Cafco FENDOLITE MII

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Cafco FENDOLITE® MII

Integrated Fire Protective Coating System For


Structural Steelwork & Vessels In Oil & Gas Industries

For Promat Asia Pacific Organisation • May 2014


Cafco FENDOLITE® MII
FL-MII
Vermiculite & Portland Cement Based Wet Mix Spray

General Description
Cafco FENDOLITE® MII is a spray applied, single package factory controlled premix,
based on vermiculite and Portland cement. It may be floated or roller finished.

Cafco FENDOLITE® MII produces a monolithic coating able to withstand thermal


shocks experienced typically in a high intensity hydrocarbon fire. Concrete structures
in particular, will be protected from explosive spalling when protected using Cafco
FENDOLITE® MII.

Although low in density, thus significantly reducing dead load, Cafco FENDOLITE®
MII is highly durable and will not crack or spall under mechanical impact.

Cafco FENDOLITE® MII is used for application to construction elements such


as concrete or individual steel sections, particularly where off-site application
is required. It is suitable for exterior use on structures and vessels in the oil, gas,
petrochemical and power industries, and for refurbishment or upgrading of existing
tunnel structures.

Fire protection thickness


Fire protection thickness requirements are often specified in the owner operator’s
engineering codes of practice. Please refer to the tables on pages 5 and 6 on
thickness for the fire resistance required. Otherwise please consult Promat to establish the Hp/A ratio for a particular beam or column section
and to ascertain the required thickness of Cafco FENDOLITE® MII.

General Technical Properties

Steel and concrete structures protected with Cafco


FENDOLITE® MII have undergone fire resistance tests up
to 240 minutes in approved independent laboratories to
recognised standards throughout the world, including:
 Australia (AS 1530: Part 4: 2005)
 France, Hydrocarbon Modified Curve
 Germany (DIN 4102: 1977-2009)
 International Standard ISO 834: 2002
Fire resistance  Italy (UNI 11076)
 Netherlands, RWS (fire test procedures for tunnels
GT-98036-1a)
 UK (BS 476: Parts 20 and 21: 1987 Appendix D and
Euroclass A1 according to EN 1350-1)
 USA (ASTM E119: 1998, UL 263 and UL 1709 -
Design No. XR719)
Fire resistance test results relate solely to the
constructions tested and test conditions imposed.

Material class (Euroclass A1 according to EN 1350-1) Non combustible


Smoke generation Does not contribute to smoke generation
Alkalinity pH 12.0~12.5
Thermal conductivity at 20°C W/m°K 0.19
Theoretical coverage at 25mm thickness m2/tonne 65
Cure By hydraulic set
Initial set at 20°C and 50% RH 2~6 hours
Density kg/m3 Minimum 775 ± 15% when dry and in place
Sound absorption NRC 0.35

Does not promote corrosion of steel. Please seek advice


of structural engineer concerning long term corrosion
Corrosion resistance
protection, particularly when the structure is to be fully
exposed to prevailing weather conditions.

Colour and texture condition Off-white with a monolithic spray texture


Cafco FENDOLITE® MII is manufactured under a quality management system certified in accordance with ISO 9001: 2008. For complete UL listing to application of this product, please visit UL
website at http://www.ul.com.
Continued on opposite page

2
Cafco FENDOLITE® MII
FL-MII
Vermiculite & Portland Cement Based Wet Mix Spray

General Technical Properties Continued from opposite page

Packaging Storage Shelf life Environmental


 Do not discharge into drains, watercourses or soil.
Kept dry and off the ground  Not readily biodegradable.
20kg bags Maximum 12 months
until ready for use
 Not expected to bioaccumulate or to be toxic to
aquatic life except at high concentrations.

Material Preparation
Typical substrates Steel and concrete
The substrate shall be clean, dry and free from visible moisture (including
condensation), concrete laitance, formwork release oils, loose mill scale, loose
Substrate preparation rust and any other condition preventing good adhesion.
Concrete curing agents should not be used.

Most fire tests conducted have been carried out without mesh reinforcement, to
demonstrate the ability of Cafco FENDOLITE® MII to stay in place under the most
severe fire conditions. However, for maximum long term in-service durability,
Mesh reinforcement
the use of lightweight mesh reinforcement is recommended for exterior work
and for interior use where vibration or mechanical damage and the possibility of
subsequent loss of adhesion exist.

Application Procedures
Application of Cafco FENDOLITE® MII must be carried out by an applicator
Initial steps
recognised by Promat.

Mix Cafco FENDOLITE® MII with potable water in a suitable mixer and apply by
a spraying machine approved by Promat.
Cafco FENDOLITE® MII may also be float or roller finished or left with a spray
Methods
texture. A hand applied patching mix is available for minor repairs, i.e. Cafco
FENDOLITE® TG.
Please refer to Promat for a complete application manual.

Cafco FENDOLITE® MII may be applied when the substrate and air temperatures
are at least 2ºC and rising, but should not be applied if the substrate or air
Limitations temperatures are less than 4ºC and falling. Maximum substrate and air
temperature is 50ºC.
Substrate temperature should be at least 2ºC above dew point temperature.

Top Coating
Under certain circumstances, CAFCO® TOPCOAT 200 may be used as protection from frequent wash down, long term chemical spills, or for
improved resistance to fungal, algae and bacterial growth. Please consult Promat for details.

Health & Safety


Guarantee adequate ventilation during work. Avoid contact with the eyes and skin and avoid inhalation of the dust by wearing appropriate
personal protection gear (safety goggles, protective clothing and dust mask). For more information please check the material safety data sheet,
available upon request.

3
Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24

2
1

Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 and/or UL 1709

1 Spray, float or roller applied Cafco FENDOLITE® MII vermiculite and Portland cement based wet mix, thickness in accordance with the Hp/A Ratio
tables on pages 5 and 6

For finishing, trowel applied with Cafco FENDOLITE® TG vermiculite and Portland cement based wet mix

Where necessary, spray, brush or roller applied CAFCO® TOPCOAT 200 acrylic polymer coating as a top coat sealer for external applications and
use in moisture laden conditions or wet areas

2 All structural steel surfaces to receive Cafco FENDOLITE® MII to be primed with compatible primer

All primed surfaces to be coated with CAFCO® PSK 101 sealer as keycoat prior to the application of Cafco FENDOLITE® MII

4
Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24

Hp/A Ratio Table 1 Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 (report no. SAS F010001)
for Vessels protection tested to Hydrocarbon curve at critical temperature of 427°C
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
30 minutes 60 minutes 90 minutes 120 minutes 180 minutes 240 minutes

30 14 15 18 22 30 38

40 14 17 21 26 35 44

50 14 18 23 28 38 48

60 14 19 25 30 40 51

70 15 20 26 31 43 54

80 15 21 27 33 44 56

90 16 22 28 34 46 58

100 16 22 28 35 47 59

110 17 23 29 35 48 60

120 17 23 30 36 49 —

130 17 24 30 37 49 —

140 17 24 30 37 50 —

150 18 24 31 37 51 —

160 18 24 31 38 51 —

170 18 25 31 38 52 —

180 18 25 32 39 52 —

190 18 25 32 39 53 —

200 18 25 32 39 53 —

210 18 25 32 39 53 —

220 19 26 33 40 54 —

230 19 26 33 40 54 —

240 19 26 33 40 54 —

250 19 26 33 40 54 —

260 19 26 33 40 55 —

270 19 26 33 41 55 —

280 19 26 33 41 55 —

290 19 26 34 41 55 —

300 19 26 34 41 56 —

310 19 26 34 41 56 —

320 19 27 34 41 56 —

330 19 27 34 41 56 —

Hp/A Ratio Table 2 Up to 240/-/- fire resistance in accordance with the requirements of UL 1709 (Design No. XR719) for ‘I’ section of
structural steel beam protection tested to Hydrocarbon curve
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
60 minutes 90 minutes 120 minutes 180 minutes 240 minutes

Profile protection 21 27 34 46 59

Box protection 21 24 24 37 58

NOTE: Figures are accurate at time of publication. Maximum critical temperatures for fully loaded structural steel members are normally accepted
at 550ºC for four sided column protection and at 620ºC for three sided beam protection as a support to composite concrete floors.

5
Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24

Hp/A Ratio Table 3 Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 (report no. SAS F010001)
for ‘I’ section of structural steel beam protection tested to Hydrocarbon curve at critical temperature of 550°C
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
30 minutes 60 minutes 90 minutes 120 minutes 180 minutes 240 minutes

30 14 14 14 17 22 28

40 14 14 16 20 26 33

50 14 15 18 22 29 36

60 14 16 20 24 31 39

70 14 17 21 25 33 42

80 14 17 22 26 35 44

90 14 18 23 27 36 45

100 14 19 23 28 38 47

110 14 19 24 29 39 48

120 15 20 25 30 40 49

130 15 20 25 30 40 50

140 15 20 26 31 41 51

150 15 21 26 31 42 52

160 16 21 26 32 42 53

170 16 21 27 32 43 54

180 16 21 27 32 43 54

190 16 22 27 33 44 55

200 16 22 27 33 44 55

210 17 22 28 33 44 56

220 17 22 28 34 45 56

230 17 22 28 34 45 56

240 17 23 28 34 45 57

250 17 23 28 34 46 57

260 17 23 29 34 46 57

270 17 23 29 35 46 58

280 17 23 29 35 46 58

290 17 23 29 35 47 58

300 17 23 29 35 47 59

310 17 23 29 35 47 59

320 17 23 29 35 47 59

330 18 24 29 35 47 59

NOTE: Figures are accurate at time of publication. Maximum critical temperatures for fully loaded structural steel members are normally accepted
at 550ºC for four sided column protection and at 620ºC for three sided beam protection as a support to composite concrete floors.

For thickness calculations on hollow sections, cellular beams, castellated sections, composite floors, upgrading of concrete slabs and more
complex structural situations, please consult Promat.

6
Cafco FENDOLITE® MII 01.24/
FL-MII
Architectural Specification 02.24

The following is a standard Architectural Specification for structural steel column and beam protection using Cafco FENDOLITE® MII. Please
note that Cafco FENDOLITE® MII should be installed by a trained or approved applicator using appropriate and recommended equipment. The
end user must determine the suitability of any particular design to meet the performance requirements of any application before undertaking any
work. If in doubt, please first obtain advice from Promat.

The installation methods described herein are suitable for steel sections up to 686mm deep and 325mm wide. For larger section, please consult
Promat.

Fire Exposure & Area of Application

Exposed faces of steelwork internal to building, for up to 240 minute fire resistance in accordance with the requirements of BS 476: Part 21:
1987 and/or UL 1709.(1)

Location

______________________________________________________________________________________________________________________________(2)

Type of Construction

____________ minute(3) fire resistance to Cafco FENDOLITE® MII one sided, two sided, three sided or four sided coating of structural steel
columns and beams and/or sphere vessels.(1)

Spray Materials

Cafco FENDOLITE® MII in 20kg bags as supplied by licensed manufacturers of Promat International (Asia Pacific) Ltd.

Surface Preparation

The substrate to be coated should be clean, dry and free from dust, or any other condition preventing good adhesion.

Method of Application

Pre mix Cafco FENDOLITE® MII with water in suitable type of mixer and apply onto the surface of substrate by direct spraying. Material-water
mixing ratio should be applied strictly in accordance with Promat’s recommendations by a trained and approved applicator.

The application of Cafco FENDOLITE® MII is recommended by using a suitable spray head with adequate capacity of air compressor.

Follow-on Trades

Surface of coating materials to be finished off smoothly or with suitable top coat(4) in accordance with manufacturer’s recommendations.

NOTE:
• (1), (4) delete as appropriate.
• (2) insert location, e.g. “sphere vessels to structural steel exterior”, or provide steelwork drawing reference.
• (3) insert required fire resistance level (not exceeding 240 minutes).

7
For latest information of the Promat Asia Pacific organisation,
please refer to www.promat-ap.com.
© Promat International (Asia Pacific) Ltd. 05/2014. Images on the front cover (clockwise from top left): Sangachal oil terminal in Baku (Azerbaijan), NAFTEC facility in Arzew (Algeria), ConocoPhillips oil terminal in Seal Sands (UK), Isle of Grain power station in Kent (UK),
Julio Crespo Canarias plant in Santa Cruz De Tenerife (Spain), Petronas Kertih refinery in Terengganu (Malaysia), Hyundai HOU#2 oil bank near Daesan (South Korea), application with galvanised mesh at the Arzew NAFTEC facility, Hydro Polymers production plant at

ASIA PACIFIC HEADQUARTERS HONG KONG


Promat International (Asia Pacific) Ltd. Promat International (Asia Pacific) Ltd.
Unit 19-02-01, Level 2 PNB Damansara Room 1010, C.C. Wu Building
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Email: spraysinfo@promat-ap.com
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CHINA
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510180 Guangzhou
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Email: spraysinfo@promat-ap.com
Email: spraysinfo@promat-ap.com
Beijing Office SOUTH KOREA
Promat North China Promat International (Asia Pacific) Ltd.
(Division of Promat China Ltd.) (Korea Branch Office)
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Fax: +86 (10) 8589 2904 Email: spraysinfo@promat-ap.com
Email: spraysinfo@promat-ap.com

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group, see www.promat-international.com. Your local Promat supplier
• The technical data provided in this publication is based on mean values
prevalent at time of publication and is thus subject to fluctuation. It
should not be regarded as a guarantee to system performance.
• All data contained herein conforms to and frequently surpasses
generally accepted fire protection standards recognised by most
Newton Aycliffe in Durham (UK).

professional fire science practitioners and regulatory authorities


worldwide. The same general principle is equally applicable to all
Promat products and systems. Promat has access to a considerable
body of test authentication data and this can be provided on a
complimentary basis upon request. It should be noted however that
this publication replaces all previous editions in its entirety. Any form
of reproduction by any means – manual, electronic, digital or otherwise
– is strictly prohibited and subject to prior approval in writing from
Promat. All rights related or connected to the Promat logo, Promat
registered trademarks, featured illustrations, written information and
technical reports in this publication are the sole, exclusive and copyright
property of Promat and its legal partner companies.

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