Product Specification Sheets: Tempered Water Marine A/C Systems

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Product Specification Sheets

TEMPERED WATER
MARINE A/C SYSTEMS

• Modular Tempering Units: MTC Models


• Compact Tempering Units: TWC Models
• Tempered Water Logic Control System: Multi/Single-Panel
• Variable Frequency Drive
• Seawater and Circulating Pumps
• Other Tempered Water Accessories
• AT Models
• CBLB Models
• Bypass Valve Assemblies
• AT-MU Fresh Air Makeup Models
• SMX Series Control Systems
• SMXht Keypad/Display
• Rotary Switches

Green Gas units available

Environmentally
Responsible

For new products and older products (still available on

LB-15 special request) see the Cruisair website,


www.cruisair.com, or contact the Richmond office.

Literature Booklet

This booklet of specification sheets is provided to you for inspection of products. Realize that these sheets contain data that is time-sensitive and subject
to change without notice. Changes are made on these sheets periodically as models are improved. We thank you for your interest in Cruisair.

Compiled on: 01/20/06


Modular Tempering Units

MTC Models
Cruisair Modular Tempering Units are designed to provide
installation flexibility, maximum performance and reliability, and
accessibility for easy maintenance and repair.
The reverse cycle tempering unit cools or heats the
circulated water loop. Units are available in capacities of 24,000-
120,000 BTU/Hr (2 to 10 tons), and multiple modules can be used
in any combination to achieve the total desired capacity. Custom
frame and water manifold installation for multiple units is also
available.
Cruisair units have extremely large heat exchangers that make it
possible to achieve loop water temperatures of 40° F (4.4° C) in
cooling, and 120° F (49° C) in heating. This also allows for reverse
cycle heating effectiveness in seawater temperatures as low as
38° F (3.5° C), eliminating the need for separate fossil fuel or
electric water heaters in most applications.
MTC 72DC Shown
Each tempering unit is made up of two sub-modules, identical in
dimensions, which allows a sub-module to be rotated to achieve
more convenient water connection locations or compressor
access. The sub modules can even be separated for remote
Features mounting when space is limited. Sub-module changes can be
handled in the field, or special ordered from the factory.
• Compact, modular design for installation The compressor sub-module contains the scroll compressor,
flexibility reversing valve, hot gas bypass valve, and high and low pressure
switches. The heat exchanger side includes the stainless steel
• Reverse cycle heating and cooling loop water plate coil, coaxial cupro-nickle seawater condenser,
receiver, dual “bullet” metering device, flow switch, modulating
• Scroll compressors standard flow control, and all water connections.
• 24,000 to 120,000 BTU/Hr (2 - 10 tons) All units have built-in protection devices, including: high and low
pressure switches, loop water flow switch, loop water strainer, hot
• Oversized heat exchangers for loop gas bypass valve, and loop water freeze sensor. A wire harness
temperatures of 40° F (4.4° C) in cooling and with polarized plug is included for easy electrical connections.
120° F (49° C) in heating
MTC units are available with many different compressors to suit
• Removable seawater manifolds to allow available power systems, including: 230V/60Hz/1Ph, 220V/50Hz/
cleaning of condenser tubing 1Ph, 230V/60Hz/3Ph, 380V/50hz/3Ph and 460V/60Hz/3Ph.
Variable Frequency Drives are available which eliminate start-up
• Modulating flow control maintains designed power surge, and will run a unit at full capacity 60Hz even with
loop water flow rate 50Hz input. The VFD requires a 3 phase tempering unit, but can
operate on 1 or 3 phase input power.
• Integrated loop water strainer and flow switch

• Hot gas bypass valve maintains heating


performance in cold seawater temperatures,
and helps prevent water freezing in the heat
exchanger

L-0596
Compressor Electrical Power Specs 2
Nominal Rating Acceptable Range
230/60/1 208-240/60/1
220/50/1 220-240/50/1
230/60/3 208-230/60/3 & 190-220/50/3
220/50/3 200-220/50/3
460/60/3 440-480V/60/3 & 380-420/50/3
380/50/3 380-420/50/3

TECHNICAL SPECIFICATIONS
Capacity Power 2 FLA FLA Dimensions (in/cm)4 Connections Weight4
Model (BTU/Hr)1 Volt/Hz/Ph3 Cool RC LRA H W L X SW CW (lb/kg)
MTC24C 230/60/1 7.2 9.8 59 145/66
MTC24CK 220/50/1 7.5 10.4 56 155/70
24,000 17.0/43 12.8/32 25.3/64 5.0/13 5/8" HB 1" FPT
MTC24DC 230/60/3 5.3 6.9 55 155/70
MTC24EC 460/60/3 2.7 3.5 27 155/70
MTC30C 230/60/1 9.5 12.8 84 160/73
MTC30CK 220/50/1 9.5 13.1 75 160/73
30,000 17.0/43 12.8/32 25.3/64 5.0/13 3/4" FPT 1" FPT
MTC30DC 230/60/3 6.5 8.3 63 160/73
MTC30EC 460/60/3 3.3 4.4 31 160/73
MTC36C 230/60/1 12.1 15.9 100 195/89
MTC36CK 220/50/1 11.1 15.2 97 190/86
36,000 22.0/56 12.8/32 25.3/64 5.0/13 1" FPT 1" FPT
MTC36DC 230/60/3 7.6 9.7 77 190/86
MTC36EC 460/60/3 3.8 4.9 39 190/86
MTC48C 230/60/1 13.7 19.5 137 215/98
MTC48CK 220/50/1 15.4 21.7 150 215/98
MTC48DC 48,000 230/60/3 9.9 12.7 91 23.5/60 12.7/32 25.1/64 5.0/13 1" FPT 1" FPT 215/98
MTC48EC 460/60/3 4.7 6.3 50 215/98
MTC48ECK 380/50/3 7.1 8.7 59 220/100
MTC60C 230/60/1 18.2 25.3 169 230/105
MTC60DC 230/60/3 13.3 16.7 128 220/100
60,000 23.5/60 12.7/32 25.1/64 5.0/13 1" FPT 1.25" FPT
MTC60EC 460/60/3 6.7 8.4 63 220/100
MTC60ECK 380/50/3 6.8 8.9 67 225/102
MTC66ECK 66,000 380/50/3 8.7 10.9 91 23.5/60 12.7/32 25.1/64 5.0/13 1" FPT 1.25" FPT 240/109
MTC72DC 230/60/3 14.0 18.4 156 240/109
72,000 23.5/60 12.7/32 25.1/64 5.0/13 1" FPT 1.25" FPT
MTC72EC 460/60/3 7.0 9.2 75 240/109
MTC96DC 230/60/3 20.2 25.6 195 350/159
MTC96EC 96,000 460/60/3 10.0 12.6 95 26.8/68 16.6/42 33/84 6.0/15 1.25" FPT 1.5" FPT 350/159
MTC96ECK 380/50/3 12.5 15.9 125 RECOMMENDED GRILL360/164
& DUCT SIZES
MTC120DC 230/60/3 25.6 32.5 239 365/166
MTC120EC 120,000 460/60/3 12.9 16.3 125 26.8/68 16.6/42 33/84 6.0/15 1.25" FPT 1.5" FPT 365/166
MTC120ECK 380/50/3 13.9 17.9 110 380/173

1. Cooling capacity at 100oF (38oC) condensing temperature and 35oF (2oC) evaporating temperature. Reverse cycle heating capacity at 130oF (54oC) condensing and
45oF (7oC) evaporating temperature.
2. For more information regarding compressor voltages, refer to Field Notice # 192-B3 on Dometic Corporation - Environmental System's Customer News & Information website.
3. See the Compressor Electrical Power Specs table above.
4. All dimensions are +/- 1/2" (13mm). All weights are +/- 10%.
FLA = Full Load Amperage
LRA = Locked Rotor Amperage

L-0596 Rev. 07-21-04


Compact Tempering Unit

New for 2006

Cruisair TWC Compact Tempering Unit

Cruisair's new TWC Compact is a high performance,


cost effective Tempering Unit that provides all the
advantages of a chilled water system while maintain-
ing the performance levels associated with the Crui-
sair name. The reverse cycle TWC chiller cools and
heats, and is currently available in 24,000 BTU/hr (2-
ton) and 36,000 BTU/hr (3-ton) sizes. Multiple units
can be installed to achieve the required total capacity.

All TWC chillers come with R-410A refrigerant, which


is the preferred environmentally-friendly refrigerant
used in modern high efficiency air conditioning sys-
tems. The brazed platecoil evaporator and coaxial
cupronickel seawater condenser allow for superior
cooling and heating performance.

Each unit includes a chilled water flow switch, high


and low refrigerant pressure switches, and inlet and
outlet CW temperature sensors. Note that this TWC
chiller does not include a chilled water modulating flow
TWC24CK control. This means that air handlers with or without
flow controls can be used, though on larger boats we
always recommend using flow controlled air handlers
Features to ensure proper water distribution. A balancing flow
control (BFC) is not needed when using TWC chillers.
• Compact, enclosed design
An electrical box mounted on the top of the chiller
• Reverse cycle for cooling and heating houses the control board as well as starting compo-
• High-Efficiency rotary or scroll compressor nents, and can be remotely mounted up to 6ft (1.8m)
• Includes flow switch, high and low pressure
away.
switches, and inlet and outlet CW temperature
sensors Two different chiller control systems are available. The
standard control is our proven DDC - Digital Diagnostic
• Large heat exchangers for superior performance in Control that provides simple, single-stage operation. For
both cooling and heating
the customer who wants full system control with multi-
• Choice of either TWLC or DDC chiller control unit staging and LCD readout of chiller status, the TWLC
(included on unit) – Tempered Water Logic Control is available. Depending
on the configuration, additional cables, switches, sen-
• Electrical box can be remote mounted sors, or a display may be required.
• All models use R-410A refrigerant

L-2430
Elec. Box 4"
(102mm)

CW Inlet

SW Outlet H
SW Inlet

CW Outlet
Condensate
Drain
W L

TECHNICAL SPECIFICATIONS
Dimensions (in/mm)3 Connections Weight 3 Refrigerant
1
Model (Btu/hr) Volt/Hz/Ph 2
Cool RC H W L SW CW (lb/kg)
TWC24C 230/60/1 7.5 9.8
TWC24CK 220/50/1 9.5 11.0 1" FTP/
TWC24DC 24,000 230/60/3 5.7 7.3 18.6/472 13.0/330 18.8/477 5/8" HB 1" HB 105/48 R410A
TWC24EC 460/60/3 2.8 3.6
TWC24ECK 380/50/3 3.3 4.4
TWC36C 230/60/1 10.9 15.6
TWC36CK 220/50/1 10.5 12.5 2X 1" FTP/
TWC36DC 36,000 230/60/3 8.0 10.2 18.6/472 13.0/330 18.8/477 5/8" HB 1" HB 110/50 R410A
TWC36EC 460/60/3 4.1 5.3
TWC36ECK 380/50/3 4.0 5.6

NOTES:
1. Nominal capacity shown, as per ABYC guidelines of the compressor manufacturer’s ratings.
2. Nominal compressor voltage shown. Refer to chart below for operational voltage ranges.
3. All dimensions are +/- 1/2” (13mm). All weights are +/- 10%.

FLA = Full Load Amperage


LRA = Locked Rotor Amperage

Nominal Compressor Voltage Ranges


230/60/1 = 208-240/60/1 and 190-220/50/1
220/50/1 = 220-240/50/1
230/60/3 = 208-230/60/3 and 200-220/50/3
380/50/3 = 380-420/50/3
460/60/3 = 440-480/60/3 and 380-420/50/3

Rev: 01/20/06 L-2430


Tempered Water Logic Control

TWLC System
The Tempered Water Logic Control (TWLC) is an advanced microprocessor
chiller control specifically designed for marine circulated water systems. The
TWLC system maximizes system performance, protects the chillers with
advanced fault protection monitoring and shut-down routines, and has easy
menu-driven operation supplying the user with important system information.
System redundancy and easy field repair were the priorities when the
TWLC was developed. Each chiller in a TWLC system has a dedicated
power/logic board, and the boards are networked together to form an
integrated system (automatically controlling up to 6 chillers). This design
means that a single board or network failure will not shut down the entire
system. The P/L board has board-mounted LEDs to help with troubleshoot-
ing, replaceable EPROM for software upgrades, and plug-in terminal strips
MPE Multi-Unit Control Panel Shown and RJ-12 jacks which allow for quick field installation.
Interaction with the system is through the TWLC keypad/display. A simple 4-button keypad is
used to change operation mode and to navigate through the menus to view and change system
parameters. A backlit LCD display supplies easy to read information about the system, including
water temperatures, operation mode, which chillers are running, and other detailed information.
Three small LEDs on the keypad clearly indicate Cool or Heat modes, and faults. An alarm buzzer
on the keypad can also signal a fault. Additional TWLC keypads can be installed to allow remote
system access.
Set up and operation of the TWLC is fully automatic. It senses how many units are connected and
programs the temperature staging and unit rotation of the units to pre-programmed parameters.
The TWLC board has non-volatile memory so settings and recorded information are not lost even
if power is interrupted. The large memory capacity allows the TWLC to record run time of the
MPE-XC Single-Unit Control Panel compressors and pumps, and store the fault history of each unit.
(Shown with TWLC keypad/display
mounted in door) Another feature of the TWLC is that it can be connected to an on-board computer or modem to
allow full remote access of the system. Custom software emulates the TWLC on the computer
screen and navigation through the menus is identical to the TWLC keypad/display. If a land phone line is available, a modem can
be connected and the system can be viewed and operated remotely, allowing a knowledgeable service agent to troubleshoot the
system anywhere in the world.

Features
Advanced Options
• Up to 6 tempering units can be integrated into one network
• Connect to an on-board computer or modem
• Keypad/Display has a 4-button control and a 4-line
backlit LCD display • Current transducers to monitor compressor and
pump amperage
• Multiple keypad/displays can be used for remote access
• Seawater temperature sensors
• Multi-unit panels come with circuit breakers for compressor
and pump control • Refrigerant pressure transducers
• Chiller staging based on circulated water temperature • Loop water and seawater pressure transducers
• Compressor rotation to equalize run time of each unit • Control an optional source of heat (electric immersion heater
or fuel-fired boiler)
• Compressor and pump time delay to prevent
simultaneous starting • Remote unit shutdown for loadshedding
• Records and logs faults and run times • Fault signal output for remote alarm

L-2057
SINGLE-UNIT and MULTI-UNIT CONTROL PANELS

The TWLC system is available in 2 different control panel options, single-unit panels and multi-unit panels. Single-unit panels are
less expensive than multi-unit panels and can often be fit in spaces where a large multi-unit panel won’t fit. They are also typically
in stock for quick delivery. Single-unit panels are often the answer for refit jobs where the vessel’s power panel already has break-
ers for each chiller and pump.

Multi-unit panels are custom built for each system with circuit breakers and contactors for up to 6 chillers and the circulation and
seawater pumps. Installation is easier than with single-unit panels because separate pump relays are not needed, all the network
and high-voltage wiring is provided, and only one power input from the vessel is required. With all the P/L boards, breakers, relays,
etc. in one location, a multi-unit panel is more convenient to the user.

Single-Unit Panels
The MPE-XC will work with either 230V 1-phase compressors, or 230V – 460V 3-phase compressors. The control circuit is 230V
1ph, and a separate power feed is required on 380-460V systems. The MPE-VXC has the same features, but is for use with a
variable frequency drive (VFD).

The MPE single-unit panel includes the P/L board, compressor contactor (or relay), 10 ft (3m) wire harness, control circuit fuses,
and a short CNP cable to connect to a TWLC keypad/display.

In addition to the MPE single-unit panels (one per chiller), the system will require: one TWLC keypad/display, CNP network
cables (one per panel), pump relays (for circulation and seawater pumps), and one temperature sensor to monitor the common
loop water supply. The TWLC keypad can be installed in the door of the panel, or installed remotely (with a CNP cable). Multiple
TWLC keypads (up to one per board) can be installed if desired.

All of the optional inputs can be added to MPE single unit panels, and there is a location for a compressor current transducer
in the panel. Temperature sensor wells are also available for the common loop water supply sensor, and for the seawater out
sensors.

105 mm
Tempered Water Logic Control Dimensions
MPE-XC and MPE-VXC Single-Unit Panel Dimensions
# of W H
Units (in/mm) (in/mm)
2 22.0/560 19.3/490
3 22.0/560 24.0/610
4 30.0/760 24.0/610
5 35.0/890 24.0/610
Typical dimensions for standard panels. Options such as
transducers, spare pump switches, multiple power
inputs, etc. might require the next larger panel size.

MPE Multi-Unit Control Panel Dimensional information

MPE Multi-Unit Panels


Custom multi-unit panels provide breakers and relays for the compressors and pumps all on one chassis. This allows the in-
staller to bring in one power feed for the complete system, and there are no separate pump relays to install, and many options
can be built into the panel.
Each multi-unit panel includes a TWLC keypad mounted in the door, fusing for the control circuit, a transformer on 380-460V
panels for the control power, and a wire harness to connect to the chillers.
Since each multi-panel is custom built , there are many options available:
• Spare Pump Switch – Selector switches can be added for backup (spare) pumps.
• Multiple Power Inputs – Up to 3 power blocks can be installed to help divide the chiller and pump loads.
• Auxiliary Water Heater – If an auxiliary water heater is desired, the panel can be built with the appropriate breakers and
contactors to control the heater.
• Fault Output Relay – A set of “dry” contacts can be installed to operate an alarm on the vessel’s monitoring system.
• Longer Wire Harness – The standard harness is 10 ft (3m) but longer harnesses are available, up to 30 ft (9m).
• Frame Mounted Panel – If a framed chiller is ordered, the panel can be mounted on the frame.
• Load Shedding – Terminals can be provided in the panel to allow a load-shedding system to remotely shut down individual
chillers.
In addition to the options above, two different upgrade packages are available for multi-unit panels.
The Level 1 upgrade package adds current transducers for the compressors and pumps, seawater out temperature sensors in
each chiller, a common seawater inlet temperature sensor, and the computer and modem adapters.
The Level 2 package includes all items in Level 1, plus: high and low refrigerant pressure transducers for each chiller, a seawa-
ter pressure transducer (to install on the discharge of the seawater pump) and a loop water pressure transducer (to install on the
inlet of the loop water pump).
FAULTS

The system monitors all the inputs and will display 12 different faults based on the information received. Each fault has a
specific routine that protects the unit while helping to prevent nuisance faults. Some will generate a sustained
shutdown, which must be reset from the TWLC keypad.

If a fault is sensed, the fault LED on the TWLC keypad will light (and the buzzer will sound, if activated) and the specific fault
will be displayed on the LCD screen. The fault signal output on the P/L boards will also be powered.

The faults monitored by the system are:


•High Refrigerant Pressure •Seawater Temperature Differential
•Low Refrigerant Pressure •Auxiliary Heater High Limit
•Loop Water Flow Switch •Temperature Sensor Fault
•Loop Water Temperature Differential •Low Control Voltage
•Loop Water High Temperature Limit •Network Fault
•Seawater Out Low Limit •EPROM Error

INPUTS OUTPUTS

Each P/L board has up to 14 inputs. The six standard There are 6 outputs on each board. Each line voltage
inputs are listed in bold. The other inputs shown (#7-14) (115 or 230VAC) output is through a board-mounted
are optional, and are available in upgrade packages or can triac which can control a relay or contactor.
be added separately.
1. Compressor
1. Loop Water Return Temperature Sensor
2. Loop Water Out Temperature Sensor 2. Reversing Valve
3. Common Loop Water Supply Temperature Sensor 3. Loop Water Pump
4. Flow Switch
4. Seawater Pump
5. High Pressure Switch (or Pressure Transducer)
6. Low Pressure Switch (or Pressure Transducer) 5. Aux. Heater
7. Compressor Current Transducer 6. System Fault
8. Loop Water Pump Current Transducer
9. Seawater Pump Current Transducer
10. Seawater Out Temperature Sensor
11. Common Seawater Inlet Temperature Sensor
12. Loop Water Pressure Transducer
13. Seawater Pressure Transducer
14. Auxiliary Heater Temperature Sensor

Revised: 07-27-05 L-2057


Var iable Frequency Drive

VFD Models
A variable frequency drive eliminates the large starting
inrush current of the compressor by ramping up voltage and
frequency in a controlled time period. This allows running on
limited dockside power, and also protects the generator from
overload.
In addition to eliminating inrush, the VFD will also run a
compressor at 60Hz, even when input power is 50Hz, which
allows full BTU capacity performance (230V only). The drive
also protects the compressor by monitoring input voltage and
output current, and will shut down if a power supply problem is
sensed.
The VFD unit produces a modified sine wave output for
smooth acceleration and running, with precise frequency
resolution. It is designed to operate in extreme environments,
such as an engine room. It can withstand harsh vibrations,
temperatures up to 122° F (50° C), and a maximum relative
humidity of 93%. However, the enclosure is ventilated, and
must be kept dry. Any direct water contact can damage the
unit.
VFD Unit Shown Built-in noise filters are standard and the VFD is CE
approved. The Square D/Telemecanique Altivar 31 VFDs
incorporate a class A EMC filter into their design. This helps
prevent high frequency noise and harmonic distortions from
affecting the AC power supply to which the drives are
Features connected. If you have an application or a power system that
requires even lower noise and lower distortion, then we
recommend you purchase then class B EMC filters specifically
• Eliminates compressor start inrush current designed to fit with the entire family of Altivar 31 VFDs.
• 208/230V 3 phase output, with 1-phase or 3-phase A LED display allows the user to monitor operation and
input faults. The VFD is pre-programmed from the factory and no
further setup is required.
• Full 60Hz capacity even at 50Hz input (230V only)
• Low electronic noise, CE approved VFD Selection:

• 400/480V 3-phase models available The tempering unit must have a 3-phase compressor to
operate with a VFD. Each unit will need a dedicated frequency
drive, which is selected to handle the compressor power.
On 208/230V systems, the VFD can “convert” single-phase
input power to 3-phase output, but at a reduced capacity.

L-0814
TECHNICAL SPECIFICATIONS

Item Dimensions (inches / mm) Weight Rating For use with largest MTC
Model Number Height Width Depth lbs / kg Description w/1Ph input w/3Ph input
VFD 230V 17.5A 763300006 7.2 / 184 5.5 / 140 5.9 / 150 5.2 / 2.4 230V 17.5A MTC36DC MTC60DC
VFD 230V 27.5A 763300007 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 230V 27.5A MTC48DC MTC96DC
VFD 230V 33.0A 763300008 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 230V 33.0A MTC72DC MTC120DC
VFD 230V 54.0A 763300009 13.0 / 330 9.7 / 245 7.5 / 190 19.9 / 9.0 230V 54.0A MTC96DC n/a
VFD 230V 66.0A 763300010 13.0 / 330 9.7 / 245 7.5 / 190 19.9 / 9.0 230V 66.0A MTC120DC n/a
VFD 460V 9.50A 763300011 7.2 / 184 5.5 / 140 5.9 / 150 5.2 / 2.4 460V 9.5A n/a MTC72EC
VFD 460V 14.3A 763300012 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 460V 14.3A n/a MTC96EC
VFD 460V 17.0A 763300013 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 460V 17.0A n/a MTC120EC
VFD 380V 14.3A 50Hz 763300016 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 380V 14.3A n/a MTC66ECK
VFD 380V 17.0A 50Hz 763300018 9.1 / 232 7.1 / 180 6.7 / 170 10.4 / 4.7 380V 17.0A n/a MTC96ECK
VFD 380V 27.7A 50Hz 763300019 13.0 / 330 9.7 / 245 7.5 / 190 19.9 / 9.0 380V 27.7A n/a MTC120ECK

Notes:
1. 208-230V VFDs will produce a 60Hz output, even with a 50Hz input. This allows 60Hz compressors to produce full capacity in 50Hz systems.
2. High voltage (380-480V) VFDs can be used at 380-420V 50Hz, or 440-480V 60Hz. At these higher voltages the VFD output frequency should
by the same as the input.

Sold and Serviced by:


Dometic Environmental Corporation
P.O. Box 15299 • Richmond, VA 23227-0699 USA • Phone: 804-746-1313 • Facsimile: 804-746-7248
2000 N. Andrews Ave. Ext. • Pompano Beach, FL 33069-1497 USA • Phone: 954-973-2477 • Facsimile: 954-979-4414
For Sales and Service Calls Within Europe and the Middle East, please contact: +44 (0) 870 330 6101
Email: sales@cruisair.com • Website: www.cruisair.com

Revised: 06-15-05 L-0814


Tempered Water Pumps

Seawater and Circulating Pumps


Cruisair specifies reliable, heavy-duty water pumps for
use in the seawater and circulated water systems. All
pumps are centrifugal, with bronze and stainless compo-
nents.
Pumps are available with 115/230V single-phase, or 230/
460 3-phase, dual voltage motors. Most are rated for 50/60
Hz use, but special 50 Hz only pumps are also available for
full performance.
Circulation pumps are sized for the total loop capacity.
P7800B3X, PH3000BX-SP & P3600B3X Seawater Pumps Shown Cruisair design specification is 3 gpm (11.4 lpm) per 12,000
Btu/hr capacity, rated at 40 feet (12.2 meters) head.
Seawater pumps are selected for the tempering unit
capacity, at 250 gph (15.8 lpm) per 12,000 Btu/hr.
Self-priming seawater pumps are available for installa-
tions where the pump cannot be mounted below the water
line, or if air is able to enter the system such as on a
sailboat or high speed craft.
Pump relays are used to control each pump. The circula-
tion pump must run whenever the system is cooling or
heating, and the seawater pump is typically cycled with the
tempering units.
Single-phase pumps have internal overload protection.
CPOD80BX, CPOD500B3X & CPOD120BX Circulating Pumps Shown An external overload relay should be used with 3-phase
pumps.

Features
Seawater Pumps Circulating Pumps
• High-capacity, centrifugal pumps • High-capacity, centrifugal pumps
• Seawater grade construction • Seawater grade construction
• Single-phase 115/230V or 3 phase 230/460V dual • Single-phase 115/230V or three-phase 230/460V
voltage motors available dual voltage
• 50 or 60 Hz • 50 or 60 Hz
• Available for high head situations • Rated at 40 ft. of head
• Self-priming models available

L-0420
TECHNICAL SPECIFICATIONS FOR SEAWATER PUMPS
GPH @ Freq. Running Inlet Outlet Height Width Length Weight
Model Ft of Head Volts (Hz) Ph. Amps Connection Connection (in/mm) (in/mm) (in/mm) (lb/kg)
P1200BXT-SP 1200@5' 115/230 50/60 1 10.6/5.3 1" FPT 1" FPT 6.6/170 6.5/165 13.6/345 35/15.8
P1500BXT 1320@5' 115/230 50/60 1 10.6/5.3 3/4" FPT 3/4" MPT 6.6/170 6.5/165 14.2/360 28/12.7
PS1500B3X 1500@15' 230/460 50/60 3 2.6/1.3 1-1/4" FPT 1" FPT 8.1/205 6.5/165 15.4/390 30/13.6
PS1500BX 1500@7' 115/230 50/60 1 7.0/3.5 1-1/4" FPT 1" FPT 7.5/190 6.5/165 13.0/330 25/11.4
PS1800BX 1800@15' 115/230 50/60 1 7.0/3.5 1-1/4" FPT 1" FPT 7.5/190 6.5/165 13.0/330 25/11.4
PS2200BX 2200@15' 115/230 50/60 1 7.2/3.6 1-1/4" FPT 1" FPT 7.5/190 6.5/165 13.0/330 25/11.4
P3000BXT 3000@7' 115/230 50/60 1 10.6/5.3 1-1/4" FPT 1" FPT 6.6/170 6.5/165 14.2/360 32/14.5
PH3000BXT 3000@20' 115/230 50/60 1 10.6/5.3 1-1/4" FPT 1" FPT 6.6/170 6.5/165 14.2/360 37/16.8
PS3000B3X 3000@20' 230/460 50/60 3 2.6/1.3 1-1/4" FPT 1" FPT 8.1/205 6.5/165 15.4/390 30/13.6
PSH3000B3X 3200@30' 230/460 50/60 3 3.4/1.7 1-1/4" FPT 1" FPT 8.1/205 6.5/165 15.4/390 33/15.0
PH3000BX-SP 3000@30' 115/230 50/60 1 13.8/6.9 1-1/2" FPT 1-1/2" FPT 9.8/250 8.5/215 18.7/475 48/21.8
PH3000B3X-SP 3000@30' 230/460 50/60 3 3.4/1.7 1-1/2" FPT 1-1/2" FPT 9.8/250 8.5/215 18.7/475 48/21.8
P3600BX 4200@20' 115/230 50/60 1 11.2/5.6 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 14.5/370 41/18.6
P3600B3X 4200@20' 230/460 50/60 3 2.8/1.4 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 14.5/370 41/18.6
PH4000BX 4200@30' 115/230 50/60 1 14.2/7.1 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.8/400 43/19.5
PH4000B3X 4200@30' 230/460 50/60 3 3.8/1.9 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.8/400 43/19.5
P7800BX 7800@18' 115/230 50/60 1 15.0/7.5 2-1/2" FPT 2-1/2" FPT 10/255 8.5/215 17.6/450 90/41
P7800B3X 7800@18' 230/460 50/60 3 3.4/1.7 2-1/2" FPT 2-1/2" FPT 10/255 8.5/215 17.6/450 90/41
P10500B3XK 10500@20' 380 50 3 5.4/2.7 2-1/2" FPT 2-1/2" FPT 10/255 8.5/215 18/457 100/45.5
P10800BX 10800@20' 115/230 50/60 1 14.2/7.1 2-1/2" FPT 2-1/2" FPT 10/255 8.5/215 18/457 100/45.5
P10800B3X 10800@20' 230/460 50/60 3 5.2/2.6 2-1/2" FPT 2-1/2" FPT 10/255 8.5/215 18/457 100/45.5

TECHNICAL SPECIFICATIONS FOR CIRCULATING PUMPS

Capacity* Freq. Running Inlet Outlet Height Width Length Weight


Model (Btu/hr) Volts (Hz) Ph. Amps Connection Connection (in/mm) (in/mm) (in/mm) (lb/kg)
CPOD80BX 80,000 115/230 60 1 7.8/3.9 1-1/4" FPT 1" FPT 6.5/165 6.5/165 12.8/325 24/11
CPOD120BX 160,000 115/230 60 1 11.2/5.6 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 14.5/370 41/18.6
CPOD120BXK 120,000 380 50 1 13.8/6.9 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.6/397 43/19.5
CPOD120B3X 160,000 230/460 60 3 2.8/1.4 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 14.5/370 41/18.6
CPOD120B3XK 120,000 380 50 3 5.2/2.6 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.6/397 43/19.5
CPOD180BX 210,000 115/230 50/60 1 14.2/7.1 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.8/400 43/19.5
CPOD180BXK 180,000 380 50 1 14.2/7.1 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.6/397 43/19.5
CPOD180B3X 210,000 230/460 50/60 3 3.8/1.9 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.8/400 43/19.5
CPOD180B3XK 180,000 380 50 3 4.1/2.0 1-1/2" FPT 1-1/2" FPT 9.4/240 6.5/165 15.6/397 43/19.5
CPOD240BX 240,000 115/230 60 1 16.2 / 8.1 2" FPT 1-1/2" FPT 8.6/220 10/250 15.9/400 60/27.2
CPOD240BXK 240,000 380 50 1 13.8/6.9 2" FPT 1-1/2" FPT 8.6/220 10/250 15.9/400 60/27.2
CPOD240B3X 240,000 230/460 60 3 4.0 / 2.0 2" FPT 1-1/2" FPT 8.6/220 10/250 15.9/400 60/27.2
CPOD240B3XK 240,000 380 50 3 2.2/1.1 2" FPT 1-1/2" FPT 8.6/220 10/250 15.9/400 60/27.2
CPOD320B3X 320,000 230/460 60 3 6.0/3.0 2" FPT 2" FPT 8.6/220 11/280 15.9/400 85/38.6
CPOD360B3XK 360,000 380 50 3 6.4/3.2 2" FPT 2" FPT 8.6/220 11/280 16.1/410 89/40.5
CPOD500BX 500,000 115/230 60 1 19.2 / 9.6 2-1/2" FPT 2-1/2" FPT 10/250 11/280 18/460 110/50
CPOD500B3X 500,000 230/460 60 3 6.4/3.1 2-1/2" FPT 2-1/2" FPT 10/250 11/280 18/460 110/50
CPOD800B3X 800,000 230/460 50/60 3 9.6 / 4.8 2-1/2" FPT 2-1/2" FPT 10/250 11/280 18/460 110/50

*Circ. pumps rated at 40 feet head.

SEAWATER PUMPS CIRCULATING PUMPS


P 1200 B X - SP
CP O D 240 B 3X
Capacity B: Bronze head SP: Self priming
Gallons per No Letter: Plastic head Capacity
No Letter: Not self priming O: Open Motor X: 115/230V,
hour Btu/hr x 1000
CK: 220V, 50 Hz Only E: Enclosed Motor 50/60 Hz
PMA: Magnetic drive, air-cooled motor 3X: 230/460V,
P: Pump, mechanical seal, air-cooled motor X: 115/230V, 50/60 Hz Circulating D: Direct Drive B: Bronze Head
PH: Mechanical seal, high head only 3X: 230/460V, 3-phase, 50/60 Hz Pump M: Magnetic Drive 50/60Hz
P: Plastic Head

NOTES: • When operating a 50/60 Hz pump at 50 Hz, the flow rate will decrease
approximately 17%, while the head capability will drop as much as 30%.
• Hose fittings are not included with pumps and must be ordered separately.

L-0420 Rev. 09-28-04


Tempered Water Accessories

Spirotop and Spirovent


The Spirotop is an automatic air bleed valve which can be installed at the
highest point in the circulated water system, on individual air handlers where
the manual bleed is difficult to access, or any local high point which makes
bleeding the system difficult. Spirotops help simplify initial bleeding of the
circulated water system, and also prevent air traps forming anywhere they are
installed. The unique separate float chamber design helps prevent leaks due
to valve contamination. Connection size is 1/2" FPT.
The Spirovent is a device that removes entrapped air from the circulated
water loop. A specially designed wire mesh will remove “micro-bubbles” of air
that are carried with the moving water.
When properly sized and installed, the Spirovent will actually bleed the
entire system in a short period of time. This works because the water that
exits the Spirovent is so devoid of air that it will pick up air from other parts of
the loop and carry it back to the Spirovent to be removed.
Spirovents work best when installed at low pressure points in the system,
where the water flow rate is near or below the design rate of the Spirovent.
Typical locations are the inlet of the circulation pump, or in the return line of
EXT120, Spirovent, Spirotop, backflow preventer, and the highest group of air handlers, where it also doubles as a main system
pressure regulator/relief valve shown bleed. Two different capacities of Spirovents are available; 15 gpm (60,000
Btu/hr) and 30 gpm (120,000 Btu/hr). Spirovents can be used in parallel for
larger capacity systems.
Features Fill Components
Spirotop and Spirovent A back-flow preventer and a pressure regulator/relief valve are recom-
• Automatic air bleed mended for the fill connection of the circulated water loop.
• Simplifies bleeding of circulated The back-flow preventer protects the fresh water system from contamina-
water system tion by the loop water through the fill valve.
• Spirovent removes entrapped air
carried in water The pressure regulator reduces the fresh water system high pressure to the
• Bronze and stainless construction lower circulated water system pressure. The regulator is set at 15 psi and is
adjustable from 10 to 25 psi. The integrated pressure relief valve protects the
Fill Components loop water system from damage due to an over pressure situation.
• Backflow preventer protects the Seawater Strainer
fresh water system from All Cruisair systems must have a suitable seawater strainer. Sizes are
contamination available from 1/2" to 3" female NPT, with flow rates as large as 12,000 gph.
Strainers are bronze and stainless steel with glass filter bowls.
• Pressure regulator/relief valve allows
automatic, safe filling of system
Expansion Tank

• Bronze and stainless construction The flexible bladder expansion tank is required to maintain circulated water
loop design pressure over a wide range of water temperatures. Tank is preset
Seawater Strainer at 12 psi, and has an air valve to adjust pressure as needed.
• Sizes from 1/2" to 3" available Tank may be installed horizontally or vertically. It should be piped into the
• Bronze and stainless construction suction side of the circulation pump, typically at the same location as the fill
assembly. Tank connection is 1/2" male NPT.
Expansion Tanks
Required expansion tank size is based on the total air handler capacity.
• Flexible internal diaphragm maintains
Sizes of 120,000 to 720,000 Btu/hr are available.
safe circulated water loop pressures
• Capacities up to 60 tons

L-0625
TECHNICAL SPECIFICATIONS FOR EXPANSION TANKS

Model Capacity Height Diameter Connection Weight


Number Description (Btu/hr) (in/cm) (in/cm) Size (lbs/kg)
EXT120 Expansion Tank 120,000 11.5/29.2 8.0/20.3 1/2" MPT 5/2.3
EXT240 Expansion Tank 240,000 14.0/35.6 11.0/27.9 1/2" MPT 9/4.1
EXT360 Expansion Tank 360,000 23.0/58.4 11.0/27.9 1/2" MPT 14/6.4
EXT720 Expansion Tank 720,000 23.0/58.4 16.0/40.6 1/2" MPT 18/8.2

TECHNICAL SPECIFICATIONS FOR SEAWATER STRAINERS

Model Capacity Height Width Connection Weight


Number Description (gph) (in/cm) (in/cm) Size (lbs/kg)
ST1N Seawater Strainer 1,200 8.5/21.6 6.7/17.0 1" FPT 6/2.7
ST1-1/4N Seawater Strainer 2,000 10.5/26.7 6.7/17.0 1-1/4" FPT 6/2.7
ST1-1/2N Seawater Strainer 3,600 10.8/27.4 7.9/20.1 1-1/2" FPT 10/4.5
ST2N Seawater Strainer 4,800 13/33.0 7.9/20.1 2" FPT 12/5.5
ST2-1/2N Seawater Strainer 7,800 15.6/39.6 7.9/20.1 2-1/2" FPT 14/6.4
ST3N Seawater Strainer 12,000 18.6/47.2 7.9/20.1 3" FPT 17/7.7

TECHNICAL SPECIFICATIONS FOR SPIROTOP & SPIROVENT

Part Capacity Height Width Connection Weight


Number Description (Btu/hr) (in/cm) (in/cm) Size (lbs/kg)
1060901 Spirotop - 4.5/11.4 2.5/6.3 1/2" FPT 2/.9
1060912 Spirovent, 15 gpm 60,000 7.8/19.7 3.5/8.9 1-1/4" FPT 4/1.8
1060915 Spirovent, 30 gpm 120,000 9.0/22.9 3.5/8.9 1-1/2" FPT 4/1.8
DSV1.5/180 Dual Spirovent Assembly 180,000 9.8/24.8 16.0/40.1 1-1/2" FPT 12/5.5
DSV2/240 Dual Spirovent Assembly 240,000 9.8/24.8 17.0/43.2 2" FPT 12/5.5

TECHNICAL SPECIFICATIONS FOR FILL COMPONENTS

Part Height Width Connection Weight


Number Description (in/cm) (in/cm) Size (lbs/kg)
1070200 Backflow Preventer 4.5/11.4 2.3/5.7 1/2" FPT 2/.9
1070201 Pressure Regulator/Relief Valve 7.0/17.8 3.8/9.5 1/2" FPT 4/1.8
1070030 Pressure Gauge 0-30 psi 3.5/8.9 2.8/7.0 1/4" MPT 1/.5
BV1/2 Ball Valve, Bronze 2.3/5.7 1.5/3.8 1/2" FPT 2/.9
1053505 Brass Nipple Close 1/2" MPT .5/.2

Revised: 09-28-05 L-0625


AT Air Handlers

Cruisair introduces the new “AT” line of Tempered


Water air handlers. These are draw-though (ducted) units
that replace the CBU, CBBL, and CHBBL models, and
have many improvements and options over the existing
units.
Significant improvements include: sloped “Positive-
Flow” drain pan which reduces standing water, larger
drain connections, improved coil design for better cooling
and dehumidifying performance, coil is offset from drain
pan edge to ensure all condensation is caught in the pan,
redesigned piping so the bypass valve is clear of dripping
condensation, pressure test ports for troubleshooting, and
the new 24,000 BTU/Hr unit uses a high-efficiency,
internal-motor blower for quieter operation. On units with
auxiliary (electric) heat, the new heater design allows
removal from the top or side for access or servicing.
AT18HV model Shown

Features Options
• Compact design; large coil shroud volume for optimum performance • Electric heat with two-stage electric heat overload
(no thermo-fuse), heater assembly accessible from
• High-efficiency internal-motor blower, except model AT4F. top or side
Blower can be rotated in field
• Electric heat option may be added in the field
• Integrated 3-way bypass valve with easy-change power head
• Right-hand water connections
• Modulating flow control to ensure proper water distribution to all units
• Available without bypass valve
• Sloped, “Positive-Flow” drain pan with anti-slosh, antifungal foam
• Pre-rotated blowers
• Two 1/2” FPT drain connections on back of pan within footprint of unit
• Corrosion resistant coated evaporator coil
• Integrated chassis with vibration isolation mounting feet
• 3ph electric heat available
• Remote air bleeder on 6ft (1.8m) of flexible tubing with ball valve

• Washable air filter included. Micro-Particle Anti-Allergenic air filters


available.
• Large, remote electrical junction box with 6ft (1.9m) wire harness
• 24k unit with high-efficiency internal-motor blower

• Water pressure test ports for troubleshooting


• Allowance for connecting variable fan speed drives
• Rotatable blowers

• ISTA certified packaging

• Change-Over Stat (COS) is now sold with the new AT power/logic box
model PLTX-HVSTAT which also includes a TSEP10.

L -2354
TECHNICAL SPECIFICATIONS
Model (1) (2) AT4F AT6HV AT9HV AT12HV AT18HV AT24HV AT36HV
Capacity (BTU/Hr)/(Kcal/Hr) 4,000/1,008 6,000/1,512 9,000/2,268 12,000/3,024 18,000/4,536 24,000/6,048 36,000/9,072
Voltage @ 50-60Hz/1Ph 115 230 115 230 115 230 115 230 115 230 115 230 230
Amperage (FLA) Cool 0.9 0.5 1.2 0.6 1.4 0.7 1.4 0.7 2.2 1.0 2.2 1.0 1.6
Optional Electric Heaters (3)
Element Size (kW) n/a 1.0 1.5 2.0 3.0 3.0 4.0
Rating (BTU/Hr)/(Kcal/Hr) n/a 3,412/860 5,118/1,290 6,824/1,720 10,236/2,579 10,236/2,579 13,648/3,439
Amperage (FLA) Heat n/a 10.5 4.9 14.4 7.2 18.8 9.4 28.3 14.0 28.3 14.0 19.0
Max. Fuse/Min. Circuit Ampacity
Without Electric Heat 5/2 5/1 5/3 5/1 5/2 5/1 5/2 5/1 5/3 5/2 5/3 5/2 5/3
With Electric Heat Option n/a 10/9 5/5 15/14 10/7 20/18 10/9 30/27 15/14 30/27 15/14 25/20
GPM/(liters/min.) 1.0/3.8 1.5/5.7 2.3/8.5 3.0/11.4 4.5/17.0 6.0/22.7 9.0/34.1
CFM/(M3/Hr.) NOMINAL 85/144 174/296 227/386 276/469 322/547 413/702 550/935
External SP (in. H2O/eq. Ft.) 0.22/31 0.72/79 0.23/45 0.36/48 0.25/40 0.22/44 0.75/90
Dimensions (in/mm) (4)
Height Excluding Blower 10.72/272 10.20/259 11.90/302 12.05/306 14.96/380 16.61/422 19.50/495
Height to Blower 9.43/240 12.63/321 13.25/337 13.88/353 16.50/419 16.68/424 19.50/495
Width 14.75/375 15.00/381 16.63/422 18.75/476 20.25/514 22.63/575 26.63/676
Depth 9.62/244 12.28/312 12.50/318 12.50/318 12.25/311 15.25/387 18.00/457
Supply Air Duct Diameter 4/102 5/127 6/152 6/152 7/178 8/203 8/203
Remote Mount Electric Box 8.00"/203mm High X 6.13"/156mm Wide X 2.00"/51mm Deep
Return Air Inlet (sq in/cm) 64/413 70/452 98/632 130/839 200/1,290 240/1,548 360/2,323
Supply Air Outlet (sq in/cm) 32/206 35/226 49/316 70/452 100/645 140/903 196/1,265
Water Connections Drain: 1/2"FPT w/PVC HB. Chilled Water: 1/2" FPT on 4-24, 1" FPT on 36, with brass HB on all.
Net Weight (lbs/kg) (5) 14.0/6.4 18.4/8.3 24.0/10.9 24.0/10.9 32.8/14.9 38.0/17.2 60.0/27.2
Gross Weight (lbs/kg)(5) 24.0/10.9 28.4/12.9 34.0/15.4 34.0/15.4 36.8/16.7 52.0/23.6 66.0/29.2
Notes:
(1) Model numbers shown are for 115V units. Add a “Z” after the number to designate 230V (i.e. AT12HVZ).
(2) Electrical and blower data is based on 50Hz performance.
(3) Auxiliary heating elements are optional, and must be ordered with unit. Add “-1kW, -1.5kW, etc.” to the model number.
(4) Rotatable feet affect the final dimensions. Front feet add 1.5” to the front, or 1.1” to both sides. Rear feet do not add to the width or depth when rotated to the side.
(5) Weights listed are for standard units. For weights of units with the electric heater option, add heater elements weights to unit weight. 1.0kW & 1.5kW = 1.5 lbs/0.7 kg;
2.0kW & 3.0kW = 3.0 lbs/1.4 kg. Dimensional weights may apply to shipping charges; contact your sales-admin representative.

INTERPRETING MODEL NUMBERS

AT 12 HV Z -FC -L120 -2KW


Voltage:
Capacity Z=230V
x 1000 blank=115V Valve & Blower
BTU/Hr With Flow Orientation Elec Heat:
“AT” style Blower: Blank = LO
Control KW of heat
Air Handler HV=high-efficiency (standard)
blank=No blank=No
F=external-motor

Revised: 03-09-05 L-2354


CBLB Air Handlers

The CBLB series is a low profile, ductable air handler with built-in
bypass valve and twin high-efficiency blowers. It can be installed in a
limited height enclosure, with discharge air ducted to grills high in the
cabin, or mounted in an overhead space with return and discharge
through the ceiling.
Units are available in capacities of 18,000 and 24,000 Btu/hr. They
can be used with any circulated water system. Capacity will vary with
water temperature.
The squirrel cage blower housings are insulated, and can be rotated
so the discharge air can be easily ducted. The high-efficiency PSC
(permanent split capacitor) motor is internal to the blower wheel and
housing. The result is a quiet unit with excellent performance and good
speed control, especially when used with a Cruisair SMX series
control.
CBLBL24C Air Handler Shown
CBLB air handlers are equipped with a built-in 3-way bypass valve,
which controls the flow of loop water through or around the coil. This
permits cabin temperature to be maintained independent of blower
speed. The bypass valve has brass and stainless steel components,
and a removable powerhead for simple servicing. A loop water
changeover thermostat is also included.
Features Each CBLB unit also includes a modulating loop water flow control
to ensure proper water distribution to all air handlers. When used with
a Cruisair Modular Tempering Unit, a completely “balanced” system is
• Low profile air handler possible where each component receives the design flow rate of
• Twin blowers with high-efficiency PSC water. This eliminates the tedious job of trying to maximize perfor-
motors mance by adjusting valves at each air handler.
The condensate pan, blower housing and all metal surfaces over
• Integrated 3-way bypass valve with
which air passes are covered with insulating foam, reducing noise and
modulating flow control valve secondary condensation. The condensate pan has an anti-slosh,
• Deep condensate pan is insulated, and antifungal foam lining. A frame is included for easy mounting or
includes anti-slosh, antifungal foam lining
hanging.
The electrical box can be remotely mounted up to three feet from the
• Flexible air bleed valves air-handling unit. Hose adapters, remote air bleed valves, and an air
• Mounting frame, hose adapters and air filter filter are also included.
included Water connections are female NPT fittings. Standard location is on
• Integrated electric heat available
the back, left side of unit (looking into the coil). Right side connections
are available on special order.
CHBLB air handlers can also be ordered with integrated electric
heat, which can provide supplemental heat when operating in cold
seawater temperatures. It also permits individual areas to be heated
even when the tempering system is the cooling mode. When used with
a SMX series control, a separate humidistat can be added to provide
controlled dehumidification.
Units with electric heat have 2-stage temperature over limit control,
as well as an interior lining of high temperature insulation to meet
ABYC code.
Cruisair air handlers can be used with a rotary-knob switch assem-
bly, or with either the SMX II or SMX Net microprocessor control
systems and an SMXir keypad/display. The SMX II or SMX Net
power/logic box must be ordered separately.

L-0264
TECHNICAL SPECIFICATIONS

Capacity Blower Electric Heater Dimensions (in/cm) Weight Air Flow


Model (Btu/hr) Voltage Amps kW Amps H W D (lb/kg) (cfm/cmh)

CBLBL18C - - 18.8/48 49/22.2


18,000 230 1.4 12.0/31 35.0/89 600/1020
CHBLBL18C 3.0 12.5 *21.5/55 51/23.2

CBLBL24C - - 18.8/48 55/24.9


24,000 230 1.8 12.0/31 43.5/110 800/1360
CHBLBL24C 4.0 16.6 *21.5/55 57/25.9

*Estimated

SPECIFYING GUIDE FOR ACCESSORIES INTERPRETING MODEL NUMBERS

Minimum Minimum C H B L B L 24 C
Return Discharge* Recommended
Grill Size Grill Sizes Duct Size* Integral Capacity
Btu/hr (sq in/cm) (sq in/cm) (in/mm) Bypass x 1000 Btu/hr
Blower Valve
Circulated
15-18 180/1160 50/320* 6/150*
Water Coil
21-24 240/1550 70/450* 7/175*
No Letter: 115V
Low Profile C: 230V
*Two discharge blowers
H: Electric Heat
R: Right Hand Water Connections
L: Left Hand Water Connections

Revised: 9-28-04 L-0264


Tempered Water
Bypass Valve Assemblies

The BPAH-series bypass valve assembly controls the flow of


circulated water through the air handling unit by:
• switching the water off and on
• regulating the rate of water flow

This permits the cabin temperature to be maintained independent


of blower speed.
Standard BPAH units are available in capacities of 3,000 to
24,000 Btu/hr, with valve motors in 115 or 230 V.
Each BPAH unit also includes a modulating flow control valve to
ensure proper water distribution to all air handlers. When used with
a Cruisair Modular Tempering Unit, a completely “balanced”
system is possible where each component receives the design flow
rate of water. This eliminates the tedious job of trying to maximize
performance by adjusting valves at each air handler.
The unit consists of a bypass valve, flow control valve, isolation
valves, change-over thermostat and electrical connections. The
water connections are fitted with FPT adapters for ease of installa-
BPAH6C Shown tion. A full-length condensate drip tray with antifungal, anti-slosh
foam is standard. The entire unit can be reversed on the mounting
base to accommodate water flow in either direction.
Features
Cruisair recommends that a BPAH unit be used with all air
handlers that do not have a built-in bypass valve assembly. Alter-
• Controls water flow through air handlers natively, a fan cycling kit with flow control components can be used
to maintain proper water flow through the air handler.
• FPT water connections
BPAH Valves can be used with 3-knob switch assemblies, as
• Condensate drain pan lined with slave units, or with the corresponding SMX II or SMX NET
anti-slosh, antifungal foam microprocessor control systems and a SMXir keypad/display.

• Field-reversible on mounting base for


opposite flow direction

• Change-over thermostat for automatic


operation in heating or cooling mode

L-0181
TECHNICAL SPECIFICATIONS

Capacity Height Width Depth Weight


Model (BTU/hr) (in/mm) (in/mm) (in/mm) (lb/kg) Volts Amps
BPAH3 3,000 13.63/346 12/305 5.25 /133 6/2.7 115 .08
BPAH3C 230 .04
BPAH6 6,000 13.63/346 12/305 5.25 /133 6/2.7 115 .08
BPAH6C 230 .04
BPAH9 9,000 13.63/346 12/305 5.25 /133 6/2.7 115 .08
BPAH9C 230 .04
BPAH12 12,000 13.63/346 12/305 5.25 /133 6/2.7 115 .08
BPAH12C 230 .04
BPAH15 15,000 14.38/365 13.75/349 6/152 8/3.6 115 .08
BPAH15C 230 .04
BPAH18 18,000 14.38/365 13.75/349 6/152 8/3.6 115 .08
BPAH18C 230 .04
BPAH21 21,000 14.38/365 13.75/349 6/152 8/3.6 115 .08
BPAH21C 230 .04
BPAH24 24,000 14.38/365 13.75/349 6/152 8/3.6 115 .08
BPAH24C 230 .04

BYPASS VALVE ASSEMBLY


FOR ACCESSORIES
SPECIFYING GUIDE

Piping Connection Sizes

Model Connection

BPAH3 – BPAH12 1/2" FPT

BPAH15 – BPAH24 3/4" FPT

Revised: 09-28-04 L-0181


AT-MU Fresh Air Makeup Air Handlers

AT-MU air handlers are designed for use in fresh air


make-up (FAMU) systems where outside air is drawn in
by the air handler, cooled, dehumidified, and reheated to
room temperature, and then ducted to various areas in
the vessel.
The unit consists of a water coil, valve, electric heater,
and a blower mounted on a condensate pan/chassis with
rubber isolation mounting feet.
A specially designed water coil cools and dehumidifies
the outside air in one pass, and is coated, along with the
blower and sheet metal, to prevent corrosion. A motor-
ized 3-way bypass valve controls the flow of circulated
water through the coil. The high static pressure blower
has a high-efficiency internal motor, and can be rotated
as required for installation. An electric heater, with
AT36MU and AT24MU
redundant over-temperature protections, is included to
reheat the cooled air up to a comfortable temperature.
Features The sloped “Positive-Flow” condensate pan reduces
standing water, and is lined with anti-fungal, anti-slosh
foam. An optional modulating loop-water flow control
• Compact design regulates the water through the unit to ensure proper
• Corrosion resistant coating on evaporator coil, blower, water distribution to all air handlers.
and sheet metal sloped “Positive-Flow” drain pan with
Cruisair AT-MU units are available with an integrated
anti-slosh, anti-fungal foam
“Pulse Heat” control, either in 208VAC or 230VAC, or
• Vibration isolation mounting feet they can be ordered without a control, and a separate
• Rotatable, high-efficiency internal-motor blower SMX control (with the humidistat option) can be used.
• Integrated 3-way bypass valve with easy-change power
head
• Electric heat with two-stage electric heat overload
• Heater assembly accessible from top or side
• Large coil shroud volume for optimum performance
• Washable air filter
• Brass hose barbs included for loop water connections
• Remote air bleeder on 6ft (1.8m) of flexible tubing with
ball valve
• Water pressure test ports for troubleshooting
• Modulating flow control ensures proper water distribution
• Hose adapter included for round flex duct connection
• ISTA Level IIIA certified packaging

Options
• Terminal strip style junction box for use with SMX instead
of SCR-based controls. Precise voltage (i.e., 208 or 230)
need not be specified with this option

L -2403
TECHNICAL SPECIFICATIONS
Model AT18HVZ-FC-1.5KW-MU AT24HVZ-FC-2KW-MU AT36HVZ-FC-4KW-MU

Capacity (Btu/Hr / Kcal/Hr) 17,000/4284 27,000/6804 53,000/13,356


(1)
Voltage @ 50-60Hz/1ph 208/230VAC 208/230VAC 208/230VAC
Amperage (FLA) 7.4 9.5 19.1
Max. Fuse/Min. Circuit Ampacity 10/8 10/10 20/20
Electric Heaters Size (kW) 1.5 2.0 4.0
CW Flow (GPM/liters/min.) 4.5/17.0 6.0/22.7 9.0/34.1
3 (2)
Air Flow (CFM/M /HR.) NOMINAL 174/296 276/469 550/935
(2)
External SP (in. H2O/Pa) 0.72/180 0.36/90 0.75/190
(3)
Dimensions (in/mm)
Height 15.0/380 16.6/422 19.5/495
Width 20.3/514 22.6/575 26.6/676
Depth 12.3/311 15.3/387 18/457
Supply Air Duct Diameter 5/125 6/150 8/200
Return Air Inlet (sq in/cm) 100/645 140/900 220/1400
Loop Water Connections 1/2" FPT with 5/8" brass hose barb 1" FTP with 1" brass HB
Drain Pan Connections 1/2" FPT with 5/8" PVC hose barb
Net Weight (4)(lbs/kg) 34/15.5 41/18.6 63/28.6
(4)
Gross Weight (lbs/kg) 38/17.3 55/25.0 69/31.4
Notes:
(1) Units with “Pulse Heat” control must be specified at either 208VAC or 230VAC
(2) Blower performance listed is at 50Hz.
(3) Rotatable feet affect overall dimensions. Front feet can add 1.5" to the front, or 1.1" to the sides. Rear feet do not increase width or depth.
(4) Weights do not include “Pulse Heat” control, which will add 5lbs/2.3kg.

INTERPRETING MODEL NUMBERS

AT 24 HV Z -FC -2KW -MU -NOCNTL

Voltage(1):
Capacity Z=208-230 VAC No Control = Unit
x 1000 BTU/Hr comes with standard
KW of
Elec Heat junction box
High Efficiency Fresh Air Blank = Unit comes
“AT” style
Blower FC=Flow Control Makeup with integrated
Air Handler
Blank=No “Pulse Heat” control

Revised: 09-28-05 L-2403


Tempered Water
SMX Series Control Systems

Cruisair offers two different SMX microprocessor control systems for use
with tempered water (TW) air conditioning systems. SMX II offers the
standard operational and safety features required for most systems. SMX
Net adds networking capability and other special features that make it
unique in the industry. The SMX II or SMX Net power/logic module is sold
separately and wires to the air handler junction box with the supplied 3 ft.
(.9m) wire harness. Either system can be retrofitted in the field to replace
an electromechanical switch assembly. The SMXir keypad/display and
optional SMXir remote is used on both SMX II and SMX Net systems.
Normal operation consists of simply turning the system on by pressing
the RUN button and adjusting the desired cabin temperature setpoint. A
change-over thermostat on the air handler monitors the water temperature
to tell the SMX control whether the system is in cooling or heating. Fan
speed is automatically controlled (fan speed decreases as room tempera-
ture approaches setpoint), or the fan speed can be set manually. Either
system will control air handlers with auxiliary electric heat.
Many of the factory settings can be changed to allow the user to fine-tune
the system to best match the boat and personal preferences. (See the
chart on the back for a list of programmable functions.)
A nonvolatile memory retains current operation mode and all program-
mable settings when power is turned off or lost, such as when changing
from generator to dock power.
SMXir Keypad ( 3/4) door /Display with Remote Control
In addition to all the standard SMX function listed above, the SMX Net
system allows multiple units to be networked together for central control.
Each unit in the network has a unique ID number, and any unit can be accessed and controlled from any other control in the
network. SMX Net also permits one unit to be “slaved” to another so that only one keypad can be used to control multiple units in
a large cabin. Additional SMX Net features include outside temperature display, 2-speed fan control, and an optional SMX Net
Convenience Panel, from which the entire network can be easily controlled with a single keystroke to go into one of four pro-
grammed modes.

SMXir Display
The SMXir keypad/display has an attractive, compact housing with easy surface-mount installation. A large, easy-to-read LED
display shows cabin temperature, setpoint, programming prompts, and fault code warnings, and small LED’s and backlit text
indicate system status. Under a decorative hinged door is the familiar SMX 10-button arrangement with clearly labeled keys for
single-keystroke operation. An optional infrared remote control is available that allows system adjustments to be made remotely.
The SMXir keypad/display can be used with either SMX II or SMX Net microprocessor control systems. A complete system
consists of a SMX II or SMX Power/Logic module (model PLTX-HV for SMX II, model NPLTX for SMX Net), an SMXir keypad/
display, a CXP connecting cable, and a TSEP temperature sensor. Additional components will be needed to network multiple
SMX Net units, including; CNP network cables, one TSEP temperature sensor for outside temperature, and the optional SMXir
Convenience Panel (the convenience panel kit includes an SMXir keypad/display connected to a SMXir Convenience panel with
a 2ft (0.61 m) ribbon cable: CCP2. A 4ft (2.1 m) ribbon cable: CCP4 is also available. The 4ft cable must be purchased
separately.).
Specifically designed for the marine environment, the SMXir features a plastic housing, sealed membrane keypad, and
electronics with anticorrosion coating. Housings are available in black or white, and with either a 3/4 or full coverage door.

L-2089
Features Programmable Functions
• Works with SMXir Keypad/Display
• Factory Memory Reset
• Works with SMXir Remote
• Automatic/Manual Fan Speed Control • Fahrenheit/Celsius Display

• Optional 2-Speed Fan (SMX Net only)


• High Fan Speed Adjustment
• Inside Temperature Display
• Outside Temperature Display (SMX Net only) • Low Fan Speed Adjustment

• Auxiliary Heat Control


• Bypass Valve Differential
• Dehumidification (absent) Program
• Nonvolatile Memory • Fan Response Differential

• Fault Display
• Continuous/Intermittent Fan
• Software Update Capability (SMX Net only)
• Remote System Control (SMX Net only) • Temperature Calibration

• Slaving Capability (SMX Net only)


• Dehumidification Cycle
• Optional Convenience Panel (SMX Net only)
• Brightness Control

Revised: 09-28-04 L-2089


SMXht Keypad/Display
Cruisair introduces SMXht, the latest in our line of SMXII series keypad/displays. The SMXht is a microprocessor-based
controller designed for use with the SMX II-HV power/logic board. It is operable with both DX and TW systems and can be
retrofitted to existing SMXII type systems in the field. The control is dual 115/230 voltage and operates at 50 or 60 cycles.
Functionally, it is identical to our current SMXir keypad/display (sans remote), but is easier to program and operate.

The new SMXht is available in gray or white and has a sleek,


modern European design. Two popular decorative snap-on bezels,
Vimar® Idea or Gewiss® Playbus, are available for the keypad/display.
The Gewiss bezel snaps directly onto the display; the Vimar bezel
requires the use of two “wings” (included) to snap onto the display.
(Bezel styles are limited, and are sold separately.) The keypad/display
features raised buttons for easy access and control and an attractive,
blue backlit LCD. The blue LCD has three levels of brightness or a
programmable sleep mode in which the display is darkened automati-
cally when not in use. With these new features, programming and
operation is simple and easy. Installation is also uncomplicated; see
the back of this sheet for a detailed diagram.

Normal operation consists of simply turning the system on by


pressing the Power button and adjusting the desired cabin tempera-
SMXht shown with Vimar bezel ture setpoint. Fan speed is automatically controlled, (fan speed
decreases as room temperature approaches setpoint), or the fan
speed can be manually set. The modes available are: Cool, Heat, Auto
Switchover (automatically switches from Cool to Heat Mode), or Dehumidification Mode. The dehumidification mode can be
used to operate the system on a timed basis so that the boat will stay ventilated and dry even when no one is aboard. Aux
(electric) Heat Mode is available for TW systems.

SMXht offers the same outstanding a/c system protection as our other SMXII series controls. Line voltage and refrigerant
high and low pressure switches are constantly monitored. If a problem is detected, the system will shut down and display a
fault code on the keypad/display. A nonvolatile memory retains current operation mode and all programmable settings when
power is turned off or lost, such as when changing from generator to dock power. The programmable compressor time delay
function will prevent multiple units from starting at the same time when power is restored.

Many of the factory settings can be changed to allow the user to fine-tune the system to best match the boat and personal
preferences. (See the list of programmable functions.) A complete system consists of a power/logic module (the SMX II-HV),
keypad/display, CXP connecting cable and a TSEP temperature sensor.

Features
• Sleek modern Euro design • Automatic Dehumidification
• Supports certain Vimar or Gewiss • Complete System Monitoring
bezels
• Supports Auxiliary Heat for TW systems
• Backlight and Sleep Modes
• Pressure Switch Testing
• Controls both DX and TW systems
• Low Voltage Protection
• World First Technology

L-2376
Programmable Functions
• Temperature Calibration
• Backlight Mode
• HU Dehumidification
• Select DX or TW power/logic board
• High to Low Speed Adjustment
• Fahrenheit/Celsius Display
• Software Version
• DX Compressor Time Delay
• Software Revision
• Fan Response Differential
• LED Segment Test
• Low and High Fan Speed
• Select SMXII power/logic board.
• AC Line Voltage Calibration
(SMX Net will be supported in the future)

Revised: 11-10-04 L-2376


Tempered Water
Rotary Switch Assemblies

TSE, TSR and TS1A Models


Conventional rotary-type cabin switch assemblies for Cruisair
tempered water systems are available in a wide assortment of
configurations for maximum flexibility.
The standard TSE type three-knob switch assembly provides
function selection (OFF-FAN-RUN), fan speed control, and a room
thermostat. A special thermostat on the air handler allows
automatic changeover between heating and cooling modes.
The two-knob TSR type switch has function control
(OFF-FAN-RUN), and fan speed control. It is used with a remote
thermostat, or in situations where a thermostat is not needed, such
as in an engine room or on a makeup air handling unit with a
bypass valve.
TS1A switch provides blower control (OFF-LOW-HIGH) for
TSE-TZCB Shown 2-speed makeup air handling units with no bypass valve.
Switches are also available for use with auxiliary heat modules,
but an HRX type heat relay may be needed in certain cases.
The standard design is an aluminum plate covered with a modern
Features black plastic overlay with text and graphical representations of the
various functions.
• Electromechanical rotary switch
Assemblies are available for either 115V or 230V air handlers,
assemblies and include a color-coded terminal strip for easy wiring. Thermostat
• Black plates bulb (TSE type only) is on a ten foot (3m) capillary tube, and should
be mounted in the return air of the air handler. Maximum fan
• For use with variable or 2-speed
current must not exceed 4 amps on variable fan speed controls.
blowers
• Wiring connections via color-coded
terminal strip
• 115 or 230V
• Auxiliary heat controls available

L-0320
TECHNICAL SPECIFICATIONS

Type of Fan-Speed Volts Height (B) Width (A) Depth (C)


Model Switch Control (in/mm) (in/mm) (in/mm)
TSE-TZB 3-Knob Variable 115 7.25/184 2.88/75 3.5/90
TSE-TZCB 3-Knob Variable 230 7.25/184 2.88/75 3.5/90
TS3-ZCB1 3-Knob Variable 230 7.25/184 2.88/75 3.5/90
TSR-TZB 2-Knob Variable 115 5.13/130 3.13/80 3.0/75
TSR-TZCB 2-Knob Variable 230 5.13/130 3.13/80 3.0/75
TS1A-BXB 1-Knob 2-Speed 115/230 3.75/95 2.88/75 3.0/75

• TSEH and switches are available for use with auxiliary heating modules.
• On variable fan speed controls, maximum fan current must not exceed 4 amps.

Revised: 09-28-04 L-0320


Sold and Serviced By:

Dometic Environmental Corporation Environmentally


Responsible
P.O. Box 15299 • Richmond, VA 23227-0699 USA
Phone: 804-746-1313 • Facsimile: 804-746-7248
2000 N. Andrews Ave. Ext. • Pompano Beach, FL 33069-1497 USA
Phone: 954-973-2477 • Facsimile: 954-979-4414
For Service Calls within Europe and the Middle East, Please contact:
Phone: +44(0)870 3306101
Email: sales@cruisair.com • Website: www.cruisair.com

LB-15

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