X 225

Excavator
Service
Manual
(S/N 508312000 & Above)

6720874 (1–91) Printed in U.S.A. © Melroe Company 1991

 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.

CORRECT CORRECT CORRECT

B-10731a B-14148 B-14142

Never service the Bobcat Use the correct procedure to lift Cleaning and maintenance are
Hydraulic Excavator without and support the excavator. required daily.
instructions. Always lift the blade fully before
installing jackstands.
WRONG WRONG WRONG

B-14147 B-14141 B-14145

Have good ventilation when Vent exhaust to outside when Always lower the bucket and
welding or grinding painted engine must be run for service. blade to the ground before doing
parts. Exhaust system must be tightly any maintenance.
Wear dust mask when grinding sealed. Exhaust Fumes can kill Never modify equipment or add
painted parts. Toxic dust and gas without warning. attachments not approved by
can be produced. Bobcat Company.
WRONG WRONG WRONG

B-14146 B-14143 B-6589

B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust machine exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the excavator.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW20-0805
 CONTENTS
PREVENTIVE
MAINTENANCE
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
HYDRAULIC EXCAVATOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . vii
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1 HYDRAULIC
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1 SYSTEM
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
UPPER WORKS & SWING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
MAIN FRAME & TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1 DRIVE
ENGINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1 SYSTEM
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1

UPPER WORKS
& SWING
SYSTEM

MAIN FRAME
& TRACKS

ELECTRICAL
SYSTEM

ENGINE
SERVICE

SPECIFICATIONS

225 (S/N 12000 & Above) Excavator

i Service Manual
 FOREWORD
This manual is for the Bobcat hydraulic excavator mechanic. It provides necessary servicing and
adjustment procedures for the hydraulic excavator and its component parts and systems. Refer to the
Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the hydraulic excavator has had service
or repair:
1. Check that the ROPS/FOPS 9. Safety treads must in good
(Including sidescreens) is in condition.
good condition and is not
modified.

2. Check that ROPS mounting 10. Check for correct function of

hardware is tightened and is indicator lamps (Optional on
Melroe approved. some models).

3. The seat belt must be correctly 11. Check hydraulic fluid level,
installed, functional and in engine oil level and fuel supply.
good condition.

4. Inspect for loose or broken 12. Inspect for fuel, oil or hydraulic
parts or connections. fluid leaks.

5. Machine signs must be legible 13. Lubricate the loader.

and in the correct location.

6. Steering levers, control levers 14. Check the condition of the

and foot pedals must return to battery and cables.
neutral. Check that foot pedals
lock and control lever locks are
in working condition.

7. Inspect the air cleaner for Recommend to the owner that all
damage or leaks. Check the necessary corrections be made
condition of the element. before the machine is returned to
service.

8. Check the electrical charging

system.

225 (S/N 12000 & Above) Excavator

iii Service Manual
SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read Operation & Maintenance Manual,
Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making
repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Failure
to follow instructions can cause injury or death.
W–2003–1289

The following publications provide information on the safe use and maintenance of the loader and attachments:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine
is in safe operating condition.

• The Operation & Maintenance Manual delivered with the loader gives operating information as well as routine
maintenance and service procedures. It is a part of the loader and must stay with the machine when it is sold. Replacement
Operation & Maintenance Manuals can be ordered from your Bobcat Excavator dealer.

• The excavator has machine signs (decals) which instruct on the safe operation and care. The signs and their locations
are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat Excavator dealer.

• The CIMA Safety Manual delivered with the excavator gives information for safe operating and standard signals.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop–type service and
repair work.

Warnings on the machine and in the This notice identifies procedures

manuals are for your safety. Failure to which must be followed to avoid
obey warnings can cause injury or damage to the machine.
death. I–2019–0284
W–2044–1285

Safety Alert Symbol: This Safety Symbol is used for important safety messages. When you see this
symbol follow the safety message to avoid personal injury or death.

225 (S/N 12000 & Above) Excavator

v Service Manual
SERIAL NUMBER LOCATIONS
A
Always use the serial number of the loader when
requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.

HYDRAULIC EXCAVATOR SERIAL NUMBER

The excavator serial number is on the front of the

machine frame, to the left of the boom [A].

CD–10469

ENGINE SERIAL NUMBER

B
The engine serial number is located on the engine block,
near the fuel injection pump [B].

CD–10408

DELIVERY REPORT
C
The Delivery Report must be filled out by the dealer and
signed by the owner or operator when the Bobcat loader
is delivered. The form contents must be explained to the
owner. Make sure it is filled out completely [C].

225 (S/N 12000 & Above) Excavator

vii Service Manual
 HYDRAULIC EXCAVATOR IDENTIFICATION
220ServiceManual#6720874S/N508312000&Above–ContentsSection

* ROPS/FOPS CANOPY
ARM CYLINDER

ENGINE COVER

ARM

SWING
FRAME
BLADE
TRACK FRAME

TRACK CONTROL LEVERS

BOOM OPERATOR SEAT

BUCKET CYLINDER

BOOM CYLINDER

BUCKET LINK

• BUCKET
BLADE CYLINDER

* ROPS, FOPS – Roller–Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and SAE
J1043. The bobcat Excavator is base–equipped with a standard canopy as shown.
• Factory option bucket
225 (S/N 12000 & Above) Excavator
viii Service Manual
 PREVENTIVE MAINTENANCE PREVENTIVE
MAINTENANCE
Page
Number
AIR CLEANER SERVICE
Replacing the Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
COOLING SYSTEM
Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Coolant Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6

ENGINE COVER
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

ENGINE LUBRICATION SYSTEM

Checking the Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
Engine Oil and Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–5
FUEL SYSTEM
Fuel Filters (S/N 12648 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
Fuel System Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
FINAL DRIVE CASE
Checking Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12
Draining Final Drive Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12

HYDRAULIC SYSTEM
Checking and Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8
Replacement of the Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7

LUBRICATION OF THE HYDRAULIC EXCAVATOR

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–10

SERVICE SCHEDULE
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

USING A BOOSTER BATTERY (Jump Starting)

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9

225 (S/N 12000 & Above) Excavator

–1––1– Service Manual
SERVICE SCHEDULE
Maintenance work must be done at regular intervals. Failure
to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the
Hydraulic Excavator.
Instructions are necessary before operating or
servicing machine. Read Operation &
Maintenance Manual, Handbook and signs
(decals) on machine. Follow warnings and
instructions in the manuals when making
repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Failure to follow instructions can
cause injury or death.
W–2003–0797

J
ITEM SERVICE REQUIRED 8–10 50 100 250 500 1000
Engine Air Cleaner Empty the dust cup. Replace the filter element only when
the red ring shows in the indicator window. Check for
leaks and damaged components.
Engine Oil Check the oil level & add oil as needed.
Engine Coolant System Check coolant level in recovery tank.
Indicator Lights Check for correct operation.
Operator Cab Check the fastening bolts, nuts, & condition of cab.
Seat Belt Check the condition & that fasteners are tight.
Safety Signs (Decals) Check for damaged signs (decals) replace as needed.
Tracks Check & adjust tension.
Hydraulic Reservoir Check fluid level.
All Machinery Pivot
Points Lubricate 20 grease fittings.
Fuel Tank/Fuel Filter Drain water and sediment from fuel tank/filter.
Swing Circle Lubricate two grease fittings.
Swing Pinion Lubricate one grease fitting.
Alternator Belt Check & adjust tension. *
Engine Oil & Filter Replace oil & filter element. *
Final Drive Case Check fluid level & add oil as needed.
Hydraulic Filter Replace filter element. *
Fuel Filters Replace filter elements.
Battery Check & clean cable ends & check electrolyte level.
Cooling System Clean the radiator fins.
Alternator & Starter Check the condition.
Engine Valve Clearance Check and adjust valve clearance. **
Cooling System Drain, flush & add new coolant to the cooling system.
Hydraulic Tank Change the fluid, clean fill neck strainer.
Final Drive Case Change the oil. **

* After the first 50 hours of machine operation do the following:

• Check the condition of the alternator belt
• Replace the hydraulic filter
• Replace the engine oil and filter
** After the first 250 hours of machine operation do the following:
• Change oil in final drive case
• Check and adjust engine valve clearance
J Or every 12 months.

225 (S/N 12000 & Above) Excavator

Revised Mar. 98 –1–1– Service Manual
ENGINE COVER
Procedure
A

AVOID INJURY
Never service or adjust the machine when the
engine is running unless instructed to do so
in this manual. W–2012–0290
Keep the engine cover closed when operating
the machine. N–10429
W–2141–0189

Open the engine cover to service the engine. Pull on the

latch and lift the engine cover up until it is fully raised [A]
B

AIR CLEANER SERVICE

Replacing the Filter Element
See the SERVICE SCHEDULE Page 1–1 for the correct
service interval. 1
Replace the filter element when the red ring shows in the
window of the condition indicator.
NOTE: Push the button on the condition indicator N–08176
and start the engine. If the red ring does not
show, do not replace the filter element.
C
Service the air cleaner as follows:
Loosen the clamp on the dust cup.
Remove the dust cup [B].
Remove the rubber cap (Item 1) [B] to clean the dust cup.

Remove the wing nut (Item 1) [C]. 1

N–08178

Remove the filter element [D].

Check the air cleaner housing for damage.
D
Install a new filter element. Install and tighten the wing
nut.
Install the dust cap so the arrow points up.
Check that all the air cleaner hose clamps are tight.
Push the button on the condition indicator so the red ring
does not show.

N–08179

225 (S/N 12000 & Above) Excavator

–1–2– Service Manual
FUEL SYSTEM
Fuel Specifications
A
Use Number 2 diesel fuel in the engine. During very cold
temperatures, Number 1 fuel can be used.

Stop and cool the engine before adding fuel.

NO SMOKING! Failure to obey warnings can
cause an explosion or fire.
W–2063–0887 N–10415

Fuel System Service

B
The fuel level in the tank is indicated by the fuel gauge
(Item 1) [A] when the engine is running.

Use the key to un–lock the fuel fill door.

Turn the fill cap to remove it [B].

N–10431

NOTE: The fuel fill strainer can be removed for

cleaning [C]. Make sure it is installed before C
adding fuel to the tank.

Use a clean, approved safety container to add fuel to the

tank.
Add fuel only in an area that has a free movement of air
and no open flames or sparks. NO SMOKING!
After the tank is full, install and tighten the fuel fill cap.

N–10432

Always clean up spilled fuel or oil. Keep heat,

flames, sparks or lighted tobacco away from
fuel and oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W–2103–1285

225 (S/N 12000 & Above) Excavator

–1–3– Service Manual
FUEL SYSTEM (Cont’d)
A
Fuel System Service (Cont’d)
To remove the water and sediment from the fuel tank,
remove the drain plug (Item 1) [A] on the bottom of the
tank. 1

N–10433
Fuel Filters
(S/N 12648 & Above)
To remove the water from the fuel filter element, open the
B
drain valve (Item 1) [B] at the bottom of the fuel filter
element. When fuel, free of water emerges from the drain
valve, close the drain valve.
1

CD–13228

225 (S/N 12000 & Above) Excavator

Revised May 93 –1–4– Service Manual
ENGINE LUBRICATION SYSTEM
Checking the Engine Oil
A
Check the engine oil every day.
Stop the engine. Open the engine cover.
Remove the dipstick [A].
Use a good quality motor oil that meets API Service
Clarification of CE or CD. (See FUEL, COOLANT AND
LUBRICANTS Page 8–8.)

N–10437

Engine Oil and Filter Replacement B

See the SERVICE SCHEDULE Page 1–1 for the correct
service interval.
Use the following procedure to change the oil and filter:
Run the engine until it is at operating temperature.
Turn the swing frame so the engine oil can drain between
the tracks. Stop the engine.
Remove the drain plug (Item 1) [B]. Drain the oil into a
container. 1

N–10473

Remove the oil filter (Item 1) [C], using a filter wrench.

C
Clean the filter housing surface. Put clean oil on the filter
gasket. Install the new filter and hand tighten only.
1
Install and tighten the oil drain plug.

NOTE: Use only a Melroe approved oil filter. A non

approved filter may not be of the quality
needed to last 250 hours of engine operation,
and could cause engine damage. See your
Parts Manual or Microfiche for the correct
part number of the oil filter.

N–10438

Remove the oil fill cap [D]. Put oil into the engine. (See
FUEL, COOLANT AND LUBRICANTS Page 8–8.) D
Start the engine and let it run for several minutes. Stop the
engine. Check for leaks at the oil filter.
Check the oil level and add oil as needed to bring it to the
top mark on the dipstick.

N–10439

225 (S/N 12000 & Above) Excavator

Revised Mar. 98 –1–5– Service Manual
COOLING SYSTEM
Coolant Level
A
When the engine is cool, the coolant level in the recovery
tank (Item 1) [A] must be half full. 1
If the coolant level is low, add pre–mixed coolant (50%
water and 50% ethylene glycol) to the recovery tank.

N–10440

Coolant Replacement
B

Do not remove radiator cap when the engine is

hot. You can be seriously burned.
W–2070–1285

Turn the upperstructure so there is access to the engine

and radiator from underneath. Stop the engine. N–10441

Loosen and remove the radiator cap [B].

C
Open the radiator drain valve (Item 1) [C] at the bottom
of radiator. This will drain the entire system.
Drain all the coolant from the system.
When all the coolant is removed, close the drain valve.
Pre–mix 50% water and 50% ethylene glycol in a
separate container. Fill the radiator with the pre–mixed
coolant until it is full. Add coolant to the recovery tank until
it is half full. 1

Run the engine at idle speed for about 5–10 minutes to B–13026
remove the air from the cooling system (leave the radiator
cap off during this operation).
Stop the engine. Check the coolant level and add as
needed to bring it up to the radiator the filler neck. Install
the radiator cap and tighten.

225 (S/N 12000 & Above) Excavator

–1–6– Service Manual
HYDRAULIC SYSTEM
Checking and Adding Fluid
A
To check and add hydraulic fluid to the reservoir, use the
following procedure:
Put the machine on a flat level surface.
Remove oil fill cap [A].

N–10447

Check the condition of the fill strainer [B]. B

Retract the arm and bucket cylinders, put the bucket on
the ground and raise the blade. Stop the engine.

N–10448

Check the hydraulic fluid level, it must be visible in the

sight gauge (Item 1) [C] located on the side of the C
hydraulic reservoir.
Add the correct fluid to the reservoir until it is visible in the
sight gauge. (See FUEL, COOLANT AND LUBRICANTS
Page 8–8.)
1
Install the reservoir cap.

Replacement of the Hydraulic Filter N–10449

See the SERVICE SCHEDULE Page 1–1 for the correct

service interval.
D
Open the engine cover.
Use a filter wrench and remove the filter element (Item 1)
[D].
1
Clean the housing where the filter gasket makes contact.
Put clean grease on the gasket. Install the new filter
element and hand tighten only.
Start the engine. Run the machine through the hydraulic
functions. Stop the engine. Check the fluid level at the
reservoir and add as needed. Check around the filter for
leaks. N–10450

225 (S/N 12000 & Above) Excavator

–1–7– Service Manual
HYDRAULIC SYSTEM (Cont’d)
Hydraulic Reservoir
A
See the SERVICE SCHEDULE Page 1–1 for the correct
service interval.
Turn the upperstructure so there is clearance for the
reservoir at the track frame.
Retract the arm and bucket cylinders, lower the bucket to
the ground. Stop the engine.
Remove the hydraulic filter. (See Page 1–7.)
Remove the drain plug from the bottom of the reservoir
[A]. N–10451

Clean all the parts with clean solvent and air dry them.
Replace the filter. Install the mesh screen and tighten the
bolts, hose clamp and drain plug.
Add approximately 10.5 gals. (40 L) of fluid to the
reservoir. (See FUEL, COOLANT AND LUBRICANTS
Page 8–8.)
Run the machine through the hydraulic functions. Check
the fluid level and add as needed.

Always clean up spilled fuel or oil. Keep heat,

flames, sparks or lighted tobacco away from
fuel and oil. Failure to use care around
combustibles can cause explosion or fire
which can result in injury or death.
W–2103–1285

225 (S/N 12000 & Above) Excavator

–1–8– Service Manual
USING A BOOSTER BATTERY (Jump Starting)
Procedure
A
If it is necessary to use a booster battery to start the
engine, BE CAREFUL!
1
The key switch must be in the OFF position.
The booster battery must be 12 volt.
Open the engine cover [A].
Connect the end of the first cable to the positive (+) 2
terminal of the booster battery. Connect the other end of
the same cable to the starter positive (+) battery cable
terminal (Item 1) [A] of the machine battery. N–10446

Connect the end of the second cable to the negative (–)

terminal of the booster battery. Connect the other end of
the same cable to the frame (Item 2) [A].

NOTE: See Cold Starting Procedure in Operation &

Maintenance Manual.
Keep arcs, sparks, flames and lighted tobacco
Start the engine. After the engine is running, remove the away from batteries. When jumping from
cable (Item 2) [A] connected to the frame first. booster battery make final connection
Disconnect the cable from the machine battery (Item 1) (negative) at engine frame.
[A]. Do not jump start or charge a frozen battery.
Warm battery to 60°F. (16°C.) before connecting
to a charger. Unplug charger before connecting
or disconnecting cables to battery.
Battery gas can explode and cause serious
injury. W–2066–0490

Damage to the alternator can occur if:

• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a
fast charger or when welding on the loader
(Remove both cables from the battery).
• Extra battery cables (booster cables) are
connected wrong.
I–2023–1285

225 (S/N 12000 & Above) Excavator

–1–9– Service Manual
LUBRICATION OF THE HYDRAULIC EXCAVATOR
Procedure
A
Lubricate the Hydraulic Excavator as specified in the
SERVICE SCHEDULE Page 1–1 for the best 1
performance of the machine.
2 2
Always use a good quality lithium based multi–purpose
grease when lubricated the machine. Apply the lubricant
until extra grease shows.

Ref. Description (# of Fittings) 3

1. Blade Cylinder Rod End (1) [A].
2. Blade Pivots (2) [A]. N–10454
3. Blade Cylinder Base End (1) [A].

4. Boom Swing Bracket (2) [B].

B
5. Boom Base Pivot (1) [B].
5
6. Boom Cylinder Base End (1) [B].
4
6

N–10455

7. Boom Swing Cylinder Rod End (1) [C].

8. Swing Circle Pinion (1) [C]. C
8

N–10456

9. Boom Cylinder Rod End (1) [D].

10. Arm Cylinder Base End (1) [D]. D 10

N–10457

225 (S/N 12000 & Above) Excavator

–1–10– Service Manual
LUBRICATION OF THE HYDRAULIC EXCAVATOR
(Cont’d) A
Procedure (Cont’d) 11

Ref. Description (# of Fittings)

11. Arm Cylinder Rod End (1) [A].

12. Arm Base Pivot (1) [A]. 13
13. Bucket Cylinder Base End (1) [A].
12

N–10458

14. Bucket Cylinder Rod End (1) [B]. B 15

15. Bucket Link Pivots (2) [B].
16. Bucket Pivots (4) [B].

16
14

N–10459

17. Swing Circle Ball Bearings (2) [C].

C
NOTE: Do Not overgrease the ball bearings or
damage to the seals could result.

17

N–10474

18. Boom Swing Cylinder Base End (1) [D]. (Under the
right side of upper frame.) D

18

N–10475

225 (S/N 12000 & Above) Excavator

–1–11– Service Manual
 FINAL DRIVE CASE
220ServiceManual#6720874S/N508312000&Above–PreventiveMaintenanceSection

Checking Oil Level

A
Put machine on a flat level surface with the plugs
positioned as shown in figure [A].
Remove the top plug (Item 1) [A].
Add oil through the hole if the oil level is below the hole.
(See FUEL, COOLANT AND LUBRICANTS Page 8–8.) 1
2
Install and tighten the plug.
Repeat the procedure for the other side.

Draining Final Drive Case N–10460

See the SERVICE SCHEDULE Page 1–1 for the correct

service interval.
Put the machine on flat level surface with the plugs
positioned as shown in figure [A].
Remove the bottom plug (Item 2) [A] and top plug (Item
1) [A].
After all the oil is removed, install and tighten the bottom
plug.
Add .55 quarts (0,5 L) of oil to the top plug hole. Install the
plug.
Repeat the procedure for the other side.

225 (S/N 12000 & Above) Excavator

–1–12– Service Manual
 HYDRAULIC SECTION
Page
Number
ARM CYLINDER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–43
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–48 HYDRAULIC
SYSTEM
BLADE CYLINDER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–47
BOOM DROP VALVE (NORDIC–OPTION)
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–43
BOOM CYLINDER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–42
BOOM SWING CYLINDER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–47
BUCKET CYLINDER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–44
HYDRAULIC CONTROL VALVE (6–Spool)
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–8
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
HYDRAULIC CONTROL VALVE (3–Spool)
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–23
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–25
HYDRAULIC FILTER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–41
HYDRAULIC PUMP
Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
HYDRAULIC RESERVOIR
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–40
HYDRAULIC SERVICE INFORMATION
Checking the Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
JOYSTICK CONTROL CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–55
OIL COOLER
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–39
PORT BLOCK
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–38
PRESSURE REDUCING VALVE
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–37

225 (S/N 12000 & Above) Excavator

Revised Apr. 93 –2––1– Service Manual
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