HMB MOTORS
MOUNTING FACE
SM3 -
3" VALVE HOUSING FOR
BOLT ON MANIFOLD.
88
HOLE DETAIL Ă21
62.0
TYP. 4 POS'N Ă14 Ă31.8
2 POS'N = =
30
87
=
=
143.0
62.0
180
=
SPLINE DATA
328
72 73
HMB MOTORS HMB MOTORS
74 75
HMB MOTORS HMB MOTORS
76 77
HMB MOTORS HMB MOTORS
78 79
HMB MOTORS HMB MOTORS
80 81
HMB MOTORS HMB MOTORS
82 83
HMB MOTORS HMB MOTORS
84 85
HMB MOTORS HMB MOTORS
86 87
HMB MOTORS HMB MOTORS
88 89
HMB MOTORS HMB MOTORS
90 91
HMB MOTORS HMB MOTORS
92
HMB MOTORS HMB MOTORS
NOTES NOTES
KAWASAKI PRECISION
MACHINERY (UK) LTD
Ernesettle, Plymouth
Devon, PL5 2SA, England
JAPAN
Kawasaki Heavy Industry Ltd, Precision Machinery Ltd. Tokyo Office World
Trade Center Bidg.
4-1 Hamamatsu-cho
2-chome, Minato-ku
Tokyo 105-6116
Japan
Tel: +81-3-3435-6862
Website: www.khi.co.jp/kpm
U.S.A
Kawasaki Precision Machinery (U.S.A.), Inc.
3838 Broadmoor Avenue S.E.
Grand Rapids
Michigan 49512
U.S.A.
Tel: +1-616-975-3101
Website: www.kpm-usa.com
CHINA
Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room
1701), The Headquarters Building No168 XiZang Road (M)
Huangpu District
Shanghai 200001
China
Tel: +86-021-3366-3800
KOREA
Flutek, Ltd.
192-11, Shinchon-dong
Changwon
Kyungnam 641-370
Korea
Tel: +82-55-286-5551
Website: www.flutek.co.kr