NETZSCH Progressing Cavity Pumps - 12 - 19
NETZSCH Progressing Cavity Pumps - 12 - 19
NETZSCH Progressing Cavity Pumps - 12 - 19
Good reasons
for choosing NEMO® Progressing Cavity Pumps
2
Individual pump selection Broad range of applications Various conveying elements
Each individual pump is precisely The pumps are primarily used with Four different rotor/stator geom-
tuned to the requirements of the media that have the following etries are available to ensure the
∙∙
application to deliver optimum features: design is optimally adapted to the
performance, service life and Containing solids (max. solid specific task.
reliability. size up to 150 mm) and free
∙∙
(See page 18 and 19)
The pumps are available with of solids
conveying elements in four Low to high viscosity (1 mPas –
∙∙∙∙
different rotor/stator geometries, 3 millions mPas) Large variety of shaft seals
so that the right solution can Thixotropic and dilatant
∙∙∙∙
always be found for your Shear sensitive The range of mechanical shaft
application. Abrasive seals includes simple seals with
∙∙∙∙
Another benefit from our contin- Non-lubricating and lubricating and without quench, double-act-
ued investment in product devel- Aggressive (pH 0 – 14) ing seals arranged back to back or
∙∙
opment is a range of gear joints Adhesive in tandem, and cartridge seals. For
selected to suit each and every Toxic specific applications, stuffing-box
application no matter how packing, lip seals and special seals
demanding. are available. A pump with mag-
And last but not least, we supply Wide range of materials netic coupling is available for use
a comprehensive range of options with toxic media – to guarantee
and accessories, as well as expert Our range of metallic materials 100% that there are no leaks.
service, as we want you to stay in extends from simple grey cast iron (See pages 24 and 25)
close contact with NETZSCH even and chrome-nickel steel to highly
after your pump has been acid-resistant materials such as
commissioned. Duplex, Hastelloy and titanium to Additional features
∙∙
suit different conveying tasks.
Please see for yourself and Ceramics and plastics round off the High suction capacity - up to
∙∙
contact us. list for aggressive and abrasive 9 mH2O
applications. Our elastomers range Direction of rotation and flow
∙∙∙∙
from highly abrasion-resistant can be reversed
Large capacity and natural rubber, to oil-, acid- and Can be installed in any position
∙∙
pressure range alkali-resistant elastomers and Quiet, smooth running
∙∙
finally Aflas and Viton. For prod- Temperatures from - 20 °C to
Flow rates from just a few ml/h ucts in which elastomers cannot + 200 °C
∙∙
up to 1000 m3/h be used because of high tempera-
Number of stages ranging from tures or for reasons of durability,
1 to 8 for pressures from 6 to a large number of solid-based
48 bar (standard) or up to 240 stators made from plastics or
bar (high pressure) metallic materials is available.
(See pages 20 to 23)
3
Design of the NEMO® Pump
1 Rotor
2 Stator
4
5
1 5
2.1
2.2
6 Block design
5
„Full Service in Place“
Pump service without removing the pump from the system
∙∙∙∙ in the sizes NM 045 to NM 105 for flow rates from 2 to 200 m³/h
5
∙∙
for differential pressures from 6 bar (1 stage) up to 12 bar (2 stages)
in various materials, from steel to chrome-nickel-steel, various other
∙∙
materials on request
with various stator elastomers, from highly abrasion-resistant natural
∙∙
rubber, to oil-, acid-, and alkali-resistant elastomers, to Aflas and Viton
in all 4 geometries, S, L, D, and P to be customized optimally to your
application
…and conveys
6
3
4 2
In wear- and corrosion-resistant designs, various Standard for the FSIP concept is a MG 1 single acting
materials on request. mechanical seal in cartridge design, which can be
easily removed through the large inspection opening.
Other options upon request.
5 5a Drive train and sleeve coupling
Removing the inspection cover from the FSIP® pump 7 xLC® stator adjustment unit
you gain access to a sleeve coupling which joins the
rotor to the coupling rod. Here only one screw has to The xLC® unit is attached to the flange of the elasto-
be removed to split both elements from each other. mer part of the stator and can compress or stretch it.
In the case of wear the elastomer part of the stator
can be compressed to restore the pretension between
the rotor and stator ensuring an efficient sealing line.
7
NEMO® Industrial Pumps
NEMO® progressing cavity pumps are used in all sectors of industries to convey almost all types of media
continuously, smoothly, with low pulsation and dosing in proportion to speed.
NEMO® BY
in block design
Performance
Flow rates up to 400 m³/h at pressures up to 24 bar.
Fields of application
Industrial applications in environmental technology and in the food, oil
and chemical industries for fluid to viscous media with and without
solids.
Features
Compact design with directly flanged drive. Its low investment, operating
and maintenance costs really make it stand out. Four rotor/stator geom-
etries for optimum performance with every kind of application.
NEMO® SY
with bearing housing and drive shaft
Performance
Flow rates up to 500 m³/h at pressures up to 48 bar (standard) or up to
240 bar (special applications).
Fields of application
Industrial applications in environmental technology and in the food, oil
and chemical industries for fluid to viscous media with and without
solids.
Features
Design with bearing housing and two-part shaft allows all types of drive
to be used universally and makes servicing the rotating parts simple and
fast. Four rotor/stator geometries for optimum performance with every
kind of application.
8
NEMO® Progressing Cavity Pump in FSIP® design
FSIP.ready, FSIP.advanced and FSIP.pro
Technique
The FSIP® design is fully compatible to the existing BY and SY series.
The concept consists of three stages, FSIP.ready, FSIP.advanced and FSIP.
pro, which are designed to upgrade already installed pumps step by step,
or which are available for new installations according to the individual
needs of our customers.
FSIP.ready
Basic BY/SY pump including
revised housing design with large
inspection cover, with standard
drive train and various seal
arrangements.
FSIP.advanced
BY/SY pump with new housing
design and large inspection cover,
split coupling rod and various seal
arrangements. Rotor and stator
can be serviced in place.
FSIP.pro
BY/SY pump with new housing
design and large inspection cover,
split coupling rod and 2 joints in
cartridge design and MG 1 single
acting mechanical seal for „Full
Service in Place“.
9
NEMO® C.Pro®
Mini dosing pump in plastic design
Performance
Flow rates from 0.5 up to 1,500 l/h at pressures up to 20 bar.
Fields of application
Industrial applications in environmental and chemical technology to
convey and dose low- to moderately viscous media with and without
solids. Further information
These pumps are suited for hygienic applications in the foodstuff, pharmaceutical, cosmetic and biotech-
nology industries for low and highly viscous media with and without solids.
NEMO® BH
Hygienic pump
Performance
Flow rates up to 140 m³/h at pressures up to 24 bar.
Features
Compact design with directly flanged drive. Its low investment, operating
and maintenance costs really make it stand out.
10
NEMO® BH
Hygienic Plus Pumpe
with heating jacket
Performance
Flow rates up to 40 m³/h at pressures up to 12 bar.
Features
This pump is suitable for all hygienic applications in the foodstuff, phar-
maceutical, cosmetic and biotechnology industries, especially for viscous
media which have to be heated or cooled. The pump operates reliably
and guarantees your process because the specially designed mechanical
seals are arranged with no dead spaces, the housing and stator are
heated, the products are conveyed smoothly and it can be cleaned to
standard. It can also be taken apart easily for maintenance thanks to
quick-fit connections. It is available with various rotor/stator geometries
and has open hygienic pin joints, exposed housing seals, mixing elements
on the coupling rod and a heating jacket over the entire length of the
stator and pump housing. All surfaces that come into contact with the
product are polished. This prevents medium deposits forming and
facilitates cleaning.
NEMO® MINI BH
Hygienic Mini Plus Pump
Performance
Flow rates from 0.1 up to 500 l/h
at pressures up to 36 bar.
Features
The flexible rod is free of dead space and is wear- and maintenance-free
so that it can be used even with highly sensitive and abrasive products.
High dosing accuracy (deviation of < 1%). Compact design with directly
flanged drive gives you low investment, operating and maintenance
costs.
11
NEMO® SH
Hygienic Plus Pump
Performance
Flow rates up to 140 m³/h at pressures up to 24 bar.
Features
The flexible rod is free of dead space and is wear- and maintenance-free
so that it can be used even with highly sensitive and abrasive products.
The design with bearing housing and drive shaft means it can be used
with all types of drives.
NEMO® SA
Aseptic pump
Performance
Flow rates up to 140 m³/h at pressures up to 24 bar.
Features
The flexible rod is free of dead space and is wear- and maintenance-free
so that it can be used even with highly sensitive and abrasive products.
The pump housing has a reduced diameter and a product inlet displaced
towards the shaft sealing (outlet in vertical installation). The pump
chamber is therefore completely free of dead space and the flow of the
product through the pump is also optimised. The cleaning ports are
arranged tangentially and pressure port eccentrically for residue-free
self-emptying. All sealing points are designed for steam or sterile conden-
sate and the pipe work is installed ready for use to prevent contamina- Further information
tion from the environment. As standard, the stator is supplied with
reduced elastomer wall thickness for use at varying product temperatures Business Field
and with a stator protector to prevent dry running and overheating. The Food & Pharmaceutical
design with bearing housing and drive shaft means it can be used with Brochure NPS · 308
all types of drives.
12
NEMO® Hopper Pumps
We provide you NEMO® progressing cavity pumps in diverse designs and materials, designed according to
the location of use. Low viscosity and also abrasive sludge is reliably conveyed using our pumps with flanged
connections.
For media with a high dry material content, such as de-watered sludge are available either for different
designs of the NEMO® hopperpumps with screw conveyors or also with our aBP Module® to prevent bridging.
* Technical notes: the hopper dimensions can be adjusted to suit the specific application.
NEMO® BO/BS
in block design with directly flanged
drive or as NEMO® SO/SS with bearing
housing and drive shaft
Performance
Flow rates up to 200 m³/h at pressures up to 24 bar.
Fields of application
Industrial applications in environmental technology, the food industry
and the chemical industry for viscous to non-free flowing media with and
without solids.
Features
Housing with rectangular/quadratic feed hopper and coupling rod with
conveying screw with compression chamber for improved product
feeding into the conveying elements.
13
NEMO® B.Max®
in block design with directly flanged drive or
with bearing housing and drive shaft
Performance
Flow rates up to 70 m³/h at pressures up to 48 bar.
Fields of application
Industrial applications in biogas and environmental technology for
viscous to non-free flowing media with and without solids.
Features
Housing with large, rectangular feed hopper, coupling rod with pat- Further information
ented, horizontally positioned conveying screw for optimum product
feeding into the conveying elements. The additional, hydrodynamically Pulp Feeding
designed flushing stud installed on the hopper housing ensures the Brochure NPS · 061
substrates are fed and mixed optimally into the biomass.
NEMO® BP
in block design with directly flanged drive or NEMO® SP
with bearing housing and drive shaft
14
Performance
Flow rates up to 200 m³/h at pressures up to 48 bar.
NEMO® BP/SP available from size NM090.
Fields of application
Industrial applications in environmental technology, the food industry and the
chemical industry for compacted, lumpy and crumbly media that tends to bridge.
Features
Housing with integrated bridge breaker to prevent bridging and to mix in
additives, enlarged rectangular feed hopper and removable, cone-shaped
compression chamber, coupling rod with patented, horizontally positioned
conveying screw for optimum product feeding into the conveying elements.
Performance
Flow rates up to 200 m³/h at pressures up to 48 bar.
NEMO® BF/SF with aBP-Module® available from size NM045 to NM090.
Fields of application
Industrial applications in environmental technology, the food industry
and the chemical industry for highly viscous, compacted and crumbly
media. For media that tend to bridge, the pump is fitted with the
optional aBP-Module®.
15
NEMO® Immersible Pumps
NEMO® Immersible Pumps are used to empty barrels, containers, tanks, sedimentation tanks, pits etc.
and where space is restricted, there is a risk of cavitation or there is very low NPSH. The pumps are also
used to empty containers holding materials that are hazardous to water or the environment for which
standard emptying via a flange on the bottom of the container is not permitted.
This pump is used to empty open barrels and containers. It is fitted with
a clamp to be suspended from a crane. Immersion depth up to 3m.
Performance
Flow rates up to 140 m³/h at pressures up to 24 bar. Depending on the
specific application, various models/immersion variants are available. The
immersion depth is adapted specifically to the application.
Features
Compact design with directly flanged drive. Four rotor/stator geometries
for optimum performance with every kind of application. Immersion depths
up to 10m. The immersion tube length can be modified by extending the
pump housing, adding a suction pipe or by a combination of the two.
16
NEMO® Immersible Pump BT
with integral mounting plate
Performance
Flow rates up to 140 m³/h at pressures up to 24 bar. Depending on the
specific application, various models/immersion variants are available. The
immersion depth is adapted specifically to the application.
Features
Compact design with directly flanged drive. Four rotor/stator geometries
for optimum performance with every kind of application. Immersion depths
up to 10m. The immersion tube length can be modified by extending the
pump housing, adding a suction pipe or by a combination of the two.
17
Operating method and conveying
principle in NEMO PUMPS® with
different rotor/stator geometries
Modular system
As all four pump geometries have the same outer dimensions. We have a
modular design where – apart from rotor and stator – all other compo-
nents are identical. When a change in flow rate or pressure is required,
installed NEMO® Pumps can be adapted to the new operating conditions
by simply changing rotor and stator.
18
S Geometry
∙∙∙∙
despite large
∙∙∙∙
number of stages
∙∙∙∙
Large rotor inlet cross-sections 1/2 lobe
∙∙∙∙
Low flow velocity/NPSH Double stage
∙∙
Pumps compacted products Flow rate: 100%
Pumps large solid particles Differential pressure: 12 bar
L Geometry
∙∙
line between rotor and stator
∙∙∙∙
Compact dimensions with high
flow rates 1/2 lobe
∙∙∙∙
Single stage
Flow rate: 200%
Differential pressure: 6 bar
D Geometry
∙∙∙∙
flow rates
∙∙∙∙
Almost pulsation-free pumping
High dosing accuracy 2/3 lobe
∙∙∙∙
Double stage
Flow rate: 150%
Differential pressure: 12 bar
P Geometry
∙∙ Compact dimensions
in conjunction with very
∙∙∙∙
high flow rates
∙∙∙∙
Almost pulsation-free pumping
∙∙
High dosing accuracy 2/3 lobe
∙∙∙∙
Good volumetric efficiency/long Single stage
service life thanks to long seal line Flow rate: 300%
between rotor and stator Differential pressure: 6 bar
19
Testing properties and quality
NEMOLAST®
elastomer quality developed,
continuously tested and
optimised at NETZSCH
20
Development Production Specific requirements in oil
production and transfer
Elastomer research & development 60 years of experience in a wide This applies in particular to the
is in-house at NETZSCH. At its range of industries and processes difficult operating conditions in oil
in-house laboratory and in close and 40 years of experience production. NETZSCH stators stand
collaboration with selected developing and manufacturing out with their long service life,
materials suppliers established elastomers for NEMO® pumps led leading to a significant reduction
over many years, NETZSCH devel- up to the development of complex in operating costs.
ops and tests elastomer blends bonded parts made of glass fibre,
and optimises them for the specific metal and elastomer for the casing Both for elastomer development
requirements of customers. liners of our new generation of as well as for optimal material
TORNADO® T2 rotary lobe pumps. selection the specific bore hole
We therefore offer each customer and fluid conditions have to be
the optimum quality of elastomer To meet the constantly growing considered. NETZSCH pumps are
for the media to be conveyed in demand for our pumps and the used as multiphase pumps,
terms of abrasion resistance, associated demand for spare parts, which means that gas-oil-water
temperature range, dynamic load NETZSCH invested in a new 4000 mixtures and various solids are
and chemical resistance – some- m² production hall in Waldkrai- conveyed simultaneously or
thing other suppliers cannot offer. burg to produce elastomer parts alternately.
Only using original NETZSCH spare using the latest production
parts guarantees our pumps methods and the latest product Therefore, we have developed
remain reliable. standards. Alongside five extruder special elastomer mixtures, for
sets to manufacture conventional conveying these phases in chang-
tube stators, injection moulding ing and variable concentrations.
machines and presses were also Additional challenges to the
acquired to manufacture iFD-sta- material are the fluctuating and
tors®, lobes and casing liners for sometimes very high temperatures
rotary lobe pumps. and the high differential pressure
up to 300 bar between the suction
and pressure side. Very aggressive
gases (such as H2S and C02) or oils
(with high aromatic content) can
also be present.
Extruder with stator for oil production Press with casing liners for TORNADO® T2 Injection moulding machine for iFD-stators®
21
NEMOLAST® – stator qualities for industrial applications
Material description/
11 31 43 46*2) 61T
NEMOLAST® Code
Hydrogenated
Ethylene Ethylene
Natural rubber/ Chlorinated acrylonitrile
propylene propylene
Base polymer butadiene rubber polyethylene butadiene
diene rubber diene rubber
(NR/BR) (CM) rubber
(EPDM) (EPDM)
(HNBR)
Ageing resistance 0 ++ + + ++
Ozone resistance – ++ + ++ ++
Petrol resistance –– –– –– –– 0
Acid resistance 0 ++ 0 + 0
Alkali resistance 0 ++ 0 + 0
Hot water 0 + + + 0
Abrasion resistance ++ ++ 0 + ++
FDA no no no yes no
Nitrosamine-free no no no yes no
elastomer-no.
Gas Content [%] Oil Density [°API] H² S Content [%]
451/
NEMOLAST® S91
320/
NEMOLAST® S61T
286/
NEMOLAST® S61M
237/
22 NEMOLAST® S45
0 20 40 60 80 100 0 10 20 30 40 0 2 4 6 8 10
Solid Stators
0 0 0 + ++ ++
– – – + ++ ++
0 0 0 –– ++ ++
For
+ + + + ++ ++ neutral
media
0 0 0 –– ++ ++
0 0 0 + ++ ++
0 0 0 + ++ ++
++ ++ + ++ + – –
73 ± 5 70 ± 5 68 ± 5 65 ± 5 73 ± 5 – –
23
Having the right joint in your NEMO® pump has a decisive
impact on operational reliability and life-cycle costs. The
optimum joint is selected on the basis of the application, the
operating conditions and the conveyed media. To achieve the
optimum performance of a NEMO® pump, joints at NETZSCH
also be further developed and adapted to the individual
conditions.
24
Flextec Flexible Rod K Joint Z Double Seal Pivot Joint
This flexible rod is wear- and The patented K joint was designed For large flows and/or pressures
maintenance-free, because no for highly demanding industrial (from bearing block size NM125SY
parts move against each other as applications. It is kinematically upward), NEMO® industrial pumps
in other joint types. It also does designed so that the torque and are equipped with kinematic
not require lubricants or seals, so axial loads are shared by separate precision cartridgetype double
that it can be used at the extremely elements within the joint. The joint seal pivot joints, which have been
high ambient pressures and is oil lubricated and sealed her- designed with extremely high
temperatures. As it is free of metically by two joint seals that permanent loads, torques and
crevices and dead space, the are resistant to/compatible with axial forces in mind. The joint is oil
flexible rod is also used to convey the lubricant and the pumped lubricated and sealed hermetically
highly sensitive products in aseptic product. Filling the space between by two joint seals that are resistant
conditions. The flexible rod meets the two joint seals additionally to/compatible with the lubricant
the requirements of the US 3-A with oil means that the joint can and the pumped product.
Sanitary Standards. be used at ambient pressures of
up to 12 bar.
25
FROM A TO Z
Accessories & Service
∙∙ ∙∙∙∙
protect the pump. your pumps.
Dry running protection Gear joint filling unit
∙∙∙∙ ∙∙∙∙
(STPA2A, STP2D) Ring dosing nozzle
Flow sensors for solid stators Chemical anchor
Speed monitoring device Stator removal tool
∙∙∙∙
sure and underpressure. the food, pharmaceutical and
Diaphragm Pressure Gauge cosmetic industries, a range of
∙∙
Pressure control device DTSL 3 optional parts are available to
Multi-function pressure ensure uncompromising hygiene
∙∙ ∙∙∙∙
instrument and to enable mobile use.
By-pass line Covers for drives
∙∙
Transport devices
Machine feet - flexible, rigid
Seal Support Systems
∙∙∙∙
function correctly and reliably. Further information
Quench pot
∙∙
Permanent lubricator NETZSCH Customer Service
Pressurised flush for double Brochure NPS · 400
mechanical seals
26
NETZSCH Service
Advice, service and quality are our In your area welltrained service
strengths. Strict quality standards, partners are available for quick and
test procedures and certification in economic service of the pumps at
accordance with DIN EN ISO 9001 your premises. You will find your
guarantee that you receive the very personal service partner in our
highest quality without exception. homepage at www.pumps.
To maintain the performance and netzsch.com | Consultation/
quality of your pump, we continue Service.
to provide support after delivery in
all aspects of your pump to ensure
it operates reliably in your system.
We have experience over 60 years
with more than 500,000 installed
pumps behind us.
27
The NETZSCH Group is an owner-managed, international technology com-
pany with headquarters in Germany. The Business Units Analyzing & Testing,
Grinding & Dispersing and Pumps & Systems represent customized solutions
at the highest level. More than 3,700 employees in 36 countries and a world-
wide sales and service network ensure customer proximity and competent
service.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing
cavity pumps, TORNADO® rotary lobe pumps, NOTOS® multi screw pumps,
macerators/grinders, dosing technology and equipment custom built and
challenging solutions for different applications on a global basis.