Advance Welding PDF

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Advance welding (Subject Code: KME 055)

UNIT‐I:
Introduction: Introduction to welding, application, classification and process selection
criterion. Health & safety in welding.
Welding Arc: Physics of welding arc, arc initiation, voltage distribution, arc characteristics, arc
efficiency, arc temperatures and arc blow. Mechanism and types of metal transfer.
Welding Power Sources: Types of welding power sources, operation characteristics and
specifications.

UNIT‐II:
Welding Processes: Shielded Metal Arc Welding (SMAW), Gas Metal Arc Welding (GMAW)
Gas Tungsten Arc Welding (GTAW) Plasma Arc, Submerged Arc Welding, Electro gas and
Electroslag, Resistance welding, Friction welding, Brazing, Soldering & Braze welding. Laser
beam welding, Electron beam welding, Ultrasonic welding, Explosive welding, Friction Stir
Welding, Underwater welding.
Advances in Welding Processes: Narrow Gap, Tandem (Twin / Multi Wire) Welding,
A‐TIG, Hybrid Welding processes, Magnetically impelled arc butt (MIAB) welding, welding
automation and robotic applications.
UNIT‐III:
Heat Flow Welding: Weld thermal cycle, Temperature distribution, Peak temperature; Heat
Affected Zone (HAZ), heating, cooling and solidification rates.
Welding Metallurgy: Fundamentals of physical metallurgy, Principle of solidification of weld
metal, Reactions in weld pool ‐ Gas metal reaction, Slag metal reaction, factors affecting
changes in microstructure and mechanical properties of HAZ, Micro and macro structures in
weld metal and HAZ
UNIT‐IV:
Repair & Maintenance Welding: Hardfacing, Cladding, Surfacing, Metallizing processes and
Reclamation welding.
Weldability: Effects of alloying elements on weldability, carbon equivalent, welding of plain
carbon steel, Stainless steel, Cast Iron and Aluminium alloys, Welding of Dissimilar Materials
UNIT‐V:
Weld Design: Types of welds & joints, Welding Symbols, Weld defects and Remedies,
Residual Stresses & Distortion, Inspection and testing of welds: Introduction to Non Destructive
Techniques; Destructive Techniques ‐ Bulk and Microhardness test, Wear test and types,
corrosion test, tensile test, bend test, SEM, EDS and XRD.
Welding Codes, WPS & PQR: Introduction to welding codes, ISO, ASME and BIS
specifications, Welding Procedure Specification (WPS) & Procedure Qualification Record (PQR),
Welding of pipe‐lines and pressure vessels.
Books and References:
1. Welding and Welding Technology, by‐ Richard L. Little, McGraw Hill Education.
2. Welding Principals and Practices, by‐ Edwars R. Bohnart, McGraw Hill Education.
3. Welding Engineering and Technology, by‐ R. S. Parmar, Khanna Publishsers.
4. Welding Technology Fundamentals by William. A. Bowditch.
5. Welding Technology by N K Srinivasan.
6. Welding Engineering and Technology by R S Parmar.
7. Modern Welding Technology by Howard B Cary and Scott Helzer.
8. Welding Handbooks (Vol. I & II)
9. Advanced Welding Processes, Woodhead publishing, J. Norrish
10. ASME Sec. IX, Boiler and Pressure Vessel Code

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