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Haldex - Wiring Diagram

This document provides a wiring diagram and instructions for a Haldex controller. It shows the wiring connections for inputs like analog signals, switches, temperature sensors, and stepper motors. It also provides information on important installation notes like using fuses, connecting a flyback diode for the oil pump, and setting parameters for torque transfer control based on vehicle speed sensor frequency.

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Alex Maracine
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2K views3 pages

Haldex - Wiring Diagram

This document provides a wiring diagram and instructions for a Haldex controller. It shows the wiring connections for inputs like analog signals, switches, temperature sensors, and stepper motors. It also provides information on important installation notes like using fuses, connecting a flyback diode for the oil pump, and setting parameters for torque transfer control based on vehicle speed sensor frequency.

Uploaded by

Alex Maracine
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HALDEX – WIRING DIAGRAM

3. Analog #2 In / Hand brake

15. Oil Pump GND


16. Oil Pump Out
6. Analog #1 In

10. Stepper 1 A

13. Stepper 2 B
12. Stepper 2 A
11. Stepper 1 B
8. VSS Input
2. LED Out

14. Temp. In
5. Pot +5V

7. Switch
4. Pot IN
1. +12V

9. GND
+12V

+12V
1K

3. Stepper 2A
4. Stepper 2B
1. Stepper 1A
2. Stepper 1B

1. Temp Sensor
3. Temp Sensor Gnd
2 1

+12V
10K/A VSS
OIL
HALDE
PUMP
X

IMPORTANT !

1) Flyback diode for oil pump control must be conected ! Otherwise the device will fail.
2) Power ground (terminal 15) should be connected with separate wire.
3) +12V must be switched power.
4) Use 3A fuse for switched +12V and 10A fuse for Oil Pump power.
5) If you use VSS input, connect pullp resistor to VSS input (10K)
Konfiguracja

Freq. Limit to turn off – the frequency on VSS input


that cause controller to set torque transfer to 0%
Freq. Limit interpolation start – the frequency of
VSS input whene the controller start to interpolate of
torque transfer.

Here is the diagram how does it work


% torque transfer Freq. Limit
Freq. Limit to
interpolation start turn off

Vss freq.

Max oil temperature – if the temperature of Haldex module oil is greater that this parameter the
controller switch the Haldex module off, and the torque transfer is set to 0%.

Advanced settings (only for advanced users!)

Step scale – maximum number of Haldex actuator steps


Stepper motor speed – the speed of actuator
Pump ctrl. Frequency – oil pump control PWM freqency (Hz * 10)
Pump DC - oil pump control DC
Logged parameters

The device monitors and log the following parameters

Oil temp. - current Haldex module oil temp.,


Req. pos - required torque transfer in %
Curr. Pos – current torque transfer in %
Freq. In - frequenct on VSS input
Analog #2 – voltage on analog #2 input.
PumpDC - oil pump control Duty Cycle,
User switch – state of activation switch

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