Technical Service Information: Automatic Transmission Service Group

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Technical Service Information
CHRYSLER A500/42RE SERIES

NO REVERSE OR BINDS UP ON THE 3-4 SHIFT
COMPLAINT: After rebuild, a no reverse condition exists or a bind up on the 3-4 shift occurs.
CAUSE: One cause may be, the incorrect assembly of the Overdrive Direct Clutch pack. There are
two different thickness of the steel plates and two different thickness of the pressure plates
used in this pack. Not being aware of the differences will allow you to mis-assemble this
clutch pack.
CORRECTION: Step No. 1 - Identify which design level pressure plate that you are using by measuring the
thickness of the "Lug Area". The 1st design level pressure plate will measure approximately
.215" in thickness and the 2nd design level pressure plate will measure approximately .085"
in thickness, as shown in Figure 1.
Step No. 2 - Identify which design level steel plates that you are using by measuring the
thickness. The 1st design level steel plates will measure approximately .070" in thickness
and the 2nd design level steel plates will measure approximately .055" in thickness, as
shown in Figure 1.
Step No. 3 - If all First Design steels and pressure plate are being used, refer to the chart in
Figure 2 to identify the OD Direct clutch housing that you have, as well as the number of steel
plates and lined plates for that housing.
If all Second Design steels and pressure plate are being used, refer to the chart in Figure 3
to identify the OD Direct clutch housing that you have, as well as the number of steel plates
and lined plates for that housing.
SPECIAL NOTE: "Always" use special tools and procedure to measure and determine
the correct thickness Overdrive Piston Shim that your set-up requires. An incorrect shim
selection may also cause the complaint listed above.
SERVICE INFORMATION:
First Design Level Pressure Plate (.215" Thick) ................................................... 4461031
First Design Level Steel Plate (.070" Thick) ........................................................ 4461054
Second Design Level Pressure Plate (.085" Thick) .............................................. 4461183
Second Design Level Steel Plate (.055" Thick) .................................................... 4864053
Copyright © 2000 ATSG
00-37
AUTOMATIC TRANSMISSION SERVICE GROUP Page 1 of 4
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.215“ = First Design Pressure Plate
.085“ = Second Design Pressure Plate
.070“ = First Design Steel Plate
.055“ = Second Design Steel Plate
Figure 1
00-37
BACK
CHRYSLER A500/42RE SERIES TRANSMISSIONS

There are currently four different Overdrive/Direct clutch housings dependent on the engine size and the
transmission model you are working on. If it becomes necessary to replace the drum, measure the distance
between the top of snap ring groove and the top of the housing, as shown below, and use the chart below to
determine the amount of friction plates and steel plates for the model you are working on. Choosing the wrong
amount may create a tie-up on the 3-4 shift, or a no reverse condition. The number of lined and steel plates are
based upon FIRST DESIGN PARTS.
TRANSMISSION LINED STEEL MEASUREMENT

A500 (40RH) 3.9L 5 4 .485"
A500 (42RH) 5.2L 6 5 .350"
A518 (46RH) 8 7 .100"
A618 (47RH) 9 8 .090"
MEASURE THE DISTANCE BETWEEN

TOP OF THE DRUM AND TOP OF THE
SNAP RING GROOVE AS SHOWN
OVERDRIVE/DIRECT CLUTCH HOUSING Copyright © 2000 ATSG
Figure 2
00-37
BACK
CHRYSLER A500/42RE SERIES TRANSMISSIONS

There are currently four different Overdrive/Direct clutch housings dependent on the engine size and the
transmission model you are working on. If it becomes necessary to replace the drum, measure the distance
between the top of snap ring groove and the top of the housing, as shown below, and use the chart below to
determine the amount of friction plates and steel plates for the model you are working on. Choosing the wrong
amount may create a tie-up on the 3-4 shift, or a no reverse condition. The number of lined and steel plates are
based upon SECOND DESIGN PARTS.
TRANSMISSION LINED STEEL MEASUREMENT

A500 (40RH) 3.9L 6 5 .485"
A500 (42RH) 5.2L 8 7 .350"
A518 (46RH) 10 9 .100"
A618 (47RH) 11 10 .090"
MEASURE THE DISTANCE BETWEEN

TOP OF THE DRUM AND TOP OF THE
SNAP RING GROOVE AS SHOWN
OVERDRIVE/DIRECT CLUTCH HOUSING

Figure 3
00-37

Technical Service Information: Automatic Transmission Service Group

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Technical Service Information

CHRYSLER A500/42RE SERIES

Copyright © 2000 ATSG

.215“ = First Design Pressure Plate

.085“ = Second Design Pressure Plate

.070“ = First Design Steel Plate

.055“ = Second Design Steel Plate

Copyright © 2000 ATSG

CHRYSLER A500/42RE SERIES TRANSMISSIONS

TRANSMISSION LINED STEEL MEASUREMENT

MEASURE THE DISTANCE BETWEEN

OVERDRIVE/DIRECT CLUTCH HOUSING Copyright © 2000 ATSG

CHRYSLER A500/42RE SERIES TRANSMISSIONS

TRANSMISSION LINED STEEL MEASUREMENT

MEASURE THE DISTANCE BETWEEN

OVERDRIVE/DIRECT CLUTCH HOUSING

Copyright © 2000 ATSG

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