READY TO DELIVER AND

WIRED TO SERVE
®

Thousands of At Waytek, we’re engineered to do whatever it takes to

deliver whatever you need, or as we put it — Wired To Serve®.
parts on-hand Let us be your warehouse, so you can save on inventory costs

with over 99% of while accessing a wide variety of electrical components from
manufacturers known for premier quality. Our inventory runs
in-stock orders deep, and we’re always ready to ship the same day* so you
shipped same day!* can keep your project on track. Count on us for:

> Real People — calls are answered by a live customer service

Can’t find the part you need? representative, with no lengthy automated messages or
Call us and we’ll track it down. confusing menus

> Right Parts — thousands of electrical components in stock,

from a variety of manufacturers and at the prices you need

> Exceptional Service — whether you need a quick turn on a

quote, or a last-minute order shipped same day,* we realize
timeliness is everything

ORDER TODAY:
800-328-2724
sales@waytekwire.com
waytekwire.com

Visit waytekwire.com to view our very latest products. *Most in-stock orders placed by 4:30 p.m. CST ship same day.
WE HAVE NO OFF SWITCH!
Access your online account 24/7 @ www.waytekwire.com

Do you need online access for an existing account? Call 800-328-2724 and our customer service reps will set you up!

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

3
4 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319
6 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319
 ®

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

7
AUTOMOTIVE CROSS-LINK
VS. GPT WIRE
WHAT ARE THE DIFFERENCES?
Wired2Serve™ Blog Article

GPT WIRES
GPT is general circuit wire designed for standard electrical usage in fleet vehicles. The
There are many types of PVC insulation is heated and extruded through a die and onto a bare copper wire, serving as
insulation that can accept up to about 60 volts and 185 degrees Fahrenheit.

automotive wire, but two While GPT wire costs less than Cross-link, it can’t generally take a lot of exposure to liquids or
the kind of strain that other types of wire are built to endure. You’re often going to find GPT
of the most common are where it’s unlikely to be exposed to the elements, such as wiring together the interior lights in
the cab, for example.

cross-link polyethylene and CROSSLINK

Cross-link automotive wire is a bit different, mostly in the insulation. “Cross-link” refers to
GPT wire. Here are some the chemistry of the insulation. Cross-linkage is where many long-chain molecules attach to
each other and form a stronger bond, resulting in insulation that is more closely bonded with
key differences between the wire than PVC. These bonds result in more durable wire that is better suited for extreme
conditions over GPT wire. For example, cross-link can generally take a higher current and
the two that are important is rated for temperatures between -40 degrees and 257 degrees Fahrenheit. It’s also more
resistant to grease, solvents, and other common chemicals fleet vehicles are exposed to.
to remember as you look For this reason, cross-link is commonly used in heavy-duty applications where you need wire
that can take a beating, such as fuse blocks inside engine compartments, and in electrical
to resupply your shop and systems more likely to be exposed to open air and the elements. This ruggedness is one
reason for the higher cost associated with cross-link.
build new products and When it comes to wiring, it’s important to know what’s in your fleet. Using the right automotive
wire can extend fleet life. To get started stocking your fleet with the right wire, see our GPT wire
circuits. on page 11 and Cross-link wire on page 10.
 AUTOMOTIVE CROSSLINK POLYETHYLENE XLPE WIRE

• Single conductor, stranded, bare copper

WIRE & CABLE

• Insulated with chemically cross-linked

polyethylene
• Smooth surface finish
• Resistant to moisture, grease, oil, BARREL CONE
gasoline, most acids and solvents
• Superior abrasion resistance 19"H Black Barrel Cone
Application Stock No. 600
• Use in high temperature areas such • Controls and guides wire at high
as engine compartments speed rates for today’s modern
wire processing systems
257°F (125°C) • Keeps your wire clean
-40°F (-40°C) • Fits standard
SAE SAE SAE
24" diameter
J1128-SXL J1128-GXL J1128-TXL 60 V barrels
Subject to additional
shipping charges.
Drums and half drums available.
Call 800-328-2724 for details.

Approx.
Stock Colors Standard Weight, Lbs. Typical Nominal
Type Gauge No. Available Put-Up – Ft. Per 1000’ Stranding O.D. in. (mm)
18 WX18 0 thru 9, 11, 12, 15, 16 500, 1000, 2500, 5000† 10 16/30 0.107 (2.74)
16 WX16 0 thru 9, 11, 12, 15, 16 500, 1000, 2000, 5000†† 14 19/29 0.119 (3.07)
14 WX14 0 thru 9, 11, 12, 15 500, 1000, 1500, 5000†† 20 19/27 0.138 (3.58)
SXL Standard wall
12 WX12 0 thru 6, 9 250, 500, 1000, 2500†† 29 19/25 0.161 (4.17)
10 WX10 0, 1, 2, 4, 5, 6, 8, 9 250, 500, 750, 2000†† 43 19/23 0.191 (4.95)
8 WX8 0, 2 250, 500, 2500†† 66 19/21 0.232 (5.89)

20 WL20 0 thru 9, 11, 12, 16 500, 1000, 3000, 5000† 7 7/28 0.085 (2.16)
18 WL18 0 thru 9, 11, 12, 15, 16 500, 1000, 3000, 5000† 9 19/30 0.094 (2.39)
16 WL16 0 thru 9, 11, 12, 15, 16 500, 1000, 2500, 5000†† 12 19/29 0.103 (2.62)
GXL Thin wall 14 WL14 0 thru 9, 11, 12, 15, 16 500, 1000, 2000, 5000†† 18 19/27 0.117 (2.97)
12 WL12 0 thru 9, 11, 12, 15, 16 250, 500, 1000, 1500, 3000†† 27 19/25 0.142 (3.61)
10 WL10 0 thru 6, 8, 9 250, 500, 1000, 2000†† 41 19/23 0.176 (4.47)
8 WL8 0, 2, 3, 5, 6, 8, 9 250, 500, 1500†† 64 19/21 0.217 (5.51)

22 WM22 0 thru 9, 11, 12, 15, 16 500, 1000, 3000, 15000†† 4 7/30 0.062 (1.57)
20 WM20 0 thru 9, 11, 12, 15, 16 500, 1000, 3000, 7500†† 6 7/28 0.070 (1.77)
18 WM18 0 thru 9, 11, 12, 15, 16 500, 1000, 3000, 6000† 7 19/30 0.078 (1.98)
TXL Extra thin wall 16 WM16 0 thru 9, 11, 12, 15, 16 500, 1000, 2500, 5000† 10 19/29 0.088 (2.24)
14 WM14 0 thru 9, 11, 12, 15, 16 500, 1000, 2000, 5000†† 14 19/27 0.103 (2.62)
12 WM12 0, 2, 4, 5, 6, 7, 8, 9, 16 250, 500, 1000, 3000†† 22 19/25 0.128 (3.23)
10 WM10 0, 2 250, 500, 1000, 2500†† 37 19/23 0.155 (3.94)
8 WM8 0, 2 250, 500, 1000, 2500†† 57 19/21 0.181 (4.85)

NOTES ORDER BY STOCK NO. AND COLOR COLORS

† These spools are subject to WX18 – 0 0 - BLACK 1 - BROWN 2 - RED 3 - ORANGE
additional shipping charges. 4 - YELLOW 5 - GREEN 6 - BLUE 7 - VIOLET
†† These spools ship via truck. Type Color
8 - GRAY 9 - WHITE 11 - TAN 12 - PINK
Final ordering stock number: WX18-0
Specify footage needed and put-up requirements. 15 - LT. GREEN 16 - LT. BLUE

10 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

AUTOMOTIVE PRIMARY WIRE
• Single conductor, stranded, bare copper Application
• Standard for automotive applications,

WIRE & CABLE

• Jacketed polyvinylchloride (PVC)
• Excellent resistance to oil and flame most widely used general purpose
wire in the industry
• Custom printing or striping available
• Smooth surface ideal for pulling through
loom or conduit
185°F (85°C)
• Standard for original equipment and
-40°F (-40°C)
replacement automotive applications
SAE
J1128-GPT 60 V Drum quantities upon request.
Call 800-328-2724 for details.

Approx.
Stock Colors Standard Weight, Lbs. Typical Nominal
Type Gauge No. Available Put-Up – Ft. Per 1000’ Stranding O.D. in. (mm)
20 WG20 0 thru 9, 11, 12 500, 1000, 3000, 5000† 6 10/30 0.085 (2.13)
18 WG18 0 thru 9, 11, 12, 15, 16 500, 1000, 3000, 5000† 8 16/30 0.095 (2.41)
16 WG16 0 thru 9, 11, 12, 15, 16 500, 1000, 2500, 5000† 11 19/29 0.102 (2.59)
GPT Standard Wall 14 WG14 0 thru 9, 11, 12, 15, 16 500, 1000, 2000, 4000†† 16 19/27 0.117 (2.97)
12 WG12 0 thru 9 500, 1000, 1500, 3000†† 25 19/25 0.142 (3.61)
10 WG10 0 thru 9 500, 1000, 2000†† 39 19/23 0.174 (4.45)
8 WG8 0, 2, 5, 9 500, 1500†† 62 19/21 0.217 (5.51)

NOTES ORDER BY STOCK NO. AND COLOR

COLORS
† These spools are subject to WG20 – 0 0 - BLACK 1 - BROWN 2 - RED 3 - ORANGE
additional shipping charges. 4 - YELLOW 5 - GREEN 6 - BLUE 7 - VIOLET
†† These spools ship via truck. Type Color
8 - GRAY 9 - WHITE 11 - TAN 12 - PINK
Final ordering stock number: WG20-0.
Specify footage needed and put-up requirements. 15 - LT. GREEN 16 - LT. BLUE

Approx.
Automotive GPT Primary Wire Stock Colors Weight, Lbs. Typical Nominal
100’ Put-Ups Gauge No. Available Per 1000’ Stranding O.D. in. (mm)
60 V 18 WG18 0 thru 9, 11, 12, 15, 16 8 16/30 0.095 (2.41)
16 WG16 0 thru 9, 11, 12, 15, 16 11 19/29 0.102 (2.59)
14 WG14 0 thru 9, 11, 12, 15, 16 16 19/27 0.117 (2.97)
12 WG12 0 thru 9, 12 25 19/25 0.142 (3.61)
10 WG10 0 thru 9, 12 39 19/23 0.175 (4.45)
8 WG8 0, 2, 5, 9 62 19/21 0.217 (5.51)

ORDER BY STOCK NO., COLOR AND PUT-UP

COLORS
SEE CHART ABOVE
WG18 – 0 – 100
Type Color Put- Up
Final ordering stock number: WG18-0-100.

CUSTOM WIRE STRIPING CUSTOM PRINTING

• 22-10 ga in both GPT or cross-linked
polyethylene jacketed constructions
• Up to 3 stripes per wire • 20-10 ga wire • Available in English only
• 1,000 ft. minimum requirement • Black print • 1,000 ft. minimum requirement

Call 800-328-2724 for details. Call 800-328-2724 for details.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

11
 SGR BATTERY CABLE
• Highly flexible EPDM jacket
Approx.
• Fully annealed soft-drawn
WIRE & CABLE

Stock Standard Weight, Lbs. Typical Nominal

copper Gauge No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
6 SGR6 100, 250, 500†† 13 260/30 0.318 (8.08)
• Multi-stranded bare copper 4 SGR4 100, 250, 500†† 17 364/30 0.358 (9.09)
conductor cable 2 SGR2 100, 250†† 25 624/30 0.422 (10.72)
• Meets SAE J1127, UL 558 and 1 SGR1 100, 250†† 35 767/30 0.503 (12.78)
UL 583 1/0 SGR0 100, 250†† 40 975/30 0.538 (13.67)
2/0 SGR00 100, 250†† 46 1,196/30 0.591 (15.01)
3/0 SGR000 100†† 65 1,547/30 0.630 (16.00)
221°F (105°C) 4/0 SGR0000 100†† 79 1,950/30 0.718 (18.24)
-58°F (-50°C)
COLORS
0 - BLACK 2 - RED
SAE
J1127-SGR 60 V NOTES ORDER BY STOCK NO., COLOR AND PUT-UP

†† These spools ship via truck. SGR6 – 0 – 100

Footage of the largest put-up
for each item may vary. Type Color Put- Up
Final ordering stock number: SGR6-0-100
Specify footage needed and put-up requirements.

SGT BATTERY CABLE

• PVC insulation Approx.
• Multi-stranded bare copper Stock Standard Weight, Lbs. Typical Nominal
conductor cable Gauge No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
6 WB6 100, 250, 500†† 13 49/22.5 0.330 (8.38)
• Resistant to oil, most acids, 4 WB4 100, 250, 500†† 18 70/22.5 0.380 (9.65)
grease and abrasion 2 WB2 100, 250††, 500†† 28 133/23 0.450 (11.43)
1 WB1 100, 250††, 500†† 31 133/22 0.490 (12.45)
221°F (105°C) 1/0 WB0 100, 250††, 500†† 46 133/21 0.550 (13.97)
- 58°F (-50°C) 2/0 WB00* 100, 250††, 500†† 51 133/20 0.605 (15.37)
3/0 WB000 100††, 200†† 66 259/22 0.695 (17.65)
4/0 WB0000 50††, 100†† 87 19x108/30 0.706 (17.93)
SAE
J1127-SGT 60 V *176°F (80°C) COLORS
0 - BLACK 2 - RED

NOTES ORDER BY STOCK NO. AND COLOR

†† These spools ship via truck. WB6 – 0

Footage of the largest put-up Type Color
for each item may vary. Final ordering stock number: WB6-0
Specify footage needed and put-up requirements.

SGX BATTERY CABLE

• Cross-link polyethylene Approx.
• Multi-stranded bare copper Stock Standard Weight, Lbs. Typical Nominal
Gauge No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
conductor cable
6 WZ6 100, 250, 500†† 12 133/27 0.316 (8.03)
• Resistant to oil, most acids, 4 WZ4 100, 250, 500†† 18 133/25 0.395 (10.03)
grease and abrasion 2 WZ2 100, 250††, 500†† 27 133/23 0.450 (11.43)
1 WZ1 100, 250††, 500†† 32 127/22 0.491 (12.47)
257°F (125°C) 1/0 WZ0 100, 250††, 500†† 40 1064/30 0.531 (13.49)
- 59°F (-51°C) 2/0 WZ00 100, 250††, 500†† 48 1330/30 0.577 (14.66)
NEW 3/0 WZ000 100, 200†† 66 1672/30 0.780 (19.76)
SAE
J1127-SGX 60 V COLORS
0 - BLACK 2 - RED

NOTES ORDER BY STOCK NO. AND COLOR

†† These spools ship via truck. WZ6 – 0

Footage of the largest put-up Type Color
for each item may vary. Final ordering stock number: WZ6-0
Specify footage needed and put-up requirements.

12 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

PARALLEL BATTERY CABLE
• Stranded, bare copper
• Available in PVC or Thermoplastic Elastomer (TPE) insulation

WIRE & CABLE

• Flexible stranding for cold and warm weather use
• Insulation color is black with red stripe
• Also called duplex battery cable
Approx.
221°F (105°C) Stock Standard Weight, Lbs. Typical Nominal
-50°F (-46°C)
60 V Gauge No. Insulation Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
8 WF8-2 TPE 100, 500†† 19 30/23 .320 X .700 (.81 X 1.57)
6 WF6-2 TPE 100, 500†† 23 259/30 .320 X .650 (.81 X 1.65)
Application
6 WFV6-2* PVC 100, 500†† 21 259/30 .320 X .650 (.81 X 1.65)
• Flexible duplex battery cable can be used 4 WF4-2 TPE 100, 500†† 36 133/25 .400 X .815 (1.02 X 2.07)
for a variety of applications such as electric tarps, lift 2 WFR2-2 TPE 100††, 500†† 58 665/30 .521 X 1.14 (1.32 X 2.90)
gates, spreaders, and any application requiring power NOTES *176°F (80°C)
to a remote area †† These spools ship via truck. Footage of the largest put-up for each item may vary.
• Ideal for booster cable construction

WELDING CABLE
• Stranded, bare copper Approx.
• Class K welding cable Stock Standard Weight, Lbs. Typical Nominal
Gauge No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
• Flexible stranding 6 WC6* 100, 250, 500†† 14 266/30 0.390 (9.91)
• Dual jacket 4 WC4* 100, 250, 500†† 20 420/30 0.440 (11.18)
2 WC2 100, 250†† 29 665/30 0.510 (12.95)
• Water resistant Thermoplastic
1 WC1 100, 250†† 36 833/30 0.540 (13.72)
Elastomer (TPE) insulation
1/0 WC0 100, 250†† 40 1045/30 0.610 (15.49)
inner jacket 2/0 WC00 100, 250†† 55 1330/30 0.660 (16.76)
• Neoprene outer jacket 3/0 WC000 100†† 72 1691/30 0.730 (18.54)
4/0 WC0000 100†† 84 2109/30 0.790 (20.07)

221°F (105°C) * Orange jacket is standard in

600 V COLORS
electric vehicles for high voltage
-55°F (-48°C) 0 - BLACK 2 - RED 3 - *ORANGE
identification. Available in
Additional colors and gauge NOTES ORDER BY STOCK NO., COLOR AND PUT-UP 6 and 4 gauge, 100 ft put-ups.
sizes may be available on †† These spools ship via truck. WC6 – 0 – 100
special order basis. Call Footage of the largest put-up
800-328-2724 for details. for each item may vary. Type Color Put- Up
Final ordering stock number: WC6-0-100
Specify footage needed and put-up requirements.

EPDM WELDING CABLE

• Highly flexible annealed Approx.
30 (0.010) gauge bare copper Stock Standard Weight, Lbs. Typical Nominal
conductor, insulated with an Gauge No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm)
EPDM jacket and paper 6 WCE6 100, 250, 500†† 12 259/.010 0.320 (8.128)
4 WCE4 100, 250, 500†† 15 364/.010 0.348 (8.839)
separator
2 WCE2 100, 250†† 24 624/.010 0.420 (10.668)
• Durable jacket resists cuts, tears, 1 WCE1 100, 250†† 32 780/.010 0.503 (12.776)
abrasion, grease, oil, water and 1/0 WCE0 100, 250†† 38 988/.010 0.533 (13.538)
flame 2/0 WCE00 100, 250†† 47 1235/.010 0.586 (14.884)
3/0 WCE000 100†† 57 1539/.010 0.625 (15.875)
221°F (105°C) 4/0 WCE0000 100†† 74 2014/.010 0.720 (18.288)

-58°F (-50°C)
COLORS
0 - BLACK 2 - RED
SAE
J1127 600 V
NOTES ORDER BY STOCK NO., COLOR AND PUT-UP

†† These spools ship via truck. WCE6 – 0 – 100

Footage of the largest put-up
for each item may vary. Type Color Put- Up
Final ordering stock number: WCE6-0-100
Specify footage needed and put-up requirements.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

13
 SERVICE CORD
• Stranded, bare copper
• Excellent resistance to abrasion, ozone, sunlight,
chemicals and oils
WIRE & CABLE

194°F (90°C)
• Inside jacket material: Chlorinated Polyethylene (CPE) -40°F (-40°C)
Type SJOOW • Approved for submersion in water
• Outer jacket printed with cable identification, wire
gauge and number of conductors
• MSHA approved
• UL/CSA Horizontal Flame Test Call 800-328-2724 for special
Type SOOW • Available in 250 ft. put-ups construction configurations.
• Bulk spools available on special order

Approx.
Gauge/ Stock Conductor Weight, Lbs. Current Typical Nominal
Type Conductors No. Colors Per 250’ Spool Amps Stranding O.D. in. (mm)
18/2 SJ18-2 black, white 11 10 16/30 0.280 (7.11)
SJOOW 18/3 SJ18-3 black, white, green 13 10 16/30 0.300 (7.62)
300 Volts
16/2 SJ16-2 black, white 13 13 26/30 0.310 (7.87)
Oil Resistant
Heavy Duty 16/3 SJ16-3 black, white, green 17 13 26/30 0.333 (8.46)
16/4 SJ16-4 black, white, green, red 21 10 26/30 0.360 (9.14)
Outside 14/2 SJ14-2 black, white 17 18 41/30 0.300 (8.64)
Insulation
14/3 SJ14-3 black, white, green 23 18 41/30 0.360 (9.14)
Material:
Ethylene 14/4 SJ14-4 black, white, green, red 28 15 41/30 0.400 (10.16)
Propylene (EP) 12/3 SJ12-3 black, white, green 33 25 65/30 0.430 (10.92)
12/4 SJ12-4 black, white, green, red 41 20 65/30 0.470 (11.94)

18/3 SO18-3 black, white, green 19 10 16/30 0.360 (9.14)

SOOW
18/4 SO18-4 black, white, green, red 22 7 16/30 0.390 (9.91)
600 Volts
Oil Resistant 16/3 SO16-3 black, white, green 23 13 26/30 0.390 (9.91)
Heavy Duty 16/4 SO16-4 black, white, green, red 27 10 26/30 0.420 (10.67)
16/5 SO16-5 black, white, green, red, orange 42 8 26/30 0.500 (12.70)
Outside
14/3 SO14-3 black, white, green 41 18 41/30 0.520 (13.21)
Insulation
Material: 14/4 SO14-4 black, white, green, red 48 15 41/30 0.570 (14.48)
Ethylene 14/5 SO14-5 black, white, green, red, orange 69 12 41/30 0.645 (16.38)
Propylene 12/3 SO12-3 black, white, green 55 25 65/30 0.590 (14.99)
Diene M-class
12/4 SO12-4 black, white, green, red 66 20 65/30 0.640 (16.26)
(EPDM)
10/3 SO10-3 black, white, green 71 30 105/30 0.650 (16.51)

BLADE CONNECTING DEVICES

®

Straight Blade Device (2-Pole 3-Wire Grounding)

Connector Plug Pin NEMA Diameter
Stock No. Stock No. Amps Volts Config. Config. Color Grade Range

11035 11034 15 125 5-15 Yellow Commercial .245-.655

11037 11036 15 125 5-15 Black-White Industrial .245-.700

11041 11040 20 125 5-20 Black-White Industrial .245-.700

SJOOW and SOOW type service cord can be used with these items.

Standard Straight Blade Device

• Conductor range of #18 thru 10 with solid brass terminal screw Connector Plug Pin NEMA Dust Resistant Inlet
• Fits cord diameters of .300" to .655" Stock No. Stock No. Amps Volts Config. Config. Stock No.

• Dust resistant inlet with a 10340 10341 15 125 5-15 10342

nylon housing both
front and back

14 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

TRAILER CABLE
• Stranded, bare copper
• Black jacketed PVC 176°F (80°C) SAE
-67°F (-55°C) J1128 60 V
• Resistant to oil, gas, moisture and acids

WIRE & CABLE

Approx.
Gauge/ Stock Standard Weight, Lbs Typical Nominal
Conductors No. Conductor Colors Put-Up – Ft. Per 100’ Stranding O.D. in (mm) 4 to 7 conductors
18/7 WT18-7 red, brown, yellow, green, blue, black, white 100, 500† 51 16/30 0.340 (8.64)
16/4 WT16-4 red, brown, yellow, green 100, 500† 9 19/29 0.360 (9.14)
16/4 WTW16-4 black, red, brown, white 100, 500† 9 19/29 0.360 (9.14)
16/6 WT16-6 red, brown, yellow, green, blue, black 100, 500†† 14 19/29 0.420 (10.67)
16/6 WTW16-6 red, green, brown, white, black, yellow 100, 500†† 14 19/29 0.421 (10.67)
14/4 WT14-4 red, brown, yellow, green 100, 500†† 12 19/27 0.400 (10.16)
14/4 WTW14-4 white, brown, yellow, green 100, 500†† 12 19/27 0.400 (10.16)
14/4 WTB14-4 black, red, brown, white 100, 500†† 12 19/27 0.400 (10.16)
14/6 WT14-6 red, brown, yellow, green, blue, black 100, 500†† 18 19/27 0.493 (12.52) Stock No. WTW14-6
14/6 WTW14-6 red, green, brown, white, black, yellow 100, 500†† 18 19/27 0.493 (12.52)
14/7 WT14-7 red, white, black, brown, yellow, green, blue 100, 500†† 20 19/27 0.496 (12.60)
12/4 WT12-4 red, white, black, brown 100, 500†† 16 19/25 0.453 (11.51)
12/6 WT12-6 red, white, black, brown, yellow, green 100, 500†† 25 19/25 0.560 (14.22)
12/6 & 12 Ga - red, brown, yellow, blue, black, green 19/25
WT701 100, 500†† 31 0.600 (15.24)
10/1 10 Ga - white 19/23
14/4 & 14 Ga - red, brown, yellow, green 19/27
12/1 & WT702 12 Ga - blue 100, 500†† 27 19/25 0.560 (14.73) Stock No. WT702 RV Trailer Cable
10/2 10 Ga - black, white 19/23
NOTES
† These spools are subject to additional shipping charges. Call 800-328-2724 for special
†† These spools ship via truck. construction configurations.

ABS TRAILER CABLE

• General purpose trailer cable used for 176°F (80°C) SAE
ABS systems -58°F (-50°C) J378 60 V
Stock No. WT703 (green jacket)
• Standard green jacketed PVC
• Resistant to oil, gas, moisture and acids Approx.
Gauge/ Stock Standard Weight, Lbs Typical Nominal
• Stranded bare copper Conductors No. Put-Up – Ft. Per 100’ Stranding O.D. in. (mm) Conductor Colors
12/4 & 19/27 12 ga - brown, yellow, green, black
10/2 & WT703 100, 1000†† 42 19/23 0.690 (17.27) 10 ga - blue, red
8/1 19/21 8 ga - white
NOTES
†† These spools ship via truck.

PARALLEL BONDED CABLE

• Stranded, bare copper 176°F (80°C)
• Available in 2, 3, and 4 conductor construction - 22°F (-30°C)
• Individual wires can be split apart SAE-
GPT 60 V
Approx.
Gauge/ Stock Typical Weight Lbs. Standard
Conductors No. Stranding Per 1000’ Put-Up – Ft. Conductor Colors
18/2 WP18-2 16/30 19 250, 500, 4000†† red, brown
18/2 WPR18-2 16/30 19 250, 500, 4000†† red, black
18/3 WP18-3 16/30 38 250, 500, 1000 brown, yellow, green
18/4 WP18-4 16/30 55 250, 500, 1000 white, brown, yellow, green 2, 3 or 4 conductor
16/2 WP16-2 19/29 27 250, 500, 3000†† red, brown
16/2 WPR16-2 19/29 27 250, 500, 3000†† red, black Application
16/3 WP16-3 19/29 38 250, 500, 2000†† brown, yellow, green
• Extensively used for wiring trailer lights
16/4 WP16-4 19/29 55 250, 500, 1000 white, brown, yellow, green
and many other applications where an
14/2 WP14-2 19/27 34 250, 500, 3000†† red, brown
14/2 WPR14-2 19/27 34 250, 500, 3000†† red, black
economically priced multiple wire
14/3 WP14-3 19/27 48 250, 500, 2000†† brown, yellow, green configuration is needed
14/4 WP14-4 19/27 73 250, 500, 1000 white, brown, yellow, green

NOTES
†† These spools ship via truck.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

15
 MARINE UL 1426 TINNED WIRE
• Supplied with an electro-tinned LISTED 1426 –
plated copper conductor 600 V Tinned Multi-Conductor
WIRE & CABLE

• Flame retardant jacketed PVC DRY: 221°F (105°C)

• Meets DOT and Coast Guard COLORS
WET: 167°F (75°C)
0 - BLACK 1 - BROWN 2 - RED
specifications
5 - GREEN 9 - WHITE

Nominal Approx.
Stock Typical O.D. in. Weight, Lbs. Colors Standard
Type Gauge No. Stranding (mm) Per 500’ Spool Available Put-Ups – Ft. ORDERING INFO
16 MW16 26/30 .122 (3.10) 1.5 0, 1*, 2, 5, 9 100, 500
100 Ft. Spool 500 Ft. Spool
5
14 MW14 41/30 .138 (3.51) 2 0, 2, 5, 9 100, 500
MW16 – 0 – 100 MW16 – 0
UL-1426 12 MW12 65/30 .162 (4.12) 3 0, 2, 5**, 9 100, 500
Type Color Spool Type Color
10 MW10 105/30 .190 (4.83) 4 0, 2, 5, 9 100, 500
6 MW6 ▲ 37/30 .340 (8.64) 13 0, 2 100
** 100’ spools only * 500' spools only Cannot stripe or print
▲ Marine rated battery cable

MULTICONDUCTOR MARINE CABLE

• White jacketed PVC
DRY: 221°F (105°C) LISTED 1426 –
• Tinned copper conductors WET: 167°F (75°C)
600 V Tinned Multi-Conductor
• Meets DOT and Coast Guard specifications
3 conductors
Approx.
Gauge/ Stock Typical Nominal Weight Lbs. Standard
Conductors No. Stranding O.D. (mm) Per 1000’ Put-Up – Ft. Conductor Colors
16/3 MC16-3 19/.0117 .430 x .190 (10.92 x 4.83) 72 250, 500, 1000†† black, green, white
14/3 MC14-3 19/.0147 .470 x .200 (11.94 x 5.08) 82 250, 500, 1000†† black, green, white 3 conductors
12/3 MC12-3 19/.0185 .530 x .220 (13.46 x 5.59) 104 250, 500††, 1000†† black, green, white
10/3 MC10-3 19/.0234 .600 x .240 (15.24 x 6.10) 149 250, 500††, 1000†† black, green, white

2 conductors
Approx.
Gauge/ Stock Typical Nominal Weight Lbs. Standard
Conductors No. Stranding O.D. (mm) Per 1000’ Put-Up – Ft. Conductor Colors
16/2 MC16-2 19/.01117 .310 x .190 (7.87 x 4.83) 40 250, 500, 1000†† black, white
16/2 MCY16-2 19/.01117 .310 x .190 (7.87 x 4.83) 40 250, 500, 1000†† red, yellow
16/2 MCB16-2 19/.01117 .310 x .190 (7.87 x 4.83) 40 250, 500, 1000†† red, black 2 conductors
14/2 MC14-2 19/.0147 .340 x .200 (8.64 x 5.08) 59 250, 500, 1000†† black, white
14/2 MCY14-2 19/.0147 .340 x .200 (8.64 x 5.08) 59 250, 500, 1000†† red, yellow
14/2 MCB14-2 19/.0147 .340 x .200 (8.64 x 5.08) 59 250, 500, 1000†† red, black
12/2 MC12-2 19/.0185 .380 x .220 (9.65 x 5.59) 77 250, 500, 1000†† black, white
12/2 MCY12-2 19/.0185 .380 x .220 (9.65 x 5.59) 77 250, 500, 1000†† red, yellow
12/2 MCB12-2 19/.0185 .380 x .220 (9.65 x 5.59) 77 250, 500, 1000†† red, black
10/2 MC10-2 19/.0234 .420 x .240 (10.67 x 6.10) 115 250, 500††, 1000†† black, white
10/2 MCY10-2 19/.0234 .420 x .240 (10.67 x 6.10) 115 250, 500††, 1000†† red, yellow
10/2 MCB10-2 19/.0234 .420 x .240 (10.67 x 6.10) 115 250, 500††, 1000†† red, black
†† These spools ship via truck.

SPEAKER CABLE
Gauge/ Stock Standard Typical Nominal
Type Conductors No. Put-Ups – Ft. Stranding O.D. in. (mm)
22/2 SC22-2 250, 1000 7/30 .070 x .142 (1.78 x 3.61)
Clear Jacket
Clear jacketed PVC 18/2 SC18-2 250, 1000 16/30 .092 x .190 (2.34 x 4.83)
Polarity Marked
Conductors 16/2 SC16-2 250, 1000 19/29 .104 x .212 (2.64 x 5.38)
14/2 SC14-2 250, 1000 19/27 .107 x .224 (2.72 x 5.69)

Gray Jacket
Gray jacketed PVC Polarity Marked
22/2 SCG22-2 250, 1000 7/30 .070 x .142 (1.78 x 3.61)

• Conductors are marked for polarity

Application
• General audio applications

16 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

HOOK UP WIRE  UL TYPE
• Tinned copper is more resistant to corrosion 600 V
and easier to solder compared to bare copper

WIRE & CABLE

• Meets flammability rating VWI
• Waytek is a UL Certified re-spooler of wire
Application
• Internal wiring of electrical equipment such as:
panels, meters, and point-to-point wiring

Wall Approx.
Stock Colors Thickness Standard Weight, Lbs. Typical Nominal
Description Gauge No. Available Mils. (mm) Put-Ups – Ft. Per 1000’ Stranding O.D. in. (mm)

Tinned Copper 22 WRT22 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 7500† 6 7/30 0.090 (2.29)
UL 1015/1230/MTW/AWM 20 WRT20 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 5000† 7 10/30 0.098 (2.49)
221°F (105°C) 600V
18 WRT18 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 5000† 10 16/30 0.108 (2.74)
UL 1032 194°F (90°C) 1000V
CSA TEW 221°F (105°C) 600V 16 WRT16 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 5000† 13 26/30 0.124 (3.15)
30 Mils PVC 14 WRT14 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 5000† 16 41/30 0.141 (3.58)

22 WR22 0 thru 4, 7, 8, 9 30 (0.76) 250, 500, 1000, 2500, 7500† 6 7/30 0.090 (2.29)

Bare Copper 20 WR20 1, 3 thru 7 30 (0.76) 250, 500, 1000, 2500, 5000† 7 10/30 0.098 (2.49)
UL 1015/1230/MTW/AWM 18 WR18 0 thru 9 30 (0.76) 250, 500, 1000, 2500, 5000† 10 16/30 0.108 (2.74)
221°F (105°C) 600V
16 WR16 0 thru 9 30 (0.76) 250, 500, 1000, 2000, 5000†† 13 26/30 0.122 (3.10)
UL 1032 194°F (90°C) 1000V
CSA TEW 221°F (105°C) 600V 14 WR14 0 thru 9 30 (0.76) 250, 500, 1000, 1500, 5000†† 19 41/30 0.135 (3.43)
30 Mils PVC 12 WR12 0 thru 6, 9 30 (0.76) 250, 500, 1000, 5000†† 28 65/30 0.155 (3.94)
10 WR10 0, 2, 4, 5, 6, 9 30 (0.76) 250, 500, 1000, 2500†† 41 105/30 0.178 (4.52)

24 WQT24 0 thru 9 15 (0.38) 250, 500, 1000, 2500, 10000† 3 7/32 0.056 (1.42)
Tinned Copper
UL 1007/1569 221°F (105°C) 300V 22 WQT22 0 thru 9 15 (0.38) 250, 500, 1000, 2500, 10000† 4 7/30 0.062 (1.57)
CSA TR-64 194°F (90°C) 300V 20 WQT20 0 thru 9 15 (0.38) 250, 500, 1000, 2500, 10000† 5 10/30 0.069 (1.75)
15 Mils PVC
18 WQT18 0 thru 9 15 (0.38) 250, 500, 1000, 2500, 5000†† 7 16/30 0.079 (2.01)

Tinned Copper
UL 1061 176°F (80°C) 300V
CSA IA 176°F (80°C) 300V 22 WST22 0 thru 9 9 (0.23) 250, 500, 1000, 2500, 10000† 3 7/30 0.050 (1.27)
221°F (105°C) 600V 18 WST18 0 thru 7, 9 9 (0.23) 250, 500, 1000, 2500, 5000†† 6 16/30 0.068 (1.73)
MIL-W-16878/1 (22 ga only)
9 Mils Semi-rigid PVC

Bare Copper
TFFN UL 1408/1316 221°F (105°C) 600V
UL 1452 194°F (90°C) 1000V 18 WN18★ 0 thru 9 19 (0.48)** 500, 1000, 5000† 8 16/30 0.090 (2.29)
TEWN 221°F (105°C) 600V 16 WN16★ 0 thru 6, 9 19 (0.48)** 500, 1000, 5000† 12 26/30 0.100 (2.54)
Gasoline & oil resistant
4 Mils Nylon jacket over 15 Mils PVC

Bare Copper
UL THHN/THWN/MTW/1316 221°F (105°C) 600V
14 ▲ WN14★ 0 thru 9 19 (0.48)** 500, 1000, 5000† 17 19/27 0.112 (2.84)
UL 1452 194°F (90°C) 1000V ▲
CSA TWN 75/T90 600V 12 ▲ WN12★ 0 thru 5, 9 19 (0.48)** 500, 1000, 5000† 25 19/25 0.132 (3.35)
Gasoline & oil resistant
10 WN10★ 0, 2, 4, 5 24 (0.61)* 500, 1000, 2500† 40 19/23 0.163 (4.14)
**4 mils Nylon jacket over 15 mils PVC
*4 mils Nylon jacket over 20 mils PVC

NOTES ORDER BY STOCK NO. AND COLOR

COLORS
† These spools are subject to 0 - BLACK 1 - BROWN 2 - RED
WRT22 – O
additional shipping charges.
3 - ORANGE 4 - YELLOW 5 - GREEN
†† These spools ship via truck. Type Color
6 - BLUE 7 - VIOLET 8 - GRAY
★ Cannot stripe or print Final ordering stock number: WRT22-0
Specify footage needed and put-up requirements. 9 - WHITE

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

17
 221°F (105°C) 60 V or
BRAKE CABLE - 22°F (-30°C)
SAE
J1128-GPT
less
Call 800-328-2724 for special
construction configurations.
WIRE & CABLE

Approx.
Gauge/ Stock Standard Weight Lbs. Typical Nominal
Conductors No. Conductor Colors Put-Up – Ft. Per 1000’ Stranding O.D. in. (mm)
18/2 WD18-2 white, black 250, 500, 2000†† 33 16/30 .160 x .255 (4.06 x 6.48)
16/2 WD16-2 white, black 250, 500, 1500†† 36 19/29 .168 x .275 (4.27 x 6.99)
16/2 WDRB16-2 red, black 250, 500, 1500†† 36 19/29 .168 x .275 (4.27 x 6.99)
NEW
16/2 WDB16-2 white, black 250, 500, 1500†† 36 19/29 .168 x .275 (4.27 x 6.99)
16/3 WD16-3 white, black, green 250, 500, 1000†† 66 19/29 .168 x .380 (4.27 x 9.65)
16/4 WD16-4 white, black, green, red 250, 500, 1000†† 77 19/29 .168 x .485 (4.27 x 12.32)
14/2 WD14-2 white, black 250, 500, 1000†† 54 19/27 .185 x .310 (4.70 x 7.87)
14/2 WDRB14-2 red, black 250, 500, 1000†† 54 19/27 .185 x .310 (4.70 x 7.87)
2, 3 or 4 conductor
14/3 WD14-3 white, black, green 250, 500, 1000†† 75 19/27 .185 x .425 (4.70 x 10.80)
• Stranded, bare copper 14/4 WD14-4 white, black, green, red 250, 500, 1000†† 92 19/27 .185 x .545 (4.70 x 13.84)
• Flat, jacketed PVC 12/2 WD12-2 white, black 250, 500, 1000†† 71 19/25 .210 x .360 (5.33 x 9.14)
• Resistant to oil, grease, gasoline and 12/2 WDR12-2* blue, black 250, 500, 1000†† 71 19/25 .210 x .360 (5.33 x 9.14)
most acids 12/3 WD12-3 white, black, green 250, 500, 1000†† 99 19/25 .210 x .500 (5.33 x 12.70)
10/2 WD10-2 white, black 250, 500, 1000†† 113 19/23 .246 x .432 (6.25 x 10.97)
• Available with 2, 3, and 4 conductors
10/4 WD10-4 white, black, green, red 100, 250, 500†† 185 19/23 .246 x .776 (6.25 x 19.71)
• Color coded 8/2 WD8-2 white, black 100, 250, 500†† 180 19/21 .297 x .530 (7.54 x 13.46)
Application NOTES
• Automotive, truck or †† These spools ship via truck. Footage of the largest put-up for each item may vary.
* Red Jacket
trailer applications

J1939 CANBUS DATA CABLE

257°F (125°C) SAE
-40°F (-40°C) J1939 300 V
• Stranded, bare copper
• Reduces wiring, electronic interference Approx.
• Offers high-speed network communication Gauge/ Stock Typical Wall Standard Weight Lbs. Nominal Drain
Type Conductors No. Stranding Thk. Put-Up – Ft. Per 1000’ O.D. in. Wire
• Dual jacket insulation:
Cross Linked Polyolefin (XLPO), SAE J1939/15 20/2 CB20-15 19/33 0.029 250, 500 26 0.200 No Drain

Thermoplastic Polyurethane (TPU) Unshielded 18/2 CB18-15 19x.0092 0.015 250, 500 31 0.230 No Drain
• Waterproof 125°C TPU jacket 20/2 CB20-11 19/33 0.180 250, 500 34 0.285 Drain
SAE J1939/11
• Abrasion and cut resistant Shielded 18/2 CB18-11 19x.0092 0.130 250, 500 25 0.335 Drain
• Excellent oil and chemical resistance

MULTICONDUCTOR SHIELDED CABLE

176°F (80°C)
• Stranded tinned copper drain wire • NEC Article 800 - 4°F (-20°C)
with aluminum mylar overall shield • Excellent EMI/RFI protection
• Polyethylene insulation 300 V
• UL Type CM

Approx. Nominal Nominal Gray Application

Gauge/ Stock Conductor Standard Weight Lbs. Typical O.D. in. PVC Jacket AWM
Conductor No. Colors Put-Ups – Ft. Per 1000’ Stranding (mm) Thickness Style • Processing equipment
22/2 ST22-2 black, natural 500, 1000 17 7/25 0.172 (4.37) 0.030" 2092 & audio
22/3 ST22-3 black, red, natural 500, 1000 24 7/29 0.198 (5.02) 0.026" 2093
black, red, white, green,
22/7 ST22-7* 500, 1000 23 7/30 0.211 (5.36) 0.026" 2576
brown, blue, orange
18/2 ST18-2 black, natural 500, 1000 29 16/23 0.229 (5.82) 0.030” 2092
18/3 ST18-3 black, red, natural 500, 1000 39 16/25 0.232 (5.89) 0.026” 2093
* Unshielded

18 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 AUTOMOTIVE
WIRE
GAUGE GUIDE
Wired2Serve™ Blog Article

The automotive wiring you select for manufacturing and maintaining vehicles and equipment
is an integral part to keeping electrical systems reliable. Not only is the type of wire you select
important, like automotive GPT primary wire or automotive cross-link wire, but it’s also important
to choose the best automotive wire gauge size based on your application current draw, potential
electrical resistance and voltage drop.

Voltage Drop & Automotive Wire Gauge Guide

Voltage drop is the amount of voltage lost over the length of the automotive wire or cable. Voltage drop changes as a function of the
resistance of the wire and should be less than 2% if possible. If the drop is greater than 2%, efficiency of the equipment in the circuit
is severely decreased and life of the equipment will be decreased. As automotive wire lengths get longer, electrical resistance builds up
until it forces the voltage down below a usable level. At that point, up-sizing the wire gauge will restore the voltage to its intended level.
Voltage drop can be calculated using Ohm’s Law: Voltage Drop = current in amperes x resistance in ohms.
For a more convenient calculation, voltage drop calculators and automotive wire gauge guides, like the chart shown below, can be
helpful reference tools. This wire gauge guide shows the maximum run of wire that is recommended for 22 through 4/0 automotive
wire gauges based on different current draw ratings.

Current Draw In Amps

Wire (12 Volt System, 2% Drop)
Gauge
1 2 3 4 5 7.5 10 15 20 25 30 40 50 60 70 80 90 100 150 200 250
22 14.4 7.2 4.8 3.6 2.9 X X X X X X X X X X X X X X X X
20 23.0 11.5 7.5 5.5 4.5 3.0 2.0 X X X X X X X X X X X X X X
18 36.5 18.3 12.2 9.1 7.3 4.9 3.7 2.4 X X X X X X X X X X X X X
16 57.5 28.8 19.2 14.4 11.5 7.7 5.8 3.8 2.9 X X X X X X X X X X X X
14 92.0 46.0 30.7 23.0 18.4 12.3 9.2 6.1 4.6 3.7 3.1 X X X X X X X X X X
12 X 73.5 49.0 36.8 29.4 19.6 14.7 9.8 7.4 5.9 4.9 3.7 X X X X X X X X X
10 X X 78.0 58.5 46.8 31.2 23.4 15.6 11.7 9.4 7.8 5.9 4.7 X X X X X X X X
Max
8 X X X 93.0 74.4 49.6 37.2 24.8 18.6 14.9 12.4 9.3 7.4 6.2 5.3 X X X X X X Length
6 X X X X X 78.7 59.0 39.3 29.5 23.6 19.7 14.8 11.8 9.8 8.4 7.4 6.6 5.9 X X X of Wire
4 X X X X X X 94.0 62.7 47.0 37.6 31.3 23.5 18.8 15.7 13.4 11.8 10.4 9.4 X X X in Feet

2 X X X X X X X 99.5 74.6 59.7 49.7 37.3 29.8 24.9 21.3 18.7 16.6 14.9 9.9 X X
1 X X X X X X X X 94.3 75.4 62.8 47.1 37.7 31.4 26.9 23.6 20.9 18.9 12.6 9.4 X
1/0 X X X X X X X X X 95.2 79.3 59.5 47.6 39.7 34.0 29.8 26.4 23.8 15.9 11.9 X
2/0 X X X X X X X X X X 100.0 75.0 60.0 50.0 42.9 37.5 33.3 30.0 20.0 15.0 12.0
3/0 X X X X X X X X X X X 94.5 75.6 63.0 54.0 47.3 42.0 37.8 25.2 18.9 15.1
4/0 X X X X X X X X X X X X 95.2 79.3 68.0 59.5 52.9 47.6 31.7 23.8 19.0

Disclaimer: Many factors can affect the performance of the application, such as voltage, temperature, load, etc. With so many variables,
Waytek is providing this wire gauge guide as a general guideline only. Please refer to your design engineer for final decisions.
Splice Connectors 101
Splice connectors, most commonly known
as butt connectors, but also butt splices and
crimp connectors, are a fundamentally important
component in 12-volt electrical systems. Here are
some basics you’ll need to know about them.
Wired2Serve™ Blog Article

What Is A Butt Connector?

At its most basic, a butt splice is a fast, effective way Brazed seam connectors have a similar form to butted
of connecting the ends of two wires without soldering seam connectors, except the seam is brazed together
them. While soldering has some advantages, the time with a solder alloy. This solid barrel provides a strong,
and cost can be prohibitive. In addition to these factors, reliable termination and enables them to be used with
the high heat used introduces the risk of injury. In solid or stranded wire and crimped on any side of the
comparison, a butt connector is simpler, faster, and barrel. Typically only non-insulated butt connectors
arguably safer to use. Even mechanics or technicians are offered in a brazed configuration, however. Vinyl
new on the job can quickly and easily fit one end into
each part of the connector and crimp. Specialty Connectors
For applications with specific needs, there are a
Materials number of specialty butt connector options available.
Butt connectors come with different types of
For motors, ovens or other high-
conductors, such as copper or steel, as well as different
heat applications, high-tempera-
types of insulators, such as nylon and vinyl. Nylon
tture butt connectors can be trusted
As far as conductive materials go, tin plated copper nott to
t melt
lt or warp, such as this step-down butt
is the standard. Being highly conductive, easily connector by Molex.
crimpable, and anti-corrosive, it is a natural choice for
For rugged outdoor applications
many applications. However, some high-temperature
where water is an issue, there
applications may fare better with nickel-plated steel;
are a few options. Specialty
although it is more expensive and less malleable, it
moisture-resistant butt connectors are filled with
can withstand the highest of temperatures.
a silicone material to help keep moisture, dust, and
Nylon-insulated butt connector terminals tend to be other debris out of the connection, like this nylon Heat Shrink
more flexible and pliable than vinyl and often fare insulated model from 3M.
better in cold temperatures, where vinyl can harden
Heat shrink butt connectors also offer this protection
and even crack. Another advantage of nylon is that
and have better strain relief properties than nylon or
it usually comes in transparent or semi-transparent
vinyl connectors. In heat shrink butts, the heat shrink
materials which allow easy inspection of the wire
contains a “ melt liner” which, when heated, turns
connection.
into a glue-like substance that seals out moisture
In contrast, vinyl is better suited for high and and dust as well as providing an extremely strong
low humidity environments, as nylon can lose its adhesive to hold the wire into the connector.
structure and strength in these conditions. That Step-down Butt Splices
Another option for rugged applications is a solder
being said, vinyl is not transparent and does not allow
splice connector, which incorporates heatshrink and
for easy inspection.
low melt solder with protection glands for a sealed
connection. What’s unique about these solder splices
Barrel Construction
is that many of these can often be applied without
Another quality to consider is the seam of the crimping; simply heat to seal.
connector, specifically whether it is brazed or butted.
Butt splices are incredibly useful, but only if
Butted seam connectors are formed when metal is considered closely. If you know how your team uses
stamped, rolled, and butted to create the connector these connectors and why, you can choose better, Parallel Connectors
barrel. These connectors are designed for use with more effective splices for their needs
stranded wire and must be crimped in the proper
place to avoid opening the seam.
 RINGS
UL and CSA information may be Stud Butted Seam Brazed Seam Tool
available upon request. Size Size Stock No. Molex No. Stock No. Molex No. Guide
4 30000 19044-0064 30200 19056-0008
6+ 30001 19044-0084 30201 19056-0037
TERMINALS

Butted Seam 6 30007 19044-0068 30207 19056-0013

8+ 30002 19044-0086 30202 19056-0039
Serrated terminal barrel for 22-18 Ga 30008 30208
8 19044-0069 19056-0015
extra wire grip. Chamfered 10 30003 19044-0072 30203 19056-0018
for easy wire insertion. Tin 1 ⁄4 30004 19044-0075 30204 19056-0023

Butted Seam
plated copper material. 5 ⁄ 16 30005 19044-0077 30205 19056-0025
3 ⁄8 30006 19044-0081 30206 19056-0013
4 31000 19044-0150 31200 19056-0063
6+ 31001 19044-0152 31201 19056-0065
Brazed Seam 6 31008 19044-0030 31208 19056-0104
This terminal is similar to 8+ 31009 19044-0154 31209 19056-0068
the butted seam terminal, 8 31002 19044-0031 31202 19056-0106 Chart A
16-14 Ga pg. 22
10 31003 19044-0326 31203
except the seam in the *
1 ⁄4 31004 19044-0158 31204
barrel has been brazed. *
5 ⁄ 16 31005 19044-0160 31205 19056-0075
The brazing allows the 3 ⁄8 31006 19044-0146 31206 19056-0057
terminal to be crimped 1 ⁄2 ---- ---- 31207
in any position around
*
6+ 32000 19069-0230 32200 19193-0128
the barrel, which helps 6 32007 19069-0202 32207 19069-0202
Brazed Seam 8+ 32001 19069-0233 32201 19193-0130
give extra wire holding
strength. Tin plated 8 32008 19069-0205 32208 19193-0106
12-10 Ga 10 32002 19069-0209 32202 19193-0109
copper material. 1 ⁄4 32003 19069-0219 32203 19193-0116
5 ⁄ 16 32004 19069-0223 32204 19193-0120
Stud Hole Chart for Ring Terminals 3 ⁄8 32005 19069-0241 32205 19193-0137
Stud holes are shown actual size. Use this chart to determine which terminal 1 ⁄2 32006 19069-0192 32206 19193-0094
8 ---- ---- 33000 19193-0200
to order.
10 ---- ---- 33001 19193-0202
#2 #4 #6 #8 #10 1/4 5/16 3/8 1/2 1 ⁄4 ---- ---- 33002 19193-0152
8 Ga
5 ⁄ 16 ---- ---- 33003 19193-0171
3 ⁄8 ---- ---- 33004 19193-0167
1 ⁄2 ---- ---- 33005 19193-0176
10 ---- ---- 34000 19193-0245
1 ⁄4 ---- ---- 34001 19193-0248
6 Ga 5 ⁄ 16 ---- ---- 34002 19193-0219
3 ⁄8 ---- ---- 34003 19193-0216 #535
1 ⁄2 ---- ---- 34004 19193-0226 pg. 75
10 ---- ---- 35005 19193-0254
1 ⁄4 ---- ---- 35000 19193-0261
4 Ga 5 ⁄ 16 ---- ---- 35001 19193-0267
Dielectric Grease 3 ⁄8 ---- ---- 35002 19193-0264
Stock No. 29050 1 ⁄2 ---- ---- 35003 19193-0281
• Prevents corrosion and keeps 1 ⁄4 ---- ---- 35020 19193-0305
moisture out of sensitive 5 ⁄ 16 ---- ---- 35021 19193-0309
2 Ga
electrical connections 3 ⁄8 ---- ---- 35022 19193-0307
1 ⁄2 ---- ---- 35023 19163-0296
+ These terminals are offered in a narrow width to be used where space is minimal.
* Sourced by an alternate supplier

RECOMMENDED CRIMP TOOLS

Non-Insulated 22-10 ga Crimpers Insulated 22-10 ga Crimpers
Tool Chart A Tool Chart B
Stock No. Features Stock No. Features
Ratcheting Ratcheting
434 Ratcheting 405 Heavy Duty Ratcheting
Heavy Duty Wire, Bolt Cutter 434 Ratcheting
458
and Wire Stripper Heavy Duty Wire Bolt Cutters and
458
535 Heavy Duty Crimper Wire Stripper
Economical 513 MIL-Spec & Ratchet
403 Wire Stripper 584 Thomas & Betts Ratchet
456 Wire Cutter Economical
457 Heavy Duty Wire Cutter 403 Wire Stripper
466 All in one Crimper-Cutter-Stripper 457 Heavy Duty Wire Cutters
522 Works well in small spaces 466 All in one Crimper-Cutter-Stripper
569 Master Tool Kit 491 Crimper
522 Works well in small spaces
For details on the tools, go to page 72-76. 569 Master Tool Kit
Uncontrolled data
Please note that we cannot guarantee that a given tool will perform a satisfactory crimp on a specific terminal due to variables that include terminal material,
terminal wall thickness, wire gauge, wire stranding and wire insulation thickness. The user must make the final determination that a crimp is acceptable.

22 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SPADES HOOKS AND STAR RINGS
• Tin plated copper material • Star rings feature a serrated opening and are generally
used for grounding

TERMINALS
• Star blades can pierce many paint surfaces for a better
bite to insure a good connection
• Tin plated copper material
Standard Flanged Block Block Spade Snap Spade
Spade Spade
Standard Spade Flanged Block Spade Stud size Stud size
Wire Stud Butted Seam Brazed Seam Butted Seam Tool
Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Guide
22-18 6 30023 19140-0035 30223 19134-0008 30020 19117-0016
22-18 8 30024 19140-0036 ---- ---- 30021 19117-0018
Hook Star Ring
22-18 10 30025 19140-0037 ---- ---- ---- ----
16-14 6 31023 19140-0090 ---- ---- 31020 19117-0083 Hook Star Ring
Chart A
16-14 8 31024 19140-0091 31224 19146-0025 31021 19117-0084 pg. 22 Wire Stud Butted Seam Butted Seam Tool
16-14 10 31025 19140-0195 31225 19146-0035 31022 19117-0052 Ga Size Stock No. Molex No. Stock No. Molex No. Guide
12-10 6 32023 19141-0081 ---- ---- ---- ---- 22-18 6 ---- ---- 30086 19074-0001
22-18 8 30041 30087 19074-0004
12-10 8 32024 19141-0083 ---- ---- 32021 19118-0086 *
12-10 10 32025 19141-0085 32225 19147-0096 32022 19118-0088 22-18 10 ---- ---- 30088 19074-0007
Chart A
16-14 6 31540 19171-0007 31086 19074-0015 pg. 22
16-14 8 31041 19170-0009 31087 19074-0017
Block Spade Snap Spade
16-14 10 31042 19170-0009 31088 19074-0019
Wire Stud Butted Seam Brazed Seam Brazed Seam Tool 12-10 10 32042 19178-0018 ---- ----
Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Guide
22-18 6 30026 19140-0031 30226 19134-0005 30253 * Sourced by an alternate supplier
*
22-18 8 30027 19140-0033 30227 19134-0006 30254
*
22-18 10 30028 19140-0034 30228 19134-0007 ---- ----
16-14 6 31026 19128-0021 31226 19137-0023 31253
*
16-14 8 31027 19128-0023 31227 19137-0024 31254
*
Chart A
pg. 22
PARALLEL CONNECTORS
16-14 10 31028 19128-0055 31228 19196-0037 31255
* • Ideal for splicing wire together with only one crimp
12-10 6 32026 19129-0008 32226 19147-0086 32253
*
12-10 8 32027 19129-0007 32227 19147-0088 32254
* • Tin plated copper material
12-10 10 32028 19129-0005 32228 19147-0090 32255
*
* Sourced by an alternate supplier
Wire Butted Seam Brazed Seam Tool
Ga Stock No. Molex No. Stock No. Molex No. Guide
22-18 ---- ---- 30270 19207-0001
MALE AND FEMALE BULLET 16-14 31070 19208-0001 ---- ---- Chart A
pg. 22
DISCONNECTS CONNECTORS 12-10 32070 19208-0002 ---- ----
8 ---- ---- 33070 19205-0004
Female Disconnects Male Bullet 6 ---- ---- 34070 19205-0006
• Tin plated brass material Connector 4 ---- ---- 35030 19205-0007
2 ---- ---- 35031 19205-0008 #535
Tab Size • Tin plated copper pg. 75
Wire Width & Butted Seam Tool 1/0 ---- ---- 35032 19205-0009
material
Ga Thickness Stock No. Molex No. Guide 2/0 ---- ---- 35033 19205-0010
#466 3/0 ---- ---- 35034 19205-0049
26-20 .110 x .020 30119 19016-0075 pg. 75 4/0 ---- ---- 35035 19205-0050
22-18 .187 x .020 30016 19016-0005 Wire Butted Seam Tool
22-18 .250 x .032 30011 19019-0009 Ga Size Stock No. Molex No. Guide
16-14 .110 x .020 31019 19016-0035 #569 22-18 .156 30061 19033-0003
pg. 74 22-18 .180 30067 19033-0001 Chart A
16-14 .187 x .020 31016 19019-0039
16-14 .250 x .032 31011 19019-0111
#466 16-14 .156 31061 19033-0007 pg. 22 See page 37 for Terminal Blocks.
pg. 75
32011 16-14 .180 31067 19033-0005
12-10 .250 x .032 19016-0069
12-10 .375 x .050 32012 All dimensions in inches.
*
* Sourced by an alternate supplier Typical 2 position 20 amp/
All dimensions in inches. 150 volt unit shown

Male Disconnects
• Zinc plated brass material Typical 8
Tab Size position 30 amp
Wire Width & Butted Seam Tool
Male Quick Disconnect unit shown
Ga Thickness Stock No. Molex No. Guide Stock No. 37056 (Molex No. 19712-4001) • Block spades and flanged block spades are
22-18 .187 x .020 30051 19022-0006 • PC board mount popular for use with terminal blocks as they are
22-18 .250 x .032 30010 19022-0004
16-14 .187 x .020 31014 19022-0022 Chart A • 22-18 wire ga the narrowest styles and fit most terminal blocks
pg. 22
16-14 .250 x .032 31010 19022-0119 • Tab size: .110 w x .020 thick • Snap spades will snap and hold in place for a
12-10 .250 x .032 32010 19022-0118 more secure connection
All dimensions in inches.
Tool Guide Charts on page 22.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

23
 ™ HIGH TEMPERATURE TERMINALS
• Nickel plated steel terminals for continuous Wire Stud Tool
duty to 900°F (482°C) Type Ga Size Stock No. Guide
Ring 22-18 4-6 30401
TERMINALS

• Due to steel construction, heavy duty

22-18 10 30403 Female Male
ratchet crimpers are recommended Disconnects Disconnects
22-18 1/4 30404
16-14 4-6 31401
16-14 10 31403 #434
16-14 1/4 31404 pg. 75
Standard Ring 12-10 4-6 32400
Spade Flag
12-10 10 32402 Disconnects
12-10 1/4 32403
Wire Tab Tool
12-10 3/8 32405
Type Ga Width (in.) Stock No. Guide
8 1/4 33402
Block Butt #535 Female 16-14 .187 31416
6 3/8 34403 pg. 75 Disconnects
Spade Connector 16-14 .250 31411 Chart A
4 3/8 35402 pg. 22
Male 16-14 .187 31414
Wire Tool Spade 22-18 10 30425 Disconnects
Chart A 16-14 .250 31410
Type Ga Stock No. Guide 16-14 10 31425
pg. 22
Butt Connector 22-18 30460 12-10 10 32425 #404
Chart A Flag 31417 or
16-14 31460 Block 22-18 4-6 ---- 16-14 .250
pg. 22 Chart A Disconnects #428
12-10 32460 Spade 16-14 4-6 31426 pg. 22 pg. 75

MISCELLANEOUS STEPDOWN BUTT CONNECTORS

DISCONNECTS • Used to connect two different sized wires, • Stripes at both ends indicate which
16-14 ga Flag internal step down wire size to insert and which crimp
Stock No. 31017 • Window allows for a sound die to use, external step down
• Tab width .250 x .032 mechanical crimp • Tin plated copper
• See tools 404 on page 75
& 428 on page 75 • Tin plated copper material
• Tin plated brass material material Stripe Tool
Tool Wire Ga Color Stock No. Guide
Double Wire Ga Color Stock No. Molex No. Guide 24-22 to 20-18 White/Red 38265 ----
Male-Female 22-18 to 16-14 Red stripe 38054 19215-0013 #569 & 20-18 to 16-14 Red/Blue 38266 #569 &
Stock No. 31051 #563 #563
16-14 to 12-10 Blue stripe 38055 19215-0023 pg. 74 16-14 to 12-10 Blue/Yellow 38267 pg. 74
• Tab width .250 x .032 #404 #404
• Brass material 12-10 to 8 Yellow stripe 38056 19215-0037 12-10 to 8 Yellow/Pink 38268
pg. 75 pg. 75

Double
Male-Female
Stock No. 31052 STANDARD BUTT CONNECTORS
• Tab width .250 x .032 • Tin plated copper material
• Brass material
Wire Butted Seam Brazed Seamless Tool
Disconnect Adapter Ga Stock No. Molex No. Stock No. Molex No. Guide
22-18 30060 30260 19215-0009
Stock No. 31056 * #569 &
16-14 31060 31260 #563
• 1 - .250 x .032 female tab to * * pg. 74
12-10 32060 32260 19215-0028
2 - .250 x .032 male tabs *
8 ---- ---- 33060
• Brass material *
6 ---- ---- 34060 19215-0040 #535
pg. 75
Male Tab 4 ---- ---- 35060 19215-0045
• Tin plated copper material 2 ---- ---- 35061 19215-0046
.250 tab size 1/0 ---- ---- 35063 19215-0047
Stud Tool
Stock No. Size Guide 2/0 ---- ---- 35064 19215-0048 #462
3/0 ---- ---- 35065 19205-0012 pg. 72
37050 6 #535
37051 8 pg. 75 4/0 ---- ---- 35066 19205-0013
37052 10 Chart A stud size * Sourced by an alternate supplier

American Wire Gauge Conversion Chart

American Cross American Cross American Cross
Wire Ga Diameter Diameter Sectional Area Wire Ga Diameter Diameter Sectional Area Wire Ga Diameter Diameter Sectional Area
(AWG) (in.) (mm) (mm2) (AWG) (in.) (mm) (mm2) (AWG) (in.) (mm) (mm2)
4/0 0.4600 11.68 107.16 8 0.1285 3.26 8.36 19 0.0359 0.91 0.65
3/0 0.4096 10.40 84.97 9 0.1144 2.91 6.63 20 0.0320 0.81 0.52
2/0 0.3648 9.27 67.40 10 0.1019 2.59 5.26 21 0.0285 0.72 0.41
1/0 0.3249 8.25 53.46 11 0.0907 2.30 4.17 22 0.0254 0.65 0.33
1 0.2893 7.35 42.39 12 0.0808 2.05 3.31 23 0.0226 0.57 0.26
2 0.2576 6.54 33.61 13 0.0720 1.83 2.63 24 0.0201 0.51 0.20
3 0.2294 5.83 26.65 14 0.0641 1.63 2.08 25 0.0179 0.45 0.16
4 0.2043 5.19 21.14 15 0.0571 1.45 1.65 26 0.0159 0.40 0.13
5 0.1819 4.62 16.76 16 0.0508 1.29 1.31
6 0.1620 4.11 13.29 17 0.0453 1.15 1.04
7 0.1443 3.67 10.55 18 0.0403 1.02 0.82 Tool Guide Charts on page 22.

24 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

BUTT CONNECTORS INSULATED RINGS
UL and CSA information may be
Standard available upon request.
• Tin plated copper material
Vinyl Insulated

TERMINALS
Wire Butted Vinyl Brazed Nylon Tool Vinyl insulated terminals consist of the standard
Ga Stock No. Molex No. Stock No. Molex No. Guide
22-18 30560 30760 19202-0013
butted seam non-insulated terminal with a
*
16-14 31560 31760 19202-0031 Chart B color coded vinyl jacket molded into place.
* pg. 22
Most vinyl insulated terminals feature
12-10 32560 32760 19202-0049
*
8 33560
* 33760
* funnel entry for easy wire insertion. Tin plated Typical
T i Vinyl Insulated
#535
6 34560 19154-0045 ---- ---- pg. 75 copper material.
4 35560 19154-0048 ---- ----
* Sourced by an alternate supplier Nylon Insulated with Extra Sleeve
Nylon insulated terminals start as a standard butted
™ Moisture Resistant seam terminal with a brass sleeve over the barrel and
• Nylon insulated with an extra sleeve the nylon insulation is molded over this brass barrel.
• Filled with a silicone material to help keep moisture, These terminals should be crimped twice, once on
dust and other contamination out of the connection the copper conductor in the wire and once on
• Crimp on both the wire and insulation the insulation part of the wire. This second crimp
• Tin plated copper material helps provide a stronger connection, can act as a strain
relief and is recommended when the terminal is subject Typical Nylon Insulated
Wire Insulation Tool
Ga Color Stock No. Guide to vibration. Tin plated copper material.
20-18 Red 30771
31771 Chart B Nylon
16-14 Blue pg. 22
12-10 Yellow 32771 Stud Vinyl Insulated w/Extra Sleeve Tool
Size Size Stock No. Molex No. Stock No. Molex No. Guide
™ Nylon with Extra Sleeve 4 30500 19054-0032 30700 19057-0003
6+ 30501 19054-0052 30701 19057-0028
• Use where an extra secure connection is required, 6 30507 19054-0035 30707 19057-0007
but moisture protection isn’t needed 8+ 30502 19054-0054 30702 19057-0030
22-18 Ga
• Double crimp on both the copper conductor Red Ins
8 30508 19054-0037 30708 19057-0009
and insulation 10 30503 19054-0039 30703 19057-0011
• Tin plated copper material 1 ⁄4 30504 19054-0042 30704 19057-0015
5 ⁄ 16 30505 19054-0044 30705 19057-0017
Wire Insulation Tool 3 ⁄8 30506 19054-0048 30706 19057-0007
Ga Color Stock No. Guide 4 31500 19054-0080 31700 19057-0052
22-18 Red 30780 Chart B 6+ 31501 19054-0081 31701 19057-0054
31780 and 6 31508 19054-0108 31708 19057-0088
16-14 Blue #405
12-10 Yellow 32780 pg. 75 8+ 31509 19070-0292 31709 19057-0056 Chart B
16-14 Ga 8 31502 19070-0086 31702 19057-0090 pg. 22
or
Blue Ins 10 31503 19054-0019 31703 19057-0102 #405
Internal Step Down 1 ⁄4 31504 19054-0086 31704 19057-0060 pg. 75
• Inside diameter adjusted for different wire gauge 5 ⁄ 16 31505 19054-0001 31705 19057-0062
• Use to connect two different sized wires 3 ⁄8 31506 19054-0075 31706 19057-0046
• 1 ⁄2 31507 31707
Vinyl insulation * *
• Tin plated copper material 6+ 32500 19070-0143 32700 19073-0130
6 32507 19070-0019 32707 19073-0108
Wire Stripe Insulation Tool 8+ 32501 19070-0145 32701 19073-0132
Ga Color Color Stock No. Molex No. Guide 8 32508 19070-0121 32708 19073-0110
22-18 / 16-14 Red Blue 38050 Chart B 12-10 Ga
38051
* pg. 22 Yellow Ins
10 32502 19070-0123 32702 19073-0113
16-14 / 12-10 Blue Yellow
* 1 ⁄4 32503 19070-0132 32703 19073-0119
12-10 / 8 Yellow Red 38052 19154-0044 ---- 5 ⁄ 16 32504 19070-0155 32704 19073-0123
* Sourced by an alternate supplier 3 ⁄8 32505 19070-0153 32705 19073-0139
1 ⁄2 32506 32706 19073-0101
*
Externall S
E Step D
Down + These terminals are offered in a narrow width to be used where space is minimal.
• Both internal and external diameter adjusted for * Sourced by an alternate supplier
different wire gauge
• Stripes at both ends indicate which wire size Stud Nylon Insulated Only Tool
to insert and which crimp die to use Size Size Stock No. Molex No. Guide
• Vinyl insulation 8 33500 19067-0003
• Tin plated copper material 10 33501 19067-0006
8 Ga 1 ⁄4 33502 19067-0008
Wire Stripe Insulation Tool Red Ins 5 ⁄ 16 33503 19067-0025
Ga Color Color Stock No. Guide 3 ⁄8 33504 19067-0022
26-24 / 22-18 White Red 38260 1 ⁄2 33505 19067-0028
20-18 / 16-14 Red Blue 38261 Chart B
pg. 22 10 34500 19067-0069
16-14 / 12-10 Blue Yellow 38262 1 ⁄4 34501 19067-0071
12-10 / 8 Yellow Pink 38263 ---- 6 Ga Insulation Color Chart
5 ⁄ 16 34502 19067-0055
Blue Ins
3 ⁄8 34503 19067-0052 #535 Insulated Terminal Colors
Window Butt Splice Nylon 1 ⁄2 34504 19067-0061 pg. 75
26-24 ga Yellow
• Nylon insulated with an extra support sleeve 10 35505 19067-0081
1 ⁄4 35500 19067-0082 22-18 ga Red
• Inspection window for viewing correct wire insertion 4 Ga 5 ⁄ 16 35501 19067-0084 16-14 ga Blue
• Crimp both the wire conductor and Yellow Ins
3 ⁄8 35502 19067-0078 12-10 ga Yellow
insulation for vibration resistance 1 ⁄2 35503 19067-0085 8 ga Red
• Tin plated copper material 1 ⁄4 35520 19067-0096
6 ga Blue
Wire Insulation Tool 2 Ga 5 ⁄ 16 35521 19067-0098
Red Ins. 4 ga Yellow
Ga Color Stock No. Molex No. Guide 3 ⁄8 35522 19067-0097
1 ⁄2 35523 19067-0090 2 ga Red
20-18 Red 30781 19199-0007
31781 Chart B
16-14 Blue 19199-0009 pg. 22
12-10 Yellow 32781 19199-0011 Tool Guide Charts on page 22 .

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

25
 SPADES Block Spade Snap Spade
Wire Stud Vinyl Nylon w/Extra Sleeve Vinyl Nylon Tool
• Tin plated copper material Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Guide
22-18 6 30526 19130-0005 30110 19137-0005 30553 30753
Block Spade Snap Spade * *
22-18 8 30527 19130-0006 30111 19137-0006 30554 30754
* *
TERMINALS

• Snaps and holds 22-18 10 30528 19130-0007 30112 19137-0007 30555

* 30755
*
16-14 6 31526 19130-0044 31125 19137-0022 31553 31753
in place for a * * Chart B
16-14 8 31527 19130-0045 31126 19137-0023 31554 31754
more secure * * pg. 22
16-14 10 31528 19130-0046 31127 19137-0024 31555 31755
connection * *
12-10 6 32526 19131-0006 32100 19137-0038 32553 32753
* *
12-10 8 32527 19131-0004 32101 19137-0040 32554 32754
* *
12-10 10 32528 19131-0002 32102 19137-0041 32555 32755
* *
* Sourced by an alternate supplier

Standard Spade Flanged Block Spade

Wire Stud Vinyl Nylon w/Extra Sleeve Vinyl Nylon Tool
Standard Flanged Block
Spade Spade Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Guide
22-18 6 30523 19142-0003 30113 19196-0005 30520 19119-0004 30720 19125-0003
22-18 8 30524 19142-0005 30114 19196-0007 30521 19119-0007 30721 19125-0005
22-18 10 30525 19142-0007 30115 19196-0009 30522 19119-0010 30722 19125-0007
16-14 6 31523 19142-0029 31128 19146-0037 31520 19119-0080 31720 19125-0033
Chart B
16-14 8 31524 19142-0030 31129 19196-0039 31521 19119-0029 31721 19125-0035
pg. 22
16-14 10 31525 19142-0032 31130 19196-0041 31522 19119-0032 31722 19125-0037
12-10 6 32523 19144-0037 32103 19196-0075 ---- ---- 32720 19125-0074
12-10 8 32524 19144-0039 32104 19196-0077 32521 19121-0053 32721 19125-0076
12-10 10 32525 19144-0042 32105 19196-0068 32522 19121-0056 32722 19125-0078

BULLET CONNECTORS Male Bullet Connector

• Tin plated copper material
Male Bullet Wire Vinyl Nylon Nylon w/Extra Sleeve Insulation Tool
Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Color Guide
22-18 .156 30561 19034-0005 ---- ---- 30761 19035-0003 Red Chart B
22-18 .180 30567 19034-0002 ---- ---- 30767 19035-0001 Red pg. 22
16-14 .156 31561 19034-0009 31761 31763 19035-0009 Blue and
* #404
16-14 .180 31567 19034-0007 ---- ---- 31767 19035-0005 Blue
12-10 .195 30564 ---- ---- ---- ---- Yellow pg. 75
*
* Sourced by an alternate supplier All dimensions in inches.

Female Bullet Connector

Female Bullet • Brass material
Wire Vinyl Nylon Nylon w/Extra Sleeve Insulation Tool
Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Color Guide
22-18 .156 ---- ---- 30568 19038-0037 30768 19039-0002 Red
22-18 .180 ---- ---- 30566 19038-0006 30766 19039-0005 Red
Chart B
16-14 .156 ---- ---- 31568 19038-0009 31768 19039-0007 Blue
pg. 22
16-14 .180 ---- ---- 31566 19038-0013 31766 19039-0010 Blue
12-10 .195 30565 ---- ---- ---- ---- Yellow
*
* Sourced by an alternate supplier All dimensions in inches.

™ HIGHLAND™ TERMINAL KIT NEW BULLET NEW

180 Assorted Pieces CONNECTOR KIT
Stock No. 22222
190 Assorted Pieces
Includes a selection of Stock No. 38514
the most popular vinyl
Selection of high quality
insulated ring, fork,
bullet connectors that can be
butt splice and
connected and disconnected
disconnect terminals
repeatedly. Designed to SAE
See www.waytekwire.com
specifications.
for contents
See www.waytekwire.com
for contents

Tool Guide Charts on page 22.

26 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

PARALLEL CONNECTORS PIN TERMINALS MULTISTUDS
• Convenient way to splice wire together • Used to connect wires to terminal • Securely connects to a variety
with only one crimp strips on pg. 37 and trailer of stud sizes with oblong stud

TERMINALS
• Tin plated copper material connectors on pg. 68-69 hole and washered face
• Tin plated copper material • Tin plated copper material

i di ete
Stud size

Wire Vinyl Insulation Tool Wire Pin Vinyl Nylon Tool Wire Stud Vinyl Nylon Tool
Ga Stock No. Molex No. Color Guide Ga Dia. Stock No. Stock No. Guide Ga Size Stock No. Stock No. Guide
22-18 30570 19206-0002 Red 22-18 0.08 30585 30785 22-18 2-4-6 ---- 30757
Chart B Chart B 22-18 6-8-10 30558 30758
16-14 31570 19206-0005 Blue 16-14 0.08 31585 31785
pg. 22 pg. 22 Chart B
12-10 32570 19206-0010 Yellow 12-10 0.11 32585 32785 16-14 2-4-6 ---- 31757
pg. 22
8 33570 19206-0012 Red 16-14 6-8-10 31558 31758
#535
pg. 75 12-10 6-8-10 32558 32758
6 34570 19206-0013 Blue

HOOKS AND STAR RINGS Hooks Star Rings

• Tin plated copper material Wire Stud Vinyl Nylon Vinyl Nylon Tool
Ga Size Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Guide
22-18 6 ---- ---- ---- ---- ---- ---- 30786 19076-0001
22-18 8 30541 ---- ---- ---- ---- ---- ----
Hook *
22-18 10 ---- ---- ---- ---- ---- ---- 30788 19076-0005
16-14 6 31540 19171-0007 ---- ---- 31586 19075-0013 31786 19076-0013 Chart B
16-14 8 31541 19171-0009 ---- ---- 31587 19075-0015 31787 19076-0015 pg. 22
16-14 10 31542 19171-0012 31742 19174-0011 31588 19075-0017 31788 19076-0017
12-10 6 32540 19179-0014 ---- ---- ---- ---- ---- ----
Star 12-10 10 32542 19179-0019 32742 19184-0005 ---- ---- ---- ----
* Sourced by an alternate supplier

X & Y CONNECTORS Y – 3-Way Connector X –4-Way Connector

• Tin plated copper material Vinyl Nylon w/Extra Sleeve Vinyl Nylon w/Extra Sleeve
Wire Stock Stock Stock Stock Insulation Tool
Ga No. Molex No. No. Molex No. No. Molex No. No. Molex No. Color Guide
22-18 30590 19204-0004 30790 19204-0009 30591 19204-0003 30791 19204-0008 Red
Chart B
16-14 31590 19204-0014 31790 19204-0018 31591 19204-0013 31791 19204-0017 Blue
pg. 22
12-10 32590 19204-0026 32790 19204-0030 32591 19204-0025 32791 19204-0029 Yellow

4-Way
3-Way

CONNECTORS Tab Tab Tab

Wire Stock Tab Width Thickness Stock Tab Width Thickness Stock Tab Width Thickness
Ga. No. in. (mm) in. (mm) No. in. (mm) in. (mm) No. in. (mm) in. (mm)
Fully Nylon Insulated Female Flag 22-18 30535 .250 (6.35) .032 (0.81) 30533 .187 (4.75) .032 (0.81) 30534 .187 (4.75) .020 (0.51)
• Tin plated brass material 16-14 31535 .250 (6.35) .032 (0.81) 31534 .187 (4.75) .020 (0.51) 31533 .187 (4.75) .032 (0.81)
12-10 32535 .250 ( 6.35) .032 (0.81) ---- ---- ---- ---- ---- ----

16-14 ga Insulated Male-Female Double Male Clear Insulated

.250 Connector .250 Connector
Stock No. 31517 Vinyl Insulated Stock No. 38021
Stock No. 31717 Nylon Insulated with sleeve (Molex No. 19163-0178)

• See crimper Stock No. 428 on page 75 • Tin plated copper material
• Tin plated copper material
Tool Guide Charts on page 22.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

27
 HEAT SHRINK TERMINALS

™ Heat Shrink Ring Crimp, Solder & Seal ™ Heat Shrink Snap Spade
TERMINALS

• Crimp and seal • Crimped for reliability, • Crimp and seal

• Tin plated copper soldered for strength and • Tin plated copper
material conductivity, sealed for material
protection
• Tin plated copper
Stud 22- 18 Ga 16-14 Ga 12-10 Ga Tool material
Size Stock No. Stock No. Stock No. Guide
6 30907* 31908* 32907
Stud 20- 18 Ga 16-14 Ga 12-10 Ga Tool Stud 22- 18 Ga 16-14 Ga 12-10 Ga Tool
8 30908* 31902* 32908* Chart B Size Stock No. Stock No. Stock No. Guide Size Stock No. Stock No. Stock No. Guide
10 30903* 31903* 32902* pg. 22 Chart B Chart B
10 30953 31953 32953 6 30923* 31923* 32923
and pg. 22 pg. 22
1 ⁄4 30904 31904* 32903*
Heat 1 ⁄4 30954 31954 32954 and 8 30924* 31924* 32924* and
5 ⁄ 16 30905 31905* 32904 Guns
5 ⁄ 16 30955 31955 32955 Heat 10 30925* 31925* 32925* Heat
3 ⁄8 30906 31906* 32905* pg. 89 Guns Guns
1 ⁄2 ---- ---- 32906 3 ⁄8 30956 31956 32956 pg. 89 1 ⁄4 ---- ---- 32929* pg. 89
* 3M™ Scotchlok™ * 3M™ Scotchlok™

Heat Shrink Fully Insulated

.250 Disconnects
™ SCOTCHLOK™ HEAT SHRINK NEW
• Provides extra protection against short circuits
TERMINAL KIT
• Used as connectors when mated 120 Assorted Pieces
Male Stock No. 22221
Wire Insulation Tool Selection of premier line of terminals, connectors
Ga Color Stock No. Guide and disconnects offering moisture protection,
22-18 Red 30912* Chart B corrosion resistance and durability
pg. 22
and See www.waytekwire.com
Male 16-14 Blue 31912*
Heat for contents
Guns
• Tin plated copper 12-10 Yellow 32914* pg. 89
* 3M™ Scotchlok™

Female
Wire Insulation Tool
Ga Color Stock No. Guide
22-18 Red 30913* Chart B
pg. 22
Female 16-14 Blue 31913*
and
Heat
• Tin plated brass Guns
12-10 Yellow 32915* pg. 89
* 3M™ Scotchlok™

Heat Shrink .250 Disconnects

Male
Wire Insulation Tool
Ga Color Stock No. Guide
22-18 Red 30918 Chart B
pg. 22
and
16-14 Blue 31918
Heat
Male Guns
12-10 Yellow 32918 pg. 89
• Tin plated copper

Female
Wire Insulation Tool
Ga Color Stock No. Guide
22-18 Red 30919 Chart B Heat Gun
pg. 22
and Stock No. 630
16-14 Blue 31919
Female Heat
Guns
• Tin plated brass 12-10 Yellow 32919 pg. 89

Tool Guide Charts on page 22.

28 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 ™ SCOTCHLOK™ MALE & FEMALE DISCONNECTS  NYLON INSULATED
• Female - Tin plated brass material Male - Nylon Female - Nylon
• Male - Tin plated copper material Tab Size with Extra with Extra
Wire Width & Sleeve Sleeve Insulation Tool

TERMINALS
Ga Thickness Stock No. Stock No. Stock No. Stock No. Color Guide
Stock No. 31550 22-18 .187 x .020 30550 30750 30518 30718 Red
22-18 .250 x .032 30512 30712 30513 30713 Red #405
pg. 75
16-14 .187 x .020 31550 31750 31518 31718 Blue or
16-14 .250 x .032 31512 31712 31513 31713 Blue #496
12-10 .250 x .032 32514 32714 32515 32715 Yellow
Stock No. 31518
Used as an in-line connector All dimensions in inches.

MALE & FEMALE DISCONNECTS

• Male -
Zinc plated brass material
Molex Male & Female Disconnects - Vinyl or Nylon Insulated
• Female - Tab Size Male Male Female Female
Wire Width & Vinyl Insulated Nylon Insulated Vinyl Insulated Nylon Insulated Insulation Tool
Tin plated brass material Ga Thickness Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Stock No. Molex No. Color Guide
22-18 .110 x .020 ---- ---- ---- ---- ---- ---- 30715 19019-0001 Red
22-18 .187 x .020 30551 19023-0003 30751 19025-0002 30516 19017-0007 30716 19019-0006 Red
22-18 .187 x .032 ---- ---- ---- ---- 31714 19019-0008 ---- ---- Red
22-18 .250 x .032 30510 19023-0005 30710 19025-0001 30511 19017-0014 30711 19019-0012 Red

Typical male 16-14 .110 x .020 ---- ---- ---- ---- 31519 19017-0023 31719 19019-0022 Blue
#496
16-14 .187 x .032 ---- ---- ---- ---- ---- ---- 31715 19019-0028 Blue
16-14 .187 x .020 31551 19023-0010 31751 19025-0008 31516 19017-0031 31716 19019-0027 Blue
16-14 .250 x .032 31510 19023-0012 31710 19025-0007 31511 19017-0037 31711 19019-0031 Blue
12-10 .250 x .032 32510 32710 19025-0005 32511 19017-0047 32711 19019-0037 Yellow
*
Typical female 12-10 .375 x .050 ---- ---- ---- ---- 32512 ---- ---- Yellow
*
* Sourced by an alternate supplier All dimensions in inches.

Molex Male & Female Disconnects - Nylon Fully Insulated

Tab Size Male Female
Width & Nylon with Molex Nylon with Molex Insulation
Wire Ga Thickness Extra Sleeve No. Extra Sleeve No. Color
Stock No. 30714 22-18 .250 x .032 30714 19001-0001 30717 19002-0001 Red
22-18 .187 x .020 30752 19001-0003 30729 19002-0005 Red
22-18 .187 x .032 ---- ---- 30749 19003-0017 Red
Hand Tool Stock No. 496 16-14 .250 x .032 30756 19001-0006 30743 19002-0024 Blue
• Crimps 22-10 ga insulated push-on 16-14 .187 x .020 30762 19001-0008 30745 19002-0028 Blue
12-10 .250 x .032 30764 19001-0010 30747 19606-0005 Yellow
connectors
All dimensions in inches.
• Full cycling ensures complete crimps Stock No. 30745
• Crimp release for operator safety

NYLON INSULATED NEW DELUXE NYLON INSULATED NEW

QUICK DISCONNECT KIT QUICK DISCONNECT KIT
125 Assorted Pieces 601 Assorted Pieces
Stock No. 38511 Stock No. 38512
Color coded insulator allows easy Includes:
identification of terminal size and Molex universal crimp
wire gauge. Fulfills the double crimp tool-bolt cutter/wire
support requirements of VDE and stripper/wire cutter,
other DIN specifications. 22-10 ga, blue handles

See www.waytekwire.com See www.waytekwire.com

for contents for contents

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

29
 PERMASEAL™ TERMINAL KIT PERMASEAL™ HEAT SHRINK
WITH CRIMP TOOL CONNECTORS
NEW
95 Assorted Pieces
Stock No. 38510 Perma-Seal™ Bullet Connectors
• Inner seal repels moisture incursion,
even during pressure cycling
• Meets industrial and military
requirements for highly reliable,
general purpose tubing Stock No. 31915 Stock No. 31916
See www.waytekwire.com Female Male
Wire Tool
for contents Ga Size Stock No. Molex No. Stock No. Molex No. Guide
22-18 .156 30915 19164-0052 30914 19164-0010
#479
22-18 .180 30917 19164-0053 30916 19164-0009 or
16-14 .156 31915 19164-0054 31916 19164-0040 #480
pg. 31
16-14 .180 31921 19164-0039 31920 19164-0055
All dimensions in inches.

Perma-Seal™ Butt Connectors

Stock No. 30980 Stock No. 38059

Wire Insulation Tool

Ga Color Stock No. Molex No. Guide
22-18 Red 30980 19164-0013
16-14 Blue 31980 19164-0044
12-10 Yellow 32980 19164-0056 #479
33980 or
8 Red 19164-0079 #480
Step Down Butt Connectors pg. 31
22-18 to 16-14 Blue shrink/Red stripe 38058 19164-0043
16-14 to 12-10 Yellow shrink/Blue stripe 38059 19164-0077

30 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

PERMASEAL™ HEAT SHRINK RINGS, SPADES & DISCONNECTS
• Provides a rugged, environmentally sealed connection • NiAc insulation material shrinks to 40% faster and at lower heat

TERMINALS
• Waterproof adhesive seal insulates, seals and protects connections than competitive products
from water, salt, corrosion, heat, physical abuse and abrasion • Tin plated copper material

Perma-Seal™ Ring Terminals Perma-Seal™ Spades

Wire Stud Tool Wire Stud Tool

Ga Size Stock No. Molex No. Guide Ga Size Stock No. Molex No. Guide
22-18 6 30800 19164-0085 22-18 6 32815 19164-0006
22-18 8 30801 19164-0086 22-18 8 32816 19164-0007
22-18 10 30802 19164-0003 22-18 10 32817 19164-0008
16-14 6 32818 19164-0028 #479
22-18 1 ⁄4 30803 19164-0004 or
30804 16-14 8 32819 19164-0029 #480
22-18 3 ⁄8 19164-0005
Stock No. 31803 16-14 10 32820 19164-0030
16-14 6 31800 19164-0032 Stock No. 32820
12-10 6 32821 19164-0069
16-14 8 31801 19164-0033
12-10 8 32822 19164-0070
16-14 10 31802 19164-0034
16-14 1 ⁄4 31803 19164-0026
16-14 5 ⁄ 16 31804 19164-0027
16-14 3 ⁄8 31805 19164-0020
#479
12-10 6 32800 19164-0061 or
12-10 8 32801 19164-0062
#480 Perma-Seal™ Female Quick Disconnects NEW
12-10 10 32802 19164-0065
Stock No. 32803 12-10 1 ⁄4 32803 19164-0066
12-10 5 ⁄ 16 32804 19164-0067
12-10 3 ⁄8 32805 19164-0068
12-10 1 ⁄2 32806 19164-0058
8 10 32807 19164-0080
8 1 ⁄4 32808 19164-0081
8 5 ⁄ 16 32809 19164-0083
Stock No. 30920 Stock No. 31820 Stock No. 32920
8 3 ⁄8 32810 19164-0082
Wire
8 1 ⁄2 32811 19164-0457 Ga. Stock No. Molex No.
Stock No. 32809 22-18 30920 19164-0012
16-14 31820 19164-0047
12-10 32920 19164-0059

Crimper
Stock No. 479
Perma-Seal™ Fully Insulated Disconnects
• Gauge: 22-10
• Color-coded crimp positions • Female - Tin plated brass material
• Use with Molex Perma-Seal Connectors • Male - Zinc plated brass material
• Ergonomic soft grip handles for comfortable crimping
• Full cycle ratcheting hand tool ensures complete crimps

Stock No. 30982 Stock No. 30981

Female Male
Crimper
Wire Stock Molex Stock Molex Tool
Stock No. 480 Ga Tab Size No. No. No. No. Color Guide
• Gauge: 22-8 22-18 .250 x .032 30982 19164-0017 30981 19164-0015 Red
#479
• Includes removable die 16-14 .250 x .032 31773 19164-0050 31772 19164-0048 Blue or
#480
• Color-coded crimp positions 12-10 .250 x .032 30986 19164-0076 30985 19164-0075 Yellow
All dimensions in inches.
• Lever to release jaws in mid-cycle
• Ratcheting operation with
ergonomic handle to prevent hand fatigue
• Mating feature prevents mis-alignment and ensures
a proper crimp

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

31
 SOLDER SPLICE
CONNECTORS STEP DOWN HEAT SHRINK BUTT CONNECTORS
• Solder butt and a heat shrink Crimp, Solder & Seal Crimp & Seal
TERMINALS

insulator sleeve provides a • Crimped for reliability, soldered for strength • Crimped for reliability and sealed for protection
sealed connection and conductivity, and sealed for superior • Adhesive-lined polyolefin tubing with
• Tin plated copper material durability and protection window for visual inspection
• No Crimp • Tin plated copper • Tin plated copper
material material

Wire Stripe Insulation Tool Wire Stripe Insulation Tool

Ga Color Color Stock No. Guide Ga Color Color Stock No. Guide
Wire Adhesive Tool 24-22 to 20-18 White/Red Red 38255 Chart B 24-22 to 20-18 White/Red Red 38250 Chart B
Ga Color Stock No. Guide pg. 22 pg. 22
20-18 to 16-14 Red/Blue Blue 38256 and 20-18 to 16-14 Red/Blue Blue 38251 and
24-22 Clear 32897 Heat Guns Heat Guns
16-14 to 12-10 Blue/Yellow Yellow 38257 pg. 89 16-14 to 12-10 Blue/Yellow Yellow 38252 pg. 89
20-18 Red 32898 Heat
Guns #506 pg. 75 #506 pg. 75
16-14 Blue 32899 pg. 89
12-10 to 8 Yellow/Pink Pink 38258 #480 pg. 31 12-10 to 8 Yellow/Pink Pink 38253 #480 pg. 31
12-10 Yellow 32900 and Heat Guns and Heat Guns
pg. 89 pg. 89

HEAT SHRINK COVERED BUTT CONNECTORS

1.5" Clear Heat Shrink Heat Shrink Tubing Heat Shrink Tubing
Butt Connectors Over Seamless Non-Insulated Over Nylon Insulated
• Crystal clear for visual Butt Connector Butt Connector
inspection • Polyolefin heat shrink • Polyolefin heat shrink
• Color coded window tubing and an adhesive tubing and an adhesive
• Tin plated copper melt liner melt liner
material • Tin plated copper material • Tin plated copper material

Wire Adhesive Stripes on Stock Tool Wire Insulation Tool Wire Insulation Tool
Ga Color Connector No. Guide Ga Color Stock No. Guide Ga Color Stock No. Guide
22-18 Clear Red 30784 Chart B 24-22 Green 30770 Chart B 20-18 Red 30960 Chart B
pg. 22 pg. 22 pg. 22
and 20-18 Red 30965 and and
16-14 Clear Blue 30783 16-14 Blue 31960
Heat Heat Heat
Guns 16-14 Blue 31965 Guns
Guns
12-10 Clear Yellow 30782 pg. 89 12-10 Yellow 32965 pg. 89 12-10 Yellow 32960 pg. 89

MULTILINK CONNECTORS SEALED MULTIPLE WIRE CONNECTORS

• Crimped for maximum reliability, soldered for strength and • Join two wires to one wire
conductivity, and sealed for superior durability and protection • Adhesive-lined heat shrink tubing between wires
• Pre-fluxed, low temperature solder delivers superior current flow • Color dash indicates wire gauge
and tensile strength
• Translucent, adhesive-lined heat shrink tubing allows for visual Wire Insulation Tool
inspection and seals against corrosion Ga Color Stock No. Guide
(1) 24-22
Clear/White Dashes 30190
(2) 24-22
Wire Insulation Tool
Ga Color Stock No. Guide (1) 20-18 Chart B
Clear/Red Dashes 30990 pg. 22
(2) 20-18 and
20-18 Red 30970 Chart B
pg. 22 (1) 16-14 Heat
and Clear/Blue Dashes 31990 Guns
16-14 Blue 31970 (2) 16-14 pg. 89
Heat
Guns (1) 12-10
12-10 Yellow 32970 Clear/Yellow Dashes 32990
pg. 89 (2) 12-10

Crimp Solder Seal

Typical Application
Tool Guide Charts on page 22.

32 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

CRYSTAL CLEAR CONNECTORS
• 45 degree barrel assures that wire is seated properly and being • Color coded stripes identify wire gauge size to be used with connector
crimped to terminal • Color coded stripes also indicate/guide where to position crimp nest to

TERMINALS
• 45 degree barrel angle allows tubing to adhere to it and provides install properly
stronger seal • Brazed seam barrel ensures superior crimp performance
• Long ring terminal provides flush surface for maximum contact • Serrations in crimp barrel provide strong mechanical termination
and allows ring terminal to be stacked

Ring Terminals Spade Connectors

Stripe Stripe
Stock No. Wire Ga. Stud Size Color Stock No. Wire Ga. Stud Size Color
30909 22-18 6 Red 30935 20-18 6 Red
30910 22-18 8 Red 30936 20-18 10 Red
30911 22-18 10 Red 31933 16-14 6 Blue
31927 16-14 6 Blue 31934 16-14 10 Blue
31928 16-14 8 Blue
32937 12-10 10 Yellow
31929 16-14 10 Blue
32938 12-10 1 ⁄4 Yellow
31930 16-14 1 ⁄4 Blue
31931 16-14 3 ⁄8 Blue
31932 16-14 5 ⁄ 16 Blue
32930 12-10 8 Yellow
32931 12-10 10 Yellow
32933 12-10 1 ⁄4 Yellow
32934 12-10 3 ⁄8 Yellow
32935 12-10 5 ⁄ 16 Yellow

Step Down Butt Connectors Quick Disconnects

Stripe Female Male Stripe
Stock No. Gauge Color Wire Ga. Tab Size Stock No. Stock No. Color
38240 24-22 to 20-18 Green/Red 22-18 .250 x .032 30937 30938 Red
38241 22-18 to 14-12 Red/Blue 16-14 .250 x .032 31917 31914 Blue
38242 16-14 to 12-10 Blue/Yellow 12-10 .250 x .032 32916 32917 Yellow
38243 12-10 to 8 Yellow/Red All dimensions in inches.

EYELETS NEW Bare Tinned

Wire Copper Copper Crimpers
Gauge Stud Size Stock No. Stock No.
8 1/4 ---- 36160
• Standard eyelets/lugs 8 5/16 36121 ----
• Seamless barrel design 8 3/8 36122 ----
6 1/4 ---- 36163
• Flared barrel design for easy wire entry
6 5/16 36124 36164
• Crimps in industry standard tooling 6 3/8 36125 36165 Stock No. 683
• Wire gauge and stud size marked on terminal 4 1/4 36126 36166 • Crimps 1ga-8ga
4 5/16 36127 ----
• Heavy-duty 600V+ applications
4 3/8 36128 36168
• Meets UL requirements 2 1/4 36130 36170
• RoHS compliant 2 5/16 ---- 36171
2 3/8 36132 36172
2 1/2 36133 ----
1 1/4 36134 36174
1 5/16 ---- 36175 Stock No. 682
1 3/8 ---- 36176
• Crimps 1/0-3/0
1/0 1/4 36138 36178
1/0 5/16 36139 36179
1/0 3/8 36140 36180
1/0 1/2 36141 ----
2/0 1/4 ---- 36182
Bare Copper Tinned Copper 2/0 5/16 ---- 36183
2/0 3/8 36144 36184
Stock No. 36150 Stock No. 36178 Stock No. 681
2/0 1/2 36145 36185
3/0 1/4 36146 ---- • Crimps 3/0-4/0
3/0 1/2 36148 36188
4/0 1/4 ---- 36189
4/0 3/8 36150 36190
4/0 1/2 36151 36191
All dimensions in inches.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

33
 EYELETS / LUGS
Heavy Duty Tinned Copper Standard Eyelets/Lugs 45 and 90 Degree Bend
Eyelets/Lugs • Solid electrolytic copper eyelets Tinned Copper Eyelets
TERMINALS

• Solid electrolytic copper eyelets feature heavier • Wire gauge is stamped on the terminal • Solid electrolytic tinned copper eyelets
material thickness, larger pads and longer length • Meets UL requirements • Wire gauge is stamped on the terminal
barrels than standard eyelets • Meets UL requirements
Bare Copper Tinned Copper
• Electro-tin plated to prevent oxidation and
45 Degree 90 Degree
corrosion
Bend Bend
• Chamfered barrel entry makes it easy to insert Tinned Tinned
cable Copper Copper
Heavy Duty Extra Heavy Duty
Tinned Copper Tinned Copper

Bare Tinned 45 Degree 90 Degree

Wire Stud Copper Copper Wire Stud Bend Bend
Gauge Size Stock No. Stock No. Gauge Size Stock No. Stock No.
8 1/4 36081 36481 8 3/8 36883 35883
8 5/16 36082 36482 6 3/8 36873 35873
8 3/8 36083 36483 4 3/8 36863 35863
6 1/4 36071 36471 1 3/8 36812 35812
6 5/16 36072 36472 1 1/2 36813 35813
6 3/8 36073 36473 1/0 3/8 36822 35822
4 1/4 36061 36461 1/0 1/2 36823 35823
Heavy Duty Extra Heavy 4 5/16 36062 36462 2/0 3/8 36832 35832
Wire Stud Eyelets Color Duty Eyelets 4 3/8 36063 36463 2/0 1/2 36833 35833
Gauge Size Stock No. Codes Stock No.
4 1/2 36066 36465 3/0 3/8 36842 35842
8 1/4 36568 Red ----
2 1/4 36065 36400 3/0 1/2 36843 35843
8 5/16 36569 Red ----
2 5/16 36001 36401 4/0 3/8 36852 35852
8 3/8 36570 Red ----
2 3/8 36002 36402 4/0 1/2 36853 35853
6 1/4 36572 Blue ----
2 1/2 36003 36403
6 5/16 36573 Blue ----
1 1/4 36010 36410
6 3/8 36574 Blue ----
1 5/16 36011 36411
4 1/4 36564 Gray 36350
1 3/8 36012 36412
4 5/16 36565 Gray 36351 1 1/2 36013 36413
4 3/8 36566 Gray 36352 1/0 1/4 36020 36420
CRIMPERS
1- 2 1/4 36514 Pink 36353 1/0 5/16 36021 36421
1- 2 5/16 36515 Pink 36354 1/0 3/8 36022 36422
Eyelet Crimper
1- 2 3/8 36516 Pink 36355 1/0 1/2 36023 36423 Stock No. 497
1- 2 1/2 36517 Pink 36356 2/0 1/4 36030 36430 • Crimps eyelet style copper lug terminals
1/0 3/8 36524 Black 36357 2/0 5/16 36031 36431 8ga-4/0
1/0 1/2 36525 Black 36358 2/0 3/8 36032 36432
2/0 3/8 36534 Orange 36359
• Includes 3 separate dies
2/0 1/2 36033 36433
2/0 1/2 36535 Orange 36360 3/0 1/4 36041 36441
3/0 3/8 36544 Purple 36361 3/0 3/8 36042 36442
3/0 1/2 36545 Purple 36362 3/0 1/2 36043 36443
4/0 3/8 36554 Yellow 36363 4/0 1/4 ---- 36451
4/0 1/2 36555 Yellow 36364 4/0 3/8 36052 36452
4/0 1/2 36053 36453

Heavy Duty Crimper

STACKABLE STACKABLE FLAG Stock No. 471
BATTERY LUGS BATTERY TERMINAL • Ideal for copper eyelets and large
• 36 anti-rotation teeth keep cables • 36 anti-rotation teeth terminals
separated on terminals keep cable separated • Adjustable crimping nests, no die
• Connectors of different on terminals changes required
gauges can be mixed • Cast copper - offers • Clearly marked wire range (8ga-4/0)
and stacked best balance of • Easy to operate and may be mounted to
• Tin-plated copper lugs conductivity and durability a bench (Clamps not included)
offer the best balance of Gauge Stock No. • Tin-plated for corrosion
Gauge Stock No.
conductivity and durability 6 36370
resistance
1/0 36378
• Use with stud batteries; 4 36371 • Enables multiple battery 2/0 36379
enable multiple battery 2 36372 hook-up 3/0 36380
hookup 1 36373 • Connectors of different
1/0 36374 gauges can be mixed
• Corrosion resistant
2/0 36375
• Use 3⁄8"-16 closed cap 3/0 36376
• Use 3⁄8"-16 closed cap nut
nut to terminate 4/0 36377 to terminate

34 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 ™ SCOTCHLOK™ TTAP NYLON INSULATED
SELFSTRIPPING FEMALE QUICKSLIDE DISCONNECT
T-Tap Mating Connector*

TERMINALS
Nylon Nylon with
3M Wire Operating Ins. Extra Sleeve
Stock No. No. Type Range Color Temperature Stock No. Stock No.
30572 951K T-Tap Disconnect 22-18 Red 221°F (105°C) 30512 30712
31572 952K T-Tap Disconnect 18-14 Blue 221°F (105°C) 31512 31712
32572 953K T-Tap Disconnect 12 Yellow 221°F (105°C) 32514 32714

* The mating connector must be ordered separately.

™ SCOTCHLOK™ IDC CONNECTORS FOR ELECTRICAL APPLICATIONS

3M Special Wire Operating
Stock No. No. Features Range Color Temperature
Used for quick connections
30563 558 22-18 Red 194°F (90°C)
with no wire stripping
Used for quick connections
30562 905 22-18 to 18-14 Red 194°F (90°C)
with no wire stripping
Used for quick connections
31562 801 18-14 Blue 194°F (90°C)
with no wire stripping
Used for quick connections
31574 564 18-14 White 194°F (90°C)
with no wire stripping
Used for quick connections
31573 902 18-14 to 12-10 Brown 194°F (90°C)
with no wire stripping
Used for quick connections
32562 903 12-10 Yellow 194°F (90°C)
with no wire stripping

™ SCOTCHLOK™ 804 ELECTRICAL IDC, RUN AND TAP, MOISTURE RESISTANT

Gel Filled
3M Special Wire Operating
Stock No. No. Features Range Color Temperature
Moisture Resistant
31762 804 18-14 Blue 167°F (75°C)
Applications

™ SCOTCHLOK™ INSULATED DISPLACEMENT CONNECTOR

3M Special Wire Operating
Stock No. No. Features Range Color Temperature
37044 UR Moisture Resistant Seal 26-19 Red 285°F (140°C)
37045 UY Moisture Resistant Seal 26-22 Yellow 285°F (140°C)
37040 314U Dry Environment Applications 22-14 White 221°F (105°C)
37041 314 Moisture Resistant Seal 22-14 Blue 221°F (105°C)

INSTANT TAP CONNECTORS Economically Priced ™ SCOTCHLOK™

HAND CRIMPING TOOL
Stock No. 429
Wire • Spring-action
Stock No. Type Range Color • Insulated handles
31575 With Stop 22-18 Red
• Side wire cutter included
31576 With Stop 18-14 Blue
31577 No Stop 18-14 White
• Stepped jaws and long nose
provide parallel crimping

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

35
 CLOSED END CONNECTORS
• Connects wires easily
Typical Typical
• Nylon insulation Wire Range* Wire Range
TERMINALS

(Two Solid Wires) (Two Stranded Wires) Stock No.

• Tin-plated copper seamless crimp sleeve
22-16 22-20 37024
• Can be used with stranded or solid wire 16-14 18-16 37021
12-10 16-14 37020
8 12-10 37025

* Gauge listed on connector for solid wire.

HEAT SHRINKABLE CRIMPING TOOL

CLOSED END CONNECTORS FOR CLOSED END CONNECTORS
• Heat shrinkable tubing has an active adhesive that seals Multiple Crimping Position
between multiple wires and eliminates wire pull-out
• Can replace spring connectors in environments where
corrosion is a problem

Typical
Wire Range Stock No. Stock No. 477
22-14 37015 • Crimps connectors 37024, 37021 and 37020
18-10 37016

STANDARD
SPRING CONNECTORS Stock No. 478
• Twists on for a secure connection • Crimps connectors 37020 and 37025
• Color-coded to easily match to wire range
• Can be used with stranded or solid wire
NYLON TAP & RUN NEW
SPLICE WIRE TAP KIT
30 Assorted Pieces
Stock No. 38513
• Featuring dual barb insulation
Wing lock connector piercing design ensuring
reliable contact
Typical
Wire Range Stock No. Color Molex No. • No stripping, twisting or
18-12 37034 Yellow 19160-0044 soldering
16-10 37035 Red 19160-0045 • Color-coded insulator allows
14-8 37036 Gray 19160-0046 easy identification of terminal
12-6 37037 Blue 19160-0047 size and wire gauge
Wire range shown for two wires.
See www.waytekwire.com
for contents

Twist lock connector

Typical
Wire Range Stock No. Color Molex No.
22-16 37071 Gray 19160-0039
22-14 37072 Blue 19160-0040
22-14 37073 Orange 19160-0041
18-10 37074 Yellow 19160-0042
18-10 37075 Red 19160-0043
Wire range shown for two wires.

36 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 TERMINAL BLOCKS
Typical Dimensions
Double Row Terminal Block Type Positions Stock No. L W T D S A B C
• Used for general purpose electronic and electrical work 2 47102 1.40 0.88 0.41 0.31 0.38 0.30 1.12 0.17

TERMINALS
• Helps eliminate splicing 3 47103 1.78 0.88 0.41 0.31 0.38 0.30 1.50 0.17
30 amp rating
4 47104 2.16 0.88 0.41 0.31 0.38 0.30 1.88 0.17
• High density circuitry can be attained to conserve panel space 150 volt max
5 47105 2.53 0.88 0.41 0.31 0.38 0.30 2.25 0.17
• Tin plated brass terminals and zinc plated steel screws #6-32 screws
6 47106 2.90 0.88 0.41 0.31 0.38 0.30 2.62 0.17
2 mounting
• Molded from UL rated 94 thermoplastic holes
8 47108 3.66 0.88 0.41 0.31 0.38 0.30 3.38 0.17

• Dimensions by circuit count 10 47110 4.40 0.88 0.41 0.31 0.38 0.30 4.12 0.17
12 47112 5.16 0.88 0.41 0.31 0.38 0.30 4.88 0.17
Typical 2 position 2 47302 1.63 1.12 0.56 0.44 0.44 0.35 1.31 0.17
150 volt unit shown 3 47303 2.07 1.12 0.56 0.44 0.44 0.35 1.75 0.17
30 amp rating
4 47304 2.51 1.12 0.56 0.44 0.44 0.35 2.18 0.17
300 volt max
5 47305 2.94 1.12 0.56 0.44 0.44 0.35 2.62 0.17
#6-32 screws
6 47306 3.38 1.12 0.56 0.44 0.44 0.35 3.06 0.17
3 mounting
8 47308 4.25 1.12 0.56 0.44 0.44 0.35 3.93 0.17
holes
10 47310 5.13 1.12 0.56 0.44 0.44 0.35 4.81 0.17
Typical 8
position 30 amp 12 47312 6.00 1.12 0.56 0.44 0.44 0.35 5.68 0.17
unit shown 2 47352 2.13 1.33 0.81 0.50 0.56 0.41 1.69 0.21
3 47353 2.69 1.33 0.81 0.50 0.56 0.41 2.25 0.21
30 amp rating
4 47354 3.25 1.33 0.81 0.50 0.56 0.41 2.81 0.21
600 volt max
L L L 5 47355 3.81 1.33 0.81 0.50 0.56 0.41 3.37 0.21
B B B #8-32 screws
S A S A S A 6 47356 4.37 1.33 0.81 0.50 0.56 0.41 3.94 0.21
3 mounting
8 47358 5.50 1.33 0.81 0.50 0.56 0.41 5.06 0.21
holes
D W D W D W 10 47360 6.62 1.33 0.81 0.50 0.56 0.41 6.19 0.21
12 47362 7.75 1.33 0.81 0.50 0.56 0.41 7.31 0.21
75 amp UL 2 47382 2.51 1.81 0.76 0.63 0.69 0.56 2.06 0.22
T T T
60 amp CSA 3 47383 3.20 1.81 0.76 0.63 0.69 0.56 2.75 0.22
C diameter C diameter C diameter
600 volt max 4 47384 3.89 1.81 0.76 0.63 0.69 0.56 3.44 0.22
150 volt style 300 volt and 30 amp styles 60 or 75 amp/600 volt style
#10-32 screws 5 47385 4.58 1.81 0.76 0.63 0.69 0.56 4.13 0.22
3 mounting 6 47386 5.26 1.81 0.76 0.63 0.69 0.56 4.81 0.22
holes 8 47388 6.64 1.81 0.76 0.50 0.69 0.56 6.19 0.22
All dimensions in inches.

Terminal Block Hardware

Jumper Strip For terminal Push-On Tabs For terminal Flat tab 45 Tab Tab
• Used to bridge adjacent connections Type Strip series Stock No. • Converts from Type Strip series Stock No. Stock No. Width
47102 - 47112 37211 Push-on 47102 - 47112 37220 37221 .187
screw connections
Jumper 47302 - 47312 37212 Tab 47302 - 47312 37250 37251 .250
47352 - 47362 37214* All dimensions in inches.
* Ring style not fork type.
Stock No. 37211 Stock No. 37214

TERMINAL STRIPS STUDTYPE JUNCTION BLOCK

• 12 pole • #10-24 studs spaced 3/4" apart
• Modular design allows larger blocks to be 212°F (100°C) Continuous • Barriers prevent shorting
easily cut into smaller circuit sizes • Nuts not included
• Contacts and screws are recessed within
the housing to help prevent short circuits 600 V
30 A
• Wire protectors prevent stranded wire
damage during connection
• Range of pitch spacing, wire ranges and
electrical ratings provide design flexibility
to choose the block that best fits the Stock No. 47159
requirements Space Saver

Stock Wire Overall Mounting Hole

No. Ga Pitch (P) Amps Volts Length Width Height Stock No. Studs Length Spacing
47159 22-12 .315 (8mm) 20 300 3.680 (93.47mm) .72 (18.20mm) .68 (17.30mm) 47214 4 4 1/2 3 3/4
47151 18-10 .394 (10mm) 27 300 4.606 (117.00mm) 1.74 (18.80mm) .76 (19.20mm) 47216 6 6 5 1/4
47158 20-8 .472 (12mm) 40 600 5.512 (140.00mm) 1.91 (23.20mm) .83 (21.20mm) 47218 8 7 1/2 6 3/4

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37
 STUD BUSBAR DUALBUS PLUS BUSBAR NEW
• Heavy duty busbar terminal blocks Stock No. 78260
• Combines negative and positive buses on one block 300 V
• Hi-amp 150 A
TERMINALS

• 3
⁄8 -16 stud • Clear polycarbonate cover snaps on to meet Coast
Guard and ABYC insulation requirements
• Mounting holes take 1⁄ 4 screws
• 1⁄ 4 -20 stud
Stock No. Size Amps • 5 Gang
47220 2 x 3⁄8 600
47221 4 x 3⁄8 600
47223 12 x #10-32 250
47224 4 x 5⁄16 250
Stock No. 47221

BRASS BUSBAR NEW

• Compact size
• Black thermoplastic insulator base
• Surface retains unblemished appearance longer than copper
TERMINAL BLOCK
• Provide safer electrical distribution
GANG BUSBAR
• Allows removal of any one lead for diagnostic checks
• Safely carry up to 36V and are rated at 50A max current • 300VAC or 48VDC maximum voltage
• Continuous rating of 130A AC or 150A DC
150 A
• Base mounting holes are countersunk for #10 flathead screws
• Reinforced polycarbonate base
Stock No. Material
47245 Solid Brass • Tin-plated copper CDA 110/UNS 11000 bus material
47247 Tin-Plated Brass Blue Sea
Stock No. No. Gang
78250 2301 10
78251 2302 20
78252 2303 4
78253 2312 20 w/cover
Stock No. 78252
78259 2107 8

COMMON BUSBAR
• Great for limited space applications
Stock No. 47245 • #10-32 stud terminal 48VDC
• Reinforced polycarbonate base
• Tin-plated copper CDA 110/UNS11000 bus material
Stock No. 47247

TERMINAL BLOCK
COMMON BUSBAR SOLID BRASS
• Solid brass busbar
• Moisture resistant molded thermoplastic Stock No. 78258
insulator base
150 A Blue Sea
Stock No. No. Description Gang Amp
78256 2305 Mini Busbar 10-24 Stud 4 100
Stock No. Studs
78258 2104 3/8" - 16 Studs 48V Dc 4 600
47240 8-32
78255 2304 Mini Busbar 10-32 Stud 5 100
47241 10-32
78259 2107 3/8" - 16 Studs 48V Dc 8 600

Stock No. 47240

Common Busbar Cover
Blue Sea Fits
Stock No. No. Stock No.
78250 and
78254 2715
78252
78255 and
78257 2713
Stock No. 47241 78256

38 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

TAB TYPE TERMINAL BUSBAR NEW DUALBUS 100A BUSBAR NEW
• Accepts push-on type quick disconnect terminals • Combines negative and positive buses
• Glass-filled nylon on one block

TERMINALS
• Stainless steel • #8-32 screw
• 55A @ 12VDC per tier, 20A per connection, 48VDC max voltage • Tin-plated copper 300VAC
• Greatly increases production speed and reduces labor cost
48VDC

Cover
Circuits Stock No. Stock No.
5 78246 78247
10 78244 78245
Stock No. 47244
Stock No. 47246
Stock No. Points Color
JUNCTION BLOCKS
47243 10 Red
48 V
47244 10 Black • Type: non-feed through 165 A
47246 20 Red • Glass-reinforced nylon
47248 20 Black
• Stud size: 1⁄ 4"

Covers
Stock No. Color
47251 Black
47250 Red
47249 Yellow

Stock No. 47215 Stock No. 47217

TERMINAL JUNCTION BOX PASSTHRU DISTRIBUTION BLOCK

• Convenient way to connect wires between trailer and towing • Gasket is included for ingress protection
vehicle • Black or red santoprene cover (rated
• Black ABS plastic cover and base UL 94V-0) for protection from accidental
• Connects with #10 insulated rings on page 25 shorts 185°F (85°C)
• Nuts and washers not provided • Current carrying studs: zinc-plated brass -40°F (-40°C)
• Black santoprene gasket rated
UL 94V-0 200 V
Stock No. Connections
• M6 stainless steel mounting studs
47290 7 Way
47291 10 Way

Stock No. 47290

Stock No. 47231

Stock No. 47291 Stock No. 47230

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39
 8 POINT POWER BATTERY BUSBAR
DISTRIBUTION POST TERMINAL MOUNT
• Connect several wire/cables to a • Tin-plated copper 32 V
48VDC
TERMINALS

central location 20 A • Mounting hole: 3⁄8 (M10) stud 100 A

• 3 ⁄ 8 stud, (8) #8-32 connection points • Screw terminal type: #8-32
carry up to 20 amps each at 12VDC screws with captive star lock
• Mounting hole: 2.5 washer
• Base material: glass-filled nylon
Stock No. Description
Stock No. Description 78248 Positive Red Boot
47225 Black Power Post 78249 Negative Black Boot
47226 Red Power Post
47227 Cover

JUNCTION BLOCK STUDS

JUNCTION BLOCKS • Material: glass-filled nylon 48 V
250A
• Glass-filled nylon construction MAXIMUM TEMPERATURE
• Nuts and washers not provided 220°F (105°C)
• 3 ⁄ 8 -16 stud 250 A

Stock No. 47205 Stock No. 47202

Stock No. Stud Size Description Color
5
Black Stock No. 47211 Red Stock No. 47210 47202 ⁄16 -18 1 Stud, Non-Feed Through Red
5
47203 ⁄16 -18 1 Stud, Non-Feed Through Black
Stock No. Description Color 5
47204 ⁄16 -18 1 Stud, Feed Through Red
5
47211 Non-Feed Through Junction Block Black 47205 ⁄16 -18 1 Stud, Feed Through Black
47213 Non-Feed Through Junction Block Red
47212 Feed Through Junction Block Black
47210 Feed Through Junction Block Red BATTERY FEEDER STUDS
• Conducts power through bulkheads or firewalls
Heavy Duty Non-Feed through Junction Block • Impact-resistant plastic insulator/mounting bushing is 6-36 V
• Longer stud than standard junction block to fit more eyelets 117 ⁄ 64 dia., 5 ⁄ 8 long
• High torque rating 300 in-lb max • (2) 3 ⁄ 8 -16 brass studs, 5 ⁄ 8 long 250 A
• 1⁄ 2 -13 stud, 1.5 long 400 A

Stock No. 36662 Stock No. 36663

Red Stock No. 47201 Black Stock No. 47200
ELECTRICAL POWER BUSHING
POWER POST 3⁄8 16 STUD NEW WEATHER PROOF
• High current rating
Stock No. 78243
• 4/0 terminal lugs 12 VDC
• Connects high amperage cables securely • Boot & gasket included 500 A
• Stud dimensions: 3⁄ 8 x 7⁄ 8 long • Base material: glass reinforced nylon
• Base material: reinforced thermoplastic 48VDC • Base material UL Rating: 94 HB
• 1⁄ 4 max panel

• 1⁄ 2 stud

Stock No. 36664 Stock No. 36665

40 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 CRIMPABLE BATTERY LUGS
• Manufactured from 100% copper
Wire Fits Battery Straight Right Angle Left Elbow Right Elbow
• Tin plated to add conductivity and protection Ga Post Type Stock No. Stock No. Stock No. Stock No.
BATTERY TERMINATION

against corrosion 6 Universal 36300 ---- ---- ----

• Polarity marked Typical 4 Universal 36301 ---- ---- ----
Single 2 Positive 36302 ---- ---- ----
Offset 2 Negative 36303 ---- ---- ----
1 Positive 36304 ---- ---- ----
1 Negative 36305 ---- ---- ----
1/0 Positive 36306 36320 36332 36342
1/0 Negative 36307 36321 36333 36343
2/0 Positive 36308 36322 36334 36344
Straight Type Right Angle Type
2/0 Negative 36309 36323 36335 36345
3/0 Positive 36310 36324 36336 36346
3/0 Negative 36311 36325 36337 36347
Typical 4/0 Positive 36312 36326 ---- ----
Double 4/0 Negative 36313 36327 ---- ----
Offset Product may vary with single or double offset.

Left Elbow Type Right Elbow Type

CRIMPABLE BATTERY LUG CRIMPING TOOLS

Stock No. 462

Stock No. 460 • Economically priced
• Heavy duty crimping tool Stock No. 470 Stock No. 461 • Used with a
• Crimps battery lugs • Bench mountable • Light duty crimping tool hammer for a
from 8 ga-4/0 version of • Crimps battery lugs quick crimp in
Stock No. 460 from 8 ga-1/0 maintenance and
Stock No. 521
• Crimps battery lugs repair situations
• Replacement Die Tool Kit
for Stock No. 460 & 470 from 8 ga-4/0 • Handles terminals
• 4 dies, spring and pin from 8 ga-4/0

BRASS BATTERY LUGS BATTERY JUMPER TERMINALS

6-36 V

Split Flag Type Straight-In Type

Square Head Bolt

• Solid brass battery lugs are lead plated for Stock No. 36660 Stock No. 36661
superior conductivity and low electrical • Allows convenient jump starts and charging when battery is not
resistance easily accessible, or when reaching battery becomes dangerous
• Used for solder construction only • Includes color coded rubber cap, solid brass studs, brass hex nuts
• Universal type will fit both the positive and and brass lock washers
Standard Shoulder • Contact studs are 13 ⁄ 16 dia., 11 ⁄ 8 long, and grooved to accept
p
negative battery posts
Nut Nut
• Furnished with a standard plated nut and standard jumper cables
Spare Battery Lug square head bolt NEW
Nuts and Bolts • See page 102 for solder
• All 5/16 -18
Fits
• Zinc plated Wire Battery 12-18VDC
Stock No. Type Ga Post Type 350A
Stock No. Item 36202 Straight-in 6 Universal
90501 Standard nut Stock No. 36656 Stock No. 36657
36201 Straight-in 2-1 Universal
90506 Shoulder nut 3⁄ 8
36204 Straight-in 3/0 Universal • Use with eyelets and battery lugs
90505 11/2 bolt
36209 Split Flag 1/0-2/0 Universal • Heavy duty high strength glass-filled nylon bushing
90500 11/4 bolt
• Mounts in “Double D” panel punches to prevent rotation

42 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

LEAD BATTERY LUGS
Military Military
Heavy Duty Wing Nut Marine Type Ordinance Type Ordinance Type
Top Post Type Stock No. 36224 Stock No. 36114 Stock No. 36115

BATTERY TERMINATION
Stock No. 36223 • For positive post, 3/8 terminal stud • For positive post, 3/8 stud • For negative post, 5/16 stud
• For 2ga- 4/0 Stock No. 36221 • Low profile 3/4 high • Low profile 3/4 high
• For negative post, 5/16 terminal stud • Long bolts allow additional • Long bolts allow additional
• Brass plated wing power connections power connections
nut for marine • Mil Spec: • Mil Spec:
applications A52425-1 A52425-2

Epoxy Coated Epoxy Coated Top Post Type Side Post Type
Top Post Type Top Post Type Stock No. 36220 Stock No. 36222
Stock No. 36250 - Black Stock No. 36251 - Red • For 6-1ga • For 6-1ga
• For 6-1ga • For 6-1ga • 3⁄8 bolt included

• Color coded for easy identification • Lead alloy battery terminals for a variety of applications

EYELET, RING & LUG BATTERY BOLT EXTENDERS

TERMINAL INSULATOR
• Solid brass bolt extender and plated steel nut are used for power
• Post height: .98 (24.8 mm) MAXIMUM TEMPERATURE hook-up for direct connections of accessories to battery
• Inside grip diameter: 220°F (105°C) • Side post units are available for a variety of applications
.50 (12.7 mm)
• Material: PVC
• Can be used with starters,
generators, alternators &
solenoids
Stock No. 36243 Stock No. 36244
Wire Black Red
Ga Stock No. Stock No.
18-10 23543 23542
Stock No. Post Mount Stud Thread
8-2 23545 23544 36243 Side Post - Long Bolt 3/8 -24

2-2/0 23547 23546 36244 Side Post - Short Bolt 3/8 -16

BATTERY BOOTS
• Use on alternator end of cables or Alternator Type Wire Post Height Cable Entry
battery posts Boot Type Stock No. Ga Color in. (mm) in. (mm)
• Protects from corrosion and shorting Straight-in 23500 6-4 Black .74 (18.8mm) .37 (9.4mm)
23501 6-4 Red .74 (18.8mm) .37 (9.4mm)
• Improves product appearance Stock No. 23502 2-1 Black .74 (18.8mm) .50 (12.7mm)
23509 23503 2-1 Red .74 (18.8mm) .50 (12.7mm)
23504 1/0-2/0 Black .74 (18.8mm) .625 (15.9mm)
Straight-in Type Marine Type 23505 1/0-2/0 Red .74 (18.8mm) .625 (15.9mm)
Marine 23514 6-1/0 Black 1.9 (48.3mm) .32 (8.1mm)
23513 6-1/0 Red 1.9 (48.3mm) .32 (8.1mm)
Alternator 23508 18-10 Black 1.05 (26.7mm) .23 (5.84mm)
23509 18-10 Red 1.05 (26.7mm) .23 (5.84mm)
23506 8-2 Black 1.05 (26.7mm) .5 (12.7mm)
23507 8-2 Red 1.05 (26.7mm) .5 (12.7mm)
23516 2-2/0 Black 1.05 (26.7mm) .7 (17.78mm)
23517 2-2/0 Red 1.05 (26.7mm) .7 (17.78mm)
Stock No. Stock No.
23500 23501 Stock No. Stock No. 23520 3/0-4/0 Black 1.05 (26.7mm) .9 (22.9mm)
23514 23513 23521 3/0-4/0 Red 1.05 (26.7mm) .9 (22.9mm)

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43
 CLIPS Pictures of clips are not actual size. BATTERY CLAMPS
Mini-gator Clip Miniature Extra Heavy Duty
Alligator Clip
• For miniature work
Battery Clamp Battery Clamp
• Screw connection
50 A
BATTERY TERMINATION

5A 10 A 600 A

1 1/4” 1 31/32”
”
3/
3 16

• Insulated handles 6”
2 11/32” • Up to 10 ga wire
Red Stock No. 46R
Black Stock No. 46B • Vinyl clad handles
• For 2 and 4 ga wire
Red Stock No. 50
Steel Clip Stock No. 30BL Metal Screw Clip Standard Black Stock No. 51
Insulator Red Stock No. 32R Stock No. 60S Battery Clamp
Insulator Black Stock No. 32B Metal Screw Clip with Extra Heavy Duty
insulator handles: 200 A Battery Clamp
Red Stock No. 60HSR
800 A
Black Stock No. 60HSB Solid copper
construction
Alligator Clip
• Conventional type Alligator Clip with
10 A Full-cover insulator 6”
• Assembled
10 A
1 31/32” • Insulated handles 7”
Red Stock No. 41R
Black Stock No. 41B
• Insulated handles
2 11/32” • Use with 1/0 and 2/0 wire only
Red Stock No. 52
Black Stock No. 53

BOOSTER CABLES
Metal Clip Stock No. 60 Metal Clip Stock No. 60 with full
Stainless Steel Clip 60SS cover insulator Parrot Type

Insulator Red Stock No. 62R Red Stock No. 65R

Insulator Black Stock No. 62B Black Stock No. 65B
• Used with clip 60, 60S and 60SS E-Z Reach™ Type

TEST CLIP
Red Insulator

• 100% copper conductors

• Twin tangle-free cables with
th a
flexible dual bonded construction
truction
Black Insulator • Clamps and cables are fully insulated and color coded for polarity
• Used to temporarily hold
identification
connections together for
testing or soldering • Clamps provide easy attachment to top or side terminal batteries
Wire Length Weight
Ga Type Ft. Lbs. Color Stock No.
Red Black
Test Clip Insulator Insulator Length 4 E-Z Reach™ 12 7 Black / White 10145
Type Stock No. Amps Stock No. Stock No. of Clip 4 E-Z Reach™ 16 8 Black / White 10146
General Purpose 48 10 49R 49B 2 2 Parrot 20 11 Red / Black 10147
25 Amp 24 25 26R 26B 2 27/32 2 Parrot 24 16 Red / Black 10148

44 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 HOW TO CHOOSE
THE RIGHT
ELECTRICAL
CONNECTORS Wired2Serve™ Blog Article

■ Current rating (current density)

Choosing the right electrical connector for your application may be one ■ Connector size (circuit density)
of the most important interconnection choices to make in your vehicle or ■ Engagement force
mobile equipment's design. The appropriate wire connectors can provide ■ Wire size
a reliable means to modularize, downsize, or improve manufacturability ■ Configuration and circuit size
■ Operating voltage
and field maintenance. There are several criteria to consider when selecting
■ Agency approvals
electrical interconnect components, including:
■ Price per circuit

CURRENT RATING CONNECTOR SIZE OR while the second is in applications where

CIRCUIT DENSITY the wire connectors will be mated to a printed
Current rating is the most important criterion
in the selection of electrical connectors. It is Electrical connector size is circuit (PC) board via a header.
stated in amps per circuit and is a measure becoming more important In the high circuit count application, total
in the wire connector engagement forces for some connector families
of the amount of current that can be passed
selection process with the trend of downsizing
through a mated terminal, which will give no can be as high as 50 lbs., a force which may
equipment. Circuit density is a relative measure
more than an 85°F (30°C) temperature rise be considered excessive for some assembly
of the number of circuits an electrical connector
over ambient 72°F (22°C). This current level operators or in applications where the electrical
can accommodate per square inch. It is relative
is then derated or adjusted for the number connectors are difficult to reach. In the second
in that using this measure, one can objectively
of circuits in a given housing due to the heat case, when mating to a header or to a connector
determine the space requirements or size of
(temperature rise) of the adjacent terminals. mounted on a PC board, high mating forces
one connector family versus another. Delphi
may damage the board. In both cases, a "low
For example, a typical wire connector can HES (Harsh Environment Series) connectors
force" terminal within the chosen connector
carry up to 12 amps/circuit on a 2- or 3-circuit offer high current capability and high circuit
family or an electrical connector family with
housing, but only 7.5 amps/circuit on a 12- or density with small housings available in
a lower engagement force/circuit should be
15-circuit housing. Note that the current rating 47-circuits.
used.
for a particular circuit size assumes all circuits
ENGAGEMENT FORCE The configuration of electrical connectors and
of the housing are carrying the rated maximum
Engagement force refers to the effort required circuit size required are generally defined by
current. The current rating also assumes that
(stated in pounds/circuit) to connect, mate, or the architecture of the application. The number
the maximum wire gauge for that connector
engage the two populated electrical connector of lines or circuits one should specify in a
family is used. For example, if a standard
halves. If the application required a 10-circuit given housing depends on four key factors:
connector family has a maximum current
housing, the total engagement force for the ■ Maximum current rating of the housing
rating of 12 amps/circuit, the use of 14 AWG
wire connector would be equal to the total
wire is assumed. If a smaller wire is used, the ■ Number of module-to-module
number of circuits (10) times the engagement interconnects needed
maximum current carrying capacity should be
force per circuit. The engagement force is
derated by 1.0 to 1.5 amps/circuit for each ■ Total connector engagement force
of major concern in two primary situations.
AWG gauge range less than the maximum. The first is with high circuit count electrical ■ Size of electrical connector
connectors (typically greater than 9 circuits),
continued on next page
HOW TO CHOOSE THE RIGHT
ELECTRICAL CONNECTORS
WIRE SIZE connectors will be subjected. A wire connector and overall or select gold. Tin or tin/lead platings
Wire size is an important criterion when choosing system having a positive lock requires the are appropriate for most applications where per
the right electrical connectors, especially in operator to deactivate a locking device before circuit currents are above 0.5A. Gold plating
applications where the current rating required the connector halves can be separated, terminals, like the terminals offered in the
is near the maximum for the chosen connector whereas a passive locking system will allow Deutsch DTP compatible Amphenol ATP
family, or where mechanical strength in the the connector halves to disengage by simply Connector line, should generally be specified
wire is required. In both cases, a heavier wire pulling the two halves apart with a moderate in signal or low current harsh environment
gauge should be chosen. Most electrical force. In high-vibration applications or where applications. Terminal base materials are
connectors will accommodate automotive the wire or cable is subjected to axial loads, either brass or phosphor bronze. Brass is the
wire gauges of 16 to 22 AWG. Note that the by design or by accident, positive locking standard material and affords an excellent
Metri-Pack 480 electrical connector line can electrical connectors should be specified. combination of strength and current-carrying
accommodate up to a 10 gauge wire. capabilities. Phosphor bronze is recommended
STRAIN RELIEFS
where a thinner base material is used to obtain
Strain reliefs or backshells for electrical a lower engagement force, high engagement/
connectors can be a major criteria in the extra disengagement cycles (>100 cycles) are likely,
degree of safety that a non-conductive strain or where prolonged exposure to high ambient
relief housing provides. Should a terminal temperature (>29°F/85°C) are likely.
or wire become dislodged from its seated
position in the wire connector housing due to PRICE
being mechanically over-stressed, the strain The price of electrical connectors should be
relief can prevent the "live" wire from contact- calculated on a basis of total applied cost, i.e.,
ing other components or "neutral" conductive the cost of the housing (both plug and recep-
members. The one-piece strain relief shown in tacle), the cost of the terminals, plus the cost
figure 1 features an integrally molded tie strap of the labor to attach the wire to the terminal
OPERATING VOLTAGE
to firmly grip the wires. This design does not and to insert the terminal into the housing.
Most applications are within the 250V rating require any additional assembly hardware and Most connector companies offer a full range of
to the standard wire connectors, although it will work with either half of the wire connector, application tooling equipment from crimp tools
some connector families, such as the Molex thus minimizing inventory requirements. It to removal tools for low volume production and
MX150L connectors offer a 600V rating. The also has a removable strap holding the top repair to semi-automatic bench presses that
voltage ratings are RMS values and, therefore cover to the base, again reducing the number are capable of terminating as many as 3,000
apply to both AC and DC voltages. Generally, of pieces to order, track and inventory. terminals/hour (operator dependent).
the higher voltage ratings are obtained by fully
enclosing both the male and female terminals HOUSING AND TERMINAL MATERIALS
individually in the housing. Shrouded housings AND TERMINATED PLATINGS
or fully isolated contacts also offer protection Materials and platings
to the metal terminals during assembly and are typically one of the CONCLUSION
handling of the wire connector. last major decisions to
So which criterion is the most
be made. Most electrical
AGENCY APPROVALS OR LISTINGS important? After current rating,
connectors are made
Assure that the electrical connector system your specific application will
from a nylon plastic. This nylon can have
has been tested to a consistent specification dictate whether connector size,
flammability ratings of typically UL94V-2 of
with respect to other connector systems. Most engagement force, wire size,
94V-0. The higher 94V-0 rating indicates that
connectors meet the requirements of UL and configuration and circuit size,
the nylon will extinguish itself (in case of fire)
CSA agencies. IP ratings and salt spray tests operating voltage, agency ap-
more rapidly than the 94V-2 nylon. A 94V-0
are indicators of the connector's resistance to provals or price is the criterion
rating does not infer a higher operating tem-
moisture and contaminants. which defines the right power
perature rating, but rather a higher resistance
connector for your application.
HOUSING LOCK TYPE to flame continuance. For most applications,
the 94V-2 material is adequate.
Either positive or passive appropriate for a given
application can best be determined by the The standard terminal plating options available
degree of stress to which the mated electrical for most electrical connectors are tin, tin/lead
 DELPHI WEATHER PACK
Cable Seal
• Use the cavity plug for all pin locations not filled with terminals Male
• Tower half connector body comes with a self lubricating silicone Terminal
CONNECTORS

seal to reduce the engagement assembly force

257°F (125°C) 16 V Female
-40°F (-40°C) 20 A Terminal
Cable Seal Receptacle Plug
Shroud Half Tower Half
Cable Seals Connector Bodies
Cable dia. GPT wire SXL wire Seal Receptacle Plug
(mm) Ga Ga Color Stock No. Delphi No. Shroud Half Tower Half
12015899 Contacts Stock No. Delphi No. Stock No. Delphi No.
(1.70-1.29) --- --- Red 39004
15324983* 1 38040 12010996 38041 12015791
12015323 2 38042 12010973 38043 12015792
(2.80-2.03) 18-16 20-18 Green 39000
15324982* 3 38044 12010717 38045 12015793
12010293
(3.49-2.81) 14 16 Gray 39001 4 38046 12010974 38047 12015797
15324980*
12015193 4-Square 38086 12015024 38087 12015798
(4.30-3.45) 12 14 Blue 39002 NEW
15324981* 5-Round 38092 12065158 38091 12034342
ORDERING NOTES: 6 38048 12010975 38049 12015799
1. Select connector body style from chart. All connector bodies are straight (in a row) except 4-Square contact body which is two
2. Select number of terminals needed – one terminal for each contact location. rows of two and 5-Round
3. Pick cable seal by wire gauge.
4. Cavity plugs are required for all unused pin locations.
5. Weather Pack crimping tool must be used to assure a good seal. Cavity Plug
* Replacement part for packard number listed above. Changed from 4% oil to 2% oil. Stock No. 39010 Female terminal
(Packard No. 12010300) for tower half
Terminals
Male Terminal Female Terminal
Wire Loose Piece Reel Loose Piece Reel Recommended
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No. Delphi Tools
20-18 30034 30034R 12089040 30035 30035R 12089188 402/440/408/564 Male terminal
16-14 31034 31034R 12124582 31035 31035R 12124580 402/440/408/564 for shroud half
12 32038 32038R 12124587 32039 32039R 12124581 408/474/564 Terminals shown
*Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not available from Waytek. with cable seal.
Order separately.

TYPICAL ASSEMBLY Weather Pack Hand Tool Hand Tool

INSTRUCTIONS Stock No. 402 Stock No. 408
• Crimps 20-14 ga wire, terminal and cable • Crimps a variety of terminals and
These assembly instructions apply to both the
seal in one operation cable seals in separate operations
Weather Pack and the Metri-Pack connector series.
• Ratchet assembly assures a perfect crimp • Ratchet assembly assures a perfect
every time crimp every time
• For 20-14 ga terminals

1. Apply seal to cable, 2. Align seal with Weather Pack Hand Tool
before stripping cable insulation. Stock No. 440
insulation. Economically priced Crimper
• Similar to the 402 with shorter handles Stock No. 533
• Crimps 20-14 ga wire, terminal and cable • Economical tool crimps 22-14 ga
seal in one operation sealed Metri-Pack 150 and 280
series, and Weather Pack terminals
and seals
• Compact parallel jaw design
3. Put terminal in 4. Crimp and visually eliminates terminal rocking
crimping tool, then inspect for a good Weather Pack Terminal
position wire and crimp before Removal Tool
seal in place. installing in Stock No. 421
connector body.
• Removes Weather Pack socket and
pin terminals from the connector
bodies

48 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

DELPHI 56 SERIES CONNECTORS
Female
Connector • Economically priced
Female

CONNECTORS
• Locks together for a positive contact
Terminal
• For heavy duty use in many automotive applications
• Use crimping tool Stock No. 401 or 507 for best results
• Male body half is made with a locking clip, as shown in picture
Male
Terminal • Terminals available loose or on reels
Male
Connector 49 A
<3mV/amp
Available in one through six contact configurations

Connector Bodies
Male Female
Connector Connector
Contacts Stock No. Delphi No. Color Stock No. Delphi No. Color
1 38000 2984528 Black 38001 2977253 Black
2 38002 2984883 Black 38003 2973781 Black
3 38004 2984678 Black 38005 2984378 Black
4 38006 6294544 Black 38007 2977048 Black
5 38010 3138080 Black 38011 2973422 Black
6 38008 2977042 Natural 38009 2977044 Black

Terminals
Male Terminal Female Terminal
Male
Wire Loose Piece Reel Loose Piece Reel Recommended
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No. Delphi Tools
18 30030 30030R 2965481 30031 30031R 2965510 401
16-14 31030 31030R 2971962 31031 31031R 2965867 401
12 32030 32030R 2971859 32031 32031R 2989877 507
Female * Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not available from Waytek.

Typical reel of terminals available from Waytek

CRIMPING TOOLS METRIPACK CRIMPING TOOLS

Hand Tool Stock No. 401 Hand Tool Stock No. 474 Hand Tool Stock No. 509
• Crimps 18-14 ga male and female terminals • Crimps 12 ga wire, terminal and cable seal • Crimps 20-14 ga male and female terminals
• Ratchet assembly assures a perfect crimp in separate operations in the Metri-Pack 150 and 280 series
every time • Ratchet assembly assures a perfect crimp
every time

Hand Tool Stock No. 507 Economically priced Crimper Universal Metri-Pack
Stock No. 533 Terminal Removal Tool Stock No. 424
• Crimps 20-10 ga male and female terminals
in the Metri-Pack 56 Series • Crimps 22-14 ga sealed Metri-Pack 150 (Delphi No. 12094430)
and 280 series, and Weather Pack terminals • Removes Metri-Pack socket and
• Crimps core wings only
and seals pin terminals from the connector bodies
• Compact parallel jaw design eliminates • May be used with the Metri-Pack 150 and
terminal rocking 280 series

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

49
 DELPHI METRIPACK 150 SERIES SEALED CONNECTORS
• In-line connectors are ideally suited for space-limited applications Cable
Male Body Seal
• Use in high demand situations along with low-energy electronic circuits TPA
Male
CONNECTORS

• TPAs (terminal position assurance) hold the terminals firmly in the Terminal
connector bodies and act as strain reliefs
• CPAs (Connector Position Assurance) secure mating halves together
• Triple-rib silicone coated cable seals add the confidence of a totally Female
TPA
sealed configuration Female Body Terminal
16 V
• Empty cavities must be filled with cavity plugs 14 A Cable Typical two straight contact configuration
Seal

Cable Seals Connector Bodies

Cable dia. GPT wire SXL wire Seal Male Body Female Body
C

(mm) Ga Ga Color Stock No. Delphi No. Contacts Stock No. Delphi No. Stock No. Delphi No.
((2.15-1.60) 20-18 22-20 White 39045 15324976 2 38200 12162000 38201 12052641
NEW
((2.80-2.03) 18-16 20-18 Dark Red 39008 15324973 3 38203 12129615 38204 12110293
ORDERING NOTES: 4 38206 12162102 38207 12162144
1. Select connector body style from chart. 6 38209 12124107 38210 12052848
2. Select number of terminals needed – one terminal for each contact location. 8 38218 12047931 38220 12047937
3. Pick cable seal by wire gauge. 10 38225 12045808 38226 12065425
4. Cavity plugs are required for all unused pin locations.
These connector bodies are straight (in a row) except 6, 8 and 10 are in rows of two.
5. Metri-Pack crimping tool must be used to assure a good seal.

TPA
Contacts Stock No. Delphi No. Color
2 38202 12052634 Blue
3 38205 12052845 Natural
4 38208 12047948 Black
6 38211 12052850 Gray
8 38223 15324525 Black Removal Tool Cavity Plug CPA
Stock No. 38230
10 38224 12124264 Gray Stock No. 422 Stock No. 39011
(Delphi No. 12020833)
(Delphi No. 12094429) (Delphi No. 12059168)
Terminals • Fits 3-10 contacts
Male Terminal Female Terminal Female
Wire Loose Piece Reel Loose Piece Reel Recommended
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No. Delphi Tool
22-20 30071 30071R 12077628 30072 30072R 12084200
509/559
18-16 31076 31076R 12045773 31077 31077R 12048074

* Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not available from Waytek. Male

DELPHI METRIPACK 150.2 SERIES SEALED CONNECTORS

• Pull to seat connection
• In-line connectors are ideally suited for space-limited
applications 2-Way Female
Female Terminal
• Use in high demand situations along with low-energy Connector Stock No. 31089
electronic circuits Stock No. 38231
• 18-16 ga
• Crimp tools: Stock No. 533 & 509

SEALED ELECTRIC HEADERS

Female Body
The Metri-Pack 150 Series sealed electric Contacts Stock No. Delphi No.
header is a rugged system designed for 18 38219 15492546
severe underhood environments. 30 38221 15492542 Crimping Tool
• Offered in 18 or 30 pin configurations Stock No. 508
Connector bodies are in rows of three.
Stock No. 38219 (Delphi No. 12039500)
• Ideally suited for critical, low energy
• Crimps 22-16 ga
electronic applications which require
protection from environmental hazards
Terminal Removal Tool
• Uses pull to seat technology
Stock No. 31091 Stock No. 431
(Delphi No. 12103881) (Delphi No. 12180559)
• 18-16 ga
Stock No. 38221

50 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

DELPHI METRIPACK 280 SERIES SEALED CONNECTORS
Female Body Female
Terminal • In-line connectors feature high current and
TPA high current density in a small compact design

CONNECTORS
Male • Excellent resistance to temperature, chemicals
Terminal and abrasion
• Works in conjunction with the splice pack
Cable components shown on page 52
TPA Seal
• May be used in under-hood automotive
Male Body applications as well as most marine, off-road
Typical two straight contact configuration
Cable and agricultural applications
Seal 16 V
30 A
Cable Seals
Connector Bodies
Cable Dia. GPT Wire SXL Wire Seal
(mm) Ga Ga Color Stock No. Delphi No. Male Body Female Body
12015899 Contacts Stock No. Delphi No. Stock No. Delphi No.
(1.70-1.29) 22-20 22-18 Red 39004
15324983* 1 38060 12065171 38061 12065172
(2.15-1.60) 20-18 22-20 Purple 39007 15324985 2 38062 15300002 38063 15300027
3 38064 15300003 38065 12040977
12015323
(2.80-2.03) 18-16 20-18 Green 39000 4 38067 12129600 38057 12129565
15324982*
12010293 5 38068 12186400 38069 12084891
(3.49-2.81) 14 16 Gray 39001
15324980* 6 --- --- 38076 12059573
12015193 All connector bodies are straight (in a row).
(4.30-3.45) 12 14 Blue 39002
15324981*
ORDERING NOTES: * Replacement part for
1. Select connector body style from chart. Delphi number listed
above. Changed from
2. Select number of terminals needed – one terminal for 4% oil to 2% oil.
each contact location.
3. Pick cable seal by wire gauge.
4. Cavity plugs are required for all unused pin locations. Cavity Plug Removal Tool
5. Metri-Pack crimping tool must be used to assure a good seal. Stock No. 39010 Stock No. 422
(Delphi No. 12010300) (Delphi No. 12094429)
Female terminal Terminals
for female half Male Tanged Terminal Female Tanged Terminal
Wire Loose Piece Reel Loose Piece Reel Recommended
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No. Delphi Tool
Cable seal
22-20 30029 30029R 12124977 30032 30032R 12084201 464/408
18-16 30036 30036R 12048159 30037 30037R 12077411 464/408/559
14-12 31074 31074R 12129497 31075 31075R 12129493 408/474/509/559
12-10 32034 32034R 12048254 32035 32035R 12077413 408/474/559
Male terminal
for male half * Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not available from Waytek.

Terminals shown with cable seal.

Order separately.
TPA
Male Female
Contacts Stock No. Delphi No. Color Stock No. Delphi No. Color
1 38034 12065249 Black 38034 12065249 Black
2 38035 15300014 Blue 38035 15300014 Blue
3 38036 15300015 Natural 38037 12034145 Black
4 38023 15324063 Blue 38022 15300016 Black
Typical reel of terminals available from Waytek 5 38038 12084673 Black 38039 15324857 Black
6 --- --- --- 38077 12059195 Blue

METRIPACK CRIMPING TOOLS

Hand Tool Stock No. 407 Hand Tool Stock No. 408 Hand Tool Stock No. 464 Economically priced Crimper
• Crimps a variety of unsealed • Crimps a variety of terminals • Crimps a variety of terminals Stock No. 533
Metri-Pack Terminals and cable seals in separate in separate operations • Economical tool crimps 22-14 ga
• For 12-10 ga terminals operations • For 20-14 ga terminals sealed Metri-Pack 150 and 280
• Ratchet assembly assures a • Crimps core wings on 150 series, and Weather Pack
• Ratchet assembly assures a
perfect crimp every time and 280 Metri-Pack series terminals and seals
perfect crimp every time
• For 20-14 ga terminals • Ratchet assembly assures a • Compact parallel jaw design
perfect crimp every time eliminates terminal rocking

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

51
 SEALED SPLICE PACK SYSTEM
• Becomes an in-line fuse holder for one to three • Mounting clips are offered to attach the assembly
circuits when used with mini fuses to your application
CONNECTORS

• Common busbar converts the unit into a • Extended caps are a variation of the popular
convenient splicing system Splice Pack Cap
• Sealed terminals and cap offers a completely • Mini fuses and the busbar system can also be
weathertight assembly used with these caps
• Complete assembly requires cable seals, termi- • Caps are designed to accommodate diodes, blade
nals, connector body, cap and any common bars mount circuit breakers, and have special grooves
• Unused pin locations need a cavity plug, and the so cable ties can be added to provide additional
TPA helps keep the terminals from pulling out locking security
• For a perfect crimp, ratchet tools should be used • Connector parts are part of the Metri-Pack sealed
connector 280 series, on page 51
Extended Cap - Black
Standard Cap - Clear Stock No. 38078
Stock No. 38085
Standard Cap - Black
Assembly Stock No. 38075 Extended Cap - Clear
TPA Stock No. 38079
Common Bar
Terminal Stock No.38077
(Order from table)
(Order from table)
Cable Seal
(Order from table)

Body Stock No. 38095

Stock No. 38076 • 3 amps
• Diode packs are used to prevent feedback within circuits
Circuit Breakers, Diode and Mini Fuse or multiple circuits to clamp voltage spikes caused by elec-
Common Bar
• Diode for use only with 38078 and 38079 trical fields collapsing within coils
Gangs Stock No.
2 38071 • Boards are designed to be plugged into the connector
3 38072 body of the system
4 38073
6 38074 Waytek can special order custom circuit • Add either extended cap to create a sealed system
boards. Call 800-328-2724 for details. • Cap can be removed for easy service ability

Mounting Clips Cavity Plug Diodes

Cable Seals Stock No. 39010 • Mounts in most mini fuse holders
• Works with the extended cap

• Cavity plugs required for

all unused pin locations
Straight In Clip Cable dia. GPT wire SXL wire Seal
Stock No. 38080 (mm) Ga Ga Stock No. Color
• Fits either style cap (1.70-1.29) ---- ---- 39004 Red
(2.80-2.03) 18-16 20-18 39000 Green
1 Amp Diode 3 Amp Diode 6 Amp Diode
90° Clip (3.49-2.81) 14 16 39001 Gray
Stock No. 46880 Stock No. 46881 Stock No. 46882
(4.30-3.45) ---- 14 39002 Blue
Stock No. 38081
• Fits either style cap
Terminals Terminal
• Crimping tool must be used to
• One terminal for each contact
assure a good seal
location needed
• Terminals available on reels Cable seal

Tree Mount Clip • Special tooling needed for use of Terminal shown with cable seal.
Stock No. 38082 reels not available from Waytek Order separately.

• Fits either style cap Wire Female Terminal Reel Recommended

Offset Clip Ga Stock No. Stock No. Delphi No. Tool
18-16 30037 30037R 12077411 464/408
See tool descriptions
Stock No. 38084 14-12 31075 31075R 12129493 474/509 on pages 75 - 76.
• Fits extended cap only 12-10 32035 32035R 12077413 474

52 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

DELPHI METRIPACK 480 SERIES SEALED CONNECTORS
• In-line connectors are well suited for the rigorous demands 42A 257°F (125°C)
of under-hood vehicle, marine and industrial applications <3mV/amp -40F° (-40C°) Cable Seal
• Triple-rib silicone coated cable seals add the confidence

CONNECTORS
of a totally sealed configuration Male Body
• Empty cavities must be filled Male
with cavity plugs minal
Terminal

Fe
Female
TPA T
Terminal
Female
e Bo
Body
Contacts Stock No. Delphi No. Color
2 38124 12059897 Black
Typical two straight contact configuration
3 38125 12131543 Black

Female Male

Terminals Connector Bodies

Male Terminal Female Terminal Male Body Delphi Female Body Delphi
Wire Loose Piece Reel Loose Piece Reel Contacts Stock No. No. Stock No. No.
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No. 2 38120 12065863 38121 12052613
16-14 31092** 31092R 12065196 31093 31093R 12048451 3 38122 15344628 38123 12131592
12 32092 32092R 12065197 32093 32093R 12052139 2 contact connector bodies are straight (in a row)
10 32094 32094R 12052172 ---- ---- ---- 3 contact connector bodies are stacked (in a triangle)
* Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels
not available from Waytek.
** Waytek does not stock crimpers for this part.

Cable Seal
Cable Seals
Cable dia. Wire Seal
mm Ga Color Stock No. Delphi No.
2.85-2.01 18-16 White 39012 15324988
3.75-2.81 14-12 Red 39013 15324989
4.50-3.61 10 Purple 39014 15324990
ORDERING NOTES:
Cavity Plug Crimping Tool Removal Tool
1. Select connector body style from chart. Stock No. 39015 Stock No. 553 Stock No. 424
2. Select number of terminals needed – one terminal for each contact (Delphi No. 12066082) (Delphi No. 12071687) (Delphi No. 12094430)
location.
3. Pick cable seal by wire gauge. • For 12-10ga Metri-Pack 480
4. Cavity plugs are required for all unused pin locations. and 630 terminals only

APEX 2.8 CONNECTORS NEW

• Circumferential interface seal
• Heavy-duty connectors for demanding environments
• Most compact 2.8 mm system in the industry 4 Contact
• Wire accommodation range - 0.75 mm (20ga) to 4mm (10ga) Female Connector
• Mid-sized housings (5.25 mm pitch - 6.40 mm rows) Stock No. 38110
• Fully assembled connector for ease of use
• Terminal Position Assurance (TPA) device to detect partially
installed terminals Terminals
Stock No. Gauge
38113 20-18
38116 16-14

Crimp Tool Die

Stock No. 385 Stock No. 543 Die-Locator
• Includes custom case • Contact Size: 20-14ga Stock No. 545
• Dies sold seperately • Contact Type: for Apex • Component Type:
2.8 mm female terminals crimp die locator

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

53
 DELPHI METRIPACK 630 SERIES SEALED CONNECTORS
• TPAs (terminal position assurance) hold terminals Application
257°F (125°C)
firmly in connector bodies • Meets or exceeds requirements for most marine,
-40F° (-40C°)
appliance and industrial control applications
CONNECTORS

• Triple-rib silicone coated cable seals add confidence

of a totally sealed configuration • Suited for applications that require protection 46 A
• Empty cavities must be filled with cavity plugs from environmental hazards <3mV/amp
• All connector bodies are straight (in a row)

Creating a 2-Way Connector Assembly: Female

Male Female Body Terminal
2-Wayy Connector Bodies
TPA Terminal
Male Body Female
Body Cable Seal
Stock No. Delphi No. Stock No. Delphi No. Wire Ga
38130* 12034269 38143** 12066681 20-16
38130* 12034269 46010** 12033769 14-12
38130* 12034269 38141** 12085030 10
Male Body
* Need to order 39020 cable seal separately ** Pull to seat Cable Seal

TPA
Multiple Cable Seal
Stock No. Delphi No. Color
Stock No. 39020
38137 12034363 Gray
Male Female (Delphi No. 12034364)
• For connector body 38130
Terminals • Seal only available in one size
Male Terminal Female Terminal
• 10-8ga
Wire Loose Piece Reel Loose Piece Reel
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No.
ORDERING NOTES:
20-18 30084 30084R 12020125 30085** 30085R 12020156
1. Select connector body style from chart.
16-14 31084 31084R 12020126 31085** 31085R 12066614 2. Select number of terminals needed – one terminal for each
12-10 32084 32084R 12066493 32037** 32037R 12033997 contact location.
3. Female bodies come with multiple Cable Seal. Male body
* Terminals available on reels by Stock No. specified in table above. ** Pull to seat requires one Stock No. 39020. Order separately.
Special tooling needed for use of reels not available from Waytek.

Creating a 3-Way Connector Assembly: Female

Cavity Plug TPA Terminal
3-Way Connector Bodies Male Male Body
Terminal
Male Body Female Body
Stock No. Delphi No. Stock No. Delphi No.
38132 12124686 38133 12124685

Cable
Female Body Seal
TPA
Cable Seal
Cable Seals for 3-Way
y Connectors
Cable dia. Wire Seal
(mm) Ga Color Stock No. Delphi No. TPA Cavity Plug
(2.85-2.01) 20-16 Dark Red 39016 12052388 Stock No. 39019
(3.75-2.81) 14-12 Light Gray 39017 12052387 Stock No. Delphi No. Color (Delphi No. 12059255)
(4.50-3.61) 10 Blue 39018 15324996 38135 12045699 Black

ORDERING NOTES:
1. Select connector body style from chart.
2. Select number of terminals needed – one terminal for each
contact location.
3. Pick cable seal by wire gauge.
4. Cavity plugs are required for all unused pin locations. Removal Tool
Male Female Stock No. 424
(Delphi No. 12094430)
Terminals
Male Terminal Female Terminal
Wire Loose Piece Reel Loose Piece Reel
Ga Stock No. Stock No.* Delphi No. Stock No. Stock No.* Delphi No.
20-18 30078** 30078R 12064734 30079 30079R 12052457
16-14 31078** 31078R 12064735 31079 31079R 12052455
12 32078 32078R 12064737 32079 32079R 12052456 Crimping Tool
10 32080 32080R 12064736 32079 32079R 12052456
Stock No. 553
* Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not • For 12-10 ga Metri-Pack 480
available from Waytek.
** Waytek does not stock crimpers for this part. and 630 terminals only

54 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 DELPHI GT 150 SERIES CONNECTORS
The GT terminal and connector system was developed with global • Secondary lock capabilities including (TPA) Terminal Position Assurance
customer input at every design phase and has a compact package and Primary Lock Reinforcement (PLR) with positive connector seal

CONNECTORS
size suited to fit the shrinking space requirements of today’s vehicles. retention or a Slide Lock Cover (SLC) for unsealed systems
• Rugged and waterproof for off-road applications • Female terminals compatible with ISO or SAE blades
• Locks with integrated Connector Position Assurance (CPA) • Inline connectors are ideally suited for space limited applications
• Tangless terminals with stamped serrations

Connector Bodies 15 A
Male Female
Contacts Stock No. Delphi No. Stock No. Delphi No.
2 38322 13510099 38323 13510085
3 38318 13519049 38319 13519047
4 38324 15326820 38325 15326815 Stock No. 38322 Stock No. 38323
5 38326 15326827 38327 15326822
8 38330 15326840 38331 15326835
10 38332 15326847 38333 15326842
12 38334 15326845 38335 15326849
NEW 14 38392 15326922 38391 15326917
16 38336 15326868 38337 15326863

Stock No. 38326 Stock No. 38327

TPA
Contacts Stock No. Delphi No.
2 38339 15355128
3 38345 15418545
4 38340 15418546
5 38341 15418547
Stock No. 38340
8 38343 15418415
10 38344 15418288
Stock No. 38330 Stock No. 38331

Tin Plated Terminals

Wire Male Female
Ga Stock No. Delphi No. Stock No. Delphi No.
22-20 30470 15326268 30471 12191818
Typical Typical
18-16 31470 15326269 31471 12191819 Male Female

Cable Seal J1939 CAN-Bus Terminating Resistor

Wire
Color Stock No Delphi No. Contacts Stock No. Delphi No.
Ga
22-20 White 39024 15366021 2 38321 15429045
18-16 Blue 39025 15366060

Gold Plated Terminals

• For J1939 CAN-Bus terminating resistor only
Cavity Plug Female
Wire
Stock No. 38348 Ga Stock No. Delphi No.
(Delphi No. 15305171) 20 31472 15326426
18 31473 15326427 Stock No. 31472

Crimping Tool Terminal Removal Tool

Stock No. 400 Stock No. 431
• 22-16 ga terminals • Pull to seat removal terminal

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

55
 DELPHI GT 280 CONNECTORS
• Small size suited to fit the shrinking space requirements • CPA capabilities for improved and more robust system
of today's vehicles and mobile equipment design
CONNECTORS

• Features silver interface platings to meet the SAE J2030 • Seal retention and protection features help prevent loss or
heavy-duty electrical connector standard damage to the connector seal
Cable Seal 15A
<10mV/amp
Male Body

Male
Terminal

Female
Terminal
Female Body

Connector Bodies
Male Female
Tower Half Delphi Shroud Half Delphi
Contacts Stock No. No. Stock No. No.
2 38373 15326678 38372 13518845
3 38375 15326623 38374 15326614
4 38377 15326633 38376 13521459 Stock No. 38381 Stock No. 38380
5 38379 15326647 38378 13521463
6 38381 15326640 38380 13521467
8 38383 15326655 38382 15326654
10 38385 15326661 38384 15326660
12 38387 15326915 38386 15326910
NEW 14 38392 15326922 38391 15326917
16 38389 15326667 38388 15326666

Stock No. 38389 Stock No. 38388

Terminals
Male Terminal Female Terminal
Loose Piece Reel Loose Piece Reel
Wire Ga Stock No. Stock No.* Delphi No. Stock No. Stock No. Delphi No.
22-20 30472 30472R 15304730 30473 34073R 15304718
18-16 30474 30474R 15304731 30475 30475R 15304719 Typical Typical
16-12 30476 30476R 15304732 30478 30478R 15304717 Male Female
12 ---- ---- ---- 30477 30477R 15326004
* Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels not
available from Waytek.

Cable Seals
Cable Dia. Wire Seal Delphi
(mm) Gauge Color Stock No. No.
(1.20-1.90) 22-20 Orange 39035 15366065 Cavity Plug CPA 16-8 ga
(1.86-2.40) 18-16 Yellow 39036 15366066 Stock No. 39039 Cavity GT 280
(2.50-3.20) 14-12 Tan 39037 15366067
(Delphi#: 15305170) Stock No. 39040
(3.40-3.90) 10 Purple 39038 12191235
(Delphi#: 15317832)
ORDERING NOTES:
1. Select connector body style from chart.
2. Select number of terminals needed – one terminal for each contact
location.
3. Pick cable seal by wire gauge.
4. Cavity plugs are required for all unused pin locations.

Crimper Removal Tool

Stock No. 395 Stock No. 396

56 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

DELPHI HARSH ENVIRONMENT SERIES HES CONNECTION SYSTEM Deutsch HDP compatible
Connector Bodies
Receptacle for Male Terminals Plug for Female Terminals
SAE

CONNECTORS
Delphi Delphi J2030
Waytek Deutsch Waytek Deutsch # of Terminals Wire Seal
Stock No. Stock No. Stock No. Stock No. Stock No. Stock No. cavities Required Type Color
13 of size 16
38764 13697108 HDP24-24-19PE 38765 13697109 HDP26-24-19SE 19 TXL Blue
6 of size 12
13 of size 16
38766 13698346 HDP24-24-19PN 38767 13698347 HDP26-24-19SN 19 GXL/SXL Orange
6 of size 12
17 of size 16
38772 13697102 HDP24-24-21PE 38773 13697103 HDP26-24-21SE 21 TXL Blue
4 of size 12
17 of size 16
38774 13698340 HDP24-24-21PN 38775 13698341 HDP26-24-21SN 21 GXL/SXL Orange
4 of size 12
38780 13697104 HDP24-24-23PE 38781 13697105 HDP26-24-23SE 23 23 of size 16 TXL Blue
38782 13698342 HDP24-24-23PN 38783 13698343 HDP26-24-2SPN 23 23 of size 16 GXL/SXL Orange
6 of size 20
38788 13697106 HDP24-24-29PE 38789 13697107 HDP26-24-29SE 29 19 pf size 16 TXL Blue
4 of size 12 257°F (125°C)
6 of size 20 -67F° (-55C°)
38790 13698344 HDP24-24-29PN 38791 13698345 HDP26-24-29SN 29 19 pf size 16 GXL/SXL Orange
4 of size 12
38796 13667925 HDP24-24-31PE ---- ---- ---- 31 31 of size 16 TXL Blue
• Rugged construction to withstand
38798 13698338 HDP24-24-31PN 38799 13698339 HDP26-24-31SN 31 31 of size 16 GXL/SXL Orange
harsh environments
38802 13653493 HDP24-24-47PE 38803 13653492 HDP26-24-47SE 47
42 of size 20
TXL Blue
• Provide higher current capability,
5 of size 16 improved sealing, higher terminal
ORDERING NOTES: retention and a significant cost
1. Select receptacle and plug connector from chart.
advantage compared to standard
2. Select number of terminals needed – one terminal for each contact location.
pin-and sleeve systems
3. Pin configuration is on data sheet, located on our website product page.
4. Circuit plugs are required for all unused pin locations. • Shell size 24
• IP 67

Circuit Plug
Stock No. 38491

Typical Typical
Male Female Overlapping wing design increases
Terminals strain relief, offers longer insulation
Approx. Male Terminal Loose Piece Female Terminal Loose Piece crimp and larger outside diameter
cable range capability.
Contact Wire Stock Delphi Deutsch Stock Delphi Deutsch Wire
Size Ga No. Stock No. Stock No. No. Stock No. Stock No. Type
20 22-20 30432 13711542 1060-20-0222 30428 13711546 1062-20-0222 TXL Higher Performance Terminal
20 22-20 30433 13654423 1060-20-0122 30429 13654421 1062-20-0122 GXL/SXL
20 18-16 30434 13711544 1060-20-0222 30430 13711548 1062-20-0222 TXL
• Higher current carrying capability through
20 18-16 30435 13663723 1060-20-0122 30431 13663727 1062-20-0122 GXL/SXL superior material
16 20-18 30454 13697408 1060-16-0622 30448 13697141 1062-16-0622 TXL • Stainless steel, nickel plated terminals provide
16 20-18 30455 13663715 1060-16-0122 30449 13663718 1062-16-0122 GXL/SXL stability and protection to contact interface area
16 16 30456 13697409 1060-16-0622 30450 13697415 1062-16-0622 TXL
• SAE, DIN, JIS cable ranges
16 16 30457 13663716 1060-16-0122 30451 13663719 1062-16-0122 GXL/SXL
12 14-12 30436 13783289 1060-12-0166 30440 13783289 1062-12-0166 TXL
• HES Pin and sleeve terminals can be mixed
12 14-12 30437 13783266 1060-12-0166 30441 13783290 1062-12-0166 GXL/SXL
with any MIL 39029 terminals
12 12-10 30438 13783269 1060-12-0222 30442 13783293 1062-12-0222 TXL
16 14-12 30458 13697410 1060-16-0722 30452 13697416 1062-16-0722 TXL
16 14-12 30459 13663717 1060-16-0122 30453 13663720 1062-14-0122 GXL/SXL

Crimp Tool
Contact Max. Current Stock No. 385
Size Amps PANEL MOUNT APPLICATION • Includes tool frame, case
20 18
and the installation tools
16 28
12 40 • Dies sold separately
20 TXL Die Stock No. 386
20 GXL/SXL Die Stock No. 387
Panel Mount Hex Nut Panel Mount Seal 16 TXL Die Stock No. 388
Stock No. 38493 Stock No. 38482 16 GXL/SXL Die Stock No. 389
• 24 shell size • 24 shell size 12 TXL Die Stock No. 390
12 GXL/SXL Die Stock No. 391

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

57
 AMPHENOL ATM SERIES™ CONNECTORS Deutsch DTM compatible

• Specifically designed for small AWG applications, while 257°F (125°C)

maintaining the strengths of the AT Series™ product line -67F° (-55°C)
• Connector design incorporates an integral latching system that
CONNECTORS

ensures a definitive electrical and mechanical connection 1500 V

• Thermoplastic housing 7.5 A
• UV resistance
• Sealing system is comprised of an internal and rear silicone,
multi-sealing perimeter against environmental ingress
• Copper alloy contacts
• Compatible with other existing standard products industry-wide
• RoHS compliant
Connector Bodies Wedges Stock No. 38637
Plugs Receptacles Wedge in Plugs Wedge in Receptacle
Description Stock No. Deutsch No. Stock No. Deutsch No. Description Stock No. Deutsch No. Stock No. Deutsch No.
2-way 38620 DTM-06-2S 38621 DTM-04-2P 2-Way 38632 WM-2S 38633 WM-2P
3-Way 38622 DTM-06-3S 38623 DTM-04-3P 3-Way 38634 WM-3S 38635 WM-3P
4-Way 38624 DTM-06-4S 38625 DTM-04-4P 4-Way 38636 WM-4S 38637 WM-4P
6-Way 38626 DTM-06-6S 38627 DTM-04-6P 6-Way 38638 WM-6S 38639 WM-6P
8-Way 38628 DTM-06-8S 38629 DTM-04-8P 8-Way 38640 WM-8S 38641 WM-8P
12-Way 38630 DTM-06-12SA 38631 DTM-04-12PA 12-Way 38642 WM-12S 38643 WM-12P

Socket Terminals for Plugs

Wire Loose Piece Reel Deutsch
Ga Stock No. Stock No. No.
22-16 38645 38645R 1062-20-0122
22-20 38648 ---- 0462-202-20141
Stock No. 38645 Stock No. 38648

Pin Terminals for Receptacles Sealing Plug

Stock No. 38649
Wire Loose Piece Reel Deutsch
Ga Stock No. Stock No. No. (Deutsch No.
22-16 38646 38646R 1060-20-0122
0413-204-2005)
22-20 38647 ---- 0460-202-20141 Stock No. 38646 Stock No. 38647
• Size 20

AMPHENOL ATP SERIES™ CONNECTORS Deutsch DTP compatible

• Designed as a Deutsch DTP series plug-in replacement 257°F (125°C) 1500VAC

• Wire to wire connectors withstand high vibration and -67F° (-55°C) 25A Sealing Plug
harsh environments
Stock No. 38491
• Waterproof IP67, silicone elastomer seal • Size 16-12

Connector Bodies Stock No. 38826 Stock No. 38828 Wedges Stock No. 38835 Stock No. 38836
Plug Receptacle Wedge Plug Wedge Receptacle
Circuits Stock No. Deutsch No. Stock No. Deutsch No. Circuits Stock No. Deutsch No. Stock No. Deutsch No.
2 38826 DTP06-2S 38825 DTP04-2P 2 38835 WP-2S 38837 WP-2P
4 38828 DTP06-4S 38827 DTP04-4P 4 38836 WP-4S 38838 WP-4P

Terminals
Socket Terminal Pin Terminal
Wire Barrel Loose Piece for Plugs Loose Piece for Receptacle
Ga Type Stock No. Deutsch No. Stock No. Deutsch No. Ratchet
14-12 Open 31121* 1062-12-0166 31120* 1060-12-0166 Attachment
14-12 Closed 31123 0462-203-12141 31122 0460-204-12141 Stock No. 610
* Crimp using Deutsch tooling, call sales for more information
Hand Ratchet Tool
Stock No. 588 • For Stock No. 588
Solid Contacts/Gold Plated • Locator tool
Size Wire Gauge Socket Pin
• Works for closed barrel
12 14-12 31131 31132
terminals

58 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

AMPHENOL AT SERIES™ CONNECTORS Deutsch DT compatible

• High-performance, cost-effective Deutsch DT Series drop-in replacement Socket

• Amphenol receptacles must be used with the Amphenol wedge locks in order to Terminal
mate properly with Deutsch DT connectors

CONNECTORS
• Terminals can be interchangeable with Deutsch DT terminals Wedge in
• Integral latching system ensures definitive electrical and mechanical connection Receptacle
• Durable thermoplastic housings offer: Receptacle
- excellent UV resistance
- dielectric/mechanical properties Plug
- RoHS compliance Pin
Terminal Wedge 13 A
• Front and rear silicone seal, multi-sealing, perimeter against in Plug
environmental ingress
257°F (125°C)
• Nickel plated contacts ensure an electrically-reliable connection 3-Way Set
-67F° (-55°C)
• IP69K

Connector Bodies
Plugs w/ Receptacles w/
Plugs Strain Relief Receptacles Strain Relief
Description Stock No. Deutsch No. Stock No. Stock No. Deutsch No. Stock No.
Receptacle with
2-way 38170 DT06-2S 38164 38171 DT04-2P 38169 Strain Relief
3-way 38172 DT06-3S 38163 38173 DT04-3P 38168
4-way 38174 DT06-4S 38161 38175 DT04-4P 38167 Sealing Plug
6-way 38176 DT06-6S 38160 38177 DT04-6P 38166 Stock No. 38491
8-way 38178 DT06-08SA ---- 38179 DT04-08PA ---- Plug with (Deutsch No.
12-way 38180 DT06-12SA ---- 38181 DT04-12PA ---- Strain Relief 114017)
• Size 16-12
Wedges Socket Terminals for Plugs
Wedge in Plugs Wedge in Receptacle Wire Loose Piece Reel Deutsch
Description Stock No. Deutsch No. Stock No. Deutsch No. Ga Stock No. Stock No. No.
2-way 38182 W2S 38183 W2P 16-18 38194 38194R 1062-16-0122
3-way 38184 W3S 38185 W3P 14-16 38196 38196R 1062-14-0122
4-way 38186 W4S 38187 W4P
6-way 38188 W6S 38189 W6P
8-way 38190 W8S 38191 W8P
12-way 38192 W12S 38193 W12P
Pin Terminals for Receptacles
Wire Loose Piece Reel Deutsch
Ga Stock No. Stock No. No.
Solid Contacts 16-18 38195 38195R 1060-16-0122
Size Wire Ga Socket Pin 14-16 38197 38197R 1060-14-0122
16 20-16 31133 31134

LIGHTED AMPHENOL AT SERIES™ CONNECTORS

• Highly visible LED 2 position
• Shows when connector is "on"
• Environmentally sealed for harsh environments CRIMPERS USED FOR
• Plug and play - assembled the same as a standard connector AMPHENOL SERIES
Stock No. Deutsch No. Features
Crimps Amphenol terminals
Crimper 613 DT16-OC
16-14 ga, contact size 16
For Amphenol DTAP/ATHD,
Crimper 618 DTT12-00
14-12 ga , contact size 12
Rachet
Crimper 634 ----
Stock No. 38364 Stock No. 38368 Crimps 20-12 ga solid terminals
Crimps 22-20 ga solid contacts
Ampehenol Wedgelock Crimper 635 ----
size 16
Pins Stock No. Volts Part No. Stock No.
Deutsch
2 38364 12 AT06-2S-LED1201 38370 550 DT-RT1 For AT/DTV/ATP
Removal Tool
2 38368 24 AT06-2S-LED2401 38370 Amphenol AT
548 ATRT-100
3 38361 12 AT04-3P-RY01 38198 Removal Tool
Size 20 Amphenol terminals
Crimper 636 DTI20-00
16-4 ga
120 OHM Terminal Resistor 2 Crimper 637 DTT16-01
Crimps wire 20-18 ga
contact size 16
Pin AT with Wedgelock
For Amphenol DTAP/ATHD,
Stock No.38360 Crimper 619 ----
18-14 ga, contact size 18/16/14

Wedgelock Crimper 638 ---- 12 ga , contact size 12

Stock No.38370

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

59
 1500 V 257°F (125°C)
AMPHENOL AHD CONNECTORS Deutsch HD compatible
13 A -67F° (-55C°)
Connector Bodies
Plug Receptacle
Circuits Stock No. Housing Style Deutsch No. Stock No. Housing Style Deutsch No.
CONNECTORS

Sealed Locking Ring

6-way 38669* HD16-6-12S-B010 38671* Sealed Military Style HD10-6-12P
Military Style
Smooth
6-way 38670* HD16-6-12S ---- ---- ----
DiagnosticGrade™
Sealed Locking Ring
9-way 38672** HD16-9-96S ---- ---- ----
Military Style Plug Receptacle
Sealed Locking Ring
9-way 38674** HD16-9-1939S Stock No. 38670 Stock No. 38671
Military Style
38673** Sealed Military Style HD-10-9-1939P
Smooth
9-way 38676**
DiagnosticGrade™
HD17-9-1939S • Designed as a Deutsch HD
* Use size 12 contacts only ** Use size 16 contacts only
series drop-in replacement
• Smooth DiagnosticGrade™
Terminals housings are non-sealed for
Pin
Pin Terminal Socket Terminal controlled applications
Terminal
Contact Wire Loose Piece Deutsch Loose Piece Deutsch • Sealed military style housings
Size Ga Stock No. No. Stock No. No. Material
have silicone elastomer
16 20-16 31108 0460-202-16141 31109 0462-201-16141 Nickel Plated Socket seal and are threaded for
16 14 31116 0460-215-16141 31117 0462-209-16141 Nickel Plated Terminal
12 12-14 31122 0460-204-12141 31123 0462-203-12141 Nickel Plated
demanding applications
12 12-14 31132 0460-220-1231 31131 0462-210-1231 Gold Plated • Corrosion resistant
16 16-20 31134 0460-202-1631 31133 0462-201-1631 Gold Plated • 13 amps for size 16 contacts

Stock Deutsch
Circuits
No. No.
Hand Ratchet Tool Tool
6-way 38675 HDC-16-6
Receptacle Cap Stock No. 588 Stock No. 619
9-way 38677 HDC-16-9
• Ratchet Attachment • 18-14 ga
– Military Style • 20-12 ga • Closed barrel terminals
Stock No. 610

AMP SUPERSEAL 1.5 MM CONNECTORS NEW

AMP SuperSeal 1.5mm series connector family meets the increasing
requirements for reliability in waterproof applications and exceeds 257°F (125°C)
the requirements prescribed by IP67, and is qualified for sensor -40F° (-40C°) 14 A
applications.
• Sealing reliability proven under harsh conditions
• Suitable for automotive, truck, bus, or off-road vehicles
• IP67 rating
• Compact system minimizes packaging requirements

Connector Bodies
Male TE Connectivity Female TE Connectivity
Contacts Stock No. Part No. Stock No. Part No.
1 38283 282103-1 38279 282079-2
2 38284 282104-1 38280 282080-1 Crimp Tool
3 38285 282105-1 38289 282087-1 Stock No. 38284 Stock No. 38280 Stock No. 385
4 38286 282106-1 38290 282088-1 • Includes custom case
5 38287 282107-1 38281 282089-1
6 38288 282108-1 38282 282090-1
• Dies sold seperately

Cable Seals
Wire TE Connectivity Stock No. 38288 Stock No. 38282
Ga Color Stock No. Part No.
22-20 Green 38276 281934-4
18-16 Yellow 38277 281934-2
16-14 Red 38278 281934-3 Die
Stock No. 542
Terminals • Cable Range: 22-14 ga
Wire Male Reel TE Connectivity Female Reel TE Connectivity • Contact Type:
Ga Stock No Stock No. Part No. Stock No. Stock No. Part No. receptacle and tab
22-20 38273 38273R 282404-1 38270 38270R 282403-1
18-16 38274 38274R 282109-1 38271 38271R 282110-1
16-14 38275 38275R 282465-1 38272 38272R 282466-1

60 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

XRC™ CONNECTORS Deutsch HDP compatible
• Extra rugged circular connectors from Molex Application
No Collar
• Sealed for protection against dust and water • In-line or panel-mount applications

CONNECTORS
• Offered in two shell sizes: 18 and 24 • Needs hex nut and panel mount seal
• Available in 14 or 31 circuits (sold seperately)
• Standard and reverse terminal genders allow for
custom polarization Collar
• IP 67 rated
• Interchangeable with Deutsch HDP Connectors
• Collar allows for easy gripping
257°F (125°C) Plug Body Receptacle Body
-40F° (-40C°)
13 A Stock No. 38476 Stock No. 38486

Connector Bodies
Shell Plug Deutsch No. Terminal Receptacle Deutsch No. Terminal
Circuits Size Stock No. Molex No. Normal Seal Extra Thin Seal Required Stock No. Molex No. Normal Seal Extra Thin Seal Required
14 18 38475* 84501-0001 HDP26-18-14PN-L017 HDP26-18-14PE-L017 Pin 38485* 84508-0001 HDP24-18-14SN-L017 HDP24-18-14SE-L017 Socket
14 18 38476* 84507-0012 HDP26-18-14SN-L017 HDP26-18-14SE-L017 Socket 38486* 84502-0008 HDP24-18-14PN-L017 HDP24-18-14PE-L017 Pin

Shell Plug Deutsch No. Terminal Receptacle Deutsch No. Terminal

Circuits Size Stock No. Molex No. Thin Seal Extra Thin Seal Required Stock No. Molex No. Thin Seal Extra Thin Seal Required
31 24 38477 84505-0001 HDP26-24-31PT HDP26-24-31PE Pin 38487 84506-0001 HDP24-24-31ST HDP24-24-31SE Socket
31 24 38478 84510-0004 HDP26-24-31ST HDP26-24-31SE Socket 38488 84511-0004 HDP24-24-31PT HDP24-24-31PE Pin
31 24 38479** 84505-0003 HDP26-24-31PT-L017 HDP26-24-31PE-L017 Pin 38489** 84506-0003 HDP24-24-31ST-L017 HDP24-24-31SE-L017 Socket
31 24 38480** 84510-0005 HDP26-24-31ST-L017 HDP26-24-31SE-L017 Socket 38490** 84511-0005 HDP24-24-31PT-L017 HDP24-24-31PE-L017 Pin
* With collar.
** With collar and compatible with backshell.

Pin Terminals
NEW
Wire Reel Insulation Tool Required Pin Terminal
Ga Stock No. Stock No. Molex No. Deutsch No. O.D. (mm) Stock No.
18-14 31106 31106R 84524-0012 1060-14-0122 (2.41-3.81) 607 HRC Sealed 14 Circuit
18-14 31114 31114R 84590-0008 1060-16-0122 (1.93-3.30) 606 Plug & Receptacle Kit
18-16 31119 31119R 84524-0004 1060-16-0622 (1.40-2.16) 608 Stock No. 38495
• 100 pieces
Socket Terminals See www.waytekwire.com
Socket Terminal for contents
Wire Reel Tool Required
Ga Stock No. Stock No. Molex No. Deutsch No. Stock No.
18-14 31107 31107R 84525-0025 1062-14-0122 607
18-14 31115 31115R 84525-0017 1062-16-0122 606
18-16 31118 31118R 84525-0009 1062-16-0622 608

Sealing Plug
Stock No. 38491
(Deutsch No.
114017)
• Size 16-12 Backshell
Crimp
p Tool Stock No. 38494
Tool (Molex No. 84537-0003)
Stock No. Terminals Deutsch Contact PANEL MOUNT
• For 24 shell size housing APPLICATION
606 Crimps 31114 and 31115 Removal Tool
607
with collar
Crimps 31106 and 31107 Compatible with:
608 Crimps 31119 and 31118 • Unique notches on the Panel Mount Hex Nut
• Delphi HES Connectors
collar increase strain Stock No. 38492
• Molex XRC™ Connectors • 18 shell size
relief and protection
• Molex ML-XT Stock No. 38493
• Amphenol AHD Connectors • 24 shell size
• Deutsch HDP Connectors
Contact Wire
Panel Mount Seal
Extraction Tool Stock No. Size Ga Color Stock No. 38481
Stock No. 609 631 12 14-12 Yellow • 18 shell size
632 16 18-16 Blue Stock No. 38482
633 20 24-20 Red Stock No. 632 • 24 shell size

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

61
 257°F (125°C)
MOLEX MLXT SERIES Deutsch DT compatible NEW -67F° (-55C°)

ML-XT connectors are a high performance, cost-competitive connector • Industry standards: SAE
system created with increased seal reliability. The two-shot LSR (liquid SAE J2030 - fluid submersion 13 A J2030
CONNECTORS

silicone rubber) molding and recessed rear seals eliminate the IP68 & IP69K - high pressure spray
seal-bonding issues and combine to lock out contaminants UL listed
that can threaten the operation of your system. • One piece seal on plug
• Plug and receptacle housings are supplied
with internal HCR rear seals locked-in by
rear cover
Wedge in
Receptacle
Receptacle

Socket
Terminal Pin
Terminal
Plug
Wedge
in Plug

Connector Bodies
Plugs Receptacles
Description Stock No. Molex No. Stock No. Molex No.
2 - Circuit 38420 934451202 38421 934441202
3 - Circuit 38422 934452202 38423 934442202
4 - Circuit 38424 934453202 38425 934443202
6 - Circuit 38426 934454202 38427 934444202
8 - Circuit 38428 934455212 38429 934445212
12 - Circuit 38430 934456212 38431 934446212
Stock No. 38426 Stock No. 38427

Wedges
Sealing Plug
Plug Wedges Receptacle Wedges
Stock No. 38449
Description Stock No. Molex No. Stock No. Molex No.
2 - Circuit 38434 934481003 38435 934471003
3 - Circuit 38436 934482003 38437 934472003
4 - Circuit 38438 934483003 38439 934473003
6 - Circuit 38440 934484003 38441 934474003
Stock No. 38436 Stock No. 38437
8 - Circuit 38442 934485003 38443 934475003
12 - Circuit 38444 934486003 38445 934476003

Terminals
For Plugs For Receptacles
Wire Reel Reel Inulation
Ga Stock No. Stock No. Molex No. Stock No. Stock No. Molex No. O.D. (mm)
18-14 31106 31106R 84524-0012 31107 31107R 84525-0025 (2.41-3.81) Typical Typical
18-14 31114 31114R 84524-0008 31115 31115R 84525-0017 (1.93-3.30) Socket Terminal Pin Terminal
18-16 31119 31119R 84524-0004 31118 31118R 84525-0009 (1.40-2.16)

Extraction Tool
Stock No. 639

Crimp Tools Contact Removal Tools

Stock No. Terminals Contact Wire
606 Crimps 31114 and 31115 Stock No. Size Ga Color
607 Crimps 31106 and 31107 631 12 14-12 Yellow
608 Crimps 31119 and 31118 632 16 18-16 Blue

62 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

MOLEX MLX 2.13 MM CONNECTORS
• Interchangeable, intermateable and intermountable with industry 600 V
standard connectors such as Mate-N-Lok®

CONNECTORS
• Mates with existing wire harnesses, connectors, and printed
circuit board (PCB) headers
• Housing material: Nylon 6/6 UL94V-2, natural color
• Pin and socket terminals can be intermixed in the same housing
• Housings will accept any industry compatible terminals

Assembly Mating End

Contact
Cavity

Pin Contact
Cap
Housing
Silos
Plug
Housing
Back Side
Socket
(Wire End)

Terminals Socket Pin

Current Plug Housing Cap Housing Wire

Contacts (max) Stock No. Molex No. Stock No. Molex No. Ga Type Stock No. Molex No.
1 13.5 38601 50-84-1010 38651 50-84-2010 20-14 Socket 31097 02-08-1002
2 13.5 38602 50-84-1020 38652 50-84-2020 20-14 Pin 31098 02-08-2004
3 13.5 38603 50-84-1030 38653 50-84-2030 NOTES:
4 13.5 38604 50-84-1040 38654 50-84-2040 Socket and pin terminals are designed for use with
Molex crimping tools (Stock No. 539 & 579) and/or
6 11 38606 50-84-1060 38656 50-84-2060 industry compatible crimping tools.
9 11 38609 50-84-1090 38659 50-84-2090
12 11 38612 50-84-1120 38662 50-84-2120
15 11 38615 50-84-1150 38665 50-84-2150

TOOLING

Molex Crimping Tool Economy Crimping Tool Extraction Tool Crimp Tool Frame
Stock No. 579 Stock No. 539 Stock No. 578 Stock No. 560
(Molex No. 64016-0204) (Molex No. 63811-1000) (Molex No. 11-01-0168) • Use with die set 558 for
• Crimps 20-14 ga pin and • Crimps 24-14 ga pin and • For removing pin or socket complete tool assembly
socket terminals socket terminals terminals from connector
bodies
Die Set for MLX
Stock No. 558
• Crimps 22-14 ga pin
and socket terminals

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

63
 MX150 SEALED CONNECTORS
257°F (125°C) Female
22 A -40F° (-40C°) Terminal
• Designed primarily for thin-walled SAE automotive style wire
• Environmentally sealed
CONNECTORS

• Superior performance under submersed water conditions Plug Housing for

Male Terminals
• Terminal position assurance components and the simple crimp, poke and
plug application eliminate the need for time-consuming and costly assembly
• No additional wire seals, wedge locks or CPA locks are required
Receptacle Housing for
• IP6K7 and IP6K9K rated Female Terminals

Male
Terminal

MX150 Tools

Connector Bodies
Plug Housing Receptacle Housing
Wire for Male Terminals for Female Terminals
Description Ga Stock No. Molex No. Stock No. Molex No.
1x3 22-14 38400 33481-0301 38401 33471-0301
1x4 22-14 38402 33481-0401 38403 33471-0401 Crimp Tools
1x6 22-14 38404 33481-0601 38405 33471-0601 • Assures perfect crimp for male and female
2x2 22-14 38406 33482-0401 38419 33472-0401 terminals
2X3 22-14 38408 33482-0601 38409 33472-0601
2x4 22-14 38410 33482-0801 38411 33472-0801 Wire Ga Stock No. Molex No.
2x6 22-14 38412 33482-1201 38413 33472-1201 22-18 female terminals 595 63811-6000
2x8 22-14 38414 33482-1601 38415 33472-1601 16-14 female terminals 596 63811-5900
2x10 22-14 38418 33482-2101 38417 33472-2001 22-18 male terminals 597 63811-2600
16-14 male terminals 598 63811-2400
READY TO ORDER:
1. Select connector body style (receptacle or plug) from chart.
2. Select number of terminals needed – one terminal for each contact location. Extraction Tool
3. Blank circuit plugs are required for all unused pin locations.
Stock No. 488
4. MX150 crimping tool must be used to assure a good seal.
(Molex No. 63813-1500)
• Extracts terminals from sealed
connector assembly
Female

Needle Nose Pliers

Terminals Male Stock No. 494
Male Terminal Female Terminal • Unlocks TPA to release sealed
Wire Loose Piece Reel Loose Piece Reel connector assembly
Ga Stock No. Stock No.* Molex No. Stock No. Stock No.* Molex No.
22 30094 30094R 33000-1003 30095 30095R 33012-3003
20 30096 30096R 33000-1002 30097 30097R 33012-3002
18 30096 30096R 33000-1002 30097 30097R 33012-3002
16 30096 30096R 33000-1002 31095 31095R 33012-3001
14 31094 31094R 33000-1001 31095 31095R 33012-3001
All terminals are tin-plated copper.
Use with wire that is 1.50 - 2.50 mm O.D.
*Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels
not available from Waytek. Molex MX150
Sealed 2 Circuit NEW
Receptacle Kit
Stock No. 38497
• 38 pieces
See www.waytekwire.com
for contents

Blank Circuit Plugs

Stock No. Molex No. Package
39021 34345-0001 Each

64 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

MX150L SEALED CONNECTORS Plug Housing for
Male Male Terminals
• Waterproof, environmentally sealed interconnection system Terminal
designed to withstand harsh conditions

CONNECTORS
• Each housing comes pre-assembled with all components
• No additional wire seals, wedge locks or CPA locks are required
• IP67 rated Female
Receptacle Housing for Terminal
Application 257°F (125°C) Female Terminals
The MX150L is ideal for automotive, marine, off-road, 18 A -40F° (-40C°)
construction, and agricultural equipment, as well as truck, Assembly Instructions
bus and RV applications; and it accommodates a wide range
1. Crimp terminal
of insulated wire styles from SAE to UL.
Call 800-328-2724 to special 2. Insert (poke) crimped terminal lead
order other positions - up to 16. into the housing
Connector Bodies 3. Place TPA into its final lock position

Blank Circuit Plugs Plug Housing Receptacle Housing

Wire for Male Terminals for Female Terminals
Stock No. Molex No. Package Description Ga Stock No. Molex No. Stock No. Molex No.
38390 19417-0119 10 Per Strip 1x2 22-18 38300 19419-0008 38301 19418-0008
1x2 16-14 38350 19419-0007 38351 19418-0007
2x2 22-18 38302 19419-0005 38303 19418-0005
2x2 16-14 38352 19419-0004 38353 19418-0004
MX150L Tools
2x3 22-18 38304 19419-0012 38305 19418-0011
Hand Crimper Stock No. 487 2x4 22-18 38306 19419-0001 38307 19418-0001
2x4 16-14 38356 19419-0002 38357 19418-0002
(Molex No. 63811-4400)
• Crimps 22-14 ga male and female terminals ORDERING NOTES:
1. Select connector body style (receptacle or plug) from chart.
• Assures a perfect crimp every time 2. Select number of terminals needed – one terminal for each contact location.
3. Blank circuit plugs are required for all unused pin locations.
4. MX150L™ crimping tool must be used to assure a good seal.

Female

Terminals Male

Economy Hand Crimper Stock No. 489 Male Terminal Female Terminal
Wire Loose Piece Reel Loose Piece Reel
(Molex No. 64016-0035)
Ga Stock No. Stock No.* Molex No. Stock No. Stock No.* Molex No.
• Crimps 22-14 ga male and female terminals 22-18 30080 30080R 19417-0024 30081 30081R 19420-0002
16-14 31080 31080R 19417-0011 31081 31081R 19420-0001

* Terminals available on reels by Stock No. specified in table above. Special tooling needed for use of reels
not available from Waytek.

Panel Mountable Plug Housings

Extraction Tool
Stock No. 488
(Molex No. 63813-1500) Through Hole Mount Rear Mount Flange Gasket
• Extracts terminals from sealed Plug Housing Plug Housing
connector assembly Through Hole Mount* Rear Mount Flange* Gasket
Desc. Stock No. Molex No. Stock No. Molex No. Stock No. Molex No.
2x2 38450 19429-0025 ---- ---- 38470 19427-0024
2x3 38451 19429-0028 ---- ---- 38471 19427-0021
2x4 ---- ---- 38462 19429-0011 38472 19427-0022

Needle Nose Pliers * For 22-14 ga wire

Stock No. 494
• Unlocks TPA to release sealed MX150L Dual Row MX150L Dual Row
connector assembly Panel Mount Sealed Sealed Plug &
Plug & Receptacle Kit Receptacle Kit
Stock No. 38498 Stock No. 38499
• 427 pieces • 431 pieces

NEW NEW
See www.waytekwire.com for contents

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

65
 2.5 MM MIZUP25 MINI WATERPROOF CONNECTORS
• 2.50 mm pitch
221°F (105°C)
• Water-proof protection -40F° (-40C°) 3A
CONNECTORS

• Integral housing seal

• 3A per circuit
• 94V-0 flammability rating Plug Housing for Receptacle Housing for
Male Terminals Female Terminals
• User friendly friction locks save space Stock No. 38682 Stock No. 38683
• Polarizing ribs prevent incorrect terminal insertion
• Secure connection and latch protection Connector Bodies
• Provides high pressure and small deflection for high Plug Housing Receptacle Housing
vibration applications for Male Terminals for Female Terminals
Circuits Wire Ga Stock No. Molex No. Stock No. Molex No.
• Ideal for mirror motor harnesses, switches and wipers 2 22-20 38680 522660211 38681 522130211
• IP67 rated 3 22-20 38682 522660311 38683 522130311
4 22-20 38684 522660417 38685 522130417

Terminals Male Female

Male Terminal Female Terminal
Extraction Tool Hand Crimp Tool Loose Piece Loose Piece
Stock No. 617 Stock No. 614 Wire Ga Stock No. Molex No. Stock No. Molex No.
(Molex No. 638132700) (Molex No. 0638118600) 22-20 31110 501478100 31111 501488100

MINI FIT JR. CONNECTORS

• 4.20 mm pitch
• Designed for high current/high Receptacle Panel Mount Free Hanging
density wire to wire and wire to Housings Plug Housings Plug Housings
board applications • Mate with plug • Mate with • Mate with
• Fully polarized housings prevent housings or receptacle receptacle
mismating headers housings housings
Stock No. 38702 Stock No. 38712 Stock No. 38722
• Positive locking thumb latch
assures connectors are fully Circuits Stock No. Molex No. Circuits Stock No. Molex No. Circuits Stock No. Molex No.
mated 2 dual row 38700 39012020 2 dual row 38710 39012021 2 dual row 38720 39013023
• 6/6 nylon housing material 4 dual row 38701 39012040 4 dual row 38711 39012041 4 dual row 38721 39013043
• 94V-2 flammability rating 6 dual row 38702 39012060 8 dual row 38713 39012081 6 dual row 38722 39013063

• 13 amps max per circuit 8 dual row 38703 39012080

10 dual row 38704 39012100

221°F (105°C)
-40F° (-40C°) 600 V

Terminals Male Female

Male Terminal Female Terminal
Loose Piece Loose Piece
Wire Ga Stock No. Molex No. Stock No. Molex No.
24-18 31112 39000041 31113 39000039

• Receptacle housings accept female terminals

• Plug housing and headers accept male terminals

Extraction Tool Visit www.waytekwire.com

Hand Crimp Tool
Stock No. 616 to see more Molex parts.
Stock No. 615
(Molex No. 0011030044) (Molex No. 0638190900)

66 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 SB ® 50 Series
MULTIPOLE POWER® CONNECTORS Wire Stock No.
Ga Kit Housing Anderson Contact Anderson
• Provides a quick disconnect for power 6 37767 37809 992G1 37742 5900
distribution systems 600V Red 8 37768 37809 992G1 37737 5952
• Housings mate together, with same color 12-10 37769 37809 992G1 37743 5915

CONNECTORS
6 37708 37808 992 37742 5900
connector for plug and receptacle
Gray 8 37705 37808 992 37737 5952
• Protective connector covers for all sizes 12-10 37709 37808 992 37743 5915
are available, as shown 50 amps maximum, for 6 gauge wire. 17/8" overall length.
• Available in kits (one housing and two SB ® 120 S
Series
i
contacts), or assemble your own Wire Stock No.
connector by purchasing two contacts Ga Kit Housing Anderson Contact Anderson
and one housing separately 4 37850 37810 6810G3 37748 1319 G4-BK
Red Connector Covers Red 6 37851 37810 6810G3 37753 1319 G6-BK
2 37852 37810 6810G3 37744 1319-BK
Reducing Bushings 50 Series Stock No. 37701
4 37853 37811 6810G1 37748 1319 G4-BK
175 Series Stock No. 37711 Gray 6 37854 37811 6810G1 37753 1319 G6-BK
• Optional reducing bushings
350 Series Stock No. 37721 2 37855 37811 6810G1 37744 1319-BK
for SB® series connectors 4 37856 37812 6810G2 37748 1319 G4-BK
assure proper fit when • Black available on special order Blue 6 37857 37812 6810G2 37753 1319 G6-BK
crimping contacts to basis 2 37858 37812 6810G2 37744 1319-BK
smaller cable sizes 120 amps maximum, 21/2" overall length.

Wire Stock SB ® 175 S

Series
i
Ga No. Anderson Stock No.
Wire
From 6 to 8 37791 5912 Ga Kit Housing Anderson Contact Anderson
SB® 50 From 6 to 12-10 37792 5910 Black Connector Cover 6 37724 37802 949 37735 1384-BK
From 6 to 16-14 37793 5913 4 37702 37802 949 37749 1384
120 Series Stock No. 37704 Red
From 1/0 to 1 37794 5687 2 37732 37802 949 37747 1383
SB® 175 From 1/0 to 6 37795 5663 1/0 37712 37802 949 37745 1382
From 1/0 to 10 37796 5648 6 37225 37807 940 37735 1384-BK
SB® 350 From 2/0 to 1/0 37797 5918 4 37707 37807 940 37749 1384
Gray
2 37738 37807 940 37747 1383
1/0 37718 37807 940 37745 1382
Series Boots 6 37727 37806 941 37735 1384-BK
4 37706 37806 941 37749 1384
Blue
Marked Marked 2 37736 37806 941 37747 1383
Marked Series Load Source 1/0 37716 37806 941 37745 1382
Source Stock No. Stock No. 175 amps maximum, 31/8" overall length.
Marked 50 Series 37713 37714
SB ® 350 S
Series
i
Load 175 Series 37700 37710
Wire Stock No.
Connectors sold seperately
Ga Kit Housing Anderson Contact Anderson
Red 2/0 37722 37842 913 37822 907
Gray 2/0 37728 37848 906 37822 907
Blue 2/0 37726 37846 912 37822 907
POWERPOLE® CONNECTORS 350 amps maximum, for 2/0 gauge wire. 41/4” overall length.

• Each Powerpole® module is a genderless, single-pole connector

• Can be stacked or blocked in-line using dovetails 600V
• For a complete system, order one contact with each housing
• 15, 30 and 45 amp sizes use the same housings, but different contacts High Current
Capacity
Housing
g and Contacts Stackable
Amp Housing Color - Stock No. Contact Wire
Rating Black Anderson Red Anderson White Anderson Green Anderson Blue Anderson Stock No. Anderson Ga
15 37750 1327G6 37752 1327 37759 1327G7 37755 1327G5 --- ---- 37740 1332 20-16
30 37750 1327G6 37752 1327 37759 1327G7 37755 1327G5 ---- ---- 37741 1331 16-12
45 37750 1327G6 37752 1327 37759 1327G7 37755 1327G5 ---- ---- 37746* 261G2-LPBK 14-10
75 37760 5916G4 37762 5916G7 ---- ---- ---- ---- 37766 5916 37742 5900 6
120 37770 1321G1 37772 1321G3 ---- ---- ---- ---- 37776 1321 37744 1319 2
180 37780 1381G1 37782 1381G3 ---- ---- ---- ---- 37786 1381 37745 1382 1/0
* U barrel open contact. All other contacts are closed.

Powerpole®
Housing Plugs
Housing Plug Short Spacer Key Retaining Pin
• Can be mounted in a variety of – no latch Stock No. 37790 Stock No. 37739
Crimping Tools configurations for modular assemblies Stock No. 37787
Stock No. 454 • One housing plug comes with a latch
15 and 30 amp series to mate with the other housing plug for a locked
Stock No. 449 connection
45 amp series • Place a spacer key in an empty contact slot and Housing Plug Long Spacer Key Cable Clamp &
Stock No. 455 secure assembly with a retaining pin – latched Hardware Pack
75 amp series Stock No. 37789
• For use with Powerpole connectors 15 to 45 amps Stock No. 37788 Stock No. 37729

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

67
 TRAILER CONNECTORS
4-Way 12-24 V Stock No. 7-Way 6-28 V Stock No.
Socket 37644 Socket 37672
• Metal die-cast design 35A • Black glass-filled nylon housing 40A
Plug 37645 Plug 37673
corrosion resistant
CONNECTORS

Plug with Metal Spring

37646 37678
Cable Guard for Plug
Rubber Boot
37679
for Socket
E-Line Series
Stock No. E-Line Series
Socket 35644 Stock No.
Plug 35645 Socket 35672
Plug 35673
No spring available
5-Way 12-24 V Stock No.
• Chrome plated metal housing 15A Socket 37654
Plug 37655
RV 7-Way Stock No.
• High impact plastic housing Socket 37676
Plug 37677
• Works with 7-Terminal Junction Box,
Stock No. 47290, on page 39
12-24V
20A-30A Peak

6-Way 12-24 V
Stock No.
Socket 37664
• Metal die-cast design 35A Plug 37665
• Dust and water resistant Plug with
37666
Cable Guard RV Trailer Plug Adapter
Boot for Flat Pins Stock No.
37669 • Standard 4-way molded
Socket 12-24V Plug;
E-Line Series plug end is used for utility 20A-30A Peak 7-Way to 37680
or boat trailer connections 4-Way
Stock No.
Socket 35664 • 7-way to 4-way
Plug 35665 Round Stock No.
Pins
Plug;
7-Way to 37690
7-Way Stock No. 4-Way
6-28 V Socket 37674
• Heavy duty, metal die-cast design 40A Plug 37675
• Interchangeable with all ATA types Metal Spring
37678
for Plug
Rubber Boot
for Socket
37679 RV 9-Way Stock No.
E-Line Series
• Heavy duty RV connector Socket 37696
• High impact plastic housing Plug 37697
Stock No.
Socket 35674
Plug 35675 12-24V
20A-30A Peak
7-Way Trailer RV Connector Stock No.
Socket 37686
• Center pins accepts up to 8 ga wire,
Plug 37687
vinyl inserts keep out dirt and moisture
• Spring-loaded cover with stainless steel
spring Connector Brackets Bracket For Silver Black*
• Stock No. 37603 and Socket Stock No. Stock No.
37606 fits under trailer 4-Way #37644
5-Way #37654 37603 37606
tongue, ball or 2 hole
6-Way #37664
frame mount
7-Way #37672
37601 ----
7-Way #37674
RV 7-Way #37676
37602 37605
7-Way Trailer Plug with Cable Guard & Seal RV 9-Way #37696
• Weather Beater plug with cable guard * Features a black epoxy coating to pre-
Material Stock No. Stock No. vent rusting and corrosion
• Internal moisture resistant seal Metal 37688 37601 Stock No.
Nylon 37689
• Dielectric grease added for extended 37606
reliable service and corrosion Stock No.
protection 37602 E-Line Series
• Zinc die-cast Brackets For Silver Black
Sockets Stock No. Stock No.
6-28 V
6-2 7-Way #37672 35601 ----
440A Stock No.
35601

68 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

HEAVY DUTY CONNECTORS ISO 7WAY CONNECTOR PLUG
WITH CABLE GUARD
• Provides power for auxiliary equipment
from the battery • Meets or exceeds all standards of SAE J560
• Floating pins for ease of alignment and maximum

CONNECTORS
• Ideal for heavy-duty power applications 12-24 V 6-28 V
on trucks, ag equipment, utility vehicles, 15A contact 40A
winches, light air craft ground equipment, • Accepts widest range of automotive wire gauges
construction equipment and more from 16-8 ga for ground wire
• Interchangeable with other trailer • High-impact cycolac interior with extended lip
Single Pole for easy removal and replacement
connector brands
Stock No.
• Solid brass terminal screws
Socket 37671
Plug 37670 • Polarized ground terminal
• Die-cast material
2 Pole
Stock No.
Socket 37661
Plug 37660

Stock No.
Socket 37684
CONNECTORS Plug 37685

• Plastic bodies, PVC caps and split brass contacts

• Available as sets only
12-24 V TRAILER CONNECTORS
15A
• Solid brass contacts are aligned to
ensure proper contact and minimal
voltage drop
Stock No.
2-Way 37622 • Wiring codes are embossed on the insulator
4-Way shown 4-Way 37642 • Door/cover is spring-loaded and fits over a mating ridge on the
socket face to minimize penetration of dirt and moisture
• Housing is constructed from rugged glass-filled plastic
• Split-pin contacts
TRAILER CONNECTOR • 7-Way used for anti-lock braking systems (ABS)
7WAY SPLIT PINS
• Floating pins for ease of alignment and maximum
contact 6-28 V
40A
• Ground terminal pin #1 will accept 14-8 ga wire
• All other terminals accept 16-10 ga wire
• Self-grounded to terminal #1
• Recommended mounting hole is Plug
2" diameter Stock No. 37662 Stock No. 37650
• Die-cast material Contacts Stock No.
Socket 7-Way 37650
Plug 13-Way 37662
Stock No. Socket
Stock No. 37663 Socket 13-Way 37663
Socket 37668

TRAILER ADAPTER KIT

Stock No. 37682
• Kit includes: cable, mounting bracket, fasteners & socket
• Socket also sold separately (Stock No. 37683)
• 4' harness assembly with 1 ⁄ 2" I.D. convoluted tubing, and 7 wire leads
color-coded to RVI standards
• Interlocking connectors seal out moisture, eliminate loose wiring and
form weather-tight, non-corrosive assembly
Socket Only
Stock No. 37683
• Terminal pins are tin plated copper alloy providing higher conductivity and less
resistance and are silicone sealed at the back of socket to prevent moisture Application
• High impact nylon solves corrosion problems and eliminates rusting • Exposed under the rear bumper of a sport utility,
• Mates with 7-Way Plug Stock No. 37677 (sold separately) on page 68 Ford style pickup truck, other OEM applications

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

69
 MOLDED CONNECTORS Male End Female End Female End Loop GPT Loop GXL
GPT 8” Wires GPT 8” Wires GPT 48” Wires 12” Wires 12” Wires
Contacts Stock No. Stock No. Stock No. Stock No. Stock No.
12 V 1 37119 37129 37109 37009 37139
24V 2 37120 37130 37110 37000 37140
CONNECTORS

3 37121 37131 37111 37001 37141

4 Flat 37122 37132 37112 37002 37142
4 Square 37153 37163 ---- 37143 ----
5 37154 ---- 37174 37144 ----
6 37155 37165 37175 37145 ----

Contacts Female End Wire Colors Male End

1 1 1. blue 1

12 inch loop
with both ends
1 1. brown 1
2 2. red 2
2

1 1. green 1
2 2. yellow 2
3 3. brown
Female End Male End
3 3

• Molded connectors with color coded wires are available in two

configurations: 1 1. green 1
• Connector molded on one end only 4 flat 2 2. yellow 2
3 3. brown 3
• Male connector on one end and female connector on the 4 4. white 4
other end
• 16 ga wire
1. green
• Contacts are .180" diameter 1 3 2. brown 3 1
• GPT wire has a PVC jacket 4 square 2 4 3. yellow 4 2
4. white
• GXL wire has a cross linked-polyethylene XLPE jacket, which
is resistant to grease, oil, gasoline and most acids
1. green
1 3 2. blue 3 1
5 2 4 3. yellow 4 2
SAE Special configurations and wire types may 5 4. brown 5
J928 be available. Call 800-328-2724 for details. 5. white

1. yellow
2. brown
1 4 3. white 4 1
6 2 5 4. green 5 2
3 6 5. blue 6 3
6. black

WISHBONE MOLDED CONNECTORS 7WAY TRAILER CONNECTOR PLUG

• 16 ga wire Stock No. 37647
• Contacts are .180" diameter • 6 foot length wire (length includes non-jacketed)
• SAE wiring style

Stock No. 37167 Stock No. 37137

Contacts Stock No. Wire/Connectors

4-Way Male 37167 35 Ft. Wishbone Harness – 32" Ground

5-Way Male 37137 30 Ft. Wishbone Harness – 48" Ground

70 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 PRESSMASTER STRIPPERS NEW
• Accurate coax-stripping systems strip cable from 0.10 to 0.30-inch
thickness (RG178 to RG6) in seconds
• Removes dielectric, braid and outside insulation simultaneously
or separately

Stripper Kit 2-Step Coaxial Wire Stripper Kit 3-Step Coaxial Wire
• 2-step coaxial wire • 3-step coaxial wire
stripper cassette kit stripper cassette kit
strips many different strips many different
size cables size cables
• Includes hex wrench • Includes hex wrench
and instruction sheets and instruction sheets

Strip Length Stock No. Description Strip Length

Stock No. Description
649 With cassette stock No. 647 - 2.7/8.3 mm coaxial 5⁄ - 11 ⁄32
1⁄ 9⁄ 16
643 With cassette stock No. 641 - 6.8 mm coaxial 4 - 32
650 With cassette stock No. 648 - 6.0 mm coaxial 1⁄ - 17⁄64
7⁄ 4
645 With cassette stock No. 642 - 6.2 mm coaxial 32 - 1 ⁄4
651 3CWH cassette, 4 V-blocks 7⁄ - 1 ⁄4
7⁄ 32
646 With 2CY Cassette, 4 V-Blocks 16 - 1 ⁄2

Replacement Cassettes for 2-step coaxial wire: Replacement Cassettes for 3-step coaxial wire:
• Cassette determines the strip dimension the stripper will give • Cassette determines the strip dimension the stripper will give
• Used with any 2-step full kit • Used in any 3-step full kit or pre-adjusted model
• Can be interchanged in seconds in the tool body • Can be interchanged in seconds in the tool body

Stock No. Description Stock No. Description

641 Blue replacement cassette for 6.8 mm coaxial 647 Brown replacement cassette for 2.7/8.3 mm coaxial
642 Red replacement cassette for 6.0 mm coaxial 648 Green replacement cassette for 6.0 mm coaxial

72 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

PRESSMASTER CRIMPERS NEW
Egrocrimp Crimpers Egrocrimp Plus Mini-Crimpers Crimpers
• Unique mechanism significantly reduces • Versatile and easy to customize for right • Lightweight, compact, comfortable and

TOOLS
hand force requirement over competing hand or left hand users self-adjusting tool for crimping ferrules/wire
crimping tools • Full cycle crimp mechanism to ensure end sleeves
• Versatile and easy to customize for right consistent, reliable crimp • Ratchet (with emergency release) to
hand or left hand users • Ratchet release mechanism to clear ensure that crimps are completed according
• Full cycle crimp mechanism to ensure miscrimps and obstructions to specification, non-slip grip pad for
consistent, reliable crimp • Precision eccentric adjustment for consis- applying pressure against a surface
• Ratchet release mechanism to clear tent performance and ability to calibrate • Ergonomically shaped handles with
miscrimps and obstructions selected hardness and surface textures
• Precision eccentric adjustment for consis- for comfortable frequent use
tent performance and ability to calibrate
• Hole in handle allows attachment of safety
strap

Stock No. Description Crimp Stock No. Description Crimp Stock No. Description Crimp
Crimps 22-10 ga Crimps 22-10 ga Crimps 26-8 ga
652 Oval 655 Oval 658 Square
Insulated Terminal Open-Barrel Terminals Wire Ferrules
Crimps 22-10 ga Open Barrel & B-Crimp Crimps 28-26 ga
653 Indent 656 659 Hex
Non-Insulated Terminals D-Sub Connector w/ locator Wire Ferrules
Crimps 22-10 ga Crimps 22-10 AWG
654 B/F 657 Square
Open-Barrel Terminals Wire Ferrules

WAYTEK WIRE STRIPPERS Heavy Duty Cable Stripping Tool

Stock No. 556
Self-Adjusting Cut and Strip Tool • Strips cables of all insulation types
• Strips wires from 34-8 ga wire (0.02-10 mm) without adjustment • Features two interchangeable cable guides for a cable
• Replacement cassettes available and capacity of 0.18" up to 1.57" (4.5-40 mm)
quickly changed as needed with ease • Three blade positions to provide circular, lengthwise or
spiral cuts
• Replacement blade
contained inside the tool

Stock No. 556B

• Replacement blade for heavy
duty cable stripping tool (556)

Precision Stripping Tool Wire Stripper

Straight Angle Right Angle Stock No 557 Stock No. 644
Stock No. 555 Stock No. 570 • 9-position stripping tool • Striping Capacity
• Strips jackets of most cables up 4.8 mm to 6.3 mm
to 0.43" (11 mm) with insulation • For use with: RG59 &
NEW thickness up to .04" RG6 Cables for CATV
‘F’ Connectors
• Built-in stop
(no adjustment
needed)

Stock No. 555B Stock No. 555BV Stock No. 640B

• Replacement straight • Replacement “V” blade • Curved drop in blade
blade cassette is for cassette is for Teflon 10-5 ga Stock No. 557B
PVC, THHN, THHW • Self-adjusting cut and • Self-adjusting cut and • Replacement blade
• Self-adjusting cut and strip tool (555 & 570) strip tool (555 & 570) for precision stripping
strip tool (555 & 570) tool (557)

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

73
 WAYTEK CRIMP TOOL FRAME AND DIES
Master Mobile Crimp Tool Die Sets
Crimp Tool Kit
TOOLS

Stock No. 569 Die Set for

Die Set for 150 & 280 Die Set for Die Sets for
• Includes Crimp Tool MLX™ Metri-Pack Weather Pack Insulated Terminals
Frame 560, 7 Die Sets,
561, 562, 563, 564,
565, 566 and 567,
plus a high quality
carrying case

Stock No. 558 Stock No. 559 Stock No. 564 Stock No. 561 Stock No. 562
• 22-14 ga • 18-10 ga • 20–12 ga • 26–22 ga • 22–14 ga
open barrel open barrel • Crimps terminal and 12–10 ga insulated
non-insulated non-insulated and seal insulated terminals
Build Your Own Customized terminals terminals simultaneously terminals and and splices
Crimp Tool Kit! • Crimps terminal splices
PARTS SOLD SEPARATELY and seal
simultaneously
• Individual parts are sold separately to suit your
specific needs
• Customized kit is much less expensive than Die Sets for Die Sets for
multiple individual tools Non-Insulated Terminals Heat Shrink Terminals

Tool Frame
Stock No. 560
Stock No. 563 Stock No. 567 Stock No. 565 Stock No. 566
• Reliable, safe comfortable to use
• 22–10 ga • 22–10 ga • 22–18 ga and • 22–14 ga heat
• Fast and simple exchange of crimp dies non-insulated open barrel 12–10 ga heat shrink terminals
• Dies sold separately terminals, lugs non-insulated shrink terminals
and splices 1 ⁄ 4 terminals,
lugs and splices
• Crimps terminal
and seals
Carry Case simultaneously
Stock No. 568
• Empty carrying case for 560 tool frame and 8 dies
• Purchase tool frame and dies separately

CIRCUIT TESTERS DIGITAL MULTIMETERS

Stock Stock
No. Tests No. Ranging

Manual ranging
316
6-24V AC or DC circuits 600V
505 36" test leads
with alligator clip

FUSE TESTER
Stock
No. Tests
For continuity of circuit
with power off
36" test leads
527
with alligator clip
24V, continuity tester
447
Uses AAA battery for fuses in a circuit
(not included)

74 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

HEAVY DUTY CRIMPERS ECONOMICAL CRIMPERS
Stock Stock
No. Crimps No. Crimps
8-2 ga
22-10 ga

TOOLS
insulated and
535 insulated and
non-insulated 466
non-insulated
Ratcheting terminals
terminals
All-In-One Crimper-Cutter-Stripper
680 1 - 6 ga - open barrel
TH 440
681 3/0 & 4/0 - diamond 22-10 ga
insulated and
403
682 1/0 - 3/0 - diamond non-insulated terminals,
Battery Lug Crimpers and 7-8 mm ignition parts
Ergonomic cushioned grips - ratcheting 683 1 - 8 ga - diamond Crimper-Cutter-Stripper
TH 450 Strips 22-10 ga wire
Used with a hammer for a
quick crimp in maintenance Crimps 22-6 ga insulated
404
462 and repair situations and non-insulated terminals
Handles terminals and bare flag terminals
from 8 ga-4/0
W111M
22-10 ga
Crimps battery lugs 456 non-insulated
461 terminals
from 8 ga-4/0
Plier Type Crimper/Wire Cutter

WT112 M
22-10 ga
Crimps battery lugs insulated and
460 457
from 8 ga-1/0 non-insulated
terminals
Plier Type Crimper/Wire Cutter

WT 2000
22-10 ga
insulated and
Bench mountable version 458
non-insulated
of Stock No. 460
470 terminals
Crimps battery lugs Ratcheting Crimper-Cutter-Stripper
from 8 ga-4/0
Crimps 7-8 mm insulated
and non-insulated terminals,
506 lugs & splices
Cuts and strips 22-8 ga solid
Replacement Die Tool Kit and 26-10 ga stranded wire
521 for Stock No. 460 & 470
J1005 22-10 ga
4 dies, spring and pin
insulated and
522 non-insulated
solderless
RACHETING CRIMPERS Journeyman™ terminals
Stock
No. Crimps
26-14 ga
TR 482 491
22-10 ga insulated terminals insulated terminals
Ideal for nylon insulated Ratcheting
405 terminals with extra sleeve
Double crimps both barrel

Ratcheting
and insulation grip SPECIALTY CRIMPERS
TR 490 Stock
22-10 ga No. Crimps
insulated and
434
non-insulated
terminals
Ratcheting Crimps Stock No.
495
30535 & 31535
T1710 22-10 ga
insulated terminals
Ratcheting, Fully Insulated Flag Crimper
513 Meet or exceed
MIL-SPEC Non-insulated
pull-out tests flag terminals,
Ratcheting 428
open and closed
ERG-4001 barrel terminals 22-10 ga
22-10 ga
584 insulated
24-14 ga
terminals 419
U–Barrel terminals
Ratcheting

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

75
 CUTTERS WIRE STRIPPERS
Stock Stock
No. Cuts No. Strips / Crimps
TOOLS

45-092
Battery cable
437
up to 2/0 ga
444 22-8 ga wire
Battery Cable Cutter

63020 Anvil cutter for up to

12 ga solid and stranded
copper wire
526
Curved cutter for up to
8 ga solid and stranded
copper wire 399 20-10 ga wire

Copper and
469 aluminum cable
up to 1 ga 11055
Economy Cable Cutter Strips and cuts
519 18-10 ga solid wire
D228-8 20-12 ga stranded wire

498 Diagonal cutting pliers Klein-Kurve™

45-418

Up to 250mcm 448 16-8 ga stranded wire

copper cable
438
Removable blades
can be sharpened
Heavy Duty Cutter

J63050
Up to 4/0 aluminum, 436 Up to 4/0 cable
2/0 soft copper cable
517
and 100-pair 24 ga Economy Cable Stripper
communications cable

J248-8
High leverage diagonal
Strips 26-10 ga wire
514 cutting, design for 430
Crimps 22-10 ga terminals
confined spaces

Stripper-Crimper-Cutter
45-123

Cuts up to 1/2" Strips 26-10 ga wire

465
stranded wire Crimps 22-10 ga insulated
439 terminals and
22-4 ga non-insulated
Wire Cutter
terminals
Heavy Duty Stripper-Crimper-Cutter
J213-9NE
High leverage side
529
cutting design

Midget diagonal
cutting pliers
528
4.5" long, ideal for close
quarters and small cuts

76 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 ADHESIVEBACKED CLAMPS
Adhesive-backed clamps are available for a variety of applications.
The 1⁄32" thick adhesive tape is designed to stick securely to clean, smooth surfaces.
CLIPS AND CLAMPS

Black Adjustable Maximum Approx. Approx.

Wire Base Base
Adhesive Backed Stock No. Bundle Width Length
Wire Clamp 25370 .390 0.750 1.000
• Adjustable round wire mount 25371 .490 0.750 1.281
25372 .560 0.750 1.455
• Black molded nylon material
25373 .770 1.000 1.660
• Polyethylene foam tape
25374 .940 1.000 1.750
1
• ⁄32" thick adhesive
All dimensions in inches.
• Adjustable ratchet design
Stock No. 25374

Stock No. 25337

Stock No. 25335
Natural Maximum Approx. Approx. Approx.
Adhesive Backed Wire Base Base Overall
Stock No. Bundle Width Length Height
Wire Clamp 25335 .125 0.468 0.515 0.200
• Round wire mounts 25336 .187 0.650 0.650 0.260
• Natural molded nylon material 25338 .460 0.750 0.750 0.310
• Polyethylene foam tape 25337 .460 1.000 1.000 0.340
1
• ⁄32" thick adhesive All dimensions in inches.

Stock No. 25338 Stock No. 25336

Double-Backed Press Clip

• Molded of white nylon 6/6
• High strength polyethylene foam tape
1 See wire and cable products
• ⁄4" maximum bundle diameter
• .25" wide on pages 10 -18.
Application
Stock No. 25362 • Quick adhesion for holding wire and cable
to any smooth, flat surface

HEAVY DUTY MOUNTING SYSTEM

Dual Swivel Saddle Mount Saddle Mounts
• Reduces abrasion or wear by keeping items separated • High impact heat stabilized black nylon
• Mount rotates to any angle • Elevates bundles off mounting surface
• 250 lbs. minimum pull apart force • Fir Tree Mount: snaps into a 1⁄ 2" hole and will hold
• Heat stabilized three bundles
• Assembly requires two cable ties, one around each bundle Application
• Works best with the High Impact Resistant Tie, Stock No. 21295, • Hold and protect wires, cables,
sold separately on page 196 tubing, conduit, etc.
Application
• Hold wires and hoses

Fir Tree Mount

Stock No. 21291
Stock No. 21290 (Tyton No.
Typical Application
(Tyton No. DSWS50HSK2) S3STM500HIRHSC2)
Typical Application

78 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

NYLON CABLE CLAMPS
Typical Dimensions A
White Black
Stock No. Stock No. Size in. A B C D Open Stock No.
Light Duty 3⁄8" - Width position 25013

CLIPS AND CLAMPS

25000 25050 1/8 0.125 0.115 0.325 3/8

25001 25051 3/16 0.187 0.172 0.378 3/8

B
25002 25052 1/4 0.250 0.234 0.409 3/8

25003 25053 5/16 0.312 0.279 0.441 3/8

Closed
25004 25054 3/8 0.375 0.359 0.471 3/8 position
25005 25055 7/16 0.437 0.422 0.519 3/8

25006 25056 1/2 0.500 0.484 0.550 3/8

C
Heavy Duty 1 ⁄ 2" - Width
25007 25057 1/8 0.125 0.115 0.360 1/2
Stock No.
25000
25008 25058 3/16 0.187 0.172 0.423 1/2

25009 25059 1/4 0.250 0.234 0.457 1/2 D

13/64 dia.
25010 25060 5/16 0.312 0.297 0.498 1/2
Stock No.
25011 25061 3/8 0.375 0.359 0.529 1/2
25067
• High quality nylon
25012 25062 7/16 0.437 0.422 0.560 1/2

25013 25063 1/2 0.500 0.484 0.592 1/2 • Molded in open position for easy assembly
25014 25064 9/16 0.563 0.547 0.623 1/2 • Beveled inner edges to prevent abrasion
25015 25065 5/8 0.625 0.609 0.654 1/2
Application
25016 25066 11/16 0.687 0.672 0.752 1/2

25017 25067 3/4 0.750 0.734 0.783 1/2 • Secure cable, tubing, wire, fiber optics
---- 25068 13/16 0.812 0.797 0.814 1/2

25019 25069 7/8 0.875 0.859 0.845 1/2

25020 25070 1 1.000 0.984 0.908 1/2 185°F (85°C) Stock No.
25021 25071 1 1/8 1.125 1.102 0.970 1/2
25052
25023 25073 1 1/4 1.250 1.227 1.062 1/2

25025 25075 1 1/2 1.500 1.477 1.187 1/2

All dimensions in inches.

2-Tube Cushioned Cable Clamp
Nominal Stock Stock No.
METAL CLAMPS Size No. F G 25163
1/2 25160 .500 .764
Nominal Stock Fully Cushioned Clamp 3/4 25161 .750 .889
Size E No.
Stock No. 1 25162 1.000 1.014
1/4 0.529 25204 25216 11/4 25163 1.125 1.159
3/8 0.592 25206
1/2 0.654 25208 Stock No. All dimensions in inches.
5/8 0.780 25210 25206
3/4 0.842 25212 280°F (138°C)
7/8 0.889 25214 -45°F (-43°C)
1 0.951 25216 Stock No.
11/8 1.030 25218 • Heavy duty 25161
11/4 1.092 25220
E
• General purpose EPDM Size

11/2 1.217 25224 • Plated steel

13/4 1.342 25228
• Molded in open position for easy assembly
2 1.475 25232 • General purpose EPDM 3
• ⁄ 4" wide
All dimensions in inches. • Plated steel • .406" mounting hole diameter
F G

1
• ⁄ 2" wide Application
280°F (138°C) • .265" mounting hole diameter • Hold two wire assemblies or tubing
-45°F (-43°C) Application
• Hold cable, tubing, wire, etc. Metal Cable Clamp
Stock No.
Other widths and materials may be available. Stock No. Stock No. 25407
Nominal Stock
Call 800-328-2724 for details. 25401 25403
Size No.
1/4 25400
Metal Chassis Clamp 5/16 25401
3/8 25402
Size Stock
(Length) No.
1/2 25403
1.135 25311
5/8 25404
1.715 25312
3/4 25405
1.600 25313
7/8 25406 • Heavy duty
1 25407
All dimensions in inches. • Corrosion resistant steel
All dimensions in inches.
• Heat treated spring steel with a • 1
⁄ 2" wide
black corrosion resistant finish • .204" mounting hole diameter
400°F (204°C)
• Easily snaps in place Application
65°F (18°C)
Application • Hold hoses, heavy cable assemblies
• Secure wires, cables and hoses and other similar applications

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

79
 PARTIALLY CUSHIONED METAL CABLE CLAMPS
1⁄ " wide clamps 3⁄ "
wide clamps
2 4
Stock No.
Stock No. Nominal Plated Steel Stainless Aluminum Plated Steel
25712
CLIPS AND CLAMPS

25808 Size E Stock No. Stock No. Stock No. E Stock No.
Stock No. 1/4 0.529 25104 25604 25804 0.639 25704
25606 3/8 0.592 25106 25606 25806 0.702 25706
1/2 0.654 25108 25608 25808 0.764 25708
5/8 0.780 25110 25610 25810 0.827 25710
3/4 0.842 25112 25612 25812 0.889 25712
7/8 0.889 25114 25614 25814 0.952 25714
1 0.951 25116 25616 25816 1.014 25716
1 1/8 1.030 25118 25618 25818 1.097 25718
1 1/4 1.092 25120 25620 25820 1.159 25720
1 1/2 1.217 25124 25624 25824 1.284 25724
1 3/4 1.342 25128 25628 — 1.409 25728
Plated Steel, Stainless Steel & Aluminum
2 1.475 25132 25632 25832 1.534 25732
• Heavy duty 2 1/2 1.750 25140 25640 25840 1.784 25740
• General purpose EPDM 3 2.000 25148 25648 25848 2.034 25748

• Durable cushion helps reduce vibration while protecting All dimensions in inches.
your product
• Open position for ease of assembly 280°F (138°C)
• .265 mounting hole diameter (1⁄ 2" wide clamps) -45°F (-43°C)
Size
• .406 mounting hole diameter (3⁄ 4" wide clamps)
Application
• Hold hydraulic hoses, wire harnesses and cables
• Heavy duty clamping applications
Width

E Mounting Hole

VINYL COATED CUSHIONED CLAMP

See corrugated loom
Stock No. • Vinyl plastisol cushion is permanently bonded to products on page 90.
25510
the zinc plated metal and cannot be removed
• Cushion protects and reduces vibration
1⁄ 3⁄ "
2" wide clamps 4 wide clamps
Nominal Size E Stock No. E Stock No.
Full Clamp 1/4 0.281 25507 0.406 25557
3/8 0.593 25506 0.718 25556
• Fully encloses clamping diameter 1/2 0.656 25508 0.781 25558
• Contour shaped clamping diameter is specially 5/8 0.718 25510 0.843 25560
Size
designed for ease of assembly 3/4 0.781 25512 0.906 25562
• .281 mounting hole diameter 1 0.906 25516 1.031 25566
(1⁄ 2" wide clamps) 1 1/4 1.031 25520 1.156 25570
1 1/2 1.156 25524 1.281 25574
• .406 mounting hole diameter 2 1.437 25532 1.562 25582
(3⁄ 4" wide clamps) 3 1.937 25548 2.062 25598
E
Application All dimensions in inches.
• Hold cable assemblies, wire harnesses and hoses
180°F (82°C)
-30°F (-34°C)
Width
Mounting Hole
Nominal Clamp
Stock No. Half Clamp Size E Width Stock No.
25454 1/4 0.500 1/2 25454
• Easy to assemble
3/8 0.562 5/8 25456
• .281 mounting hole diameter 1/2 0.687 5/8 25458
Application 5/8 0.812 5/8 25460

• Hold wires, tubes, conduit and piping 3/4 0.875 5/8 25462
Size
7/8 0.968 3/4 25464
1 1.062 3/4 25466
All dimensions in inches.

Width 180°F (82°C)

Mounting Hole
E
-30°F (-34°C)

80 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

NYLON 6/6 GLASS FILLED SNAPPER HOSE & CABLE CLAMPS
• Glass-filled black nylon can withstand
high temperatures 221°F (105°C)

CLIPS AND CLAMPS

• Adjustable; allows application after the
hose is connected
• Quick, ratchet closure provides specific
take-up; eliminates excessive tightening
• Closure remains in place when tightened
• Easily reopens with a lateral effort
Application
• Secure hoses
White acetal clamps may be available on
special order. Call 800-328-2724 for details.

Size Size Typical Dimensions No. of

Stock No. Min. Dia. Max. Dia. C D E F Teeth
28501-1.25 0.275 0.297 0.150 0.042 0.491 0.408 8
28501-1.5 0.314 0.350 0.147 0.055 0.593 0.414 12
28501-2 0.359 0.403 0.233 0.068 0.679 0.477 12
28501-4 0.413 0.462 0.235 0.067 0.756 0.529 12
Assembly Tool for Plastic Hose Clamps
28501-6 0.459 0.522 0.235 0.070 0.846 0.578 14 • Mechanical installation
28501-7 0.463 0.558 0.235 0.070 0.981 0.653 18 • Reduces operator fatigue and installation time
28501-8 0.524 0.599 0.233 0.070 0.981 0.653 16
• Fits all plastic hose clamps from Stock No. 28501-1.25
28501-10 0.582 0.664 0.235 0.069 1.038 0.682 16
through 28501-60
28501-12 0.626 0.716 0.233 0.070 1.172 0.816 18
28501-14 0.717 0.819 0.235 0.068 1.168 0.751 18 Application
28501-16 0.776 0.867 0.234 0.068 1.222 0.795 18 • Maintenance tool for assembly and disassembly of
28501-18 0.802 0.940 0.240 0.070 1.418 0.958 22 plastic hose clamps
28501-22 0.948 1.096 0.236 0.071 1.488 0.941 22
28501-24 1.007 1.160 0.295 0.070 1.538 0.973 22
28501-28 1.148 1.325 0.291 0.069 1.647 1.018 26
28501-32 1.245 1.436 0.290 0.069 1.741 1.075 26
28501-60 2.308 2.639 0.294 0.068 2.585 1.463 40
All dimensions in inches. Stock No. 451

HOSE CLAMPS
Stainless
Standard Steel Nominal Range
Stock No. Stock No. Size Min. to Max. Standard Hose Clamp
28000 28200 Micro 4 1/4 to 5/8 • General purpose
28001 28201 Micro 5 7/16 to 11/16 • Closure remains in place when tightened
28003 28203 Micro 8 7/16 to 1
• Easily reopens with a lateral effort
28008 28208 8 7/16 to 1
28010 28210 10 9/16 to 11/16 • 1⁄ 2" wide, Micro Clamp: 5⁄16" wide
28012 28212 12 9/16 to 11/4 • Standard Hose Clamp: stainless steel band
28016 28216 16 11/16 to 11/2 and housing with a plated steel screw
28020 28220 20 3/4 to 13/4
• Stainless Steel Hose Clamp: all stainless,
28024 28224 24 11/16 to 2
including screw; used in highly corrosive
28028 28228 28 15/16 to 21/4
areas
28032 28232 32 19/16 to 21/2
28036 28236 36 113/16 to 23/4 Application
28040 28240 40 21/16 to 3 • Secure hoses, tubing and fittings Standard or
28044 28244 44 25/16 to 31/4 Stainless Steel
28048 28248 48 29/16 to 31/2
28056 28256 56 31/16 to 4
28064 28264 64 21/2 to 41/2
All dimensions in inches.

High Strength Hose Clamp

High Strength Extended Range • All stainless steel construction
Stock No. Min. to Max. • Twice the clamping strength of standard hose clamps
28100 11/4 to 25/8
28101 21/8 to 41/8
• Extra notches in the band for extended range
28102 4 to 61/8 • 5⁄ 8 " wide
28103 61/8 to 91/8
Application
All dimensions in inches.
• Use in demanding clamping applications

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

81
HEAT SHRINK 101
Wired2Serve™ Blog Article

HEAT SHRINK PROTECTION IS AN EXCELLENT TECHNIQUE

FOR PROTECTING CRUCIAL ELECTRICAL CONNECTIONS
AND KEEPING WIRE CONNECTIONS SECURE. HOWEVER,
SOME CONFUSION LINGERS OVER THE PROCEDURE AND
HOW IT’S USED. HERE’S WHAT EVERY FLEET NEEDS TO
KNOW ABOUT HEAT SHRINK.

WHAT IS HEAT SHRINK PROTECTION?

At its most basic, heat shrink protection, also called heat shrink tubing or heat shrink, is an insulation technique.
Before an automotive wire is connected, a sleeve is fitted over the wire. Once the wiring is complete, the sleeve
is moved over the connection. The sleeve is then exposed to hot gas via an oven, a hot gas gun, or some other
technique that applies heat, and it shrinks around the connection, providing tight insulation. It’s generally made of
nylon or polyolefin, such as propylene or similar polymers, as these materials shrink radially, not longitudinally. In
other words, the diameter of the tube becomes smaller, but it won’t get shorter as you heat it. You’ll also be able to
find it in a variety of colors, allowing you to maintain any color designations on wires as you need to make repairs.

WHAT ARE SOME USES OF HEAT SHRINK PROTECTION?

The most common use of heat shrink is to secure wiring connections against abrasion and other damage and
provide insulation where it can be difficult to use insulated wires otherwise. But it has a multitude of other uses
around your fleet. In addition to strain relief, it can be used to replace worn insulation on wiring almost anywhere on
a vehicle, bundle together multiple wires to keep them from hanging down or otherwise being too loose, protecting
small parts from abrasion, or even creating cable entry seals for environmental protection.

WHAT ARE SOME CONSIDERATIONS WHEN SELECTING HEAT SHRINK?

There are several considerations when choosing heat shrink. One is whether to select single wall vs. dual wall heat
Polyolefin CPA 100 Dual Wall
shrink. While single wall is far more common, dual wall, also known as adhesive lined tubing, provides a much
3:1 Shrink Ratio
■ 1/4” – 48” Length
stronger seal and connections, among other benefits.
■ 3/8” – 48” Length
Shrink ratio is another key consideration; heat shrink ratios compare the original heat shrink tubing in relation to its
shrunken, final form. Ranging from 2:1-4:1 ratios, heat shrink will reduce to 50%-75% of its original size, respectively, ■ 3/4” – 48” Length
once heat is applied.
In addition to these, it is also important to choose the right shrinkable tubing size. To do this, simply measure the
diameters of the smallest and largest parts you will be covering with the tubing, then select heat shrinkable tub-
ing that is twenty to thirty percent larger than your largest measurement. For more details on these, look for more
specific info in upcoming Wired2Serve® blog posts.
™
WHAT HEAT SOURCE SHOULD I USE?
The best heat sources will be ones that offer consistent, dry heat, such as a
hot gas gun, or by placing the wire and connection in an oven if possible. In a
pinch, you can use other heat sources, such as a torch flame, but that should
be done with extreme care and only if you have no other option for shrinking
the tubing. Open flames and other focused heat sources have the potential to
melt the tubing, unevenly shrink it, over shrink it, and cause other damage,
some of which may not be obvious until the connection is put to heavy use.

HOW CAN I ENSURE A GOOD SEAL?

First, strip away any worn insulation or other material from the wire. This will ensure the best possible seal. If you
EPS-300 Heat Shrink Tubing
need to shift the sleeve over a connection and it’s a tight fit, use only a silicon-based lubricant to move the sheath.
Anything else may corrode the wire or damage the sleeve. Heat the sleeve consistently and with a broad-based heat
3:1 Shrink Ratio
■ 1/4” – 48” Length
source so that it shrinks evenly, and keep a careful eye on the shrinking so that you don’t over shrink the material
or otherwise damage it. ■ 3/8” – 48” Length
Heat shrink protection is a handy and simple technique that any member of your fleet can use to make quick and ■ 3/4” – 48” Length
effective repairs. It’s always a good idea to have some available, and you’ll want to choose the absolute best.
 Wall
POLYOLEFIN CPA 100 DUAL WALL (3 :1 Shrink Ratio) Expanded
I.D.
Shrunk
I.D.
Thickness

• Accommodates a variety of
shapes and contours
48 Inch Lengths
WIRE COVERINGS & PROTECTION

• Internal meltable sealant physically Black Red Nominal Expanded Shrunk Recovered
encapsulates connections Stock No. Stock No. Size I.D. I.D. Wall thk.
• Flame retardant 22202 22452 1/8 .125 .042 .039
22203 22453 3/16 .187 .062 .043
Application 22204 22454 1/4 .250 .083 .047
• Marine, automobile and 22206 22456 3/8 .375 .125 .055
telecommunications 22208 22458 1/2 .500 .167 .055
Internal adhesive melts when shrunk. 22212 22462 3/4 .750 .250 .067
Shrinks to 1⁄3 the original size. 22216 22466 1 1.000 .333 .074
NEW 22220 ---- 11/4 1.250 .416 .100
22224 ---- 11/2 1.500 .500 .120
230°F (110°C) SHRINK TEMPERATURE:
-67°F (-55°C) 248°F (120°C) Spools
Pre-Shrunk Shrunk Black Red Spool Size Nominal Expanded Shrunk Recovered
Stock No. Stock No. Ft. Size I.D. I.D. Wall thk.
22202M 22452M 1000 1/8 .125 .042 .039
22203M 22453M 1000 3/16 .187 .062 .043
22204H 22454H 500 1/4 .250 .083 .047
22206L 22456L 200 3/8 .375 .125 .055
22208L 22458L 200 1/2 .500 .167 .055
22212C 22462C 100 3/4 .750 .250 .067
22216C ---- 100 1 1.000 .333 .074

6 Inch Lengths - Black

Available Pieces Nominal Expanded Shrunk Recovered
on spools Stock No. Per bag Size I.D. I.D. Wall thk.
22251 14 1/8 .125 .042 .039
Polyolefin Dual Wall 22252 12 3/16 .187 .062 .043
Number 22253 10 1/4 .250 .083 .047
Assortment Pack of Pieces Size
22254 9 3/8 .375 .125 .055
Black 6 in. Lengths 2 1/8
22255 8 1/2 .500 .167 .055
Stock No. 22260 4 3/16
22256 4 3/4 .750 .250 .067
6 1/4
• Ideal for prototype work, or where 22257 3 1 1.000 .333 .074
4 3/8
a variety of sizes are needed 11/4 Inch Lengths - Black
2 1/2

• Shrinks to 1 ⁄ 3 the original size 1 3/4 Stock No. Stock No. Nominal Expanded Shrunk Recovered
1 1 100 bag 1000 bag Size I.D. I.D. Wall thk.
22542 22562 3/16 .187 .062 .043
All dimensions in inches.
22543 22563 1/4 .250 .083 .047
22544 22564 3/8 .375 .125 .055
22545 22565 1/2 .500 .167 .055

READY TO ORDER: Notes:

1. Order the 48" lengths by the number of pieces. To measure I.D., open heat shrink
2. Order the 6 inch and 11/4 inch lengths by the to its rounded state and then
number of bags. measure the inside diameter (do
not measure while flat to get I.D.).
All shipments are subject to dimensional
weight charges.
All dimensions in inches.

POLYOLEFIN ADHESIVE LINED CROSSLINKED 4:1 SHRINK RATIO

• Shrinks to 1 ⁄ 4 the original size 48 Inch Lengths
• Seals and protects against water, moisture and chemicals Stock No. Stock No. Nominal Expanded Shrunk Recovered
Black Clear Size I.D. I.D. Wall thk.
• Internal meltable sealant protects the connections 22225 22385 1⁄ 4 .236 .055 .053
• Approved to all major automotive OEM splice sealing applications 22226 22386 5 ⁄ 16 .315 .063 .069
22227 22387 1⁄ 2 .472 .098 .079
22228 22388 3⁄4 .708 .146 .102
257°F (125°C) SHRINK TEMPERATURE:
-40°F (-40°C) 257°F (125°C) Clear Spools
Spool Size Nominal Expanded Shrunk Recovered
Stock No. Ft. Size I.D. I.D. Wall thk.
22385H 500 1⁄ 4 .236 .055 .053
22386S 300 5 ⁄ 16 .315 .063 .069
22387L 200 1⁄ 2 .472 .098 .079
22388C 100 3⁄4 .708 .146 .102
Notes:
Available To measure I.D., open heat shrink to its rounded state and then measure
on spools the inside diameter (do not measure while flat to get I.D.).
Black Clear All shipments are subject to dimensional
All dimensions in inches.
weight charges.

84 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

POLYOLEFIN CPX 100 HEAT SHRINK 2:1 SHRINK RATIO
48 Inch Lengths
g
Wall
Stock No. Expanded Shrunk Thickness
Nominal Expanded Shrunk Recovered

WIRE COVERINGS & PROTECTION

I.D. I.D.
Black Red Clear White Size I.D. I.D. Wall thk.
22101 22151 22301 22351 1/16 .063 .031 .017
22102 22152 22302 22352 1/8 .125 .062 .020
22103 22153 22303 22353 3/16 .187 .093 .020 • Shrinks to 1 ⁄ 2 the original size
22104 22154 22304 22354 1/4 .250 .125 .025 • Flame retardant
22106 22156 22306 22356 3/8 .375 .187 .025
22108 22158 22308 22358 1/2 .500 .250 .025 • Colors black, red and white material only meet MIL-1-23053/5
22112 22162 22312 22362 3/4 .750 .375 .030 Class 1 specs
22116 22166 22316 22366 1 1.000 .500 .035
22124 22174 22324 ---- 11/2 1.500 .750 .040
• Clear material meets MIL-1-23053/5 Class 2 specs
22132 22182 ---- ---- 2 2.000 1.000 .045
275°F (135°C)
Spools - Black
-67°F (-55°C)
Spool Size Nominal Expanded Shrunk Recovered
Stock No. Ft. Size I.D. I.D. Wall thk. SHRINK TEMPERATURE:
22430C 100 194°F (90°C)
1
⁄16 .063 .031 .017
22430M 1000
22431C 100 1
⁄8 .125 .062 .020
22431M 1000
22433C 100
Pre-Shrunk Shrunk
3
⁄16 .187 .093 .020
22433M 1000
22434C 100 1
⁄4 .250 .125 .025
22434H 500
22436C 100 3
⁄8 .375 .187 .025
22436L 200
22438C 100 1
⁄2 .500 .250 .025
22438L 200
22442C 100 3
⁄4 .750 .375 .030
22446C 100 1 1.000 .500 .035

6 Inch Lengths - Black

Pieces Nominal Expanded Shrunk Recovered White Red
Stock No. per Bag Size I.D. I.D. Wall thk.
22271 40 1/16 .063 .031 .017
22273 34 1/8 .125 .062 .020
22274 30 3/16 .187 .093 .020
22275 24 1/4 .250 .125 .025
22276 20 3/8 .375 .187 .025
22277 18 1/2 .500 .250 .025
22278 12 3/4 .750 .375 .030
Clear Black
22279 8 1 1.000 .500 .035

11/4 Inch Lengths - Black Polyolefin

Number
Stock No. Stock No. Nominal Expanded Shrunk Recovered
100 Bag 1000 Bag Size I.D. I.D. Wall thk.
of Pieces Size Assortment Pack
2 1/16
22503 22523 3/16 .187 .093 .020 Black 6 in. Lengths
2 3/32
22504 22524 1/4 .250 .125 .025 Stock No. 22290
4 1/8
22505 22525 3/8 .375 .187 .025
8 3/16 • Shrinks to 1 ⁄ 2 original size
22506 22526 1/2 .500 .250 .025
8 1/4
• Ideal for prototype work or where
READY TO ORDER: Notes: 6 3/8
a variety of sizes is needed
1. Order the 48" lengths by the number of pieces. To measure I.D., open
4 1/2
2. Order the spools by the number of feet. heat shrink to its rounded
state and then measure 2 3/4
3. Order the 6 inch and 11/4 inch lengths by the the inside diameter (do
number of bags. 1 1
not measure while flat
All shipments are subject to dimensional to get I.D.). All dimensions in inches.
weight charges.
All dimensions in inches.

Polyolefin
Heat Shrink Kit Custom Cut Heat Shrink
Number
Black 6 in. Lengths of Pieces Size All sizes and styles of heat shrink
36 3/16
tubing can be cut to your length
Kit Stock No. 22288
24 1/4
requirements.
• Shrinks to 1 ⁄ 2 original size 12 3/8
Call the 800-328-2724
• Ideal for prototype work or where 6 1/2
for details.
a variety of sizes is needed 4 3/4

4 1
• Refill kit with assortment pack
Stock No. 22290 or bags of All dimensions in inches.

6" pieces shown above Compartment case included

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

85
 EXTRA HEAVY DUTY CFW HEAT SHRINK (3:1 Shrink Ratio) Expanded Shrunk
Wall
Thickness
I.D. I.D.
• Dual wall
• Shrinks to 1 ⁄ 3 the original size
WIRE COVERINGS & PROTECTION

• Thick adhesive inner wall protects against moisture

and contamination Stock No. Stock No. Approx. Min. Approx. Approx.
for 12" for 48" Size Expanded I.D. Maximum Typical wall
• Submersible and direct burial Lengths Lengths Color Diameter inch. Recovered Thickness
22230 22240 black 1/2 .500 .150 .080
230°F (110°C) 22231 22241 red 1/2 .500 .150 .080
-67°F (-55°C) 22232 22242 black 3/4 .750 .250 .120
SHRINK TEMPERATURE: 22233 22243 red 3/4 .750 .250 .120
248°F (120°C) 22234 22244 black 1.1 1.100 .350 .120
22235 22245 red 1.1 1.100 .350 .120
Heavy duty heat shrink 22236 22246 black 11/2 1.500 .470 .140
applied to crimpable lug 22237* 22247* red 11/2 1.500 .470 .140
Notes: To measure I.D., open heat shrink to its rounded
All shipments are subject to dimensional state and then measure the inside diameter
weight charges. (do not measure while flat to get I.D.).
* These items are flame retardant All dimensions in inches.
Available in 12" lengths and 48" lengths

Extra Heavy Duty Heat Shrink Kit Refill Packages

Stock No. 22299 Stock Nominal Pieces
No. Size per bag Color
Plastic container with 6" lengths of: 22293 .400 10 Black
• 10 black and 10 red .400 dia. 22294 .400 10 Red
• 5 black and 5 red .750 dia. 22295 .750 5 Black
22296 .750 5 Red
• 2 black and 2 red 1.10 dia
22297 1.100 2 Black
• Shrinks to 1 ⁄ 3 the original size 22298 1.100 2 Red
All dimensions in inches.

DERAY® HEAT SHRINK 2:1 Shrink Ratio

• Shrinks to 1 ⁄ 2 the original size Deray® high temperature 48" Clear Nominal Expanded Shrunk Recovered
heat shrink Stock No. Size I.D. I.D. Wall thk.
• Semi-rigid polyvinylidene fluoride
22400 3/64 .046 .023 .010
• Flame and chemical resistant 22402 1/16 .062 .031 .010
• Meets UL requirements and MIL-1-23053/8 22403 3/32 .093 .046 .010
22404 1/8 .125 .062 .010
Application 22406 3/16 .187 .093 .010
• Ideal for high temperature applications 22408 1/4 .250 .125 .012
22412 3/8 .375 .187 .012
48" lengths
347°F (175°C) SHRINK TEMPERATURE: 22416 1/2 .500 .250 .012
-67°F (-55°C) 347°F (175°C) 22424 3/4 .750 .375 .017

READY TO ORDER: Notes:

Order by the number of pieces. To measure I.D., open heat shrink
to its rounded state and then
All shipments are subject to dimensional
measure the inside diameter (do
weight charges.
not measure while flat to get I.D.).
All dimensions in inches.

HEAT SHRINKABLE FABRIC TUBING 2:1 Shrink Ratio

• Shrinks to 1 ⁄ 2 the original size
Stock Minimum Maximum Spool Size
• Flexible woven polyester and polyolefin fabric No. Expanded I.D. Recovered I.D. (ft.)
• Abrasion resistant 22490 0.472 0.236 100
22491 0.787 0.394 100
Application
22492 1.181 0.591 100
• Ideal for covering rubber hoses, 22493 1.575 0.787 100
harnesses and plastic pipes All dimensions in inches.

257°F (125°C) SHRINK TEMPERATURE:

-40°F (-40°C) 275°F (135°C)

86 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

PVC CVN HEAT SHRINK (2:1 Shrink Ratio) Expanded Shrunk
Wall
Thickness
I.D. I.D.

Black Clear Spool size Nominal Expanded Shrunk Recovered

Stock No. Stock No. Ft. I.D. I.D. I.D. Wall thk.

WIRE COVERINGS & PROTECTION

22000M ---- 1000 1/8 .125 .062 .020
• Shrinks to 1 ⁄ 2 the original size
22001M ---- 1000 3/16 .187 .093 .020 • Very flexible and forms a smooth, tight insulation
22002M 22022M 1000 1/4 .250 .125 .025 • Resistant to oils, chemicals and fungus
22003H ---- 500 3/8 .375 .187 .025 • Highly Flame Retardant
22004F 22024F 250 1/2 .500 .250 .025 • Store in cool location out of direct sunlight
22007F ---- 250 5/8 .625 .313 .025
22005F ---- 250 3/4 .750 .375 .030 221°F (105°C) SHRINK TEMPERATURE:
22008F ---- 250 1 1.000 .500 .035 -22°F (-30°C) 230°F (110°C )
22010C ---- 100 11/2 1.500 .750 .040

All shipments are subject to dimensional To measure I.D., open heat shrink to Pre-shrink
weight charges. its rounded state and then measure the
inside diameter (do not measure while
flat to get I.D.).
All dimensions in inches.
Shrunk

™ EXTRA HEAVY DUTY HEAT SHRINK ITCSN (3:1 Shrink Ratio)

48 Inch Lengths • Cross-linked polyolefin
Cable O.D. • Highly split resistant
Black Nominal Expanded Shrunk Use Range
Stock No. I.D. I.D. I.D. Max - Min • Fast shrinking to provide rapid
22031 1/2 .400 .150 .35 - .17 installation
22033 3/4 .800 .200 .65 - .24 • UV resistant
22035 1 1.100 .370 .88 - .40
• Complete environmental
READY TO ORDER: Notes: protection, resists acids and alkalies
Order by the number of pieces. To measure I.D., open heat shrink to its rounded
state and then measure the inside diameter
All shipments are subject to dimensional
weight charges.
(do not measure while flat to get I.D.). 230°F (110°C) SHRINK TEMPERATURE:
All dimensions in inches. -67°F (-55°C) 250°F (121°C)

™ ADHESIVELINED POLYOLEFIN EPS300 HEAT SHRINK (3:1 Shrink Ratio)

48 Inch Lengths
Recovered • Thin-wall, flexible tubing offers the advantage of integral
Black Red Nominal Expanded Shrunk Wall Thickness adhesive lined construction
Stock No. Stock No. I.D. I.D. I.D. (Nominal)
22012 ---- 1/8 .125 .040 .040
• Heat-shrinkable outer wall is selectively cross-linked,
22013 ---- 3/16 .187 .062 .040
while maintaining the high flow and excellent adhesion
22014 22019 1/4 .250 .080 .040 of the inner sealant liner
22015 22032 3/8 .375 .120 .055 • MIL-DTL-23053/4, Class 3
22016 22034 1/2 .500 .160 .070 • Flame retardant
22017 22036 3/4 .750 .250 .085
22018 22046 1 1.000 .320 .100
230°F (110°C) SHRINK TEMPERATURE:
READY TO ORDER: Notes:
-67°F (-55°C) 250°F (121°C)
Order by the number of pieces. To measure I.D., open heat shrink to its rounded state
and then measure the inside diameter (do not measure
All shipments are subject to dimensional while flat to get I.D.).
weight charges – see terms and conditions All dimensions in inches.

™ EXTRA HEAVY DUTY POLYOLEFIN HEAT SHRINK HDT (3:1 Shrink Ratio)
48 Inch Lengths • Meets SAE-AMS-DTL-23053/15, 230°F (110°C)
Recovered Outer Class 1 ABS -67°F (-55°C )
Black Red Nominal Expanded Shrunk Wall Thickness • Cross-linked polyolefin
Stock No. Stock No. I.D. I.D. I.D. (Nominal)
22039 22040 1/2 .400 .150 .090
• Flame retardant SHRINK TEMPERATURE:
22041 22042 3/4 .800 .200 .110 • Chemical, abrasion and split resistant 250°F (121°C)
22043 22044 1 1.100 .370 .120 • Easy handling and installation with maximum operating
READY TO ORDER: Notes: reliability and system protection
Order by the number of pieces. To measure I.D., open heat shrink to its rounded state • Sealant is heat-activated thermoplastic material that
and then measure the inside diameter (do not measure
All shipments are subject to dimensional while flat to get I.D.). remains soft and flexible over long periods under
weight charges – see terms and conditions All dimensions in inches. adverse environmental conditions
• During heating, sealant softens, bonds to underlying
surfaces and fills small voids that might be present

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

87
 ™ SMS COLOR CODED HEAT SHRINK (4:1 Shrink Ratio)
48 Inch Lengths
Nominal Expanded Recovered Recovered Wall Color 230°F (110°C) SHRINK TEMPERATURE
Stock No. Size I.D. I.D. Thickness Coded -67°F (-55°C) 249°F (121°C)
WIRE COVERINGS & PROTECTION

22050 5/16 .350 .080 .038 Green

22051 1/2 .450 .105 .043 Red
22052 3/4 .700 .175 .060 Orange

• Sh i k tto 1 ⁄4 the
Shrinks th original
i i l size
i
• Color coded for easy size identification
• Semi-rigid polyolefin
• Provides excellent strain relief
• Functional over wide temperature range
• Puncture resistant
• Resistant to salt water, automotive fluids and corrosive chemicals
• Fire retardant

™ FP301 HEAT SHRINK 2:1 SHRINK RATIO

48 Inch Lengths
Black Red Nominal Expanded Recovered Recovered Wall SHRINK TEMPERATURE
Stock No. Stock No. Size I.D. I.D. Thickness
275°F (135°C)
-67°F (-55°C) 212°F (100°C)
20233 20246 1/16 .063 .031 .017
20237 20247 1/8 .125 .062 .020
20238 20248 3/16 .187 .093 .020
20239 20249 1/4 .250 .125 .025
20240 20250 3/8 .375 .187 .025
20241 20251 1/2 .500 .250 .025
20242 20252 3/4 .750 .375 .030
20243 20253 1 1.000 .500 .035
20244 20254 1-1/2 1.500 .750 .040
20245 20255 2 2.000 1.000 .045

Spools - Black
Black Nominal Expanded Recovered Recovered Wall
Spool Size
Stock No. Size. I.D. I.D. Thickness
20256C 1/16 100 .063 .031 .017
20256M 1/16 1000 .063 .031 .017
20258C 1/8 100 .125 .062 .020
20258H 1/8 500 .125 .062 .020
20260C 3/16 100 .187 .093 .020
20260F 3/16 250 .187 .093 .020
20262C 1/4 100 .250 .125 .025 • Outstanding balance of electrical, physical and
20262L 1/4 200 .250 .125 .025 chemical properties for a variety of industrial
20265C 3/8 100 .375 .187 .025 and military applications
20265L 3/8 200 .375 .187 .025 • Shrinks to 1 ⁄ 2 the original size
20266C 1/2 100 .500 .250 .025
20266L 1/2 200 .500 .250 .025
• Split-resistant
20268K 3/4 50 .750 .375 .030 • Mechanically tough
20268L 3/4 200 .750 .375 .030 • Easily marked and resists cold flow
20270K 1 50 1.000 .500 .035
• Designed to withstand elevated temperatures to
20270C 1 100 1.000 .500 .035
572°F (300°C) for short periods
20272C 2 100 2.000 1.000 .045
• SAE-AMS-DTL-23053/5, Class 1 Class 2
6 Inch Lengths - Black Application
Black Nominal Expanded Recovered Recovered Wall • Use over cable splices and terminations
Stock No. Size I.D. I.D. Thickness
20273 1/16 .063 .031 .017
20274 1/8 .125 .062 .020
20275 3/16 .187 .093 .020
20276 1/4 .250 .125 .025
20277 3/8 .375 .187 .025
20278 1/2 .500 .250 .025
20279 3/4 .750 .375 .030

READY TO ORDER: Notes:

1. Order the 6" and 48" lengths by the number of pieces. To measure I.D., open heat shrink to
2. Order the spools by the number of feet. its rounded state and then measure
the inside diameter (do not measure
All shipments are subject to dimensional weight charges. while flat to get I.D.).
Black FP-301 available on spools
All dimensions in inches.

88 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

MICROTORCHES AND HEAT GUNS
Hand Held Mini-Trigger Industrial Model
2500°F (1300°C) 2500°F (1300°C) 700°F (371°C)
Butane-Powered Microtorch Heat Gun

WIRE COVERINGS & PROTECTION

Maximum Maximum 500°F (260°C )
Microtorch Stock No. 541 Stock No. 501
Stock No. 536 • Removable base for • Aluminum die-cast construction
• 2-hour continuous burn time table-top or hand-held use • Adjustable air intake controls air flow and
• Built-in refillable plastic fuel tank • “Hands-free” slide lock allows temperature
• Includes hot air tip and 1” dia. for continuous use and instant • Heating element easily replaced
heat shrink attachment off operation • Non-slip rubber base allows precise
• 60 minutes continuous run positioning
• 6.1”H x 3”W x 1.3”D
• Butane not available - time with a full charge
• Durable self-contained, Replacement Heat Element
shipped dry Stock No. 502
refillable, plastic fuel tank
• Butane not available - shipped dry Shrink Tube Reflector,
to 3/4” O.D tubing Stock No. 503
Heat Gun Kit Shrink Tube Reflector,
Stock No. 532 to 2” O.D tubing Stock No. 504
Proheat Dual Temp Heat Gun
Stock No. 630
• Includes storage case, heat gun and
4 attachments: reducer, reflector, small 120 V
• Compact, light weight, and very easy to use 14 A
spreader and large spreader
• Dual heat: 500°F (260°C)
• Automatic safety
and 1000°F (540°C)
shut-off feature
• 16 cubic feet/minute when gun gets
(CFM) air flow
too hot

Typical Shrink Tube

Reflector
Warranty does not cover heat elements
and does not apply if the unit has been
misused, abused or altered.
 CORRUGATED LOOM
• Convoluted surface protects against abrasion and pinching
• Variety of sizes and types available in split or non-split
WIRE COVERINGS & PROTECTION

• Split loom easily slides over assembly and closes for a

permanent installation

Application
• Used to protect wire, cable, tubing and hoses

More sizes and colors may be available on

special order. Call 800-328-2724 for details.

Gaylord ORDER BY TYPE, NOMINAL ID, BOX FOOTAGE

quantities
LCPR – 350 – 500
Typical assembly with split corrugated loom available
Type Nominal ID Box Footage
upon
Final ordering stock number: LCPR-350-500.
request.

NEW
Polyethylene
Black and Red Polyethylene Polyethylene
Nominal Black Red Nylon Standard
• Split - Type LCP I.D. (in.) Stock No. Stock No. Stock No. Box Footage
• Non-split Type NCP Split .125 LCP-125 ---- LCN-125 100, 500, 2200†, 4000††
• Red color helps to .250 LCP-250 ---- LCN-250 100, 500, 3200
LCP-350 LCPR-350 LCN-350
easily identify hot circuits NEW .350
.413 LCP-413 ---- LCN-413
100, 500, 1900
100, 500, 1500
and is typically used for trucking and
.500 LCP-500 ---- LCN-500 100, 250, 1100
transportation applications that need to
.625 LCP-625 LCPR-625 LCN-625 100, 250, 800
follow the SAE wiring color convention
.750 LCP-750 LCPR-750 LCN-750 100, 550
200°F (93°C) .875 LCP-875 ---- LCN-875 100, 400
-40°F (-40°C) 1.000 LCP-1000 ---- LCN-1000 100, 300
1.250 LCP-1250 ---- LCN-1250 200
Nylon 2.000 LCP-2000 ---- LCN-2000 50
Black with gray stripe 2.500 LCP-2500 ---- ---- 50 NEW
• Split - Type LCN Non-Split .125 ---- ---- NCN-125 100, 500, 4000
.350 NCP-350 ---- ---- 100, 250, 1000
• Non-split Type NCN
.500 NCP-500 ---- ---- 100, 250, 600
• Material Certification:
.750 NCP-750 ---- ---- 100, 300
Delphi Packard M-2170,
ASTM D4066 ORDERING NOTES:
All shipments are subject to dimensional weight charges
† For LCP only
257°F (125°C)
†† For LCN only
-40°F (-40°C)

Flame Retardant Polyethylene Nominal Standard

Gray I.D. (in.) Stock No. Box Footage
Split .250 LGR-250 100, 500, 3200 NEW
• Split - Type LGR .350 LGR-350 100, 500, 1900
200°F (93°C) .500 LGR-500 100, 250, 1100
-40°F (-40°C) .750 LGR-750 100, 500
ORDERING NOTES:
All shipments are subject to dimensional weight charges

Flame Retardant Polypropylene Nominal Standard

Black with blue stripe I.D. (in.) Stock No. Box Footage
Split .250 LFB-250 100, 500, 3200 NEW
• Split – Type LFB .350 LFB-350 100, 1300
.500 LFB-500 100, 800
275°F (135°C)
.750 LFB-750 100, 400
-40°F (-40°C)
1.000 LFB-1000 100, 300 NEW
ORDERING NOTES:
All shipments are subject to dimensional weight charges

90 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

CORRUGATED LOOM FITTINGS
• Increase efficiency of harness assembly Tee Fitting Styles May Vary
Rosebud Clip
• Improves the appearance of your product

WIRE COVERINGS & PROTECTION

• Black polypropylene material
• Easy installation - simply snap together
Application
• Used to connect breakouts to loom Outlet

Tee
Stock No. 21137
Tee Clip
Stock No. 21110 Stock No. 21141

Tee
Conduit Size I.D. (in.)
Stock No. Left Center Right Rosebud Clip
21110 .413 .350 .350
21100 .413 or .500 .413 or .500 .413 or .500
21102 .500 .413 .750
21103 .750 .500 .750 Typical Application
21118 1.000 .625 1.000
21130 .350 .250 .250
21131 .350 .250 .350
21132 .500 .250 .500
CORRUGATED LOOM TOOLS
21133 .750 .250 .750
21134 .750 .250 .500 Loom/Tubing Cutter Loom Insertion Tool
21135 .500 .250 .350 Stock No. 452
Stock No. Size
• Used to place wire bundles
21136 1.000 .750 .500 • Cuts up to 11/4" tubing in split loom wire
571 .350
21137 1.000 .750 .750 coverings
21138 .350 .350 .250
• High carbon Teflon coated 572 .500
blade prevents injury 573 .750
21139 .250 .350 .250
574 1.00
21140 .500 .350 .500
575 1.25
21141 .500 .350 .350
21142 .500 .350 .250
21143 .500 .250 .250
21144 .750 .350 .750
21145 .750 .350 .500
21146 1.000 1.000 .750
21147 .750 .625 .500
21148 .500 .625 .350
21151 .750 1.000 .750
21153 .500 .625 .250
Replacement blade
Stock No. 453

Outlet Rosebud Clip Clip

• Holds loom tight • Secures loom end • Secures end of
at breakouts • Can be used loom piece
throughout harness • Can be used
• Provides a quick throughout
mount harness
• Snaps into a 1⁄4" dia.
hole up to .150” thick
material

Conduit Conduit Conduit

Stock No. Size I.D. Stock No. Size I.D. Stock No. Size I.D.
21104 .413 21108 .350 21106 .413
21105 .500 21109 .413 or .500 21107 .500
21116 .625 21111 .625
21112 .750

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

91
 ELECTRICAL TUBING
Tubing
•
WIRE COVERINGS & PROTECTION

Highly flexible black PVC material

• Resistant to oil, water and corrosion
• UL recognized under component program
• CSA certified for 3/8" to 2" sizes
• VW-1 Flammability
Application
• Ideal for covering wires and fiber optic cables in high
vibration areas

158°F (70°C)

Flexible non-metalic electrical tubing

Stock Typical Typical Standard

Size No. O.D. (in.) I.D. (in.) Pack (ft.)
1/4 27209 .570 .400 100
Threaded Threaded 3/8 27211 .700 .490 100
Straight-In Fitting Right Angle Fitting
1/2 27212 .830 .630 100
Fittings Threaded Fittings 3/4 27213 1.040 .830 100
1 27214 1.300 1.050 100
• Nylon material Stock No.
1 1/2 27216 1.880 1.590 100
• Easy assembly Straight Right Thread
Size In Type Angle Size ORDERING NOTES:
Application 3/8 27261 27269 1/2 NPT All shipments are subject to dimensional weight charges
1/2 27262 27270 1/2 NPT
• Suitable for indoor 3/4 27263 27271 3/4 NPT
or outdoor use 1 27264 27272 1 NPT

LIQUID TIGHT CONDUIT

Fittings UL Conduit
• Nylon material 176°F (80°C) dry • Smooth inner surface allows quick feeding
140°F (60°C) wet of wires
• Easy assembly
158°F (70°C) oil resistant
Application
• Non-metallic, gray PVC material
• Suitable for indoor or outdoor use CSA • Meets UL type B ratings
167°F (75°C) • Use fittings to make liquid tight connection
0°F (-18°C)
Application
• Suitable for indoor or outdoor use

Straight-In Fitting Right Angle Fitting

Liquid tight conduit

Stock No.
Straight Right Thread Stock Typical Typical Standard
Size In type Angle Size Size No. O.D. (in.) I.D. (in.) Pack (ft.)
3/8 27240 27247 1/2 NPT 3/8 27200 .700 .490 100
1/2 27241 27248 1/2 NPT 1/2 27201 .830 .630 100
3/4 27242 27249 3/4 NPT 3/4 27202 1.040 .830 100
1 27243 27250 1 NPT 1 27203 1.300 1.050 100

ORDERING NOTES:
All shipments are subject to dimensional weight charges

92 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SPIRAL WRAP TUBING • Breakout wires can easily exit through spiral slit
• Polyethylene offered in natural or UV resistant black
• Polypropylene offered in oil and chemical resistant black

WIRE COVERINGS & PROTECTION

• Right hand cut
• Supplied in 100 ft. spools
Application
• Ideal for use as a wire harness covering

Polypropylene Polyethylene Nominal Approx. Wall Maximum

Stock No. Stock No. O.D. Thickness Bundle Dia. Weight per
Black Natural Black (in.) (in.) (in.) 100 ft. Spool
20033PP 20023 20033 1/8 .032 1/2 1 lb.
Typical Black Spool 20030PP 20020 20030 1/4 .045 3/4 2 lbs.
20034PP 20024 20034 3/8 .052 1 3 lbs.
20031PP 20021 20031 1/2 .062 1 1/4 4 lbs.
20032PP 20022 20032 3/4 .065 2 8 lbs.
20035PP 20025 20035 1 .070 4 12 lbs.

ORDERING NOTES:
All shipments are subject to dimensional weight charges

Black Spool Size Nominal Nominal Wall

Stock No. (ft.) Size (in.) I.D. (in.) Thickness (in.)
20222F 250 1/8 (#9) .118 .020
VINYL TUBING 20223C 100 3/16 (#5) .188 .020
20223M 1000
20224C 100 1/4 .250 .020
20224M 1000
20225C 100 5/16 .313 .025
20225H 500
20226C 100 3/8 .375 .025
20226H 500
20227C 100 7/16 .438 .025
20227H 500
20228C 100 1/2 .500 .025
20228H 500
20229C 100 9/16 .563 .030
20230C 100 5/8 .625 .030
221°F (105°C) 20230F 250
• Meets MIL-I-63ID specs -4°F (-20°C) 20232F 250 3/4 .750 .035
20236C 100 1 1.000 .035

ORDERING NOTES:
All shipments are subject to dimensional weight charges

ALUMINUM REFLECTIVE SLEEVING SELF CLOSING

SAE BRAIDED SLEEVING
• Meets SAE J2302
• PET smooth texture
specifications
• Economical cost
• FMVSS 302 flammability
protection • Several OEM approvals,
Delphi, Volvo, Lear, SAE
• ASTM E408 emissivity
protection • 90 degree overlap
• Passes common fluids, • Black
temperature, flammability
Melt Point:
and aging tests 347°F (175°C)
• Resists humidity, ozone, UV
and atmospheric chemicals
• RoHS compliant
Nominal Spool Size Box Size Size
Stock No. O.D. (in.) (ft.) Stock No. (ft.) (mm)
20420 3/8 295
392°F (200°C) 20415 1500 (6 to 8 mm)
20421 1/2 230
-40°F (-40°C) 20416 800 (11 to 13 mm)
20422 5/8 197 20417 500 (17 to 19 mm)
20423 3/4 147 20418 400 (20 to 25 mm)

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

93
 EXPANDABLE SLEEVING Application
• Braided polyester yarn material • Used to bundle wires and protect hoses
• Easily slips over wire harness or tubing
• Offered in standard or heavy wall for extra abrasion protection 257°F (125°C)

Standard Expandable
p Sleeving
g - 10 mil thickness
Black Spool Size Nominal Recommended Weight per
Stock No. (ft.) O.D. (in.) Size Range 1000 ft. Heavyy Wall Expandable
p Sleeving
g - 15 mil thickness
20307C 100 Black Spool Size Nominal Recommended Weight per
NEW 1/8 1/16 to 1/4 2 lbs
Stock No. (ft.) O.D. (in.) Size Range 100 ft.
20307M 1000
20301C 100 20350K 50
1/4 1/8 to 7/16 2.5 lbs. 5/8 5/16 to 1 1.1 lbs.
20301M 1000 20350F 250
20306C 125 20351K 50
3/8 1/4 to 1/2 5 lbs. 1 1/2 to 11/2 1.6 lbs.
20306H 500 20351F 250
20302C 100 20352K 50
1/2 1/4 to 3/4 8 lbs. 11/2 3/4 to 2 2.5 lbs.
20302H 500 20352F 250
20303K 50 20353K 50
3/4 1/2 to 11/4 12 lbs. 2 11/2 to 3 3.4 lbs.
20303F 250 20353L 200
20304K 50 20354K 50 3 2 to 4 4.2 lbs.
11/4 3/4 to 13/4 16 lbs.
20304F 250
20305K 50 ORDERING NOTES:
13/4 11/4 to 23/4 27 lbs. All shipments are subject to dimensional weight charges
20305L 200

More colors and custom lengths may be available

on special order. Call 800-328-2724 for details.

94 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

FLEXO F6 ULTRA HIGH TEMPERATURE
BRAIDED SPLIT SLEEVING FIBERGLASS SLEEVING
• Flexible and split laterally for • 100% woven fiberglass
easy installation Black sleeving

WIRE COVERINGS & PROTECTION

• Black semi-rigid braided • UL recognized to VW-I flame
material retardant
• 25% edge overlap Application
completely covers wires,
Natural • Ideal for use on hydraulic
plugs, connectors and
lines and electrical insulation
splices
• UV resistant
• Cuts easily with hot knife
Black Box Size Size Black Natural Spool Size Nominal 1200°F (648°C)
Stock No. (ft.) (in.) 257°F (125°C) Stock No. Stock No. (ft.) Size (in.) -94°F (-70°C)
20341K 50 -94°F (-70°C) 20404F ---- 250 #12
.250
20341L 200 20406F ---- 250 #10
20345K 50 20408F ---- 250 #8
.375
20345P 150 20400K 20410K 50 1/4 (#2)
20342K 50 20400F 20410F 250
.500
20342P 150 20401K 20411K 50 3/8
20343K 50 20401F ---- 250
.750
20343C 100 20402K 20412K 50 1/2
20344K 50 20402F 20412F 250
1.000
20344C 100 20403K 20413K 50 3/4
20403C 20413C 100
ORDERING NOTES:
All shipments are subject to dimensional ORDERING NOTES:
weight charges
All shipments are subject to dimensional weight charges

METAL BRAIDED SLEEVING HEAVY DUTY DURAFLEX

• Perfect for shielding on • Protects industrial hoses
harnesses and cables and cables from harsh
• Provides electromagnetic environments
interference, radio frequency • Tightly woven flexible nylon
interference, electrostatic material
discharge protection • Resistant to chemicals,
• Expands for easy installation UV damage, rot, engine
chemicals and salt
• Cut and abrasion resistant
• Tinned copper sleeve for
• Non-expandable but easily
slides over any application
Melt Point: shielding, grounding and 250°F (121°C)
449°F (232°C) decoration -108°F (78°C) • Cuts with scissors
Application
Nominal AWG Spool Weight Inside Length Lbs. per • Ideal for assembly shops
Stock No. O.D. (in.) of ends Size (ft.) per 100' Stock No. Dia. (in.) (ft.) 100 ft. and manufacturers of heavy
20361C 1/4 36 100 2.2 lbs 20371 .710 50 2.57 duty equipment and hoses
20362C 3/8 36 100 3.3 lbs 20375 1.250 50 4.49
20363K 1/2 36 50 3.5 lbs 20378 1.750 50 6.13
20364K 5/8 36 50 3.6 lbs 20380 2.380 50 8.28
20367K 1 36 50 13.2 lbs
ORDERING NOTES:
20368K 1 1/2 30 50 18.4 lbs All shipments are subject to dimensional weight
20369K 2 1/4 30 50 23.6 lbs charges

HOT KNIFE CUTTING TOOL

Handheld Hot Knife

Stock No. 554
• 110 volt operation
• Large knife blade heats quickly
and easily cuts and seals most Stock No 554B
grades of braided sleeving • Hot knife blade only

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

95
 HEYCO LIQUID TIGHT NYLON CORD GRIPS
Operating Temperatures:
Static: 239°F (115°C)
WIRE COVERINGS & PROTECTION

-40°F (-40°C)
Dynamic:212°F (100°C)
Locking Nut -4°F (-20°C)
Dome Nut Style Flex Nut Style and Seal Ring

• NEMA type 6 enclosures Designed to Dome Nut Flex Nut Lock Nut Seal Ring
(IP 68) Cable Dia Fit Thread Mounting
Min - Max Size Hole Sizes Stock No. Heyco No. Stock No. Heyco No. Stock No. Heyco No. Stock No. Heyco No.
• Flammability rating 94V-2
.115 - .250 1/4 .540 24589 M4516 24623 3237 24610 M9142 24654 3258
• Resists salt water, weak .065 - .210 1/4 .540 24590 M4514 24624 3464 24610 M9142 24654 3258
acids, gasoline, alcohol, .181 - .312 3/8 .670 24591 3228 24625 3254 24611 8461 24655 3259
oil, grease, and common .069 - .187 3/8 .670 24592 3458 24626 3474 24611 8461 24655 3259
solvents .230 - .546 1/2 .875 24593 3200 24627 3266 24612 8463 24656 3260
.170 - .450 1/2 .875 24594 3231 24628 3251 24612 8463 24656 3260
• Use minimum size strain
.450 - .709 3/4 1.068 24595 3234 24629 3239 24613 8465 24657 3261
relief that fits your cable
.250 - .485 3/4 1.068 24596 3460 24630 3462 24613 8465 24657 3261
• Use with service cord .590 - 1.00 1 1.350 24597 8437 --- --- 24614 8467 --- ---
on page 14 .490 - .785 1 1.326 24598 M8439 --- --- 24614 8467 --- ---
ORDERING NOTES: All dimensions in inches.
Locking nut required when mounted in a clearance hole (not threaded in place).

HUMMEL LIQUID TIGHT NYLON STRAIN RELIEFS

212°F (100°C)
-40°F (-40°C)
Locking Nut
and Seal Ring
Dome Nut Style 90° Dome Elbow Flex Nut Style

• Resistant to most chemicals and solvents 90° Dome

• Flex nut style prevents cable kinking Cable Dia Thread Mounting Dome Nut Elbow Flex Nut Lock Nut Seal Ring
Min - Max Size NPT Hole Sizes Stock No. Stock No. Stock No. Stock No. Stock No.
• Easy installation: push thru cable strain relief and tighten
.11 - .26 1/4 (PG 7) .490 24608 --- 24621 24644 24653
dome nut
.08 - .20 1/4 (PG 7) .490 24609 --- 24622 24644 24653
• Use minimum size strain relief that fits your cable
.16 - .31 3/8 .680 24600 24660 24615 24640 24650
• Concentric O-Ring groove in NEMA application with 08 - .24 3/8 .680 24601 --- 24616 24640 24650
knockouts .24 - .47 1/2 .830 24602 24662 24617 24641 24651
• Seal ring guarantees NEMA 4x and 6 specifications .20 - .35 1/2 .830 24603 24663 24618 24641 24651
(IP68) .51 - .71 3/4 1.050 24604 24664 24619 24642 24652
• IP69K splash proof rating .35 - .63 3/4 1.050 24605 24665 24620 24642 24652
.71 - .98 1 1.350 24606 --- --- 24643 ---
Application
.51 - .79 1 1.350 24607 --- --- 24643 ---
• Ideal for control cabinets, marine applications, car
washes, hot tubs, instrumentation, underground for direct ORDERING NOTES: All dimensions in inches.
Locking nut required when mounted in a clearance hole (not threaded in place).
burial and submersed up to 300 ft.
• Available for ATEX applications

HUMMEL LIQUID TIGHT

BRASS STRAIN RELIEFS
• Resistant to saltwater, most acids, alcohol, esters, ketones, ether,
gasoline, mineral oil, animal oil, vegetable oil
• Flex nut style prevents cable kinking
• Easy installation: push thru cable strain relief and tighten dome nut
Dome Nut Lock Nut Flex Nut • Use minimum size strain relief that fits your cable
Stock No. 24702 Stock No. 24741 Stock No. 24717 • Concentric O-Ring groove in NEMA application with knockouts
• Seal ring guarantees NEMA 4x and 6 specifications (IP68)
Cable Dia. Thread Mounting Dome Nut Flex Nut Lock Nut
Min - Max Size NPT Hole Sizes Stock No. Stock No. Stock No. • IP69K splash proof rating
.24 - .47 1/2 .830 24702 24717 24741 Application
.20 - .35 1/2 .830 24703 24718 24741
• Ideal for control cabinets, marine applications, car washes, hot
.51 - .71 3/4 1.050 24704 24719 24742
tubs, instrumentation, underground for direct burial and sub-
.35 - .63 3/4 1.050 24705 24720 24742
mersed up to 300 ft.
All dimensions in inches.

96 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

RUBBER GROMMETS SNAP BUSHINGS
• Protects wire, cable and hoses passing through metal plates • Eliminates sharp edges and protects wires and harnesses
and panels passing through holes in metal plates and panels
Max. Panel

WIRE COVERINGS & PROTECTION

Thickness • Resists up to 35 lbs. pull
Overall Panel Head Inside
Dia. Hole Size Dia. Dia.

Bore Dia. Overall Overall Height

Thickness

More sizes available

on special order. Call
800-328-2724 for
details.

Maximum Maximum
Bore Panel Hole Panel Overall Overall Mounting Inside Head Overall Panel
Stock No. Dia. Size Thickness Diameter Thickness Stock No. Hole Dia. Dia. Dia. Height Thickness
24500 3/16 5/16 1/16 1/2 1/4 24100 .250 1/8 .312 .312 .062
24501 7/16 9/16 1/16 3/4 1/4 24101 .375 1/4 .468 .406 .125
24502 1/8 1/4 1/16 11/32 3/16
24102 .500 3/8 .578 .406 .125
24503 1/8 3/8 3/32 1/2 5/16
24103 .625 1/2 .718 .406 .125
24504 3/16 9/32 3/32 7/16 7/32
24104 .750 5/8 .843 .406 .125
24523 3/16 5/16 1/8 7/16 1/4
24106* .875 11/16 .953 .453 .125
24524 3/16 5/16 3/16 7/16 5/16
24105 1.000 3/4 1.125 .453 .125
24505 1/4 7/16 1/16 5/8 3/16
24107 1.250 15/16 1.359 .453 .125
24506 1/4 3/8 1/16 9/16 9/32
24108 1.375 1 1.468 .453 .125
24507 1/4 3/8 3/32 1/2 1/4
24109 1.500 1 5/16 1.609 .453 .125
24508 5/16 9/16 1/16 13/16 5/16
24110 1.750 1 3/8 1.875 .453 .125
24509 5/16 7/16 1/16 5/8 9/32
24111 2.000 1 5/8 2.125 .453 .125
24510 5/16 7/16 3/32 5/8 5/16

24511 3/8 5/8 1/16 7/8 5/16 * Fits standard 1/2” electrical knockout. All dimensions in inches.
24512 3/8 1/2 1/16 5/8 1/4

24513 7/16 11/16 1/16 15/16 5/16

24514 1/2 13/16 1/16 11/16 5/16

24515 1/2 11/4 1/16 11/2 1/4

24516 1/2 3/4 3/32 7/8 11/32

24517 9/16 13/16 1/16 11/16 5/16

24518 5/8 7/8 1/16 11/8 5/16

24519 5/8 11/4 1/16 11/2 1/4

24520 3/4 11/16 1/16 13/8 3/8

24521 3/4 17/16 1/16 113/16 3/8

24522 7/8 11/4 1/16 15/8 7/16

HEYCO LIQUID TIGHT HOLE PLUG
All dimensions in inches. • For use in panels as thin as .020" (0.5 mm) and
as thick as .250" (6.4 mm)
• Provides liquid tight closure when used as plugs
LOCKING HOLE PLUGS • When pierced, functions as a liquid tight bushing that converts
raw edged holes to smooth, neat, insulated holes
• Used to plug holes in panels or sheet metal
• Black nylon construction
Head
Dia.

Overall Height

Mounting Cable Dia. Head Overall

Maximum Stock No. Hole Dia. Range Dia. Height
Mounting Head Overall Panel 24430 .500 .080 -.200 .920 .320
Stock No. Hole Dia. Dia. Height Thickness
24431 .625 .130 - .375 1.030 .320
24401 .250 .312 .312 .062
24432 .750 .175 - .400 1.105 .320
24403 .375 .468 .406 .125
24433 .875 .130 - .450 1.280 .320
24405 .500 .578 .406 .125
24434 1.000 .200 - .715 1.430 .320
24407 .625 .718 .406 .125
24409 .750 .922 .406 .125 24435 1.093 .250 - .765 1.530 .320
24411 .875 .016 .453 .125 24436 1.375 .300 - .950 1.800 .670
24412 1.000 .023 .453 .125 24437 1.500 .375 - 1.060 1.930 .670

All dimensions in inches. All dimensions in inches.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

97
 COULD TAPE
ACTUALLY REPLACE
MECHANICAL
FASTENERS?
Wired2Serve™ Blog Article

Most think of screws, rivets, welding and other

mechanical fasteners. 3M has taken an innovative ap-
proach to enhancing specialty vehicle design with Very
High Bonding VHB tape. It’s hard to believe, but 3M
has created a way for tape to replace mechanical fas-
teners.
Acrylic foam tape is a specialty bonding tape construct-
ed of closed cell foam with pressure sensitive adhesive
on two sides. It instantly bonds two substrates together
on contact, with no drying time. The properties of
acrylic foam absorb shock and impact while remain-
ing flexible to accommodate expansion and contraction
caused by temperature extremes. This unique combi-
nation makes VHB tape ideal for use in high vibration,
harsh environment heavy duty equipment. Screws,
rivets and other mechanical fasteners join two sub-
strates at a single point, while VHB tape permanently When you think of the manufacturing process in
adheres the stress load across the entire length of a trucks, trailers, buses and other specialty vehicles,
joint to create a virtually indestructible weld. does tape come to mind as the primary method for
VHB tape also offers improved productivity. Bonding bonding metals, glass and plastics?
tape eliminates drilling, grinding, refinishing, screwing,
welding and any clean-up that goes along with those
tasks. VHB tape can be cut to fit any shape, size or pro-
file. It is flexible material, so it conforms to irregularities, VHB tape is a great metal to metal bonding solution that helps bus manufactures
even where there might be a slight mismatch, which deliver fuel efficiency, clean lines and quiet rides. Rivets, welds, screws and bolts
greatly minimizes assembly time. can become noisy due to road and engine vibration, while the viscoelastic solid
acrylic adhesive construction of VHB tape absorbs noise and vibrations.
Bond glass to metal with VHB tape. Ideal for attach-
ing windshields to buses, trucks or any automotive VHB tape offers lightweight, simple and durable plastic to metal bonding, such as
and mobile equipment. VHB tape absorbs vibration as plastic vents in trucks.
it dissipates stress loads along the bond line, making The unique construction of VHB tape offers benefits that screws, rivets, welds
designs stronger, quieter and more efficient. and other types of mechanical fasteners just can’t match.
 TAPES
Stock Roll Temperature UL Splicing and Sealing Stock Roll Temperature
Electrical Tapes No. Color Size Thickness Range Listed Compounds No. Color Size Thickness Range
Scotch® Super 33+™ Linerless Splicing
TAPES & CHEMICALS

Professional Grade Compound 2242

21007 Black 3/4" x 20' (Rubber Tape)
p ) 20974 Black 3/4" x 15'

221°F (105°C)
7 mils UL 510 30 mils 194°F (90°C)
0°F (-18°C)

21009 Black 3/4" x 66' 20975 Black 11/2" x 15'

Temflex™ 1700
Scotch® Electrical
Vinyl Electrical Tape
Moisture Sealant 06147
20976 Black 21/2" x 10'
176°F (80°C)
21011 Black 3/4" x 60' 7 mils UL 510
32°F (0°C) 45 mils 176°F (80°C)
21/2" x 21/2"
20977 Black 25 patches
per box
Scotch® Super 88
Vinyl Electrical Tape
221°F (105°C) Stock Roll
21008 Black 3/4" x 66' 8.5 mils UL 510 Conspicuity Tape No. Color Size Thickness
0°F (-18°C)
983 Series 11" long red,
20801 2" x 150' 14 -18 mils
7" long white
6" long red,
Highland™ 20804 2" x 150' 14 -18 mils
6" long white
Vinyl Electrical Tape
6" long red, 2" x 18"
176°F (80°C) 20805 14 -18 mils
21012 Black 3/4" x 66' 7 mils UL 510 6" long white strips
32°F (0°C)
20810 Yellow 2" x 150' 14 -18 mils

963 Series 7" long white,

20806 2" x 150' 10 -14 mils
Scotch® Vinyl 20981 Brown 11" long red
Electrical Tape 35 20982 Red
Color Coded Stock Roll Temperature
Professional Grade 20983 Orange Masking Tape No. Color Size Thickness Range
20984 Yellow Scotch® 233+
221°F (105°C) 20904 Green 3/4" x 180' 6.7 mils 250°F (121°C)
20985 Green 1/2" x 20' 7 mils UL 510
0°F (-18°C)
20986 Blue 20905 Green 1" x 180' 6.7 mils 250°F (121°C)
20987 Violet
20906 Green 11/2" x 180' 6.7 mils 250°F (121°C)
20988 Gray
20989 White 20907 Green 2" x 180' 6.7 mils 250°F (121°C)
20991 Brown
20992 Red Stock Roll Temperature
20993 Orange Aluminum Foil Tape No. Color Size Thickness Range
20994 Yellow
221°F (105°C)
20995 Green 3/4" x 66' 7 mils UL 510
0°F (-18°C)
20996 Blue
300°F (149°C)
20997 Violet 20958 Gray 2" x 180' 5 mils
-65°F (-54°C)
20998 Gray
20999 White
Bonding Tapes
Scotch® Glass Cloth Stock Roll Temperature
Electrical Tape 27 Electricians Tape No. Color Size Thickness Range
21013 White 1/2" x 66'
Scotch® 2000
7 mils 266°F (130°C) ---- Bundling Tape

21014 White 3/4" x 66'

20956 Gray 2" x 150' 6 mils 221°F (105°C)
VHB™ Tape 4941
20957 White 1" x 108'
230°F (110°C)
45 mils ----
-31°F (-35°C)
20959 Black 3/4" x 108' Stock Roll
Packaging Tape No. Color Size Thickness
Scotch® 3750 Premium
Sealing Tape Box Sealing Tape
2" x 180'
4412N Extreme 20935 Clear 3.2 mils
3" Core
Sealing Tape

60mm wide 200°F (93°C)

20922 White 75 mils ----
x 54' -40°F (-40°C)
2" x 300'
20933 Clear 3.1 mils
3" Core

100 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

MARKER ROLLS
™ ScotchCode™ Dispenser STD
Stock No. 51300
• Provides a fast,convenient way to
mark wire or cables
• Ten compartments are easily refilled
with the replacement rolls
• Filled with rolls numbered 0-9,
500 legends per roll

™ ScotchCode™ Write-On Marker Dispensers

• Wrap the transparent tape over
the written portion for a protective
cover
• Includes marking pen

Self Laminating

3M Markers Marker Write-on

Stock No. Type Per Roll Size Area
51241 SWD 250 3/4 x 13/8 3/4 x 5/16
51239* SWD-R 250 3/4 x 13/8 3/4 x 5/16

* Replacement roll only

RECLOSABLE FASTENERS
3M™ reclosable fastening systems replace conventional fastening Fast, easy open-and-close action makes these products ideal for
methods to add greater convenience and easier accessibility while dozens of applications where hooks, latches, snaps, zippers, dials,
saving steps and costs in the production process. screws, bolts and other fastening methods once prevailed.

™ Dual Lock™ Reclosable Fastener ™ Hook and Loop Fasteners

• Offered in pressure sensitive adhesive plastic strips or non-adhesive • Pressure sensitive woven strips with general purpose adhesive
rounds backing
• Can mate to itself • Stiff hook strip presses together with pliable loop strip
• 5 times more holding power than hook & loop • For high-strength fastening, Stock No. 92001 can mate with
Dual Lock Stock No. 92002
Application
Application
• Used in electronics, transportation, and manufacturing industries
• Used in electronics, transportation, and manufacturing industries

Bulk Rolls Liner Bulk Rolls

Liner
Stems Stock No. Type Color Size
Stock No. per inch Color Size 92000 Hook Black 1”x50 yd roll
92002 170 Black 1”x50 yd roll 92001 Loop Black 1”x50 yd roll
92003 400 Black 1”x50 yd roll
Loop
Pressure Mini-Packs Mini-Packs
Sensitive Hook
Stems Stock No. Type Color Size
Adhesive Stock No. per inch Color Size Pressure 92004 Hook & Loop Black 1”x4.9 yd roll
92006 170 & 400 Black 1”x4.9 yd roll Sensitive 92005 Hook & Loop White 1”x4.9 yd roll
Adhesive

DualLock
Rounds
Rounds Stems
Stock No. per inch Color Size
92008 400 Black 13/16 ” dia.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

101
 TAPES
Stock Roll Temperature UL Stock Roll Temperature
Electrical Tape No. Color Size Thickness Range Listed Duct Tape No. Color Size Range
PVC Electrical Tap
Tape Premium
TAPES & CHEMICALS

176°F (80°C) 20955 Silver 2" x 60 yds 200°F (93°C)

21000 Black 3/4" x 60' 7 mils ----
0°F (-18°C)

All-Purpose

Premium All-Weather
20950 Silver 2" x 60 yds 200°F (93°C)
PVC Electrical Tap
Tape
176°F (80°C)
21010 Black 3/4" x 66' 8 mils ----
0°F (-18°C) Stock Roll Temperature
Cold Shrink Tape No. Color Size Range

Rubber Tape
p 20970 Black 1" x 10'
212°F (100°C)
-40°F (-40°C)
20945 Blue 3/4" x 22' 30 mils 176°F (80°C) UL 510
20971 Black 1" x 30'

Colored Vinyl 20911 Brown Stock Roll Temperature

Electrical Tape 20912 Red Self Fusing Tape No. Color Size Range
20913 Orange
20914 Yellow 20890 Black 1" x 20'
176°F (80°C)
20915 Green 3/4" x 66' 7 mils ----
32°F (0°C) 500°F (260°C)
20916 Blue 20892 Red 1" x 20'
-85°F (-65°C)
20917 Violet
20918 Gray 20893 Orange 1" x 20'
20919 White

Stock Roll Stock Roll

Masking Tape No. Color Size Strapping Tape No. Color Size Package Sealing
3/4"x 180'
All Purpose 20900 Tan Tape Dispenser
3" Core
1" x 180'
Stock No. 490
20901 Tan
3" Core 3/4"x 180' • Handles rolls up to
20920 White
11/2" x 180' 3" Core
20902 Tan 2" wide, 660' long,
3" Core
2" x 180' 3" core
20903 Tan
3" Core • Tape not included

CHEMICALS
Stock Temperature Stock Temperature Stock Wire
Dielectric Grease No. Size Range Boltlocker™ No. Color Size Range Solder Pellets No. Ga Color
36230 4 Gray
29085 Blue 6 ml.
5 oz. 36231 2 Green
29050
Tube 36232 1 Pink
29086 Blue 24 ml.
400°F (204°C) 300°F (149°C) 36233 1/0 Black
-40°F (-40°C) -65°F (-54°C) 36234 2/0 Orange
29089 Red 6 ml.
1/3 oz.
29051 36235 3/0 Purple
Tube 36236 4/0 Yellow
29090 Red 24 ml.
Flux is required. Sold in packs of 25

Anti-Seize & Stock Temperature

Lubricating Stock Temperature Silicone Sealants No. Color Grade Range
Compound No. Size Range Stock
29004 Black Industrial Flux No. Size
8 oz.
29070
Brush-top
2000°F 450°F 232°C)
(1093°C) 29005 Clear Industrial
-60°F (-51°C) 2 oz.
36237
-200°F (-129°C) Bottle
16 oz.
29071
Brush-top 29021 Clear Marine

Ultra-Seal Corrosion Stock Temperature Stock 3M™ Safety-Walk™ Slip-Resistant Stock

Preventive Sealant No. Size Range Lithium Grease No. Size Medium Resilient Tapes and Treads No. Size

11/2oz.
29061 Adheres
Tub
4 oz. 302°F (105°C) to any dry, 6" Wide
29056 20870
Tube -40°F (-40°C) clean 24" Long
29062 16 oz. Tub surface

102 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 POWER POINTS
Auxiliary power sources and accessories provide a power point for cellular phones, worklights, radios, air compressors, portable televisions, etc. Waytek
offers both power points and plug adapters. Designed for use with any 12 volt vehicle including boats, motor homes, cars, trucks, snowmobiles and more.
VEHICLE ACCESSORIES

Power Source Power Receptacle All Weather Power Source

• Integrated interior contact point Stock No. 11012 Stock No. 11015
• 1 ⁄4" push on terminals • Plastic power source with attached dust cap • Compact all-weather power outlet
• Connects with Metri-Pack 56 Series • 1 ⁄4" push on terminals • Dependable source of power for electrical
Stock No. 38003, and female terminals • Mounting hole 1.09" dia. with max .078" accessories using a standard adapter plug
on page 49 thickness • Includes spring loaded flip cover, mounting
• Order parts separately 12 V bracket and 12" power leads
12 V 20 A 12 V
Housing Stock No. 11010 30 A 8A
Cap Stock No. 11011

Outlet Socket with Cap Dash Socket Dash Mount Receptacle Kit
& Back Light NEW Stock No. 78036 NEW Stock No. 11016
Stock No. 11022 (Blue Sea No. 1011) • Designed for under dash use
• Waterproof sealing cap • Features watertight cap, easy installation, • Outlet can snap into mounting hole without
and twist locks securely with plug bracket
• LED indicator light
• Designed to withstand the rigors of wet • Kit includes adapter, lead wires with splice
• Ground tab: 1 ⁄4" quick disconnect environments and constant vibration
male tabs connector, mounting bracket, and hardware
• Cut out dimensions: 1 1 ⁄8"
12 V (29 mm) dia. hole 12 V 12 V
20 A 15 A 15 A

Marine Grade Receptacle Male Adapter Plug Male Adapter Plug with 8’ Cord
Stock No. 11020 Stock No. 11030 Stock No. 11031
• Corrosion resistant marine grade materials • Fits into power points or cigarette lighter • 8' of 20 ga wire
• Watertight sealing cap • Includes plug and two solderless terminals • New or rewiring applications
12 V 12 V 8A
20 A 8A

104 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

Dual 2.1A USB Port Output Power Dual USB Port Charger Dual USB Power Charger
Point Stock No. 11018 Stock No. 11019
Stock No. 11017 • Dual USB charging ports • Black nylon
• Suitable for tablets, smartphones, and other

VEHICLE ACCESSORIES
• 10,000 operating cycles per port • Water proof sealing cap
devices • Typical Applications: On/Off-highway • Output: 2 port USB 5V - 2.4A/2.4A
• Self closing spring cap equipment, golf carts, lawn and garden
• For use in marine, utility vehicles, golf carts equipment, marine, military
and construction vehicles • Output: 3.15 amps for faster charging 12-24V
• Output: 2.1 amps per port
12 V 12-24V

Dual USB Power Charger Dual USB Power Charger Dual 2.1A USB Charger and
Stock No. 11013 Stock No. 11021 NEW 20A Power Receptacle
• USB outlet and charger for automotive • Allows you to charge two devices, Stock No. 11014
applications charging and powered at once • LED power indicator light for USB
• 1 ⁄4" quick disconnect male tabs • Can be mounted with or without face plate • Water resistant cover protects against dust
• Output: 2.1 amps max per port • USB outlet and charger for automotive and water
applications • Insulated terminals included 12-24V
• Ground tab: 1 ⁄4" quick disconnect male tabs • Output: 2.1 amps max per port
• Output: 2.1 amps max per port
12-24V 12-24V

Fully Assembled Panel Dual USB Charger Socket

Stock No. 78033 NEW Stock No. 78035 NEW Fast Charging Dual USB Socket
et
(Blue Sea No. 4356) (Blue Sea No. 1016) Stock No. 78037
Easy to install pre-wired BelowDeck™ panel • Made with corrosion resistant materials
als (Blue Sea No. 1045) NEW
includes: which ensure a solid contact and low • Intelligent device recognition allows
• 2.1A Dual USB Charger – Stock No. 78035 voltage drop rapid charging of phones, tablets, or
• Protective dust cap with tether keeps dust other mobile devices
• 12V Dash Socket – Stock No. 78036
and spray from shortening the life of the • Charges at the speed required by specific
• Mini OLED Meter Voltage – Stock No. 78039 devices
charger
• Illuminated Carling Technologies 15A circuit • Mounts in a common 1 1⁄8" hole (29 mm)
breaker switch allows the ability to shut off • Conformal coated circuit board
panel preventing parasitic draw to stand up to the harsh • Output: 2.4 amps per port
marine environment 9-32V
• Offers customizable 12V charging and moni- 2.1 A 9-32V
toring options • Output: 2.1 amps per port
4.8 A

12 V

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

105
 BLANK SOCKET PANEL NEW

• Easy to install BelowDeck™ panels include a 15A circuit breaker

switch and pre-wired harness
VEHICLE ACCESSORIES

• Panels offer customizable 12V charging and monitoring options

• Pre-wired harness included in all panels for easy installation
• Illuminated Carling Technologies 15A circuit breaker switch allows
the ability to shut off panel preventing parasitic draw
• Polycarbonate/ABS panel face is UV-stabilized, flame retardant,
and will not corrode
• 12VDC only

Blue Sea
Cutouts Stock No. Part No.
2 78032 4354
3 78034 4357

MINI OLED METER AMPS NEW MINI OLED TEMPERATURE MONITOR NEW
Stock No. 78038 Stock No. 78040
(Blue Sea No. 1732) (Blue Sea No. 1741)
• Compact size enables mounting in any convenient location • Monitors essential electrical system parameters on a bright,
• Reverse polarity protected waterproof, daylight readable OLED screen
• Mounts in a common 1 1 ⁄8" (29 mm) dia. hole • Compact size enables mounting in any convenient location
• Convenient amperage monitoring • Reverse polarity protected
• Monitors to 100ADC • Mounts in a common 1 1 ⁄8"
• Positive or negative side wiring (29 mm) dia. hole
• Input voltage range: 8-36VDC • Convenient temperature monitoring 250°F (125°C)
• IP66 rating • Measures in fahrenheit or celsius -40°F (-40°C)
• Accuracy: ± 1.25%
• Includes Blue Sea item #1821
Universal Temperature Sensor

(Blue Sea No. 1821)

AC INLET PORT PLUG

Stock No. 10343
• GCP1 AC Port Plug with 16" molded extension cable
• Advanced charge inlet device offers optimal flexibility and ease of
MINI OLED METER VOLTAGE NEW installation
Stock No. 78039 • Mounts to exterior of any vehicle to make charging accessible in a
(Blue Sea No. 1733) more convenient location
• Monitors DC voltage on a bright, waterproof, daylight readable • Use with cordset blade devices
OLED screen Stock No. 11035, 11037 and 10340
• Reverse polarity protected
• Mounts in a common 1 1 ⁄8" 125V
(29 mm) dia. hole
13A
• Input voltage range: 8-36VDC
• IP66 rating

106 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

BACKUP ALARMS HORNS
• Medium duty • CE & E-mark Certified for EMC • Offered in the novel fanfare • Corrosion resistant and
• 3' 18 ga wire lead connections • Voltage spike and reverse style for 12V and the waterproof
• Steam cleanable/pressure polarity protected mini-disc style for 24V • Electrical contacts are

VEHICLE ACCESSORIES
washable • Compact size for horizontal • Compact size for tight standard 1 ⁄4" blade terminals
• Meets State, Federal and U.S. or vertical mounting in mounting conditions • .3165" dia. hole on fanfare
Army Corps of Engineers’ protected areas • Mounting bracket included styles
12 V
requirements
12-24V
.3A
SAE SAE
J994-Type B J994-Type C

24 V
Stock No. 48019 Stock No. 48020 Mini-Disc Horn Mini-Fanfare Horn
• 107db at 4' • 97db at 4' Stock No. 48062 Stock No. 48054
• Compact Size: 4"W x 2.5"D x 3"H • Compact Size: 4"W x 1.25"D x 2.5"H • Low pitch (335 Hz) • Low pitch (400 Hz)
• Mounting: 2 slots .5"L x .25"W and • Mounting: 4 slots .5"L x .25"W slots Stock No. 48063 Stock No. 48055
2 slots .75"L x .25"W slots on 3.25" centers • High pitch (435 Hz) • High pitch (500 Hz)
on 3.25" centers

12-24V
12-24V .4A@12V
.2A@12V
UNIVERSAL 12V DC BUZZER
IMPACTRESISTANT CASE
Stock No. 47630
NEW NEW • Universal buzzer for hundreds
of uses, including door ajar warning,
Grommet Mounted 4" bus driver alert, low air pressure, 12 V
Stock No. 48024
Backup Alarm temperature, and more
• Medium and low noise surround back-up • Works with any temperature,
Stock No. 48023
alarm with wire studs at 97db pressure, door switch or
• Mounts in standard 4" grommets
• Compact size for horizontal or vertical momentary push button switch
• 97db mounting • Electrical contacts are designed
• Hard-wired UBS-bullet termination • UL approved for instant response and
create sealed wiring connections uninterrupted signal
• Voltage spike and surge-protected
• Electronics encapsulated in potting • Impact-resistant ABS resin case
• Universal mounting bracket
for total circuit-board protection with moisture repellent insulator
• Self grounding, eliminating potential
• Grommet style mounting for added • Two screw terminals with lock
corrosion points
protection against damage and washers
knock-offs from debris • Nylon material
• 17⁄32"L x 2 1 ⁄2"W x 2 17⁄32"H
• Material: Nylon • FMVSS: SAE J994 Type C

MEDIUM DUTY DATA BUS NEW BUZZER & RED LED

THROTTLE CONTROL PILOT LIGHT DUAL ALARM
Stock No. 88570 Stock No. 47631
• Three adjustable RPMs • Combination buzzer and
• Two remote RPM controls pilot light
12V DC
• SEIC included on Ford models • Gives audible and visible alert
• PTO enabled • Rugged design with metal body,
• Six engine signal outputs red lens and long-life LED
• CAN communication, it can • 11⁄16" diameter mounting stem
be wired to monitor auxiliary • 17⁄8"L x 1"W x 111⁄32"H
battery voltage and another body
0 to 5V sensor or accelerator • Universal application; use
pedal with any electrical switch

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

107
 ROSTRA SENTRY PROGRADE BACKUP CAMERA SYSTEM
Rostra is a premier manufacturer with years of experience supplying top quality components for commercial and fleet safety equipment. Rostra
commercial grade back-up camera systems offer a choice between 5" or 7" monitors with CMOS integrated tailgate handle cameras. The backup
camera systems provide vehicles with an added dimension of safety for drivers. Our partnership with Rostra allows us access to all of Rostra’s
VEHICLE ACCESSORIES

cameras and monitor products, including their line of rear view mirrors with built in monitors.

5" LCD Monitor

7" Multi-Input LCD Stand-alone Monitor Stock No. 93001
Stock No. 93000 • Selectable on-screen grid lines
• 3 built-in grid line settings (wide, narrow, off) • Operating voltage: 10-15V
• Reverse/forward image settings by channel • 700mA power consumption
• Input DC power from 10-30V • 5G Shock resistance
• PAL and NTSC display capability • 15:9 widescreen aspect ratio
• Thread-together connections for better reliability • 1400 x 234 screen resolution
• 800 x 480 LCD screen resolution; 500:1 contrast ratio

Stock No. 93004

HD Backup Cameras
Stock No. 93010
Rostra 12V backup cameras use CMOS color cameras with a 1 ⁄4"
lens to provide high-quality picture for commercial and fleet vehicles.
Stock No. 93008
Thread-together connectors provide a weather proof seal.
Cameras
• Hinge Mount CMOS Color Camera
Stock No. Mount Info • 4-pin threaded plug with 41" pigtail harness
• 4-pin threaded plug with 82" pigtail harness • 170 degree peripheral view
12V Flat-Mount
93004 • Flush mounts to flat surface
CMOS Camera • IP 69 water and dust-proof
• Selectable parking grid lines
• 38" pigtail harness • Stainless hinge bracket and mounting hardware
12V Wedge-Shaped • 4-pin threaded plug • Infrared LEDs for night vision
93008
CMOS Camera • Selectable parking grid lines
• Mounts to horizontal or vertical surfaces • Adjustable lens hood
• Stainless steel camera body is an industry exclusive

4-Pin Camera Video Output Extension Harness

Stock No. 93013 Length
• Use to mount Rostra with Stock No. (ft.)
other camera systems 93011 33
93012 66

108 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 INDICATOR LIGHTS
Plastic LED Indicator Lights Metal LED Indicator Lights Snap-In Panel
• Stove pipe lens for wider • Watertight LED Indicator Lights NEW
LIGHTS

viewing angle • For 5⁄16" panel hole • Snap-In panel light offers
• For 1⁄2" panel hole • Includes 6" 18 ga wire leads high intensity style optics 12 V
• Includes 6" 18 ga wire leads 12 V 12 V for extreme viewing
• Fits 1⁄2" mounting holes
• Includes 6" 18 ga. UL 1015 wire leads

Stock No. Bulb Color Stock No. Bulb Color

47652 Red 47662 Red
47654 Amber 47664 Amber Stock No. Bulb Color
47655 Green 47665 Green 47640 Red
47656 Blue 47666 Blue 47641 Amber
47642 Green
47643 Blue
Bolt-On Panel Mount Snap-In Mount
LED Indicator Lights NEW NEW
LED Indicator Lights
• Offers high intensity, wide • Dome lens Recessed Panel Mount
angle reflector style optics for 12 V
extreme viewing conditions
• Mounting style: snap-in 24 V LED Indicator Lights NEW
• Mounting hole: 5⁄16" • Recessed lens
• 11⁄16" Panel Hole
• Includes 6" UL 1007 24 ga wire leads • Mounting hole: 7⁄16"
• Includes 6" 18 ga UL 1015 wire leads 12 V
• 1 ⁄4" quick connect

Stock No. Bulb Color

Stock No. Bulb Color
47644 Red
47669 Red
47645 Amber Silver Housing Black Housing
47670 Amber Bulb Color Stock No. Stock No.
47646 Green
47671 Green Red 47673 47676
47647 Blue
47648 White 47672 Blinking Red Amber 47674 47677
Green 47675 47678

Snap-In Flush Panel Mount

LED Indicator Lights NEW
• Flush lens
• Mounting hole: 5⁄8" Black Recessed Panel Mount Panel Mount NEW
12 V
• UL 94V-2 LED Indicator Lights LED Indicator Lights
• 1 ⁄4" quick connect • Recessed lens NEW • Dome lens
• Mounting hole: 5⁄8" • Mounting Hole: 5⁄16" 12 V
• UL 94V-2 12 V • Includes 5" UL 1015 22 ga wire leads

Stock No. Bulb Color

47679 Red
47680 Amber
47681 Green

Pilot Light
Stock No. 47639 12 V Stock No. Bulb Color
47682 Red
• Red 1⁄2" dia. faceted lens
47683 Amber
• 5⁄16" mounting hole 47684 Green
Stock No. Bulb Color
• Snap out socket for convenient
47685 Red
bulb replacement
47686 Amber
47687 Green

Call 800-328-2724 for custom orders.

110 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

LED CLEARANCE/MARKER LIGHTS

2.5" Sealed Round

LIGHTS
Red Lens Stock No. 47766
Amber Lens Stock No. 47765
• Complies to FMVSS
108 standards
• .70" deep 2" Flush Mount Grommet
14V SAE 2.5" Raised Grommet Stock No. 47712
60mA J592
Stock No. 47707

Pigtail Stock No. 47708

2" Sealed Round

Red Lens Stock No. 47762 ¾" LED Round Mini Lights
Amber Lens Stock No. 47763 Red Lens Stock No. 48003
12 V
• Complies to FMVSS Amber Lens Stock No. 48004
108 standards
• Grommet for quick mounting
• .68" deep
• Meets P2PC requirements
14V SAE • 5 year manufacturer warranty
60mA J592
• 2 18 ga wire 6" leads,
bullet connector

FLASHERS 2 PRONG PLUG CONNECTORS  100' SPOOL

Flashers are offered in both mechanical and electronic styles, • 100 two prong plugs per spool
each in two and three pin configurations. The electromechanical
• Quickly and easily install a series of
flasher with no moving parts will outlast the mechanical flasher
indicator lights for trailers
many times over.
Stock No. 42022 • Saves time and money by not having
Stock No. 42011 1-6 A to individually wire each light
• 2 pin electronic • 2 pin mechanical
• Works with: 2.5" sealed round lenses,
• For up to 10, 27 watt, • Replaces both short and long
2" sealed round lenses, double
units (536/552 styles)
12 volt lamps bulls-eye lenses, 4" rectangular
• For up to 4, 27 watt, lenses
Stock No. 42012 12 volt lamps
• 3 pin electronic Stock No. Spacing
Stock No. 42023 47716 6"

12 V • 3 pin mechanical (550 style) 47717 10"

47718 12"
• 60 to 120 flashes per minute

12 V

LED Flasher ™ DIAMOND GRADE™ REFLECTORS

Stock No. 47972
• Automatically adjusts • Low profile-not easily knocked off and
to LED current Flasher continues to function when damaged
• Rated from 1 to 20 amps Stock No. 47973 • Meets and exceeds DOT and SAE-A
• Comes with grounding wire • 3 pin electronic requirements for reflex-reflectors
• LED and incandescent • Superior angularity beyond 60°
12 V flasher • Prismatic lenses in a durable transparent
• For 300 watt, 12 volt synthetic resin

SAE SAE SAE

• Pressure sensitive adhesive and clear
J945 J590 J1690 poly liner
Stock No. Description Color
12 V 47794 3" Round Red
47795 3" Round Amber
47796 2" x 3.5" Rectangle Red
47797 2" x 3.5" Rectangle Amber

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

111
 LED SUPERNOVA® STOPTAILTURN LIGHTS
U.S. 40 Series 10 diode - 4" Round U.S. 60 Series - 6.5" Oval
12 V
Red Lens Stock No. 47920 Amber Lens Stock No. 47921 Red Lens
LIGHTS

Stock No. 47940

12 V
Amber Lens
Stock No. 47941

Bracket Grommet Pigtail

Stock No. 47944 Bracket Grommet
Stock No. 47922 Stock No. 47923
Stock No. 47924 Stock No. 47943 Pigtail
Stock No. 47923

SUPERNOVA® CLEARANCE/MARKER LED LIGHTS

U.S. 30 Series U.S. 10 Series U.S. 15 Series U.S. 19 Series
2" Round 2.5" Round 2.5" Rectangle 3.78" Rectangle
Red Lens Stock No. 47910 Red Lens Stock No. 47905 Red Lens Stock No. 47935 Red Lens Stock No. 47925
Amber Lens Stock No. 47911 Amber Lens Stock No. 47906 Amber Lens Stock No. 47936 Amber Lens Stock No. 47926

Bracket Bracket
Stock No. 47913 Grommet Stock No. 47909 Grommet
Stock No. 47912 Stock No. 47907 Bracket Stock No. 47937
• Includes a pigtail plug

Bracket
Stock No. 47928

Pigtail
Pigtail Pigtail Stock No. 47927
Stock No. 47908 Stock No. 47908

Thin-Line - 3" Center Sealed Turtleback® II - 6" Rectangle Accessories

Red Lens Stock No. 47950 Red Lens Stock No. 47960 Adapter Plug
Amber Lens Stock No. 47951 Amber Lens Stock No. 47961 Stock No. 47970
• No bracket required • For use with U.S. 40 and 60 Series female
pin to male pin lamp termination

Other colors and styles of strobes, warning lights,

Pigtail Pigtail
beacons, and all other Grote lights may be available
Stock No. 47952 Stock No. 47962 on special order basis. Call 800-328-2724 for details.

112 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

LIGHTS
Universal Mount 6" Oval Dual LED 6" Sealed Oval Stop-Tail-Turn
Stock No. 47764 12 V Stop-Tail-Turn & Back-Up Light Red Lens Stock No. 47773

LIGHTS
• 3 Stud mount Stock No. 47939 Amber Lens Stock No. 47771
12 V
• Stop-tail: 16 LEDs • 16 LEDs (10 white, 6 red) • 10 super flux LED diodes
• Back-up: 18 LEDs • 8.17" x 3.82" oval size • Sonically sealed lens and housing
• License: 4 LEDs • 100,000 hour rated LED life • Complies to FMVSS 108 standards
• Pigtail included • Standard 2-hole flange mount • 1.93" deep
• 2.8" deep • Requires 2 pigtail connectors
• 12" Rear pigtail Stock No.47998
harness included

4" Sealed Round 12 V

Red Lens Stock No. 47768
• 10 super flux LED diodes
• Sonically sealed lens and housing
• Complies to FMVSS 108 standards 6" Oval Dual LED
• 2" deep Stop-Tail-Turn & Back-Up Light
Stock No. 47945
• Two-in-one oval LED stop-tail-turn Mounting Accessories
light with integrated back-up lamp for 6" Oval Lights
• Leaves more room on vehicles for other Grommet
controls like lift gates and grab rails Stock No. 47743
• Requires 2 pigtail connectors Bracket
Stock No.47998 Stock No. 47744
Straight Pigtail
Stock No. 47723
Mounting Accessories
for 4" Round Lights
Pigtail
Stock No. 47723
Grommet
Stock No. 47722 6.5" Sealed Mid-Trailer
Bracket Turn Signal 12 V
Stock No. 47724
Amber Lens Stock No. 47772 6" Oval Sealed LED Kit
• Shock-proof mounted bulbs Red Lens - 3 contacts, Stock No. 47983
• 9 super flux LED diodes Amber Lens - 2 contacts, Stock No. 47994
4" Round Sealed LED Kit • Complies to FMVSS 108 standards • Impact resistant plastic housing
Red Lens Stock No. 47990 • 2.96" deep • Includes light, grommet and pigtail
Amber Lens Stock No. 47991
• Impact resistant plastic housing
• Includes light, grommet and pigtail
• 7 diodes

90° Pigtail
Stock No. 47998
• 3 contact plug tin plated brass
• 9" - 18 ga GPT wire leads

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

113
 LED STOPTAILTURN LIGHTS
6" Oval Low Profile Stop-Tail-Turn Lights 4" Round Stop-Tail-Turn Lights
Red Lens Stock No. 47780 Red Lens Stock No. 47784
LIGHTS

Amber Lens Stock No. 47781 Amber Lens Stock No. 47785
• 14 LED's • 9 LED's
• Polycarbonate lens • Polycarbonate lens
• 3 - 6" Wire Leads • PL-3 on 11" Wires
• 5 year warranty • 5 year warranty
• DOT/SAE J1395,
J1398 and J585E 12 V

8-12 V

6" Oval Stop-Tail-Turn & Back-Up Light

Surface Mount
Stock No. 47787 4" Round Low Profile Back-Up Light Surface Mount
• Combines Stop-Tail-Turn light and Stock No. 47786
Back-Up function in one unit • 9 LED's
• 13 LED's - 9 Red - 4 White • Polycarbonate lens
• Polycarbonate Lens • PL-3 on 11" wire leads
• Neoprene gasket include • Completely sealed
• 5 year warranty • Ultra thin
• 0.4" low profile design
12 V • 5 year warranty

12 V

Thin Oval Mounting Grommet 6" Oval Low Profile Back-Up Light Surface Mount
Stock No. 47788 Stock No. 47782
• For use with Stock No. 47780, 47781, 47782 & 47787 • 14 LED's
• Polycarbonate lens
• 3 - 6" wire leads
• 3 hole surface mount
• Completely sealed
• Ultra thin
• 0.4" low profile design
• 5 year warranty

12 V
Adhesive Mounting Tape
Stock No. 47783
• For use with Stock No. 47780, 47781, 47782 & 47787

114 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

INTERIOR & COMPARTMENT LIGHTS
LED Interior Courtesy Cargo Light 12 V
Stock No. 48012
LED Interior Flip Light 12 V

LIGHTS
• 12 extreme-flux LED's light output
Stock No. 48008
• 100,000 hours rated life
• 1 LED
• 185 lumens
• 100,000 hour rated life
• 5.8"W x 2.9"H x 0.7"D
• 2 mounting screws: cut out
3.13"W x 1"H x 1"D • Surface mount design
with 4 hidden screws
• Switch built into lens for easy operation,
eliminates installation of wall switch Chrome Oval Interior LED Courtesy Light 12 V
Stock No. 48013
• 13 LEDs
• 100,000 hour rated life
Mini-Chrome Oval Interior 12 V • Easy snap-on stainless steel bezel
LED Courtesy Light • 6.4"W x 1.9"H x 0.9"D
Stock No. 48009
• 7 LEDs Pigtail
Stock No. 47708
• Ideal for sleeper cabs
• Stainless steel bezel 6" Interior 24 All LED 12 V
• 3"W x 2"H x 0.625"D5"D Dual Color Red/White Dome Light
Stock No. 48017
Pigtail • 3 position switch built in (white/off/red)
Stock No. 47708 • Perfect for law enforcement
and work truck equipment
• Low LED amp draw
• 2 - 12" 22 ga blunt
LED Overhead Dome Light cut wire leads
12V
Stock No. 48010
• 24 LED's 5.5" Low Profile Round
Interior Courtesy Light
12 V
• 100,000 hour rated life
Stock No. 48018
• Touch capacitor switch
(high/medium/low/off) • Snap on bezel
• 5 year warranty • 450 Lumens
• Mounting: 3 - 3 ⁄16" dia holes
with 5" dia. bolt circle
• Dimensions: 5.7" dia. x 0.4"
deep with bezel
12 V • 2 - 12" 22 ga wires
¾" White LED Courtesy Light
Stock No. 48011
• 3 SMD LED's 3" Low Profile 12 V
• 100,000 hour LED life Interior Courtesy Light
• Space saving design Stock No. 48014
• Grommet included for quick mounting • 15 LED's
• 250 Milliamps
• 150 Lumens
• 2 - 12" 22 ga wires
• 4 hole screws included

BACKUP LIGHTS
Oval LED White Back-up Light
4" LED Back-up Light Stock No. 47987
Stock No. 47984 • Sealed impact resistant plastic housing
• 18 diode sealed LED lamp • 24 LED bulbs
• DOT/SAE J593c Grommet Stock No. 47743
Grommet Stock No. 47722 Bracket Stock No. 47744
Pigtail Stock No. 47998 Pigtail Stock No. 47723 or 47998

12 V 12 V

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

115
 STROBE LIGHTS LED WORK LIGHTS
Mighty Mini-Strobe LED Mighty Mini-Strobe LED Rectangular Work Light
Stock No. 47751 Stock No. 47947 Stock No. 47965
LIGHTS

• 70 flashes per minute, 11⁄2 joules • 90 flashes per minute • Black aluminum housing
• Threaded screw on lens • Longer life than standard strobes • 1,550 lumens
• 35⁄8"H, 51⁄8" dia. • 33⁄4"H, 6" dia. • 12-36 VDC
• Includes mounting hardware • Includes mounting hardware • Mounting: 1" long
5
• Class III ⁄16" dia. bolt with
12 V nut & lock wash
.25 A 12 V on stainless steel
.15 A bracket
• 6 white LEDs

LED Work Lights

• Dual auto select
12/24 VDC voltage
• Powder coated
aluminum housing
• Shatter proof
polycarbonate lens
• Stainless steel mounting
bolt & bracket

LED FLEXIBLE STRIP LED ENGINE • 1,200 lumens

INTERIOR LIGHT COMPARTMENT LIGHT • 6 LEDs
• 1.56A 12V / 0.73A 24V amp
Stock No. 48015 draw
• White LED strip lighting for cabs, • 3 LED flood beam pattern • 2 blunt cut 11" jacketed leads
compartments, cargo and • 700 Lumens Stock No. 47917
work spaces
• High temp glass lens
• Space saving low profile design • Aluminum housing Stock No. Dimensions Shape
• Labor saving installation with easy 47917 4.7" Dia. x 1.6" Deep Round
• 5.9"W x 2.2"H x 0.9"D 47918 5.8" x 3.6" x 1.5" Rectangle
3M adhesive backing
• 2 hole surface 47919 4.7" x 4.2" x 1.7" Square
• IP68 completely sealed moisture
proof electronics to withstand harsh • 2 wire leads
12 V
environments and high vibration 1200mA
applications 300°F (149°C)
12.8V DC 24 V LED Rechargeable Work Light
570mA Stock No. 10117
• Dual purpose spotlight or floodlight, hang from
the car using magnet or hook on the end
• Includes charger, no cord
• Floodlight: 60 LED's, 120 lumens, lasts 4 hrs
• Spotlight: 6 LED's, 12 lumens, lasts 18 hrs
• 35,000+ hour life LEDs
• Chemical, moisture and impact
Stock LED Low Amp resistant
No. Color LEDs Length Draw
47902 White 36 24" 710ma • 14.3" long
47904 White 69 45" 1110ma

Optional Swivel
Mount Bracket
Stock No. 46016

116 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

UTILITY & WORK LIGHTS
Sealed Beam Tractor Light Square LED Work Light Rectangular LED Rectangular Heavy Duty
Stock No. 47726 Stock No. 47955 Work Light LED Work Light

LIGHTS
• Weather-proof sealed rubber • 10 LEDs Stock No. 47968 Stock No. 47954
housing • 1,750 Lumens • 8 LEDs • 10 LEDs
• 43⁄4" dia., 3"D • Shatter proof polycarbonate lens • Black aluminum housing • 1,500 lumens
• 3⁄8" dia. mounting stud • Aluminum housing • 2,150 lumens • 6.3"W x 3.9"H x 1.8"D
• GE 4411 bulb, 35 watts • Dual voltage • Mounting: 1" long 5/16" dia.
• 37,000 lumens • Blunt cut wire leads • 6.2"W x 3.8"H x 1.8"D
• PAR 36 12 V 12-24V
• 4.7"W x 4.2"H x 3.2"D
12-36V
12-24V

BriteZone™ Work Lamps NEW LED Mini Flood Lamp

• LED flood beam pattern Stock No. 47956
• Housing: Black powder coated, die cast aluminum • Polycarbonate lens
• Weather resistant IP67 • Black powder-coated, die cast aluminum housing
• High performance LEDs • Efficiency: 38.8 lumens per watt
• Low power consumption, EMC R10 approved • Light Output: 600 lumens, 9 watt - 350 effective
9-36V
(Effective light measured after 30 minute warm-up)
122°F (50°C)
SAE
22°F (-30°C) J2139 122°F (50°C)
22°F (-30°C) 12-36V
SAE
J2139

Stock No. 47978 Stock No. 47979

LED LICENSE ILLUMINATORS
• Hermetically sealed lamp prevents water intrusion
• .120" bullet connectors
• Indexed, snap-fit mounting to bracket

12 V
Stock No. 47981 Stock No. 47982

Stock No. Description Lumens

47978 4.5" Round 1600
47979 4.3" Square 1100 Gray Black
47981 6.3" x 2" Slim 1400 Stock No. 47776 Stock No. 47775
47982 2.8" Mini Square 775

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

117
 POSTMOUNT HALOGEN SPOTLIGHTS

100W
LIGHTS

12V Chrome Finish

7A Stock No. Unity Stock No. Bulb
48065 330CL H3
48066 330GM H3
48067 330V H3
48075 203030 H3
48076 203031 H3

Black Finish
Stock No. Unity Stock No. Bulb
48069 94014-0002 H3
48070 94015-0002 H3
48071 210030-0002 H3
• 6" round high impact ABS plastic 48072 210031-0002 H3
• Chrome or black finish 48077 205050-0002 H3
• Head: 6.25"W x 6.1"H x 4.25"D 48079 206010-0002 H3
• 100 hours lamp life in a lamp with a polycarbonate 48080 206011-0002 H3
lens that contains U.V. ray inhibitor 48081 210010-0002 H3
• 36" lead wire 48083 211010-0002 H3

• 245,000 candlepower Replaceable 100W 48084 211011-0002 H3

• Installation kits sold separately based on make, H3 bulb 48085 211030-0002 H3

48086 211031-0002 H3
model and year of the vehicle Stock No. 47858

POSTMOUNT LED SPOTLIGHTS

30W
12V Chrome Finish
3A Stock No. Unity Stock No. Bulb
48090 335CL LED
48091 335GM LED
48092 335V LED
48099 201057 LED
48101 203037 LED

Black Finish
Stock No. Unity Stock No. Bulb
48064 335GM-0002 LED
48094 94018-0002 LED
• 6" round high impact PC/ABS plastic 48104 206016-0002 LED
• Chrome or black finish 48105 206017-0002 LED
• Head: 6.25"W x 6.1"H x 4.25"D 48106 210016-0002 LED
48107 210017-0002 LED
• LED lamp assembly with sealed,
48108 211016-0002 LED
hard-coated polycarbonate lens
48109 211017-0002 LED
• 4°H x 4°V beam pattern
48110 210036-0002 LED
• 36" lead wire
• 215,000 candlepower
• 50,000 hours
• Installation kits sold separately
based on make, model and year
of the vehicle

118 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ROOF MOUNT SPOTLIGHTS
100W
• 6" round high impact ABS plastic
• Chrome finish

LIGHTS
12V
• Head: 6.25"W x 6.1"H x 4.25"D 7A
Replacement
Unity Bulb
Stock No. Stock No. Bulb Watts Candlepower Hours Stock No.
48068 380 H3 100 245,000 100 47858
48093 385 LED 30 215,000 50,000 ----

30W
12V
3A

Replaceable 100W
H3 bulb
Stock No. 47858

KITS & REPLACEMENT HANDLE

Installation Kits
Includes:
• Mounting bracket
• Gasket (when needed)
• Fasteners
• Trim Pieces
• Drill bushings
• Template
• Complete Instructions

Unity Unity
Stock No. Stock No. Stock No. Stock No.
48150 184 48165 257RH Unity Spot Light Lamp Kit Unity Replacement Handle
48151 184RH 48166 258
Stock No. 48128 Stock No. 48127
48152 189 48167 258RH
48153 189RH 48168 259 (Unity Stock No U-7682) (Unity Stock No U-6701-0101)
48154 243 48170 261
48155 243RH 48171 261RH
48156 248 48172 5556
48158 253 48173 5557
48160 254 48174 263
Due to the vehicle specific nature of these
48161 254RH 48175 263RH
products, please contact customer service
48163 256RH
at 800-328-2724 to ensure part accuracy.
48164 257

UNITY® has manufactured top quality emergency and auxiliary lighting products for
over 80 years, and the post-mount spotlights have been the choice of the majority of
police, fire and utility departments for decades.
UNITY® post-mount spotlights are the only auxiliary lighting products that offer the
convenience and safety of instant aimable light when and where you want it! The
interior control handle with fingertip switch provides 360° continuous horizontal rotation
and up to 120° vertical adjustment
UNITY® works closely with the OE vehicle manufacturers every year to ensure that
their post-mount spotlights are available for today’s new generation of police and
fire/rescue vehicles, as well as passenger cars, light trucks, sport utility vehicles,
and heavy-duty trucks. UNITY® post-mount spotlights are street legal, and are truly a
bright idea for any vehicle.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

119
 LED BEACON LIGHTS
Star Halo LED Amber Beacon Halo Mini Amber LED Beacon
Stock No. 47942 12-24V Stock No. 47964 10-16V
LIGHTS

• Rugged die-cast metal, universal • Durable polycarbonate, twist on/off lens

flange base • 12 customer selectable flash patterns,
• 24 customer selectable flash patterns including steady-on
• Cigarette plug with on/off switch and • Extremely low current draw
pattern select switch • Completely encapsulated circuit for
• High/low intensity - manual or automatic increased weather and shock resistance
• Extremely low current draw • Heavy duty die-cast base
• Completely encapsulated circuit for • Cigarette plug with pattern select
increased weather and shock resistance • Voltage: 10-16VDC
• 0.6 amps @ 12V, 0.3 amps @ 24V • Amp Draw: 0.5 amps @ 12VDC
• Mounting hardware included • Mounting hardware included
• Class 1 California Title 13 • SAE Class I Low Profile
• SAE Class I J845

AMBER LED BEACON Mirror Mount Bracket Kit

10-16V
STROBE LIGHT .35A Stock No. 47967
• Beacon 1⁄2" NPT 3⁄4" post only
Stock No. 47745 • Works with Stock No. 47942 and 47964
• Compact and powerful single
LED light output
• 1 watt STAR generation - 3 LED
• Twist on-off lens
• Fully encapsulate circuitry
• Durable polycarbonate
lens and base
• Amber lens w/ white LED
• Voltage: 10-16VDC
• SAE Class III

DOME MINI LED LIGHT BAR 10-30V

• Extremely low profile
• Super bright M-Tech Plus® LED technology provides superior warning light image
• Durable polycarbonate
• Injection-molded domes are fully gasketed to protect against moisture
• Conformal coated circuitry protects against shock and vibration
• Voltage: 10-30VDC
• Amp Draw: 2.3 amps (max)
• Dome Color: Clear or Amber
• Mounting hardware included

Stock No. Class

Clear Dome /Amber LED

47915
SAE Class 1

Amber Dome / White LED

47916
SAE Class 1 Title 13

Stock No. 47915 Stock No. 47916

120 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 What Does “Solid State” Mean
for Electrical Components?
Wired2Serve™ Blog Article

Any purchasing department is familiar with the term “solid state.” Solid state electronics and circuits are fairly
common in automotive electrical systems, but how well do you understand how this technology works, as well as the
benefits and drawbacks? So let’s take a look at solid state components, and what they mean for vehicles and engineering.

What Is Solid State?

Solid state electronics are built entirely from solid heat, impact, and water and chemical exposure makes this possible, as it allows for a much smaller
materials, with charge carriers kept within these can damage solid state gear. However, solid state is form factor than the mechanical hard drives of the
making them substantially different from other still generally more durable than electromechanical past.
common types of circuits, such as electromechanical. technology over the long term. Finally, it tends to use power more efficiently. While
Also, solid state doesn’t include items that have It also does more in less space. the compact nature there’s only so much output you can get out of any
moving parts. of solid state is naturally thinner and lighter than electrical system, thanks to physics, solid state
Usually, the term “solid state” is applied to crystal- mechanical systems. Compare the newest generation equipment tends to give off less heat and light unless
line semiconductors, but USB drives, and many of thin ultrabook laptops to the clunky computers of it’s engineered to do so. It will still heat up, as the
other modern electronics are solid state. years past. Solid state memory is a big part of what resistance of the system will cause components to
get warmed as current is put
And, in fact, you’re seeing
through it. Some solid state
more and more solid state
systems will need heat sinks -
electronics in all sorts of
metal devices that absorb and
surprising places in automo-
safely release waste heat. But,
tive. For example, vehicle
as a rule, solid state systems
electrical control systems use
get more out of each electron.
solid state relays designed
to withstand the electrical Going Solid
environments typically found
Solid state is increasingly the
in commercial vehicles.
Inpower Solid State Power Disconnect Switch - future of automotive technology.
Why Is Solid State 275A Stock No. 44404 Littelfuse ® Standard Solid State Relay Electronic As vehicles are called on to go
Better? A popular choice amongst emergency vehicle
Solenoid - 85A Stock No. 77012 further and work harder on
Solid state electronics first manufacturers, this compact solid state This fully electronic, solid state switching less fuel, or even trading in fuel
became popular because, switch has the ability to disconnect battery mechanism has no electrical arcs or moving for batteries, the power efficiency,
compared to the electronics power from module loads. Various electronic parts to wear out. A broad voltage range makes and durability of solid state gear
of the past, they’re much protections are built in to prevent over current this solenoid ideal for a variety of system voltage will make it more and more
shut-down. applications. appealing for most applications.
more durable. The lack
of moving parts reduces • User-adjustable power shut-off timer • Resistant to vibration and mechanical shock If you’re ready to explore the
wear and tear, as well as • Multiple internal operating modes • Can handle over 20 million on-off cycles usefulness of solid state gear,
the risk of mechanical check out our collection of
• Completely sealed construction • Completely sealed
failure. Granted, they’re not solid state relays.
• 800 Amp surge capability • 175A Intermittent
invincible; extremely high
RELAYS vs. SOLENOIDS vs. CONTACTORS:
A Comparison
Wired2Serve™ Blog Article

HOW DOES EACH OF THESE SWITCHING DEVICES WORK?

Solenoids, relays, and contactors are all electro-mechanical switches, but there are some critical differences that make each suitable for different applications.

RELAYS SELECTION CONSIDERATIONS

One of the most Current and Form Factor
common electro- If listing these three electro-mechanical switches in whether or not one can use a continuous duty solenoid
mechanical order of carrying capacity, relays would fall at the low end, in place of an intermittent duty solenoid? While we
switches in a ve- followed by solenoids, then contactors at the highest always recommend using the component designed for
hicle, the main job point. While contactors can handle enough current to the job, technically a continuous duty solenoid could
of a relay is to allow help power heavy equipment, they also come with the be used but is in excess of what is needed. However,
a low power signal highest price tag and require the most space, whereas under NO circumstances can an intermittent duty
to control a higher powered circuit, or to allow multiple relays require little space and can be purchased very solenoid be used when a continuous duty solenoid
circuits to be controlled by one signal. inexpensively. At 40-100A, many solenoids tend to fall is required, as it is simply not equipped to handle a
Relays come in a host of designs, from solid-state, which right in the middle of these two, both in terms of carrying continuous demand.
has no moving parts and use semiconductors to control capacity and price.
Choosing a Switching Device
the flow of power, to electromagnetic relays, which uses When determining which one of these three switching
The decision to use a relay, solenoid, or contactor
magnets to physically open and close a switch. products is right for your design, consider the form factor.
largely comes down to the current carrying capacity
A common type of relay you find is a Mini ISO relay, Typically, greater carrying capacity equals bigger size,
needed, while also considering how the form factor will
a general purpose relay that comes in an industry so carefully note the amount of space available to
fit into your design footprint.
standard footprint and fits the needs of many electrical ensure the device you need will fit. If there is a conflict,
Once you have identified which of these three types
applications such as lighting, starting, horn, heating, it is time to either rethink your design layout or scale
of switching products is right for your needs, taking
and cooling. back the electrical system.
critical requirements like operating temperatures and
SOLENOIDS Ambient Environment other environmental demands into consideration will
Solenoids are a type of relay engineered to remotely When selecting any switching device, another key con- help you further narrow down your choices. To find the
switch a heavier current. Similar to the smaller elec- sideration is the demands placed by the environment right switching device for your needs, check out our
tromechanical cube relays, a coil is used to generate in which the device will reside. complete collection of relays.
a magnetic field when electricity is passed through it, If protection from elements such as humidity, sub-
which effectively opens or closes the circuit. mersion, dust, and vibration is needed, then a sealed
HERE ARE A FEW TOP PICKS:
The terms solenoid and relay can often be used product is necessary. Look at the Ingress Protection
interchangeably; however, in the Automotive market, (IP) rating to determine the specific protection offered. Song Chuan ® Micro Relay with
the term solenoid generally refers to a “metal can” Operating temperature is another critical point. The Resistor - 35A, 12V, SPDT
type, whereas a relay typically refers to the standard engine and surrounding components can generate Stock No. 75735
“cube” style relay. extreme temperatures as high as 175°F, so all neigh-
boring devices must be rated accordingly.
CONTACTORS Cole Hersee ® Insulated
The contactor is the relay to Continuous vs. Intermittent Ratings Continuous Duty Solenoid -
It is important to note that solenoids and contactors 12V, 85A
use when a circuit must support
are rated for either continuous or intermittent use. Stock No. 77000
a heavy current load.
Intermittent refers to applications that have a brief
Common applications include
activation period alternated with a longer rest time,
industrial electric motors used White-Rodgers Power Relay
such as a starter switch. On the other hand, switching
in heavy trucks and equipment, Contactor - 12V, 200A, SPNO
products with a continuous rating can support applica-
buses, emergency vehicles, electric/hybrid vehicles, Stock No. 75580
tions requiring continual run time, such as winches.
boats, light rail, mining, and other systems that simply
require too much power for a standard relay. One of the most common questions we receive is
 Recommended Wire Sizes For All Relays
y
RELAYS Permissible Continuous Current
(approximate values)
• High quality automotive relays available with current carrying capacity SAE Wire Size At 77°F (25°C) At 122°F (50°C)
Gauge Amps Amps
of 10 to 150 amps
RELAYS

20 12 8
• Types stocked: power, mini, micro and ISO 280 relays 18 16 10
16 20 13
• All have push-on type terminals, except for power relays which have
14 30 19
push-on terminals for coil circuit contacts and screw terminals for 12 34 22
power circuit contacts 10 51 34
• SPDT is normally closed 8 68 45
6 91 60
• SPST is normally open 4 121 80
These values are to be used only as a guide.

TE Connectivity Power Relays

188°F (85°C)
Tyco Former Bosch Volt Contact Amp Rating
-40°F (-40°C)
Stock No. Part No. Part No. Rating Action NO NC Notes
75551* V23232D0001X001 0 332 002 150 12 SPST 75 --- Four terminals, dual contact
Four terminals with parallel
75552 V23232A0001X003 0 332 002 156 12 SPST 75 ---
and series diodes
75561 V23232E0002X007 0 332 002 250 24 SPST 50 --- Four terminals, pre-contact
Four terminals with parallel
75563 V23252A0002X014 0 332 002 256 24 SPST 75** ---
and series resistor

* This TYCO/BOSCH relay has a rating stamped on the cover that is based on switching 75 amps for 125,000 cycles.
However, this relay can also switch 75 amps for over 100,000 cycles. Contact sales department for complete amp rat-
ings and life cycle information. All power relays are bracket mount.
** Stamped 50 amp, but works up to 75 amp
Stock No. 75552

MINI RELAYS
TE Connectivity Mini Relays 188°F (85°C)
-40°F (-40°C)
Tyco Former Bosch Volt Contact Amp Rating* Suggested
Stock No. Part No. Part No. Rating Action NO NC Notes Connector
75301 V23234B0001X001 0 332 019 103 12 SPST 50 --- Four terminals, resistor 75280, 75281 or 75282
75302 V23234B1001X004 0 332 019 110 12 SPST 50 --- Four terminals, bracket mount, resistor 75281 or 75282
75311 V23234A0001X032 0 332 209 137 12 SPDT 50 20 Five terminals, resistor 75280, 75281 or 75282
75312 V23234A1001X033 0 332 209 138 12 SPDT 50 20 Five terminals, bracket mount, resistor 75281 or 75282
75401* V23234C1001X005 0 332 019 150 12 SPST 40 --- Five terminals, bracket mount 75281 or 75282
75402* V23234C0001X006 0 332 019 151 12 SPST 40 --- Five terminals 75280, 75281 or 75282
75403* V23234C1001X008 0 332 019 155 12 SPST 40 --- Five terminals, bracket mount, diode 75281 or 75282 Stock No. 75411
75411* V23234A1001X036 0 332 209 150 12 SPDT 40 20 Five terminals, bracket mount 75281 or 75282
75413* V23234A0001X037 0 332 209 151 12 SPDT 40 20 Five terminals 75280, 75281 or 75282
75414* V23234A0001X042 0 332 209 159 12 SPDT 40 20 Five terminals, resistor 75280, 75281 or 75282
75415* V23234A1001X043 0 332 209 161 12 SPDT 40 20 Five terminals, bracket mount, resistor 75281 or 75282
75325 V23234A0004X055 0 332 209 211 24 SPDT 20 10 Five terminals 75280, 75281 or 75282
75326 V23234A1004X050 0 332 209 203 24 SPDT 20 10 Five terminals, bracket mount 75281 or 75282
75327 V23234A0004X051 0 332 209 204 24 SPDT 20 10 Five terminals, diode 75280, 75281 or 75282

* The TYCO/BOSCH relays have a rating stamped on the cover that is based on switching 30 amps for over 250,000 cycles. However, these relays can also Stock No. 75413
switch 40 amps for over 100,000 cycles. Contact sales department for complete amp ratings and life cycle information.

Song Chuan Mini Relays

257°F (125°C)
Song Chuan Volt Contact Amp Rating Suggested
Stock No. Part No. Rating Action NO NC Notes Connector
75604 896H-1CH-D1SW-R1 U30 12 SPDT 50 30 Five terminals, skirted, resistor 75610 or 75612
Two 3 ⁄ 8" terminals, two 1⁄ 4" terminals,
75680 897-1AH-C-R1 U60 12 SPST 70 ---- 75363 or 75364
resistor
Two 3 ⁄ 8" terminals, two 1⁄ 4" terminals,
75681 897-1AH-C1S-R1 U60 12 SPDT 70 ---- 75363 or 75364
resistor, bracket mount
75682 897-1AH-C1S-002 12 SPST 70 ---- Two 3 ⁄ 8" terminals, two 1⁄ 4" terminals 75363
75690 896H-1CH-C1-R1-U45 12 SPDT 50 30 Five terminals, bracket mount, resistor 75281 or 75282 Stock No. 75706
75700 896H-1AH-C 12 SPST 50 ---- Four terminals 75280, 75281 or 75282
75701 896H-1AH-C-R1 12 SPST 50 Four terminals, resistor 75280, 75281 or 75282
75705 896H-1CH-C 12 SPDT 50 30 Five terminals 75280, 75281 or 75282
75706 896H-1CH-CR1 12 SPDT 50 30 Five terminals, resistor 75280, 75281 or 75282
75711 896H-1AH-C1S-R1 12 SPST 50 Four terminals, bracket mount, resistor 75281 or 75282
75715 896H-1CH-C1S 12 SPDT 50 30 Five terminals, bracket mount 75281 or 75282
75716 896H-1CH-C1S-R1 12 SPDT 50 30 Five terminals, bracket mount, resistor 75281 or 75282
All terminals are 1⁄4” unless specified otherwise Stock No. 75715

124 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

MINI RELAYS 275°F (125°C)
Hella Standard Mini Relays -40°F (-40°C)

RELAYS
Volt Contact Amp Rating
Stock No. Rating Action NO NC Notes
75601 12 SPDT 40 20 Five 1⁄ 4" terminals, skirted, resistor Stock No. 75601 Stock No. 75602
75602 12 SPDT 40 20 Five 1⁄ 4” terminals, resistor

Five 1⁄ 4" terminals, skirted, bracket

75605 12 SPDT 40 20
mount, resistor
Two 3 ⁄ 8" terminals and two 1⁄4" terminals,
75360 12 SPST 50 ---
resistor

Stock No. 75605 Stock No. 75360

Stock No. 75600
• Mounting bracket for
Stock No. 75601

MINI RELAY CONNECTORS

• Heat stabilized thermoplastic connectors for relays
185°F (85°C)
• Terminals (when supplied with connector) are brass, bright tin plated
-40°F (-40°C)
• Connectors for panel mounting can be stacked together
Former Bosch Terminals
Stock No. Part No. Connects To Mounting Required
Four or five 1⁄ 4" push-ons
75280 3 334 485 008 5 pin high capacity/standard Panel Stock No. 75280 Stock No. 75281
(31073 or 32074)
Four or five 1⁄ 4" push-ons
75281 3 334 485 007 5 pin high capacity/standard Harness
(31073 or 32074)
75282 3 334 485 010 5 pin high capacity/standard PC Board Included
Five 1⁄ 4" push-ons
75285 ---- 5 pin high capacity/standard Panel
(31073 or 32074)
4 pin, two 3 ⁄ 8" terminals and Two of 75362
75363 ---- Harness
two 1⁄ 4" terminals Two of 31073*
4 pin, two 3 ⁄ 8" terminals and Two of 75362
75364 ----
two 1⁄ 4" terminals
PC Board
Two of 31073*
Stock No. 75282 Stock No. 75364
5 pin, weatherproof
75610 ---- 3 -12 ga and 2 -18 ga Harness Included
GXL 12" leads
Five 1⁄ 4” push-ons
75611 ---- 5 pin high capacity/standard Harness
(31073 or 32074)
Two of 31085
75612 ---- 5 pin, weatherproof Harness
Three of 32037*
ORDERING NOTES:
Terminals must be ordered separately unless shown as included.
Stock No. 75610 Stock No. 75611 Stock No. 75612
* Use Crimp Tool Stock No. 419
• Same connector (Delphi No. 12077993)
body as 75612
Terminal Chart
Tool
Stock No. Size Wire Ga. Guide
30075 3 ⁄ 16 20-16 #419 Individual Components of 75612 Weatherproof Seal
31073 1⁄
4 16-14 #419 Stock No. 39022
75362 3 ⁄8 12-10 #428
31085 1⁄ 4 16-14 #419
32037 1⁄ 4 12-10 #428 Connector Body
32074 1⁄ 4 12-10 #407 Stock No. 38139

5 PIN HIGH CURRENT RELAY

CONNECTOR 2 1⁄4" & 3 3⁄8" 5-Way Wire Seal
• Component type: relay connectors Stock No. 39023
• Terminals required: three 3⁄8", two 1⁄4" Stock No. Description Delphi No.
Terminal Chart 38139 5 pin connector body 12065662
39022 Weatherproof seal 12065663
Stock No. Size Wire Ga. 39023 5 way wire seal 12077994
31073 1 ⁄4 16-14 Terminals Needed for 75612
75362 3 ⁄8 12-10 31085 16-14 ga terminal (2 needed) 12066614
32074 1 ⁄4 12-10 32037 12 ga terminal (3 needed) 12033997

Stock No. 75284

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

125
 ISO MAXI RELAYS

Stock No. 75672 Stock No. 75645 Stock No. 75647

Volt Contact Amp Rating Suggested

Stock No. Picker Part No. Rating Action NO NC Notes Connectors
75645 PC795-1A-C-12C-DN-X 12 SPST 80 ---- 4 Terminals, Diode 75363, 75284
75649 PC795-1A-C-12S-RN-X 12 SPST 80 ---- 4 Terminals, Resistor 75363, 75284
75648 PC795-1A-C2-12S-RN-X 12 SPST 80 ---- 4 Terminals, Metal Bracket, Resistor 75363, 75284
75650 PC795-1A-C2-12S-N-X 12 SPST 80 ---- 4 Terminals, Metal Bracket 75363, 75284
75644 PC795-1C-C-12C-DNX 12 SPDT 80 60 5 Terminals, Diode 75284
75646 PC795-1C-C-12S-RN-X 12 SPDT 80 60 5 Terminals, Resistor 75284
75647 PC795-1C-C2-12S-N-X 12 SPDT 80 60 5 Terminals, Metal Bracket 75284
75671 PC7150-1C-C-12C-N-X 12 SPDT 150 100 5 Terminals, Dust Cover 75284
75672 PC7150-1C-C2-12C-N-X 12 SPDT 150 100 5 Terminals, Dust Cover, Metal Bracket 75284
75673 PC7150-1C-C-24C-N-X 24 SPDT 75 50 5 Terminals, Dust Cover 75284

Contact Ratings 14VDC at 25°C

126 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ISO MINI RELAYS
Volt Contact Amp Rating Suggested
Stock No. Picker Part No. Rating Action NO NC Notes Connectors
75632 PC792C-1A-C-12C-N-X 12 SPST 50 4 Terminals 75280, 75281

RELAYS
75630 PC792C-1A-C-12C-RN-X 12 SPST 50 4 Terminals, Resistor 75280, 75281
75631 PC792C-1A-C1-12C-N-X 12 SPST 50 4 Terminals, Bracket 75280, 75281
75629 PC792C-1A-C1-12C-RN-X 12 SPST 50 4 Terminals, Bracket, Resistor 75280, 75281
75636 PC792C-1AA-C-12S-N-X 12 SPST (2x20) 50 5 Terminals 75280, 75281
75635 PC792C-1AA-C1-12S-N-X 12 SPST (2x20) 50 5 Terminals, Bracket 75280, 75281
Stock No. 75629 75637 PC792C-1AA-C1-12S-DN-X 12 SPST (2x20) 50 5 Terminals, Bracket, Diode 75280, 75281
75628 PC792C-1C-C-12S-N-X 12 SPDT 50 40 5 Terminals 75280, 75281
75627 PC792C-1C-C1-12S-N-X 12 SPDT 50 40 5 Terminals, Bracket 75280, 75281
75626 PC792C-1C-C-12S-RN-X 12 SPDT 50 40 5 Terminals, Resistor 75280, 75281
75625 PC792C-1C-C1-12S-RN-X 12 SPDT 50 40 5 Terminals, Bracket, Resistor 75280, 75281
75622 PC792C-1C-CA-12C-DNX 12 SPDT 50 40 5 Terminals, Bracket, Diode 75280, 75281
75617 PC792A-1C-C-12S-N-X 12 SPDT 40 30 5 Terminals, 75280, 75281
75616 PC792A-1C-C-12S-RN-X 12 SPDT 40 30 5 Terminals, Resistor 75280, 75281
75619 PC792A-1C-C-12S-DN-X 12 SPDT 40 30 5 Terminals, Diode 75280, 75281
75623 PC792A-1C-C1-12S-N-X 12 SPDT 40 30 5 Terminals, Bracket 75280, 75281
Stock No. 75620
75620 PC792A-1C-C1-12S-RNX 12 SPDT 40 30 5 Terminals, Bracket, Resistor 75280, 75281
75621 PC792A-1C-C1-12S-DN-X 12 SPDT 40 30 5 Terminals, Bracket, Diode 75280, 75281
75633 PC792A-1C-C3-12S-DNX 12 SPDT 40 30 5 Terminals, Skirted, Diode 75280, 75295, 75610, 75612
75615 PC792A-1C-C3-12S-RN-X 12 SPDT 40 30 5 Terminals, Metal Bracket, Resistor, Skirted 75280, 75296, 75610, 75612
75642 PC792C-1C-C-24S-N-X 24 SPDT 25 20 5 Terminals 75280, 75281
75643 PC792C-1C-C-24S-DN-X 24 SPDT 25 20 5 Terminals, Diode 75280, 75281
75641 PC792C-1C-C1-24S-N-X 24 SPDT 25 20 5 Terminals, Bracket 75280, 75281
Contact Ratings 14VDC at 25°C, 1 ⁄4” Nickel Plated Terminals

ISO 280 MINI, MICRO AND ULTRA MICRO RELAYS

• Designed with 2.8mm terminals ISO 280 Mini Relay
• Can use with Rear Terminal Song Chuan Volt Contact Amp Rating
Mini Fuse Panels and Power Stock No.
S
St Stock No. Rating Action NO NC Notes
Distribution Relay Connectors NEW 75657 896H-1CH-D-002 12 SPDT 50 30 5 Terminals, Sealed, Diode
on page 168 75740 898H-1AH-C-R1 12 SPST 50 ---- 4 Terminals, Resistor
75745 898H-1CH-C-R1 12 SPDT 50 30 5 Terminals, Resistor
257°F (125°C) NEW 75717 898H-1AH-C-001-12VDC 12 SPST 50 30 5 Terminals, Diode
Stock No. 75740 75718 898H-1CH-C-001-12VDC 12 SPDT 50 30 5 Terminals, Diode

ISO 280 Micro Relay

Size Comparison
Song Chuan Volt Contact Amp Rating
Stock No.
S
St Stock No. Rating Action NO NC Notes
NEW 75655 301-1C-C-D1 12 SPDT 35 20 5 Terminals, Diode
75730 301-1A-C-R1 12 SPST 35 ---- 4 Terminals, Resistor
75735 301-1C-C-R1 12 SPDT 35 20 5 Terminals, Resistor
Stock No. 75730 75738 301-1C-C-R1-U02 24 SPDT 20 15 5 Terminals, Resistor
ISO 280 NEW 75727 301-A-C-D1-12VDC 24 SPST 35 20 5 Terminals, Diode
Mini Relay
ISO 280 Ultra Micro Relay
Song Chuan Volt Contact Amp Rating
S
St
Stock No. Stock No. Rating Action NO NC Notes
NEW 75728 303-1AH-C-D1-12VDC 12 SPST 20 ---- 4 Terminals, Diode
75736 303-1AH-C-R1-401 12 SPST 20 ---- 4 Terminals, Resistor
ISO 280 ISO 280 Stock No. 75736 75737 303-1AH-C-R1-U01 24 SPST 20 ---- 4 Terminals, Resistor
Ultra Micro Relay Micro Relay
Cannot use with rear terminal mini fuse panels or power distribution relay connectors

MICRO RELAY CONNECTORS Former Bosch Terminals

• Heat stabilized thermoplastic connectors for relays Stock No. Part No. Connects To Mounting Required
• Terminals (when supplied with connector) are brass, bright tin plated 75290 3 334 485 045 5 Pin Micro Relay Panel
Three of 30075 &
two of 31073
• Connectors for panel mounting can be stacked together
75292 3 334 485 049 5 Pin Micro Relay PC Board Included
ORDERING NOTES:
Terminals must be ordered separately unless shown as included.

See terminals on page 125.

Stock No. 75290 Stock No. 75292

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

127
 MICRO AND ISO 280 MICRO RELAYS
Picker ISO 280 Micro Relays
Amp Rating
RELAYS

Volt Contact
Stock No. Picker Part No. Rating Action NO NC Notes
75660 PC785-1A-12S-R-X 12 SPST 35 ---- 4 Terminals, Resistor
75662 PC785-1C-12C-D-X 12 SPDT 35 25 4 Terminals, Diode
NEW 75663 PC785-1A-12C-D-X 12 SPST 35 ---- 5 Terminals, Diode
75659 PC785-1C-12S-R-X 12 SPDT 35 25 5 Terminals, Resistor
Stock No. 75659
75661 PC785-1C-24S-R-X 24 SPDT 17.5 12.5 5 Terminals, Resistor
Contact Rating 14VDC

Picker Micro Relays

Volt Contact Amp Rating
Stock No. Picker Part No. Rating Action NO NC Notes
75665* PC782-1A-12S-R-X 12 SPST 30 20 4 Terminals, Resistor, Sealed Case
75667 PC782-1C-12S-X 12 SPDT 30 25 5 Terminals, Sealed Case
75668 PC782-1C-12S-R-X 12 SPDT 30 25 5 Terminals, Resistor, Sealed Case
Stock No. 75667 75669 PC782-1C-12S-D-X 12 SPDT 30 25 5 Terminals, Diode, Sealed Case

* Two 3/16” Terminals, Two 1/4” Terminals

TE Connectivity Micro Relays - M3

Tyco Former Bosch Volt Contact Amp Rating Suggested
Stock No. Part No. Part No. Rating Action NO NC Notes Connector
75530 V23374A1601X003 0 332 011 007 12 SPST 30 ---- 4 Terminals, Resistor 75290 or 75292

Stock No. 75530

Call 800-328-2724 for complete amp ratings and life cycle information.

Song Chuan Micro Relays

257°F (125°C)
Song Chuan Volt Contact Amp Rating Suggested
Stock No. Part No. Rating Action NO NC Notes Connector
75720 871-1A-S 12 SPST 35 ---- 4 Terminals 75290 or 75292
75721 871-1A-S-R1 12 SPST 35 ---- 4 Terminals, Resistor 75290 or 75292
75722 871-1A-C-D1 12 SPST 35 ---- 4 Terminals, Diode 75290 or 75292
75723 871-1C-C 12 SPDT 35 20 5 Terminals 75290 or 75292
Stock No. 75723 75724 871-1C-C-R1 12 SPDT 35 20 5 Terminals, Resistor 75290 or 75292
75725 871-1C-C-D1 12 SPDT 35 20 5 Terminals Diode 75290 or 75292

DC POWER RELAY CONTACTORS

• Continuous duty cycle
• Silver alloy contact material
Application
• Emergency vehicle accessories, golf cart controls,
bus accessories, floor sweepers/scrubbers,
handicap lifts, utility winches, marine, forklifts,
lawn & garden equipment, diesel engines Stock No. Stock No. Stock No.
75565-75566 75567-75576 75580-75586
Pole Terminal Volt Normally Open White Rodgers Temp
Stock No. Form Type DC Continuous Inrush Coil Model No. Part No. Range Mounting
75565 SPNO 4 12 100 400 Isolated 120-901 120-105751 -20°F to 120°F Coil terminals up or horizontal
75566 SPNO 4 15 100 400 Isolated 120-902 120-108751 -20°F to 120°F Coil terminals up or horizontal
75567 SPNO 3 12 100 400 Continuous 124-906 120-106761 -40°F to 150°F Vertical plane with coil terminals up
75568 SPNO 4 12 150 400 Grounded 124-902 124-105111 -40°F to 150°F Vertical plane with coil terminals up
75570 SPDT 4 24 150 400 Isolated 124-903 124-114111 -40°F to 150°F Vertical plane with coil terminals up
75572 SPNO 4 36 100 400 Isolated 124-904 124-117111 -40°F to 150°F Vertical plane with coil terminals up
75573 SPNO 3 24 150 400 Grounded 124-907 124-114211 -40°F to 150°F Vertical plane with coil terminals up
75574 SPDT 6 12 150 400 Isolated 124-910 124-305111 -40°F to 150°F Vertical plane with coil terminals up
75576 SPDT 6 24 150 400 Isolated 124-911 124-314111 -40°F to 150°F Vertical plane with coil terminals up
75580 SPNO 4 12 200 600 Isolated 586-902 586-105111 -40°F to 150°F Vertical plane with coil terminals up
75581 SPNO 4 6 200 600 Isolated 586-901 586-102111 -40°F to 150°F Vertical plane with coil terminals up
75583 SPNO 4 24 200 600 Isolated 586-905 586-114111 -40°F to 150°F Vertical plane with coil terminals up
75584 SPNO 4 36 200 600 Isolated 586-906 586-117111 -40°F to 150°F Vertical plane with coil terminals up
75586 SPDT 6 12 200 600 Isolated 586-911 586-305111 -40°F to 150°F Vertical plane with coil terminals up

128 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SOLID STATE TIMER RELAYS / VEHICLE CONTROL MODULES
• Small compact size Dual Inputs Dual Input Relay
• Durable sealed metal case • On-Delay - output is reset after input is deactivated • Activating either Input A or Input B
• Time delay settings can be set with single

RELAYS
• Off-Delay - output is reset at time delay after the sets output
turn adjustment input is deactivated Stock No. Notes Volts Amps
• Power outputs provide over current fault • One-shot - when either input A or input B is 75532 Dual Inputs 12 15
shut down protection activated, output is set for a time delay, will be
• Activating either Input A or Input B sets timed on regardless of length of input activation
output Latching Relays
On-Delay Off-Delay One-Shot
• Wiring connections are standard Stock No. Stock No. Stock No. Time • Activating either Input A or Input B
automotive 1 ⁄ 4" push-on terminals ---- ---- 85532* 0-5 Seconds alternately latches output
75535 75540* 75545* 0-10 Seconds
185°F (85°C) 75536 75541* 75546* 0-60 Seconds Stock No. Notes Volts Amps
-40°F (-40°C ) 85500* 85510* ---- 0-1 Second 75533 Dual Inputs 12 15
85502 ---- 85530 1 Second 75534 Dual Inputs 24 15
12 V 85504 ---- ---- 4 Seconds
15 A ---- 85512 85534 5 Seconds
---- 85514 ---- 10 Seconds
---- 85516 85536 60 Seconds Flasher Relays
---- 85518* ---- 0-2 Minutes • When Input is activated, the dual
75537 75542* 75547* 0-3 Minutes outputs alternately flash at 75 flashes
75538 75543* 75548* 0-10 Minutes
per minute at 50% duty cycle
75539 75544* 75549* 0-60 Minutes
---- ---- 85538 2 Minutes Stock No. Notes Volts Amps
Stock No. 75532 ---- 85520 ---- 3 Minutes Input is ground
75550 12 15 (dual)
85506 85522 ---- 5 Minutes actuated
85508 ---- ---- 10 Minutes
---- 85524 ---- 15 Minutes
---- 85526 85540 20 Minutes
---- ---- 85542 30 Minutes
---- 85528* ---- 0-3 Hours
---- ---- 85544 4 Hours
Connector
* Adjustable Relay
Stock No. 75610
Stock No. 75535
 HIGH AMP REMOTE RELAYS STANDARD DUAL COIL CONTACTORS
• Supports remote power switching applications SOLIDSTATE RELAY • Coil termination: 38 cm (15in) flying leads
that demand high continuous current passage, Stock No. 77012 • Exceeds IP69K standards
large inverter loads and high temp situations • Upright Mount
RELAYS

• 9V-31VDC electronic solenoid

• Designed for harsh weather, high shock and • Completely sealed • SAE J1171 NEW
vibration environments • Designed to meet UL 1604
• 175A intermittent 9-31V
• Ideal for heavy-duty • Temperature tested to 390°F (200°C)
vehicles, construction • Gas filled hermetic chamber protects
and ag equipment, 85A key components
trucks, military vehicles
• Built-in coil suppression
and heavy lifting
equipment
• Installation not direction
sensitive
• High performance in a
• Shielded from all outside
compact size
environmental factors
such as: humidity,
submersion, dust,
High Amp Remote HD Relay high temperature,
heavy shock and vibration
Contact
Stock No. Action Amps Volts Stock No. Volts Notes
75515 SPST 300 12 77100 12/24 SPST - Normally Open Contactors
185°F (85°C)
75516 SPST 300 24 77101 12/24 with Auxiliary
-40°F (-40°C)
77103 24 Extended Performance Contactor
• Uses 6 position DTM connector Extended Performance Contactor Seal
77104 24
• Mates with Stock No. 38627 with Auxiliary

SOLENOIDS DC POWER CONTACTORS

• Switch high electrical current when • High current capacity
a much lower current is applied • Enclosed in dust-resistant case
to its electromagnet coil • Four 5 ⁄ 16"-24 studs 122°F (50°C)
• #10-32 thread and 5 ⁄ 16"-24 • Isolated coil -40°F (-40°C)
thread copper terminals
Inrush
• Hex nuts and lock washers Stock No. Volts Amps Amps
included Stock No. 77002 Continuous Isolated
• Insulated solenoids have studs Plated steel housing 77030 6 80 300
that are electrically isolated 77031 12 80 150
Stock No. 77023 77032 24 50 50
from the housing
Typical weatherproof 77033 36 50 50
• Grounded solenoids have one of the studs solenoid with plasticized Continuous Wire Ground
internally connected to the housing steel housing 77038 24 50 50
Stock No. 77030
Continuous Solenoids
Grounded/ Continuous Make/Break Housing
Stock No. Insulated Volt Current Rating Amp Rating Type
77000 Grounded 12 85 85/85 Plated Steel HERMETICALLY SEALED CONTACTOR
77001 Grounded 24 85 120/65 Plated Steel
77002 Insulated 12 85 85/85 Plated Steel • Exceeds IP69K standards
77003 Insulated 12 85 85/85
Weatherproof • Silver contacts
Plasticized Steel
• M10 x 1.5 studs
77004 Insulated 24 85 120/65 Plated Steel
77025
• Gas filled hermetic chamber protects key components
Insulated 12 110 85/85 Plated Steel
Latching • For rugged environments
Weatherproof
77005* Insulated 24 65 65/65
Plasticized Steel
77006 Insulated 12 85/35 85/35 Plated Steel Stock No. Volts Amp
77007 77060 12 200 390°F (200°C)
Insulated 12 200 200 Plated Steel
High Current 77061 24 200
77013** Grounded 12 85 85/35 Plated Steel 77065 12 400
* UL Marine & CE/ISO Listed ** DPDT 77066 24 400
77070 12 500
Intermittent Solenoids 77071 24 500
Grounded/ Make/Break Intermittent Housing 77075 12 600
Stock No. Insulated Volt Amp Rating Time Type 77076 24 600
77020 Grounded 12 750/100 10 sec. on-20 min off Steel SAE J1171 Contactors
Weatherproof 77078* 12 500
77021 Grounded 12 750/100 10 sec. on-20 min. off
Plasticized Steel 77079* 24 500
77022 Insulated 12 750/100 10 sec. on-20 min. off Steel 77088 12 225
Weatherproof
77023 Insulated 12 750/100 10 sec. on-20 min. off 77089* 12 150
Plasticized Steel
77024 Insulated 24 120/65 10 sec. on-30 min. off Steel * M8 x 1.25 studs

130 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

POWER RELAY MODULES Packard Metri-Pack 800
Output Connector Components
Power Relay Module - Connector Output 185°F (85°C)
• For Power Relay Module Stock No. 46094
Stock No. 46094 -40°F (-40°C)
• Use with Output Connector Stock No. 46043

RELAYS
12 V
• Capable of switching and protecting high 70 A
current loads
• Removeable cover over silicone sealed Female Terminal Cable Seal TPA
2-J-Case Syle Fuses (sold separately)
Part Stock No. Delphi No. Color
• Sealed 70 amp relay mates with
Female Terminal
Stock No. 38201 33009 12092445 n/a
8-10 gauge
• M8 input stud Cable Seal 8-10
39009 12129381 Red
gauge
TPA 38033 ---- Black
Typical Finished
Output
Packard Metri-Pack 800 46043 ---- Black
Connector
Output Connector CPA 75796 ---- Black

Power Relay Module - Stud Output Power Fuse Module - without Relay 60 AMP POWER
Stock No. 46095 Stock No. 46096 DISTRIBUTION MODULE
• 2 - M6 output studs • 2 - M6 output studs Stock No. 80121
1-switched 1-switched
1-non-switched 1-non-switched • No more replacing blown fuses
• Fuse position forJ-Case style fuses • Holds two J-Case cartridge style fuses – • Innovative, fully user-programmable
(sold separately) each a separate circuit (sold separately) power distribution module
• Removable cover offers weather tight • Removable cover offers weather tight • Connect to auxiliary circuits, aftermarket
enclosure for fuse position enclosure for fuse position devices and accessories like driving
lights, computers and more
• Sealed 70 Amp relay mates with • M8 input stud
Stock No. 38201 • IP68 rated for harsh environments
185°F (85°C) 185°F (85°C)
• M8 input stud
-40°F (-40°C) -40°F (-40°C) 12VDC
12 V 12 V
70 A 70 A

FORWARD & REVERSE MOTOR REVERSING MINI TACTOR

RELAY MODULE SOLENOID SEALED CONTACTOR
Stock No. 77010 Stock No. 77009 12 V • Small, lightweight and cost effective
• Rust and moisture-resistant plastic housing • Intermittent duty • Max continuous current carry;
• 70AMP at 12VDC intermittent, 50AMP at • Use for forward-reverse, up-down, @ 65c: 50A / @ 85c: 25A
12VDC continuous left-right, open-close, in-out, motions • Hermetically sealed contactor: ensures
• IP67 12 V and more make/break switching up to 1200Vdc
• Resistant to dust, water, splash, oil,
185°F (85°C)
anti-freeze and brake fluid
-40°F (-40°C)
• Contact life cycles rating: 10,000 cycles
@ 75A inductive Stock No. Volts
77086 12
77087 24

185°F (85°C)
-40°F (-40°C)

Cover
Stock No. 77011

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

131
Automotive
Switch Basics
Wired2Serve™ Blog Article

Whether they’re toggles or rockers, push-button or disconnect, switches are

found in every 12-volt electrical system, doing everything from turning on lights
to moderating critical systems. To understand the basics of electrical switches,
you must first understand the circuitry inside, then be able to discern the
differences between different types of switches. Here’s a crash course.

SPST AND DPDT COMMON TYPES OF 12VOLT ELECTRICAL SWITCHES

These acronyms represent the number (“S” stands for single, “D” for double) Here are some of the most common types of switches and their applications.
of poles and throws of a switch, one of its most fundamental characteristics.
Poles are the number of circuits the switch can control, and throws represent the Rocker switches have numerous mechanical applications
number of positions in which a switch can close a circuit. for automotive, machinery, and industrial. They can be
illuminated to indicate the on and off status, making them
So then, single pole (SP) switches control only one electrical circuit; double pole an excellent fit for dashboard functions such as lights and
(DP) switches control two, acting like two identical switches that are mechanically auxiliary functions. Rockers also work well in forward-
linked, and triple pole can control three, etc. reverse applications, such as the 56027 / 58027 Series
Similarly, single throw (ST) switches close a circuit at only one position, whereas by Littelfuse (pictured right).
double throw (DT) switches can close a circuit in the up OR down position. A DT
switch can also have a center position (usually configured as On-Off-On). Toggle switches are manually activated by a lever or an-
other mechanism. While the basic light switch is probably
2 of the most common configurations are single pole single throw (SPST), which
the best-known example, they can be utilized in almost any
is best known as the humble ‘on/off’ switch we use every day, and double pole
type of commercial vehicle application, a great example
double throw (DPDT), which allows for the use of tandem circuits. Here is a chart
being sealed model G-Series by Carling Technologies ®
from Littelfuse ® that illustrates the most common types of toggle switches:
(pictured right).

Push-button switches are a type of momentary switch that

operates when activated by push, as the name suggests.
Automotive horns are one common application for this type
of switch; door jam switches, such as the Momentary Door
Switches by Cole Hersee ® (pictured right), are another.

One popular sub-type of the push-button category is

anti-vandal switches. These switches are named as such
since they are commonly used on kiosk and public ticket
dispenser applications, but are also favored by many other
types of commercial equipment manufacturers for their
rugged durability. The PV (pictured right) and ULV Series
by E-Switch ® are both industry favorites in this category.

Rotary switches, such as the V-Series Contura by Carling

(pictured right), are operated by rotation, used when
multiple positions are needed. This category includes
ignition, battery selector, and disconnect switches.

Disconnect switches cut off the electrical load going

MOMENTARY AND MAINTAINED from the battery to the the rest of the system. Switches like
Another circuitry consideration is how a switch is de-activated. A momentary switch the Terra SR Series from Cole Hersee (pictured right) are
is one that’s only active when engaged by the user. Maintained switches, however, commonly used for safety and avoiding battery drain when
stay in the position you set them in until somebody comes along to flip them back. a vehicle is idle for a period of time. Some disconnects
offer additional features such as lock-out/tag-outs and
How will you know the difference, beyond hitting the switch? Look closely at the text
detachable keys and handles.
written on the switch; momentary switches will have their settings noted in paren-
theses, such as “(ON)”, while a maintained one would be simply marked “ON.” You Switch terminology can be confusing, but it’s easy to get the hang of, much like a
might also see this noted as “mom on” or “momentary on”. switch itself. If you’re looking for the best in switches, no matter how many poles and
throws, please view our complete selection of switches.
 ESWITCH
The PV series features an impact resistant metal body and actuator with 250VAC
an IP65 rating, an extended life expectancy, and a clean aesthetic look 3A
SWITCHES

- including multiple lighting options.

• These switches are not just for anti-vandal applications as they also
work in any harsh environments requiring impact resistance
• Certifications available: UL, CDA, RoHS, and Conflict Minerals
Anti-vandal Switches
Anti-vandal Switches • UL Listed
Panel Cutout Size 48VDC
2A Illumination
Requirements: Stock No. Circuit Type Color Contacts Series
• PV1 Series - 19 mm 43320 On - (On) SPDT Red 5 ULV4
43321 On - On SPDT Green 5 ULV4
• PV2 Series - 16 mm
43322 On - (On) SPDT Blue 5 ULV4
• PV5 Series - 12 mm 43323 On - On DPDT Blue 5 ULV4
• PV6 Series - 16 mm 43324 On - (On) SPDT Blue 5 ULV4
• PV9 Series - 28 mm 43325 On - (On) SPDT ---- 5 ULV4
43326 On - (On) SPDT Green 5 ULV4
131°F (55°C) 43327 On - (On) SPDT Blue 5 ULV4
43328 On - (On) SPDT Blue 5 ULV4
-4°F (-20°C)
43330 On - On SPDT Red 5 ULV7
43331 On - (On) SPDT Green 5 ULV7
Illumination
Stock No. Circuit Type Color Contacts Series 43332 On - (On) DPDT Blue 5 ULV7
43350 Off - (On) SPST ---- 2 PV1 43333 On - On DPDT Blue 5 ULV7
43351 Off - (On) SPST ---- 2 PV1 43334 On - On SPDT Blue 5 ULV7
43352 Off - (On) SPST ---- 2 PV1 43335 On - (On) DPDT Blue 5 ULV7
43353 Off - (On) SPST ---- 2 PV1 43336 On - On DPDT Blue 5 ULV7
43354 Off - (On) SPST ---- 2 PV2 43337 On - (On) DPDT Red 5 ULV7
43355 Off - (On) SPST ---- 2 PV2 43338 On - (On) DPDT Red 5 ULV7
43356 Off - (On) SPST ---- 2 PV2 43340 On - On SPDT Red 5 ULV8
43357 Off - (On) SPST ---- 2 PV2 43341 On - (On) SPDT Green 5 ULV8
43358 Off - (On) SPST ---- 2 PV5 43342 On - (On) DPDT Blue 5 ULV8
43359 Off - (On) SPST ---- 2 PV5 43343 On - On DPDT Blue 5 ULV8
43360 Off - (On) SPST Green 2 PV6 (On) = momentary on
43361 Off - (On) SPST Blue 2 PV6
43362 Off - (On) SPST Green 2 PV6
43363 Off - (On) SPST Blue 2 PV6
43364 On - Off, Off - On DPST Blue 10 PV9
43365 On - (On) Off - (On) DPST Green 10 PV9 Rocker Switches 125VAC
43366 On - (On) Off - (On) DPST Blue 10 PV9
• Mechanical life: 50,000 cycles
43370 Off - (On) SPST Red 2 PV6
43371 Off - (On) SPST Red 2 PV6 • Dielectric strength: 1000 VAC
for 1 minute
(On) = momentary on

185°F (85°C)
Connectors PV5 Series - 12" 18 ga Pigtail -4°F (-20°C)

Stock No.
78070 Aftermarket
78071 OEM
Stock No. Circuit Type Legend Amps Contacts Series
43300 Off - On DPST Black 20 4 WB2
Stock No. 78071 43301 Off - On DPST Black w I/O 20 4 WB2
43302 On - Off - On DPDT Black w I/O/II 20 4 WB2
125VAC
Push Button Switches 16A 43303 Off - On DPST Black 20 4 RVW

• Electrical life: 6,000 Cycles 43304 Off - On DPST On/Off 20 4 RVW

43305 On - Off - On DPDT Black 20 4 RVW
• Silver plated brass terminals 43306 Off - On DPDT Black 20 4 RVW
• Fits 36.5 mm x 13.5 mm 43307 Off - On DPST Black w I/O 16 4 RBW2
panel cutout 43308* Off - On DPST Green 16 4 RBW2
43309 Off - On DPST Red w On/Off 16 4 RBW2
185°F (85°C) 43310* Off - On DPST Red w I/O 16 4 RBW2
32°F (0°C) 43311* Off - On SPST Green Indicator 15 4 R1996
43312* Off - On SPST Red Indicator 15 4 R1996
Stock No. Circuit Type Contacts Series 43313 Off - On SPST Green Indicator 15 4 R1996
43316 On - (On) SPDT 3 PP1 43314 On - Off - On SPDT Black w I/O/II 15 4 R1996
43317 On - On - (On) DPDT 6 PP2 43315 On - Off - (On) SPDT Black w I/O/II 15 4 R1996
(On) = momentary on * Illuminated (On) = momentary on

134 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

CONTURA ROCKER SWITCHES
• Modular design
185°F (85°C)
• Switch bodies and snap-in actuators sold

SWITCHES
-40°F (-40°C )
separately
• IP66 - IP68 – complete protection against CIRCUIT TYPES
dust and submersion when used with panel
SP Single Pole
gasket Stock No. 44380 on page 137
A switch device that opens, closes or changes
connection in a single conductor of an electrical
Upon request we can supply special circuit, identification and terminal circuit.
combinations. Call 800-328-2724 for minimum quantities and lead times. DP Double Pole
A switch device that opens, closes or changes
connection between two conductors of an
electrical circuit.
Environmentally Sealed ST Single Throw
A switch that opens, closes or completes a
circuit at only one of the extreme positions
of its actuator.
DT Double Throw
A switch that opens, closes or completes a
circuit at both extreme positions of its actuator.
TT Triple Throw
Un-lit
A switch that opens, closes or completes a
circuit in three positions.

Lighted

Contoured Actuator

See Contura Rocker Switch

Accessories on page 136 .

CONTURA SWITCH BODIES

• Select the switch body needed for your application
• Removable actuators in a variety of styles sold separately
see page 136 Switch Body Less Actuator
• Easy installation: actuators snap onto switch body Stock No. Circuit Type Contacts Lighting
44278* On - Off SPST ** one light
• Lighted switches are incandescent, unless noted 44301 On - None - Off SPST 2 unlit
44302 (On) - Off SPST 2 unlit
12V 44303 On - Off - On SPDT 3 unlit
20A 44304 (On) - Off - (On) SPDT 3 unlit
44305 On - Off SPST 3 one light
44306 On - Off - On SPDT 4 two lights
44307* On - None - Off SPST 3 one light
44313* On - Off - On DPST 7 two red
44321 On - Off DPST 4 unlit
44322 (On) - Off DPST 4 unlit
44323 On - Off - On DPDT 6 unlit
44324 (On) - Off - (On) DPDT 6 unlit
44325 On - Off DPST 5 one light
44326 On - Off - On DPDT 7 two lights
44327 On - On - On SPTT 6 unlit
Stock No. 44305 Stock No. 44307 Stock No. 44278 44328 On - On - On SPTT 8 one light
44329 On - None - On DPDT 6 unlit

ORDERING NOTES: * Super bright LED

1. Select switch body style. ** Includes 4 epoxy sealed
6" 14 ga SXL wire leads
Boot for Contura Switches 2. Select actuator, with any
options required. (On) = momentary on
Stock No. 44309

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

135
 CONTURA II SWITCH ACTUATORS CONTURA III SWITCH ACTUATORS
• Constructed of thermoplastic polycarbonate • Constructed of thermoplastic polycarbonate
• Offered with either a hard nylon overlay or • Offered with either a hard nylon overlay
SWITCHES

a “soft-touch” elastomer overlay or a “soft-touch” elastomer overlay

• Aesthetic design of raised “bumps” on the top • Designed with three rows of
and bottom of the rocker bars on the top and
• Fits the Contura bottom of the rocker
switch bodies • Fits the Contura switch
on page 135 bodies on page 135

Contura I I I Switch Actuator

Lens Material
Stock No. Color Color Type
44430 Black None Soft
44431 Black Red Soft
Contura I I Switch Actuator 44432 Black Amber Soft
Gray Black Red Lens Material 44433 Black Green Soft
Stock No. Stock No. Stock No. Color Type
44434 Black 2 Red Lenses Soft
44336 44351 44356 None Soft
44435 Black None Hard
44337 44352 44357 Red Soft
44436 Black Red Hard
44338 44353 ---- Amber Soft
44437 Black Amber Hard
44339 44354 ---- Green Soft
44438 Black Green Hard
44340 44355 ---- 2 Red Lenses Soft
44439 Black 2 Red Lenses Hard
44341 44361 44366 None Hard
44440 Black Blue Soft
44342 44362 44367 Red Hard
44441 Black Blue Hard
44343 44363 44368 Amber Hard
44442 Red None Soft
44344 44364 ---- Green Hard
44443 Red None Hard
---- 44365 44370 2 Red Lenses Hard
44444 Red Red Hard
---- 44371 ---- Blue Soft
---- 44372 ---- Blue Hard

CONTURA IV SWITCH ACTUATORS Contura Pre-Printed Actuators Actuator Removal Tool

• Customize Contura switches with Stock No. 44381
• Advanced stylish curve design pre-printed actuators • Used to remove Contura II,
• Fits the Contura switch bodies • Offered in a variety of standard Contura III and Contura IV
on page 135 automotive and marine markings actuators from switch body
• For Contura II, Contura III
Contura IV Switch Actuator and Contura IV hard material
Black Lens Material actuators only
Stock No. Color Type • Custom design services also available
44390 None Hard
44394 2 Red Lenses Hard Actuator Markings
Symbol Symbol Meaning Symbol Symbol Meaning

Light Bilge Pump

Special order only.
Call 800-328-2724
Horn Bilge Blower for pricing and
minimums.
Anchor Light

Electrical Connector Terminals

Stock No. 44386
Wire Reel Recommended
• Typically used with a wire harness assembly Gauge Stock No. Packard No. Stock No. Packard Tools
• Speeds up installation .83"
20-18 30090 12015869 30090R 408
16-14 31090 12015870 31090R 408
12 32090 12084590 32090R 407
Mounting Hole
• For single switches • Special tooling needed
.830” wide by for use of reels, not
1.45"
1.450” high available from Waytek
• Be sure to test cut
a mounting hole in
your actual material

136 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

VSERIES CONTURA ROTARY SWITCHES
• IP67 water/dust resistant 12 V
• Easy install: 1⁄4" quick connect terminals 20 A

SWITCHES
Stock No. Circuit Type Lighting
44310 On - Off SPST Unlit
44311 On - Off - On SPDT LED green red green
44312 On - Off SPST LED red

Stock No. 44310 Stock No. 44311 Stock No. 44312

CONTURA ROCKER SWITCH ACCESSORIES

Mounting Panel Plug Panel Gasket
Stock No. 44385 Stock No. 44380
• Used to plug vacant • Required for sealed
switch locations panel applications
• .96"W x 1.91"H • Multiple gaskets are
needed in some
situations depending
Four panel configuration Mounting Panel End on the thickness of
with one switch shown Stock No. 44387
your panel
Single Mounting Panel • 1.19"W x 2.30"H
Stock No. 44382 • End unit reverses to fit either side of the
middle unit
• Used for a single switch mount along with
the multiple panel for a consistent look Mounting Panel Middle
Stock No. 44388
• 1.34"W x 2.30"H
• Mounting hole: .98"W x 1.90"H • Used where multiple switches can be installed
with only one hole to cut in your panel
• Be sure to test cut a hole in the actual
panel material
• 1.03"W x 2.30"H
• Mounting hole for two units:
Stock No. 44382 End Unit
2.03"W x 1.90"H
• Add 1.03" width for each additional unit Middle Unit

ROCKER SWITCHES
Illuminated Round 12 V
Rocker Switches 20 A
• Easy to install snap-in Illuminated Fully Fat Bat Clear Boot
mounting nylon frames
• Illuminated actuators are Indicator Illuminated Stock No. 44237 Stock No. 44277
molded in polycarbonate Stock No. 44236 Clear boot goes on 44170,
Color Stock No.
• 3/16" male tab contacts Amber 44170 44171, 44234, 44235 and
• Single Pole, Single Throw Green 44171 44236
(On-Off), three contacts Blue 44234
Red 44235

REVERSING NEW MINIATURE SNAPIN ROCKER SWITCHES

ROCKER SWITCHES • Aesthetically pleasing curved rocker
Stock No. 44131
• Available with a black unmarked rocker, or a black 30V
• Circuitry: DPDT 10 A
rocker with a red visible indicator when switched on
• 25A at 12VDC, 15A at 24VDC • Mounting hole is .480" x 1.072" 12 V
25A 8A
• Weatherproof • Single Pole, Single Throw (On-Off), two contacts
• 1⁄ " contacts
4
• Fits standard
size cutouts
Stock No. 44130 • 1/4" male tab

• Sealed to IP66 contacts

Black Rocker Black Rocker w/ Red

and Bezel Rocker End and Bezel
Stock No. 44238 Stock No. 44239

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

137
 SVR SEALED ROCKER SWITCHES
• Panel actuator style
• Waterproof and environmentally protected up to IP68
SWITCHES

• Assembled switches Stock No. Circuit Type Lighting Lens

• RoHS compliant 12VDC 43200 On - None - On SPST Unlit ----
12A
43201 (0n) - None - On SPST Unlit ----
43202 On - Off - On SPDT Unlit ----
43203 (On) - Off - (On) SPDT Unlit ----
43204 On - None - On SPST Amber LED Green Top Lens
Two Green Top Lens
43205 On - Off - On SPDT
Amber LEDs Red Bottom Lens
43206 On-None-Off SPDT Amber LED Green Top Lens
43207 On - None - On DPDT Unlit ----
43208 (On) - None - On DPST Unlit ----
43209 On - Off - On DPDT Unlit ----
43210 (On) - Off - (On) DPDT Unlit ----
Panel Mounts 43211 On - On - On DPTT Unlit ----
43212 On - None - On DPDT Amber LED Green Top Lens
Two Green Top Lens
43213 On - Off - On DPDT
Amber LEDs Red Bottom Lens
43214 On - On - On DPDT Amber LED Green Top Lens
43215 On - None - On DPDT Unlit ----

(On) = momentary on

End Stock No. 43247 Center Stock No. 43246

138 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

EUROSR ROCKER SWITCHES 250VAC
10A
• Slow-make/slow-break contact mechanism • Rocker and bezel are a high-graded nylon supplied
• Available with the complete range of rugged single and two pole with matte finish
125VAC

SWITCHES
illuminated or non-illuminated circuits • Snap-in mounting with plastic bezel 15A
• Thermoplastic rocker actuators
• 1⁄4" male tab contacts 28VDC
• RoHS compliant Stock No. Circuit Type Lighting 15A
43101 On - Off SPST Unlit
43102 (On) - Off SPST Unlit
43103 On - Off - On SPDT Unlit
43104 (On) - Off - (On) SPDT Unlit
43105 On - Off SPST One Red
43106 On - Off - On SPDT Two Red
43107 On - None - Off SPDT Two Red
43108 On - Off DPST Unlit
43109 (On) - Off DPST Unlit
43110 On - Off - On DPDT Unlit
43111 (On) - Off - (On) DPDT Unlit
43112 On - On - On DPTT Unlit
43113 On - Off DPST One Green
43114 On - Off - On DPDT Two Green
43116 On - None - On DPDT Unlit

(On) = momentary on

X SERIES SWITCHES BLACK PANEL PLUGS

• Outdoor applications
125VDC
• LED illumination 16A
• IP56 sealing
• Easy snap-in mounting with plastic bezel 14VDC Stock No. Series

• Frames are nylon and actuators are nylon 21A 43241 Euro-SR
with glass fiber 43242 SVR

• 1⁄4" male tabs 28VDC 43243 X

10A
• RoHS compliant

Stock No. 43240

Custom pre-printed switches available for:

• Euro-SR
• SVR

Stock No. Circuit Type Lighting

43230 On - Off SPST on/off Icon
43231 On - Off SPST Amber LED
43232 On - On SPDT 2 Amber LED
43233 On - Off - On SPDT 2 LED
43234 (On) - Off - (On) SPDT 2 LED
43235 On - Off DPST on/off Icon
43236 On - Off DPST Unlit
43237 On - Off DPST Unlit

(On) = momentary on
Special order only. Call 800-328-2724 for pricing and
minimums.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

139
 RECTANGLE ROCKER SWITCHES WATERPROOF ROUND PUSH
BUTTON SWITCHES
Rectangle Rocker Switches • Body material: black nylon 66
• Body material: black nylon 66
SWITCHES

• Actuator material: polycarbonate (94-V2)

• Actuator material: black glass filled nylon
• Contact 1⁄4" male terminals
• Contact 1⁄4" male terminals
• IP65
• IP56

Round Push Button Round Push Button

with Black Actuator with Red Actuator

Current
Stock No. Circuit Type Rating Contacts Illumination
44100 On - Off DPST *G 4 None
Stock No. 44123 Stock No. 44124 44101 On - Off DPST *H 4 Red LED
44102 (On) - Off SPST *G 2 None
Current 44103 On - Off SPST *G 2 None
Stock No. Circuit Type Rating Contacts Illumination 44104 On - Off SPST *H 3 Red LED
44123 On - Off SPST *A 2 None 44105 On - Off SPST *H 4 Red LED
44124 On - Off SPST *B 3 Neon Red Lens *G - 20A at 14VDC, 10A at 28VDC, 10A at 125VAC, 6A at 250VAC, 1/2hp at 125/250VAC
*A - 21A at 14VDC, 20A at 125VAC, 10A at 250VAC; 16A at 125VAC 3/4HP, 10A at 277VAC 3/4HP *H - 20A at 14VDC (on) = momentary on

*B - 16A at 125VAC 3/4HP

WATERPROOF ROUND
Waterproof Rectangle Rocker Switches ROCKER SWITCHES
• Body material: black nylon 66 • Body material: black nylon 66
• Actuator material: polycarbonate (94-V2) • Actuator material: polycarbonate (94-V2)
• IP65 • Contacts: 3⁄16" male terminals
• IP65

Stock No. 44115 Stock No. 44116 Stock No. 44122

Stock No. 44120 Stock No. 44121 Stock No. 44164 Current
Stock No. Circuit Type Rating Contacts Illumination
44115 On - Off SPST 20A at 12VDC 2 None
Current
Stock No. Circuit Type Rating Contacts Illumination 44116 On - Off SPST 20A at 12VDC 3 Red LED
1⁄ "
44122 On - Off DPST 20A at 12VDC 4 Red LED
4 Male Terminal Contacts

44120 On - Off SPST 25A at 14VDC 3 Red LED

25A at 14VDC
15A at 28VDC CAN PROGRAMMABLE SWITCH J1939
44121 On - Off - On SPDT 16A at 125VAC 3 None
10A at 250VAC
TRICOLOR LEADS
16(6)A at 250VAC • Programmable multi-color LED rocker switch module, designed to
3⁄ "
16 Male Terminal Contacts operate within a J1939 Controller Area Network (CAN)
44164 On - Off SPST 20A at 12VDC 3 Blue • LED configuration, choose from
44165 On - Off SPST 20A at 12VDC 3 Amber 8-color palette
• Each LED can be configured with up
to four unique system-status colors
• Interchangeable cams create
different switch modes

Stock No. Positions

80155 4
80156 8

Stock No. 80155

140 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ROUND ROCKER SWITCHES NEW HEAVYDUTY NEW
MOMENTARY PUSH BUTTON SWITCHES
• 3⁄ "
16male quick disconnect contacts
• LED dependent

SWITCHES
• 16A at 12V DC
12 V
16 A
• Easy to install nylon frames
• Dust resistant 12 V 24 V 12 V 24 V
35 A 20 A 35 A 20 A
LED Snap-in Round Rocker Switches

Stock No. 47688 Stock No. 47689 Stock No. 47690 Stock No. 44067 Stock No. 44068
• SPST/Normally Off • SPST/Normally Off
Stock No. Circuit Type Markings
• 5 ⁄ 8"-32 thread, 21 ⁄ 32" (16.7 mm) long • 5 ⁄ 8"-32 thread, 21 ⁄ 32" (16.7 mm) long
47688 On - Off SPST No Indicator/No Marking
• 2 screws • 2 screws
47689 On - Off SPST I/O
47690 On - Off SPST Off Position Red
• Contacts: silver • O-ring seal in the mounting stem,
47691 On - Off - On SPST No Indicator/No Marking • Circuitry: Off-On, Normally Off and screw-on black rubber cap
47692 (On) - Off SPST No Indicator/No Marking On with button depressed, spring • Contacts: silver
return to Off • Circuitry: Off-On, Normally Off
On with button depressed, spring
12 V return to Off
16 A
Round Rocker Switches Square Face Plate
12 V 24 V 12 V 24 V
35 A 20 A 35 A 20 A

Stock No. 47693 Stock No. 47695 Stock No. 47699

Stock No. Circuit Type Markings

3⁄ " Male Disconnect
16

47693 On - Off SPST Off Position Red

47694 On - Off SPST Amber LED Light
47695 On - Off SPST Red LED Light
Stock No. 44069
47696 On - Off SPST Green LED Light • SPST/Normally Off
1⁄ "
4 Male Quick Disconnect Contacts • 5 ⁄ 8"-32 thread, 21 ⁄ 32" (16.7 mm) long Stock No. 44070
47697 On - Off SPST Red LED Light • 2 screws • SPST/Normally Off
47698 On - Off SPST Amber LED Light • O-ring seal in the mounting stem • 5 ⁄ 8"-32 thread, 21 ⁄ 32" (16.7 mm) long
47699 On - Off SPST Green LED Light
• Contacts: silver • 2 screws
• Circuitry: Off-On, Normally Off • Plastic button and screw-on cap
On with button depressed, spring • Contacts: silver
return to Off • Circuitry: Off-On, Normally Off
• Snap-on black rubber cap On with button depressed, spring
return to Off
• Plastic button and screw on black
rubber cap
Round Rocker Switch Connector
Stock No. 47668
• 6" UL 1015 16ga Wire Leads
• Connects to any round rocker with 3⁄16" male
terminals
• Frame is nylon UL 94V-2
• Heat stabilized thermoplastic connectors

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

141
 MOMENTARY PUSH BUTTON SWITCHES
Momentary Start Switch Momentary Start Switch Switch Boots
Stock No. 44047 Stock No. 44049 • Weather and dustproof neoprene rubber
SWITCHES

• Stem 3/4" long, 5 ⁄ 8" dia. • Stem 5 ⁄ 8" long, 5 ⁄ 8" dia. • Can be used for both momentary start
• Two #8 screw contacts • 70A make /14VDC 20A Break switches 44047 and 44049
• Optional weather and dustproof boot • Flush silver contact screws in molded
available insulator
24 V
• Normally open • Normally open 40 A
Black Red
6V Stock No. 44053 Stock No. 44054
25 A
12 V Momentary Push
15 A Button Switch Collar
Stock No. 44055
• Protective collar - safety bezel for use with
momentary start switches 44047 and 44049
Momentary Master Compact Momentary
Push Button Switch Push Button Switch
Stock No. 44006 Stock No. 44005 PVC Coated
• For controlling apparatus that requires • Two #6 screw contacts Momentary Start Switch
temporary power and manned operation Stock No. 44046
• Normally open 6V
• Heavy duty momentary push switch • Stem 1 1⁄ 16" long
25 A
with water resistant cover 6V • 8" 14 ga wire loop
15 A 12 V
• Normally open • PVC coating protects from 15 A
12 V dust and weather
12 V 10 A • Normally open
16 A

Door Switch Horn button

Stock No. 44007 Stock No. 44003
Marine Extra Heavy-Duty
• Plunger style door switch with self tapping • Black plastic button, nickel Stock No. 44156
threads plated housing
• Normally open, SPST, Off - Momentary On
• Includes mating connector • Mounting holes 21/8” on center
• On with button depressed, spring return
• 18 ga GPT wire, three 8” leads • Two #6 screw contacts
14 V to Off
• Normally closed 10 A • Normally open 12 V
5A • Corrosion-resistant brass case
• Moisture repellent insulators
• Two brass screw terminals 12 V
35 A
• Mounting stem; brass 5 ⁄ 8"-32
thread, 13 ⁄ 8" (34.9 mm) long, 24 V
fits panel up to 1" (25 mm) thick 20 A
36 V
10 A

Door Switch with Faceplate Door Switch 12 V

Stock No. 44159 Stock No. 44162 10 A
12 V
5A
Heavy-Duty with Protected
Button
Stock No. 44155 12 V
• Recessed face nut design 35 A
prevents accidental actuation 24 V
• Two 8/32 screw terminals 20 A
• Mounting stem; 5 ⁄ 8"-32 thread, 21 ⁄ 32"
Stock No. Circuit Type Contacts Mounting Notes (16.7 mm) long
Normally Two 9 ⁄64" dia. mounting holes,
44159 SPST Two screws ⁄
45 64" dia. Plated steel case
closed 13 ⁄8 " on center
Normally Four 1⁄4" blade ⁄
7 16"-20 thread mounting stem, Two flats on stem for mounting
44162 DPST 7⁄16" long
closed terminals in double-D hole

142 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ST SERIES SEALED METAL TOGGLE SWITCHES NEW

• Suitable for low voltage 12/24VDC Applications 185°F (85°C)

• Dielectric Strength: 1000V Off-Highway Vehicles, Military Equipment, -40°F (-40°C )

SWITCHES
• Mechanical Life: 150,000 cycles Armored Vehicles, Law Enforcement Vehicles
• Comply with MIL-DTL-3950G Requirements 12/24 V
16 A
• IEC 60529 IP68 Sealing Performance
• Complies with UL 61058-1

.250" Contacts #6-32 Screw w/Cage Clamp

Stock No. Circuit Type Contacts Stock No. Circuit Type Contacts
44186 On - Off SPST 2 44586 On - Off SPST 2
44187 On - Off DPDT 6 44587 On - Off DPDT 6
44189 On - On SPDT 3 44589 On - On SPDT 3
44190 On - On DPDT 6 44590 On - On DPDT 6
44191 On - (On) SPST 2 44591 On - (On) SPDT 2
44192 On - (On) DPDT 6 44592 On - (On) DPDT 6
44193 On - Off - On SPST 2 44593 On - Off - On SPDT 2
44194 On - Off - On DPDT 6 44594 On - Off - On DPDT 6
44195 On - Off - (On) SPDT 3 44595 On - Off - (On) SPDT 3
44196 On - Off - (On) DPDT 6 44596 On - Off - (On) DPDT 6
44197 (On) - Off - (On) SPDT 2 44597 (On) - Off - (On) SPDT 2
44198 (On) - Off - (On) DPDT 6 44598 (On) - Off - (On) DPDT 6

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

143
 Nylon Toggle Switches
TOGGLE SWITCHES Amp Contacts
Stock No. Circuit Type Rating 1/4 " male blades Toggle
• Sealed and unsealed versions available 44200 On - Off SPST *A 2 Black Nylon
• Lighted units available for 12VDC only 44201 (On) - Off SPST *B 2 Black Nylon
SWITCHES

44202 On - Off - On SPDT *A 3 Black Nylon

• Red = On, Clear = Off
44203 (On) - Off - (On) SPDT *B 3 Black Nylon
• 1/4” male blades or #6 screw contacts
44204 On - Off DPST *A 4 Black Nylon
• Mounting stem is 15/32” dia. and fits panels to 1/8” thick 44205 On - Off - On DPDT *A 6 Black Nylon

• Includes face nut 44206 On - Off SPST *B 3 Lighted

44207 On - Off - On SPDT *B 5 Lighted

Nylon Toggle Metal Toggle Metal Toggle Switches

Contacts
Amp 1/4 " male blades Screws
Circuit Type Rating Stock No. Stock No. Toggle
On - Off SPST *B 2 44250 ---- Unsealed Metal
On - Off SPST *B 2 44251 2 44252 Sealed Metal
(On) - Off SPST *B 2 ---- 2 44253 Sealed Metal
(On) - Off SPST *B 2 44240 ---- Sealed Metal
On - On SPDT *B 3 44255 3 44254 Sealed Metal
Lighted On - Off - On SPDT *B 3 44257 3 44256 Sealed Metal
(On) - Off - (On) SPDT *B 3 NEW 44287 3 44258 Sealed Metal
On - (Off ) - On SPDT *B 3 44241 ---- Sealed Metal
On - Off DPST *B 4 44259 ---- Unsealed Metal
On - Off DPST *B 4 44261 4 44260 Sealed Metal
On - On DPDT *B 6 44263 6 44262 Sealed Metal
On - Off - On DPDT *B 6 44264 ---- Unsealed Metal
On - Off - On DPDT *B 6 44266 6 44265 Sealed Metal
(On) - Off - (On) DPDT *B 6 44270 6 44271 Unsealed Metal
(On) - Off - (On) DPDT *B 6 44272 6 44273 Sealed Metal

*A - 20A at 250 VAC (On) = momentary on

*B - 10A at 250 VAC, 15A at 125 VAC
Toggle Safety Cover Stock No. Color
• Prevent accidental actuation 44218 Red Typical Lighted Toggle Typical Metal SPST Typical Metal DPDT
• Spring loaded design with a 44230 Yellow .63" .69" .69"
15/32-32 Thread 15/32-32 Thread 15/32-32 Thread

steel faceplate and plastic 44231 Green

cover 44232 Blue .38" .47" .47"

• For use with the on-off metal .86" .67" .78"

toggles shown here .44"

.34"
.44"

1.13" .63"
1.38" .75"
Call 800-328-2724 about 1.31" .75"

specific switch requirements. Shown with 1/4” male blades Shown with screw terminals Shown with 1/4” male blades
Dimensions shown are nominal.

TOGGLE ACCESSORIES REVERSING TOGGLE SWITCHES

• Provides protection from weather • Half boot style allows any handle
and salt spray length to protrude through (round Stock No. 44268
• Full boot style fits over switches handles only) • DPDT forward-reverse toggle switch
with 15/32” dia. mounting stems and Nuts - All 15/32" Threads • Four silver 1⁄4" quick disconnects
standard length handles • Mounting stem
15
Panel Bushing Seal Face Plate ⁄32" - 32 thread,
15
Stock No. 44275 Stock No. 44216 ⁄32" long
• On-Off • Fits panels up to 9⁄32"

12 V 24 V 36 V
Standard Hex Black Half Gray Half 25 A 15 A 10 A
Face Nut Toggle Boot Toggle Boot
Black Stock No. 44211 Stock No. 44215 Stock No. 44282
Nickel Stock No. 44210 Stock No. 44269
• For reversing control of motors
• DPDT, four #6 screw contacts
Full Toggle Boot Full Toggle Boot • Momentary on-off-momentary on
Dress Face Nut With Stock No. 44219 Stock No. 44214
Knurled Edge 125 V 250 V
• For lighted switches
Black Stock No. 44213 15 A 12 A
Nickel Stock No. 44212

144 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SPECIALTY TOGGLE SWITCHES
Lighted Toggle Switch Sealed Switch 12 V
• Tip of handle is illuminated • Material: nickel plated toggle, bushing, 25 A

SWITCHES
red in the on position ring nut and hex nut
12 V
• 1⁄4" female disconnects 25 A • Black weather resistant plastisol coating
• Neoprene seal between toggle and bushing
• 15⁄32" - 32 thread
• Mounting stem 15/32" dia., 3/8" long
mounting system
11
• UL 1015 wire leads
• ⁄16" long handle Stock No. 44208
Coated
Stock No. Type Circuit Terminals Stock No. Circuit Type Contacts Wire Leads
Stock No. 44279
44208 SPST On - Off 4 44279 .156 male bullet
On - Off - On SPDT 3 -16 ga
connectors • 3 coated wire leads
44209 SPDT On - Off - On 5 44280 On - Off SPST ---- 2 -14 ga
• .156" male bullet connectors
44281 (On) - Off - (On) SPDT ---- 3 -14 ga
(On) = momentary on

HEAVYDUTY TOGGLE SWITCH Full Toggle Boot

• Designed for use where an extra 6-24V Stock No. 44276
high amp rating is needed 50 A • For heavy-duty switches
Stock No. Circuit Type Contacts Handle Type with 1" handles
• Heavy die-cast body
44222 (On) - Off - (On) SPDT 3 #8 screw 1” Std. Black
• 15/32” dia. mounting stem
44224 On - Off SPST 2 #8 screw 1” Std. Chrome
• #8 screw contacts 44225 On - Off - On SPDT 3 #8 screw 1” Std. Chrome
• Four circuit types 44226 (On) - Off - (On) SPDT 3 #8 screw 1” Std. Chrome
(On) = momentary on

Stock No. 44224

HEAVY ACTION TOGGLE SWITCH 150°F (65.6°C)

0°F (-17.8°C )

12 V Recessed
250 V 10 A Switch Plate
Stock No. 44290
3A Stock No. 44274
• Compact design • Attachment for toggle switch
• Two #6 screw contacts 125 V Stock No. 44291
6A Stock No. 44290, sold separately
• 1/2" dia. mounting hole • SPST
• Prevents accidental actuation or
• 15/32” dia. mounting stem • On-Off damage to the switch
• Use with recessed switch plate • 6" 8 ga wire leads • Mounts flush in a 2" dia. hole
Stock No. 44274
Application
• Small appliance, floor maintenance and EXTRA HEAVYDUTY
low current AC/DC market segments PUSHPULL SWITCH
Stock No. 44015
• On-Off, two screw contacts
PUSHPULL SWITCHES • Chrome plated knob
Stock No. 44045 • Mounting stem 15/32” dia., 5/8” long
Stock No. 44041
• Two position, Off-On • Three position, off-on 6-28 V AC
(B, R & A) - On (B, R & H) 75 A
• Chrome knob
• Chrome plated brass knob
• Stem 3/8” dia., 11/4” long
• Stem 3/8” dia., 11/4” long
• Two #8 screw contacts
• Three #8 screw contacts
6V 12 V
25 A 15 A 12 V
15 A

Rubber Boot
Stock No. 44016

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

145
 LOW PRESSURE SWITCHES TEMPERATURE SWITCHES
Fingertip Adjustable Pressure Switches • Circuit closes at rising set point
• Long life elastomer diaphragm • Bi-metal immersion design
SWITCHES

• High quality snap action 30VDC • Factory preset temperature

• Visual calibration 5A • Direct action contacts 3A
• Economical and compact for • Available in a wide range of
cost, space and weight savings configurations
• ¼" blade terminals • Economical and compact for
• SPDT cost, space and weight savings
• SPST, normally open
• 6" 18 ga UL 3173 wire leads

Manufacturing
Stock No. Stock No. Temperature
Manufacturing Set Point 76301 TT-F3A-50RWL 50°F
Stock No. Stock No. Range (PSI)
76302 TT-F3A-60RWL 60°F
76200 SQ1 2-10
76303 TT-F3A-70RWL 70°F
76202 SQ2 6-30
76204 SQ3 20-120
76305 TT-F3A-90RWL 90°F
76306 TT-F3A-100RWL 100°F
76307 TT-F3A-110RWL 110°F
Fixed Pressure Setting – Factory Preset 76308 TT-F3A-120RWL 120°F
• Circuit transfer at rising set point 76309 TT-F3A-130RWL 130°F
76310 TT-F3A-140RWL 140°F
• Pneumatic and hydraulic applications
10 A 76311 TT-F3A-150RWL 150°F
• 18" 18 ga UL 3173 wire leads
76312 TT-F3A-160RWL 160°F
• NEMA 4, 13 76313 TT-F3A-170RWL 170°F
• SPDT 76314 TT-F3A-180RWL 180°F
76315 TT-F3A-190RWL 190°F
76316 TT-F3A-200RWL 200°F
76317 TT-F3A-210RWL 210°F
76318 TT-F3A-220RWL 220°F
76319 TT-F3A-230RWL 230°F
Manufacturing Fixed Set
76320 TT-F3A-240RWL 240°F
Stock No. Stock No. Point (PSI)
76206 LM-2C-10R/WLAT 10 76321 TT-F3A-250RWL 250°F
76208 LM-2C-20R/WLAT 20 76322 TT-F3A-260RWL 260°F
76210 LM-2C-30R/WLAT 30 76323 TT-F3A-270RWL 270°F
76212 LM-2C-40R/WLAT 40 76324 TT-F3A-280RWL 280°F
76214 LM-2C-50R/WLAT 50 76325 TT-F3A-290RWL 290°F
76216 LM-2C-60R/WLAT 60
76218 LM-2C-70R/WLAT 70
76220 LM-2C-80R/WLAT 80 More Nason products available by special
76224 LM-2C-90R/WLAT 90 order. Call 800-328-2724 for details.
76226 LM-2C-100R/WLAT 100
76228 LM-2C-110R/WLAT 110
76230 LM-2C-120R/WLAT 120
76232 LM-2C-130R/WLAT 130 UNIVERSAL COOLANT LEVEL SENSOR
76234 LM-2C-140R/WLAT 140
76236 LM-2C-150R/WLAT 150
76238 LM-2C-160R/WLAT 160 • Compatible with ethylene glycol and extended life coolants
76240 LM-2C-170R/WLAT 170 • Discrete outputs reduce interface development time
76242 LM-2C-180R/WLAT 180
• Standard 1⁄4-18 NPT mounting thread size
76244 LM-2C-190R/WLAT 190
76246 LM-2C-200R/WLAT 200
• Can be mounted in any orientation in
plastic or metal reservoirs
76248 LM-2C-210R/WLAT 210
76250 LM-2C-220R/WLAT 220 • 20 Max PSI
76252 LM-2C-230R/WLAT 230 Application
76254 LM-2C-240R/WLAT 240 • Heavy truck, passenger vehicle,
76256 LM-2C-250R/WLAT 250 industrial, construction
76258 LM-2C-260R/WLAT 260 and marine
76260 LM-2C-270R/WLAT 270
76262 LM-2C-280R/WLAT 280
257°F (125°C)
76264 LM-2C-290R/WLAT 290
-40°F (-40°C) Stock No. 76330
76266 LM-2C-300R/WLAT 300

146 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

IGNITION SWITCHES
Off Off Off
Acc Ign/Acc On Acc Ign/Acc
Ign/Start Ign/Start

SWITCHES
Stock No. Positions Switch Style Keyed
On-Off
Four position - Stock No. 44061 44065 2
Lock Switch
Various
Four position - Stock No. 44179
• Ignition start switch with die-cast case On-Off-On
44059 3 PK-556
with keys Key Switch • Zinc diecast coded tumblerlock
• Mounting stem: 3/4" dia, 3/4" long 44064 4
Lock Switch with
PK-556 • Mounting stem: 3/4"-20
Lockout Feature
• 14V DC: 8A/30A Inductive Ign • 12V DC: 10A Accessory,
On-Off
Stock No. 44062 44066 2 PK-556 10A Ign, 5A Start
Lock Switch
• Keyed with PK-556 keys

HEAVY DUTY ROTARY ENGINE START/ENGINE STOP

REVERSING SWITCH MOMENTARY SWITCHES
Stock No. 44035 A1 & A2
Off • Die-cast housing, with knurled aluminum face nut
• DPDT spring return to Off from both 50 A On
Reverse
On
Forward • Two screw terminals with lock washers
12V
A1 & B1 A1 & B2
On positions A2 & B2 A2 & B2 • Mounting stem 7 ⁄ 8"-24 thread
Both positions spring
• Allows forward/reverse motion of a return to OFF position. • Keyed to prevent switch from turning
A1 & A2 circuits must break
motor without the need for a relay before another circuit makes.

• Heavy Duty component parts:

3 ⁄ 32"
thick terminals, silver-laminated
contacts
• 10-32 (9.5 mm) terminal screws
with lockwasher Stock No. 44157 Stock No. 44158
• Mounting stem 1 ⁄ 2"-20 thread • With black ‘Start’ button • With red ‘Stop’ button

ESTOP, PUSH BUTTON & SELECTOR SWITCHES

• Available in 1-hole, 2-hole and • Switch operators made of • Contact elements are stackable 24V 140°F (60°C)
3-hole enclosures aluminum and zinc alloy depending on control station 3A -13°F (-25°C )
• Weather resistant, IP65 rated • Contact elements snap onto the depth, recommended max stack
mounting adapters of the switch is 2 control elements deep 120VAC
Control Station Enclosures 6A
operators and are keyed to • Actuator sealing gasket has a
ensure proper alignment gripping action to hold actuator
• Modular construction with rear securely in place once assembled
locking screws
Switches Stock No. 44012 & 44013 Switches Stock No. 44017 & 44011
Use adaptor Stock No. 44023 Use adaptor Stock No. 44039
and contacts Stock No. 44018 or 44019 and contacts Stock No. 44040 or 44050 Typical finished
Stock No. Stock No. assembly
44148 44149

Green
Selector Switch Pushbutton Actuator, Pushbutton Actuator Pushbutton Actuator
Actuator, Lever Spring Return Red LED Lamp
Stock No. 44017 w/Light Option Holder
Stock No. 44012 Stock No. 44013 Stock No. 44011 Stock No. 44014
• For Stock No.
44011

Stock No. Stock No. Contact Element Contact Elements Contact Element Contact Elements
44150 44151 Stock No. 44018 Stock No. 44019 Stock No. 44040 Stock No. 44050
• 4-hole and 5-hole enclosures • Normally closed • Normally open • Normally closed • Normally open
available on special order Emergency Stop
Disc Label
Stock No. 44038
Mounting Adaptor Mounting Adaptor
Call 800-328-2724 for details. Stock No. 44023 Stock No. 44039

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

147
 SOLID STATE DISCONNECT SWITCHES
Solid State Battery Disconnect Solid State DC Contactors
• Remotely operate high current circuits • Compact size and low profile solid state design
SWITCHES

• Battery power shut off • Status LED indicator: steady on when contactor +7.5 to
• Replaces under seat battery 12V is on and operating normally, flashes when 20V
disconnect switch contactor has automatically turned off
• Control circuit reverse battery or detected loss of ground,
protection +12V control over-current, under-voltage
& ground inputs or over-temperature
• Internal diode protection • Control Input Voltage:
for inductive load switching >+8.0VDC to activate,
<+4.0VDC to deactivate
• Dimensions: 5.25L" x 4"W x 2.375"H
• Power lugs: 3 ⁄ 8"-16 brass studs
• Dimensions: 2.85" x 4.35" x 1.10"
• Environmentally sealed
• Control input utilizes
1 ⁄ 4" male disconnects
• Solid state design
• 3 ⁄ 8"-16 stainless steel stud Max Current Max Current
Max Max Mating Type A Type B
Stock No. Current Inrush Connector Required Max Temperature Stock No. Mounting Mounting
44401 100A 75A
44405 200A
500A @ (2) 1 ⁄ 4" female push-on connectors 110°F (43°C )
1.0 sec (ex: 30511 pg 29) 44402 150A 100A
38170 Amphenol 2-pin plug 44403 200A 125A
38183 Amphenol 2-pin Type A Mounting: Aluminum plate
Wedge Receptacle 0.125"x16"x16" or larger
500A @
44406* 200A 38197 Pin Terminal Type B Mounting: wood, plastic or air
1.0 sec
14-16 Ga
38195 Pin Terminal
16-18 Ga
500A @
44407 300A (2) 1 ⁄ 4" female push-on connectors
1.0 sec
500A @ 2-pin Amphenol AT Series Plug
44408* 300A
1.0 sec (same as 44406) SOLID STATE DISCONNECT SWITCH NEW
*Pigtail included
Stock No. 44404
• 100% solid state design
BATTERY DISCONNECT SWITCHES • 275 amp over current shutdown

50 V • User-adjustable power shut-off timer

Stock No. 44033 302°F (105°C) 400 A • Multiple internal operating modes
• Non-fused current interrupt
• Completely sealed construction
disconnect
• 800 amp surge capability
• Opens circuit between a battery
and the complete electrical load • Low profile design
• Max surge 2000 amps on 20% • Over temperature
duty, with 5 seconds on time shutdown
• 1 ⁄ 2" brass, tin plated stud
• 8"W x 4.19"H

MOMENTARY GROUNDED DOOR JAMB SWITCHES

Stock No. 44008 Stock No. 44009

12V 12V
• Normally Off grounded momentary 5A • Normally off grounded momentary 5A
door switch door jamb switch with rubber foam
• On-(Off) with plunger depressed, sleeve
spring return to off ground • On-(Off) circuit is open with plunger
• Single circuit depressed, spring return to ground
• Mounting: 5⁄ 16"-18 thread, • Two circuits grounded simultaneously
stem 1⁄ 2" long • Mounting: 3⁄ 8"-24 thread,
• Plunger: 7⁄ 16" long stem 7⁄ 32" (5.6 mm) long
• Plunger: 3⁄ 16" (4.8 mm) long self
adjusting to 1⁄ 4" (6.4 mm) long

148 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 Auxiliary Battery Switches
Manage Batteries For Reliable Starts
and Longer Battery Life
Wired2Serve™ Blog Article

of its microprocessor controller. The proper time to transfer power

between the chassis battery and the auxiliary battery is based on a
proprietary algorithm that utilizes both battery voltage and current
measurements.

ABS installation is simple.

Instructions are included with
the component when ordered
from waytekwire.com.

Fire trucks, work trucks, towing vehicles, boats, ambulances and off-road
equipment do more than start their engines and move from point A
to point B. Accessory components such as lights, entertainment sys-
tems, communications equipment and more are electrical loads draw-
ing power from the battery when the engine is off. A common solution
is adding an auxiliary battery to operate the additional loads, however
if an auxiliary battery is simply wired into the vehicle electrical system,
you will experience multi-battery drain issues.
The engine is running and the alternator starts supplying current to the chas-
sis battery. When the chassis battery voltage rises above 13.5 volts for 20
Starter batteries need to be isolated from auxiliary batteries.
seconds, and the auxiliary battery’s voltage is above 7.5 volts, the InPower
Auxiliary Battery Switches (ABS) isolate an auxiliary battery from a vehicle’s ABS switch will close, connecting the two batteries. The auxiliary battery
chassis battery and alternator. With solid state contactor technology, will now recharge. Note that the ABS switch requires the auxiliary battery to
sophisticated microprocessor algorithms including over-current, over be above 7.5 volts before it can close. This is to eliminate the possibility of a
temperature, and under-voltage sensing, ABS switches charge the shorted auxiliary battery. In Mode A if the ABS rated current is exceeded for
chassis battery and alternator while protecting it from auxiliary battery load 500 miliseconds, the ABS switch will turn off. It will automatically reset every
discharge. ABS switches available in 100, 150, 175 and 200 amp models. 20 seconds. When the engine stops no alternator current is produced. When
the voltage of the combined batteries drops below 12.8 volts for 10 seconds,
the InPower ABS switch opens, isolating the auxiliary battery from the chas-
sis battery and alternator.

BOOST START
Charging System Protection & Priority Charging In the event the chassis battery is discharged the auxiliary battery may be
As the ABS is bi-directional, a charging device such as a battery used to supply current to the chassis battery to aid engine starting. The boost
charger or genset connected to the auxiliary and chassis battery start control input to the ABS switch is activated from a remote momentary
switch. The ABS switch closes to connect the auxiliary battery to the chassis
can also supply charging current to the chassis battery. ABS switches
battery for the duration that the boost start is applied. Note - both batteries
accomplish this through the voltage and current monitoring capabilities
must be above 7.5 volts for this function to operate.
 101 BATTERY
ISOLATORS
Wired2Serve™ Blog Article

Battery isolators aren’t the flashiest part, but they’re also often
the only part standing between the function or failure of a vehicle,
boat or machine. Here’s what a battery isolator does, why it’s
important, and how to spot the right one for your needs.

What Is A Battery Isolator? Why Are They Important? battery, if wired in series. Just like leaving your lights
A battery isolator’s primary role is as sort of a traffic Have you ever gotten in your car on a cold, snowy on can kill your battery, even a dashboard clock can,
cop for your battery system. It allows DC power, usu- night, after realizing you left your lights on, and heaved if left to its own devices, leave a vehicle stranded if
ally from an alternator, to flow through the isolator into a sigh of relief when the engine turns over? A battery enough time passes.
multiple branches, with electricity only flowing one isolator is likely why that happened, and in many ve- Battery isolators, however, guarantee that won’t hap-
way in each branch. For example, if you’ve got several hicles, from personal ones to fleets, that’s their pri- pen. Because they only allow current to flow one way,
batteries on a truck, you can wire them to the isolator, mary role; to ensure the main battery is charged. It’s if an auxiliary battery goes out, you may have some
instead of in series, so if one battery is drained, it won’t become an increasingly important job too, as vehicles non-functional systems, but at least they won’t have
pull current from the others. have become more complex. drained your primary battery. Especially with com-
Its secondary role is to help manage high-cur- mercial vehicles that need multiple auxiliary
rent loads on vehicles. Lifts, winches, and other batteries, it’s a powerful tool for preventing
common vehicle tools will all turn up with a breakdowns.
battery isolator on board to help better manage Which Is Right For Your Needs?
current and keep batteries at their best.
When looking at battery isolators, your first
How Do Battery Isolators Work? question should be concerning load. Like any
Vehicles have a starting battery that provides automotive electrical product, battery isolators
enough power to start an engine, headlights are rated to carry certain loads and no higher, so
and critical systems. it’s worth determining how much power you’ll be
distributing before you pick an isolator.
This main battery is not typically designed for
frequent deep discharge cycles since the alter- Secondly, you should see how many batteries
nator supplies power to vehicle circuits when each isolator will need to support. While it may
the engine is running. be possible to wire isolators in series in some
situations, it makes far more sense to pick one
However, some vehicles include additional
isolator per circuit and wire everything to it. The
auxiliary batteries to power other devices which
fewer links in a chain, the stronger it is, after all.
also need to be recharged, frequently by the
No matter what their age, a battery isolator ensures you get the Finally, be sure to choose an isolator you can
alternator.
most from your battery. properly install, as the fins around the casing are
The Battery Isolator is what allows this charging
Many fleet vehicles have auxiliary batteries which often a crucial piece for proper function.
to occur while keeping the auxiliary devices from
accidentally discharging the starting battery. power everything from the lights in the cab, to naviga- Waytek is proud to offer top-of-the-line battery
tion systems in the dash, to various clocks and com- isolators from Cooper Bussmann Sure Power and
The infographic shown below from Cooper Bussmann
puterized systems. If one of those auxiliary batteries is Cole Hersee By Littelfuse, two of the most respected
Sure Power illustrates this process.
drained, or failed, that will shift the load to the primary names in battery management.

A battery isolator acts as a check valve (through two

Accessories connected to battery #2 rob power from Solenoids don’t prevent multi-battery drain, only diode legs), one on each line. Both batteries receive
battery #1, your starting battery, leaving you with two delay it. In fact, the current surge that occurs when current from the alternator and the voltage will
dead batteries when you least expect it. batteries are reconnected has been know to cause equalize throughout the system while the alternator
major electrical system damage. is in operation.
 BATTERY MANAGEMENT TOOLS
Dual Pole Battery Selector/ Battery Master Disconnect Switch
Master Disconnect Switch Master Disconnect Switch With Lockout
BATTERY MANAGEMENT

Stock No. 44057 Stock No. 44043 Stock No. 44076

• Dual pole master battery disconnect switch • Allows use of the first, second or both • Protects vehicles against tampering, theft
ideal for cutting electrical system from the batteries simultaneously and battery drain
battery • Provides back-up starting power in an • Protects from hazards during vehicle
• Also used for applications needing switching emergency servicing, and can be locked-out or
of two circuits or switching both positive tagged-out
• Gives a reliable shutdown of power during
and negative
maintenance • Provides an effective emergency power
• Switch two vehicle voltage circuits cutoff
simultaneously (24V and 12V)
• Helps protect against electrical fires when
the vehicle is not in use and minimizes • Waterproof and dust proof to IP67
• Direct lockout/tagout capability in the
battery drain (immersible)
on or off position (padlock or hasp)
• With an ingress protection to IP67 and • 500A intermittent, 310A continuous
IP69K, the master disconnect switch can
mount in exposed locations on the vehicle 6-36 V 12VDC
• Circuitry: DPST 300A
48VDC
500A
MANUAL BATTERY DISCONNECT SWITCHES NEW
Combining high performance design with industry leading mechanics and materials, these switches were created for a wide range of applications
including off-road, emergency vehicles, material handling, agriculture, marine and construction. With protection from various environmental factors

BATTERY MANAGEMENT
you are guaranteed to find a disconnect switch for any application.

Single Pole Disconnect Switches

Single pole disconnect switches are available in a wide range of styles from standard light-duty switches
to heavier duty knob and lever switches.
• Removable and fixed handle
• Circuitry: SPST options available
• 100A - 350A at 24V • Lock-out tag-out switches
• Highly visible bright red handle available
• Weatherproof • Interchangeable with Bosch
master disconnect switches Stock No. 44514
Stock No. 44500
Stock No. Amps Ingress Notes

44512 250 IP65, IP69K Removable handle

Removable handle w/chain cap to

44513 250 IP65, IP69K cover when key is removed
Red & yellow boots
Fixed handle w/ integrated lock-out
44514 250 IP65, IP69K
tag-out black, red & yellow boots

Stock No. 44504 Stock No. 44509 Stock No. 44518

Stock No. Amps Ingress Notes

44500 300 IP65 360° handle rotation
44501 250 IP65 Corrosion protected aluminum body • Fixed or removable handle
Push to Off with status window w/ available
44504 150 IP65
emergency shutdown feature • Waterproof and dustproof
Push to Off with emergency • Max operating voltage 24V
44509 250 IP65
shutdown feature Stock No. 44516
44510 100 IP4X Ideal for light-duty applications
Stock No. Amps Ingress Notes
44511 150 IP4X Brass terminals, light duty applications
44515 350 IP65 Removable handle
Bigger contacts for heavier
44518* 150 IP4X, IP43
current loads Removable handle w/ chain cap to
44516 350 IP65
cover when key is removed
* Features M10 zinc-plated steel contacts which allow heavier current load
while keeping compact dimensions 44517 350 IP65, IP69K fixed handle w/ black boot

Dual Pole Disconnect Switches

With their lock-out tag-out feature, the dual pole disconnect switches can be used in a variety of applications.

• Circuitry: DPST • Good for high total amperage vehicles

• 250A or 500A available, 24V • 12V and 24V multi voltage vehicles
• Isolates ground and battery simultaneously

Stock No. 44502 Stock No. 44503

Stock No. 44507 Stock No. 44508
• Equipped with red, yellow and black rubber caps to
differentiate between function or application • Smartkey allows operator to make the handle removable
or fixed
• Rubber gasket at the base to ensure proper seal
• IP69K rating for high pressure wash
Stock No. Amps Ingress Notes
Stock No. Amps Ingress Notes
Removable handle w/ chain cap to
44502 250 IP65
cover when key is removed 44507 250 IP67/IP69k M10 terminals, protective rubber cap
Fixed handle. Integrated lock-out M12 terminals, smart key makes
44503 250 IP65 44508 500 IP67/IP69k
tag-out handle removable or fixed

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

153
 MASTER DISCONNECT SWITCHES EXTRA HEAVYDUTY
BATTERY ISOLATOR SWITCH
Sealed battery disconnect switches available in two styles: key operated WITH REMOVABLE HANDLE
and lever operated. For 6-36 volt and 180 amps continuous or 1,000 Stock No. 44080
BATTERY MANAGEMENT

amps in-rush. One piece die-cast housing is 2 5 ⁄ 8" dia. and 4 3 ⁄ 8" long.
• Panel mount 12V
Mounting stem is 3 ⁄ 4" dia. and 1 ⁄ 2" long. Instructions included.
• SPST (on-off) for battery circuit only
• Maximum load is 2500 amps for 10 seconds at
6-36 V 12VDC, 250 amps continuous
• 3 ⁄ 8" studs, slotted 1 ⁄ 4" mounting holes on 4" centers
• Includes cover and chain

185°F (85°C)
-13°F (-25°C )

Lever Operated Lever Operated

Stock No. 44030 Stock No. 44031
• SPST off-on for battery • DPST on-off for battery and
circuit only alternator or generator circuit
• Does not disconnect alternator • Breaks alternator circuit (max of
or generator 20 amps) prior to disconnecting
• 3 ⁄ 8” stud terminals battery
• Conforms to UL558 • 3 ⁄ 8” and #10-32 stud terminals
BATTERY ISOLATOR SWITCH
WITH DETACHABLE KEY
Stock No. 44075 12V
• Stop-key single circuit
• Maximum load is 500 amps for 5 seconds at
Face Plate 12 volts DC, 100 amps continuous
• For master disconnect switches • Spare key and splash proof cover available
Key Operated
Stock No. 44029 with off-on designation Spare Key
185°F (85°C)
• SPST off-on for battery circuit • Polished aluminum with black -13°F (-25°C ) Stock No. 44077
only letters
• Does not disconnect alternator Stock No. 44032
or generator • For Lever Operated Switches
• Includes indexing post to Stock No. 44030 & 44031
prevent rotation Stock No. 44034
• 3 ⁄ 8" stud terminals • For Key Operated Switch
• Conforms to UL558 Stock No. 44029
• Includes alignment hole Waterproof Cover
Stock No. 44078 Switch
Stock No. 44075

MASTER BATTERY DISCONNECTS EMERGENCY

STOP SWITCH
• Heavy-duty case designs for surface, Front Stock No. 44037
panel or floor trim mount • Heavy duty strike off switch
• Stainless steel hardware and tin-plated • Twist to connect, push to disconnect
copper studs
• Ignition protections to SAE J1171 and 185°F (85°C) 24 V
ISO 8846 for installation in a battery box -13°F (-25°C ) 250 A
or on vehicles carrying hazardous loads Back
• Internal components protected from
harsh weather environments: Stock No. 44056
IP67 and IP69K ingress protection

Stock No. Description Amp Voltage

44056 Panel Switch 300 32 max
44058 Panel Lock Out Switch 300 32 max

Stock No. 44058

154 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

AUTOMATIC CHARGING RELAYS AUTOMATIC CHARGING RELAY
WITH MANUAL SWITCH
Stock No. 78000
(Blue Sea No. 7601) Stock No. 78004

BATTERY MANAGEMENT
• Mini Automatic Charging Relay (M-ACR) designed to manage (Blue Sea No. 7622)
the charging current from alternators up to 65 amps • Manual control switch provides an added level of safety allowing
• Start Isolation (SI) protects sensitive electronics by temporarily iso- control with or without power, and offering LOCK OFF capability for
lating house loads from the engine circuit during engine cranking servicing
• Compact design allows for three mounting styles: surface, rear • Includes ML-Series remote control contura switch
or panel mount • Automatically manages the charging of two large battery banks
• Waterproof - rated IP67 for • Allows paralleling of battery banks for emergency starting
temporary immersion • 500 Ampere continuous rating to support high-output alternators
• Amperage operating current 90mA • Magnetic Latch (ML) - ACR draws very low current (<40mA to
(combine), 15mA (open) monitor terminal voltage) in the "ON" or "OFF" states, and draws
• Amperage rating of 65A moderate current for very short time when changing state
continuous or 115A for up • 7⁄ " (22 mm) stud length accepts multiple cable terminals
8
to 5 minutes • Amperage rating of 500A
• Under voltage lockout @ 9.5V continuous or 700A for
up to 5 minutes
• Amperage operating
Stock No. 78003
current of 13mA
(Blue Sea No. 7611)
• <7.0A operating current
• Senses charging on two battery banks
when changing state
• Side and bottom knockouts for cable connections
• Cranking rating for 10
• Clip-on cover insulates terminal connections sec @ 2500A, 1 minute
• Largest battery bank cannot exceed Group 27 @ 1100A
• Waterproof - rated IP67 for
temporary immersion
• Amperage Operating Current
75mA @ 12V (Combine), 115mA
@ 24V (Combine) and
15mA (Open)
• Amperage Rating of 120A
continuous and 210A for up
to 5 minutes
• 1/0 maximum cable size
REMOTE BATTERY SWITCH
WITH MANUAL CONTROL
Stock No. 78002
(Blue Sea No. 7610) • 12VDC 500A ML-RBS
• Start Isolation (SI) protects sensitive electronics by temporary • Manual override knob provides an added level of safety allowing
isolation of house loads from engine circuit during engine cranking control with or without power and offering LOCKED OFF capability
• Waterproof rated IP67 - temporary immersion for 30 minutes for servicing
• Ignition protected - safe for installation aboard gasoline powered • Silver alloy contacts provide high reliability for switching live loads
boats • Amperage rating of 500A continuous and 700A for up to 5 minutes
• Supports high-output alternators up to 120 amps • Cranking rating:
• Dual sensing 10 seconds @ 2500A,
• Amperage operating current of 175mA (combined) or 15mA 1 minute @ 1100A
(open)
140°F (60°C) Stock No. 78010
• Continuous rating of 120A and a intermittent rating of 210A (Blue Sea No. 2146)
-4°F (-20°C)
for up to 5 minutes
• Sold separately
• 6 ga to meet ratings when ordering
• 1/0 maximum cable size 78007B

Stock No. 78007

(Blue Sea No. 7700)

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

155
 mSERIES eSERIES HDSERIES HEAVY DUTY
BATTERY SWITCHES BATTERY SWITCHES BATTERY SWITCHES
• Ignition protected – safe for installation • Make-before-break contact design allows • Ignition protected – safe for installation
BATTERY MANAGEMENT

in gas engine compartments switching between battery banks without in gas engine compartments
• Case design allows surface or rear panel power interruption • Case design allows surface or rear panel
mounting • Ignition protected – safe for installation mounting
• Isolating cover with snap-on sections in gas engine compartments • Accepts two 4/0 (95 mm²) battery cables
protects rear contacts • Case design allows surface or rear panel
mounting

300 A 350 A 32VDC

Stock No. 78406 Stock No. 78400 Stock No. 78403

Blue Sea Blue Sea Blue Sea

Stock No. Part No. Volts Description Stock No. Part No. Volts Description Stock No. Part No. Amps Description
78405 6006 48 On-Off 78400 5511E 48 Dual Circuit Plus, DPST 78403 3000 600 On-Off
78406 6007 32 4 Position Selector 78401 9001E 32 4 Position Selector 78404 3002 500 4 Position Selector
NEW 78408 6010 32 Mini Dual Circuits 78402 9003E 48 2 Position Selector
78407 6011 32 Dual Circuit Plus, DPST
P12 BATTERY CHARGER ADDABATTERY KITS
• Rugged finned aluminum case dissipates heat to help keep the Stock No. 78006
battery charger electronics cool
• Adding a second battery to the
•

BATTERY MANAGEMENT
Universal line voltage 90-265VAC, 45-65 Hz for use anywhere, electrical system prevents the
and is compatible with low voltage power sources unintended discharge of the engine
• AC over and under voltage shut down and automatic restart start battery
• Large bright full graphic control screen with user interface • Simple way to control the charging
• Plain-language text in English, French, Italian, German and and battery switching of two battery
Spanish banks
• Intuitive diagnostic screens provide a broad range of easily
understood fault communications and operating history Blue Sea For
Stock No. Part No. Amps Stock No.
• Output for three 12 Volt battery banks 78000 &
78005 7649003 65
78407
• Prefloat stage prevents over charging
78002 &
by individually moving each battery out 78006 7650003 120
78400
of the absorption charging stage, so
batteries near full charge do not
receive the high constant voltages
necessary for other batteries still in
the absorption stage

12 V
Blue Sea
Stock No. Part No. Amps
78052 7522 40
Stock No. 78052

mLVD LOW VOLTAGE DISCONNNECT BATTERY DISCONNECTS

WITH LOCKOUT
Stock No. 78008
(Blue Sea No. 7635) 12V • Fiber composite housing and hermetic seal
• Senses low battery voltage and automatically disconnects devices to prevent corrosion inside and out
save power for starting or to preserve battery life • Sealed IP69
• Status light in both m-LVD and remote control switch provides visual warning • Lock-out/tag-out meets OSHA requirements
of low voltage state prior to disconnect
• Can be mounted in virtually any environment
• Case design allows surface, front panel, and can be placed near vehicle batteries
or rear panel mounting
• Ideal for heavy truck, military, construction,
• Waterproof rated IP67 for temporary material handling and off road vehicles
immersion
• 12VDC nominal voltage 185°F (85°C)
• Amperage Operating -67°F (-55°C)
Current: 95mA
Connected or
4mA Open

AUTOMATIC TIMER DISCONNECT NEW

Stock No. 78030
(Blue Sea No. 7615)
Can be configured to be used as one of the following battery saving products
Timer Disconnect
• 12V signal triggers relay to connect battery power to devices
• Timer ranges from 15 minutes to 4 hours
Low Voltage Disconnect
• Senses low battery voltage and Stock No. 77084
automatically disconnects
devices S
Stock No. Amp Volts Action
Automatic Charging Relay NEW 77084 200 32 SPST
• Automatically combines two 77080 300 32 SPST
batteries when charging, and NEW 77081 400 32 SPST
isolates them when discharging 77082 500 32 DPST

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157
 MULTIBATTERY ISOLATORS
• Eliminate battery drain when 2 or more battery banks are in a charging system
• Allows each battery to charge according to its own needs 60-50VDC
BATTERY MANAGEMENT

• Vehicle and marine Installation instructions available online

• Fully solid state
Group 1
Eaton Number Stud Size Mounting Holes Dimensions
Stock No. Part No. Amps of Studs in. (mm) in. in.
80045 122 25 3 (6 mm) 2 holes at .210 2.375L x 1.75W x 1.75H
80046 702 70 3 (6 mm) 4 holes at .210 6.5L x 3.25W x 3.26H
80047 703 70 4 (6 mm) 4 holes at .210 3.25L x 4.5W x 3.26H
80050 952 95 3 (6 mm) 4 holes at .210 4L x 4.5W x 3.26H
80051 1202 120 3 (8 mm) 6 holes at .210 6.5L x 4.5W x 3.26H
80053 2002 200 3 M8 x 1.25 6 holes at .210 7.47L x 4.16W x 2.5H
NEW 80060 24023A-1B 200 4 (6 mm) 4 holes at .210 7.48L x 4.528W x 3.346H
80061 3002 300 3 1 ⁄2 2 holes at .313 9L x 7.68W x 8.35H
80062 3003 300 4 1 ⁄2 2 holes at .313 9L x 7.68W x 8.24H
General Motors Except Delcotron/Delphi CS Series alternators
(Delcotron and Delphi) CS used on most 1985 and newer GM vehicles
Ford Up to 1998
Stock No. 80062
Chrysler All models, all years, includes Nippondenso externally regulated alternators
Jeep Equipped with Nippondenso externally regulated alternators
Motorola Load Handler Series or 8EM Remote Sense Series
Japanese Imports With alternators using external voltage regulator or external sensing

Group 2
Eaton Number Stud Size Mounting Holes Dimensions
Stock No. Part No. Amps of Studs in. (mm) in. in.
80066* 9523A 95 4 (6 mm) 4 holes at .21 4L x 4.5W x 3.26H
80067* 12023A 120 3 (8 mm) 6 holes at .21 6.5L x 4.5W x 3.26H
Stock No. 80069 4 – (8 mm)
80068* 12033A 120 5 6 holes at .21 6.5L x 4.5W x 3.26H
1 – (6 mm)
3 – (8 mm)
80069* 13023A 130 4 6 holes at .21 6.5L x 4.5W x 3.26H
1 – (6 mm)
4 – (8 mm)
80070* 13033A 130 5 6 holes at .21 6.5L x 4.5W x 3.26H
1 – (6 mm)
3 – (8 mm)
80071* 16023A 160 4 8 holes at .21 9L x 4.5W x 3.26H
1 – (6 mm)
* Includes Plug Connector Kit Stock No. 80093
General Motors Equipped with Delcotron/Delphi CS Series alternators (most 1985-1993) or
(Delcotron and Delphi) CS 130-D Series alternators (most 1993 and newer)
Ford Many 1998 and newer
Jeep Vehicles equipped with Delcotron/Delphi CS Series alternator (most 1985-1990)
Toyota, Honda and 1985 and newer equipped with Nippondenso alternator with internal
Stock No. 80089 some other imports regulators or alternators with an "S" (sense) terminal

Group 3
Battery Isolator Plug Connector Kit Eaton Number Stud Size Mounting Holes Dimensions
Stock No. Part No. Amps of Studs in. (mm) in. in.
Stock No. 80093 80079 702R 70 4 (6 mm) 4 holes at .21 3.25L x 4.5W x 3.26H
(Sure Power No. 144-CD) 80083 1602 160 3 (8 mm) 8 holes at .21 9L x 4.5W x 3.26H
• For CS Series Alternators Bosch Requiring regulator sensing
Motorola Other than Load Handler Series*
Many European
Requiring regulator sensing*
style alternators

Special Applications
Eaton Number Stud Size Mounting Holes Dimensions
Stock No. Part No. Amps of Studs in. (mm) in. in.
80089 702P 70 3 (6 mm) 8 holes at .21 3.25L x 4.5W x 3.26H
Positive ground isolators can be used as charging source combiners

158 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

BATTERY ISOLATORS
• Designed for vehicles and equipment with
multiple batteries – one for starting the engine 12-36VDC

BATTERY MANAGEMENT
and another for powering accessories
• Prevents a battery with a higher charge from
draining into a battery with a lower charge
• Allows both batteries to be charged
simultaneously from one source
• For use in 12-36VDC negative ground systems See master disconnect
• Electronic components are embedded for switches on page 152.
protection from contamination and vibration
• Integral heat sink provides efficient heat
dissipation

3-Stud Battery Isolator

LCH Number Stud Size Mounting Holes Dimensions

Stock No. Part No. Amps of Studs in. in. in.
77053 48090 90 3 1 ⁄4 2 holes at 9 ⁄ 32 6 1 ⁄ 4 L x 3 1 ⁄ 4 W x 2 3 ⁄ 16 H
77054 48120 140 3 5 ⁄ 16 4 holes at 9 ⁄ 32 6 1 ⁄ 4 L x 4 3 ⁄ 16 W x 3 11 ⁄ 32 H
3 - 5 ⁄ 16
77056 48122 140 4 4 holes at 9 ⁄ 32 6 1 ⁄ 4 L x 4 3 ⁄ 16 W x 3 11 ⁄ 32 H
1 - #10

BATTERY SEPARATORS & INTERCONNECTS TRUE SINE WAVE INVERTERS

• Designed for use in multi-battery • For DC to AC power
applications as a solenoid priority • Provides clean, reliable AC power in commercial truck,
system ag equipment and other on and off-road vehicles
• Interconnect/controller: can • Powers all electrical loads including sleep apnea machines,
be used as a uni-directional or tools, motors and more
bi-directional separator, or low
voltage disconnect (LVD), • Meets SAE environmental and EMC standards
where the solenoid opens when • When shore power is available, a built-in 20-amp relay
battery voltage drops too low, or automatically transfers to incoming AC utility power to minimize
an Isolator/Interconnect, which battery discharge and provide seamless integration; eliminates
provides isolated charging of two need for transfer switch
batteries from one source • Optional 12V battery charger with three user selectable charging
• Isolates batteries when fully profiles constant current, constant voltage and float mode
charged • Adjustable low voltage disconnect
Stock No. 80001
• Protection circuitry absorbs coil
• Remote mount user interface control panel
generated voltage spikes
• Universally suited for mounting • Surge current of twice the rated output
• Prevents charging system overload
• Start assist feature parallels batteries on tow vehicles • Battery over-voltage, under-voltage protection
for added power during start • 5 ⁄ 16" x 24 studs • Short circuit, ground fault and automatic
overload protection
• Over temperature shutdown
185°F (85°C)
-40°F (-40°C) SAE SAE
J1455 J1113

Eaton
Stock No. Part No. Description Volts Amps
Battery separator uni-directional
80000 1314 12 100
with auxiliary start
Battery separator uni-directional Stock No. 80135
80001 1314-200 12 200
with auxiliary start
Eaton Battery AC Output Input
Battery separator bi-directional Stock No. Part No. Watts Charger Voltage Voltage
80002 1315 12 100
with auxiliary start
80135 12-110-1000 1000 None 115 12
Battery separator bi-directional
80003 1315-200 12 200 80140 12-110-1000-B4 1000 40 amp 115 12
with auxiliary start
80142 12-110-1800 1800 None 115 12
80004 3104 Interconnect/Controller 12 300
80144 12-110-1800-B4 1800 40 amp 115 12

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159
 EQUALIZERS
• Maintains battery balance or • Maintains battery balance while
“equalization” in a dual voltage pulling loads from the batteries
battery system • Optional output voltage shift
BATTERY MANAGEMENT

• Thermal overload shutdown terminal is available to aid in

• Short circuit and over current optimizing charging systems
protected and serve as an ignition pin
• Reverse polarity protected • LED status indicator is provided
• Over/low voltage protection to denote when the unit is
producing current
• Low standby current drain

Eaton Voltage Voltage Output Stud Size

Stock No. Part No. Description Input Output Amps (mm)
80104 21060E00 Equalizer 24 12 60 3 – (8 mm)
Stock No. 80109
80105 21080E00 Equalizer 24 12 80 3 – (8 mm)
Stock No. 80105 80106 2110E00 Equalizer 24 12 100 3 – (8 mm)
80109 12040E10 Equalizer 12 24 40 3 – (8 mm)
185°F (85°C) (at full current, derated SAE
J1455
SAE
J1113 NEW 80095 12010E10 Equalizer 12 24 10 3 – (8 mm)
-40°F (-40°C) at higher temperatures)

CONVERTERS • Adjusts the input voltage in • Low standby current drain

order to support dual voltage • Loss of ground protected
requirements • Shock and vibration resistant
• Thermal overload shutdown models available
• Short circuit and over current • Environmentally protected and
protected splash-proof sealed models
• Reverse polarity protected available
• Over/low voltage protection • Other input and output
configurations available
Eaton Voltage Voltage Output Stud Size
Stock No. Part No. Description Input Output Amps (mm)
80108 21030C10 Converter 24 12 30 3 – (8 mm)
Stock No. 80119
80111 1201040 Converter 12 24 10
Stock No. 80116 80116 71030I Converter 72 12 30 3 – (8 mm)
80117 41020C10 Converter 48 12 20
185°F (85°C) (at full current, derated SAE SAE 80119 12040C10 Converter 12 24 40 3 – (8 mm)
J1455 J1113
-40°F (-40°C) at higher temperatures)

TRAIL CHARGER LOW BATTERY SWITCH

• Designed to counteract Stock No. 80029
lost voltage over long runs • Disconnects predetermined loads from the
of wire by stepping up the starting battery bank to ensure sufficient power for starting
voltage at the end of a
trailer
• Automatically reconnects loads if vehicle is started or battery
is recharged
• Allows the lift gate to be
charged at a full 14 volts
• Prevents loads from disconnecting during starting
• Automatically adjusts • Manual override for connecting or disconnecting during
emergencies
voltage to optimize the
charge, specifically when • Audible or visual alarm output activates
batteries require higher 1 minute before disconnect
Stock No. 80123 voltage at lower
temperatures SAE SAE
J1455 J1113
185°F (85°C)
-40°F (-40°C)
185°F (85°C)
-40°F (-40°C)
Eaton Voltage Voltage Output Stud Size (at 20-amp load)
Stock No. Part No. Description Input Output Amps in.
80123 41102 Converter 9-16 14 10 1 ⁄4 x 28
Voltage Converter/
80126 11020C11 Trail Charger
12 14 20 1 ⁄4 x 28
Eaton Operating
Stock No. Part No. Description Voltage Amps
80029 130512 Low Battery Switch 12V 20

160 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ELECTRONIC MODULES SMART BATTERY ISOLATORS

BATTERY MANAGEMENT
Electronic Low Voltage Disconnect • Smaller, lighter and less heat generated than standard battery
Stock No. 75525 isolators
(LCH Part No. 48610) • Works with all alternator types
• Preserves battery charge and protects battery banks by automatically • Reduces charging system workload by not connecting auxiliary
disconnecting loads when battery voltage drops to a critical level battery until primary battery is charged to 13.2V
• Allows bi-directional charging from alternator or from
shore/campground charging components
12V or
24V • LED status indicator
• Optional start assist – connect to a momentary switch that will
allow the auxiliary battery to assist the starting battery
• 5 ⁄ 16" x 24 studs

185°F (85°C) SAE SAE

-40°F (-40°C)
9-16V J1455 J1113

Stock No. LCH Part No. Amps

77050 48525 85
77051 48530 200
Use with Amphenol AT Series
• 8 pin connector, Stock No. 38178 - AT06-08SA
• Wedge, Stock No. 38190
• 18-16 awg, Stock No. 38194
• 16-14 awg, Stock No. 38196

Low Voltage Disconnect Switch with

Shut-Off Timer
• Continuously monitors voltage level of a 12 volt power input
• If voltage >13.25 - power switch turns on
• If voltage drops < 12.8 - time delay is started Stock No. 77050
• If voltage remains < 12.8 until the timer expires
- power switch turns off
• If voltage drops < 11.8 with the timer running
- power switch turns off
• Microprocessor controller and solid state output with ELECTRONIC AUXILIARY
over-current shutdown BATTERY SWITCH ABS
• Standard automotive relay pin format
• Ideal for charging auxiliary battery and isolating it
• Compact size with panel-mount bracket from vehicle’s chassis battery and alternator +9.0 to
• Durable metal case 18V
• Solid state technology
• 1 ⁄ 4" male tab contacts
• Prevents over-current, over
temperature and under-voltage
185°F (85°C)
• Higher operational life than
-40°F (-40°C )
diode based battery isolators
and mechanical solenoids

Stock No. Amp

44410 100
44411 150
44412 175
Stock No. 80031 44413 200

Stock No. Time Delay Value Max Current

80031 5 minutes fixed 20 amps

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161
FUSES 101
WHAT YOU
NEED TO KNOW
Wired2Serve™ Blog Article

While circuit breakers are becoming more prominent in 12-volt system design, the
fuse remains a common, and useful, technology. If you’re not up on your fuses,
here’s an overview of where they fit into automotive circuit protection.

USES AND TYPES FUSE LIFE

According to “Fuseology” by Littelfuse, the Counterintuitively, amp rating does not necessarily No fuse lasts forever. Eventually, even a perfect
purpose of a fuse is to serve as a sacrificial correspond to fuse size. Regular-sized fuses start electrical system that never overloads will wear
device. Inside a fuse is a conductive strip of at .5 and go all the way up to 40A, while Micro2 it out. However, fuse life can be driven down by
material that will melt if the fuse overloads, also fuses range between 5 and 30A. Generally to a number of factors. Temperature, for example,
called its “breaking capacity.” If a system overloads prevent issues, anybody maintaining vehicles, can reduce a fuse’s life. Generally a fuse’s
or shorts, the fuse breaks the circuit, or “opens,” including drivers who may be forced to make amperage is rated for 25 degrees Celsius, or 77
to protect the larger system; once a fuse pops it emergency repairs, should pay attention to degrees Fahrenheit. However, fuses will respond
cannot be reused. match both size and color. faster or slower to a given overload at higher or
In automotive electrical work, the vast majority of To select the right fuse amperage within a range, lower ambient temperatures, respectively.
fuses are “blade”-type fuses, where the fuse has start by calculating your maximum and minimum Other environmental factors can also affect
two prongs that fit into a small plug, however the fuse amperages and taking a number near the fuse life. One common factor is exposure to
use of bolt-down fuses and cartridge fuses has middle of the range. electrical pulses, as these may weaken fuse
gradually increased in popularity over time. material. Another is high, continuous voltage
drops; these are often caused by improper fuse
SIZES AND AMPERAGES and wire gauge pairings. These issues are
Blade fuses come in six sizes, which are, common, so if a piece of equipment begins
from smallest to largest: Micro2, Micro3, going through fuses at a faster rate, but
low profile mini, mini, ATO ® /ATC ® (also a short or overload isn’t found, one or
called “regular”) and maxi. Automotive more of these causes may be to blame.
fuses always have their amperage written Proper circuit protection is often the
on the top of the fuse; if you remove the difference between machinery that keeps
cover of an automotive fusebox, the amps going and machinery that’s perpetually
each fuse can handle will be the first thing on the side of the road. Knowledge of
you see. Each level of amperage also has a best practices for selecting, installing
specific color associated with it. However, and replacing fuses helps avoid outages
the colors can repeat, so teams should that put your equipment out of commission.
be aware of this issue: violet, in mini and
regular fuses sizes, is 3A, while with a
maxi fuse it will be 80A.
 FUSE HOLDERS
Volts/ Volts/
Micro2 Fuse Holders Amps Stock No. Description ATO/ATC ® Fuse Holders - cont. Amps Stock No. Description
FUSES

32V 16 ga Red Wire

46488 32V 12 ga GPT Wire
15A 5" Leads 46032
30A 8" Leads

30 amp
Volts/ fuse included 12 ga Orange
MINI ® Fuse Holders Amps Stock No. Description 30A 46046 GPT Wire
16 ga Red 11" Loop
24V GXL Wire
NEW 46056
15A LED Light
12 ga Red
4" Leads 32V
46278 UL1015 Wire
30A
4" Leads
32V Easy Crimp For
46036
20A 22-16 ga Wire
12 ga Orange
32V
46292 GXL Wire
40A
16 ga Black 4" Leads
32V
46487 GXL Wire
20A
4" Leads 12 ga Orange
46448 GPT Wires
32V 4" Leads
30A
32V 14 ga GXL Wires Cover for
46489 46019
20A 4.78" Leads Stock No. 46448

10 ga Tinned
32V
14 ga Orange 46238 UL1015 Red Wire
12V 30A
46277 UL1015 Wire 12" Loop
20A
6" Leads

12 ga Orange Volts/
32V
46486 GXL Wire MAXI Fuse Holders Amps Stock No. Description
20A
4" Wire Leads

8 ga Red Wire
80A 46048
Volts/ 12" Loop
ATO/ATC ® Fuse Holders Amps Stock No. Description

32V Self Stripping For 32V 6 ga Tinned UL1015

46031 46049
20A 18-14 ga Wire 60A Black Wire, 5" Leads
32V 6 ga Tinned UL1015
46022
60A Red Wire, 5" Leads

18 ga Tinned 32V 6 ga Bare

46024
32V 60A Red STX Wire, 5" Leads
46229 UL1015 Red Wire
10A
4" Leads
Volts/
AGC Style Fuse Holders Amps Stock No. Description
16 ga Black
32V Accepts 18-12 ga Wire
46447 GPT Wires 46003
20A 32V (box of 100)
4" Leads
30A Accepts 18-12 ga Wire
46003-L
(loose piece)
Red LED Light
24V Waterproof
46054 When Blown Fuse 46004
15A Accepts 18-12 ga Wire
4” 16 ga Red GXL Wire 32V
30A
Additional fuse clips
46005
available separately
16 ga Black
32V 14 ga Red GPT Wire
46449 GXL Wires,
20A 46000 8" Loop
4" Leads
(complete assembly)
32V
20A 46009 Rivet
46014 Body
14 ga Tinned
32V 46015 Spring
46239 UL1015 Wire
30A
4" Yellow Leads 14 ga Red
250V
46002 UL1015 Wire
20A
18" Loop
32V 14 ga Black Wire
46459
20A Stackable
14 ga Red
250V
32V 10 ga Orange Wire NEW 30A
46069 GPT Wire
46460 8" Loop
30A Stackable

164 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

FUSE HOLDERS
Volts/ Volts/
JCASE Fuse Holders Amps Stock No. Description Circuit Taps Amps Stock No. Description
Micro2 Fuse

FUSES
8 ga Red
58V 16 ga Red
46150 GXL Wire
60A 32V UL1015 Wire
4" Leads 46177
20A 5" Leads
with Butt Connector

Volts/
Fuse Holder Assemblies Amps Stock No. Description
MINI ® Fuse
12 ga Orange
MINI ® Fuses GXL Wire
46041 32V
10" Wire Leads 16 ga UL1015
(Complete assembly) 30A
46044 Red Wire
Max
38063 Body with Butt Connector
16V Combined
30A 46058 Cap

31075 12 ga Terminals
Low Profile
39002 Cable Seal
MINI ® Fuse
38035 TPA Clip 32V
30A 16 ga Wire
12 ga Orange 46068
GPT Wire Max with Butt Connector
ATO/ATC® Fuses 46033
8" Wire Leads Combined
(Complete assembly)
12 ga Orange
GXL Wire
46047 ATO/ATC® Fuse
32V 9" Wire Leads
30A (Complete assembly)
32V
46010 Body with Seals 16 ga
30A
46045 Red Wire
46034 Cap Max
with Butt Connector
Combined
32037 12 ga Terminals

407 Crimper
 MICRO2® FUSES MICRO3® FUSES
• New standard for vehicle circuit • 3 terminals and 2 fuse elements
protection with a common center terminal
• Sub-miniature design • Space saving with sub-miniature
FUSES

• Space saving - allows more fuses design

to fit in a smaller space Amps Stock No. Color • Meets the need for more circuits to
5 46116 Tan
• Used as a replacement fuse in new be protected while utilizing less space
7.5 46117 Brown Amps Stock No. Color
vehicles 10 46118 Red
• High temperature tolerance in 5 46121 Tan
• Color coded for easy identification 15 46119 Blue adverse environments 7.5 46122 Brown
20 46126 Yellow 10 46123 Red
257°F (125°C) 257°F (125°C)
32 V 25 46127 Clear
-40°F (-40°C)
32 V 15 46124 Blue
-40°F (-40°C) 30 46128 Green

LOW PROFILE MINI® FUSES LOW PROFILE MINI® FUSES NEW

5 PIECE BOXES
• Similar performance characteristics
as standard mini fuses
Amps Stock No. Color Amps Stock No. Color
• Low overall height allows for space 46293 Tan
5 2 47278 Gray
and weight savings 7.5 46294 Brown Tan
5 47279
• Typically used as a replacement 10 46295 Red 7.5 47285 Brown
fuse in new vehicles 15 46296 Blue 10 47280 Red
20 46297 Yellow 15 47281 Blue
257°F (125°C) 25 46298 Clear
-40°F (-40°C)
58V 20 47282 Yellow
30 46299 Green 25 47283 Clear
30 47284 Green

MINI® AUTOMOTIVE FUSES MINI® AUTOMOTIVE FUSES NEW

5 PIECE BOXES
• Smaller than the standard
automotive blade fuses, permitting
Amps Stock No. Color Amps Stock No. Color
more fuses in the same space
2 46250 Gray 2 47268 Gray
• Color coded for amperage 3 46251 Violet 3 47269 Violet
SAE 4 46252 Pink 4 47270 Pink
J2077 32V 5 46253 Tan 5 47271 Tan
7.5 46254 Brown 7.5 47277 Brown
10 46255 Red 10 47272 Red
15 46256 Blue 15 47273 Blue
20 46257 Yellow 20 47274 Yellow
25 46258 Clear 25 47285 Clear
30 46259 Green 30 47276 Green

MINI® SMART GLOW FUSES

• Indicator light on the top of the fuse Amps Stock No. Color MINI® Fuse Clip
glows brightly if the fuse is blown 3 46260 Violet Stock No. 37062
• Eliminates guess work and speeds 5 46261 Tan 12V • 3⁄16" push on blade
the replacement of the blown fuse 7.5 46262 Brown
• Color coded for amperage 10 46263 Red MINI® Tapper Fuse Tap
15 46264 Blue Stock No. 37065
• Snaps into place without special tools
20 46265 Yellow • Taps into power
• Provides easy identification of blown 25 46266 Clear
at the fuse block
fuses in hard-to-reach locations 30 46267 Green
• 3⁄16" push-on

166 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ATM AUTOMOTIVE BLADE TYPE FUSES MICRO2 FUSE BLOCKS
• UL recognized for use in low voltage control circuits • Alternative for smaller installations
• ISO 8820 / JASO D612 / SAE J2077 and J1171 NEW • Replace traditional glass tube fuse

FUSES
• Ignition protection blocks
221°F (105°C)
• Clear, plastic cover 32 V -40°F (-40°C)
212°F (100°C)
-40°F (-40°C)
32 V
Amps Stock No. Color Poles Stock No. Amps
2 47425 Gray 4 47060 30
3 47426 Violet 6 47061 45
4 47427 Pink 8 47062 60
5 47428 Tan 10 47063 90
7.5 47429 Brown
10 47430 Red
15 47431 Blue
20 47432 Yellow
25 47433 Clear
30 47434 Green

SERIES 15310 60POSITION

RTMR RELAY & FUSE PANELS RFRM RELAY & FUSE PANELS
Stock No. 46348 • UL-Rated 94V0 thermoplastic,
• Accepts ATM (mini) blade plated copper busbar, silicone
fuses, circuit breakers as well rubber gasket, EPDM - internal
as other components such as tether
relays, diodes, flashers, etc. • Nominal 12VDC and 24VDC
with 2.8 mm blades on 8.1 systems, 100A per busbar,
mm centerline spacing 200A max
• Mounting #10-32 • IP66 (with use of cover
• Housing and cover black and seal)
thermoplastic
• 30A max per terminal 185°F (85°C)
12/24VDC -40°F (-40°C)

260°F (126°C)
-40°F (-40°C) Dual Busbars 10-32 inserts
(rating on PDM only) Stock No. 46354
Terminals Cable Seals
No Busbars Wire Ga. Stock No. Stock No.
Tin Plated Stock No. 46357
Female Terminal Cable Seal 18-16 ga 30037 39000
Wire Ga. Stock No. Stock No. Extra Cover 14-12 ga 31075 39001
20-16 30098 39027 Stock No. Stock No. 46359 12-10 ga 32035 39002
14-12 30099 39028 Cavity Plug 39029

MINI®/ATM FUSE BLOCKS MINI®/ATM FUSE BLOCKS

32V
• Space saving design 30A/circuit • Alternative for smaller
• Output: 1⁄4" push-on terminals 100A max installations
• Input terminal: #10-32 threaded studs • Replace traditional glass 221°F (105°C)
• Uses mini blade fuses (not included) tube fuse blocks -40°F (-40°C)
• Clear insulating cover design for water • Clear, splash proof plastic cover
and dust proof 32 V
Poles Stock No. Amps
4 47055 30
NEW 6 47056 45
8 47057 60
LED No. of 10 47058 90
Stock No. Stock No. Fuses
45605 45608 4
45606 45609 6
45607 45615 10

LED indicators for easy open fuse indication

Fuses and quick disconnects not included.

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167
 REAR TERMINAL MINI® FUSE PANELS
• Weather tight enclosure with cover 257°F (125°C)
• Housing is made from 94 VO -40°F (-40°C)
FUSES

Thermoplastic; #10-32 input studs are

made of bright nickel plated brass Stock No. Description
46077 with standard cover
• 30A max output per contact
5 - 280 Bussed Micro Relays with 10 Bussed Fuses,
46343
• IP 66-IEC 529 rated nuts assembled, with tall cover
• Accepts wire sizes 22-12 ga 3 - 280 MINI ® or 5 - 280 Micro Relays,
46344
10 Fuses, with tall cover
• Use terminals and seals from chart and 3 - 280 MINI ® Relays or 5 - 280 Micro Relays,
46345
crimp with tools listed 10 Bussed Fuses, nuts assembled, with tall cover

• Standard height cover fits fuses 3 - Bussed 280 MINI ® or 5 - 280 Micro Relays
46346
& 10 Fuses, nuts assembled, with tall cover
Stock No. 46344
• Taller cover fits fuses and circuit breakers 3 - 280 MINI ® relays & 10 MINI ® fuses
46347
or MINI ® circuit breakers, with tall cover
• Use tangless terminals listed below

Tin Plated Tangless

Wire Female Terminal Reel Delphi Cable Seal Cable Seal Delphi Tool
Gauge Stock No. Stock No.* No. Stock No. Color No. Guide
12015899
22-20 30068 30068R 12110846 39004 Red
15324983**
12015323
18-16 30069 30069R 12110847 39000 Green 408
15324982**

16-14 31068 31068R 12129409 39001 Gray

12010293 Short Cover Tall Cover
15324980**
w/ Vent Stock No. 46087
12015193
14-12 31069 31069R 12110845 39002 Blue 474 Stock No. 46088
15324981**
* Terminals available on reels by Stock No. specified in table above.
** Replacement part for Delphi number listed above. Changed from 4% oil to 2% oil.
Mounting Bracket
Stud End Cap for Input Stud RTMR Cavity Plug Stock No. 46085
Stock No. 23519 Stock No. 39010 • Shown with optional tall
(Eaton's Bussmann No. B066-7008) (Delphi No. 12010300) cover and two brackets
• Silicone Material • Cavity plugs are required
• Order two brackets per
for all unused pin locations
fuse panel

MINI® POWER COMPACT HARDWIRED BOX NEW

DISTRIBUTION MODULES
The compact Hard-Wired Box accepts 2.8 mm
• PDM’s interlock to allow for
fuse components and is the perfect fit for
component “add-ons” and
accessory circuits and overflow circuits from
system growth
your main Power Distribution module
• Made of “rugged” thermoplastic • AssureLatch™ yellow positive-sealing latches keep the cover
• IP66/67, waterproof to IP67, with gasket securely in place while allowing for fast service
• Accomodates MINI® fuse and ISO 280 footprint • Accepts any MINI® (280 style) fuses or circuit breakers
relays and other components • Compact size allows the unit to be installed in vehicles with
• Uses tanged terminals, see page 51 limited space
60 Way MINI® Power Distribution Center • Ideal for accessory circuits, overflow circuits from main
• IP67/IP69K sealed units can be installed virtually anywhere on
• 30A max per circuit
250A the vehicle and stands up to road splash and salt spray
Description Stock No. • Uses tanged terminals, see page 51
Base 45990
Cover 45991
Gasket 45992
10 Contact TPA 45993* Stock No. Circuits
Complete Kit 45978* 6
45989
w/AssureLatch™ 45979* 12
Complete Kit 45999 Complete kit includes: TPA,
bracket and cover
* Must buy quantity of 6 for 60 way

18 Way MINI® Power Distribution

i C Center
t
• 30A max per circuit
100A Description Stock No. Stock No. 45978
Base 45995
Cover 45994
Rubber Seal 45996
6 Contact TPA 45997*
Metal Bracket 45998

* Must buy quantity of 3 for 18 way

Stock No. 45979

168 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

ATOF/ATO® AUTOMOTIVE FUSES ATOF/ATO® AUTOMOTIVE FUSES NEW
5 PIECE BOXES
• Standard 1⁄ "
blade type
4
• Nylon material to standardize
32 V

FUSES
with MINI® and MAXI styles
Amps Stock No. Color
• Higher chemical and SAE
heat resistance than
32 V 1 47001 Black Amps Stock No. Color J1284
2 47002 Gray 5 47260 Tan
ATO® material SAE 3 47003 Violet 7.5 47267 Brown
J1284 4 47004 Pink 10 47261 Red
5 47005 Tan 15 47262 Blue
7.5 47007 Brown 20 47263 Yellow
10 47010 Red 25 47264 Clear
15 47015 Blue 30 47265 Green
20 47020 Yellow 40 27266 Amber
25 47025 Clear
30 47030 Green
35 47035 Blue/
Green
40 47040 Amber

ATOF/ATO® Smart Glow Fuses Amps Stock No. Color

• Indicator light on the top 3 46280 Violet
of the fuse glows brightly 12 V 5 46281 Tan
TRIPULLER/FUSE PULLER
if the fuse is blown 7.5 46282 Brown
10 46283 Red Stock No. 580
• Eliminates guess work and speeds
15 46284 Blue • Allows for easy fuse removal and replacement
the replacement of the blown fuse 20 46285 Yellow • Extracts Glass, Ceramic, ATOF and MINI®
25 46286 Clear
style fuses from various fuse blocks
30 46287 Green

Fuse Clip
Stock No. 37061
• 1⁄4" push-on terminal ATOF/ATC® FUSE BLOCK WITH NEW
• Use to tap off on side of 1⁄4" blade fuse LED INDICATORS
• Space saving ATOF/ATC® fuse block with
32V
LED indicators for easy open fuse indication 30A/circuit
All holders shown are for the • Uses 1⁄4" quick disconnect terminals 100A max
BLADE TYPE HOLDERS standard ATOF/ATC ® fuses.
• Input terminal: #10-32 threaded studs
Stock No. 47070
• Recommended input wire size: 6-4 ga
• Complete assembly for ATOF® 4 Gang
or ATC® type blade fuses Fuse Block • Recommended output wire size: 16-12 ga

• Units slide together to gang for • Clear insulating cover design

for water and dust proofing
multiple combinations No. of
• Includes 12 ga GPT wire, 8" leads Stock No. Fuses
45618 4
• Mounting holes for #10 screws are 45619 6
31⁄8" apart 45620 10
• Individual components available
(see table below)
Item Recommended
Description Stock No. Delphi No. Delphi Tool
Body 47080 12004943 ----
Terminal Busbar 32029 12004568 ----
12 ga Terminal 32036 12020400 407
16-14 ga Terminal 31037 12020321 401
20-18 ga Terminal 30038 12020334 401

Terminals can be p
purchased on reels:
Item
Description Stock No. Delphi No.
12 ga Terminals on reel 32036R 12020400 Removal Tool
R
16-14 ga Terminals on reel 31037R 12020321 Stock No. 424
S
20-18 ga Terminals on reel 30038R 12020334
((Delphi No. 12094430) Fuses and quick disconnects not included

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

169
 AUTOMOTIVE ATC® BLADE FUSES NEW AUTOMOTIVE ATC® BLADE FUSES NEW
CLEAR WITH TEST POINTS
• UL recognized for use in low voltage
control circuits
32 V • Closed body housing with test points
FUSES

• Wide -40C to +100C operating • Ignition protected

Amps Stock No. Color Amps Stock No. Color
temperature range meets the SAE
needs of extreme environments
1 47400 Black 32 V J1171 5 47415 Tan
2 47401 Gray 7.5 47416 Brown
• Lead free, halogen free 3 47402 Violet 10 47417 Red
• RoHS compliant 4 47403 Pink 15 47418 Blue
5 47404 Tan 20 47419 Yellow
7.5 47405 Brown 25 47420 Clear
10 47406 Red 30 47421 Green
15 47407 Blue
20 47408 Yellow
25 47409 Clear
30 47410 Green
35 47411 Blue/
Green
40 47412 Amber

COMPACT ATOF/ATC® FUSE BLOCKS

• Base material: black nylon PA66
• 1⁄4" push-on terminals 32 V
HEAVYDUTY ATOF/ATC® FUSE BLOCKS • Cover material: PA12

• Clear, durable dust cover with fastening nut

• 1⁄4" male push-on terminals 12V
• Recommended for supplemental accessory
power requirements

Stock No. 47090

Stock No. 47089

Stock No. No. of Fuses Maximum Load

Number Fuse Block Fuse Cover Maximum Load
46080 4 60 amps of Fuses Stock No. Stock No. (amps)
46081 6 90 amps
4 47085 47086 20A/circuit, 80A Total
46082 8 120 amps
6 47087 47088 20A/circuit, 100A Total
46083 10 150 amps
8 47089 47090 20A/circuit, 135A Total
46084 12 180 amps

ATOF/ATC® FUSE BLOCKS LIGHTWEIGHT FUSE PANELS

• Alternative for smaller • Suggested for accessory use only
installations 1⁄4" push-on
• Use with standard ATOF/ATC® fuses or
terminal
• Replace traditional glass 221°F (105°C)
blade type circuit breakers
tube fuse blocks • Maximum current for all circuits is 95 amps
-40°F (-40°C)
• Clear, plastic cover • Recessed fuse contacts help prevent
Poles Stock No. Amps 32 V shorting of circuits
4 47050 30 • Available with optional common ground
6 47051 45 terminals
8 47052 60
10 47053 90 Without With
Ground Ground
Terminals Terminals
Circuits Stock No. Stock No. Input lead
6 46050 46060 fits on a
8 46051 46061
#10-32 stud
10 46052 46062 With ground terminals
12 46053 46063 Fuses sold separately

170 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

REAR TERMINAL ATOF/ATC® FUSE PANELS
• Power distribution system mounts rear wiring with 20 or 24 positions 257°F (125°C)
• Black thermoplastic material
200A -40°F (-40°C)

FUSES
• Splash resistant cover included
• Order terminals for output circuits separately
Double Bus - 20 Position
Stock No. 46074
• Double stud split input power bus for 14 and 6 output circuits
• Two 1⁄4" stud size inputs
• Comes with short cover
• Optional tall cover Stock No. 46086
Triple Bus - 24 Position
Stock No. 46075
• Triple stud split input power bus for 12, 4 and 8 output circuits
• Two 1⁄4" stud size inputs, disconnect terminals on middle bus Stock No. 46075
• Comes with tall cover (Fuses sold separately)

Item Stock Delphi

Description No. No.
Output Terminal
31037 12020321
for wire ga. 16-14
Output Terminal
32036 12020400
for wire ga. 12

Other sizes available on a special order

basis. Call 800-328-2724 for details.
Stock No. 46074
Optional Tall Cover
Stock No. 46086
• For use with circuit breakers
Hand Tool Removal Tool
Stock No. 507 Stock No. 424
• Crimps terminals 31037, 32036 (Delphi No. 12094430)

ST BLADE COMPACT FUSE BLOCKS NEW ST BLADE FUSE BLOCKS

• Accepts ATO® / ATC® fuses • 6 or 12 circuits and cover
• Single side design allows wire entry from • Cover satisfies ABYC/USCG requirements
one side to minimize footprint for insulation, push button latch providing easy access to
• Meets ISO 8446 and SAE J1171 ratings for fuses, storage for two spare fuses
use in a gasoline engine compartment • Label recesses that accept Blue Sea Systems small format
• Tin-plated copper buses and fuse clips labels for circuit identification
• 100A per block, 30A per circuit • Accepts ATO® and ATC® fuses (sold separately)
32VDC
• #10-32 terminal stud size • Tin-plated copper buses and fuse clips
• #8 mounting screw • Maximum amperage: 100A per block,
Blue Sea
Stock No. Part No. Circuits 30A per circuit
78140 5045 4
78142 5046 8 32VDC

Blue Sea
Stock No. Part No. Description
6 Circuits
78152 5025
w/ Negative Bus
12 Circuits
78153 5026
w/ Negative Bus
Stock No. 78140
78154 5028 6 Circuits
78155 5029 12 Circuits
78156* 5035 6 Circuits

78163**
12 Circuits Stock No. 78155
5032
w/ Negative Bus

* fuse slots in single row

Stock No. 78142 ** fuses and negative bus are on a split bus

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

171
 AUTOMOTIVE MAX NEW
MAXI AUTOMOTIVE FUSES BLADE TYPE FUSES
• Used where a high amperage circuit • Heavy-duty fast acting MAXI Amps Stock No. Color
FUSES

is required from 20-80 amps fuse 20 47440 Yellow

• Color coded for amperage Amps Stock No. Color • Features see-through body 25 47441 Grey
20 46240 Yellow allowing for fuse to be inspected 30 47442 Green
SAE 25 46226 Grey more conveniently 40 47444 Orange
JI888 32V 50 47445 Red
30 46241 Green • UL-Rated 94V-0 thermoplastic
35 46227 Brown 60 47446 Blue
• SAE J1888, ISO 8820-3 70 47447 Tan
40 46242 Orange
50 46243 Red 80 47448 Clear
60 46244 Blue 32 V
70 46245 Tan
80 46246 Clear

LED MAXI SMART GLOW

AUTOMOTIVE FUSES
• Indicator light glows when the
fuse is blown, saving time to MAXI FUSE BLOCK NEW
troubleshoot an open circuit
• Color coded for amperage Amps Stock No. Color
20 46232 Yellow Stock No. 78031
30 46233 Green (Blue Sea No. 5006100)
32 V 40 46234 Orange • Snap-on terminal cover insulates all conductive parts, satisfying
50 46235 Red ABYC/USCG requirements
60 46247 Blue
• Cover breakouts allow wires from sides or bottom
70 46248 Tan
80 46249 Clear
• Terminal screws compress fuse blades within blocks for low
resistance connections
• Label recess accepts large format label
• Fuses sold separately

MAXI FUSE BLOCK HOLDER & COVER

Holder Stock No. 46011 32 V
Cover Stock No. 46012 60 A
• Provides an efficient installation
method for MAXI fuse
applications
• Cover sold separately

MAXI FUSE BLOCK

Stock No. 78150
(Blue Sea No. 5006)
• Snap-on terminal cover insulates all
conductive parts, satisfying ABYC/ MAXI BLADE FUSE PULLER
USCG requirements Stock No. 581
• Accepts 18-4 ga wire from • Designed for easy removal and replacement
sides or bottom 32VDC of MAXI blade style fuses
• Reinforced polycarbonate base
• #10 mounting screws
• Fuses sold separately

172 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

GLASS AND CERAMIC FUSES FUSE ASSORTMENT KITS
Stock No. 22269
Type AGC Amps Volts Stock No.
• Our most popular ATOF/ATC,®
1 ⁄ 10 250 46131
• 1⁄4" dia. by 11⁄4" long MINI® and MAXI fuses in a Fuse Assortment Kit Includes:

FUSES
1 ⁄4 250 46132
convenient kit
1 ⁄2 250 46133 Type Amps # of Pieces
1 250 46101 • Great for repair jobs when a 30 5
2 250 46102 variety of fuses are needed MAXI 40 5
3 250 46103 Fuses 50 5
4 250 46104 60 5
5 250 46105 5 20
71 ⁄ 2 250 46137 MINI ® 10 20
8 250 46108 Fuses 15 20
10 250 46110 20 20
15 32 46115 5 20
20 32 46120* ATOF/ 10 20
ATC ®
25 32 46125 15 20
Fuses
30 32 46130 20 20
40 32 46140
50 32 46139

* same as SFE 20
ATC® FUSE ASSORTMENT KITS
Stock No. 22270
Type MDA Amps Volts Stock No. • Includes 42 fuses and fuse tester
1⁄ " 1 250 46151 ATC® Fuse Assortment
• 4 dia. by 11⁄4" long,
2 250 46152 Kit Includes:
time delay 3 250 46153
Amps # of Pieces
5 250 46155
5 7
10 250 46160
10 7
15 250 46165
15 7
20 7
25 7
Tripuller/Fuse Puller
30 7
Stock No. 580
• Allows for easy fuse removal and
replacement
• Extracts glass or ceramic, ATO ®
and MINI ® style fuses from
fuse blocks REPLACEMENT TYPE II BREAKER 12V
FOR GLASS FUSES

PANEL MOUNT FUSE HOLDERS • Fits in holders which accommodate

1⁄ " dia. by 11⁄4" long glass fuses
4
• For AGC type fuses, • Remains open until the trouble is
1 ⁄4" dia. by 1 1 ⁄ 4 " long corrected or the power is turned off
• Direct replacement for most OEM Amps Stock No.
applications 10 46710
Mounting Holes
.461 • Doesn't reset until the overload is 15 46715
removed or power is turned off 20 46720
Stock No. 46018 30 46730
• 1⁄4" push-on terminals 40 46740
.506

• Threaded mount
250V
20A
.461
FUSE CLIPS
Stock No. 46023 Stock No. 37060
• 3⁄16" push-on terminals • For use with 1⁄4" dia. glass fuses
.506

• Threaded mount • Convenient to use in a fuse block

250V when another circuit is required
15 A • 1⁄4" push-on male blade
.500
Stock No. 46017 Stock No. 37063
• 1⁄4" push-on terminals • Full circle fuse clip for attaching
.560

• Push mount an extra circuit to a 1⁄4" dia. fuse

• Thin metal helps not to distort
250V
20A fuse holder terminals

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

173
 MIDI® HIGH AMP FUSES NEW MIDI® HIGH AMP FUSE HOLDER
• Time delay characteristics 32V Stock No. 46008
Interrupting Rating Clear
• Bolt-on space saving fuse 1000A at 32 V Amps Stock No. Stock No. • Black glass-filled thermoplastic construction
for high current application with black cover for protection
FUSES

30 46380 45964
40 46381 45965 • M5 threaded studs with hex nuts
50 46382 45966 • Holders click together at base
60 46383 45967
• 1⁄4" mounting hole
70 46384 45968
80 46385 45969
100 46386 45970
32V
200A
125 46387 45971
150 46388 45972
175 46379 45974
200 46389 45973

MIDI® AMI/MEGA® AMG MIDI® INLINE FUSE HOLDER

SEALED FUSE BLOCKS
Stock No. 46312
• Sealed and ignition protected for • Ignition protected to SAE J1171 • Designed for use with bolt down MIDI® style fuses
30-200A MIDI® fuses and ISO 8846 for installation
on vehicles carrying hazardous
• Install directly inline with battery cable, no mounting required
• Provides high amperage cable
protection for 100-500A circuits - payloads or for installation inside • Can be used with heat shrink tubing for applications requiring
battery compartments more splash resistance
MEGA® fuses
• Waterproof/sealed fuse • Storage space for spare fuse and • Curved design of the cover aids in preventing of tube-splitting
attachment screw during application
compartment
• Drop in replacement for existing • IP66/IP6K9K • Made of UL 94V-0 glass-filled nylon
non-sealed competitive solutions • M8 stud • M5 stud
60VDC 257°F (125°C)
500A -40°F (-40°C)
32V
200A

Stock No. 46353

Accepts AMI or MIDI® Fuses
Stock No. 46352
Accepts MEGA® or AMG Fuses POWER DISTRIBUTION MODULE NEW
MIDI® FUSE BLOCKS
POWER DISTRIBUTION MODULE • Protects up to 4 high-amp and 6 low-amp circuits
(30-200A MIDI® fuses and 1-40A ATO® fuses)
Stock No. 45975 • Eliminates battery-box clutter, and saves space
• Provides main battery shutdown from a • Reduces overall system cost by combining individual fuse holders
remote location
• Recommended ring terminal (high-amp): 5⁄16" (M8)
• Four unswitched 24-hour 1A-40A ATO®
• Recommended ring terminal (low-amp): #8 (M4)
fuse locations
• IP59K
• Ideal for low-amp circuits
• Water and dust resistant
60VDC
• Tin-plated copper studs MAX
• 3 MIDI® fuse locations
257°F (125°C)
-58°F (-50°C)
12VDC
300A
Amps Stock No.
221°F (105°C) 600 45976
-58°F (-50°C) 200 45977

Stock No. 45977

174 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SAFETYHUB FUSE BLOCKS SERIES LMG BOLTIN FUSE HOLDERS
• Consolidates up to seven fused circuits • Used for main branch primary fusing
• Sealed cover protects fuses from the • Accepts multiple industry standard AMG fuses

FUSES
harsh marine environment • Using a common busbar, the LMG requires just
• Integrated connector plugs eliminate loose wires 36V one input connection to power all fuses
280A
and provide a secure, waterproof connection • UL rated 300 amps
• Ignition protected fusing meets • Cover and busbar included
Coast Guard and ABYC
requirements for installation 185°F (85°C)
-40°F (-40°C)
• Fuses sold separately
Stock No. Positions
46013 2
46029 3
46030 5

AMI/MIDI® SAFETY FUSE BLOCK

Stock No. 78157
(Blue Sea No. 7720)
• Ignition protected for installation
Stock No. 78158 aboard gasoline or diesel powered boats
• Sealed cover protects fuses from the harsh marine environment
Stock No. 78151 • Insulating cover satisfies ABYC/USCG insulation requirements
• Cover breakouts allow wire access in any direction
• Maximum amperage:
Blue Sea Current 200A with 2/0 cable
Stock No. Part No. Series Circuits Fuses Rating
• Fuses sold separately
3 – MIDI ® 120 amp max per circuit
78158 7725 100 7 • M8 stud
4 – ATOF/ATC ® 20 amp max per circuit

4 – MIDI ®/AMI 170 amp max per circuit 32VDC

78151 7748 150 10 200A
6 – ATO/ATC ® 20 amp max per circuit

MIDI® HIGH AMP FUSE BLOCKS

• Efficient power distribution for under-hood applications
Fuse Module
Stock No 46390
• Used for main branch, primary fusing
• #10-24 stainless steel studs
• Compact size, high amp capabilities
and cover
• Use up to 6 MIDI® or AMI fuses per assembly
• Cover material: red EPDM
• One input module and bus bar needed per complete assembly santoprene
Assembly Tips: • Module material: UL-rated
• Input module should be located in center of assembly 94VO thermoplastic
• Use higher current fuses closest to input module
400A max
Typical Assembly: per Input Module
assembly
Stock No 46391
185°F (85°C)
-40°F (-40°C) • 5⁄16"-18 stainless steel stud
and keps nut
• 1 - input module required
for each assembly

Busbars
Number of
Stock No. Positions
46392 2
46393 3
46394 4
MIDI ®
Fuse
46395 5
Sold separately
Fuse 46396 6
Module 46397 7
Input Module Busbar

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

175
 PDMAMI FUSE HOLDERS ANN AND ANL LIMITER FUSES
• Sealed bolt-in fuse holder • Rugged and reliable
• Used for main branch primary fusing and accepts multiple (two, • Protects charging systems in battery operated applications
FUSES

three or four) industry standard AMI fuses • High amperage ratings in a compact size, just 7⁄8" x 3 1⁄16"
• Using a common input busbar, requires just one input connection • Ideal for heavy-duty applications
to power all fuses • Clear window provides open-fuse indication
• Provides efficient power distribution suitable for many battery box
and "under the hood" applications 80V DC 80V DC
ANN Fuses 125V AC ANL Fuses 32V AC
• IP6K9K rating, some of the highest protection from dust, water
splash and pressure spray available
• Features heavy duty housing, silicone gaskets, tin plated copper bus
bars, M8 cable, input/output studs and stainless steel compression
limiters in the mounting feet ANN Fuses ANL Fuses
Amps Stock No. Amps Stock No.
• Designed for high current power distribution, supports fuses up to 10 46161 35 46211
200A per channel 35 46162 40 46212
40 46163 50 46213
50 46164 60 46190
60 46167 80 46214
80 46168 100 46191
Positions Stock No.
90 46169 150 46192
2 46322
100 46180 175 46193
3 46323
125 46181 200 46194
4 46324
150 46182 225 46159
175 46187 250 46195
200 46183 300 46196
225 46197 325 46216
250 46184 350 46217
300 46185 400 46218
325 46188 500 46219
FLEX MIDI® FUSE HOLDERS 350 46189 600 46221
Stock No. 45610 400 46186 675 46222
500 46200 750 46223
• Wire entry from virtually any 600 46206
point, enabled by flexible 700 46208
cover, aids in quick and easy 800 46209
installation
• Bolt down
257°F (125°C) 32V 80V DC
-40°F (-40°C) 200A 125V AC
800A
Heavy-Duty ANN
Flex MIDI ® Busbar
and ANL Fuse Holder
• For use with Stock No. 45610 ANN and ANL 80V DC Stock No. 46224
Fuse Holder 125V AC
Positions Stock No. 800A • Furnished with lock nuts
2 45611 Stock No. 46097
3 45612
• Solid core construction
• Furnished with lock nuts
• Two countersunk mounting
• Molded thermoplastic base holes on 1" centers for #10 flat
• Two countersunk mounting head screws
PDM MIDI® FUSE HOLDER MDB SERIES holes on 1" centers for #10 • 5⁄16" stud
flat head screws
• Internally bussed allowing for high current ANL Fuse Block
power distribution 185°F (85°C)
-40°F (-40°C) with Insulating Cover
• AssureLatch™ yellow positive-sealing
latches keeps cover securely in place • Accepts 5⁄16" (M8) ring terminals
6-58VDC • 2/0 maximum cable size
• Innovative cable seals provide a tight seal 200A 12V DC • Fuse sold separately
for power cables in a variety of diameters ANN and ANL 300A 32 V
• Sealed to IP67 and IP69K for Fuse Holder
maximum flexibility in mounting Stock No. 45602
location • Accepts 5⁄16" (M8)
• Great for construction, Ring Terminal
agricultural and high • UL Rated 94HB
amperage vehicles
Stock No. 78159
Positions Stock No. Blue Sea
2 46327 Stock No. Part No. Amps
3 46328 ANN and ANL 35 amp to
78159 5005
300 amp
Cover and Boot Kit 78160 5503
35 amp to
Stock No. 45601 750 amp

176 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

AMG HIGH AMP FUSES AMG HIGH AMP FUSE HOLDERS
• Ideal for battery and alternator Stock No. 46039 Stock No. 46038
180°F (82°C)
cables or other heavy gauge • High amp mountable fuse holder • Convenient mounting for high amp fuse
-25°F (-32°C)
cables requiring ultra-high

FUSES
• Comes with black rubber cover for • Black glass filled thermoplastic
current protection protection construction with black cover for
• Bolt down design • Cables can be attached from the front, protection
• Mounting holes .34" dia. side or the back • Includes nuts and washers, M8 thread
spaced 2" apart • Nuts included, 5⁄16" thread size size
SAE SAE
32 V • 1⁄4" mounting hole • 1⁄4" mounting hole
J1171 J1625
32VDC
300A
Transparent 32VDC
Fuse With Rivit Housing
Amps Stock No. Stock No. Stock No. 500A
60 47041 --- ---
80 47045 --- ---
100 46270 47042 45000
125 46271 47043 45001
150 46272 47044 45002
175 46273 --- 45003
200 46274 47046 45004
225 46275 47048 45005
250 46276 --- 45006
300 46279 --- 45007
400 46290 --- 45008*
500 46291 --- 45009*
* Opaque housing

MEGA®/AMG FUSE BLOCK MEGA®/AMG SAFETY FUSE BLOCK

Stock No. 78161 Stock No. 78162
(Blue Sea No. 5001) (Blue Sea No. 7721)
• Insulating cover satisfies ABYC/USCG • Ignition protected for installation aboard
insulation requirements gasoline or diesel powered boats
• Insulating cover breakouts allow wire access in three directions • Sealed cover protects fuses from the harsh marine environment
• UL 94-V0 base resists high heat • Insulating cover satisfies ABYC/USCG insulation requirements
• Fuses sold separately • Cover breakouts allow wire access in any direction
• M8 stud • M8 terminal stud/screw size
• Fuses sold separately
32VDC
300A 32VDC
300A

SEALED HPDB MEGA® FUSE HOLDER FLEX MEGA® FUSE HOLDER

Stock No. 46319 48VDC Stock No. 45616
32V
• AssureLatch™ technology 600A • Bolt down 500A
positive-sealing latches keep • Flexible cover
cover secure
• Custom insert molded studs 257°F (125°C)
results in high terminal torque -40°F (-40°C)
capability
• Max current per circuit: 300A
• Separate fuse compartment
provides a seal that protects
the fuses Flex MEGA® Busbar
• 129 x 125 x 45 mm • For use with Stock No. 45616
• IP67, IP69K Positions Stock No.
2 45613
221°F (105°C)
3 45614
-58°F (-50°C)

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

177
 CONFIRGURABLE FLEC SERIES
ZCASE® MEGA STARTER FUSES POWER DISTRIBUTION MODULE NEW

• Minimal footprint The Flexible Electrical Center (FLEC) is a configurable power

257°F (125°C) distribution module suitable for handling the many electrical circuits
• Fuse design is optimized for a
FUSES

-40°F (-40°C) found on heavy-duty commercial vehicles. The FLEC accommodates

one bolt connection
circuit protection components in a compact footprint and can be
• Tin plated copper 32V programmed to your application to create a "plug-and-play" system.
• Full family (40-600A) available 2000A
upon request
Features and Benefits
Amps Stock No. • Multi-layer PC-Board allows for custom circuit configurations
125 45590
• Twist-on tethered cover enables easy single-hand installation
150 45591
& removal
175 45592
200 45593 • Sealed cover, base and connectors have an IP67 ingress
225 45594 protection rating which helps keep out contamination
250 45595 • Base includes a vent for pressure equalization

300A
BMZ Fuse Holder & Stud Assembly maxload
Assembly Instructions
1. Place the battery terminal on the stud & busbar assembly 12V
For 2 positions bolt the two pieces together or 24V
2. Place ZCASE® fused to the battery
3. Mount the assembly to the battery
4. Attach cables with ring terminals over the top of the fuses
onto the studs
5. Thread nuts and lock washers
to the top of the studs and
torque to 12+/-2 Nm Pre-Populated
Stock No. 45630
Positions Stock No. (22) 2.8 mm blades rated for 30A fuse
2 45598
(6) 1.5 mm blades rated for 15A fuse
3 45597
(18) ISO 280 Micro relays

(M8 Nuts Not Included) Connectors:

(3) Heavy-duty M8 or 3 ⁄ 8" studs rated up to 100A each
(1) 8-way sealed Delphi 280 series
(1) 14-way sealed Delphi 280 series
(1) 16-way sealed Delphi 280 series
(1) 10-way sealed Delphi 150 series
(1) 12-way sealed Delphi 150 series
(1) 16-way sealed Delphi 150 series
(4) spare fuses located in cover
Fuse puller held in cover
Cover Cover tether optional
Stock No. 45599
Stud caps optional
Typical ZCASE Assembly
Inside cover label optional

ZCASE® Battery Terminal

Stock No. 45596 Empty Case
Stock No. 45631
Assembly Instructions
1. Place the battery terminal on the stud
& busbar assembly. For 2 positions
bolt the two pieces together
2. Place ZCASE® fused to the battery
3. Mount the assembly to the battery
4. Attach cables with ring terminals over the top of the fuses onto the
studs
5. Thread nuts and lock washers to the top of the studs and torque to
12+/-2 Nm

178 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

LOW PROFILE JCASE® 2 + 2 FUSE HOLDER FOR MINI®
CARTRIDGE STYLE FUSES AND JCASE® FUSES
• Lower overall height allows for • Compact holder houses two • Fuses are internally bussed
Amps Stock No. Color space and weight savings

FUSES
JCASE® cartridge fuses and to a single main power stud,
20 46300 Blue two MINI® bladed fuses one input powers four
25 46305 White 257°F (125°C)
-40°F (-40°C)
58 V • Holder is gasket-sealed to fused circuits
30 46301 Pink
40 46302
protect fuses from moisture
Green
50 46303 Red
and contamination
60 46304 Yellow 32VDC
2-60A

JCASE® CARTRIDGE STYLE FUSES

Fuse Holder
Amps Stock No. Color
32 V Stock No. 46089
20 46590 Blue
25 46595 White
30 46591 Pink MINI® Fuse JCASE®
40 46592 Green
Tin Plated Tin Plated
50 46593 Red Wire Female Terminal Wire Male Terminal
60 46594 Yellow JCASE® Gauge Stock No. Gauge Stock No.
In-Line JCASE® Fuse 18-16 30037 14-16 32062
Holder With Cover 14-12 31075 12-10 32064
12-10 32035
Stock No. 46150
• For use with low-profile JCASE®
fuses or standard JCASE® fuses Cable Seals Cable Seals
• 8 ga GXL wire, 4" leads Cable Stock Cable Stock
Diameter Color No. Diameter Color No.
• Standard thru-hole mounting 1.70 - 1.29 mm Dark Red 39004 2.40-1.60 mm Brown 39030
2.80 - 2.03 mm Green 39000 2.90-2.00 mm Dark Red 39031
58 V 257°F (125°C)
3.49 - 2.81 mm Gray 39001 3.80-2.80 mm Gray 39032
JCASE® Fuse Puller 60 A -40°F (-40°C) 39002
4.30 - 3.45 mm Blue 4.50-3.60 mm Blue 39018
Stock No. 582
• Designed for easy removal and
replacement of JCASE® style fuses Stock No.
Cavity Plug 39010

PAL® CARTRIDGE STYLE FUSES

Crimp Tool
• Color coded for amperage PAL® Female Stock No. 385
Terminal
• Other styles available by
special order

Call 800-328-2724
for details.
PAL® 13/16 Bent
Male Terminal PAL® Mini
32 V Female Terminal MCASE FUSES
• Cartridge style fuse with
Type Amps Stock No. Color Termination Style female terminals for 2.8 mm 32VDC
30 46570 Pink Bolts Into Fuse Block 13/16” Bolt Terminal male terminals
40 46571 Green Bolts Into Fuse Block 13/16” Bolt Terminal
• Miniaturized footprint for
50 46572 Red Bolts Into Fuse Block 13/16” Bolt Terminal
PAL® 13 ⁄ 16
optimal usage of space
60 46573 Yellow Bolts Into Fuse Block 13/16” Bolt Terminal
Bent Male • Time delayed fuse
Terminal 70 46574 Brown Bolts Into Fuse Block 13/16” Bolt Terminal
80 46575 Black Bolts Into Fuse Block 13/16” Bolt Terminal
100 46576 Blue Bolts Into Fuse Block 13/16” Bolt Terminal
120 46577 Gray Bolts Into Fuse Block 13/16” Bolt Terminal
20 46580 Light Blue Female Termination
PAL® 30 46581 Pink Female Termination Amps Stock No. Color
Female 40 46582 Green Female Termination 15 46360 Gray
Terminal 50 46583 Female Termination
Red 20 46361 Blue
60 46584 Yellow Female Termination
25 46362 White
PAL® Mini 30 46585 Pink Female Mini Termination
Female 30 46363 Pink
Terminal 40 46586 Green Female Mini Termination 40 46364 Green

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

179
 MARINE RATED BATTERY FUSES MRBF
Amps Stock No. Amps Stock No.
58 V
30 45551 125 45560
• High amp circuit protection in
FUSES

40 45552 150 45561

small component 50 45553 175 45562
• Space saving 60 45554 200 45563
• Use for main or auxiliary circuits 75 45556 225 45564
80 45557 250 45565
• Marine rated SAE J1117
90 45558 300 45566
100 45559

MARINE RATED BATTERY FUSE MRBF HOLDERS & COVERS 12V-

42V
• Mounting bars/holders for MRBF
• 2-stud mounting bars must have 2 fuses Two Fuse
Mounting Bar/Holder Stock No. Description
One Fuse
Mounting Bar/Holder Stock No. Description 3⁄
8 " Mounting Hole
45569 1⁄ -20 stud size
3⁄
8 " Mounting Hole 4
45567 1⁄ -20 stud size
4

3⁄ 1⁄
8"Mounting Hole 2" Mounting Hole
45575 45570 1⁄ -20 stud size
M8 stud size 4

1⁄
2" Mounting Hole
45568 1⁄ -20 stud size
4

45572 Red Cover

45571 Red Cover

45574 Black Cover

45573 Black Cover

180 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SEVERE SERVICE VEHICLE ELECTRICAL CENTER/ssVEC PDM NEW
EATON‘s severe service vehicle electrical • Weathertight construction and durable • Accepts industry standard ISO 280 footprint
center (ssVEC) features unequaled power plastic housing featuring multiple venting • Supports two M8 input power studs

FUSES
distribution in an IP66 compliant enclosure. configurations • 200A maximum; 30A per output connection
This rugged PDM features patented Cooper • High vibration and moisture protection
Bussmann ‘power grid’ technology, providing • Supports a standard 12V system
allow the ssVEC to be applied in various
efficient and compact power distribution ideal demanding and harsh environments
for the transportation industry including
• IP66 rated for high pressure spray
construction, agriculture, heavy trucks,
marine, and specialty vehicles. • Color coded connector system

Stock No. 46055 Stock No. 46057 Stock No. 46064

Parts Included: Parts Included: Parts Included:
(3) 15A MINI®/ATM fuses
12V (16) 10A MINI®/ATM fuses
12V (12) 10A MINI®/ATM fuses
12V
(3) 20A MINI®/ATM fuses (8) ISO 280 Ultra Micro Relays (4) 20A MINI®/ATM fuses
(3) 30A MINI®/ATM fuses with resistors (2) ISO 280 Ultra Micro Relays
(8) ISO 280 Micro Relays NO Amp: 20A with resistors
with resistors NC Amp: 15A NO Amp: 20A
NO Amp: 35A (1) fuse puller NC Amp: 15A
NC Amp: 20A (4) ISO 280 Micro Relays
(1) fuse puller with resistors
NO Amp: 35A
NC Amp: 20A
(1) fuse puller

SSDVEC DUAL POWER DISTRIBUTION

POWER DISTRIBUTION MODULE NEW RELAY CONNECTORS
Stock No. 46065 • Space saving design, lightweight
• Max Rating: 400A | 30A per output 12V • Power distribution modules for 120 A
max
• Pre-populated module features a 2.8 mm footprint components
16 relay plus 16 fuse configuration • Holds MINI® fuses, MINI® circuit breakers
Parts Included: and ISO 280 micro relays
(4) 10A MINI®/ATM fuses • Uses tanged terminals
(4) 15A MINI®/ATM fuses
(4) 20A MINI®/ATM fuses 257°F (125°C) Typical Power Distribution
-40°F (-40°C) Relay Connector. Fuse and
(4) 30A MINI®/ATM fuses relay sold separately.
(16) ISO 280 Micro Relay with resistor
Connectors
NO Amp: 35A
Description Stock No.
NC Amp: 20A
Black 75784
(1) fuse puller Gray 75785
VEC Output
Green 75786
Blue 75787
Connector CPA
Yellow 75788 Stock No. 75795
Red 75789
Orange 75790
Brown 75791 Stock No. 75786
TPA
Stock No. 75798

Clear Short Cover Clear Tall Cover Metal Side Bracket

Stock No. 38088 Stock No. 38089 Stock No. 38090
Cover only Fits fuses, circuit Bracket only
breakers and relays

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

181
 TTRON™ CLASS T FUSE
CURRENT LIMITING FAST ACTING CLASS T FUSE HOLDER
FUSES

• Small, space-saving fuses provide a high degree of • Cover (sold separately) protects conductive
12V
current limitation on short-circuits for excellent areas from accidental shorts and complies 400A
component protection with ABYC & USCG requirements
• 3⁄ " stud
• Commonly applied in electric heat circuits, load center, disconnect 8
switches, and meters • Accepts battery lugs
• Small size of the JJN Class T fuses permits installation in panelboards and eyelets up to 4/0
and control centers for system upgrading when existing circuit breakers • Glass filled nylon
cannot safely interrupt larger available short-circuit currents base material
• High speed of response for semiconductor protection • Stainless steel
connection bolts

Stock No. Amp

45585 225
Holder
45586 250
Stock No. 45584
45587 300
45588 350
45589 400

Stock No. 45588

Cover
Stock No. 45583

DC POWER DISTRIBUTION PANELS BREAK APART FUSE BLOCKS

• Will withstand the water exposures normally encountered in above deck • Low cost option to fuse your product
applications: salt spray, rain, hose washdowns, momentary immersions • Supplied in standard length of 12 poles
• ON-OFF contura switches • Snaps apart for the number of circuits you require
• ON indicating LEDs embedded in switches
Stock No. 47065
• Each switch is fused with 15 amp AGC fuse 300 V
• For AGC type fuses 1 ⁄ 4 " dia. by 1 1 ⁄ 4 " long 30 A
• 12V or 24V DC nominal Voltage
• #6 screw terminal
• 45A cumulative panel rating
• Mounting holes .146” dia. on 5 ⁄ 8 " spacing
12VDC 24VDC
20A 15A #6 Screw
Terminals

Stock No. 78101 Stock No. 78100

• 3.75"H x 5.25"W x 3.00"D • 7.50"H x 5.25"W x 3.00"D

Blue Sea
Stock No. Part No. Description
78100 8053 6 Position FUSE TESTER
78101 8262 4 Position
Stock No. 447
• Tests and removes
24 V
– blade (ATC,® ATOF, ATM and MAX)
Basic DC Panel Label Set – glass (1 1 ⁄ 4 ", 1” and 5 mm x 20 mm)
Stock No. 78102 • Simply slide the removable probe to
(Blue Sea No. 8030) appropriate fuse length to test fuse in
• Labels for switch panels Stock No. 78100 & 78101 fuse block
• 30 Labels • If fuse is good, a green light turns on
• 1.438"L x 0.438"H • If there is no light, the fuse is blown
• See waytekwire.com for label descriptions • Continuity tester or for fuses in circuit

182 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

HOW TO GET
MORE FUSES
INTO A COMPACT SPACE
Wired2Serve™ Blog Article

The automotive, truck and heavy equipment industries are all addressing the problem of
fuel consumption and environmental emissions. Reducing the weight of vehicles, trucks
and equipment is one of the primary means by which fuel consumption is lowered. Even
modest vehicle weight reduction has a significant impact on emissions reduction. Reducing
the weight of a vehicle by a mere 110 lbs increases fuel economy by up to 2%.

Any opportunity for space and weight savings can

benefit the operator’s bottom line and the environ-
ment. Even space saving electrical components can
help reduce the weight of your vehicles, trucks and
mobile equipment. There have been an increasing
amount of space and weight saving power distribution
modules to help you get more fuses and circuit 2+2 Fuse Holder
breakers into a compact space.

One of the latest power distribution modules designed

for space saving is the new 2+2 fuse holder from
Littelfuse. It provides more flexibility in add on auxiliary
circuits. This compact waterproof device can hold
different fuse types in one small component. It houses
two JCASE® cartridge fuses and two MINI® blade fuses.
The 2+2 fuse holder is gasket sealed to protect fuses
from moisture and contamination. Fuses are internally
bussed to a single main power stud; one input powers
four fused circuits.

Littelfuse also makes the 18-Way and 60-Way Mini

Power Distribution Modules (PDMs) which allow for
mini fuse and other ISO 280 footprint component
add-ons and system growth, in a compact panel. De-
odule
Mini Distribution Module
signed to withstand harsh environments with a rugged
thermoplastic body and cover with a sealed gasket.
 A Basic Guide to

TYPES
Circuit Breaker
Wired2Serve™ Blog Article

Modern machines of all types are setting aside fuses in favor of circuit breakers. Circuituit
breakers have quite a few virtues; they’re more durable, they’re easier to reset and replace,
e,
and they can be ordered in types that fit in where most fuses were used on vehicles. Still,ll,
it’s important to know the different circuit breaker types and their uses.

Circuit Breakers An Overview Types Of Circuit Breakers

A circuit breaker’s function is right there in the Mid-Range automotive, circuit breakers generally
name; when it detects high amperage or another fall into three types. Type I breakers are, without
electrical problem, usually by a circuit heating exception, automatic. They’ll either cycle or keep
up, it flips and cuts off the circuit, protecting resetting until the issue is resolved. Generally,
sensitive electrical systems from damage. Gen- you’ll use Type I in applications where you have
erally, they come in three broad categories: auto, relatively low voltage and reaching the breaker Cooper Bussmann
manual, and push-to-trip, and in three different for a manual reset will be difficult, and which will Circuit Breaker - 5A, Type 1
types: I, II, and III. These can overlap somewhat only occasionally deal with overload situations.
depending on the design of the breaker. That includes systems like wiper motors, head-
lamps, and non-essential systems like device
The broad categories describe how the breakers
charges. In short, if it doesn’t draw much power
reset. Auto means the breaker self-resets without
and needs to be buried deep in the vehicle
help from the user, manual requires the user to
where it’s hard to get to, it’s probably a Type I.
reset the circuit themselves, and push-to-trip
allows you test the circuit by pressing a button Type II is also automatic in a sense. Most Type II
and breaking the circuit. Push-to-trip, also called breakers will reset when the ignition is turned off,
“switchable,” is an especially important breaker or the overload is removed, making them perfect
type because it allows you to force anybody for systems that only need breakers when the
accessing certain vehicle systems to cut those off engine is on. That generally includes systems
from power before opening. Generally, systems like power windows, and situations where you
wired directly to batteries and other heavy shock don’t want to deal with replacing fuses that blow
risks will have push-to-trip breakers that make on a regular basis.
it impossible to put current through the system
Type III is where you’ll generally find manual Mechanical Products Series 17
while repairing it.
and push-to-trip breakers. All Type III breakers Thermal Circuit Breaker - 275A,
will have a visual indication that the breaker is Auto Reset,
tripped on the body to better diagnose short cir- Surface Mount, 3/8"
cuits and other issues. It’s also generally where
you’ll find the highest amps. For safety purposes,
Type III are probably the most effective.

When choosing a circuit breaker, it’s impor-

tant to know both your vehicle’s needs and
what circuit breaker types best fit what
you require. By being familiar with types
and categories, you’ll be able to meet
your fleet’s needs more effectively. If
you’re ready to get the right breakers for
Mechanical Products Series 19
you, view our circuit protection products.
Circuit Breaker - 60A, Type III,
Manual Reset
 SHORT STOP CIRCUIT BREAKERS
Non-cycling Type II Standard Automotive Type I
SAE
• For applications where the unit resets J553 12 V • Automatic reset circuit breakers for many 12VDC applications
CIRCUIT BREAKERS

only when the power is removed are available in your choice of metal or plastic housings
• Kep nuts included • 10-32 stud terminals SAE SAE
J1171 J553 12 V
Non-Cycling Type II Breakers • IP 66 rated (plastic only)
No Bracket Metal Housings
Amps Stock No.
6 46806
8 46808
10 46810
15 46815
20 46820
25 46825
No mounting In-line mounting Right angle
30 46830
bracket bracket mounting bracket
40 46840
50 46850 Standard Automotive Type I Breaker – Metal Housings
No In-line Right angle
Bracket Bracket Bracket
Manual Reset Type III Amps Stock No. Stock No. Stock No.
SAE 10 46410 46510 46310
• For applications where the breaker J553 24 V 15 46415 46515 46315
has to be manually reset with the push 20 46420 46520 46320
of a button 25 46425 46525 46325
30 46430 46530 46330
• Plastic housing
40 46440 46540 46340
• 10-32 stud terminals 50 46450 46550 46350
Manual Reset Type III Breakers
Right angle Plastic Housings
Bracket
Amps Stock No.
10 46375 Reset button
15 46370
20 46371
30 46373
40 46376
50 46374 No mounting In-line mounting Right angle
bracket bracket mounting bracket
Standard Automotive Type I Breaker – Plastic Housings
Circuit Breaker Boot
No In-line Right angle
Red Boot Stock No. 23540 Bracket Bracket Bracket
Amps Stock No. Stock No. Stock No.
Yellow Boot Stock No. 23541
10 46411 46511 46311
• Insulates your circuit breakers from 15 46416 46516 46316
shorting out 20 46421 46521 46321
25 46426 46526 46326
• Red is typically used for power leads,
30 46431 46531 46331
while yellow is for marine applications
40 46441 46541 46341
• Fits breakers with or without mounting 50 46451 46551 46351
brackets

Circuit Breaker Brackets 7-Breaker Junction Box

• Breakers snap in place Stock No. 46560
• Use with metal circuit breakers Circuit Breaker Bracket • Works with standard Type I and Type II
Gangs Stock No. metal circuit breakers without brackets
without brackets
2 46462
3 46463 • Height: 2.55”
4 46464 Includes:
6 46466 • 4 hex screws
Six gang shown 8 46468
• 4 hole plugs
• 14 keps nuts Hole Plug
Circuit Breaker Busbars
Circuit Breaker Busbar • 2 wire grommets
• Busbar assemblies for circuit Gangs Stock No.
breakers 2 46562
• Junction box
• Gang the breaker for your 3 46563
”
5”
3.18

4 46564 8.08
3.7

particular circuit application ”

6 46566 8.68
• Brass tin plated ”
8 46568

Two Grommets
Four gang shown

186 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

SERIES 16 PANEL MOUNT CIRCUIT BREAKERS
Contact Mechanical Products
• Body material: UL rated 94 V-0 thermoset plastic housing Stock No. Amp Size Part No.
46895 5 1 ⁄ 4" 1600-037-050-15
• Termination: 1⁄4" quick disconnects 50V 46896 10 1 ⁄ 4" 1600-037-100-15

CIRCUIT BREAKERS
• Single pole thermal type breakers
46897 15 1 ⁄ 4" 1600-037-150-15
• Ignition proof 46898 20 1 ⁄ 4" 1600-037-200-15
• IP67 46899 25 1 ⁄ 4" 1600-037-250-15
Panel Mount 46900 30 1 ⁄ 4" 1600-037-300-15

• Termination: 46901 40 #10-32 1648-009-040-15

1⁄ "-28
4 threaded studs Clear Silicone 46902 50 #10-32 1648-009-050-15
Rubber Boot 46903 60 #10-32 1648-009-060-15
180°F (80°C) Stock No. 46909 46904 70 #10-32 1648-009-070-15
-25°F (-32°C) Stock No. 46895 • Size 7⁄16"-28

PANEL MOUNT CIRCUIT BREAKERS

57 Series – Low Profile 125-250VAC
58 Series – Standard Profile 125-250VAC
• Push to reset 32VDC • Push to reset 32VDC
• Type III circuit breaker • Type III circuit breaker
• Interrupt capacity: • Interrupt capacity:
- 1000A @ 125VAC, 200A @ 250VAC - 1000A @ 125VAC, 200A @ 250VAC
• Reset time: within 60 seconds • Reset time: within 60 seconds
• 1⁄4" quick connect tabs • #10 stud
Amps Stock No. Amps Stock No.
10 46496 30 46501
15 46497 Clear M11 Boot 40 46502
20 46498 For 57 & 58 Series 50 46503
30 46499 Stock No. 46498 Stock No. 46504 Stock No. 46501

CLB CIRCUIT BREAKER BLOCKS MIDRANGE CIRCUIT BREAKERS

• Works with 16 Series panel mount • Panel mount design available in two styles:
circuit breaker automatic reset or switchable with manual trip push button
• Uses snap-in-place CLB resettable • Manual trip feature allows opening of the circuit path without
circuit breaker disconnection from the power source
• Tin-plated copper busses and screw terminals • Single pole thermal type SAE SAE
J553 J1171 32V
• Clear insulating cover with square format label • 10-32 stud nuts included
recesses, satisfies ABYC/USCG insulation • IP 66, ABYC E11
requirements
• Maximum 32A per circuit, and
Automatic Reset Manual Trip Push Button
40A per jumped circuit group
Stock No. 46952 Stock No. 46972

140°F (60°C)
32VDC 14°F (-10°C)
1.57 ”

Blue Sea
Stock No. Part No. Description
78301 5050 6 Position
78302 5051 12 Position
6 Position
78303 5052
with Ground
12 Position Panel Mount
78304 5054
with Ground Stock No. 78301 Automatic Switchable w/Manual
Reset Trip Push Button
Amps Stock No. Stock No.
10 46950 46970
ST CLB Circuit Breaker Block Jumper
15 46951 46971
Stock No. 78300
20 46952 46972
(Blue Sea No. 5049)
25 46953 46973
• For use with Stock No. 78301, 30 46954 46974
78302, 78303 and 78304 35 46955 46975
40 46956 46976
50 46957 46977

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

187
 IGNITION PROOF PANEL MOUNT SWITCHABLE CIRCUIT BREAKERS
CIRCUIT BREAKERS
• Mechanical Products Series 24 circuit breaker switch
• Designed for the harshest of
• Ideal for applications that require an On/Off circuit breaker
environments SAE SAE
J553 J1428 32 V switch and circuit protection in small enclosures
• Weatherproof and ignition proof
• Economically designed with
characteristics are especially well
superior performance 250VAC
suited to application in marine, 50VDC
heavy equipment, trucks, buses • UL 1077 recognized circuit breaker
and battery chargers • 1 or 2 pole switchable
• Double break design to push-to-reset circuit breaker
achieve increased short-circuit • Snap-in panel mount
interruption capability • Trip-free
• Push-to-reset actuator is
trip-free, ensuring it cannot be
forced to continuously maintain
closed circuit if an overload
condition exists
• American Boat and Yacht Council Stock No. 46456
(ABYC) rated

Stock No. 46432 Stock No. 46400

Mechanical Products
Stock No. Amp Part No.
Mechanical Products
46458 10 1800-E1-1-2E-0100-12
Stock No. Amp Poles Part No.
46457 15 1800-E1-1-2E-0150-12
46398 5 1 2410-100-159-0500
46452 20 1800-E1-1-2E-0200-12
46399 10 1 2410-100-159-1000
46453 30 1800-E1-1-2E-0300-12
46400* 15 1 2410-400-159-1500
46454 40 1800-E1-1-2E-0400-12
46432 20 2 2420-100-159-2000
46455 50 1810-E1-3T-0500-13 46434 30 2 2420-400-159-3000
46456 60 1810-E1-3T-0600-13
* Comes with clear cover

188 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 HIAMP CIRCUIT BREAKERS
• Available in surface mount or panel mount design • Typically used for auxiliary and accessory circuits on trucks, buses,
• Surface mount design comes in four styles: automatic reset, manual recreational vehicles, marine, and construction equipment

CIRCUIT BREAKERS
reset, Series 185 and Series 285 switchable with a manual trip feature • Single pole thermal type breakers and automatic breakers are rated
• Series 185 switchable and manual reset styles feature a black reset up to 30VDC
lever for indication of a tripped condition • 1⁄4"-28 studs and surface mount style have rubber boots for
• Series 285 switchable style features a unique yellow lever for easier insulating the ends
indication of a tripped circuit • Series 285 switchable style stud placement increases between stud
• Plastic housing is approved for engine compartments or marine bilge and breaker body for easier terminal installation
area applications
180°F (82°C) SAE SAE
-25°F (-32°C) J1171 J1625

Panel Mount Surface Mount

30 V 48 V 30 V 42 V 42 V 48 V

.345" .472"
Series 181 Series 285 Series 181 Series 184 Series 185 Series 285
Automatic Reset Style Switchable with a Automatic Reset Style Manual Reset Style Switchable with a Switchable with a
Manual Trip Push Button Manual Trip Push Button Manual Trip Push Button

Switchable
Automatic Manual Trip Automatic Manual Switchable Manual Trip
Reset Push Button Reset Reset Push Button
Stock No. Stock No. Stock No. Stock No. Stock No.
Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
Amps Series 181 Series 285 Amps Series 181 Series 184 Series 185 Series 285
50 46910 46940 50 46930 46920 46980 46689
60 46911 46941 60 46931 46921 46981 46690
80 46913 46942 Flange Panel 80 46933 46923 46983 46691
100 46915 46943 Mount Gasket 100 46935 46925 46985 46692
120 46917 46944 Stock No. 23539 120 46937 46927 46987 46693
150 46919 46945 150 46939 46929 46989 46694

MARINE RATED CIRCUIT BREAKERS

• Typically used in DC power systems SAE
• Can be used as a main On/Off switch J1171 48 V
• External ignition protected and weather-proof
• Single pole thermal type breakers Panel Mount Surface Mount
• 5⁄ "-18 threaded stud nuts included
16

Panel Mount Surface Mount

Amps
A Stock No. Stock No.
NEW 30 46887 46877
50 46890 46870
2.75"

60 46891 46871 See Marine Rated Battery

NEW 80 46888 46876 Fuses (MRBF) on page 180.
100 46892 46872
120 46893 46873
150 46894 46874
200 46889 46875
5 ⁄ 16 "-18 Threaded Stud
Nuts Included

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

189
 CARLING TECHNOLOGIES MECHANICAL PRODUCTS SERIES 17
ASERIES CIRCUIT BREAKERS CIRCUIT BREAKERS
• Compact, temperature stable and • Heavy-duty design; conforms to Mil-STD-202 for corrosion, humidity
designed for precision operation and shock protection, Mil-STD-204 for vibration protection
CIRCUIT BREAKERS

• Hydraulic magnetic circuit breaker • New easy access termination

• UL listed 1500, 1077 • Diagonally or side by side positioned
1
• ⁄4" or 3⁄8" diameter studs
Applications SAE SAE
48 VDC
• Interrupt capacity SAE J1625, ABYC-E11 J1625 J1171
• Marine, Telecom/Datacom,
• IP67 dust and waterproof rated
Renewable Energy
• Ignition protected

Stock No. 48800

Stock No. Amp Description

8/32 screw terminal, white toggle
48800 10
with 6/32 threaded inserts
10/32 screw terminal, black toggle
48810 15
with 6/32 threaded inserts
8/32 screw terminal, white toggle
48825 20
with 6/32 threaded inserts

Diagonally Positioned Side by Side Positioned

Surface Mount Diagonally Positioned Termination
LIGHTED THERMAL Manual Manual Automatic Automatic Push to Push to
CIRCUIT BREAKER Reset
Stock No.
Reset Reset Reset Trip Reset Trip Reset
Stock No. Stock No. Stock No. Stock No. Stock No.
Amps 1⁄ " Studs 3⁄ " Studs 1⁄ " Studs 3⁄ " Studs 1⁄ " Studs 3⁄ " Studs
4 8 4 8 4 8
• Mechanical Products Series 24 circuit breaker switch 48 Volts
• Ideal for applications that require an "on/off" circuit breaker 50 ---- ---- ---- ---- 48880 48900
switch and circuit protection in small enclosures 60 48961 48981 48921 48941 48881 48901
• UL 1077 recognized circuit breaker 80 48963 48983 48923 48943 48883 48903
100 48965 48985 48925 48945 48885 48905
• Switchable, trip-free circuit breaker/switch
120 48966 48986 48926 48946 48886 48906
• 2 pole protected device 12 V 150 48967 48987 48927 48947 48887 48907
• Green, red or amber incandescent 30 Volts
lighted actuator 175 48968 48988 48928 48948 48888 48908
• Snap-in mount .85 x 1.99 inch panel cut out 200 48969 48989 48929 48949 48889 48909

• Printed on/off 225 ---- 49081 ---- 49031 ---- ----

1 250 ---- 49082 ---- 49032 ---- ----
• ⁄4" quick disconnect terminals
275 ---- ---- ---- 49033 ---- ----
300 ---- ---- ---- 49034 ---- ----

Surface Mount Side by Side Positioned Termination

Manual Manual Automatic Automatic Push to Push to
Reset Reset Reset Reset Trip Reset Trip Reset
Stock No. Stock No. Stock No. Stock No. Stock No. Stock No.
Amps 1⁄ " Studs 3⁄ " Studs 1⁄ " Studs 3⁄ " Studs 1⁄ " Studs 3⁄ " Studs
4 8 4 8 4 8
48 Volts
50 ---- ---- ---- ---- 48890 48910
Stock No. 46435 Stock No. 46442 Stock No. 46490 60 48971 48991 48931 48951 48891 48911
80 48973 48993 48933 48953 48893 48913
Mechanical Products
Stock No. Amp Color Part No. 100 48975 48995 48935 48955 48895 48915
120 48976 48996 48936 48956 48896 48916
46435 5 Green 2420-302-111-0500
30 Volts
46436 10 Green 2420-302-111-1000
150 48977 48997 48937 48957 48897 48917
46437 15 Green 2420-302-111-1500
175 48978 48998 48938 48958 48898 48918
46438 20 Green 2420-302-111-2000 200 48979 48999 48939 48959 48899 48919
46439 30 Green 2420-302-111-3000
46442 5 Red 2420-302-121-0500 Mechanical Products Series 17 LED Lighted tripID™
46443 10 Red 2420-302-121-1000 Stock No. 46912
46444 15 Red 2420-302-121-1500 • Visual aid in finding open 12VDC
46445 20 Red 2420-302-121-2000 circuit breaker 24VDC
46446 30 Red 2420-302-121-3000 • Quick visual tripID™ via
46490 5 Amber 2420-302-131-0500 red LED of open circuit
46491 10 Amber 2420-302-131-1000 • No additional wiring or
46492 15 Amber 2420-302-131-1500 tools needed
46493 20 Amber 2420-302-131-2000 • Can be installed on many hi-amp
46494 30 Amber 2420-302-131-3000 circuit breakers (non-MP) in the field
• Can be used in harsh applications

190 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 SAE SAE
MECHANICAL PRODUCTS SERIES 19 CIRCUIT BREAKERS J1625 J1171

• Can be used in harsh applications rated at

12 & 24VDC Type 1 Type 3
Type 1 Auto Type 3 Manual

CIRCUIT BREAKERS
• Superior moisture sealing for use in harsh Auto Reset w/ Manual Reset w/
water environments Amps Reset Red LED Reset Red LED
50 48879 48870 48861 48851
• Quick panel mount installation Type 1 Auto Reset Type 3 Manual Reset
60 48878 48869 48860 48850
• Superior ingress protection Stock No. 48874 Stock No. 48858
70 48877 48868 48859 48849
• Robust high temperature thermoplastic case
80 48876 48867 48858 48848
• 1⁄4 - 28 plated brass terminal studs with
90 ---- ---- 48857 48847
stainless steel sems nuts
105 48875 48866 48856 48846
• UL Recognized - UL 1077 120 48874 48865 48855 48845
• IP67 - water immersion up to 1m 150 48873 48864 48854 48844
• IP69K - high temperature water pressure Type 1 Auto Reset Type 3 Manual Reset
175 48872 48863 48853 48843
w/ Red LED w/ Red LED
200 48871 48862 48852 48842
Stock No. 48865 Stock No. 48850

CIRCUIT BREAKERS
ATM Fuse Circuit Breakers ATM Fuse Circuit Breakers
Automatic Reset Type I Non-cycling Type II Type III
• Designed to fit in place of a • Designed to fit in place of a • 280 type footprint
MINI® fuse MINI® fuse • Material: UL-rated 94V0 Amps Stock No. Color
• Gray plastic housing with a • Gray plastic housing with a black thermoplastic housing 5 46799 Tan
gold cover cover • Marking: standard marking 7.5 46800 Brown
• Marked with capacity data • Marked with capacity data includes amp/voltage ratings, 10 46801 Red
• Works with Stock No. 46077 • Works with Stock No. 46077 15 46802 Blue
part number, and date code
and cover Stock No. 46087 and cover Stock No. 46087 20 46803 Yellow
• Termination: compatible with 25 46804
on page 168 on page 168 White
280 Type fuse blocks 30 46805 Green

185°F (55°C)
-40°F (-40°C)
14 V 14 V SAE
J553 28VDC
SAE SAE
J553 J553

Amps Stock No. Amps Stock No.

5 46759 5 46859
7.5 46760 7.5 46860
10 46761 10 46861
15 46762 15 46862
20 46763 20 46863
25 46764 25 46864
30 46765 30 46865

SOLID STATE POLYSWITCHES

• 2.8 mm terminals
Stock No. Amp Color METRIPACK 280 STYLE
• Latches on first trip
46851 10 Red 68 OHM RESISTOR
• PTC resistance switching action 46852 15 Blue
• Unique design ensures a solid electrical and
• Constant wattage power 46853 20 Yellow
46854 25 White
mechanical connection to the internal components
dissipation when tripped
46855 30 Green • Thermoplastic housing
• Solid state construction
• Brushed aluminum cover
• Probe points
• Bright color coded housing
12 V • 2.8 mm blades on
8.1 mm centerline spacing
• Low thermal rating
• Automotive and heavy truck
circuits 260°F (125°C) 12V- Stock No. 46883
• Resettable -40°F (-40°C) 24V

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

191
 CIRCUIT BREAKERS
ATC® Circuit Breakers ATC/ATO® Circuit Breakers
• Both types marked with capacity data • ATOF/ATC® size case
CIRCUIT BREAKERS

• Works with fuse panels Stock No. 46050 - 46063 • For use with fuse holders Stock No. 46032 and 47070
• Works with fuse block Stock No. 46074 and • Works with fuse block Stock No. 46074 and
cover Stock No. 46086 cover Stock No. 46086
• Not for use with fuse holders Stock No. 46032 and 47070 • Not for use with fuse panels Stock No. 46050 - 46063

14V
14 V 24 V SAE
J553
24 V
Gray plastic housing with gold cover Gray plastic housing with silver cover

Automatic Reset Type I Manual Reset Type III Automatic Reset Type I Manual Reset Type III

Amps Stock No. Amps Stock No. Amps Stock No. Amps Stock No.
10 46751 5 46746 5 46770 10 46781
15 46752 7.5 46747 10 46771 15 46782
20 46753 10 46741 15 46772 20 46783
25 46754 15 46742 20 46773 25 46784
30 46755 20 46743 25 46774 30 46785
25 46744 30 46775
30 46745

UCB Circuit Breaker Low Profile ATC® Circuit Breakers

Non-cycling Type II Blade Type 12 V Manual Reset Type III 28 V
• Use in place of the ATOF and ATC® type fuses • Color-coded and marked to show amperage
SAE SAE
• Blades can be snapped off to fit three different J553 J1284
lengths: .30", .50" or .75"
• Breakers remain open until the trouble on the line Amps Stock No. Color
is corrected, or the power is turned off 5 46791 Tan
6 46792 Green
Amps Stock No. 7.5 46793 Brown
10 46610 10 46794 Red
.30" 15 46615 15 46795 Blue
.50" 20 46620 20 46796 Yellow
25 46625 25 46797 White
.75"
30 46630 30 46798 Lt. Green

MAXI Circuit Breakers MAXI Long ATC® Blade Mount Type Circuit Breakers
• Interchangeable with MAXI automotive fuses 24 V • Standard 1⁄4" blade matches standard ATO/ATC® fuses
• MAXI size case SAE • MAXI size case
J553

12 V 24 V
SAE
J553

Automatic Reset Type I Manual Reset Type III Automatic Reset Type I Manual Reset Type III

Amps Stock No. Amps Stock No. Amps Stock No. Amps Stock No.
20 46673 20 46683 10 46642 10 46652
30 46675 30 46685 15 46643 15 46653
40 46677 40 46687 20 46644 20 46654
50 46678 50 46688 25 46645 25 46655
30 46646 30 46656

192 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 ALLNYLON STANDARD AND MOUNTING TIES
CABLE TIES

• Secure hoses, wires, tubing, etc.

185°F (85°C)
• Most ties meet UL requirements Call 800-328-2724 for details.
-40°F (-40°C)
• Nylon 6/6 material

Natural Black Approx. Approx. Approx. Bundle Dia. Tensile Screw Standard
Type Stock No. Stock No. Length Width Min. Max Strength Size Package Qty.

Standard 21021C 21041C 4 .095 .062 .75 18 lbs. 100

21021M 21041M 4 .095 .062 .75 18 lbs. 1000
21022C 21042C 6.1 .095 .062 1.5 18 lbs. 100
21022M 21042M 6.1 .095 .062 1.5 18 lbs. 1000
21018C 21019C 8.1 .095 .062 2 18 lbs. 100
21018M 21019M 8.1 .095 .062 2 18 lbs. 1000
21023C 21043C 5.8 .140 .062 1.25 40 lbs. 100
21023M 21043M 5.8 .140 .062 1.25 40 lbs. 1000
21073C 21093C 8.9 .140 .062 2 40 lbs. 100
21073M 21093M 8.9 .140 .062 2 40 lbs. 1000
21074C 21094C 11 .140 .062 3 40 lbs. 100
21074M 21094M 11 .140 .062 3 40 lbs. 1000
21075C 21095C 14.5 .140 .062 4 40 lbs. 100
21024C 21044C 7.6 .180 .062 1.75 50 lbs. 100
21024M 21044M 7.6 .180 .062 1.75 50 lbs. 1000
21025C 21045C 11 .180 .062 3 50 lbs. 100
21026C 21046C 14.5 .180 .062 4 50 lbs. 100

Heavy Duty 21570 21590 8.75 .300 .187 2 120 lbs. 100
21027 21047 14.5 .300 .187 4 120 lbs. 100
21017 21016 24.5 .302 .187 7 120 lbs. 50
21003 21004 30 .302 .187 9 120 lbs. 50

Extra Heavy Duty 21976 21096 15 .350 1 4 175 lbs. 25

21072 21092 25 .340 1 7 175 lbs. 50
21578 21598 36 .340 1 11 175 lbs. 50
21579 21599 48.5 .340 6 14.5 175 lbs. 50

Standard Mounting 21030C 21050C 4.25 .100 .062 .75 18 lbs. #4 100
21031C 21051C 6 .138 .062 1.25 30 lbs. #8 100
21031M 21051M 6 .138 .062 1.25 30 lbs. #8 1000
21032C 21052C 8 .177 .062 1.75 50 lbs. #10 100
21032M 21052M 8 .180 .062 1.75 50 lbs. #10 1000
21033C 21053C 11 .180 .062 3 50 lbs. #10 100
21034C 21054C 14.5 .180 .062 4 50 lbs. #10 100

Heavy Duty Mounting 21545 21555 14 .300 .187 4 120 lbs. 1/4 100

All dimensions in inches.

194 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

TYRAP® CABLE TIES
• Stainless steel insert (with steel grip) molded • Engineered for labor savings and high performance
in the head for an infinitely adjustable and

CABLE TIES
• Standard black ties are UV resistant nylon 6/6
durable tie, with no notches
185°F (85°C)
• Less stress in the tie body, resulting in less
-40°F (-40°C)
chance of breakage

Tie Stock No. Ty-Rap Stock No. Ty-Rap Approx. Bundle Military Tensile
Type Color Bulk Qty. 1000 Part No. Qty. 100 Part No. Length Dia. Max. Standard No. Width Strength

Standard Natural 21621 TY23M 21721 TY523M 3.62 .625 MS3367-4 .090 18 lbs.
Black 21641 TY23MX 21741 TY523MX 3.62 .625 MS3367-4 .090 18 lbs.
Natural 21618 TY232M 21718 TY5232M 8.00 2.000 ---- .090 18 lbs.
Black 21619 TY232MX 21719 TY5232MX 8.00 2.000 ---- .090 18 lbs.
Natural 21616 TY234M 21716 TY5234M 14.00 4.000 ---- .090 18 lbs.
Black 21617 TY234MX 21717 TY5234MX 14.00 4.000 ---- .090 18 lbs.
Natural 21614 TY24M 21714 TY524M 5.50 1.125 MS3367-5 .140 40 lbs.
Black 21615 TY24MX 21715 TY524MX 5.50 1.125 MS3367-5 .140 40 lbs.
Natural 21673 TY242M 21773 TY5242M 8.19 2.000 ---- .140 40 lbs.
Black 21693 TY242MX 21793 TY5242MX 8.19 2.000 ---- .140 40 lbs.
Natural 21674 TY26M 21774 TY526M 11.10 3.000 ---- .140 40 lbs.
Black 21694 TY26MX 21794 TY526MX 11.10 3.000 ---- .140 40 lbs.
Natural 21675 TY244M 21775 TY5244M 14.50 4.000 ---- .140 40 lbs.
Black 21695 TY244MX 21795 TY5244MX 14.50 4.000 ---- .140 40 lbs.
Natural 21624 TY25M 21724 TY525M 7.31 1.750 MS3367-1 .190 50 lbs.
Black 21644 TY25MX 21744 TY525MX 7.31 1.750 MS3367-1 .190 50 lbs.
Natural 21625 TY253M 21725 TY5253M 11.40 3.000 MS3367-7 .190 50 lbs.
Black 21645 TY253MX 21745 TY5253MX 11.40 3.000 MS3367-7 .190 50 lbs.
Natural 21626 TY28M 21726 TY528M 14.20 4.000 MS3367-2 .190 50 lbs.
Black 21646 TY28MX 21746 TY528MX 14.20 4.000 MS3367-2 .190 50 lbs.

Tie Stock No. Ty-Rap Stock No. Ty-Rap Approx. Bundle Military Tensile
Type Color Bulk Qty. 500 Part No. Qty. 50 Part No. Length Dia. Max. Standard No. Width Strength

Heavy Duty Natural 21670 TY272M-500 ---- ---- 8.00 2.000 ---- .270 120 lbs.
Black 21690 TY272MX-500 21790 TY272MX-50 8.00 2.000 ---- .270 120 lbs.
Natural 21671 TY27M-500 21771 TY27M-50 13.40 3.500 MS3367-3 .270 120 lbs.
Black 21691 TY27MX-500 21791 TY27MX 13.40 3.500 MS3367-3 .270 120 lbs.
Natural 21627 TY275M-500 ---- ---- 18.00 5.000 ---- .270 120 lbs.
Black 21647 TY275MX-500 21747 TY275MX-50 18.00 5.000 ---- .270 120 lbs.
Black 21651 TY29MX-500 21749 TY29MX-50 30.00 9.000 MS3367-6 .270 120 lbs.
All dimensions in inches.

TYGRIP™ FASTENERS
• Handy, easy to use and release 220°F (104°C)
• Used for temporary applications where continuous changes are anticipated -40°F (-40°C)

Ty-Grip Approx. Bundle Tensile Package

Type Color Stock No. Part No. Length Dia. Max. Strength Qty.

Loop Ties Black 21430 FO200-40-0 9.0 2.0 40 lbs. 10

Black 21436 FO350-50-0 13.0 3.5 50 lbs. 10
All dimensions in inches.

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

195
 HellermannTyton NYLON CABLE TIES
• Bundle and secure wire and cable
185°F (85°C)
• UL 94 V-2 -40°F (-40°C)
• Nylon 6/6 material
CABLE TIES

Approx.
Natural HellermannTyton Black HellermannTyton Approx. Approx. Bundle Tensile Package
Type Stock No. Natural Part No. Stock No. Black Part No. Length Width Dia. Max. Strength Quantity

Standard 21921 T18R9C 21941 T18R0C 4 .100 .86 18 lbs. 100

18 pound 21821 T18R9M 21841 T18R0M 4 .100 .86 18 lbs. 1000
21922 T18I9C 21942 T18I0C 5.5 .100 1.38 18 lbs. 100
21822 T18I9M 21842 T18I0M 5.5 .100 1.38 18 lbs. 1000
21918 T18L9C 21919 T18L0C 8 .100 2.17 18 lbs. 100
21818 T18L9M 21819 T18L0M 8 .100 2.17 18 lbs. 1000
30 pound 21923 T30R9C 21943 T30R0C 5.8 .140 1.38 30 lbs. 100
21823 T30R9M 21843 T30R0M 5.8 .140 1.38 30 lbs. 1000
21915 T30XL9C 21916 T30XL0C 14 .140 4.13 30 lbs. 100
---- ---- 21816 T30XL0M 14 .140 4.13 30 lbs. 1000
40 pound 21973 T40R9C 21993 T40R0C 8.3 .160 2.16 40 lbs. 100
21873 T40R9M 21893 T40R0M 8.3 .160 2.16 40 lbs. 1000
21974 T40I9C 21994 T40I0C 11.6 .160 3.15 40 lbs. 100
21874 T40I9M 21894 T40I0M 11.6 .160 3.15 40 lbs. 1000
21975 T40L9C 21995 T40L0C 14.6 .160 4.13 40 lbs. 100
21875 T40L9M 21895 T40L0M 14.6 .160 4.13 40 lbs. 1000
50 pound 21924 T50R9C 21944 T50R0C 8 .180 1.97 50 lbs. 100
21926 T50L9C 21946 T50L0C 15.35 .180 4.3 50 lbs. 100

120 pound 21970 T120S9K 21990 T120S0K 8.9 .300 2.2 120 lbs. 50
21971 T120I9K 21991 T120I0K 11.8 .300 3.2 120 lbs. 50
21927 T120R9K 21947 T120ROK 15.2 .300 4.1 120 lbs. 50
21929 T120L9K 21949 T120LOK 30 .300 8.85 120 lbs. 50

175 pound 21976 T150R9X 21996 T150R0X 15.4 .350 4.1 175 lbs. 25
21977 T150M9X 21997 T150M0X 21 .350 5.9 175 lbs. 25
21978 T150L9X 21998 T150L0X 32.3 .350 9.6 175 lbs. 25
21979 T150XL9X 21999 T150XL0X 43 .350 13 175 lbs. 25
All dimensions in inches.

HellermannTyton HEAVYDUTY HIGH IMPACT RESISTANT CABLE TIE

• Extra heavy duty, polyamide 6.6 high
impact heat stabilized resin
• High resistance against UV rays
• Rounded edges minimize stress on Approx.
HellermannTyton Approx. Approx. Bundle Tensile Package
wire bundles Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
21295 Black T255SOHIRX2 9 .490 .5 - 2.16 250 lbs. 25
230°F (110°C)
All dimensions in inches.
-40°F (-40°C)

HellermannTyton WIDE STRAP HEAVYDUTY CABLE TIES

• Made from high impact, heat
stabilized, UV resistant nylon 6/6
• Wide strap minimizes pinching on
soft bundles
• Low profile head provides compact
bundling
• Thinner strap provides increased Approx.
flexibility for improved ergonomics HellermannTyton Approx. Approx. Bundle Tensile Package
• UL 94 HB Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
21902 Black 111-12302 15.1 .500 4.125 120 lbs. 300
230°F (110°C) All dimensions in inches.
-40°F (-40°C)

196 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

HellermannTyton NYLON SPECIALTY CABLE TIES
Fir Tree Push Mount
Cable Ties

CABLE TIES
• Heat stabilized nylon 6/6
• Push mount end for .25"-.26" Approx.
mounting hole 221°F (105°C) HellermannTyton Approx. Approx. Bundle Tensile Package
-40°F (-40°C) Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
• Panel thickness .05"-.2" 21286 Black T50RTM250HSC2 8.27 .180 2.0 50 lbs. 100
• UL 94 V-2 All dimensions in inches.
Application
• Used on sheet metal, wood
and cast iron

Push Mount Cable Ties

• Mounts into a panel or other
sheet metal
• UL 94 V-2 Approx.
HellermannTyton Approx. Approx. Bundle Tensile Mounting Max. Panel Package
Application Stock No. Color Natural Part No. Length Width Dia. Max. Strength Hole Dia. Thickness Quantity
• Ideal for holding harnesses 21281 Natural T30RSF9C2 6.23 .130 1.25 30 lbs. .19 - .22 .04 - .09 100
21282 Natural T50RSF9C2 8.3 .180 1.75 50 lbs. .25 - .28 .04 - .14 100
and conduit
All dimensions in inches.
185°F (85°C)
-40°F (-40°C)

Releasable Cable Ties

• Used for repeated
open and close Releasable tab
• UL 94 V-2 Approx.
Application 185°F (85°C) HellermannTyton Approx. Approx. Bundle Tensile Package
Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
• Used for prototype work -40°F (-40°C)
21275 Black RT40ROC 8.5 .160 2 40 lbs. 100
where wires will be added, 21276 Black RT50S0C 6.5 .180 1.38 50 lbs. 100
or when a tie is needed for 21278 Black REL50L0C 9.8 .300 2.8 50 lbs. 100
a temporary application All dimensions in inches.

Heavy-Duty Cable Ties

• UV resistant nylon
• Buckle feature allows the end
of the tie to be tucked away Approx.
185°F (85°C) HellermannTyton Approx. Approx. Bundle Tensile Package
• UL 94 V-2 Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
-40°F (-40°C)
Application 21080 Black T250S0X 9.1 .490 2 250 lbs. 25
21081 Black T250R0X 20.3 .490 4.9 250 lbs. 25
• Used for jobs where extra
21082 Black T250M0X 22.3 .490 5.9 250 lbs. 25
strength is required 21083 Black T250I0X 28.7 .490 8 250 lbs. 25
21084 Black T250L0X 34.7 .490 10 250 lbs. 25
21085 Black T250XL0X 40.6 .490 12 250 lbs. 25
All dimensions in inches.

Stud Mount Cable Ties

• High impact UV resistant
nylon
• Mounts on a 1/4-20
threaded stud
• Simply push tie into stud Approx.
for a secure grip 230°F (110°C) HellermannTyton Approx. Approx. Bundle Tensile Package
-40°F (-40°C) Stock No. Color Black Part No. Length Width Dia. Max. Strength Quantity
• UL 94 HB 21284 Black T120RSMOHIRK2 16 .300 4 120 lbs. 50
Application All dimensions in inches.
• Excellent for high vibration
applications in automotive
and outdoor use

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

197
 Mounting
Surface

HellermannTyton ALL NYLON SPECIALTY CABLE TIES Optional

Direction

Clamp Ties Button Head Ties

185°F (85°C)
221°F (105°C)
CABLE TIES

-40°F (-40°C)
-40°F (-40°C)

• Polyamide 6.6 heat stabilized • Clamps tightly on hoses

and other circular parts • Two-piece construction • Strap can be inserted
• Uniquely designed heads allow for
designed to mount the tie into the head in either
complete circular mount of 360° Application on a panel or structural direction to speed installation
• Soft rubber hose framework • High impact, heat stabilized
Nylon Approx. • UL 94 HB material
Stock Approx. Approx. Bundle Tensile Standard Approx.
No. Color Length Width Dia. Max. Strength Package Stock Approx. Approx. Bundle Tensile Standard
21267 Black 4 .100 .50 20 lbs. 100 No. Color Length Width Dia. Max. Strength Package
21268 Black 8 .190 1.77 60 lbs. 100 21087 Black 9.63 .220 2.62 105 lbs. 50
All dimensions in inches. All dimensions in inches.

PLENUM CABLE TIES

Low Smoke and Flame
Halar® Material
• Distinct red color where low smoke and
flame are a concern in air handling spaces Approx.
300°F (149°C) Halar Approx. Approx. Bundle Tensile Standard
• NEC approved for use in plenum spaces -104°F (-76°C) Stock No. Length Width Dia. Max. Strength Package
• UL 94 V-0 21261 4 .100 0.87 14 lbs. 100
21262 8 .180 1.75 40 lbs. 100
Application
All dimensions in inches.
• Areas that require a low smoke density
if burning occurs

SELFCUTTING CABLE TIES NEW

Self-cutting cable ties include a small stainless steel
eel • Integrated stainless steel blade 185°F (85°C)
blade that provides a quick, clean cut eliminating the • Material: Nylon 6/6 32°F (0°C)
need for other tools. With strong locking technology,
• Flammability rating: V-2
self-cutting cable ties maintain their strength and
durability even after a flush cut. Perfect for use in tight • Provides a clean, flush cut
spaces, self-cutting cable ties are offered in various • UV Resistant UL 94
lengths and tensile strengths with a nylon 6/6 body.

Natural Black Approx. Approx. Approx. Bundle Dia. Tensile Standard

Type Stock No. Stock No. Length Width Min. Max Strength Package Qty.

Standard 21155H 21154H 8 0.17 3/8 2 50 lbs. 500

21157H 21156H 11 0.17 3/8 3 50 lbs. 500
21159H 21158H 14 0.17 3/8 4 50 lbs. 500
21155K 21154K 8 0.17 3/8 2 50 lbs. 50
21157K 21156K 11 0.17 3/8 3 50 lbs. 50
21159K 21158K 14 0.17 3/8 4 50 lbs. 50

Heavy Duty 21161C 21160C 15 0.28 5/8 4 120 100

21163X 21162X 17 0.28 5/8 5 120 10
All dimensions in inches.

198 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

NYLON COLORED CABLE TIES
• Variety of standard and neon colors available Bundle Dia. Tensile Standard
• Can be used for identification and marking or to match Stock No. Color Length Width Min. Max. Strength Package
product colors 21521 Brown 7.5 .187 .062 1.750 50 lbs. 100

CABLE TIES
21522 Red 7.5 .187 .062 1.750 50 lbs. 100
21523 Orange 7.5 .187 .062 1.750 50 lbs. 100
21524 Yellow 7.5 .187 .062 1.750 50 lbs. 100
21525 Green 7.5 .187 .062 1.750 50 lbs. 100
21526 Blue 7.5 .187 .062 1.750 50 lbs. 100
21527 Purple 7.5 .187 .062 1.750 50 lbs. 100
21528 Gray 7.5 .187 .062 1.750 50 lbs. 100
21532 Neon Pink 7.5 .187 .062 1.750 50 lbs. 100
21533 Neon Orange 7.5 .187 .062 1.750 50 lbs. 100
21534 Neon Yellow 7.5 .187 .062 1.750 50 lbs. 100
21535 Neon Green 7.5 .187 .062 1.750 50 lbs. 100
All dimensions in inches.
Colored Tie Kits
• Contains 1000 ties, 100 each of the following colors:
black, brown, red, orange, yellow, green, blue,
purple, gray and white
Kit with 7 1 ⁄ 2" ties Stock No. 21529
JARS OF
ALL NYLON TIES
• Convenient way to store and use a
Some nylon cable ties can be variety of ties
ALL NYLON IDENTIFICATION TIES combined for the best price. • UL recognized
and Mil-spec
• Combines the ease of using a cable tie with the permanent identification of your product approved
Approx.
Approx. Approx. Bundle Tensile Writing Standard
Stock No. Color Length Width Dia. Max. Strength Area Package

21065 Natural 8 .18 1.75 50 lbs. 1 x 7/16 100

21068 Natural 15.25 .18 4 50 lbs. 2 1/8 x 1/2 100

Stock No. Jar contents

Black Qty. Length Lbs.
200 4 18 lbs.
21451
200 7.5 50 lbs.
300 4 18 lbs.
21067 Natural 4.125 .10 .75 18 lbs. 13/16 x 5/16 200
21453 300 7.5 30 lbs.
50 11 50 lbs.
All dimensions in inches. All dimensions in inches.

STAINLESS STEEL TIES

• 304 stainless steel
• Locking ball design for quick
installation
• Rounded edges and a smooth
surface result in low insertion
forces Approx.
Approx. Approx. Bundle Tensile Standard
• Non-magnetic Stock No. Length Width Dia. Max. Strength Package
• UV resistant 21400 7.9 .180 2 150 lbs. 100
21401 14.2 .180 4 150 lbs. 100
• Fireproof
21402 20.4 .180 6 150 lbs. 100
Applications 21403 26.8 .180 8 150 lbs. 100
• Harsh environments 21404 7.9 .310 2 250 lbs. 50
21405 14.3 .310 4 250 lbs. 50
21406 20.5 .310 6 250 lbs. 50 Stainless Steel Tie Gun
21408 33 .310 9.8 250 lbs. 50 Stock No. 423
All dimensions in inches. • Ergonomically designed tool
comes with foam grips
• Works with all of the stainless
steel ties shown

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

199
 MOUNTING BASES
Screw and Adhesive Mount Bases
• Popular method to secure wires, hoses, cables, etc.
CABLE TIES

• 4-way can be used as a 2-way

• Order cable ties separately

Typical 4-way Typical Base style

Nylon Nylon
White Black Mounting Screw Approx. Maximum
Style Stock No. Stock No. Type Size Size Tie Width
4-way 21040 ---- Adhesive 6 .99 x .99 x .2 .200
21240 ---- Adhesive/Screw --- 3/4 x 3/4 x 3/16 .135
21241 21244 Adhesive/Screw 4 3/4 x 3/4 x 5/32 .140
21242 21245 Adhesive/Screw 8 1 1/8 x 1 1/8 x 3/16 .180
21243 21246 Adhesive/Screw 8 1 1/2 x 1 1/2 x 1/4 .350
Base 21251 ---- Screw 10 5/8 x 7/8 x 3/8 .310
21252 ---- Screw .25 5/8 x 7/8 x 3/8 .310
All dimensions in inches.
Typical Mounting Bases

Push Nylon Mount Base

Stock No. 21253 Stock No. 21254

• Mounts in a 1/4" hole in • Fits a 1/4" diameter hole
material up to 7/64" thick • Features concentric circle barbs
• Accepts .190" maximum for extra holding strength
width tie • For ties up to 3/8" wide

HellermannTyton FIR TREE MOUNT AND CABLE TIE ASSEMBLIES

Mount Mount Mount Mount
HellermannTyton Tensile Length Max. Mounting Panel Length Length Width Height
Stock No. Part No. Strength (L) Bundle Hole Thickness (L2) (L3) (W3) (H2)
21371 150-77940 30 lbs. 5.8 1.38 .252-.280 .028-.193 .460 .50 .200 .295
21372 156-00157 50 lbs. 8 1.75 .252-.280 .028-.193 .460 .540 .200 .295
21373 156-00057 30 lbs. 5.8 1.38 .256-.276 .031-.276 .460 .750 .200 .500
21374 111-85871 50 lbs. 8 1.75 .256-.276 .031-.276 .460 .750 .200 .500
All dimensions in inches.

• Provides a secure grip in a mounting hole

• Protects against dirt and other impurities
• Slides along the strap of the tie for proper orientation
• Low insertion force and high extraction force
• Comes pre-assembled with black cable tie
• Polyamide 6.6 heat stabilized (PA66HS) / Polyamide 6.6 high
impact modified, heat stabilizied, UV resistant (PA66HIRHS)

HellermannTyton CABLE HARNESS MOUNTS

• Use either tape or cable tie to Fir Tree Push Mount
mount onto harness, then push Stock No. 21204
into a hole on the panel (HellermannTyton No. 151-02901)
• .31" of movement on either
side of center to allow for
alignment adjustments

200 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

EDGE CLIPS HI TORQUE HEAVYDUTY MOUNT
• Designed to route bundles by 221°F (105°C) Stock No. 21294
securing them to the edge of a • High impact heat stabilized UV resistant nylon
-40°F (-40°C)
plastic or metal sheet without the

CABLE TIES
need for a mounting hole
• Metal insert allows added security
• Easy to secure • 3⁄ 8 " mounting hole (insert)
• High extraction force due to the • Accepts up to 1 ⁄ 2 " width cable tie
integrated metal clamp that holds • Works best with the Super Tie,
the edge clip in place Stock No. 21295, sold separately
• UV resistant, heat stabilized Application
• Comes pre-assembled with a 50 • Mount wire harnesses, cable assemblies Typical
lb. tensile strength black cable tie Application
and hoses
Stock No. 21301 Shown • Designed for use with power-assisted
impact wrenches

DUAL CLAMP TIES

• High impact heat stabilized nylon
material
Stock No. 21301 Stock No. 21302 Stock No. 21303 • Ensures parallel spacing between
Approx. Approx. cables and hoses; keeps them
Stock HellermannTyton Tensile Approx. Max Panel
from rubbing against each other
No. Part No. Strength Length Bundle Thickness Description
and deteriorating
Wire bundle
21301 156-00539 50 lbs. 8 1.8 .039-.117 runs parallel Application
to edge
• Used in many cars, trucks
Wire bundle and trailers where high tensile
21302* 156-00861 50 lbs. 7.9 1.8 .039-.117 runs perpen-
dicular to edge strength and flexibility is needed
Side mounted Black Nominal Nominal Bundle Dia. Tensile Stud Standard
21303 156-00864 50 lbs. 8 1.8 .039-.117 tie; wire bundle Stock No. Length Width Max. ea. Side Strength Size Package
runs parallel
21088 13 .500 1.3 150 lbs. 1/4 50
ORDERING NOTE: All dimensions in inches. 21089 19.2 .500 2.3 150 lbs. 1/4 50
*Attached cable tie is outside serrated to reduce bundle chafing.
All dimensions in inches.

AXIAL OVAL MOUNT CABLE TIE MOUNTS

• Accepts ties from .18" to .50" wide Stock No. 21260 • Heat stabilized UV resistant nylon 6/6
(HellermannTyton No. • Accepts all standard ties up to 1 ⁄ 2 " wide
• Mount hole designed to fit a 5⁄ 16 " bolt SAM83HIRHS1)
Application Application
• Stand off bundles from frame rails and cross • Small tab contained inside the mounting hole temporarily engages
members to prevent them from rubbing and threads, allowing assemblers to pre-install the mount on a stud
chafing before securing with a washer and nut (not included)

WIRE RETAINER for Harness Boards

• Stand-off wire and cable bundles Stock No. 21470
for easier cable tie applications (HellermannTyton No. HH-20)
Stock No. 21255 Stock No. 21256 Stock No. 21257
• Maximum bundle .83" (HellermannTyton No. (HellermannTyton No. (HellermannTyton No.
• 1.22" W x 2.12" H HDM190HIRH4) HDM250HIRH4) HDM3120HIRH4)
#10 mounting hole 1⁄ " mounting hole 5⁄ " mounting hole
Application 4 16

• Harness board assemblies

CABLE FASTENING SYSTEM
• 4-way mounting system
CABLE TIE ANCHOR MOUNT • Mounts easily to existing studs
• 4-way entry allows cable tie to secure Stock No. 21375 • Accepts ties up to .30"
bundles running parallel or perpendicular
• Does not work with the Super Tie
• Quick installation - secures with a Stock No. 21295
single screw
Thomas & Betts Stud
Nylon Black HellermannTyton Mounting Screw Maximum Stock No. Part No. Size
Stock No. Part No. Type Size Approx. Size Tie Width 21296 XMNY-375-0-D 3⁄ 8

21375 CTAM20C2 Screw #10 0.8 x 0.4 x 0.2 .200" 21297 XMNY-500-0-D 1⁄ 2

21376 CTAM10C2 Screw #8 0.8 x 0.4 x 0.2 .200" 21298 XMNY-625-0-D 5⁄ 8

All dimensions in inches. 21299 XMNY-750-0-D 3⁄4

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

201
 CABLE TIE TOOLS

Stock No. 415

Stock No. 538 (HellermannTyton No. 110-70083 EVO7)
CABLE TIES

(Thomas & Betts No. ERG50) • Tension/Lock/Cut Technology delivers a “true” flush cut for a safer
• Ergonomically designed cable tie tensioning tool reduces hand and installation with no protrusions to damage neighboring components
wrist fatigue while securing and cutting your cable ties • Advanced operating
• Weighs only 8 1/2 ounces and has an adjustable handle span that system of the TLC
results in less stress and strain with repeated use technology provides
• Quick tension adjustment at the operational reliability
front of the tool and durability resulting
• 360 degree head in fewer repairs and extended
rotation eliminates lifespan; eases wear and tear
using the tool in on tool components
awkward positions and • Standard grip
assures increased efficiency • Tension lock-in mechanism eliminates
• For18-50 lb. ties, including Ty-Raps® operator ability to change tension
and all nylon ties setting for critical applications
• Can be used to fasten all variations of HellermannTyton’s 8-50 lb.
cable ties selected as suitable for any application or situation
Kit Stock No. 415K
See page 195 for Thomas & Betts cable ties. (HellermannTyton No. 110-70106)
• Includes replacement blade and screw for nose piece

Stock No. 423 Stock No. 432

(HellermannTyton No. MK9SST) EVO® 9
• Ergonomically designed tool comes with foam grips • Tensile Strength: 50-250 lbs.
• Works with stainless steel ties • Impact-resistant housing and durable components for extended life
• Ergonomic, comfortable design
• Easy-to-adjust tension knob offers
33 different settings for precise,
repeatable applications
• Precise, clean cuts
• Design requires
minimal hand force
to engage trigger and
cut, reducing hand and
wrist strain

See pages 196-197 for HellermannTyton cable ties.

Stock No. 411 Stock No. 412

Stock No. 410
• Lightweight and economically priced • Heavy duty tool for any size tie
• Easy to use economy tool for most stan- plastic tool for tensioning and cutoff of
dard size ties
• Especially useful on the heavy duty
most standard size ties and extra heavy duty ties
• Adjustable tension and cutoff with one • For 18-50 lb. ties
quick stroke
• Tensions and cuts ties
• For 18-50 lb. ties • For 125-175 lb. ties

202 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page

24 – 60 40 535 75 21003 – 21004 194 28000 – 28264 81 30912 – 30913 28

316 74 536 89 21007 – 21009 100 28501-1.25 – 30914 – 30917 30
81
28501-8
385 53, 60, 179 538 202 21010 102 30918 – 30919 28
28512 – 28524 80
386 – 391 57 539 63 21011 – 21014 100 30920 31

STOCK NO. INDEX

29004 – 29090 102
395-396 56 541 89 21016 – 21027 194 30923 – 30925 28
30000 – 30008 22
399 76 542 60 21040 200 30935 – 30938 33
30010 – 30028 23
400 55 543 – 545 53 21047 194 30853 – 30956 28
30029 51
401 49 548 – 550 59 21065 – 21068 199 30906 – 30970 32
30030 – 30031 49
402 48 553 48, 53-54 21072 – 21076 194 30980 30
30032 51
403 – 405 75 554 95 21081 – 21085 197 30981 – 30986 31
30034 – 30035 48
407 51, 165 555 – 557 73 21087 198 30990 32
30036 – 30037 51
408 48, 51 558 63 21088 – 21089 201 31000 – 31009 22
30037 52, 167, 179
410 – 415 202 558-559 74 21092 – 21096 194 31010 – 31016 23
30038 169
419 75 560 63, 74 21100 – 21153 91 31017 24
30041 – 30051 23
421 48 561 – 569 74 21204 – 21254 200 31019 – 31028 23
30060 24
423 202 570 73 21255 – 21260 201 31030 – 31031 49
30061 – 30067 23
424 49, 53, 54, 171 571 – 575 91 21261 – 21268 198 31034 – 31035 48
30068 – 30069 168
428 75 578 – 579 63 21275 – 21286 197 31037 169, 171
30071 – 30072 50
429 35 580 169, 173 21290 – 21291 78 31041 – 31042 23
30075 125
430 76 581 172 21294 201 31051 – 31060 24
30078 – 30079 54
431 50, 55 582 179 21295 196 31061 – 31067 23
30080 – 30081 65
432 202 584 75 21296 – 21303 201 31068 – 31069 168
30084 – 30085 54
434 75 588 58 21371 – 21374 200 31070 23
30086 – 30088 23
436 – 439 76 595 – 598 64 21375 – 21376 201 31073 125
30090 136
440 48 600 10 21400 – 21408 199 31074 51
30094 – 30097 64
444 76 606 – 608 61-62 21430 – 21436 195 51, 52, 165,
30098 – 30099 167 31075
167, 179
447 74, 182 610 58, 60 21451 – 21453 199
30110 – 30115 26 31076 – 31077 50
448 76 613 59 21470 201
30119 23 31078 – 31079 54
449 67 615 – 616 66 21521 – 21535 199
30190 32 31080 – 31081 65
451 81 618 – 619 59, 60 21545 – 21599 194
30200 – 30208 22 31084 54
453 91 630 28, 89 21614 – 21795 195
30223 – 30254 23 31085 54, 125
454 – 455 67 631 61 21816 – 21999 196
30260 24 31086 – 31088 23
456 – 458 75 632 61, 62 22012 – 22046 87
30270 23 31089 50
460 – 462 42, 75 633 61 22050 – 22052 88
30401 – 30425 24 31090 136
464 51 634 – 637 59 22101 – 22182 85
30428 – 30459 57 31091 50
465 76 640 73 22202 – 22220 84
30460 24 31092 – 31093 53
466 75 641 – 651 72 22221 28
30470 – 30471 55 31094 – 31095 64
469 76 652 – 659 73 22222 26
30472 – 30478 56 31097 – 31098 63
470 42, 75 680 – 683 75 22224 – 22228 84
30500 – 30508 25 31106 – 31107 61, 62
471 34 10117 116 22230 – 22247 86
30510 – 30518 29 31108 – 31109 60
474 49 10145 – 10148 44 22251 – 22260 84
30520 – 30528 26 31110 – 31113 66
477 36 10340 – 10342 14 22269 – 22270 173
30533 – 30541 27 31114 – 31119 61, 62
478 36 10343 106 22271 – 22290 85
30550 – 30551 29 31120 – 31122 58
479 – 480 31 11010 – 11012 104 22293 – 22298 86
30553 – 30555 26 31122 – 31123 58, 60
487 65 11013 – 11014 105 22301 – 22366 85
30558 27 31125 – 31130 26
488 64, 65 11015 – 11016 104 22385 – 22388 84
30560 25 31131 – 31132 58, 60
489 65 11017 – 11019 105 22400 – 22424 86
30561 26 31133 – 31134 59, 60
490 102 11020 104 22452 – 22466 84
30562 – 30563 35 31200 – 31209 22
491 75 11021 105 22490 – 22493 86
30564 – 30568 26 31224 – 31255 23
494 64. 65 11022 – 11031 104 22503 – 22526 85
30570 27 31260 – 31460 24
495 75 11017 – 11019 105 22542 – 22565 84
30572 35 31470 – 31473 55
496 29 11020 104 23500 – 23517 43
30585 – 30591 27 31500 – 31509 25
497 34 11021 105 23519 168
30700 – 30708 25 31510 – 31512 29
498 76 11022 – 11031 104 23520 – 23521 43
30710 – 30718 29 31512 35
500 131 11034 – 11041 14 23540 – 23541 186
30720 – 30722 26 31513 – 31516 29
501 – 504 89 20020 – 20035 93 23542 – 23547 43
30729 – 30752 29 31517 27
505 74 20122 – 20174 194 24100 – 24111 97
30753 – 30755 26 31518 – 31519 29
506 75 20233 – 20279 88 24400 79
30756 29 31520 – 31528 26
507 49, 171 20371 – 20380 95 24401 – 24524 97
30757 – 30758 27 31533 – 31542 27
508 50 20415 – 20423 93 24589 – 24742 96
30760 25 31550 – 31551 29
509 49 20801 – 20810 100 25000 – 25075 79
30761 26 31553 – 31555 26
513 75 20870 – 20903 102 25104 – 25148 80
30762 – 30764 29 31558 27
514 – 519 76 20904 – 20907 100 25160 – 25313 79
30766 – 30768 26 31560 25
521 42, 75 20911 – 20920 102 25335 – 25374 78
30770 32 31561 26
522 75 20922 – 20935 100 25401 – 25407 79
30771 – 30781 25 31562 35
526 76 20945 – 20955 102 25454 – 25648 80
30782 – 30784 32 31566 – 31568 26
527 74 20956 – 20959 100 25701 79
30785 – 30791 27 31570 27
528 – 529 76 20970 – 20971 102 25704 – 25848 80
30800 – 30804 31 31572 – 31577 35
532 89 20974 – 20999 100 26231 – 26236 102
30903 – 30908 28 31585 – 31591 27
533 49, 51 21000 102 27200 – 27272 92
30909 – 30911 33 31700 – 31709 25

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

203
 Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page

31710 – 31716 29 32760 – 32781 25 37668 69 38513 36 44234 – 44239 137

31717 27 32785 – 32791 27 37669 68 38514 26 44240 – 44273 144
31718 – 31719 29 32800 – 32822 31 37670 – 37671 69 38601 – 38615 63 44274 145
21720 – 21722 26 32897 – 32900 32 37672 – 37680 68 38620 – 38649 58 44275 144
STOCK NO. INDEX

31742 27 32902 – 32915 28 37682 – 37685 69 38651 – 38665 63 44276 145

31750 – 31751 29 32916 – 32917 33 37686 – 37697 68 38669 – 38677 60 44277 137
31753 – 31755 26 32918 – 32919 28 37000 – 37858 67 38680 – 38722 66 44278 135
31757 – 31758 27 32920 31 38000 – 38011 49 38764 – 38803 57 44279 – 44281 145
31760 25 32923 – 32929 28 38021 27 38825 – 38838 58 44282 – 44287 144
31761 26 32930 – 32938 33 38022-38023 51 48, 51-52, 44290 – 44291 145
39000 – 39002
167-168, 179
31762 35 32953 – 32956 28 38033 131 44301 – 44309 135
48, 51-52,
31763 – 31768 26 32960 – 32970 32 38034 51 39004 44310 – 44312 137
168, 179
31771 25 32980 30 38035 51, 165 39007 51 44313 – 44329 135
31772 – 31773 31 32990 32 38036 – 38039 51 39008 50 44336 – 44372 136
31780 – 31781 25 33000 – 33005 22 38040 – 38041 48 39009 131 44380 137
31785 – 31791 27 33009 131 38042 48, 64 39010 48, 168, 179 44381 136
31800 – 31820 31 33060 24 38043 48 39012 – 39015 53 44382 – 44385 137
31902 – 31913 28 33070 23 38044 48, 64 39016 – 39017 54 44386 136
31914 33 33402 24 38045 – 38049 48 39018 54, 179 44387 – 44388 137
31915 – 31916 30 33500 – 33560 25 38050 – 38052 25 39019 – 39020 54 44390 – 44394 136
31917 33 33570 27 38054 – 38056 24 39021 64 44401 – 44408 148
31918 – 31919 28 33760 25 38057 51 39022 – 39023 125 44410 – 44413 161
31920 – 31921 30 33980 30 38058 – 38059 30 39024 – 39025 55 44430 – 44444 136
31923 – 31925 28 34000 – 34004 22 38060 – 38062 51 39027 – 39029 167 44500 – 44518 153
31927 – 31934 33 34060 24 38062 63 39030 – 39032 179 44586 – 44598 143
31953 – 31956 28 34070 23 38063 51, 165 39035 – 39040 56 45000 – 45009 177
31960 – 31970 32 34403 24 38064 – 38069 51 39045 50 45551 – 45574 180
31980 30 34500 – 34560 25 38071 – 38075 52 42011 – 42023 111 45583 – 45589 182
31990 32 34570 27 38076 – 38077 51, 52 43101 – 43116 139 45590 – 45599 178
32000 – 32008 22 35000 – 35023 22 38078 – 38085 52 43200 – 43243 138 45601 – 45602 176
32010 – 32028 23 35030 – 35035 23 38086 – 38087 48 43300 – 43371 134 45605 – 45609 167
32029 169 35042 – 35066 24 38088 – 38090 181 43625 139 45611 – 45612 176
32030 – 32031 49 35000 – 35560 25 38091 – 38092 48 44003 – 44007 142 45613 – 45614 177
32034 – 32035 51 35601 – 35675 68 38095 52 44008 – 44009 148 45615 167
32035 52, 167, 179 35812 – 36083 34 38113 – 38125 53 44011 – 44014 147 45616 177
32036 169, 171 36114 – 36115 43 38130 – 38137 54 44015 – 44016 145 45618 – 45619 169
32037 54, 125, 165 36121 – 36191 33 38139 125 44017 – 44023 147 45630 – 45631 178
32038 – 32039 48 36201 – 36209 42 38141 – 38143 54 44029 – 44032 154 45690 124
32060 24 36220 – 36224 43 38160 – 38193 59 44033 148 45964 – 45977 174
32062 – 32064 179 36230 – 36237 102 38194 59, 161 44034 154 45978 – 45999 168
32070 23 36243 – 36251 43 38195 48 44035 147 46000 – 46005 164
32071 – 32074 125 36300 – 36347 42 39196 59, 161 44037 154 46008 174
32078 – 32084 54 36350 – 36574 34 38197 – 38198 59 44038 – 44040 147 46009 164
320909 136 36656 – 36661 42 38200 – 38231 50 44041 145 46010 54, 165
32092 – 32094 53 36662 – 36665 40 38240 – 38243 33 44043 152 46011 – 46012 172
32100 – 32105 26 36812 – 36823 34 38250 – 38258 32 44045 145 46013 175
32200 – 32208 22 36830 58 38260 – 38263 25 44046-44055 142 46014 – 46015 164
32225 – 32255 23 36833 – 36883 34 38265 – 38268 24 44056 154 46016 116
32260 – 32400 24 37000 – 37009 70 38270 – 38290 60 44057 152 46017 – 46018 173
32402 23, 24 37015 – 37037 36 38300 – 38307 65 44058 154 46019 – 46022 164
32402 – 32460 24 37040 – 37045 35 38318 – 38345 55 44059 – 44066 147 46023 173
32500 – 32508 25 37050 – 37052 24 38350 – 38357 65 44067 – 44070 141 46024 164
32510 – 32512 29 37056 23 38360 – 38370 59 44075 154 46029 – 46030 175
32514 29, 35 37060 173 38372 – 38389 56 44076 152 46031 – 46033 164
32515 29 37062 166 38390 65 44077 – 44080 154 46033 – 46034 165
32521 – 32528 26 37063 173 38391 – 38392 55, 56 44100 – 44124 140 46036 164
32535 – 32542 27 37065 166 38400 – 38419 64 44130 – 44131 137 46038 – 46039 177
32553 – 32555 26 37071 – 37075 36 38420 – 38449 62 44148 – 44151 147 46041 165
32558 27 37109 – 37175 70 38450 – 38472 65 44155 – 44156 142 46043 131
32560 25 37211-37221 37 38475 – 38481 61 44157 – 44158 147 46044 – 46045 165
32562 35 37225 67 38482 57 44159 – 44162 142 46046 164
32570 27 37250 – 37352 37 38482 – 38490 61 44164 – 44165 140 46047 165
32572 35 37601 – 38060 68 38491 57-59, 61 44170 – 44171 137 46048 – 46049 164
32585 – 32591 27 37622 – 37642 69 38492 61 44179 147 46050 – 46053 170
32700 – 32708 25 37644 – 37646 68 38493 57, 61 44186 – 44197 143 46054 164
32710 – 32715 29 37647 70 38494 – 38495 61 44200 – 44207 144 46055 181
32720 – 32722 26 37650 69 38497 64 44208 – 44209 145 46056 164
32742 27 37654- – 37655 68 38498 – 38499 65 44210 – 44219 144 46057 181
32753 – 32755 26 37660 – 37663 69 38510 30 44222 – 44226 145 46058 165
32758 27 37664 – 37666 68 38511 – 38512 29 44230 – 44232 144 46060 – 46063 170

204 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page Stock No. – Thru Page

46064 – 46065 181 46490 – 46494 190 47768 – 47773 113 76200 – 76330 146 LCP-413 90
46068 165 46496 – 46504 187 47775 – 47776 117 77000 – 77007 130 LCP-500 90
46069 164 46510 – 46568 186 47780 – 47788 114 77009 – 77011 131 LCP-625 90
46074 – 46075 171 46570 – 46595 179 47794 – 47797 111 77012 – 77038 130 LCP-750 90

STOCK NO. INDEX

46077 168 46610 – 46688 192 47858 118 77050 – 77051 161 LCP-875 90
46080 – 46084 170 46689 – 46694 189 47877 190 77053 – 77056 159 LFB-250 90
46085 168 46710 – 46740 173 47902 – 47904 116 77060 – 77079 130 LFB-350 90
46086 171 46741 – 46755 192 47905 – 47913 112 77080 – 77084 157 LFB-500 90
46087 – 46088 168 46759 – 46765 191 47915 – 47916 120 77086 – 77087 131 LFB-750 90
46089 179 46770 – 46798 192 47917 – 47919 116 77088 – 77104 130 LGR-250 90
46094 – 46096 131 46799 – 46805 191 47920 – 47937 112 78000 – 78004 155 LGR-350 90
46097 176 46806 – 46850 186 47939 113 78005 – 78006 157 LGR-500 90
46102 – 46115 173 46851 – 46865 191 47940 – 47941 112 78007 155 LGR-750 90
46116-46119 166 46870 – 46877 189 47942 120 78008 157 LGR-1000 90
46120 173 46880 – 46882 52 47943 – 47944 112 78010 155 NCN-125 90
46121 – 46124 166 46883 191 47945 113 78030 157 NCP-350 90
46125 173 46887 – 46894 189 47947 116 78031 172 NCP-500 90
46126 – 46128 166 46895 – 46909 187 47950 – 47952 112 78032 106 NCP-750 90
46130 – 46140 173 46910 – 46911 189 47954 – 47956 117 78033 105 Brake Cable 18
46150 179 46912 190 47960 – 479652 112 78034 106 CB Cable 18
46151 – 46155 173 46913 – 46945 189 47964 120 78035 105 MC Cable 16
46159 176 46950 – 46977 187 47965 116 78036 104 MW Wire 16
46160 173 46980 – 46989 189 47967 120 78037 105 SC Cable 16
46161 – 46164 176 47001 – 47040 169 47968 117 78038 – 78040 106 SGR Cable 12
46165 173 47041 – 47048 177 47970 112 78052 157 SJ Cord 14
46167 – 46169 176 47050 – 47053 170 47972 – 47973 111 78070 – 78071 134 SO Cord 14
46177 165 47055 – 47063 167 47978 – 47982 117 78100 – 78102 182 ST Cable 18
46180 – 46224 176 47065 182 47983 113 78140 – 78142 171 TXL Wire 10
46226 – 46227 172 47080 169 47984 – 47987 115 78150 172 WB Cable 12
46229 164 47085 – 47090 170 47990 – 47998 113 78151 175 WC Cable 13
46232 – 46235 172 47102 – 47159 37 47998 115 78152 – 78156 171 WD Cable 18
46238 – 46239 164 47200 – 47213 40 48003 – 48004 111 78157 – 78158 175 WDR Cable 18
46240 – 46249 172 47214 37 48008 – 48014 115 78159 – 78160 176 WDRB Cable 18
46250 – 46267 166 47215 39 48015 116 78161 – 78162 177 WF Cable 13
46270 – 46276 177 47216 37 48017 – 48018 115 78163 171 WFV Cable 13
46277 – 46278 164 47217 39 48019 – 48063 107 78243 40 WG Wire 11
46279 177 47218 37 48064 – 48067 118 78244 – 78246 39 WL Wire 10
46280 – 46287 169 47220 – 47224 38 46068 119 78248 – 78249 40 WM Wire 10
46290 – 46291 177 47225 – 47227 40 48069 – 48110 118 78250 – 78260 38 WN Wire 17
46292 164 47230 – 47231 39 48127 – 48175 119 78300 – 78304 187 WP Cable 15
46293 – 46299 166 47240 – 47241 38 48800 – 48825 190 78400 – 78408 154 WQT Cable 17
46300 – 46305 179 47243 – 47244 39 48842 – 48879 191 80000 – 80004 159 WR Wire 17
46310 – 46311 186 47245 38 48880 – 49082 190 80029 160 WRT Wire 17
46312 174 47246 39 51239 – 51241 101 80031 161 WST Wire 17
46315 – 46316 186 47247 38 51695 60, 195 80045 – 80093 158 WT Cable 17
46319 177 47248 – 47251 39 75280 – 75285 125 80095 – 80119 160 WX Wire 10
46320 – 46321 186 47260 – 47267 169 75290 – 75292 127 80121 131 WZ Cable 12
46322 – 46324 176 47268 – 47285 166 75301 – 75327 124 80123 – 80126 160
46325 – 46326 186 47290 – 47291 39 75360 – 75364 125 80135 – 80144 159
46327 – 46327 176 47302 – 47388 37 75401 – 75415 124 80155 – 80156 140
46330 – 46341 186 47400 – 47421 170 75502 – 75504 129 85500 – 85544 129
46343 – 46347 168 47425 – 47434 167 75515 – 75516 130 88570 107
46350 – 46351 186 47440 – 47448 172 75525 161 90500 – 90506 42
46352 – 46353 174 47630 – 47631 107 75530 128 91903 28
46360 – 46364 179 47639 – 47666 110 75532 – 75550 129 92000 – 92008 101
46370 – 46376 186 47668 141 75551 – 75563 124 93000 – 93013 108
46379 – 46389 174 47669 – 47687 110 75565 – 75586 128 LCN-250 90
46390 – 46397 175 47688 – 47699 141 75601 – 75602 125 LCN-350 90
46398 – 46400 188 47707 111 75604 124 LCN-625 90
46410 – 46431 186 47708 111, 115 75605 – 75612 125 LCN-413 90
46432 – 46434 188 47712 – 47718 111 75615 – 75643 127 LCN-500 90
46435 – 46439 190 47722 – 47723 113, 115 75644 – 75650 126 LCN-750 90
46440 – 46441 186 47724 113 75655 – 75657 127 LCN-875 90
46442 – 46446 190 47726 117 75659 – 45669 128 LCP-1000 90
46447 – 46449 164 47743 – 47744 113, 115 75671 – 75673 126 LCP-125 90
46450 – 46451 186 47745 120 75680 – 75716 124 LCP-1250 90
46452 – 46458 188 47751 116 75717 – 75718 127 LCP-2000 90
46459 – 46460 164 47762 – 47763 111 75720 – 75725 128 LCP-2500 90
46462 – 46468 186 47764 113 75727 – 75745 127 LCP-250 90
46486 – 46489 164 47765 – 47766 111 75784 – 75798 181 LCP-350 90

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

205
 WE WANT TO BE YOUR ONE SOURCE
FOR ELECTRICAL WIRING SUPPLIES
AND INDUSTRIAL PRODUCTS.
Our success results from the feedback we receive from our customers. Quality Policy: Waytek, Inc. is committed to quality by
complying with customer and regulatory requirements. Each
Waytek is dedicated to customer satisfaction by offering prompt Waytek employee is personally responsible for the quality
of his or her work and is empowered to initiate action to
delivery, quality products and great customer service. ensure both quality and continuous improvement within
Try us out! You won’t be disappointed. the organization.

TERMS & CONDITIONS

Effective 01/01/2018

Terms
Terms are 2% in 10 days, net 30 days with approved credit. To to inquire about the availability of volume and/or quantity discounts. The entire liability of Waytek for any claim of loss, damage or expense
establish credit with Waytek, Inc. (Waytek), call us at 1-800-328-2724 Minnesota orders will include sales tax at a rate of 6.875% unless from any cause whatsoever shall in no event exceed, at Waytek’s
and ask for a credit application. Waytek requires three trade refer- Waytek has a then current tax-exempt certificate on file for that pur- option, the repair, replacement cost or purchase price paid for the
ences and bank information. Visa, MasterCard, American Express and chaser. Prices are not guaranteed and are subject to change without product purchased from Waytek which directly gives rise to the claim.
Discover Card are accepted at time of shipment only. All payments notice. Due to the nature of the copper market, copper wire and No action or proceeding against Waytek may be commenced more
are due in U.S. Dollars. These terms and conditions supersede any copper cable prices may fluctuate. than twelve (12) months after the product from Waytek is initially
prior Waytek terms and conditions. Minimum Order shipped to the original purchaser.
Shipping Orders/Releases under $35 are subject to a $5 handling charge. All information provided by Waytek and on Waytek’s website is
All shipments are FOB Chanhassen Minnesota. Combine your needs to minimize your charges. Some items are subject to change without notice. While efforts have been made to
Guest Accounts: For each Guest account order with a ship to address subject to minimum quantities. Backorders $10 and under will be ensure the information in this website is accurate, Waytek does not
in the contiguous 48 United States shipping Ground, shipping canceled. warrant the accuracy of information included in this website.
charges will be based on the combined weight of all Waytek in-stock Safety Data Sheets (SDS) Governing Law
items included in that order up to 100 pounds. All Other shipping Some products have SDS information available in the product detail Waytek Terms and Conditions are governed by and construed in
methods cost and duties (if any) will be prepaid by Waytek and and description page of our website at www.waytekwire.com. Use accordance with the laws of the State of Minnesota, without regard
added as line items to your Waytek invoice. All shipping costs and the search function in the gray menu. Enter the stock number of to or application of conflicts or law rules and principles. If for any
duties are the responsibility of the Guest account. Guest accounts the product you are interested in and go to the item description to reason a court of competent jurisdiction finds any provision or por-
orders 100 pounds and over, Guest account orders requesting other get the link for an SDS PDF. If you need assistance, please call us at tion of the Terms and Conditions to be unenforceable, that provision
than Ground shipping or Guest account orders with a ship to address 1-800-328-2724 or email sales@waytekwire.com. will be enforced to the maximum extent permissible so as to affect
outside the contiguous 48 United States will be subject to the carriers Limited Warranty its intent and the remainder of the Terms and Conditions will con-
then current published rates All products provided by and through Waytek are provided “as is” and tinue in full force and effect. Legal notices to Waytek shall be sent to:
Registered Accounts: Waytek may ship via UPS, FedEx or common with all faults. Special orders are non-cancellable and non-returnable. Waytek, Inc., 2440 Galpin Court, PO Box 690, Chanhassen, MN 55317,
carrier per your request. All shipping costs and duties for orders Except for special orders, all new, unused and undamaged product Attn: Legal Dept.
shipped via UPS and FedEx will be prepaid by Waytek and such may be returned to Waytek within thirty (30) days from the date of Privacy Policy
amounts will be added as line items to your Waytek invoice. All purchase for a refund, replacement or credit to the original purchaser Waytek, Inc. respects the privacy of every individual who visits our
shipping costs and duties are the responsibility of the purchaser. of the amount paid. Please call Waytek at 1-800-328-2724 for return website. We will not provide personal information to third parties for
Shipments via other common carriers are shipped freight collect. product information prior to shipping the product(s) to Waytek. The their commercial use. It is your responsibility to keep Waytek, Inc. user
Orders over 60 pounds and/or bulky items are generally shipped purchaser shall bear the cost of shipping and insurance on product(s) ID’s and passwords which access Waytek, Inc. account information
via common carrier. Same day shipment is generally available on returned to Waytek. confidential. You can use the waytekwire.com website to change
most in-stock products if orders are received by Waytek before 5 p.m. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE IN LIEU your Waytek, Inc. account password. In some cases we may collect
eastern time. Expedited order express service, air freight and other OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING information about your IP addresses to help identify and analyze
premium shipping services are also available at additional costs. BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY trends and statistics. This information is only used for the business
Call Waytek at 800-328-2724 for details regarding all your shipping AND FITNESS FOR A PARTICULAR PURPOSE. purposes of Waytek, Inc. If you have submitted personally identifi-
options. able information through Waytek, Inc.’s website and would like that
Disclaimer and Limitation of Liability
All Purchasers: Delivery and shipment dates indicated on Waytek information deleted from our records, please email us.
Waytek shall in no event be liable to the original purchaser, its
acknowledgements of orders are estimates only and are not guaran-
customers or to any other person or organization using or involving
teed. Such dates are subject to change due to, among other things,
products purchased from Waytek for loss of use, lost profits,
delay in Product availability. Inspect all shipments and report any All information in this catalog is subject to change without notice.
inconvenience, property damage, personal injury or death arising
shortages or damages to the delivery carrier immediately. Some While efforts have been made to ensure the information in this
out of breach of warranty, breach of contract, delay, negligence,
items/products/orders ship in separate boxes. . catalog is accurate, Waytek, Inc. does not warrant the accuracy of
strict tort liability or otherwise. IN NO EVENT AND UNDER NO
Prices CIRCUMSTANCES SHALL WAYTEK BE LIABLE FOR INDIRECT, information included in this catalog.
All prices are in U.S. Dollars. Prices do not include shipping; duties; SPECIAL, INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES. © 2018 Waytek, Inc.
handling charges (if any); federal, state and local taxes. Call Waytek

CONTACT WAYTEK, INC. BY

MAIL PHONE 24 HOUR FAX WWW.WAYTEKWIRE.COM
2440 Galpin Court Toll Free 800-328-2724 Toll Free 800-858-0319 E-mail us: sales@waytekwire.com
PO Box 690 Minneapolis area 952-949-0765 Minneapolis area 952-949-0965
Chanhassen MN 55317

206 Order Online: www.waytekwire.com 24 Hour FAX: 1-800-858-0319

 ®

Call Toll Free 1-800-328-2724 email: sales @ waytekwire.com ®

207