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    Punch Points - Phase-1 Dated 11-Dec-19

    Uploaded by

    Goutam Hota
    1. The document lists punch points for various systems at a power plant including the E&I, STG, AQC boiler, and others. Items range from instrumentation and electrical issues to mechanical work needed. 2. Many items relate to safety improvements like installing hand railings, fixing supports, and closing openings. Other common points are completing insulation, replacing equipment, and addressing leaks. 3. Status and remarks are provided for each item, with many noting that materials are required or work is pending completion. Overall the punch list identifies maintenance and repair jobs across the entire facility.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Punch Points - Phase-1 Dated 11-Dec-19

    Uploaded by

    Goutam Hota
    123 views14 pages
    1. The document lists punch points for various systems at a power plant including the E&I, STG, AQC boiler, and others. Items range from instrumentation and electrical issues to mechanical work needed. 2. Many items relate to safety improvements like installing hand railings, fixing supports, and closing openings. Other common points are completing insulation, replacing equipment, and addressing leaks. 3. Status and remarks are provided for each item, with many noting that materials are required or work is pending completion. Overall the punch list identifies maintenance and repair jobs across the entire facility.

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    Punch Points- Phase-1 dated 11-Dec-19

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    1. The document lists punch points for various systems at a power plant including the E&I, STG, AQC boiler, and others. Items range from instrumentation and electrical issues to mechanical work needed. 2. Many items relate to safety improvements like installing hand railings, fixing supports, and closing openings. Other common points are completing insulation, replacing equipment, and addressing leaks. 3. Status and remarks are provided for each item, with many noting that materials are required or work is pending completion. Overall the punch list identifies maintenance and repair jobs across the entire facility.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    123 views14 pages

    Punch Points - Phase-1 Dated 11-Dec-19

    Uploaded by

    Goutam Hota
    1. The document lists punch points for various systems at a power plant including the E&I, STG, AQC boiler, and others. Items range from instrumentation and electrical issues to mechanical work needed. 2. Many items relate to safety improvements like installing hand railings, fixing supports, and closing openings. Other common points are completing insulation, replacing equipment, and addressing leaks. 3. Status and remarks are provided for each item, with many noting that materials are required or work is pending completion. Overall the punch list identifies maintenance and repair jobs across the entire facility.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 14

    E&I Punch points

    SL.No Description
    1 ACT Make up water line flow meter to be taken into service
    2 HP steam dump isolation MOV open/Close torque problem to be rectified
    3 Turbine Steam Stop By-pass valve position feed back to be corrected

    4 Vacuum breaker control valve not in operating condition

    5 Alarms annunciations should be provided in DCS system with hooter arrangement

    Flue das duct dampers(inlet, outlet, Fresh air damper & By-pass damper)
    6 position feed back to be provided in DCS

    7 Level gauge to be fixed for De-Gasser storage tank


    8 Level gauge & level transmitter to be fixed for DM storage tank
    9 Level gauge & level transmitter to be fixed for Softener storage tank
    10 Morpholine dosing pump-1 (PH correction) not in running condition
    11 Emergency DG installation to be completed
    AVR excitation MCB (Q10) getting trip while initial excitation in both
    12 Channel 1 & 2.
    13 AVR is not converting into PF mode after synchronization
    14 TG MCC stand-by control transformer to be replaced
    15 Permanent lighting cable to be laid for AQC boiler

    16 Power supply DBs (Single phase & 3 phase) to provided for maintenance purpose

    17 HP dosing pump-1 motor rewinding work to be completed


    18 UF feed pump-2 motor rewinding work to be completed
    19 AQC boiler & ACC earthing work to be completed
    20 Lightening arresters to be provided at AQC boiler, ACC & TG building

    21 Instrumentation cable tagging work to be completed (AQC Boiler, ACC, TG Building & BOP)

    22 Cable Dressing in MCC room is pending


    23 Cable dressing in Control room below false flooring to be rectified.
    24 Cable dressing in AQC boiler need to be done.
    25 Extra cable at AQC to be properly looped.
    26 Sagging cable trays to be rectified in MCC room and AQC Boiler
    27 RO inlet, RO outlet and MB outlet conductivity transmitter feed back not getting in DCS
    28 HP dump TCV-2 Positioner to be replaced
    29 HP dump steam line flow transmitter fixing work to be completed
    30 TG Gearbox high speed shaft NDE side vibration probe to be fixed
    31 AQC boiler flue gas outlet temp is not showing correct value.
    32 Morpholine dosing pump-1 (PH correction) not in running condition
    33 WTP panel room AC is not in proper working condition
    34 Gaurds & Canopies to be provided for alll field instruments
    35 Motor rain gaurd to be provided for all out door equipments.
    Status Remarks

    Completed
    Completed
    Suitable Control valve to be
    replaced

    Completed Hooter to be fixed

    Feedback is getting for By-


    pass damper. Feedback
    option not available for I/L,
    O/L & Fresh air dampers

    Completed
    Completed level gauge not provided
    Completed level gauge not provided
    Motor problem

    Material required

    send to rewinding
    Completed

    Material required

    Material required

    Completed

    Material required
    flow nozzle to be fixed
    Completed

    Completed
    STG Punch points
    SL.No Description
    1 Approach Monkey ladder is required for Over head tank.
    2 Exciter bottom supporting box channel to be removed
    3 Over head oil tank drain line opening to be covered at Turbine floor

    4 Front bearing outlet oil drain line view glass is not in visible location to be modified.

    5 Hand railing work to be completed at Ejector floor


    6 Exposed civil rods from concrete to be removed in ACC floor
    7 Ejector-A inlet steam isolation valve having passing problem
    8 ESV drain line to be extended to drains trench water line
    9 Proper supporting to be provided for LP dumping system De-super heater spray water line
    10 insulation work to be completed for gland sealing steam line at 0+mtr TG building
    11 Pending patch up insulation works to be completed for LP steam line at turbine floor
    12 Pending patch up insulation works to be completed for Turbine casing
    13 Approach and plat form arrangement to be completed for De-aerator vents & CPH vent
    14 Temporary supporting structure to be removed near LP steam common header
    15 Temporary supporting structure to be removed in CPH to De-aerator line
    16 Boiler to De-aerator floor temporary supporting channel to be removed

    17 Unwanted material to be removed at de-aerator floor (PVC pipes, supporting channels and etc.)

    18 Unwanted material to be removed at CST tank floor


    19 Unwanted material to be removed at ACC floor (civil rods, old fan blade and etc.)
    20 Temporary supports to be removed near ACT (Discharge line, LPBS and etc.)
    21 Proper supporting to be provided for ACWP suction lines
    22 Unwanted exposed angular to be removed at ACC ground floor towards boiler side
    23 Turbine front gland having heavy leakage problem. Gland steam leakage problem to be resolved
    24 Turbine lube oil circuit accumulator pressure to be checked and Charging kit to be handed over
    25 Oil Vapour Extraction Fan suction filters to be replaced
    26 ACC fins cleaning system & water piping erection work to be completed
    27 ACC fans Gear box side sound and vibrations issue to be resolved
    28 ACT Pre-Treatment and Passivation works to be completed
    29 ACT chemical dosing systems installation & commissioning work to be completed
    30 Soft water line to ACT make - up erection to be completed
    31 ACT Make up water line flow meter to be taken into service
    32 Plat form need to be provided for turbine common drain header
    33 PRDS Header drain trap near ejector floor is not in working properly
    34 ESV Drain line before valve bend welding leakage to be arrested
    35 Gland sealing condensate water leakage before trap to be arrested
    36 Gland steam flow transmitter flange gasket leakage to be arrested
    37 ACW Suction strainer drain plug blocked in floor RCC. need to be corrected.
    Auxiliary Cooling Tower sump drains to be cleared from road side and drains to be connected to water
    38
    trench
    39 ACT Sump having seepage problem, Need to be rectified.
    40 P&V system ducting works and commissioning works be completed.
    41 Hanger support welding to be completed where ever it is stitch weld.
    42 Sliding support pads to be provided for piping where ever they are missing.
    43 Ejector floor & CST concrete floor openings to be closed (unsafe)
    44 Ejector drain lines and CEP piping supporting works to be completed
    45 LP steam line & HP steam line pending steam traps installation work to be completed
    46 HP dump steam line flow nozzle fixing pending work to be completed
    47 Permanent Power supply DB fixing & cable laying works to be completed for EOT crane
    48 Wall openings need to be closed at TG building & Exhaust fans to be fixed

    49 TG building roof trusses interconnection structure beams fixing work to be completed to avoid trusses
    sagging problem
    50 Pending structural painting works need to be completed at TG building
    Status Remarks

    Completed
    Completed Chequer plate arranged

    Hole provide to beam for


    Completed view glass visible purpose

    Completed
    Completed
    Completed

    Completed

    Completed
    Completed
    Completed

    Completed
    Completed

    Completed

    Spare filters not available


    Completed
    AQC Boiler Punch points
    SL.No Description
    1 Hand railing work to be completed at AQC boiler RCC staircase

    2 Hand railing work to be completed near hopper inlet duct expansion bellow area and accumulated
    metal scrap to be removed
    3 AQC boiler pending bracing works to be completed at AQC boiler (7 bracings fixing work)
    4 Proper supporting to be provided for Instrumentation air lines
    5 Hand railing work to be completed at AQC RCC floor
    DCF-1 Chain having very tight condition. Drag chain plates also got bent and damaged.
    6
    DCF-1 alignment & corrective maintenance works to be completed

    7 Hand railing & Maintenance plat form chequer plate fixing works to be completed for DCF-2

    8 HP Attempaartor by-pass valve pin hole leakage to be arrested


    9 HP CBD line Near drum bottom side elbow pin hole leakage
    Proper supporting & clamping arrangement to be provided for all drain lines connected to blowdown
    10
    tank and Blow-down tank vent pipe
    11 Proper grouting & foundation bolting to be provided for LP dosing system skid
    12 De-Aerator vacuum breaker having passing.
    13 HP dosing tank make up water line inlet valve passing.
    Boiler pending drain lines to be connected to blow down tank with proper supporting & clamping
    14
    arrangement
    15 Blow down tank drain line to be extended to drain water trench
    16 All steam drain lines from De-aerator floor to be connected properly to water trench
    17 Maintenance plat-form arrangement to be provided for fresh air damper
    18 Maintenance plat-form arrangement to be provided for Boiler inlet damper
    proper approach and Maintenance plat-form required for Hopper manual doors, HP super heater zone
    19
    manual doors, LP super heater manual doors

    20 Additional fresh air damper to be required near boiler inlet to maintain the hopper temperature

    21 AQC boiler inlet damper corrective maintenance works need to be completed

    22 Pending plat form gratings and hand railing fixing works to be completed at DCF-2 operating floor

    Accumulated insulation material & metal Scrap to be removed


    23
    from Boiler at all floors
    24 Temperary supports to be removed from AQC boiler at all floors
    25 Plat form grating work to be completed near HP & LP steam drums
    26 Plat form grating work to be completed near LP super heater & HP ECO area
    Additional isolation valve to be required for De-aerator make up water line. Existing isolation valve has
    27
    not having proper approach
    28 Drum vents orientation to be changed and extended out side to avoid the water nuisance
    29 Sample cooler installation with proper cooling water arrangement need to be completed
    LP dosing pipe line to BFP is erected with MS pipe. SS piping should be required for LP dosing
    30
    system
    31 De-aerator drain & over flow line erection work to be completed
    32 DM transfer pump discharge water line to be connected CST tank
    33 Insulation coating for I/L Duct is pending.
    34 Safety valve floating for HP & LP is pending

    35
    Modification as per Revised drawing for CPH I/L & O/L piping towards dearator is pending.
    36 Fixing of Damper rack guard is pending

    37 Pressure part bent tubes inside the furnce at super heater and evaporator zones needs to
    be straighened.
    38 CBD Drain to be connected to storm water drain pit.
    39 Structure welding joints to be cleared
    40 Platform support beams full welding is pending.
    41 Excess stair case to be removed from AQC boiler
    Status Remarks
    Completed

    Completed

    Completed
    Completed

    Completed

    Completed
    Completed
    WTP Punch points
    SL.No Description
    1 MB Blower -2 Motor & Blower pulleys & v-belt to be fixed and to be taken in line
    2 MGF air blower motor pulley & v-belt to be fixed and taken in line
    3 MB regeneration Pumps installation work to be completed
    4 Wall openings to be closed in DM plant panel room
    5 Rain Guards to be provided for all open side motors
    6 Raw pumps not yet taken in line
    Additional isolation valve required between MGF to Softener system (to avoid the UF system
    7
    stoppage during softener regeneration)
    Shed to be provided near De-gasser area for chemical storage purpose as well as to avoid the
    8
    equipments & motors open exposing problem

    9 For proper MB regeneration purpose flow measurement is required in MB regeneration line

    10 Acid proof tiles fixing work to be completed at drain water trench


    11 Neutralizing pit to be casted and dozing equipments needs to be fixed.
    12 UF Back wash line flow rotometer having leakage problem (rotometer damaged)
    13 Building Rear Door to be fixed
    14 Wash rooms near WTP need to be constructed
    Status Remarks
    Getting abnormal sound from
    Completed blower
    Completed

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