DOCUMENTO Nº

WELDING PROCEDURE SPECIFICATION (WPS) QW-482

ESPECIFICACIÓN DE PROCEDIMIENTO DE SOLDADURA REVISIÓN: 0
FECHA: Feb/2020

FORM QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Organization Name INGYSERV LTDA By Fabian Oviedo

Welding Procedure Specification N° 1-1-GT-SM-6 Date 2020-02-15 Supporting PQR N° (s) PQR 1-1-GT-SM
Revision N° 0 Date 2020-02-15

Welding Process (es) GTAW (Gas Tungsten Arc Welding) / SMAW (Shield Metal Arc Welding) Type (s) Manual
(Automatic, Manual, Machine, or Semi automatic)

JOINTS (QW-402) Details

Joint Design Butt Joints
Root Spacing See Welding Details
Backing: Yes For SMAW No For GTAW
Backing Material (Type) Base or Weld Metal
(Refer to both backing and retainers)

Metal Nonfusing Metal

Nonmetallic Other

Sketches, Production Drawings, Weld Symbols, or Written Description should show the general arrangement of the parts to be
welded. Where applicable, the details of weld groove may be specified
Sketches, May be attached to illustrate joint design, weld layers, and bead sequence (e.g., for notch toughness procedures, for
multiple process procedures, etc.).

* BASE METALS (QW-403)

P- No. 1 Group No. 1&2 to P-No. 1 Group No. 1&2

OR
Specification and type/grade or UNS Number -------------------------------------------------------------------------------------------------------------------------------------
to Specification and type/grade or UNS Number -------------------------------------------------------------------------------------------------------------------------------------
OR
Chem. Analysis and Mech. Prop. -------------------------------------------------------------------------------------------------------------------------------------
to Chem. Analysis and Mech. Prop. -------------------------------------------------------------------------------------------------------------------------------------

Thickness Range:

Base Metal: Groove 1.6 mm- 14.2 mm Fillet -------

Maximum pass Thickness ≤ 1/2" (13 mm) (Yes) X (No) --------
Other: None

* FILLER METALS (QW-404) 1. (GTAW) 2. (SMAW)

Spec. No. (SFA) 5,18 5,1
AWS No. (Class) ER70S-6 E7018
F-No. 6 4
A-No. 1 1
Size of Filler Metals 1/16" - 1/8" 3/32" - 5/32"
Filler Metal Product Form Solid --------
Supplemental Filler Metal -------------- --------
Weld Metal
Deposited Thickness:
Groove 6 mm max 8,2 mm max
Fillet -------------- ------
Electrode - Flux (Class) -------------- ------
Flux Type NONE ------
Flux Trade Name -------------- ------
Consumable Insert NONE ------
Other Only with filler metal ------

* Each Base Metal-filler metal combination should be specified individually.

Page 1 of 2
 DOCUMENTO Nº
WELDING PROCEDURE SPECIFICATION (WPS) QW-482
ESPECIFICACIÓN DE PROCEDIMIENTO DE SOLDADURA REVISIÓN: 0
FECHA: Feb/2020

FORM QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

WPS No. 1-1-GT-SM-6 Rev. 0

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position (s) of groove All Temperature Range None
Welding Progression: Up Yes Down No Time Range None
Position(s) of Fillet All Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 50° F ( 10° C) Gas (es) (Mixture) Flow rate
Interpass Temperature, Maximum N.A Shielding Argon Comm. Grade 10-35 CFH
Preheat Maintenance Not Required Trailing None -------- --------
Other ------ Backing None -------- --------
(Continuous or special heating, where applicable, should be specified) Other None -------- --------

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Other (e.g., Remarks,

Current Type Wire Feed Speed Energy or Power Travel Speed comments, Hot Wire
Weld Pass (es) Process Amps (Range) Volts (Range)
Classification Diameter and Polarity (Range) (Range) (Range) Addition, Technique, Torch
Angle, etc.)
1&2 GTAW ER70S-6 1/16" DCEN 80-140 ---- ------- ----- ---- -------------
1&2 GTAW ER70S-6 3/32" DCEN 100-200 ---- ------- ----- ---- -------------
1&2 GTAW ER70S-6 1/8" DCEN 120-250 ---- -------- ----- ---- -------------
2 to End SMAW E7018 3/32" DCEP 80-120 ---- -------- ----- ---- -------------
2 to End SMAW E7018 1/8" DCEP 100-150 ---- ------ ----- ----- -------------
2 to End SMAW E7018 5/32" DCEP 120-180 ---- ------ ----- ----- -----------

Amps and volts, or power or energy range, should be specified for each electrode size, position, and thickness, etc.

Pulsing Current Not Used Heat Input (max.) Any

Tungsten Electrode Size and Type EWTH-2 - Diam. 3/32"
(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW (FCAW) N.A

(Spray Arc, Short Circuiting Arc, etc.)

Other Welding Out of chamber

TECHNIQUE (QW-410)

String or Weave Bead Both

Orifice, Nozzle, or Gas Cup Size 1/4" - 5/8"
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Grinding and Brushing

Method of Back Gouging None

Oscillation ----
Contact Tube to Work Distance ----
Multiple or Single Pass (Per Side) Single and Multiple
Multiple or Single Electrodes Single
Electrode Spacing -----
Peening Not Allowed
Other Thermal Process Any

Page 2 of 2
 PROCEDURE QUALIFICATION RECORDS (PQR) FORM QW-483
REGISTRO DE CALIFICACIÓN DE PROCEDIMIENTO ASME IX

FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

Organization Name INGYSERV LTDA.

Procedure Qualification Record N° 1-1-GT-SM Date 15-feb-20
WPS N° 1-1-GT-SM-6
Welding Process (es) GTAW & SMAW
Type (s) MANUAL

JOINTS (QW-402)

Groove Design of Test Coupon

(For combinations qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec. SA 53 Temperature Ninguna
Type / Grade, or UNS Number Gr. B Time Ninguna
P No. 1 Group No. 1 to P No. 1 Group No. 1 Other Ninguna
Thickness of Test Coupon 7,11 mm
Diameter of Test Coupon 6" DNS
Maximun Pass Thickness 2,3 mm
Other ----------------
GAS (QW-408)
Percent Composition
Gas (es) (Mixture) Flow Rate
Shielding Argón Grado Común 20 cfh
FILLER METALS (QW-404) GTAW SMAW Trailing ´------------- ---------- ---------
SFA Specification 5.28 5.1 Backing ´------------- ---------- ---------
AWS Classification ER70S-6 E7018 Other ´------------- ---------- ---------
Filler Metal F-No. 6 4
Weld Metal Analysis A-No. 1 1 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 3/32" 1/8" Current DC
Filler Metal Product Form Solido ----------- Polarity GTAW=EN , SMAW = EP
Supplemental Filler Metal --------- ----------- Amps. Ver Record Soldadura Volts Ver record Soldadura
Electrode Flux Classification -------- ----------- Tungsten Electrode Size EWTh-2. 3/32"
Flux Type ninguno ----------- Mode of Metal Transfer for GMAW (FCAW) --------
Flux Trade Name ---------- ----------- Heat Input No record
Weld Metal Thickness 3 mm 4.1 mm Other ----------------------
Other ----------- -----------

POSITION (QW-405) TECHNIQUE (QW-410)

Position (s) 6G Travel Speed No record
Weld Progression (Uphill, Downhill) Uphill String or Weave Bead Ambas
Other --------- Oscillation ´------------
Multipass or Single Pass (Per Side) Multipass
Single or Multiple Electrodes Single
PREHEAT (QW-406) Other -----------
Preheat Temperature 100°F
Interpass Temperature 350 °F
Other ------------

Page 1 of 2
 PROCEDURE QUALIFICATION RECORDS (PQR) FORM QW-483
REGISTRO DE CALIFICACIÓN DE PROCEDIMIENTO ASME IX

FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

PQR No. 1-1-GT-SM

Tensile Test (QW-150)

Ultimate Total Load Ultimate Unit. Stress,

Specimen No. Width Thickness Area (mm2) Type of Failure and Location
(kN) (MPa)

T1 20,00 6,92 138,40 77,00 556,36 RFS

T2 20,11 7,20 144,79 78,75 543,88 RFS

Guided - Bend Tests (QW-160)

Type and Figure No. Result
Side bend Figure QW-462.3(a) Aceptable
Side bend Figure QW-462.3(a) Aceptable
Side bend Figure QW-462.3(a) Aceptable
Side bend Figure QW-462.3(a) Aceptable

Toughness Tests (QW-170)

Test Impact values
Specimen No. Notch Location Specimen Size Drop Weight Break (Y/N)
Temperature lb-ft or J % Shear Mils (in.) or mm

Comments None

Fillet - Weld Test (QW-180)

Result - Satisfactory: Yes No Penetration into Parent Metal: Yes No

Macro - Results:

Other Tests
Type of Test:
Deposit Analysis
Other

Welder´s Name GABRIEL RAMOS ESPARRAGOZA ID No. 91'426.586 Stamp No. GRE
Tests Conducted by Tensión: INSPEQ LTDA, Bend: NOVAMET S.A.S Laboratory Test No. Tensión: 031.20, Bend: 002
We certified that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section IX of the ASME Boiler and
Pressure Vessel Code. (2017 Edition)

Organization INGYSERV LTDA.

Date 15-feb-20 Certified By Fabián Oviedo Téllez

CWI No. 16100021
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the code.)

Reviewed and approved by

Page 2 of 2
 DI0285-1F
VERSIÓN: 7
VIGENTE A PARTIR DE: 2019-09-03
REGISTRO DE INSPECCION
REGISTRO No. 001
ENSAYO DE TENSIÓN FECHA: 2020/02/15
PÁG. No. 1 DE 1
O/S No. 031.20
GENERALIDADES METAL BASE EQUIPOS UTILIZADOS ESPECIFICACION DE SOLDADURA

LAMINA TUBERIA PROCESO: GTAW/SMAW

CERTIFICADO DE
TIPO MARCA MODELO SERIE
PROYECTO: CALIFICACION DE CALIBRACIÓN
ESPECIFICACION: ASTM A 53 METAL APORTE: ER70S-6/E 7018
PROCEDIMIENTO DE SOLDADURA
MAQUINA WAW-
GRADO: B TIME GROUP L3246 949F WPS: 1-1-GT-SM-6
UNIVERSAL 1000D
ESPESOR: 0,280" NORMA O CODIGO DE REFERENCIA ASME SECCION IX
EMPRESA: INGYSERV LTDA PQR: PQR1-1-GT-SM
DIAMETRO NOMINAL: 6"
LUGAR DE INSPECCIÓN: INSPEQ INGENIERIA LTDA
IDENTIFICACION DE LA PIEZA: T1 Y T2

CONDICIONES TEMPERATURA DE HUMEDAD (%): 50 FECHA DE RECIBO DEL MATERIAL A FECHA DE EJECUCIÓN DEL ENSAYO: FECHA DE EMISION DEL
AMBIENTALES ENSAYO (°C): 27ºC ENSAYAR: 2020/02/15 2020/02/15 INFORME: 2020/02/15

ENSAYO DE TENSIÓN (TENSILE TEST)

DIMENSIONES INICIALES ESFUERZO (TENSIÓN)
CARGA MAX ELONGACIÓN RUPTURA
PROBETA ESPESOR ANCHO ÁREA FLUENCIA ULTIMO RESULTADO
(mm) (mm) (mm2) (kN) (MPa - ksi) (MPa - ksi) (%) RPS RFS
T1 6,92 20,0 138,40 77,0 425-61,641 556,36-80,693 -- -- X ACEPTADO

T2 7,20 20,11 144,79 78.75 410-59,465 543,89-78,884 -- -- X ACEPTADO

-- -- -- -- -- -- -- -- -- --

-- -- -- -- -- -- -- -- -- -- --

-- -- -- -- -- -- -- -- -- -- --

-- -- -- -- -- -- -- -- -- -- --
RPS: Rompe por la soldadura RFS: Rompe por fuera de la soldadura. NR: No requerido.

OBSERVACIONES: Las especificaciones del material y el procedimiento son suministradas por el cliente.

REGISTRO FOTOGRÁFICO

PROBETAS ANTES DE ENSAYAR

ENSAYO DE TENSION

PROBETAS DESPUES DE ENSAYAR

NOTAS:
1. Declaramos que los resultados obtenidos en el ensayo y reportados en el presente registro, están relacionados únicamente con las probetas que se han identificado y ensayado, las
cuales fueron entregadas al laboratorio de Inspeq Ingeniería Ltda., por parte del cliente.
2. No se permite la reproducción parcial de los resultados consignados en este registro sin la autorización escrita de Inspeq Ingeniería Ltda.
INSPECTOR DARWIN PABON APROBÓ ING. LIZETH PEÑALOZA

FIRMA FIRMA

Bogotá, D.C Cra. 27 N° 83-67 Cel: 3102350250 E-mail inspeq@inspeqingenieria.com

B/bermeja, Cll. 57 N° 23-16 Cel: 3204106386 E-mail inspeqbja@inspeqingenieria.com
Cartagena, Cel: 3203405120 E-mail inspeqctga@inspeqingenieria.com
 NOVAMET

TENSION 1 ASME IX WPS: 1-1-GT-SM-6

GroupNo NOVAMET SampleNo TENSION 1
Material ASTM A 53 GRADO B Spec ASME IX
Date 2020-02-15 SampleType planar
Síze1 (mm) 20 Size2(mm) 6.92
Size3 (mm) O.O S0(mm2) 138.40
LO (mm) 50 Le (mm) 50.0
Temperature 27 (CELSIUS) People LIZETH PEÑALOZA
Lu (mm) 61 .11 Su (mm2) 64.67
FeH (kN) 68.45 ReH (MPa) 495 '
FeL (kN} 68.40 ReL(MPa} 495
Fp(kN) 59.25 Rp(MPa) 430
Fp1 (kN) 58.50 Rp1 (MPa) 425
Ft (kN) 11.45 Rt (MPa) 83
Fm (kN) n.oo Rm(MPa) 556.36
Ag(%) 19.00 Agt (%) 36.50
A(%) 22.0 2(%) 53.5
Ae(%) 13.13 E (GPa) 3.18

Y/R o.n

:l -- ------ --- - :
Load-Defor Curve
100 - - - - - - - --- -- - ---- ·- -- -- - - - - - - -- - - - - -- - - - -- - -- - - - -- - .- - - - ~ --- - - -- -- --- - - - - ¡

70 l , . , . . . - -' \
60 ]
,,.....
z
~

~ 50 ·
~

:1 ¡ ·
...J

20 .

10

6 9 12 15 18 21 24 27 30

Defor(mm)
 NOVAMET

TENSION 2 ASME IX WPS: 1-1-GT-SM-6

GroupNo NOVAMET SampleNo TENSION2

Material ASTM A 53 GRADO B Spec ASMEIX

Date 2020-02-15 SampleType planar
Size1 (mm) 20.11 Size2(mm) 7.20
Size3(mm) o.o S0(mm2) 144.79
LO (mm) 50 Le(mm) so.o
Temperature 27 (CELSIUS) People LIZETH PEÑALOZA
Lu (mm) 62.88 Su (mm2) 63.84
FeH (kN) 61 .05 ReH (MPa) 420
Fel (kN) 61.00 ReL(MPa) 420
Fp (kN) 59.70 Rp(MPa) 410
Fp1 (kN) 59.45 Rp1 (MPa) 410
Ft (kN) 8.15 Rt (MPa) 56
Fm (kN) 78.75 Rm(MPa) 543.89
Ag (%) 24.50 Agt (%) 41.50

A(%) 26.0 2(%) 56.0

Ae(%) 12.41 E (GPa) 3.19

Y/R 0.75

100 r_ _ _ _ _ _ _______
90 --
_ _ _ ___ _
--
Load-Oefor Curve
~ _____ ___ _ _ _ _
80

7□-' .,
''i

:1l40
'

301 _¡

20 ·',-
10 -

o ~.;..,....~~ --,.,....--,_..,..-,-..,...-,-,--,....,..._.......,__,_,_¡...__._._..,.....,....,..._,-¡._.,...."?-.,......_..........-......¡-,.-,.-_....;
o 3 6 9 12 15 18 21 24 27 30

Defor(!Tlffl)
 TEST No. BEND 002
GUIDE BEND TEST REPORT Fecha: 15-feb-20

Pag: 1 de 1

1.0 DIMENSIONES ESPECIMEN

ANCHO (W) 38 mm ESPESOR (T) 7 mm LARGO 152.4 mm

2.0 MATERIAL 3.0 PROPOSITO

ASTM A 53 Gr. B Calificación Procedimiento de Soldadura

4.0 PQR 5.0 SOLDADOR

PQR 1-1-GT-SM Gabriel Ramos GRE

Nombre Estampe

6.0 CRITERIO

ASME SECTION IX 2017

7.0 TIPO

Transversal Root Transversal Face Transversal Side

Pipe CRO Plate CRO Longitudinal face/root

8.0 RESULTS

ACEPTABLE una 1/16" Root bend RB-01 RECHAZADO

Discontinuidades abiertas Discontinuidades abiertas

Comentarios: 2 Raiz RB, 2 Cara FB

9.0 FOTOGRAFIAS

Root Bend Face Bend

EJECUTADO POR APROBADO POR ACEPTADO POR

FIRMA FIRMA FIRMA

NOMBRE FABIAN OVIEDO T. NOMBRE FABIAN OVIEDO T. NOMBRE
FECHA 15-feb-20 FECHA 15-feb-20 FECHA 15-feb-20