Cafco FENDOLITE MII
Cafco FENDOLITE MII
Cafco FENDOLITE MII
General Description
Cafco FENDOLITE® MII is a spray applied, single package factory controlled premix,
based on vermiculite and Portland cement. It may be floated or roller finished.
Although low in density, thus significantly reducing dead load, Cafco FENDOLITE®
MII is highly durable and will not crack or spall under mechanical impact.
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Cafco FENDOLITE® MII
FL-MII
Vermiculite & Portland Cement Based Wet Mix Spray
Material Preparation
Typical substrates Steel and concrete
The substrate shall be clean, dry and free from visible moisture (including
condensation), concrete laitance, formwork release oils, loose mill scale, loose
Substrate preparation rust and any other condition preventing good adhesion.
Concrete curing agents should not be used.
Most fire tests conducted have been carried out without mesh reinforcement, to
demonstrate the ability of Cafco FENDOLITE® MII to stay in place under the most
severe fire conditions. However, for maximum long term in-service durability,
Mesh reinforcement
the use of lightweight mesh reinforcement is recommended for exterior work
and for interior use where vibration or mechanical damage and the possibility of
subsequent loss of adhesion exist.
Application Procedures
Application of Cafco FENDOLITE® MII must be carried out by an applicator
Initial steps
recognised by Promat.
Mix Cafco FENDOLITE® MII with potable water in a suitable mixer and apply by
a spraying machine approved by Promat.
Cafco FENDOLITE® MII may also be float or roller finished or left with a spray
Methods
texture. A hand applied patching mix is available for minor repairs, i.e. Cafco
FENDOLITE® TG.
Please refer to Promat for a complete application manual.
Cafco FENDOLITE® MII may be applied when the substrate and air temperatures
are at least 2ºC and rising, but should not be applied if the substrate or air
Limitations temperatures are less than 4ºC and falling. Maximum substrate and air
temperature is 50ºC.
Substrate temperature should be at least 2ºC above dew point temperature.
Top Coating
Under certain circumstances, CAFCO® TOPCOAT 200 may be used as protection from frequent wash down, long term chemical spills, or for
improved resistance to fungal, algae and bacterial growth. Please consult Promat for details.
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Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24
2
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Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 and/or UL 1709
1 Spray, float or roller applied Cafco FENDOLITE® MII vermiculite and Portland cement based wet mix, thickness in accordance with the Hp/A Ratio
tables on pages 5 and 6
For finishing, trowel applied with Cafco FENDOLITE® TG vermiculite and Portland cement based wet mix
Where necessary, spray, brush or roller applied CAFCO® TOPCOAT 200 acrylic polymer coating as a top coat sealer for external applications and
use in moisture laden conditions or wet areas
2 All structural steel surfaces to receive Cafco FENDOLITE® MII to be primed with compatible primer
All primed surfaces to be coated with CAFCO® PSK 101 sealer as keycoat prior to the application of Cafco FENDOLITE® MII
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Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24
Hp/A Ratio Table 1 Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 (report no. SAS F010001)
for Vessels protection tested to Hydrocarbon curve at critical temperature of 427°C
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
30 minutes 60 minutes 90 minutes 120 minutes 180 minutes 240 minutes
30 14 15 18 22 30 38
40 14 17 21 26 35 44
50 14 18 23 28 38 48
60 14 19 25 30 40 51
70 15 20 26 31 43 54
80 15 21 27 33 44 56
90 16 22 28 34 46 58
100 16 22 28 35 47 59
110 17 23 29 35 48 60
120 17 23 30 36 49 —
130 17 24 30 37 49 —
140 17 24 30 37 50 —
150 18 24 31 37 51 —
160 18 24 31 38 51 —
170 18 25 31 38 52 —
180 18 25 32 39 52 —
190 18 25 32 39 53 —
200 18 25 32 39 53 —
210 18 25 32 39 53 —
220 19 26 33 40 54 —
230 19 26 33 40 54 —
240 19 26 33 40 54 —
250 19 26 33 40 54 —
260 19 26 33 40 55 —
270 19 26 33 41 55 —
280 19 26 33 41 55 —
290 19 26 34 41 55 —
300 19 26 34 41 56 —
310 19 26 34 41 56 —
320 19 27 34 41 56 —
330 19 27 34 41 56 —
Hp/A Ratio Table 2 Up to 240/-/- fire resistance in accordance with the requirements of UL 1709 (Design No. XR719) for ‘I’ section of
structural steel beam protection tested to Hydrocarbon curve
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
60 minutes 90 minutes 120 minutes 180 minutes 240 minutes
Profile protection 21 27 34 46 59
Box protection 21 24 24 37 58
NOTE: Figures are accurate at time of publication. Maximum critical temperatures for fully loaded structural steel members are normally accepted
at 550ºC for four sided column protection and at 620ºC for three sided beam protection as a support to composite concrete floors.
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Cafco FENDOLITE® MII 01.24/
Integrated Fire Protective Coating System For FL-MII
Structural Steelwork & Vessels In Oil & Gas Industries 02.24
Hp/A Ratio Table 3 Up to 240/-/- fire resistance in accordance with the requirements of BS 476: Part 21: 1987 (report no. SAS F010001)
for ‘I’ section of structural steel beam protection tested to Hydrocarbon curve at critical temperature of 550°C
Cafco FENDOLITE® MII coating thickness when cured (mm)
Hp/A
30 minutes 60 minutes 90 minutes 120 minutes 180 minutes 240 minutes
30 14 14 14 17 22 28
40 14 14 16 20 26 33
50 14 15 18 22 29 36
60 14 16 20 24 31 39
70 14 17 21 25 33 42
80 14 17 22 26 35 44
90 14 18 23 27 36 45
100 14 19 23 28 38 47
110 14 19 24 29 39 48
120 15 20 25 30 40 49
130 15 20 25 30 40 50
140 15 20 26 31 41 51
150 15 21 26 31 42 52
160 16 21 26 32 42 53
170 16 21 27 32 43 54
180 16 21 27 32 43 54
190 16 22 27 33 44 55
200 16 22 27 33 44 55
210 17 22 28 33 44 56
220 17 22 28 34 45 56
230 17 22 28 34 45 56
240 17 23 28 34 45 57
250 17 23 28 34 46 57
260 17 23 29 34 46 57
270 17 23 29 35 46 58
280 17 23 29 35 46 58
290 17 23 29 35 47 58
300 17 23 29 35 47 59
310 17 23 29 35 47 59
320 17 23 29 35 47 59
330 18 24 29 35 47 59
NOTE: Figures are accurate at time of publication. Maximum critical temperatures for fully loaded structural steel members are normally accepted
at 550ºC for four sided column protection and at 620ºC for three sided beam protection as a support to composite concrete floors.
For thickness calculations on hollow sections, cellular beams, castellated sections, composite floors, upgrading of concrete slabs and more
complex structural situations, please consult Promat.
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Cafco FENDOLITE® MII 01.24/
FL-MII
Architectural Specification 02.24
The following is a standard Architectural Specification for structural steel column and beam protection using Cafco FENDOLITE® MII. Please
note that Cafco FENDOLITE® MII should be installed by a trained or approved applicator using appropriate and recommended equipment. The
end user must determine the suitability of any particular design to meet the performance requirements of any application before undertaking any
work. If in doubt, please first obtain advice from Promat.
The installation methods described herein are suitable for steel sections up to 686mm deep and 325mm wide. For larger section, please consult
Promat.
Exposed faces of steelwork internal to building, for up to 240 minute fire resistance in accordance with the requirements of BS 476: Part 21:
1987 and/or UL 1709.(1)
Location
______________________________________________________________________________________________________________________________(2)
Type of Construction
____________ minute(3) fire resistance to Cafco FENDOLITE® MII one sided, two sided, three sided or four sided coating of structural steel
columns and beams and/or sphere vessels.(1)
Spray Materials
Cafco FENDOLITE® MII in 20kg bags as supplied by licensed manufacturers of Promat International (Asia Pacific) Ltd.
Surface Preparation
The substrate to be coated should be clean, dry and free from dust, or any other condition preventing good adhesion.
Method of Application
Pre mix Cafco FENDOLITE® MII with water in suitable type of mixer and apply onto the surface of substrate by direct spraying. Material-water
mixing ratio should be applied strictly in accordance with Promat’s recommendations by a trained and approved applicator.
The application of Cafco FENDOLITE® MII is recommended by using a suitable spray head with adequate capacity of air compressor.
Follow-on Trades
Surface of coating materials to be finished off smoothly or with suitable top coat(4) in accordance with manufacturer’s recommendations.
NOTE:
• (1), (4) delete as appropriate.
• (2) insert location, e.g. “sphere vessels to structural steel exterior”, or provide steelwork drawing reference.
• (3) insert required fire resistance level (not exceeding 240 minutes).
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For latest information of the Promat Asia Pacific organisation,
please refer to www.promat-ap.com.
© Promat International (Asia Pacific) Ltd. 05/2014. Images on the front cover (clockwise from top left): Sangachal oil terminal in Baku (Azerbaijan), NAFTEC facility in Arzew (Algeria), ConocoPhillips oil terminal in Seal Sands (UK), Isle of Grain power station in Kent (UK),
Julio Crespo Canarias plant in Santa Cruz De Tenerife (Spain), Petronas Kertih refinery in Terengganu (Malaysia), Hyundai HOU#2 oil bank near Daesan (South Korea), application with galvanised mesh at the Arzew NAFTEC facility, Hydro Polymers production plant at
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