Baking Properties of Milk Protein-Coated Wheat Bran: Article
Baking Properties of Milk Protein-Coated Wheat Bran: Article
Baking Properties of Milk Protein-Coated Wheat Bran: Article
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Charles I Onwulata
United States Department …
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CHARLES I. ONWULATA1
ABSTRACT
Increasing the dietary fiber content of formulated foods will benefit the
health and nutrition of consumers. The problem is that it is difficult to add
substantial amounts of dietary fiber to formulated foods. Fiber absorbs sig-
nificant amounts of water from surrounding ingredients creating texture prob-
lems such as soggy and dry patches in the foods. In this study, red wheat bran
milled and sieved smaller than 140 microns was coated by spraying with a
50/50 emulsion of whey protein isolates (WPIs) and casein. WPI and casein
emulsion was produced first by blending and shearing the milk proteins in ice
and water and then evaporating under partial vacuum for 75 min at 45C.
Cookies and muffins made with the milk protein-coated red wheat (MPCF)
bran and the noncoated wheat bran (NCF), replacing 5, 10 and 15 wt % of the
flour, were compared to control cookies and muffins made without added fiber.
The water-holding capacity (WHC) of the MPCF and NCF was determined
along with their moisture, color, hardness, and volume in the baked cookies
and muffins. There was a significant (P < 0.01) improvement (250%) in loss of
WHC of MPCF over NCF. In cookies, MPCF absorbed significantly less water
and was slightly darker at 5 wt % substitution than NCF, but was between 12
to 60% higher in baked volume than the control. MPCF muffins were lighter
in color and harder except for the 5 wt % muffins that were softer and higher
in percent baked volume. Adding up to 15-g MPCF per 100 g batter can be
added to baked cookies and muffins to increase fiber content and improve
WHC and volume.
* Mention of trade names or commercial products is solely for the purpose of providing specific
information and does not imply recommendation or endorsement by the U.S. Department of
Agriculture.
1
Corresponding author. TEL: 215-233-6497; FAX: 215-233-6470; EMAIL: conwulata@errc.
ars.usda.gov
Journal of Food Processing and Preservation 32 (2008) 24–38. All Rights Reserved.
24 © 2008, The Author(s)
Journal compilation © 2008, Blackwell Publishing
MODIFIED DIETARY FIBER PROPERTIES 25
PRACTICAL APPLICATIONS
This study determined that coating wheat bran with specially treated
dairy proteins reduced the amount of water the bran can absorb when added up
to 15 wt% to formulations, or in the finished products, helping to maintain
textural integrity of products. The intact wheat bran remains available for its
functional health enhancing roles when consumed and digested. This knowl-
edge allows the creation of nutritious high-fiber products with desirable
texture.
INTRODUCTION
wheat bread (Sangnark and Noomhorm 2004). Zhang and Moore (1997)
observed that increasing the level of unmodified insoluble DF in foods
destroyed the textural integrity by interspersing and breaking cohesive food
networks. For example, insoluble DF from wheat bran incorporated into wheat
bread resulted in reduced volume (Lai et al. 1989). Large amounts of insoluble
fibers cannot be used in foods such as drinks, yogurt or in unmodified pasta
(Brennan et al. 2004; Dello Staffolo et al. 2004).
Current levels of insoluble DF fortification in breads and cookies on the
market are less than 3%. Fiber levels in foods could be increased a hundred
fold if their water-holding capacity potential were reduced. Sangnark and
Noomhorm (2003) reported that an effort to fortify wheat bread with unmodi-
fied insoluble dietary at levels between 5 to 15 g/100 g resulted in significantly
decreased expansion, stickiness of dough, as well as decreased loaf volume,
specific volume, firmness, springiness and sensory acceptance. Modifying the
property of insoluble wheat bran by coating with specially linked milk proteins
would reduce its water-binding property and allow for incorporating specially
modified DF into foods in large quantities in baked goods such as cookies and
muffins without significant adverse textural effects. Therefore, the objective of
this study was to determine the physical and textural property effects of using
milk protein-coated wheat bran to fortify cookies and muffins.
MATERIALS
Coarse stabilized red wheat bran (product number: 02-12-RC) was pur-
chased from Canadian Harvest Process, Ltd. (Ontario, Canada). Calcium
caseinate (Alanate 391) and whey protein isolate (Alacen 895) were purchased
from New Zealand Milk Products, Inc. (Santa Rosa, CA). The proximate
compositions of the materials were as follows: wheat bran, moisture 5.6%;
protein, 17.2%; total DF, 53.9% (insoluble fiber, 51.0% and soluble fiber,
2.9%); calcium caseinate, protein, 92.0%; moisture 4.0%; ash, 3.4%; fat,
1.2%; and lactose, 0.3%; whey protein concentrate, protein, 94.0%; moisture
3.9%; ash, 1.6%; fat, 0.5%; and lactose, 0.5%.
METHODS
Baking Studies
Cookies. Sugar, salt, baking soda and shortening were creamed 3 min on
the low setting of the mixer. Glucose solution was added and the mixture
blended for 1 min. Flour mixed with MPCF or NCF was added and the dough
28 C.I. ONWULATA
TABLE 1.
FORMULATIONS FOR COOKIES AND MUFFINS*
Cookies†
Control 5 10 15
was blended until a ball formed (about 30 s). Cookie dough was turned out
onto a greased cookie sheet and rolled to a thickness of 0.70 cm, using gauge
strips. Circles of 7.0-cm diameter were cut out and the excess dough lifted
away from the cookies which were then baked at 230C for 15 min. Baked
cookies were cooled to ambient temperature on wire racks, measured to
calculate mean diameter and height, packed and stored as reported previously.
Eight cookies were obtained per batch; three replicates were prepared.
another 15 s. Sixty-eight grams of aliquots was scaled into nine holes, each
6.4 cm in diameter, of a 12-hole muffin tin previously sprayed with a flour–oil
mixture. Sixty milliliters of water was measured into each empty hole. Muffins
were baked at 230C for 24 min. Muffins were cooled briefly in the pans, turned
out on wire racks and cooled to ambient temperature. The muffins were packed
in a single layer in freezer bags and stored frozen until analyzed. Nine muffins
were obtained per batch. Three batches were prepared for analysis.
Physical Determinations
RESULTS
TABLE 2.
PHYSICAL PROPERTIES OF UNCOATED WHEAT BRAN AND MILK
PROTEIN-COATED WHEAT BRAN
Product Moisture (%) Mean particle size (mm) Water-holding capacity (%)
Cookies
The physical properties of the cookies made with NCF or MPCF are
presented in Table 3. Cookies with NCF were typically higher in moisture than
the control except for an anomaly, 10 wt % NCF. In general, cookies made
with NCF or MPCF were high in moisture. But mostly, MPCF cookies con-
tained more moisture than NCF. At the elevated wheat bran content, the MPCF
cookies had high moisture content. Cookies are generally low-moisture prod-
ucts and overall moisture ranged only from 6.1% control, to 15 wt % MPCF at
10.1; the mean was 7.6%.
Cookies made with MPCF contained 14 to 45% more protein compared
to those with ordinary wheat bran as a result of the protein coating process.
The total color difference of the cookies baked with MPCF was smaller
than the control; low total color difference indicates darker color. High total
color difference, DE, indicates lighter color. Generally, the protein-coated
wheat bran cookies were darker than either control or the NCF. Darker cookies
32 C.I. ONWULATA
TABLE 3.
PROPERTIES OF COOKIES CONTAINING THREE LEVELS OF UNCOATED WHEAT BRAN
AND MILK PROTEIN-COATED WHEAT BRAN
approximately 12% larger in volume than the control and 17% larger in
volume than the NCF. However, displaced volumes for the protein-coated
wheat bran cookies were smaller as the amount of NCF added increased.
Comparing cookie volume at 15 wt % fiber level, MPCF cookies were 60%
larger in volume than the cookies containing uncoated bran (Fig. 3).
Muffins
Physical properties of muffins containing selected amounts of NCF or
MPCF are presented in Table 4. The moisture content of muffins containing
the coated and uncoated wheat bran was larger than of the control, but the
moisture content of muffins made with the MPCF was smaller than the mois-
ture content of the NCF muffins, and was significantly (P < 0.05) smaller at
10 wt % MPCF than NCF. Moisture uptake was uniformly large, but the
reduction in moisture uptake with the MPCF was significant (P < 0.05). With
muffins, a higher moisture product than cookies, the effect of milk protein
coating on moisture becomes more apparent (Fig. 4).
The protein content of the wheat bran muffins was only slightly larger
than of the control muffins. Muffins containing the MPCF were larger in
protein content as the MPCF cookies were, reflecting the added protein from
the coating process.
Total color difference varied with the muffins at the selected amounts of
wheat bran added. At 5 and 10 wt % respectively, the wheat bran muffins were
34 C.I. ONWULATA
TABLE 4.
PROPERTIES OF MUFFINS CONTAINING THREE LEVELS OF UNCOATED WHEAT BRAN
AND MILK PROTEIN-COATED WHEAT BRAN
darker than the control, but was lighter in color at 15 wt %. At both the 5 and
15 wt % amounts, the muffin containing protein-coated wheat bran was lighter
in color than control muffins or the NCF. There was an anomalous result at
the 10% level where muffins containing the protein-coated fiber were darker
than the control muffins. The interaction of wheat bran, protein and water
might explain these differences. No apparent trend in color difference was
determined.
MODIFIED DIETARY FIBER PROPERTIES 35
DISCUSSION
CONCLUSIONS
ACKNOWLEDGMENTS
The authors thank Mr. Richard Stoler for assistance with the texture
analysis, Ms. Wendy Iwanshyn for preparing specimens for protein coating
and Ms. Elena Dreyzin for baking the cookies and muffins.
REFERENCES