Tropos Networks Metromesh Router Installation Guide: Model 5210
Tropos Networks Metromesh Router Installation Guide: Model 5210
Tropos Networks Metromesh Router Installation Guide: Model 5210
Installation Guide
Model 5210
www.troposnetworks.com
Part No. 200081-00 Rev A2
408-331-6800 March 2005
Copyright Notice
©2005 Tropos Networks, Inc. All rights reserved. Tropos Networks is a registered trademark of
Tropos Networks, Inc. in the United States and certain other jurisdictions. Specifications are
subject to change without notice.
Loctite is a registered trademark of Loctite Corporation, USA.
Translation: This is a Class B product based on the standard of the Voluntary Control Council
for Interference by Information Technology Equipment (VCCI). If this equipment is used in a
Japanese domestic environment, radio disturbance may arise. When such trouble occurs, the user
may be required to take corrective actions.
低功率電波輻性電機管理辦法
第十四條經型式認證合格之低功率射頻電機,非經許可,公司、商號或使
用者均不得擅自變更頻率、加大功率或變更原設計之特性及功能。
第十七條低功率射頻電機之使用不得影響飛航安全及干擾合法通信;經發
現有干擾現象時,應立即停用,並改善至無干擾時方得繼續使用。
前項合法通信,指依電信規定作業之無線電信。低功率射頻電機須忍受合法通信
或工業、科學及醫療用電波輻射性電機設備之干擾。
Warning
It is illegal to modify the construction of this product. Modifying the operating frequency or
enhancing the transmit output power through the use of external amplifiers or other
equipment is specifically disallowed by the “Telecommunications Act.”
Warning
This device is for outdoor or indoor use with conditions that no harmful interference to
authorized radio stations results from the operation of this device. This device shall not
influence aircraft security and/or interfere with legal communications as defined in the
“Telecommunications Act.” If this device is found to cause interference, the operator of this
equipment shall cease operating this device immediately until no interference is achieved.
Note
This device must be installed by trained professional, value added reseller or systems
integrator who is familiar with RF planning issues and the regulatory limits defined by the
Taiwan government “Telecommunications Act” for RF exposure, specifically those limits
outlined in Telecom Technical Regulations RTTE01 and LP002.
www.anatel.gov.br
Caution
The Tropos 5210 MetroMesh Router may contain a lithium-ion battery. To avoid
the possibility of an explosion, the Tropos 5210 MetroMesh Router should NOT
be exposed to any temperatures higher than 85 degrees C.
The RJ45 connectors of your Tropos 5210 MetroMesh Router may source DC
power on pins 4,5 and 7,8. The IEEE 802.3 standards allow for pins 4,5 and 7,8
to be used for Power Over Ethernet. Some products may be incompatible with the
Tropos Power Over Ethernet capability. If such problems occur, make sure that
the unit is configured with the Power Over Ethernet capability set to Off (default
setting). If problems persist, use Ethernet cables that have no connections to the
unused pins 4,5 and 7,8.
The Tropos 5210 MetroMesh Router is installed in wet, outdoor locations. Make
sure closure caps are installed and all cable connections are securely fastened and
waterproofed.
The Tropos 5210 MetroMesh Router can only be used with approved antennas.
See Appendix C, “Approved Antenna Configurations” for further information.
3 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5 Installation Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6 AC Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
This guide explains how to install the Tropos 5210 MetroMesh Router safely and is intended for
trained technical professionals. This chapter covers the following topics:
“Preparing for Installation” on page 2
“Mounting Strategies” on page 8
“Proper Use of Hose Clamps” on page 9
“Mounting Instructions” on page 11
“Connecting Cable Attached Antennas” on page 17
“Grounding the Tropos 5210 MetroMesh Router” on page 21
“Connecting Power” on page 23
“Connecting a Data Port” on page 29
“Connecting Peripherals” on page 34
“Battery Backup Operation” on page 36
“Safety Information for the Tropos MetroMesh Router” on page 37
“Service Instructions” on page 38
Model Numbers
An exploded view of the Tropos 5210 MetroMesh Router assembly is shown in the next figure.
Note
Antenna(s) must be installed by a trained professional. Operating the unit with non-qualified
antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of Federal Regulations, Title
47. See “Approved Antenna Configurations” on page 45 for a listing of antenna options.
Warning
It is illegal to modify the construction of this product. Modifying the operating frequency or
enhancing the transmit output power through the use of external amplifiers or other
equipment is specifically disallowed by the Taiwan DGT “Telecommunications Act.”
Warning
This device is for outdoor or indoor use with conditions that no harmful interference to
authorized radio stations results from the operation of this device. This device shall not
influence aircraft security and/or interfere with legal communications as defined in the
Taiwan DGT “Telecommunications Act.” If this device is found to cause interference, the
operator of this equipment shall cease operating this device immediately until no
interference is achieved.
Aux
Tx/Rx antenna
Main
Tx/Rx antenna Pole bracket
Sun shield
#10-32 Hose
hex head 5/16" clamps
machine screws
x5
LED
Tropos 5210 Wi-Fi Cell AC input
power connector
Connector
access cover
Cable gland Quick tie
anchors
10/100 BaseT
LAN cable
10/100 BaseT
Management cable
Ground
Shielded outdoor bolt
cat5 cable
Bottom view of
Tropos 5210 Wi-Fi Cell
trp_093
Site Planning
To ensure safe and durable wiring, installation of the Tropos 5210 MetroMesh Router must
follow appropriate electrical and building codes. Follow the National Electrical Code (NEC)
requirements, unless local codes in your area take precedence over the NEC code.
The following distance limits apply to installations that have 10/100 Base-T Category 5 network
cables attached to the Tropos 5210 MetroMesh Router:
300 feet maximum between devices for 100BaseT operation
1300 feet maximum for 10BaseT operation.
The Ethernet duplex and speed setting is configurable.
Note
National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA/
TUV) Building Entrance Protector for all power and data communications cables entering a
building. The NEC intends by Article 800 to protect the building and occupants from fires
caused by transient voltage and current surges.
Note
Ethernet data cable installations having lengths greater than 140 feet in the outdoor
environment must use a UL497 approved (UL/CSA/TUV Listed) primary protection device at
the building entrance. Ethernet data cable installations having lengths less than 140 feet in
the outdoor environment may use a UL497A (UL/CSA/TUV Listed) secondary protection
device at the building entrance. Tropos Data Protection Device and Network Protection
Units are UL497A secondary protection devices.
Location Guidelines
The Tropos 5210 MetroMesh Router is a radio device and therefore susceptible to interference
that can reduce throughput and range. Follow these guidelines to ensure the best performance:
Install the unit in an area where trees, buildings, and large steel structures do not obstruct
radio signals to and from the antenna. Direct line-of-sight operation is best.
Install the unit away from microwave ovens or other devices operating in the 2.4 GHz
frequency range.
Install the units away from other possible sources of 2.4 GHz WLAN interference, such as
cordless phones, home spy cameras, frequency hopping (FHSS) and DSSS LAN
transceivers (non-802.11b), electronic news gathering video links, radars, amateur radios,
land mobile radio services, local government sites (such as law enforcement), fixed
microwave services, local TV transmission and private fixed point transmitters.
Antenna Options
You can purchase the Tropos 5210 MetroMesh Router with an integrated omni-directional
antenna, or use an approved external antenna. Omni-directional antennas are best for systems
requiring a signal distribution in more than one direction. To comply with regulatory RF
exposure limits, locate antennas a minimum distance of 7.9 inches (20cm) from people. For
antenna model numbers, refer to “Approved Antenna Configurations” on page 45.
Note
Antenna(s) must be installed by a trained professional. Operating the unit with non-qualified
antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of Federal Regulations, Title
47. See “Approved Antenna Configurations” on page 45 for a listing of antenna options.
Warning
It is illegal to modify the construction of this product. Modifying the operating frequency or
enhancing the transmit output power through the use of external amplifiers or other
equipment is specifically disallowed by the Taiwan DGT “Telecommunications Act.”
Warning
This device is for outdoor or indoor use with conditions that no harmful interference to
authorized radio stations results from the operation of this device. This device shall not
influence aircraft security and/or interfere with legal communications as defined in the
Taiwan DGT “Telecommunications Act.” If this device is found to cause interference, the
operator of this equipment shall cease operating this device immediately until no
interference is achieved.
Site Surveys
Due to variations in component configuration, placement, and physical environment, each
installation is unique. Before installing the Tropos 5210 MetroMesh Router, perform a site
survey to determine the optimum placement of units for maximum range, coverage, and network
performance. Consider the following factors when performing a site survey:
Data rates—Sensitivity and range are inversely proportional to data bit rates. The maximum
radio range is achieved at the lowest workable data rate. A decrease in receiver threshold
sensitivity occurs as radio data rate increases.
Antenna type and placement—Proper antenna configuration is a critical factor in
maximizing radio range. As a general rule, range increases in proportion to gain and antenna
height measured from the ground.
Physical environment—Clear or open areas provide better radio range than closed or filled
areas. The less cluttered the operating environment, the greater the range.
Obstructions—A physical obstruction, such as a building or tree, can block or hinder
communication. Avoid locating antennas in a location where there is an obstruction between
sending and receiving devices.
Building materials—Radio penetration is influenced by the building material used in
construction. For example, drywall construction permits greater range than concrete blocks.
Diversity—The Tropos 5210 MetroMesh Router supports transmit and receive diversity,
which requires two antennas.
Power Source
The Tropos 5210 MetroMesh Router supports the following options for connecting to a power
source:
AC power source (3-wire service) — 3W(P+N+PE) or 3W(2P+PE); 90-480 VAC, 50/60 Hz
NEMA plug, for streetlight photoelectric control power tap (2-wire service) —2W(2P) or
2W(P+N); 90-480 VAC 50/60 Hz
In Europe, a suitably rated plug is to be provided by the installer.
Warning
Connect the AC powered outdoor system only to 90-480 VAC power sources. Do not
connect it to a power source of higher voltage.
Caution
You must install an external grounding wire if the Tropos 5210 MetroMesh Router is
installed on a non-metal pole or if the metal installation structure is not properly
grounded. You must also ground the outdoor data protection device to a bonded pipe
or ground rod. Make sure that grounding is complete before you connect power to the
Tropos 5210 MetroMesh Router.
Safety
Installing the Tropos 5210 MetroMesh Router can pose a serious hazard. Be sure to take
precautions to avoid the following:
Exposure to high voltage lines during installation
Falls when working at heights or with ladders
Injuries from dropping tools and equipment
Contact with AC wiring
Mounting Strategies
When choosing mounting locations, consider the available mounting structures and antenna
clearance. The Tropos 5210 MetroMesh Router should always be mounted with the top of the
unit horizontal and level and with the antennas facing upward.
It is usually best to attach ground and data cables to the router prior to mounting. Before
mounting the router, review the wiring instructions in “Grounding the Tropos 5210 MetroMesh
Router” on page 21 and “Connecting a Data Port” on page 29 to determine the best strategy for
the selected location.
Note
To eliminate potential interference from the mounting structure, the router should be
mounted with at least 4 feet of clearance around the antennas.
Acceptable options for mounting on a streetlight are shown in Figure 2. In each case the router is
mounted to assure clearance for the antennas above the height of the streetlight.
Figure 2 Example Mounting Location - Antennas Facing Upward
Antennas clear
of obstruction
trp_094
Band goes
through slots
Hose clamp
or steel banding
placement
for larger poles
>= 8 inches
The proper use of the hose clamps for small poles (< 8 inches) is shown in Figure 4. The clamps
are routed behind the inner tabs in the pole bracket, and then attached to the pole and tightened.
Figure 4 Proper Use of Hose Clamps - Small Poles (< 8 Inches)
Hose clamp
placement
for smaller poles
Band goes
behind
inner tabs
Sun shield
trp_096
Mounting Instructions
This section explains how to mount the Tropos 5210 MetroMesh Router on a pole, tower, or
streetlight. It is best to mount the router to aluminum or galvanized steel structures. The
mounting brackets are designed to pierce any oxidation layers that are on the outside of the pole,
thereby assuring good quality connection to the grounded structure.
Due to potential interference issues, the router is not designed to be directly mounted on a
building wall. If it is necessary to mount the router on a wall, follow the instructions for
mounting on a wooden pole (“Wood Pole Mounting” on page 14), and attempt to mount the
router with maximum possible clearance around the antennas.
Note
The Tropos 5210 MetroMesh Router should always be mounted with the top of the router
horizontal and level and with the antennas facing upward.
Note
It is best to attach ground and data cables to the router before sliding the router into the
mounted sun shield, as explained in this section. Before mounting the router, review the
wiring instructions in “Grounding the Tropos 5210 MetroMesh Router” on page 21 and
“Connecting a Data Port” on page 29 to determine the best strategy for the selected location.
Note
Mounting to wood, concrete, or painted poles may require primary grounding for the unit.
Check the national electrical codes in your area for specific rules.
Pole bracket
(rotated)
Sun shield
4. Attach the sun shield of the router to the pole bracket with three 5/16-inch machine screws.
Insert one screw through the hole in the center back of the sun shield and the other two
screws through the curved slot tracks. Figure 6 shows the proper screw locations on the back
of the sun shield.
5. Level the sun shield by rotating the unit along the curved slot tracks. A built-in level is
located on the left side of the shield. Tighten the screws.
6. Slide the Tropos 5210 MetroMesh Router into place with the antennas on top and secure it at
the end with two #10-32 hex head machine screws.
To continue installing the outdoor system, see “Connecting Cable Attached Antennas” on page
17.
Figure 6 Sun Shield Connections
Bubble
level
Sun shield
trp 098
To continue installing the outdoor system, see “Connecting Cable Attached Antennas” on page
17.
Tower Mounting
You can mount the outdoor system to an outdoor tower.
Note
At the antenna level, the Tropos 5210 MetroMesh Router must be free from metal
obstruction within a 4-foot radius (Figure 8).
4'
Channel stock
trp_099
Streetlight Mounting
The Tropos 5210 MetroMesh Router can be mounted on the horizontal or angled arm of a
streetlight. Figure 9 shows a typical streetlight mounting installation.
Figure 9 Streetlight Mounting
Pole bracket
Sun shield
4. Attach the sun shield of the router to the structure with three 5/16-inch machine screws.
Insert one screw through the hole in the center back of the sun shield and the other two
screws through the curved slot tracks.
5. To level the assembly, slide the router loosely into the sun shield, but do not secure it. Level
the sun shield by rotating the unit along the curved slot tracks. A built-in level is located on
the left side of the shield. Maintain the level orientation while you slide the router out of the
sun shield. Tighten the sun shield screws.
6. Slide the Tropos 5210 MetroMesh Router into place and secure it at the end with two #10-32
hex head machine screws.
To continue installing the outdoor system, see “Connecting Cable Attached Antennas” on page
17.
Warning
Do not locate the antenna near overhead power lines or other electric light or power circuits,
or where it can come into contact with such circuits. When installing the antenna, take
extreme care not to come into contact with such circuits, as they can cause serious injury or
death. For proper installation and grounding of the antenna, please refer to national and
local codes (e.g. U.S.:NFPA 70, National Electrical Code, Article 810, in Canada: Canadian
Electrical Code, Section 54).
Cables
from antennas
to unit
Aux
Tx/Rx antenna
Main
Tx/Rx antenna
trp_101
Note
To ensure good electrical contact with the antenna, do not get Loctite on the center
conductor pin of the antenna cable or outdoor system connector.
Note
Antenna(s) must be installed by a trained professional. Operating the unit with non-qualified
antennas is a violation of U.S. FCC Rules Part 15.203(c), Code of Federal Regulations, Title
47. See “Approved Antenna Configurations” on page 45 for a listing of antenna options.
Warning
It is illegal to modify the construction of this product. Modifying the operating frequency or
enhancing the transmit output power through the use of external amplifiers or other
equipment is specifically disallowed by the Taiwan DGT “Telecommunications Act.”
Warning
This device is for outdoor or indoor use with conditions that no harmful interference to
authorized radio stations results from the operation of this device. This device shall not
influence aircraft security and/or interfere with legal communications as defined in the
Taiwan DGT “Telecommunications Act.” If this device is found to cause interference, the
operator of this equipment shall cease operating this device immediately until no
interference is achieved.
trp_102
The grounding arrangement for the Tropos 5210 MetroMesh Router is shown in Figure 12.
Figure 12 Ground Arrangement
Grounding
screw
Grounding strap
on pipe or grounding rod
10 AWG wire
to ground
trp_104
Indoor network
protection unit Grounding wire
RJ 45
to elecrtical outlet ground
port
or water pipe
To network
trp_069
Connecting Power
This section explains the different categories of electrical power and provides procedures for
connecting the outdoor system to power. There are two options for connecting the Tropos 5210
MetroMesh Router to a power source:
AC power source (3-wire service) — 3W(P+N+PE) or 3W(2P+PE); 90-480 VAC, 50/60 Hz
NEMA plug, for streetlight photoelectric control power tap (2-wire service) —2W(2P) or
2W(P+N); 90-480 VAC 50/60 Hz
Warning
Before you work on an electrical circuit, make sure the power is off. Turn off the breaker to
the circuit you plan to work on. Post a sign on the service panel so nobody tries to reconnect
power while you are working on the circuits. Double-check the circuit with a circuit tester
before you touch it to make sure the correct breaker has been disconnected.
Caution
You must install an external grounding wire if the Tropos 5210 MetroMesh Router is
installed on a non-metal pole or if the metal installation structure is not properly
grounded. You must also ground the outdoor data protection device to a bonded pipe or
ground rod. Make sure that grounding is complete before you connect power to the
Tropos 5210 MetroMesh Router.
Categories of Power
The IEEE/ANSI C62.41 standards (equivalent to the IEC Category IV standards) define
Categories A-C. Equipment designed to a CAT C standard is resistant to much higher energy
transients than one designed to CAT B or CAT A standards. Within a category, a higher voltage
rating denotes a higher transient withstand rating.
Table 1 lists power types and Figure 14 shows hook-ups for the different power categories.
CAT C Outside and service • Service drop from pole to building entrance
entrance • Run between meter and distribution panel
• Overhead line to detached buildings
• Underground lines to well pumps
CAT A Outlets and long • All outlets at more than 10 m (30 ft) from Category B with
branch circuits wires #14-10
• All outlets at more than 20 m (60 ft) from Category C with
wires #14-10
Category A Category B
Category C
trp_105
AC wiring in
junction box
Wire nuts
Green wire
White wire
Black wire
To outdoor unit
AC power
from meter
To power
source
trp_106
Note
Data and power must never be enclosed in the same conduit.
6. Connect the AC cable to the router and tighten the nut hand-tight. See Figure 16 on page 27.
7. Connect the Tropos 5210 MetroMesh Router to a 90-480 VAC 50/60 Hz CAT C power
source.
8. Reenergize the circuit and confirm that power to the Tropos 5210 MetroMesh Router comes
on.
Note
The Tropos 5210 MetroMesh Router is equipped with additional AC surge protection and
dual fuse branch circuit protection. Additional ISA branch circuit protection is not required in
the upstream power distribution.
trp_107
Warning
Be extremely careful when connecting to Category C streetlight power.
AC power from
power adapter
on photosensor
AC power from
power adapter
on photosensor
trp_108
Warning
Connect the outdoor system only to a twist-lock style outdoor lighting control powered by 90-
480 VAC 50/60 Hz. Do not connect it to twist-lock style outdoor lighting controls powered by
higher voltage.
6. Connect the AC plug to the Tropos 5210 MetroMesh Router and tighten hand-tight.
7. Reenergize the circuit and confirm that power to the Tropos 5210 MetroMesh Router comes
on.
Note
The Tropos 5210 MetroMesh Router is equipped with additional AC surge protection and
dual fuse branch circuit protection. Additional ISA branch circuit protection is not required in
the upstream power distribution.
Note
Do not leave connectors open to the environment. Connectors should be covered with
closure caps when not in use. Closure caps should be tightened to be snug.
Note
The Tropos 5210 MetroMesh Router node comes pre-configured. For post-installation
changes in configuration, you can communicate with the node by way of its wireless
connection. For more information, see the Tropos Networks Configuration Guide.
Note
Only use shielded Cat5 cable rated for outdoor use. For protection against risk of fire,
electrical hazard and to ensure the reliable operation of this equipment, the shields of the
Cat5 cable must be properly terminated and bonded to the unit and to the protective earth
(PE) at the building entrance.
Note
National Electrical Codes (NEC) Article 800 requires the use of Agency Listed (UL/CSA)
Building Entrance Protector for all power and communications cables entering a building.
The NEC intends by Article 800 to protect the building and occupants from fires caused by
transient voltage and current surges.
Warning
DC voltage may be present on RJ-45 pins 4,5 (+) and 7,8 (-)
Note
This is not a mid-span powered device. Never attempt to daisy-chain Power Over Ethernet
devices.
Figure 18 illustrates the options for routing cables for connection to the Tropos 5210 MetroMesh
Router. You can attached cable with exposed wires to punch down blocks or terminate the cables
with an RJ45 jack for port connection. Figure 19 shows the layered shield and jacket for the data
cable, which must be removed to expose the inner cable and twisted pairs.
Figure 18 Options for Connecting a Data Port
Watertight access cover
cable glands
Wires exposed for
punch-down block
Shield
termination
1/2 inch
Outer Twisted
jacket pairs
Conductive
shield Securely tighten gland
for weathertight seal trp_117
Note
Attach ground and data cables to the router before sliding it into the sun shield.
5. Run raw cables for the Management or LAN port, or both, through the bulk head openings,
allowing sufficient length to terminate the cables without causing crowding in the
connection area. See Figure 20.
Figure 20 Data Port Connection
AC power
connector
Connector access cover
Ground bolt
Cable guides
O-ring
6. Connect the cable ends that were routed through the connector access cover to the LAN and
Management ports on the router. Attach the cables directly to the punch down block, or use
an appropriate RJ45 8-pin modular plug to terminate the cables at the desired lengths. The
outer jacket and conductive shield must be stripped to expose the twisted pairs for
attachment, as shown in Figure 19. The proper location of the connections on the circuit
board is shown in Figure 21.
Figure 21 Circuit Board Connection Locations
Screw holes for access cover LAN punch-down block
O-ring gasket
Management
punch-down block
LED
Brown
LED
Reset
Management LAN
port port
trp_110
Connecting Peripherals
The Tropos 5210 MetroMesh Router can be configured to source DC power on the Ethernet
connector pins 4,5 and 7,8, This capability allows the router to power remote peripherals such as
backhaul point-to-point radios, video cameras, or fiber optic transceivers. The Tropos Power
over Ethernet (PoE) power sourcing capability is a fully isolated supply and may be used to
power either positive or negative polarity peripherals.
The Tropos PoE power sourcing capability differs from the IEEE 802.3af standard in the
following ways:
Tropos PoE includes support for multiple voltages; the 802.3af standard supports only 48V
operation.
Tropos PoE does not include support for auto-discovery.
However, many IEEE 802.3af-compliant power devices (PDs) will operate using the Tropos
power sourcing equipment capabilities.
The Tropos 5210 MetroMesh Router can supply up to a total of 14W of DC power distributed to
the LAN port, Management port, or both. Each port must be configured for the same voltage. To
configure the voltage, use the Tropos Configuration Utility (see Tropos Networks User Guide) or
an element management system such as Tropos Control EMS (see the Tropos Control EMS
Installation and User Guide). The DC output voltage can be configured to 12Vdc, 24Vdc,
48Vdc, or to the Off state (0Vdc). Table 2 lists the maximum power output as a function of
voltage.
Table 2 PoE Power Sourcing Power Output
Voltage Max Power Output
12Vdc 14W
24Vdc 12W
48Vdc 10W
In the event of an over-current or short-circuit fault event, the Tropos 5210 MetroMesh Router
will remove PoE output for three to five seconds before attempting to resume sourcing power to
the peripheral device.
If the battery backup capability is installed, PoE output power is unaffected by the temporary
loss of AC power. The power sourcing feature continues to function during battery backup
operation (see “Battery Backup Operation” on page 36).
Figure 22 shows the pin locations for the RJ45 connector, and Table 3 shows the associated pin
descriptions.
Figure 22 RJ45 Pin Locations
Orange
Brown
Green
Blue
Orange/white 1
Orange 2
Green/white 3
Blue 4
Blue/white 5
T R T R T R T R
Green 6
Brown/white 7
Brown 8
12
8765432 1 34
56
78
trp_109
Note
Only use shielded Cat5 cable rated for outdoor use. For protection against risk of fire,
electrical hazard and to ensure the reliable operation of this equipment, the shields of the
Cat5 cable must be properly terminated and bonded to the unit and to the protective earth
(PE) at the building entrance.
Note
The internal battery is not field replaceable.
Note
The battery is equipped with a small internal heater that enhances battery life in very cold
operating conditions. When the ambient temperature of the unit approaches -12 degrees C,
the internal heater is activated. An active internal battery heater consumes power; therefore,
the average power consumption of the Tropos 5210 MetroMesh Router increases slightly in
extremely cold weather conditions.
Battery backup:
The Tropos 5210 MetroMesh Router may contain a lithium-ion battery. To avoid the
possibility of an explosion, the Tropos 5210 MetroMesh Router should not be exposed to
any temperatures higher than 85 degrees C.
Service Instructions
This section contains service information for the Tropos 5210 MetroMesh Routers.
Note
The Tropos 5210 MetroMesh Routers have no user serviceable parts inside. The following
information is intended for trained service personnel only.
Clock Battery
The Tropos 5210 MetroMesh Routers have a real-time clock which is powered by a small
lithium rechargeable battery. If the real-time clock fails, return the unit to Tropos Networks for
servicing.
Caution
There is a danger of explosion if the battery is incorrectly replaced. Replace the battery
with only the same or equivalent type recommended by the manufacturer. Dispose of
used batteries according to the manufacturer’s instructions.
Caution
There is a risk of explosion if the battery is replaced by an incorrect type.
Caution
Dispose of batteries according to the manufacturer’s instructions.
Several factors influence the power consumption at any given time, including the level of
network traffic and whether a powered peripheral device is connected to the LAN or
Management port of the Tropos 5210 MetroMesh Router. Temperature may also influence the
power consumption for units configured with battery backup, due to the internal freeze
protection capability associated with the internal battery module. Figure 24 shows the basic
relationship between throughput and AC power consumption at normal temperatures.
Figure 24 AC Power Consumption vs. Throughput with PoE Output Disabled
This chapter contains the product specifications for the Tropos 5210 MetroMesh Router:
“Physical Specifications” on page 41
“Interfaces” on page 42
“Power Options / Consumption” on page 43
“Power Over Ethernet - Power Sourcing” on page 44
“Certifications, Other” on page 44
IEEE 802.3 10/100BaseT 1300 (10BaseT Duplex Setting) RJ45, type 110 punch
300 (100BaseT Duplex Setting) down block
IEEE 802.3 10/100Base T 1300 (10BaseT Duplex Setting) RJ45, type 110 punch
300 (100BaseT Duplex Setting) down block
Wireless Interface
Antennas External
Impedance 50 ohms
VSWR 1.5 : 1
Protection Circuits
Japan MPHPT
VCCI Class B
Taiwan DGT
Mast-
Mounted
Unit- Cable
USA FCC CFR 47 Part 15 Peak Mounted Attached
Conducted 7.4dBi 7.4dBi
Canada RSS - 210 Tx Output Omni: Omni:
Taiwan DGT Power AN074077 AN074088
AN120022 One outdoor 12.0dBi 90° sector; N connector with pole-mount bracketry;
Sealing Materials (RF cable not included)
The attenuation setting cannot be negative; therefore, a positive attenuation setting is only
required if the antenna gain is greater than 7.4dBi. Table 11 shows the proper attenuation settings
for the AN074077, AN074088, AN100022, AN120022, and AN120044 antennas, assuming that
low-loss cable is used (1dBi). The attenuation should be rounded to the nearest half-integer
value.
Table 11 U.S., Canada, and Taiwan Antenna Gain and Attenuation Settings
Peak
Tx Attenuation Conducted
Model Number Antenna Gain Setting (dB): Power EIRP
Mast- Mast-
Mounted Mounted
Unit- Cable Cable
Average Mounted Attached Attached
Conducted 7.4dBi 7.4dBi Sector 12
European Tx Power Tx Output Omni: Omni: dBi:
Power AN074077 AN074088 AN120022
AN120022 One outdoor 12.0dBi 90° sector antenna; N-connector with pole-mount
bracketry; Sealing Materials (RF cable not included)
The attenuation setting cannot be negative; therefore, a positive attenuation setting is only
required if the antenna gain is greater than 7.4dBi. Table 14 shows the proper attenuation
settings for the AN074077, AN074088, and AN120022 antennas, assuming that low-loss cable
is used (1dBi). The attenuation should be rounded to the nearest half-integer value.
Mast Mounted
Cable Attached
Unit-Mounted Sector 12 dBi
Average 7.4dBi Omni (13.5 dBi peak,
Conducted Tx (8.2dBi Peak) 1dB cable loss)
Japan Tx Power Output Power AN074077 AN120022
AN120022 One outdoor 12.0dBi 90° sector antenna; N connector with pole-mount
bracketry; Sealing Materials (RF cable not included)
ThreadLocker LocTite 242 0.5 LocTite 242 McMaster Carr www.mcmaster.com 91458A24
ml (0.017oz)
3 pin AC Male Plug (cord end) Leviton 14W47-B Alameda Electric www.alamedaelectric.com
- 115 VAC 15A Distributors
Cylix MTJ-POE
L1 Black
North
N Black
White L1
L1 NEMA Photoelectric
L2 Control / UL773
NEMA Photoelectric
Power-Tap Adapter
Control / UL773
Protective Earth (male)
(female)
Tropos
Outdoor Unit
Power-Tap single phase; two wire service White North
L2
L1 Black
North
L2 Black
L1
L1 NEMA Photoelectric
L2 Red Control / UL773
NEMA Photoelectric Power-Tap Adapter
Protective Earth Control / UL773 (male)
(female)
Tropos
Outdoor Unit
Three phase; two wire service (Delta) White North
L2
L1
Black
North
L2 Black
White L1
L1 NEMA Photoelectric
L2
Control / UL773
NEMA Photoelectric
Protective Earth Power-Tap Adapter
Control / UL773
(male)
(female)
Tropos
208Vac three phase; two wire service (grounded-Wye) Outdoor Unit
North
White
L1
L2
Black
North
L2 Black
480Vac L1
L1
Red NEMA Photoelectric
L2 Control / UL773
NEMA Photoelectric
N Control / UL773 Power-Tap Adapter
Protective Earth (female) (male)
277Vac
L3 trp_113
Protective Earth
trp_114
The American Association of State Highway and Transportation Officials (AASHTO) standards
manual, “Standard Specifications for Structural Supports for Signs, Luminaires and Traffic
Signals,” governs most structural support issues related to traffic lighting and controls. Many
state and city public works departments site the AASHTO standard as the guide for their
requirements. Local municipalities in coastal states, which experience frequent hurricanes, etc.,
may have exceptions to the AASHTO standard that require higher design limits for wind
velocity or dead load.
Numerous pole and mast arm assemblies are used for traffic controls and traffic lighting. Each
assembly and installation is unique and worthy of an evaluation of the static and dynamic load
bearing capabilities; however, in most cases, the assembly will include a pole with a single 6', 9'
or 12' mast arm holding a single luminaire. Many of these mast arms are typically designed to
hold hundreds of pounds of static load and to carry several square meters of sail area in 80mph
winds. The typical mast arm is capable of supporting a single traffic control (typically weighing
around 160 lbs) and a single traffic sign (typically presenting a few square meters of sail area). A
single luminaire typically weighs about 60 lbs and presents about 3 square feet of sail area.
Note
Each assembly and installation is unique and worthy of an evaluation of the static and
dynamic load bearing capabilities. It is your responsibility to evaluate the load bearing
capabilities of the structure.
The Tropos 5210 MetroMesh Router weighs <14 lbs, including all mounting hardware. The
Tropos 5210 MetroMesh Router may be mounted to either the pole portion of the streetlight or
to the mast arm portion.
When the Tropos 5210 MetroMesh Router is mounted to the pole or mast arm, most of the unit is
hidden by the pole or mast arm and therefore presents minimal additional sail area to the
structure. When the Tropos 5210 MetroMesh Router is mounted to the pole portion of the
structure, the sail area of the router is approximately 1 square foot. Pole manufacturers have
advised Tropos Networks that small communications devices such as the Tropos 5210
MetroMesh Router do not present any significant static or dynamic load to these structures.
The 5210 Canopy Subscriber Module and Bracket kit allows you to attach a third-party radio,
the Motorola Canopy Subscriber Module, to the Tropos 5210 MetroMesh Router.
The kit includes the following items:
Outdoor CAT5 weatherproof cable
Bracket (metal pole)
Screws #6-32 x 1.5"
Lockwashers
Cable ties
Follow these steps to install the canopy (refer to Figure 28):
1. Align the bracket and attach it using the three screws included in the kit.
2. Attach your radio subscriber module to the end of the bracket. Direct the Canopy Subscriber
Module toward the canopy base station.
3. Remove the cable access cover on the Canopy Subscriber Module so that you can attach the
RJ45 end of the data cable to the module. (The cover slides off.) Put the cable access cover
back in place.
Screws
#6-32 x 1.5"
Canopy bracket
Lock
washers
Screws
#6-32 x 1.5"
Alternate
radio
installation
Cable ties
4' weatherproof
cable
Cable access
Cable ties cover
Finished
installation
Drip loop
4. Unscrew the 6 screws around the Tropos 5210 access cover (Figure 29). Replace the access
cover of the 5210 unit with the access cover provided with the Canopy Subscriber Module
cable.
5. Connect cable to the LAN port inside the 5210 unit.
Connector
access cover
Brown
Shield
termination
Management LAN
Tighten six screws to port port
fasten access cover
Screw holes
for access cover
Cable ties
Drip loop
6. Attach the access cover by tightening the 6 screws. Check that the cable gland is securely
tightened.
7. Secure the weatherproof cable to the canopy bracket with two cable ties (Figure 28). Use
two additional cable ties to anchor the cable to the bottom of the 5210 unit (Figure 29). Refer
to Table 20 for canopy cable wiring information.
3 Orange 1 TXD+
6 Orange-White 2 TXD-
1 Blue 3 RXD+
7 Green 4 24Vdc+
8 Green-White 5 24Vdc-
2 Blue-White 6 RXD-
4 Brown 7 24Vdc_RTN
5 Brown-White 8 24Vdc_RTN
Follow these steps to prepare and terminate cables connected to the 5210 unit:
1. Strip off the outer sheath of cable to expose 6 inches of the inner cable or twisted pairs. The
shield may be armored, braided or foil type depending upon cable type (see Table 30).
2. For armored or braided cable, remove all but 1/2 inch of the armor or braid.
Remove waxy residues on the shields of “flooded” type cables.
For foil shielded cable, remove all but 1/2 inch of the foil, and fold the foil part back onto
the outer sheath. Most foil shields are conductive on the inner side, as the outer side
typically has a plastic coating.
The exposed conductive surfaces will ground to the conductive contacts inside the cable
gland.
Figure 30 Cable Components
1/2 inch 5-1/2 inches
Conductive
contacts
Cable gland Outer Armor or braided Outer Foil Twisted
jacket conductive shield jacket conductive side out pairs
Cable gland
base tightened first
to cover
Gland cover
then tightened
over cable
Weather-tight
grommet
Finished installation
5. Terminate the wire pairs to the LAN or Management punch-down block inside the 5210
unit, OR, by applying an RJ45 modular jack to wire pairs and connecting to the LAN or
Management port. Figure 31 shows the termination options, and Table 21 provides pin
descriptions.
Orange/white 1
Orange 2
Green/white 3
Blue 4
Blue/white 5
Green 6
Brown/white 7
Brown 8 Category 5
12 cable
34
56
78
Orange
Brown
Green
T R T R T R T R
Table 22 Acronyms
2P Two-Phase or Split Phase
2W Two-Wire
3W Three-Wire
AC Alternating Current
C Celsius
CAT Category
CE Conformite Europeene
dB Decibels
DC Direct Current
EN IEC standard
Hz Hertz
MHz Megahertz
MPHPT Ministry of Public Management, Home Affairs, Posts and Telecommunications (Japan)
N Neutral
P Phase
PE Protective Earth
Rx Receive
Tx Transmit
UL Underwriters Laboratories
W Watts