®

In-Sight 2000 Series

Vision Sensor
Reference Guide

10/03/2017
Version: 5.5.0.46
 Legal Notices

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2017. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, Check it with Checker, Checker, Cognex Vision for Industry,
Cognex VSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, Laser Killer, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, Vision Solutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, Cognex VSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight 2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMax RedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Other product and company trademarks identified herein are the trademarks of their respective owners.

2
 Regulations/Conformity

Regulations/Conformity
Safety and Regulatory
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
European In-Sight 2000 Series Vision Sensor: Regulatory Model R00039
Compliance In-Sight 2000 Mini Series Vision Sensor: Regulatory Model 1ABD

CAUTION: This is a class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

The CE mark on the product indicates that the system has been tested to and conforms with the
provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive and the 2011/65/EU
RoHS Directive. For further information, please refer to the Cognex online support site:
http://www.cognex.com/Support or contact: Cognex Corporation, One Vision Drive Natick, MA 01760
USA. Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies,
personal computers, etc.) that is not CE marked.
FCC Class A FCC Part 15, Class A
Compliance This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
Statement (1) this device may not cause harmful interference; and (2) this device must accept any interference
received, including interference that may cause undesired operation. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct
the interference at their own expense.
KCC MSIP-REM-CGX-IS2000
MSIP-REM-CGX-DM260

Canadian This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe
EMC A est conforme à la norme NMB-003 du Canada.
Compliance
UL and CUL UL 60950-1, 2nd Edition, 2014-10-14
NRTL CAN/CSA C22.2 No. 60950-1-07, 2nd Edition, 2014-10
Statement

3
 Regulations/Conformity

China RoHS

Hazardous Substances 有害物质

Part Name Lead (Pb) Mercury (Hg) Cadmium Hexavalent Polybrominated Polybrominated
部件名称 铅 汞 (Cd) Chromium biphenyls (PBB) diphenyl ethers (PBDE)
镉 (Cr (VI)) 多溴联苯 多溴二苯醚
六价铬
Regulatory X O O O O O
Model R00039
Regulatory
Model 1ABD
This table is prepared in accordance with the provisions of SJ/T 11364.
这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB / T26572 - 2011.
表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB / T26572 - 2011.
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012
on waste electrical and electronic equipment (WEEE).
This product has required the extraction and use of natural resources for its production. It may contain hazardous
substances that could impact health and the environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal
waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste
administration.
You may also contact your supplier for more information on the environmental performance of this product.

4
 Precautions

Precautions
Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage:

l This device requires the use of a UL or NRTL listed power supply rated and marked as an Limited Power Source
(LPS) or NEC Class 2.
l To reduce the risk of damage or malfunction due to over-voltage, line noise, electrostatic discharge (ESD), power
surges, or other irregularities in the power supply, route all cables and wires away from high-voltage power
sources.
l Do not install Cognex products where they are directly exposed to environmental hazards such as excessive
heat, dust, moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

l Do not expose the image sensor to laser light; image sensors can be damaged by direct, or reflected, laser light.
If your application requires the use of laser light that may strike the image sensor, a lens filter at the
corresponding laser's wavelength is recommended. Contact your local integrator or application engineer for
suggestions.
l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void
the user’s authority to operate the equipment.
l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or bend
radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the connector.
l This device is a business-use (Class A) EMC-compliant device. The seller and user are advised to be aware of
this fact. This device is intended for use in areas outside the home.
l This device should be used in accordance with the instructions in this manual.
l Applicable national and local wiring standards and rules must be followed.
l All specifications are for reference purpose only and may be changed without notice.

5
 Symbols

Symbols
The following symbols indicate safety precautions and supplemental information.

WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or
electrical shock.

CAUTION: This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

6
 Table of Contents

Table of Contents
Legal Notices 2
Regulations/Conformity 3
China RoHS 4
For European Community Users 4
Precautions 5
Symbols 6
Table of Contents 7
Introduction 9
Support 9
Standard Components 9
Options and Accessories 10
In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover 10
In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover 11
Cables 12
Power Supplies 12
Mounting Brackets 12
I/O Modules 13
Connectors and Indicators 14
Installation 15
Install the In-Sight 2000 Vision Sensor 15
Set the Focus Position 15
Mount the Vision Sensor 16
In-Sight 2000 Mounting Configuration 17
Replace the M12 Lens 19
Install the Lens Filter Accessory 21
Replace the LED Ring Light 23
Install the In-Sight 2000 Mini Vision Sensor 25
Mount the In-Sight 2000 Mini Vision Sensor 25
In-Sight 2000 Mini Mounting Configuration 26
Replace the LED Light 28
Install the Lens Filter 30
Working Distance and Field of View 32
In-Sight 2000 Vision Sensor 32
In-Sight 2000 Mini Vision Sensor 34
Connect the Ethernet Cable 36
Connect the Breakout Cable 36
Connect the CIO-1400 I/O Expansion Module (Optional) 37
Specifications 39
In-Sight 2000 Vision Sensor Specifications 39
In-Sight 2000 Mini Vision Sensor Specifications 41
Acquisition Trigger 43
General-Purpose Input 44
High-Speed Outputs 45
High-Speed Output Wiring 46

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 Table of Contents

Breakout Cable Specifications 47

Ethernet Cable Specifications 48
I/O Module Cable Specifications 49
In-Sight 2000 Vision Sensor Dimensions 50
In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2mm Lens) 51
In-Sight 2000 Mini Vision Sensor Dimensions (With 16mm Lens) 52
Cleaning/Maintenance 53
Clean the Vision Sensor Housing 53
Clean the Vision Sensor Image Sensor Window 53
Clean the Vision Sensor Lens Cover 53

8
 Introduction

Introduction
®
The In-Sight 2000 is a compact, network-ready, stand-alone machine vision sensor used for automated inspection and
measurement applications on the factory floor. All models can be easily programmed remotely over a network using an
intuitive user interface.

Support
Resources available to assist you in using the vision sensor:
®
l The In-Sight Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

l The In-Sight online support site: http://www.cognex.com/Support/InSight.

Standard Components
Note:
l Cables are sold separately.
l Some vision sensor models are shipped without LED light and lens.
l If any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.

Product Components
In-Sight 2000 Vision 1. Optics module, featuring high brightness white LED ring
Sensor light and 8mm lens
2. Main module, including sensor and CPU
3. I/O connector module

In-Sight 2000 Mini Vision 1. Optics module, featuring white LED light and liquid lens
Sensor with auto-focus capability

2. Main module, including sensor and CPU

3. I/O connector module

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 Introduction

Options and Accessories

In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover
Lens Options
Lens, M12, 3.6mm (LM12-03-01)
Lens, M12, 6 mm (LM12-06-01)
Lens, M12, 8 mm (LM12-08-01)
Lens, M12, 12 mm (LM12-12-01)
Lens, M12, 16 mm (LM12-16-01)
Lens, M12, 25 mm (LM12-25-01)
Lens Spacer, M12, 16 mm (LM12-SPACER-16-0)
Lens Spacer, M12, 25 mm (LM12-SPACER-25-01)

Lights
High Brightness Red LED Ring Light (IFS-2000-HBRING-RD)
High Brightness White LED Ring Light (IFS-2000-HBRING-WH)
High Brightness Blue LED Ring Light (IFS-2000-HBRING-BL)
High Brightness Near Infrared LED Ring Light (IFS-2000-HBRING-IR)

Filters and Light Cover

Red Bandpass Filter, 635nm (IMRF-2000-BP635)

Blue Bandpass Filter, 470nm (IMBF-2000-BP470)

IR Bandpass Filter, 850nm (IMIF-2000-BP850)

Polarizer Cover (IMPF-2000-POLAR)

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 Introduction

Replacement Ring Light Cover (IFS-2000-HBRING-CV)

Ring Light Clear Cover (IFS-2000-HBRING-CC)

In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover
Lights
Red LED Light for 6.2 mm Lens (DM150-LED-RED)

White LED Light for 6.2 mm Lens (DM150-LED-WHT)

Blue LED Light for 6.2 mm Lens (DM150-LED-BLU)

High Powered Red LED Light for 16 mm Lens (DM260-LED-RED-HP)

High Powered White LED Light for 16 mm Lens (DM260-LED-WHT-HP)

Filters and Light Cover

Blue Bandpass Filter (DM150-BP470)

Red Bandpass Filter (DM150-BP635)

Clear Lens Cover for 6.2 mm Lens (DM150-CVR-CLR)

Clear Lens Cover for 6.2 mm Lens, ESD safe (DM150-CVR-ESD)

Polarized Front Cover for 6.2 mm Lens (DM260-LENS-62CVR-F)

Extended Lens Cover for 16 mm Lens, Un-polarized (DM260-LENS-16CVR)

Extended Lens Cover for 16 mm Lens, Half-polarized (DM260-LENS-16CVR-P)

Extended Lens Cover for 16 mm Lens, Fully polarized (DM260-LENS-16CVR-F)

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 Introduction

Cables
Breakout Cable/5M/M12-12 to Flying Lead (CCB-PWRIO-05)

Breakout Cable/10M/M12-12 to Flying Lead (CCB-PWRIO-10)

Breakout Cable/15M/M12-12 to Flying Lead (CCB-PWRIO-15)

Ethernet Cable/2M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-02)

Ethernet Cable/5M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-05)
Ethernet Cable/10M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-10)
Ethernet Cable/15M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-15)
Ethernet Cable/30M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-30)

Power Supplies
Cognex 24VDC Power Supply (ACC-24I)

North America Power Cord (CBLI-24VDUS)

Japan Power Cord (CBLI-24VDJP)

United Kingdom Power Cord (CBLI-24VDUK )

Europe Power Cord (CBLI-24VDEU)

Mounting Brackets
Universal mounting bracket (DM100-UBRK-000)

Pivot mounting bracket (DM100-PIVOTM-00)

Flat Surface Mounting Plate Adapter (BKT-2000-ADAPT-00)

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 Introduction

I/O Modules
In-Sight CIO-1400 I/O Expansion Module (CIO-1400)1

1 The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.

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 Introduction

Connectors and Indicators

Connector Function
Ethernet Connects the Ethernet cable. For more information, refer to Ethernet Cable Specifications on
connector (left) page 48.
Power, I/O and Connects the Breakout cable, which provides connections to an external power supply, the
RS-232 acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial
connector (right) communications. For more information, refer to Breakout Cable Specifications on page 47.
Alternately, this connector is used to attach the I/O Module cable to a compatible In-Sight I/O module,
which adds general-purpose discrete I/O. For more information, refer to I/O Module Cable
Specifications on page 49.

Indicator Function
Power LED The green LED illuminates to indicate that the vision sensor is powered on.

Status LED Yellow when active. User-configurable (LED 5 Yellow).

Pass/Fail LED Green (pass) or red (fail) when active. User configurable (LED 4 Green/LED 4 Red).

Network LED The yellow LED flashes to indicate network activity.

Error LED Red when active.

Trigger button Manually triggers an image acquisition when the vision sensor is either:

l Online and the Trigger type is configured as Manual

l Offline
Tune button Unsupported.

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 Installation

Installation
This section describes the connection of the vision sensor to its standard components and accessories. For a complete
list of options and accessories, contact your Cognex sales representative.

Note:
l Cables are sold separately.
l If any of the standard components appear to be missing or damaged, immediately contact your Cognex
Authorized Service Provider (ASP) or Cognex Technical Support.

CAUTION: All cable connectors are “keyed” to fit the connectors on the vision sensor; do not force the connections
or damage may occur.

Install the In-Sight 2000 Vision Sensor

Set the Focus Position

Adjust the focus on the back of the light module. Turn the screw clockwise to focus at a shorter distance, and counter-
clockwise to focus at a longer distance.

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 Installation

Mount the Vision Sensor

Mounting the vision sensor at a slight angle (15°) can reduce reflections and improve reader performance.

In-line Configuration
Use the universal mounting bracket (BKT-2000-UNIV-000) with the mounting holes on the I/O connector module.

Right-Angle Configuration

16
 Installation

In-Sight 2000 Mounting Configuration

Perform the following steps to change between in-line and right-angle configuration.

Note: Switching between in-line and right-angle configuration is recommended only up to 10 times in the lifetime of
the vision sensor.

WARNING: Make sure that no electrostatic charges are applied to the PCB (e.g. wear ESD shoes). If the main
module is separated from the I/O connector module, make sure to reassemble them correctly. Otherwise, the IP
rating can be compromised.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Carefully remove the screw covers, threaded nuts and washers.

3. Detach the main module and the I/O connector module by firmly pulling them apart.

4. Change the orientation.

17
 Installation

5. Reattach the I/O connector module to the main module.

6. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten.

7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers.

Note: There are unique left and right screw covers. Make sure to attach them correctly.

8. Restore power to the 24VDC power supply and turn it on if necessary.

18
 Installation

Replace the M12 Lens

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Remove the four screws and the front cover from the optics module.

3. Move the lens to the furthest out position by turning the screw on the back of the light module clockwise.

4. Using your fingers, turn the lens counter-clockwise to remove the lens.

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 Installation

5. Insert the new lens and using your fingers, turn it clockwise to tighten the lens.

6. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-
lb).

7. Restore power to the 24VDC power supply and turn it on if necessary.

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 Installation

Install the Lens Filter Accessory

Lens filters can be used to increase the contrast of images and improve the ability of the vision sensor to distinguish
desired characteristics. Lens filters are available for purchase as an accessory.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Remove the four screws and the front cover from the optics module.

3. Unscrew the two screws on the filter holder and remove the filter holder from the front cover.

4. Hold the filter by the sides, then push the filter in until it is sitting firmly against the filter holder.

Note: Wear gloves when installing the filter to prevent leaving fingerprints on the surface of the filter.

21
 Installation

5. Reinstall the filter holder back to the front cover, tightening the screws until they stop turning.

6. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-
lb).

7. Restore power to the 24VDC power supply and turn it on if necessary.

22
 Installation

Replace the LED Ring Light

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.

2. Remove the four screws and the front cover from the optics module.

3. Using a screwdriver, loosen the two screws on the LED ring light.

4. Remove the LED ring light.

23
 Installation

5. Carefully align the connector on the back of the new LED ring light with the pins on the vision sensor. Gently
press down the LED ring light to the optics module.

6. Using a screwdriver, tighten the screws until they stop turning.

7. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-
lb).

8. Restore power to the 24VDC power supply and turn it on if necessary.

24
 Installation

Install the In-Sight 2000 Mini Vision Sensor

Mount the In-Sight 2000 Mini Vision Sensor

Mounting the In-Sight 2000 mini at a slight angle (15°) can reduce reflections and improve reader performance.

In-line Configuration
Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module.

Right-Angle Configuration

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 Installation

In-Sight 2000 Mini Mounting Configuration

Perform the following steps to change between in-line and right-angle configuration.

Note: Switching between in-line and right-angle configuration is recommended only up to 10 times in the lifetime of
the vision sensor.

WARNING: Make sure that no electrostatic charges are applied to the PCB (e.g. wear ESD shoes). If the main
module is separated from the I/O connector module, make sure to reassemble them correctly. Otherwise, the IP
rating can be compromised.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Carefully remove the screw covers, threaded nuts and washers.

3. Detach the main module and the I/O connector module by firmly pulling them apart.

4. Change the orientation.

26
 Installation

5. Reattach the I/O connector module to the main module.

6. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten.

7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers.

Note: There are unique left and right screw covers. Make sure to attach them correctly.

8. Restore power to the 24VDC power supply and turn it on if necessary.

27
 Installation

Replace the LED Light

Perform the following steps to change the LED light.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Remove the front cover: unscrew the four screws and take off the LED cover.

3. Remove the illumination module.

4. Attach a new illumination module. Make sure to attach the illumination module with the correct orientation.

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 Installation

5. Attach the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb)
using a torque wrench.

Note: The rib in the front cover must be oriented to the top side.

6. Restore power to the 24VDC power supply and turn it on if necessary.

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 Installation

Install the Lens Filter

Observe the following constraints on the filter:

l Diameter (Ø): 12.3mm<Ø<12.7mm

l Thickness (t): 1.6mm<t<2mm filter

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Remove the front cover: unscrew the four M2x12mm Phillips Pan head screws and take off the LED cover.

3. Insert the filter at the bottom side of the round opening in the transparent plastic part.

4. Push the top side of the filter firmly until it is sitting flat against the PCB.

Note: Use your finger to push the filter in and then a cotton bud to clean the filter, or use a cotton bud to push
the filter into place.

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 Installation

5. Attach the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb)
using a torque wrench.

Note: The rib in the front cover must be oriented to the top side.

6. Restore power to the 24VDC power supply and turn it on if necessary.

31
 Installation

Working Distance and Field of View

The working distance is the distance from the vision sensor lens to the part; Field of view is what the vision sensor can
see at that distance. As the working distance increases, so does the field of view.
In each working distance and field of view chart, the x-axis represents the working distance and the y-axis represents the
horizontal field of view. The following table shows the working distance and field of view examples for the In-Sight 2000-
110/120/120C/130/130C/23M model vision sensors (default 640 x 480 image resolution).

Working Distance Field of View Width (mm)

3.6mm 6mm 8mm 12mm 16mm 25mm
50 100 55 N/A N/A N/A N/A
100 166.7 100 69.6 41 25.8 N/A
200 300 190 135 85 55 34
400 465 362 254.3 157.9 111.9 70.1
500 569.3 449.7 316.2 197.2 140.6 88.7

In-Sight 2000 Vision Sensor

The following chart shows the horizontal field of view for In-Sight 2000-110/120/120C/130/130C/23M model vision
sensors with 640 x 480 image resolution (default).

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 Installation

The following chart shows the horizontal field of view for In-Sight 2000-120/120C/130/130C/23M model vision sensors
with 640 x 480 image resolution (2X Image Magnification mode).

The following chart shows the horizontal field of view for In-Sight 2000-130/130C/23M vision sensors with 800 x 600
image resolution (2X Image Magnification mode).

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 Installation

In-Sight 2000 Mini Vision Sensor

The following chart shows the horizontal field of view for In-Sight 2000-110 Mini/120 Mini/120C Mini/130 Mini/130C Mini
model vision sensors with 640 x 480 image resolution (default).

The following chart shows the horizontal field of view for In-Sight 2000-120 Mini/120C Mini/130 Mini/130C Mini model
vision sensors with 640 x 480 image resolution (2X Image Magnification mode).

34
 Installation

The following chart shows the horizontal field of view for In-Sight 2000-130 Mini/130C Mini vision sensors with 800 x 600
image resolution (2X Image Magnification mode).

35
 Installation

Connect the Ethernet Cable

1. Connect the Ethernet cable’s M12 connector to the vision sensor’s ENET connector.

2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable.

Connect the Breakout Cable

Note: Unused wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare
wires separated from the +24VDC wire.

1. Verify that the 24VDC power supply being used is unplugged and not receiving power.
2. Optionally, connect the I/O or serial wires to an appropriate device (for example, a PLC or a serial device). For
more information, refer to Breakout Cable Specifications on page 47.
3. Attach the Breakout cable's +24VDC (Red wire) and GROUND (Black wire) to the corresponding terminals on the
power supply.

CAUTION: Never connect voltages other than 24VDC. Always observe the polarity shown.

4. Attach the Breakout cable's M12 connector to the vision sensor's Power, I/O and RS232 connector.

5. Restore power to the 24VDC power supply and turn it on if necessary.

36
 Installation

Connect the CIO-1400 I/O Expansion Module (Optional)

Note: When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN
(current-sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current-
sinking) or PNP (current-sourcing) with 100mA maximum current.

Connector/Indicator Description
COMM OK LED (yellow) Illuminates to indicate that the vision sensor and I/O module are communicating
properly.
MODULE OK LED (yellow) Illuminates after the I/O module has initialized and is ready to communicate with the
vision sensor.
I/O and Trigger Status LEDs Illuminates to indicate when an input/output has switched ON.
(yellow)
SENSOR Port Connect an I/O Module cable, which provides power, trigger, I/O and RS-232 signals to
the vision sensor.
RS232 OUT Port Connect a RS-232 serial cable, which provides RS-232 communications between the
I/O module and an external serial device.
Frame Ground Terminal Connect a common frame ground.

1. Connect the I/O module's power wires.

Note: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a risk of
fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other
than the 24VDC + and – power terminals.

a. Verify that the 24VDC power supply being used is unplugged and not receiving power.
b. Use a screwdriver to loosen the I/O module's power terminals (labeled 24VDC + and –).
c. Insert the 24VDC + and – wires (16 - 26 AWG, solid or stranded wire) from the power supply into the
24VDC + and – terminals on the I/O module.
d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the
maximum torque is 0.4 Nm (3.5 in-lb).

37
 Installation

2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame
ground wire to frame ground.

CAUTION: The shield ground connections of the RS-232 port, SENSOR port and Frame Ground terminal
are internally connected. The system grounding is designed to be at a zero ground potential; this zero
ground potential extends through the cable and to peripheral equipment (e.g. a vision sensor, PLC, etc.). To
ensure safe operating conditions, it is strongly recommended that all ground connections are checked to
ensure that a zero ground potential is met.

3. Connect the I/O module's I/O wires.

a. Determine how I/O devices will be connected to the I/O module’s input and output terminals.
b. Use a screwdriver to loosen the appropriate screw terminals.
c. Connect the input and output wires to the input and output terminals.
d. Connect the other end of the input and output wires to the corresponding I/O device.
e. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the
maximum torque is 0.4 Nm (3.5 in-lb).
4. (Optional) To connect the vision sensor to a serial device, plug a RS-232 serial cable (DB9 male connector) into
the I/O module’s RS232 OUT port and connect the other end of the cable to the serial device. Tighten the
connector screws to secure it to the I/O module.
5. Connect the I/O module cable to the vision sensor.
a. Connect the I/O Module cable’s M12 connector to the vision sensor’s Power, I/O and RS-232 connector.
b. Connect the I/O Module cable’s DB15 connector to the I/O module’s Sensor connector.
c. Restore power to the I/O module’s 24VDC power supply and turn it on if necessary.

38
 Specifications

Specifications
In-Sight 2000 Vision Sensor Specifications
Specifications 2000-110 2000-120 2000-120C 2000-130 2000-130C 2000-23M
Minimum In-Sight In-Sight 5.2.1 In-Sight 5.3.0 In-Sight 5.2.1 In-Sight 5.3.0 In-Sight 5.5.0
Firmware 5.2.1
Version
Memory Job/Program: 32MB non-volatile flash memory; unlimited storage via remote network device
Image Processing: 128MB SDRAM
Imager 1/3-inch CMOS, 4.80 mm x 3.60 mm (W x H), 3.75 μm sq. pixels
Lens S-Mount/M12, 8 mm (standard), optional 3.6 mm, 6 mm, 12 mm, 16 mm, 25 mm
Image 640 x 480 640 x 480 (standard) 640 x 480 (standard) 640 x 480
Resolution (standard) 640 x 480 (2x image 640 x 480 (2x image 640 x 480 (2x image
(pixels) magnification mode) magnification mode) magnification mode)
800 x 600 (2x image 800 x 600 (2x image
magnification mode) 1 magnification mode)
(standard)
Bit Depth 256 grey levels (8 bits/pixel) 24-bit color 256 grey levels 24-bit color 256 grey levels (8
(8 bits/pixel) bits/pixel)
Electronic 0 to 1000 ms
Shutter Speed
Maximum 40 frames 75 frames per 55 frames per 75 frames per 55 frames per 75 frames per second
Acquisition per second second second second second
Speed 2
Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet.
Voltage ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete Inputs 1 opto-isolated general-purpose input line. (7 general-purpose inputs available when using the
optional CIO-1400 I/O expansion module3.)
Voltage ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete 4 opto-isolated high-speed output lines. (2 high-speed outputs, plus 6 general-purpose outputs
Outputs available when using the optional CIO-1400 expansion I/O module.)
Voltage 28VDC maximum through external load
Current4 50mA maximum ON sink or source, OFF state leakage current 100µA
External load resistance 240 Ohms to 10K Ohms
Each line rated at a maximum 50mA, protected against over-current, short circuits and
transients from switching inductive loads. High current inductive loads require external
protection diode.

1 The default resolution for the In-Sight 2000-130 and 2000-130C vision sensors is 640 x 480 pixels. The vision sensor's resolution can be
®
configured as 800 x 600 pixels within the In-Sight Explorer software. Refer to the Image Settings Dialog in the In-Sight Explorer Help file for
more information.
2 Maximum frame rate with minimum exposure; no vision tools; and 640 x 480 image with 2x Image Magnification enabled (for 2000-120/130
models)
3 The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.
4 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current-sinking) or PNP (current-sourcing) with 100mA
maximum current.

39
 Specifications

Specifications 2000-110 2000-120 2000-120C 2000-130 2000-130C 2000-23M

Power 24VDC ±10%, 48W (2.0A) maximum when illumination is on
Consumption
Status LEDs Power, Trigger Status, Pass/Fail Status, Network and Error
Network EtherNet/IP, PROFINET, SLMP, SLMP Scanner, Modbus TCP, TCP/IP, UDP, FTP, Telnet (Native
Communication Mode). Supports DHCP (factory default), static and link-local IP address configuration
RS-232 RxD, TxD according to TIA/EIA-232-F
Material Painted Aluminum
Mounting Four M3 threaded mounting holes
Weight 200 g (7.05 oz.)
Temperature Operating: 0°C to 40°C (32°F to 104°F)
Storage: -10°C to 60°C (-14°F to 140°F)
Maximum < 95%, non-condensing
Humidity
Protection IP65 when all connectors are attached to cables or shielded by a sealing cap
Shock IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms
(Shipping and
Storage)
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
(Shipping and 100m/s2 /15mm)
Storage)

40
 Specifications

In-Sight 2000 Mini Vision Sensor Specifications

Specifications 2000-110 Mini 2000-120 Mini 2000-120C Mini 2000-130 Mini 2000-130C Mini
Minimum In-Sight 5.5.0
Firmware
Version
Memory Job/Program: 32MB non-volatile flash memory; unlimited storage via remote network device
Image Processing: 128MB SDRAM
Imager 1/3-inch CMOS, 4.8 mm x 3.6 mm (W x H), 3.75 μm sq. pixels
Lens 6.2mm liquid lens with autofocus, 16mm liquid lens with autofocus
Image 640 x 480 640 x 480 (standard) 640 x 480 (standard)
Resolution (standard) 640 x 480 (2x image magnification mode) 640 x 480 (2x image magnification mode)
(pixels)
800 x 600 (2x image magnification mode)
1

Bit Depth 256 grey levels (8 bits/pixel) 24-bit color 256 grey levels (8 24-bit color
bits/pixel)
Electronic 0 to 1000 ms
Shutter Speed
Maximum 40 frames per 75 frames per 55 frames per 75 frames per 55 frames per
Acquisition second second second second second
Speed 2
Trigger 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet.
Voltage ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete Inputs 1 opto-isolated general-purpose input line. (7 general-purpose inputs available when using the
optional CIO-1400 I/O expansion module3.)
Voltage ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms
Discrete 4 opto-isolated high-speed output lines. (2 high-speed outputs, plus 6 general-purpose outputs
Outputs available when using the optional CIO-1400 expansion I/O module.)
Voltage 28VDC maximum through external load
Current4 50mA maximum ON sink or source, OFF state leakage current 100µA
External load resistance 240 Ohms to 10K Ohms
Each line rated at a maximum 50mA, protected against over-current, short circuits
and transients from switching inductive loads. High current inductive loads require
external protection diode.
Power 24VDC ±10%, 48W (1.0A maximum, 5W average)
Consumption
Status LEDs Power, Trigger Status, Pass/Fail Status, Network and Error
Network EtherNet/IP, PROFINET, SLMP, SLMP Scanner, Modbus TCP, TCP/IP, UDP, FTP, Telnet (Native
Communication Mode). Supports DHCP (factory default), static and link-local IP address configuration

1 The default resolution for the In-Sight 2000-130 Mini and 2000-130C Mini vision sensors is 640 x 480 pixels. The vision sensor's resolution can
®
be configured as 800 x 600 pixels within the In-Sight Explorer software. Refer to the Image Settings Dialog in the In-Sight Explorer Help file for
more information.
2 Maximum frame rate with minimum exposure; no vision tools; and 640 x 480 image with 2x Image Magnification enabled (for 2000-120
mini/130 mini models)
3 The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher.
4 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current-sinking) or PNP (current-sourcing) with 100mA
maximum current.

41
 Specifications

Specifications 2000-110 Mini 2000-120 Mini 2000-120C Mini 2000-130 Mini 2000-130C Mini
RS-232 RxD, TxD according to TIA/EIA-232-F
Material Painted Aluminum
Mounting Four M3 threaded mounting holes
Weight 142 g (5.01 oz.)
Temperature Operating: 0°C to 40°C (32°F to 104°F)
Storage: -10°C to 60°C (-14°F to 140°F)
Maximum < 95%, non-condensing
Humidity
Protection IP65 when all connectors are attached to cables or shielded by a sealing cap
Shock IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms
(Shipping and
Storage)
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
(Shipping and 100m/s2 /15mm)
Storage)

42
 Specifications

Acquisition Trigger
The vision sensor features one acquisition trigger input that is opto-isolated. The acquisition trigger input can be
configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description
Voltage ON: 15 to 24VDC (24VDC nominal)
OFF: 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC
Resistance: ~5.48 kOhms
Delay 1.45ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be
a minimum of 1ms wide.

To trigger from an NPN (pull-down) type photo-detector or PLC output, connect TRIGGER to the output of the detector
and connect INPUT COMMON to +24VDC. When the output turns on, it pulls TRIGGER down to 0VDC, turning the opto-
coupler on. For more information, refer to Breakout Cable Specifications on page 47.
To trigger from a PNP (pull-up) type photo-detector or PLC output, connect TRIGGER to the output of the detector and
connect INPUT COMMON to 0VDC. When the output turns on, it pulls TRIGGER up to 24VDC, turning the opto-coupler
on. For more information, refer to Breakout Cable Specifications on page 47.

43
 Specifications

General-Purpose Input
The vision sensor features one general-purpose input that is opto-isolated. The acquisition trigger input can be
configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device.

Specification Description
Voltage ON: 15 to 24VDC (24VDC nominal)
OFF: 0 to 5VDC (0VDC nominal)
Current 3.6 mA @ 12VDC, 7.5 mA @ 24VDC
Resistance: ~5.48 kOhms
Delay 1.45ms maximum latency between leading edge of trigger and start of acquisition. Input pulse should be
a minimum of 1ms wide.

For NPN (pull-down) type photo-detector or PLC output, connect In 0 to the output of the detector and connect INPUT
COMMON to +24VDC. When the output turns on, it pulls In 0 down to 0VDC, turning the opto-coupler on. For more
information, refer to Breakout Cable Specifications on page 47.
For PNP (pull-up) type photo-detector or PLC output, connect In 0 to the output of the detector and connect
INPUT COMMON to 0VDC. When the output turns on, it pulls In 0 up to 24VDC, turning the opto-coupler on. For more
information, refer to Breakout Cable Specifications on page 47.

44
 Specifications

High-Speed Outputs
The high-speed outputs can be used as either NPN (current-sinking) or PNP (current-sourcing) lines.

Specification Description
Voltage 28VDC maximum through external load
Current1 50mA maximum ON sink or source
OFF state leakage current 100µA
External load resistance 240 Ohms to 10K Ohms
Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from
switching inductive loads. High current inductive loads require external protection diode.

For NPN lines, the external load should be connected between the output and the positive supply voltage (<28VDC).
The outputs pull down to less than 3VDC when ON, which causes current to flow through the load. When the outputs are
OFF, no current flows through the load. For more information, refer to Breakout Cable Specifications on page 47.

For PNP lines, the external load should be connected between the output and the negative supply voltage (0VDC).
When connected to a 24VDC power supply, the outputs pull up greater than 21VDC when ON, and current flows through
the load. When the outputs are OFF, no current flows through the load. For more information, refer to Breakout Cable
Specifications on page 47.

1 When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA
maximum current and the general-purpose outputs are configurable as NPN (current-sinking) or PNP (current-sourcing) with 100mA
maximum current.

45
 Specifications

High-Speed Output Wiring

Note: For more information, refer to Breakout Cable Specifications on page 47.

To connect to an NPN-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input.
When enabled, the output pulls the PLC input down to less than 3VDC.

To connect to a PNP-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input.
When enabled, the output pulls the PLC input up to greater than 21VDC.

To connect the high-speed outputs to a relay, LED or similar load, connect the negative side of the load to the output and
the positive side to +24VDC. When the output switches on, the negative side of the load is pulled down to less than
3VDC, and 24VDC appears across the load. Use a protection diode for a large inductive load, with the anode connected
to the output and the cathode connected to +24VDC.

46
 Specifications

Breakout Cable Specifications

The Breakout cable provides connections to an external power supply, the acquisition trigger input, a general-purpose
input, high-speed outputs, and RS-232 serial communications.

Pin# Signal Name Wire Color

1 HS OUT 2 Yellow
2 RS-232 Tx1 White/Yellow
1
3 RS-232 Rx Brown
4 HS OUT 3 White/Brown
5 IN 0 Violet
6 INPUT COMMON White/Violet
7 +24VDC Red
8 GND Black
9 OUTPUT COMMON Green
10 TRIGGER Orange
11 HS OUT 0 Blue
12 HS OUT 1 Grey

Note:
l For RS-232, use the Power Supply return path for ground.
l Cables are sold separately.
l Unused wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare
wires separated from the +24VDC wire.

1 If hardware handshaking is required, an I/O module must be used.

47
 Specifications

Ethernet Cable Specifications

The Ethernet cable provides Ethernet connection for network communications. The Ethernet cable can be connected to a
single device or provide connections to multiple devices via a network switch or router.

M12 X-coded to RJ-45 Cable

P1 Pin Number Wire Color Signal Name P2 Pin Number

1 White/Orange TxRx A + 1
2 Orange TxRx A - 2
3 White/Green TxRx B + 3
4 Blue TxRx C + 8
5 White/Blue TxRx C - 7
6 Green TxRx B - 4
7 White/Brown TxRx D + 5
8 Brown TxRx D - 6

Note:
l Cable shielding can be degraded or cables can be damaged or wear out more quickly if a service loop or
bend radius is tighter than 10X the cable diameter. The bend radius must begin at least six inches from the
connector.

l Cables are sold separately. The wiring for this cable follows standard industrial Ethernet M12 specifications.
This differs from the 568B standard.

48
 Specifications

I/O Module Cable Specifications

The I/O module cable is used with the CIO-1400 I/O expansion module. The I/O module cable connects the vision sensor
directly to the I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used
by the vision sensor are connected using the I/O module cable.

P1 Pin# Signal Name Wire Color Signal Name P2 Pin#

1 HS OUT 2 Yellow Not Used Not Used
2 RS-232 Tx White/Yellow RS-232 Rx 7
3 RS-232 Rx Brown RS-232 Tx 6
4 HS OUT 3 White/Brown Not Used Not Used
5 IN 0 Violet Not Used Not Used
6 INPUT COMMON White/Violet TRIGGER- 3
7 +24VDC Red +24VDC 1
8 GND Black -24VDC 8
9 OUTPUT COMMON Green -24VDC 8
10 TRIGGER Orange TRIGGER+ 2
11 HS OUT 0 Blue HS OUT 0 4
12 HS OUT 1 Grey HS OUT 1 5

Note:
l Cables are sold separately.
l The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware
version 5.3.0 and higher.

49
 Specifications

In-Sight 2000 Vision Sensor Dimensions

Note:
l All dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purpose only and may be changed without notice.

The size of the vision sensor in the straight configuration is shown in the following figure:

The size of the vision sensor in the angled configuration is shown in the following figure:

50
 Specifications

In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2mm

Lens)
Note:
l All dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purpose only and may be changed without notice.

The size of the mini vision sensor in the straight configuration is shown in the following figure:

The size of the mini vision sensor in the angled configuration is shown in the following figure:

51
 Specifications

In-Sight 2000 Mini Vision Sensor Dimensions (With 16mm Lens)

Note:
l All dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purpose only and may be changed without notice.

The size of the mini vision sensor in the straight configuration is shown in the following figure:

The size of the mini vision sensor in the angled configuration is shown in the following figure:

52
 Cleaning/Maintenance

Cleaning/Maintenance
Clean the Vision Sensor Housing
To clean the outside of the vision sensor housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a
cleaning cloth. Do not pour the cleaner directly onto the vision sensor housing.

CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl
ketone (MEK) or gasoline.

Clean the Vision Sensor Image Sensor Window

To remove dust from the outside of the image sensor window, use a pressurized air duster. The air must be free of oil,
moisture or other contaminants that could remain on the glass and possibly degrade the image. Do not touch the glass
window. If oil/smudges still remain, clean the window with a cotton bud using alcohol (ethyl, methyl or isopropyl). Do not
pour the alcohol directly on the window.

Clean the Vision Sensor Lens Cover

To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other
contaminants that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of
isopropyl alcohol on a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol directly on the plastic
window.

53