CMM 25-26-88 R3
CMM 25-26-88 R3
CMM 25-26-88 R3
HIGHLIGHTS
This manual is revised to add IPL Volume 2 to include the table assembly and video deployment
unit assemblies, update general information and update Weber Aircraft LLC logo.
NOTE: This entire manual is re-issued. Replace all pages with this Component Maintenance
Manual dated Dec 15/08.
HIGHLIGHTS
Page H-2
25-26-88 Dec 15/08
COMPONENT MAINTENANCE MANUAL
WITH ILLUSTRATED PARTS LIST
The seats listed above are certified to TSO C127a (16g). Modification or installation of any
components that are not OEM specified and certified, will invalidate the TSO C127a certification.
Page T-2
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
RECORD OF REVISIONS
Retain this record in the front of the manual. Upon receipt of a revision, insert the revised pages
in the manual, enter the revision number, date filled, and initial.
Page RR-1
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page RR-2
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
NOTE: Temporary revisions are printed on yellow paper with the heading TEMPORARY
REVISION.
TEMPORARY DATE OF
REVISION DATE INCORPORATION
NUMBER INTO MANUAL
Page RTR-1
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page RTR-2
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
DATE OF
SERVICE
DATE TITLE INCORPORATION
BULLETIN
INTO MANUAL
863915-25-2887 Apr 23/08 Collar for Rotary Actuator Assy Aug 11/08
Page SB-1
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page SB-2
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Repair (cont.) * 6007 Dec 15/08 Illustrated Parts List * 10025 Dec 15/08
* 6008 Dec 15/08 (continued) * 10026 Dec 15/08
* 10027 Dec 15/08
Assembly * 7001 Dec 15/08 * 10028 Dec 15/08
* 7002 Dec 15/08 * 10029 Blank
* 7003 Dec 15/08 * 10030 Dec 15/08
* 7004 Dec 15/08 * 10031 Dec 15/08
* 10032 Dec 15/08
Fits, Clearances * 8001 Dec 15/08 * 10033 Dec 15/08
and Adjustment * 8002 Dec 15/08 * 10034 Dec 15/08
Procedures * 8003 Dec 15/08 * 10035 Dec 15/08
* 8004 Dec 15/08 * 10036 Dec 15/08
* 8005 Dec 15/08 * 10037 Dec 15/08
* 8006 Dec 15/08 * 10038 Dec 15/08
* 10039 Dec 15/08
Special Tools, * 9001 Dec 15/08 * 10040 Blank
Fixtures, Equipment * 9002 Dec 15/08 * 10041 Dec 15/08
and Consumables * 9003 Dec 15/08 * 10042 Dec 15/08
* 9004 Dec 15/08 * 10043 Dec 15/08
* 10044 Dec 15/08
Illustrated Parts List * 10001 Dec 15/08 * 10045 Dec 15/08
* 10002 Dec 15/08 * 10046 Dec 15/08
* 10003 Dec 15/08 * 10047 Dec 15/08
* 10004 Dec 15/08 * 10048 Dec 15/08
* 10005 Dec 15/08 * 10049 Dec 15/08
* 10006 Dec 15/08 * 10050 Dec 15/08
* 10007 Dec 15/08 * 10051 Dec 15/08
* 10008 Dec 15/08 * 10052 Dec 15/08
* 10009 Dec 15/08 * 10053 Dec 15/08
* 10010 Dec 15/08 * 10054 Blank
* 10011 Dec 15/08
* 10012 Dec 15/08 Rework * 16001 Dec 15/08
* 10013 Dec 15/08 * 16002 Blank
* 10014 Dec 15/08
* 10015 Dec 15/08 Illustrated Parts List * 20001 Dec 15/08
* 10016 Blank Volume 2 * 20002 Dec 15/08
* 10017 Dec 15/08 * 20003 Dec 15/08
* 10018 Dec 15/08 * 20004 Dec 15/08
* 10019 Dec 15/08 * 20005 Dec 15/08
* 10020 Dec 15/08 * 20006 Dec 15/08
* 10021 Dec 15/08 * 20007 Dec 15/08
* 10022 Dec 15/08 * 20008 Dec 15/08
* 10023 Dec 15/08 * 20009 Dec 15/08
* 10024 Dec 15/08 * 20010 Dec 15/08
Page LEP-4
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
TABLE OF CONTENTS
Subject Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
2. Product Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
3. Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
4. Abbreviations, Acronyms and Unit Symbols . . . . . . . . . . . . . . . . . . . . . . . . . Intro-3
Description and Operation 1
1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
1. Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
3. Electrical System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
Schematics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
2. Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
2. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
Inspection/Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
2. Inspection/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
3. Scheduled Inspections/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
4. Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
5. Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
2. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
2. Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7002
3. Storage Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7004
Fits, Clearances and Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
2. Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
Special Tools, Fixtures, Equipment and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . 9001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
2. Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
3. Equipment Designator Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
5. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002
6. Manufacturers Names and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004
Rework
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
2. Rework Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
Page TOC-1
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
TABLE OF CONTENTS
(cont.)
Illustrated Parts List Volume 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20001
2. Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20001
3. Equipment Designator Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20001
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20001
5. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20002
6. Manufacturers Names and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20004
LIST OF ILLUSTRATIONS
Figure Title Page
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
LIST OF TABLES
Table Title Page
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page TOC-4
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INTRODUCTION
1. Scope
Replacement parts, technical publications, and other product support services are available
from Weber Aircraft LLC. Please contact:
3. Usage Guide
(2) TESTING AND FAULT ISOLATION. This section details testing and
troubleshooting a completely assembled passenger seat.
(4) DISASSEMBLY. This section details the disassembly procedure for parts that need
to be removed to allow visual inspection of the passenger seats and for parts that
can be removed.
(5) CLEANING. This section provides a list of cleaning materials and instructions for
cleaning the passenger seats.
(7) REPAIR. This section provides a list of all materials required for the passenger
seats and repair or replacement instructions that refers to the procedure for the
removal, disassembly, repair, reassembly, and installation of all parts not listed in
DISASSEMBLY.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(8) ASSEMBLY. This section includes a list of all materials required during assembly,
and the assembly procedures for all parts disassembled in DISASSEMBLY.
REPAIR details the assembly procedure for all parts not detailed in this section.
This section also provides storage instructions for the passenger seats.
(11) ILLUSTRATED PARTS LIST. This section contains a complete list of spare parts
for the passenger seats with an alphanumeric index listed in the front.
(12) REWORK. This section contains procedures to rework or modify the seat assembly
or components of the seat.
B. The sections contain a table of recommended tools and materials, when applicable.
Equivalent items can be used.
D. Verification.
Page Intro-2
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Abbreviations and unit symbols used in this manual are defined below. All weights and
measurements are given first in English standard units followed by the metric equivalent in
parentheses.
Symbol/ Symbol/
Abbr. Term Abbr. Term
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Symbol/ Symbol/
Abbr. Term Abbr. Term
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
A. General.
The passenger seats feature maximum comfort design and consist of an aluminum base
frame assembly to which are attached lie-flat sleeper reclining seat backs, articulating/
tilting bottom assemblies, center console assemblies, armrest food table assemblies
and fully upholstered seat back and bottom cushion assemblies. The passenger seats
are installed and secured to the metal floor tracks located in the aircraft cabin by track
attachment fittings at each front and rear leg. Seat dimensions are shown in Figure 1.
Seat dimensions not shown are the same as the opposite view. Refer to Table 2 for
dimension tolerances.
B. TSO Limitations.
The conditions and tests required for TSO approval of these articles are minimum
performance standards. It is the responsibility of those desiring to install the articles
either on or within a specific type or class of aircraft to determine that the aircraft
installation conditions are within the TSO standards. If not within the TSO standards, the
articles may be installed only if further evaluation by the applicant documents an
acceptable installation and is approved by the Administrator.
C. Conformity to Certification.
The numerous requirements for demonstrating that a “seat system” meets all the static
and dynamic loads, the permanent deformation limitations, and the injury criteria, imply
that individual elements of a seat system cannot be evaluated independently from each
other. This difficulty translates into keeping the chain of structures and other essential
features affecting the performance of the “seat system” intact as certificated.
The performance of the components, the behavior of which are critical to the overall
system, are numerous. These include, but are not limited to the seat belt, the bottom
cushions, the back structure, the seat back weight and vertical center of gravity, the
impact surfaces on the back such as back mounted tables and appliances, the total
mass of the seat, any structural load path active in a primary or secondary fashion in
restraining the passenger to the seat and to the aircraft. Additionally, the seat back
upright setting, back breakover (if any and degrees), seat pitch, aircraft track, track
fitting, track adapter, angle of the seat with respect to the aircraft axis (e.g., non-constant
section), baggage bar design, IFE support installation on legs, retention of deployable
items, such as tables, video and others, all have significant impact on the certification.
Modifications by a non OEM; or the replacement of a non OEM component, will
invalidate the OEM’s TSO certification.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
D. Safety Considerations.
Each back incorporates padded material to protect against head strike injury and is
contoured to fit a passenger of varied sizes yet provide optimum comfort.
The seat bottom structure (base frame assembly) is designed to eliminate any
protrusions, edges, or projections which might penetrate the various cushions during
vertical movements. All areas of passenger contact are free of projections which might
cause injury or damage to clothing.
Bottom and back cushion assemblies are covered with fireblocking covers.
E. Seat Backs.
The seat backs incorporate design features which provide maximum comfort with
minimum interference for ingress and egress of passengers when installed in the
aircraft. The seats feature lie-flat sleeper recline capability. Seat back recline is
electrically controlled.
G. Legrest Assemblies.
The seat assemblies are equipped with an electrically operated legrest assembly. The
legrest has a manually operated (backup) feature.
H. Drop-Down Armrest.
The seat assemblies are equipped with electrically operated drop-down armrest
assemblies. The armrests have a manually operated (backup) feature.
I. Headrest Assemblies.
An 4-way electrical lumbar support assembly is provided in each seat back assembly.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
2. Operation.
A. Electric Operation.
Electric operation of the armrest, legrest, rotary bottom, lumbar, and seat back recline is
controlled by the passenger control switch. Press the applicable portion of the switch
control to operate the various functions. Mechanical backup controls (rotary recline/
legrest) are provided under the forward portion of the seat assembly under the bottom
cushion (refer to IPL Figure 7). Mechanical backup controls (drop-down armrest) are
located in the aft area of the armrests. (refer to IPL Figure 7). Backup controls are for
flight personnel use in the event of electrical power failure/malfunction. Refer to
following applicable paragraphs for detailed seat operation.
B. Seat Backs.
The seat back recline may be adjusted (more or less recline) to a recline position by
pressing the seat back portion of the passenger control switch. A mechanical backup
control is provided under the bottom cushion.
To operate the tilting bottom assembly, depress the bottom portion of the control switch
and adjust as desired. A mechanical backup control is provided under the bottom
cushion.
D. Armrest Assemblies.
To operate the armrest assembly, depress the armrest portion of the control switch and
adjust as desired. A mechanical backup control is provided aft of the armrest assembly.
E. Legrest Assemblies.
To operate the legrest assembly, depress the legrest portion of the control switch and
allow legrest to deploy to desired position. To stow the legrest, press legrest control
switch and allow legrest to go down to the stowed position. A mechanical backup control
is provided under the bottom cushion.
F. Lumbar Assemblies.
The lumbar support is electrically operated and controlled by the lumbar control portion
of the electronic control/switch. The lumbar support is adjustable vertically (up-down)
and horizontally (in-out).
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25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
[14640.81]
[15885.41
[14018.3]
[18577.1]
[16647.4]
[14485]
[17892]
551.90
731.38
625.41
655.41
704.41
576.41
570.3
CTR
-96.93
[2462]
A A
-77.13
[1959] 2 4
L1 S12
-57.32
[1456]
-37.52
[953]
1 3
-17.72
[450] A A
0.00 G1c
[0]
A A
17.72
[450] 2 4
37.52
[953]
57.32
[1456]
G1a S11
1 3
77.13
A A 44.5
[1959] [1130]
96.93
[2462]
16.0
LH/RH OUTBD [406]
[17358.6]
[16114]
[15352]
[13955]
[18022.6]
[14107.4]
634.41
604.41
549.41
683.41
709.55
555.41
856378-401 INSTALLATION
(CCA) A340
8800 F/C SEAT
79° PITCH
Page 4
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
BL
0.00
(26.71)
(ARM - ARM)
(26.20)
3.22 ± 0.50 (CUSHION)
(CUSHION C L LEG)
(2X 2.46)
(ARM) (22.00)
(PAX)
3.47 ± 0.50
(ARM - CL LEG)
(17.84)
(STUD - CG)
856385-401, -403
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25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(23.40)
(13.98)
(SRP)
(13.43)
CRP
(7.25)
CG
45.0
MAX
24.99
MAX (16.84)
18.2 (13.25) CRP
CG
14.85 ± 0.25 (16.05)
SRP
(18.63)
15.29
20.20 28.0
33.70 TOP OF TRACK
CL
TUBE
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
3. Leading Particulars
Table 1 provides a list of all seat assemblies contained in the seat installations covered by
this manual. Refer to the IPL portion of the manual for additional information on particular
seat assembly usage, etc.
856385-405 DELETED
(856379-405)
856381-401 FURNITURE AY, SGL LH OUTBD DBL, ROW 1 (REFER TO CMM 25-26-89
CMM 25-26-89)
856381-402 FURNITURE AY, SGL RH OUTBD DBL, ROW 1 (REFER TO CMM 25-26-89
CMM 25-26-89)
856381-403 FURNITURE AY, SGL LH OUTBD DBL, ROW 2 (REFER TO CMM 25-26-89
CMM 25-26-89)
856381-404 FURNITURE AY, SGL LH OUTBD DBL, ROW 2 (REFER TO CMM 25-26-89
CMM 25-26-89)
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
856381-405 FURNITURE AY, SGL CTR DBL, ROW 1 (REFER TO CMM CMM 25-26-89
25-26-89)
856381-407 FURNITURE AY, SGL CTR DBL, ROW 2 (REFER TO CMM CMM 25-26-89
25-26-89)
Tolerance Description
± 1° Seat breakover
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(2) With all seat backs in full upright position, visually check alignment of seat backs
against each other, none should be obviously out of alignment.
(a) If the seat is on a known flat and level surface, place a plumb-bob over the top
of each seat back at the center, and measure the distance from the centerline
of the front track fitting of the seat (Ref. Fig. 1 DESCRIPTION AND
OPERATION section) to the plumb-bob; measurements shall be as indicated
on Figure 1.
(b) If the seat is not on a flat and level surface, measure the distance from the
center of the seat back to centerline of the front track fitting of the seat (Ref.
Fig. 1, DESCRIPTION AND OPERATION section) use a tool that can allow
for an unlevel condition. These tools may include, but are not limited to, a
level, square, linear scale, special templates and/or a straight edge.
(4) In the recline manual backup mode, press mechanical backup recline control
button located under the bottom cushion while applying a force to top of seat back
assembly. Seat back shall move to full recline position, or stop automatically at any
position when the recline control button is released.
(a) If seat back does not fully recline (refer to fully reclined dimension specified in
Fig. 1), adjust in accordance with FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES paragraph 2.A.
(b) The seat back must be manually moved to the full upright position.
B. Legrest Installations
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COMPONENT MAINTENANCE MANUAL
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(1) Depress legrest portion of electronic control/switch and allow legrest assembly to
come up to “use” position.
(2) In the legrest manual backup mode, press mechanical legrest control button
located under the bottom cushion.
(a) Legrest shall come up to the “in use” position with no binding.
(b) While depressing control button, lower the legrest into the “stow” position. Do
not allow legrest to “gravity” drop. Movement shall be with no binding.
NOTE Refer to paragraph 3.B.(3) for legrest actuator electrical troubleshooting and
adjustment procedure.
(1) Depress armrest portion of electronic control/switch and place armrest assembly
into “down” position.
(2) Depress armrest portion of electronic control/switch and allow armrest assembly to
come up to “stow” position.
NOTE Refer to paragraph 3.B.(3) for armrest actuator electrical troubleshooting and
adjustment procedure.
D. Headrest Assemblies
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COMPONENT MAINTENANCE MANUAL
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Take-
Extend Retract Recline Upright Extend Retract Inflate Deflate Bed off/
Land
12-17 6-12 16-22 16-22 4-20 13-18 10-35 20-40 17-22 15-20
sec. sec. sec. sec. sec. sec. sec. sec. secs. secs.
2. Fault Isolation
Troubles encountered with mechanical operation of the seat assembly will largely be the
result of improper adjustments. In addition, after overhaul and adjustment, mechanical
functions may be a bit “stiff”. Stiffness in operation will reduce after some “break-in” use.
Troubles likely to be encountered, together with probable causes and corrective actions are
listed in Table 1002. Refer to paragraph 3, Electrical System Troubleshooting and Figures
2001 thru 2005 for aids in fault isolation.
Recline control will not move Broken or malfunctioning control Adjust or replace malfunctioning
or fails to unlock seat back component (Refer to FITS,
CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A and/or paragraph 3.
Electrical System
Troubleshooting).
Seat backs do not align in Improper adjustment of recline Adjust, refer to FITS,
upright position control setting CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A.and/or paragraph 3.
Electrical System
Troubleshooting.
Seat loose in floor track of Anti-rattle device or plunger on Tighten screw on anti-rattle device
aircraft track fitting loose or push plunger back down.
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Legrest/Armrest assemblies Adjustment not correct or Remove and replace defective part.
do not operate correctly malfunctioning component Adjust in accordance with FITS,
CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A. and/or paragraph 3.
Electrical System
Troubleshooting.
Headrest assemblies do not Adjustment not correct or Adjust in accordance with FITS,
operate correctly malfunctioning component CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.B. Replace
malfunctioning component.
Mechanical (backup) recline Adjustment not correct or Adjust or replace the malfunctioning
and or legrest/armrest malfunctioning component component.
operation not correct
Electrical functions do not Troubleshoot the electrical Remove and replace defective part.
operate properly system using SCHEMATICS (Refer to paragraph 3, Electrical
AND WIRING DIAGRAMS System Troubleshooting.)
SECTION. Use P.L.Porter tester
P/N PS55495-00 to test
electrical system motors. Refer
to instruction placard.
A. General.
The system contained on the Air China A340-300 Model 8800 single seats consist of the
following items per seat: (1) Controller Box, (1) Recline (Rotary) Actuators, (1) Legrest
Actuators, (2) Drop-down Armrest Actuators, (1) Lumbar Units, (1) Motor Actuator
Harnesses and (1) DCI/Aux Harness.
The system is powered by 115 VAC, 400 Hz. All of the actuators receive their power from
the 856030-413 Controller Box.
All of the actuators can be programmed to prescribed upright and fully deployed
dimensions without the use of a “laptop” PC or any other special tools.
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NOTE The seats leave the Weber Aircraft production facility already programmed
according to the Aircraft Installation for the CCA A340-300 program. Therefore,
no programming of the seat should be necessary until an actuator or controller
box on the seat assembly requires changing.
B. Individual Components.
(a) The controller box (856030-413) is the central control unit for all of the motor/
actuators and also the power supply for all of the motor/actuators.
(b) Because all of the motor/actuators are connected to the controller box, the
controller box is a possible solution to all problems involved with the electrical
system. But is also the last one that should be replaced to try and solve a
problem.
(c) During an investigation of a problem, please verify that all of the connections
between the controller box and a faulty unit are complete.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. Replacement of the controller
box, due to a failure in the operation of one of the motor actuators,
will be discussed in the following sections.
(d) After replacing any of the motor/actuator units (except for the Air Lumbar
Unit), the following steps shall be followed when re-programming a seat to the
desired full upright and full deployed positions.
1 Apply 115 VAC power to the control box, (Refer to Figure 8001)
5 Using the manual override controls, set the legrest, armrest and back
recline to the desired fully stowed position.
9 Using the manual override controls, set the legrest, armrest and back
recline to the desired fully deployed position. (Refer to Figures 8002,
8003 and 8004)
10 On the main passenger control unit, push the bed or fully deployed
pre-position switch one time.
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12 The system is now in the normal operational mode. Confirm that the
programmed settings are correct by electrically operating the seat to
each limitation.
(a) The Air Lumbar feature is composed of two parts: The 1) Control Unit
(856033-401, 285 IPL Fig. 7) and the 2) Lumbar Bladder Assembly (856034-
401, 295, IPL Fig. 7).
(b) The first thing to determine, on a problem associated with the Air Lumbar Unit,
is whether or not the air pump is functioning. When the "Lumbar Out or
Deploy" or "Lumbar Up" or "Lumbar Down" switch is pushed, on the
Passenger Control, the operation of the pump motor can be detected audibly.
If the pump motor is not operational, connect a replacement unit into the
system at this location.
NOTE Do not physically replace the unit at this time. If the replacement unit
operates correctly, replace the faulty unit with the replacement unit.
If the replacement unit does not operate, the problem is located
elsewhere in the system.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. If the harnesses are all correct,
the problem probably is with the Controller Box. After the Controller
Box is replaced, follow the steps listed in paragraph 3.B.(1) for re-
programming of the Controller Box.
(c) If the air pump is operating continuously, but the bladder never totally inflates;
then there are three possible problems. 1) A hole in the bladder, 2) A hole in
the air tube that routes the air from the pump to the bladder or 3) one of the
air tube connections has become disengaged.
(d) If the air pump stop operating prior to the bladder becoming totally inflated;
check the air tubes for a "kink" or pinch point.
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(e) During a "Lumbar In or Stow" function the pump motor does not operate. A
valve in the box opens and allows the air to escape the air bladders.
(f) There is no programming of the Controller Box required for any of the
functions of the Air Lumbar Unit.
(3) Recline, Armrest and Legrest Actuator. (Refer to Figures 8002, 8003 and 8004)
(a) The Recline Actuator (856032-401, 80, IPL Fig. 7) is the motor/actuator that
moves the padded back assembly to the "passenger desired" position. The
Legrest Actuator (856031-401, 130, IPL Fig. 7) is the motor/actuator that
rotates the padded legrest assembly to the "passenger desired" position. The
Drop-down Armrest Actuator (856031-405, 140, IPL Fig. 7) is the motor/
actuator that positions the armrest assembly to the "passenger desired"
position.
1 Check and insure that there is a proper power connection to the seat
and that the circuit breaker on the back of the controller box is
engaged (pushed in).
2 If both of these items are in place, check to insure that the connection
between the wiring harness and the controller box is correct.
3 If this item is correct, check the connection between the harness and
the recline motor/actuator.
NOTE Do not physically replace the unit at this time. After making this
connection, manually move the shaft of the actuator to
approximately the midpoint of the stroke of the actuator by using the
manual override lever located on the actuator. After this is
completed, attempt to activate the motor/actuator electrically by
closing the proper switch on the passenger control unit.
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(a) The DCI Assembly (856039-401, 230, IPL Fig. 7) is the device that converts
the signals that are generated from the passenger control switches into data
that is used by the controller to complete specific actions contained in the seat
actuation system.
(b) If there are problems with the seat actuation system not operating at all or if
there is an incorrect operation associated with a specific switch activation; the
problem could be within the DCI Assembly. To verify that the problem is with
the DCI Assembly; replace the unit with a spare part to see if the incorrect
operation is now functioning correctly. If the results are the same, the problem
is probably located in either the passenger control switch, the associated
harnesses or the control box.
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Page 2001
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REV H
856530-401
(856035-401)
(TTL SWITCH AY)
(MAIN PWR)
(LIGHTING)
(856030-413) (840169-439)
(CONTROL BOX) GROUND
J41 J40
CABLE)
™ PART NO. 856385
(852258-439)
(856037-463) (CONNECTOR AY)
(HARNESS AY) J1 (856347-407)
(DISCONNECT
COMPONENT MAINTENANCE MANUAL
25-26-88
856530-401, -402 WIRING BLOCK DIAGRAM
Dec 15/08
Page 2002
REV H
856530-403
(856035-401)
(TTL SWITCH AY)
(MAIN PWR)
(LIGHTING)
(856030-413) (840169-439)
(CONTROL BOX) GROUND
J41 J40
CABLE)
™ PART NO. 856385
(856037-463) (85577-439)
(HARNESS AY) (HARNESS AY) J2 (856347-407)
(DISCONNECT
COMPONENT MAINTENANCE MANUAL
25-26-88
856530-403, -404, -415 WIRING BLOCK DIAGRAM
Dec 15/08
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
58.0± 1.0 LABEL “OUTBD ARMREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “INBD ARMREST
27.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
42.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
79.0± 1.0
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
CONNECTOR -
AMP PN 205203-1
H
H 2 2 H
L 4 3 L
GND 5 4 GND
PWR 5V 6
7
23.0 ± .5
LABEL “TTL SWITCH RECLINE”
CONNECTOR -
AMP PN 172165-1
TTL SWITCH RECLINE + 1 12 AUX 12V +
TTL SWITCH RECLINE - 2 31 AUX 12V -
16.0 ± .5
LABLE - “AUXILLARY
DISCONNECT”
CONNECTOR -
AMP PN 172161-1
SHIELD 7
READING LIGHT #3 PWR 3 11 RD LT 3 PWR
READING LIGHT #3 RTN 4 30 RD LT 3 RTN
READING LIGHT #1 PWR 1 9 RD LT 1 PWR
READING LIGHT #1 RTN 2 28 RD LT 1 RTN
READING LIGHT #2 PWR 5 29 RD LT 2 RTN
READING LIGHT #2 RTN 6 10 RD LT 2 PWR
INDICATOR LIGHT PWR 8
INDICATOR LIGHT RTN 9
CONNECTOR
22.0 ± .5 AMP PN 205210-1
(P33)
856037-463
REV B
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
J10 P1
4 BLUE 16 AWG BLUE 4
115 VAC A 115 VAC A
5 WHITE 16 AWG WHITE 5
115 VAC B 115 VAC B
1 ORANGE 16 AWG ORANGE 1
115 VAC C 115 VAC C
2 GREEN 16 AWG GREEN 2
NEUTRAL NEUTRAL
7 WHITE 16 AWG WHITE 7
SYSTEM DATA SYSTEM DATA
3 BLUE 16 AWG BLUE 3
CHASSIS GROUND CHASSIS GROUND
6 ORANGE 16 AWG ORANGE 6
SHIELD SHIELD
852577
Rev. V
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™ PART NO. 856385
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
852258
Rev. N
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™ PART NO. 856385
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
DISASSEMBLY
1. General
B. Partial repair of some assemblies may be performed without removing the particular
assembly from the aircraft.
2. Disassembly Procedures
A. Model 8800 First Class Single Seat Assembly. (See IPL Figure 1)
(1) Remove dress appearance items and cushions. Set aside in a clean dry area with
protective covering.
(1) Remove pivot block assembly (40), pivot assembly (60), roller (85), wire retainer
(95) and pivot link assembly (120) by removing applicable attaching parts.
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COMPONENT MAINTENANCE MANUAL
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(1) Remove side plate (5), ratcheting hinge assembly (25), hinge assembly (45, 45A),
front plate (105), headrest pivot bracket (140) and spacer (165) by removing
applicable attaching parts.
(1) Remove tube assembly (15), swivel assembly (30), rear clamp (75), actuator clamp
(95, 95A), wire retainer (125), weld assembly (205), weldment (220) and motor
mount (235) by removing applicable attaching parts.
(1) Remove torrington roller (5), quadrant (25, 25A), back roller assembly (55) and
back frame insert assembly (80) by removing applicable attaching parts.
(1) Remove straps (5, 5A), spacers (10, 10A) and tie holders (15, 15A). Remove split
tubing (25). Remove harnesses (30, 35). electric connectors (40 thru 40B), rotary
actuator (80), legrest actuator (130), armrest actuator (140), ground strap (155),
digital control unit (230) control box (45), raceway assembly (235) TTL switch
assembly (210) and retainer (260, 260A) by removing applicable attaching parts.
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COMPONENT MAINTENANCE MANUAL
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CLEANING
1. General
NOTE: Recommended cleaning agents are listed in Table 4001. Suitable substitutes
or equivalents may be used after appropriate tests are made to ensure
equivalent agents do not react with area being cleaned.
Cleaning Materials
Table 4001
Material Identification Source
Detergent Activator For Perchloroethylene No. G84 A.L. Wilson Chem Co.
Kearny, New Jersey
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COMPONENT MAINTENANCE MANUAL
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2. Cleaning Procedures
A. Non-Upholstered Parts
(2) Clean metal parts with Aliphatic Naphtha specified in Table 4001. Dry with a clean,
lint-free cloth or allow to air dry.
(3) Remove any stains or deposits on non-electrical metal parts not removed by
Aliphatic Naphtha with a cloth moistened with Acetone (refer to Table 4001).
(4) Remove any signs of corrosion with corrosion removing compound (refer to Table
4001).
B. Upholstery
(1) Vacuum upholstery thoroughly or brush with a medium stiff bristle upholstery or
clothes brush. Do not pound or beat upholstered covers as this does not effectively
clean the upholstery and can hasten its wear.
(3) Oil-type grease spots are best removed with solvent-type cleaning fluid such as
DuPont Dry Cleaner (refer to Table 4001) or with solvent impregnated Powderene
powder (refer to Table 4001). Test material to be cleaned by first applying cleaning
agent to a small inconspicuous area of the material. Use cleaning agents sparingly,
without saturating fabric, to avoid spotting and damage. Apply cleaning agent with
a soft clean cloth and avoid spreading any stains by working from outer edges
toward center of stain.
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(4) After using upholstery shampoo or solvent-type cleaning agent, roll a clean, turkish
towel, or other absorbent cloth, into a cylindrical shape and wipe off detergent and
dirt. Rotate rolled cloth frequently to present a clean section to the fabric surface.
NOTE: Dirt and soil are absorbed or transferred to the clean towel from the fabric.
Vigorous rubbing may be required to obtain even soil removal and to
avoid spotty or blotchy appearance after drying.
(5) Prepare seat covers for dry cleaning by covering all “velcro” hook tape with
corresponding pile tape. Heavy stains should be pretreated as outlined in steps (2)
and (3) above. Turn seat covers inside out during actual dry cleaning procedure.
(6) Dry clean seat covers in Perchloroethylene or Stoddard solvent with addition of 1/
2% commercial detergent activator. (Refer to Table 4001). Use activator per
manufacturer’s instructions. Use cleaning solvent cold in room temperature drum.
NOTE: Water content of cleaning solution must not exceed 0.8%. If water content
exceeds this proportion, there is possibility of fabric shrinkage.
(7) Dry seat covers with maximum temperature of incoming air at 55°C (130°F). After
completion of dry cleaning process, waterbound stains can be removed
secondarily with steam and detergent preparations as outlined in step (2) above.
(1) Regular cleaning can be done simply by using a damp cloth, taking care not to soak
the leather. Wring out a soft cloth in soap suds (mild toilet soap and never a
detergent). Apply to the surface of the leather in a light, circular motion until the dirty
parts are clean. Repeat this procedure with clean cloth and clean water.
DO NOT use any spray polishes that contain silicone. Silicone will
produce an unpleasant, sticky surface.
DO NOT use any cleaning fluid which does not specifically state that
it can be used on leather.
(2) Proprietary products, made by leather manufacturers, are available. These neutral
creams or waxes are designed to restore the original sheen. These should not be
used until the leather has first been cleaned with a damp clean cloth as outlined in
step (1) above.
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INSPECTION/CHECK
1. General
NOTE Establish requirements of any service bulletins applicable to this equipment. During
check, determine which service bulletins, if any, are to be incorporated.
Replace, with a serviceable part, any part that fails to meet the requirements of check. If
defective part is repairable, note defect and assign part for repair.
2. Inspection/Check
NOTE Conduct checks under a bright light. Use a 5X to 7X power magnifying glass to
detect surface flaws.
A. Visually check that all parts are clean and free of cracks, corrosion, deterioration, and
obvious signs of damage.
B. Check security of all clamps and straps securing leads and all other parts not removed
during disassembly.
C. Visually check all threaded parts for crossed or damaged threads. Reject part if thread
damage exceeds 50% of one thread.
NOTE If damage to any one thread is 50% or less, note defect and assign part for
repair.
D. Check sewn seams for fraying or separation and fabric for fraying, scuffing and rips.
E. Check attaching bolts, nuts, screws and pins for tightness and floor attaching fittings for
wear or deformation.
G. Check structural parts including clips, brackets and machined parts for damage, cracks
and sharp nicks.
NOTE Burrs are defined as material raised above the normal surface, which if not
removed would prevent complete and proper mating of parts and sealing
surfaces. Where nicks or scratches allow bare metal to show through a
protective finish, note defect and assign part for repair. Dents or other damage
must not impair finish or functional operation of any part.
H. Check paint and finishes for chipping and worn spots, and note condition of bonding on
parts and assemblies.
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COMPONENT MAINTENANCE MANUAL
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J. Check seat belts for damaged or worn parts. Seat belts should be replaced within a
seven year service period.
NOTE Slight wear of the webbing is permitted however, excessive web wear that has
progressed to cut or worn edges must be replaced. Refer to following criteria
to make this determination.
(1) A limited amount of “frayed” webbing will retain sufficient strength necessary to
meet the required strength. Frayed webbing is defined as broken filaments from
either the warp (longitudinal) yarns or the filler (transverse) yarns. The number of
broken filaments should not be sufficient to obscure the identity of any yarn when
viewed from a distance of about 8 inches.
(2) Any web that is cut or torn deeper than .10 inches on the edge.
(3) The amount of fray should be limited to an amount that is less than 10% of the width
of the webbing and not to exceed 8 inches in length.
(4) Webbing with more than 15 broken yarns in locations other than the edge.
(5) Webbing that is frayed or distorted sufficiently to cause improper operation of any
portion of the restraint system.
K. Check cushions for wear and damage to fireblock and dress cover. Repair if there are
rips, gaps or loose seams. Cushions should be replaced at two year intervals to
guarantee maximum comfort.
CAUTION Cushions must be replaced if they feel unstable (loose pieces, brittle, etc.).
3. Scheduled Inspections/Checks
4. Scheduled Maintenance
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
5. Maintenance Records
Frequency Check
Daily Check for correct installation of bottom cushions and back cushion in-
serts. (Refer to ASSEMBLY section for correct installation.)
Daily Check all headrest wings and pivots for correct friction. (Refer to Fig.
8005.)
Daily Check all armpads and bumper strips for damage or excessive wear.
1. 30 days Check cushions, fireblocking, and dress covers for excessive wear.
2. 30 days Check and clean rail rack and pinion/roller track areas (Upper, middle,
and lower. See Fig. 5001).
4. 6 months Check legrest spacers and lanyard for wear, damage or excessive
looseness. (See Fig. 5002).
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
6. 14 months Check all seat belts for cut or worn edges, damaged stitching. Broken
fabric threads, excessive chafe marks, excessive wear/fusing. (Refer
to paragraph 2.J for inspection criteria).
7. 18 months Check all bushings (seat backs, spreaders, eyebolts etc.) for
excessive wear or looseness.
8. 18 months Check all wear surfaces (bottom slides, foodtable slides, cocktail
trays, in arm food tables) for looseness and excessive wear.
9. 18 months Check legrest extension slides for wear and looseness. (See Fig.
5002).
10. 18 months Check dropdown arms (Including links, pivots, lanyards and bushings)
for looseness. (See Fig. 5003).
11. 18 months Check actuator motion in normal and manual mode. Movement must
be free with no grinding. (See Fig. 5005 & 5006).
12. 18 months Check rack and pinion gear for excessive or uneven wear. Check Pin-
ion gear on shaft for looseness. (See Figs. 5001 & 5004, 5005, 5006).
13. 18 months Check shaft coupler for looseness and gapping between coupler
halves. (See Figure 5005 & 5006).
14. 18 months Check operation of all bearings and track rollers for dry or rough rolling.
Check collars for excessive wear. (See Figs. 5004 & 5005).
15. 18 months Check lumbar air bladder for leaks and air volume retention.
(See Fig 5006)
16. “C” check Check spreaders and legs for looseness, cracks, or other damage.
17. “C” check Check track fitting for looseness, corrosion, or other damage.
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Inspection Records
Table 5003
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Scheduled Maintenance
Table 5004
Frequency Check
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
CHECK AND CLEAN RAIL RACK AND ROLLER TRACK AREAS (UPPER, MIDDLE AND LOWER).
REPLACE RACK IF UNEVEN TEETH WEAR IS FOUND.
CHECK RACK FOR MISSING TEETH OR UNEVEN WEAR PATTERNS.
MANDATORY VISUAL INSPECTION OF TRACK AT 36 MONTHS.
CLEAN
RACK
Rail Assembly
Figure 5001
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COMPONENT MAINTENANCE MANUAL
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SPACERS
LANYARD
Legrest Extension
Figure 5002
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
PIVOT
PIVOT
LINK BUSHING
LINK
BUSHING
ARMREST ACTUATOR
(856031-405)
LANYARD
Dropdown Armrest
Figure 5003
Page 5008
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
CAUTION:
DO NOT DISASSEMBLE THIS CENTER CARRIAGE.
RETURN TO FACTORY FOR SERVICE.
TRACK ROLLER
BEARING 2 PL - TORQUE TRACK
2 PL COLLAR ROLLERS TO 235 TO 240
2 PL IN-LBS (26.55 TO 27.12 NM)
LANYARDS RUB
BUTTON
2 PL
DRIVE
SHAFT
PINION
2 PL
GEAR
2 PL
RUB
BUTTON
2 PL
SHAFT
BEARING KEY
2 PL SHIM
2 PL 2 PL BEARING
2 PL
Page 5009
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
ACTUATORS SHOULD MOVE FREELY WITH NO GRINDING DURING NORMAL OR MANUAL OPERATION.
REPLACE ANY TRACK ROLLER OR BEARING THAT DOES NOT ROLL FREELY OR IS NOISY.
LEGREST
ACTUATOR
ARMREST
ACTUATOR
2 PL
PINION GEAR
2 PL
TRACK
ROLLER AY
4 PL
SHAFT
COUPLER
NOTE: ALWAYS REPLACE SHAFT KEYS WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.
Page 5010
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
CHECK LUMBAR AIR BLADDER FOR LEAKS AND AIR VOLUME RETENTION.
LUMBAR AIR
BLADDER
SHAFT
COUPLERS
ACTUATOR
0
J4
1
J4
2
J3
J 30
3
J3
J3
J2
J1
ACTUATORS
NOTE: ALWAYS REPLACE SHAFT KEY WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.
Electrical Components
Figure 5006
Page 5011
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page 5012
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
REPAIR
1. General
A. Repair of the seat assemblies is generally limited to those repairs that can be effected
by standard shop practices. Major structural repairs are to be avoided since the safety-
integrity of the seat can be compromised by improper disassembly and assembly of
major structural components.
2. Repair Procedures
Adhesive, epoxy Epocast H8134 (Mix ratio - 136 Furane Plastics, Inc.
parts A to 100 parts B by weight) Los Angeles, California
Glass cloth Style 191, finish compatible with Uniglass Industries, Inc.
epoxy resins New York, New York
Page 6001
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
A. Metal Surfaces
(1) Polish out minor nicks and scratches on steel surfaces with crocus cloth. Polish out
minor nicks and scratches on aluminum parts with 600 to 800 grit aluminum oxide
abrasive cloth. Every effort shall be made to polish out nicks and scratches without
removing protective surfaces. Clean sanded areas as directed in paragraph 2.A,
CLEANING.
(1) The plastic shrouds are Royalite material. A characteristic texture is also
impressed on the appearance surface. These parts may be distorted by reheating
to 300° to 315°F (148 to 157°C).
(2) “Like-new” repair of plastic shrouds is not possible because the repaired areas will
require refinishing with paint which has different wear characteristics than the
original shroud material. In addition, the surface texture will be changed in the
repaired area and restoration is difficult or even impossible to achieve.
(3) Shrouds which are broken into two or more pieces should be discarded unless a
fixture is devised as an external mold so that part shape will be retained during
repair reinforcement procedures outlined below.
(4) Remove shroud from substructure using care not to damage or deform the parts.
If shroud is bonded to substructure, a hot air gun may be used to soften the
adhesive bond line. Use care not to exceed 150°F (65°C) shroud temperature and
not to deform the shroud while hot. Remove adhesive with Isopropyl Alcohol or
Aliphatic Naphtha.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(5) Clean shroud surfaces using a warm detergent solution, 3% detergent in warm
water at 120°F (48°C). Rinse thoroughly with clear water and dry.
(6) Where necessary, reinforce inside surface of shroud in damaged area as follows:
(a) Roughen an area at least one inch larger than damaged area with 80 grit
abrasive cloth.
(b) Wipe bond area with Isopropyl Alcohol using clean, oil-free wiper.
(c) Coat bond area with 126 Epocast (Table 6002) adhesive.
(e) Coat glass cloth with epoxy and remove entrapped air bubbles with a roller or
squeegee.
(f) Continue laminating layers of glass cloth and epoxy resin until desired
thickness is attained. Limit the reinforcement to that thickness which will
permit reinstallation of reinforced shroud on its substructure. The necessary
number of glass cloth reinforcements may be determined as follows:
(g) Cure epoxy resin reinforcements for 24 hours at room temperature, 75°F
(23.8°C) or above. Cure may be accelerated by increasing temperature to
120°F (48.8°C) (max) which will cure resin in approximately four hours.
Page 6003
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Epoxy Adhesives
I 2 A FR 7016 A/B Resin & Cream Fiber Resin Corp. Non sag
Hardener 170 W. Providencia version of
P.O. Box 4187 7015*
Burbank, CA
I 2 A FE 7610 A/B Resin & Alum H.B. Fuller Co. Filling and
9810 Hardener 2400 Kasota Ave. smoothing
100 St. Paul, MN compound
Page 6004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Cyanoacrylate Adhesives
XII 1 A Eastman 910 1 part liquid Clear Eastman Chem. Inc. Fast set,
Eastman Rd. bonds
Kingsport, TE almost
anything
XII 1 A Quickset 404 1 part liquid Clear Loctite Corp. Fast set,
705 N Mountain Rd. bonds
Newington, CT almost
anything
Ceramic Cements
XIII 1 F Utratemp 1 part Ziroconia Clear Aremco Prod. Inc. H.T. (1100°F,
516 New York City, NY 593°C)
Page 6005
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Ceramic Cements
Page 6006
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(a) Remove any excess epoxy from reinforcing operation by sanding smooth and
level.
(c) Fill any surface irregularities with catalyzed polyester resin filler. Catalyze only
the amount which will be immediately used since the material will begin to
harden within five minutes. An automotive body repair surfacing putty may be
used as an alternate fill material.
(d) Level fill with spatula or putty knife before filler hardens and restore texture by
stippling with a stiff-bristled brush. Texture match is achieved through trial and
error.
(e) After filler has fully hardened (10 to 15 minutes), sand area lightly to blend
repair into adjacent areas.
(8) Paint shroud using standard procedures with color matching touch-up paint. Cure
painted coating as required.
(9) Install shroud on substructure using a contact adhesive in areas where originally
adhered as follows:
(b) Allow solvents to escape from adhesive before closing assembly. Assembly is
ready to close when adhesive is almost dry with a slight tack remaining.
C. Bonding
(1) Decals which have been removed are not repairable. To replace with a new decal,
dampen a clean, lint-free cloth in alcohol. Clean mating surfaces of dirt, grit and old
adhesive. Replace with new decal using adhesive EC2262. On decals too thin to
use additional adhesive, just use the preapplied adhesive.
(2) To remove grommets, pads and panels cemented to structure, apply Toluene to
edges of adhesive to soften adhesive, then pry the part free from structure. Prior to
installing new grommets, pads, or panels to structure, sand surface to remove all
traces of scale, dirt, oxides, oils and old adhesive, then wipe with a clean cloth
dampened in Aliphatic Naphtha. To cement grommets, pads and panels, apply a
coat of adhesive to both surfaces with a clean, lint-free cloth which is slightly
dampened with Toluene. Immediately press both surfaces together and allow to air-
dry for 24 hours.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(3) To bond metal assemblies, clean surfaces with Acetone. To bond plastic
assemblies, clean surface with Aliphatic Naphtha. Spread a thin, even coat on one
of the parts to be bonded with a brush or spray. Allow adhesive to dry for 20 to 30
minutes. Press parts firmly together, using weights or clamps, as necessary, to
accelerate drying and curing time, subject assembly to heat at 150°F (65.5°C) for
one hour.
D. Rivets
Permissible limitations on size of rivet holes, where rivets were drilled out on
disassembly, are controlled by standard shop-practice use of oversized replacement
rivets.
NOTE: The minimum pitch and edge distances for rivets are determined by the original
design and should be closely observed during repair.
E. Welding
(1) To replace damaged spot-welded or tack-welded parts, cut away spot or tack in the
damaged part by spot-facing.
F. Fireblocking Covers
CAUTION: There are two methods of accomplishing cover repair, sewing or bonding.
Sewing is the preferred method.
(1) Sew Repair. Sew patch in place with MIL-T-44100, Size T-50 Aramid thread per
Federal Specification 751, Type 301, 7-9 stitches per inch (2.54 cm).
(2) Bond Repair. Bond patch in place with NS230W adhesive with 1.0 inch minimum
overlap. Tack patch with MIL-T-44100, Size T-50 Aramid thread, minimum 0.5 inch
(1.27 cm) spacing.
NOTE: Bonding method (2) shall be used on backs only. Fabric to be same as fire
blocking covers.
For areas with unusual wear points, sew on a layer of fireblocking fabric
using MIL-T-44100, Size T-50 Aramid thread per Federal Standard 751,
Type 301, 7-9 stitches per inch (2.54 cm).
Page 6008
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
ASSEMBLY
1. General
A. During assembly, always use new low-cost items, such as cotter pins, screws, washers,
nuts, grommets, tie-straps, etc., when possible to prevent future maintenance
requirements due to failure of these items. Prior to initiating assembly procedures,
inspect all parts for wear and/or damage which could result in failure of the seat
assembly or any of its component assemblies.
NOTE: Ensure that all bottom cushions are installed correctly. Cushions must be held
at an angle with the aft portion placed under the back cushion assembly, then
gently lower and push forward end of bottom cushion down into place
(bottomed on front tube assembly).
Velcro tape (hook) Vxxx-1-(80)-75* Hartwell Corp. Used to retain IFE cabling
(color to match, cut to 900 S. Richfield Rd.
length) Placentia, CA 92670
Velcro tape (pile) Vxxx-2-75* Hartwell Corp. Used to retain IFE cabling
(color to match, cut to Vxxx-2-100* 900 S. Richfield Rd.
length) Placentia, CA 92670
Page 7001
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Velcro tape (hook) (cut V200-1-(80)-100 Hartwell Corp. Applied to frame to mate
to upholstery length) 900 S. Richfield Rd. with tapes on cushions
Placentia, CA 92670
Grommet (cut to MS212661N Any approved source Protects IFE and recline
length) control cables
2. Assembly Procedures
(1) Install DSUB retainer (260), raceway assembly (245), digital control unit (230), TTL
switch assembly (210), switch bracket (190), ground strap (155), legrest actuator
(130), armrest actuator (140) and rotary actuator (80) using applicable attaching
parts.
(1) Install lumbar bladder (295) between back filler cushion and back cushion.
(2) Install harness (30, 35) and secure using tie holder (15), spacer (10) and straps (5).
NOTE Do not install split tubing (25) on the segments of harnesses (30, 35)
within the raceway assembly (245).
Page 7002
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2001 for block
wiring diagram, Figure 2002 motor harness (30), Figure 2003 for DCI-
Auxiliary harness (35) and Figure 2004 and 2005 for electric connector
(40 thru 40B) schematics.
(1) Install back frame insert assembly (80), back roller assembly (55), quadrant (25,
25A) and torrington roller (5) using applicable attaching parts.
(1) Install mount motor (235), weldment (220), weld assembly (205) wire retainer
(125), actuator clamp (95, 95A), rear clamp (75), swivel assembly (30) and tube
assembly (15) using applicable attaching parts.
NOTE Install actuator before installing collars (185). Collars must be installed
against bearing (260) in spreader. Apply Loctite 609 or equivalent (See
Table 9001) to bearings (160, 260) before press fitting.
NOTE Install actuator before tightening screws (240). Use Loctite 272 (See
Table 9001) on screw threads before installation.
(2) Torque track rollers (200) to 235 to 240 in-lbs (26.55 to 27.12 NM).
(1) Install lanyard (15). Install screw (25), washer (30) and nut (35) onto frame
assembly (65) Apply velcro (40 thru 55) as indicated in IPL Figure 4.
(1) Install spacer (165), headrest pivot bracket (140), front plate (105), hinge assembly
(45, 45A), ratcheting hinge assembly (25) and side plate (5) using applicable
attaching parts.
(1) Install pivot link (120), wire retainer (95), roller (85), pivot assembly (60) and pivot
block assembly (40) using applicable attaching parts.
Page 7003
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
G. Model 8800 First Class Single Seat Assembly. (See IPL Figure 1)
(1) Refer to ASSEMBLY paragraph 2.E for instructions pertaining to headrest (140),
2.F for armrest structure assembly (155), 2.D for legrest structure assembly (200),
2.C for bottom pan assembly (420), 2.B for back assembly (425) and 2.A for
electrical installation (680 thru 690C).
(2) Following assembly of upholstered items and dress covers, carefully “dress” seat
to ensure proper fit.Refer to FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES for final adjustments.
3. Storage Procedures
A. General
B. Procedures
(2) Identify seat assembly part number and date of overhaul on a tag, or in a
convenient location on the seat assembly wrapper.
(3) Store seat assembly in cool, dry place away from sunlight and heat source at a
temperature range from 4°C to 32°C (40°F to 90°F). The relative humidity should
not exceed 50%. These temperature-humidity conditions meet requirements of
RTCA/DO-160D (Environmental Conditions and Test Procedures for Airborne
Equipment) to protect any sensitive electronic equipment, and reduce any possible
corrosion of metal parts and mildewing of upholstery materials.
Page 7004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Fits, clearances and adjustment procedures for the seat assembly are given in this section.
2. Adjustment Procedures
NOTE: Upon application of power to the control box, the system is automatically
switched to the operational mode. This mode allows for normal operation of all
motors/actuators. The actuators are not to be electrically operated prior to this
programming. To program the full upright and fully deployed positions the
following steps must be completed in sequence.
(1) Apply 115 VAC power to the control box, (Refer to Figure 8001)
(2) Using the manual override controls, set the legrest, armrest and back recline to the
desired fully stowed position.
(3) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)
(4) On the main passenger control units, push the takeoff/landing or full upright pre-
position switch one time.
(5) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)
(6) Using the manual override controls, set the legrest, armrest and back recline to the
desired fully deployed position. (Refer to Figures 8002, 8003 and 8004)
(7) On the main passenger control unit, push the bed or fully deployed pre-position
switch one time.
(8) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time. (Refer to Figure 8001)
NOTE The system is now in the normal operational mode. Confirm that the
programmed settings are correct by electrically operating the seat to each
limitation.
Page 8001
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
0
J4
1
J3
1 J2
J4
2 J1
J3
J3
0
J3
3
J3
Page 8002
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
9.98
8.88
5.00 STROKE
13.88 EXTENDED CABLE SHOWN THIS VIEW ONLY
Page 8003
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
24.00 ±.25
2.174
1.378
2X Ø.500
2.05 2.02
6.500
Page 8004
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
8.0 ± .25
6.46
2.50 STROKE
8.96 EXTENDED
Page 8005
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
(1) Adjust hinge bolts to obtain wing hinge friction (wings should stay in desired
positions). Adjust hinge bolt to obtain a resistance of 18-20 lbs. measures at
outside edge of side plates at 90°to plates.
WING HINGE
FRICTION
ADJUSTMENT
SCREWS
Headrest Adjustment
Figure 8005
(1) Cable tie straps must not be overtightened. If using a tie strap gun, set the tension
on the gun before use so that the tie strap will be snug but not overtighten.
(3) Trim excess tongue from tie strap with tie strap cutting tool.
Page 8006
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
A. There are no special tools, fixtures, and test equipment for the seat assembly.
B. The recommended consumables for the seat assembly are given in Table 9001.
Consumables
Table 9001 (Sheet 1 of 4)
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Consumables
Table 9001 (Sheet 2 of 4)
Page 9002
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Consumables
Table 9001 (Sheet 3 of 4)
Detergent Activator For Perchloroethylene No. A.L. Wilson Chem Co. Cleaning
G84 Kearny, New Jersey
For Stoddard Solvent No.
I95
Page 9003
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Consumables
Table 9001 (Sheet 4 of 4)
Page 9004
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
This section lists, describes, and illustrates all component assemblies, subassemblies, and
parts required for maintenance of the seat assembly.
2. Scope of Information
A. General
Each assembly is listed and immediately followed by a listing of its detail parts. The
listing is indentured to show the relationship between each part and its next higher
assembly. Item numbers in the parts list correspond to the item numbers of the
accompanying illustration (figure).
(1) When the part number is known: Find the part number in the numerical index and
note the figure and item number. Find the item number in the applicable parts list
and illustration to get the necessary information. The search function on the
interactive (electronic) version of this manual can also be used to locate the known
part number.
(2) When the part number is not known: Review the illustrations to identify the part by
physical appearance and location. Refer to the accompanying parts list to get the
part number, nomenclature, effectivity, and quantity.
(3) The effectivity code shows the part usage relative to the next higher assembly.
When the EFFECTIVITY CODE column is blank, the part usage applies to all next-
higher-assembly versions unless otherwise specified in the NOMENCLATURE
column.
The Equipment Designator Index (if applicable) is an aid to find the parts in the Detail Parts
List by equipment designator. The equipment designator, the part number, the figure number,
and the item number are given for each entry.
The equipment designator are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Numerical Index
The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence
is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Page 10001
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.
This column gives the part number of the manufacturer for each part, as modified to
meet the requirements of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the part
number is longer than 15 characters. In these cases, the full part number is given
in the NOMENCLATURE column.
C. INDENTure Column
The indenture column is used to show the relationship of one part to another as found
on the original engineering drawings. A typical indenture relationship is as follows:
Page 10002
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COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
D. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by Weber Aircraft LLC.),
the part number (if it is longer than 15 digits or modified to ATA 200/2000), any
service bulletin that affect the part, and any obsolete part numbers. The column
also provides figure references for NHA and details, and additional descriptive
information as required.
(3) The terms defined below are used when applicable to indicate the
interchangeability of parts.
This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when
the parts apply to all models or configurations in the parts list.
Page 10003
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
The quantity shown in this column is the units required for one next higher assembly
(NHA). The abbreviation RF (reference) means the end item or assembly is shown
completely assembled in the figure referenced in the NOMENCLATURE column.
The CAGE codes for the manufacturers of the parts, special tools, test equipment, and
materials referenced in the manual are given below. The five digit code is preceded by the
letter V. The codes are taken from Cataloging Handbook H4/H8. No code in the
NOMENCLATURE column means the part is made by Weber Aircraft LLC.
Page 10004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
NUMERICAL INDEX
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10005
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
MS21042-4 NUT 6 40 1
MS21042-4 NUT 6 75 4
MS21042-4 NUT 6 95 1
MS21042-5 NUT 1 260 1
MS21042-6 NUT 3 70 1
MS21042L08 NUT 1 285 4
MS21042L08 NUT 1 305 4
MS21042L08 NUT 7 205 2
MS3367-2-9 STRAP 1 121 2
MS3367-2-9 STRAP 7 5 35
MS3367-2-9 STRAP 7 5A 32
MS3367-2-9 DELETED 7 5B D
MS3367-4-9 STRAP 1 122 2
MS35333-39 WASHER 3 150 4
NAS1081-3D4L SETSCREW 7 110 1
NAS1096-3-8 SCREW 5 240 4
NAS1149D0316J WASHER 5 110 1
NAS1149D0332H WASHER 7 165 4
NAS1149D0332J WASHER 1 150 4
NAS1149D0332J WASHER 1 405 2
NAS1149D0332J WASHER 1 465 2
NAS1149D0332J WASHER 1 500 2
NAS1149D0332J WASHER 1 525 2
NAS1149D0332J WASHER 1 545 4
NAS1149D0332J WASHER 1 565 4
NAS1149D0332J WASHER 1 625 6
NAS1149D0332J WASHER 1 680 4
NAS1149D0332J WASHER 3 115 2
NAS1149D0332J WASHER 4 30 12
NAS1149D0332J WASHER 5 85 4
NAS1149D0332J WASHER 7 147 4
NAS1149D0363J WASHER 1 300 8
NAS1149D0363J WASHER 1 640 4
NAS1149D0416J WASHER 1 435 2
NAS1149D0416J WASHER 6 70 4
NAS1149D0416J WASHER 6 90 1
NAS1149D0432J WASHER 1 215 2
NAS1149D0432J WASHER 1 320 4
NAS1149D0432J WASHER 1 385 2
Page 10006
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10007
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10008
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10009
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
5710-62-60 WASHER 5 55 1
625-390-020 WASHER 3 60 2
840169-439 GROUND STRAP 7 155 1
840304-23 NAMEPLATE (TSO) 1 130 1
840304-25 NAMEPLATE (MODIFICATION) 1 10A 1
840304-35 NAMEPLATE (INTEGRATION) 1 10 1
844936-413 TRACK FITTING AY 1 575A 2
844936-415 TRACK FITTING AY 1 575 2
847017-11 PIVOT 3 125 2
847395-1 STOP 3 175 2
847395-3 SLEEVE 3 185 2
847417-17 CHANNEL, BACK FRAME 3 130 1
847417-19 SLIDE, BACK FRAME 3 190 1
850897-401A COVER AY, RAIL 1 105 2
852258-439 CONNECTOR AY 7 40A 1
852258-443 DELETED 7 40B D
852577-441 CONNECTOR AY 7 40 1
852606-1 HOUSING 3 80 1
852606-201 HINGE AY 3 45 1
852606-203 HINGE AY 3 45A 1
852606-3 HOUSING 3 80A 1
852606-401 HINGE AY, RATCHETING 3 25 2
852606-5 RATCHET, INDEX 3 75 1
852606-7 BOLT, RATCHETING HINGE 3 50 1
853660-401 STRUCTURE AY, LEGREST 1 200 1
853660-401 STRUCTURE AY, LEGREST 4 1 RF
853661-001 ANGLE 4 20 4
853663-401 FRAME AY 4 65 1
855684-411A BASEFRAME AY 1 135 1
855684-412A BASEFRAME AY 1 135A 1
855760-003 PINION GEAR-BTM 5 170 2
855770-001 FRAME, BACK TUBE 6 105 1
855776-001 WASHER 1 390 2
855781-401 INSERT AY, BACK FRAME 6 80 2
855786-007 PLATE 1 395 2
855791-005 BRACKET, TRACK MOUNTING 1 655 1
855977-011 FRONT TUBE 1 665 1
855978-011 REAR TUBE 1 670 1
855978-012 REAR TUBE 1 670A 1
Page 10010
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10011
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10012
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10013
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10014
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 10015
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page 10016
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
55
60
70
80 75
85
35
30
15
20
122
120A
120C 690
121
100 A
95
120
120B
856385-401 SHOWN
Page 10017
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
425
140 151
151A
150
145
150
145
190 185
175 195
205 220
185 110
220A 430 180 245
440 240
215 445
210 235
420
435 305
450 (REF)
341 155
260
255
250
B
165
165
200
D
225
C 160
160
105
Page 10018
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
B 360
350
360
416A
416
365
355
360
415A
370 390
380
410
405
415
370
405
400
395
385
375
C 275
265
280 305
285 300
460 270
295 465
470
455
290
340
335
310
320
320 325
315
330
Page 10019
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
620A
625 615A 635
640
630 640
515A 342
555B 645
650A
525 530 670
535B
615
625
525
625 620
520 626
650
515
490 655
485 10
130 675
680
485 490
660 685
665 500
495 505
535 510
580
585 570
550
545 565
545
540
555
565
560
580A
585 590 575A
575
590
Page 10020
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–1 856379-401 0 SEAT AY, F/C, MODEL 8800, LH A RF
OUTBD, RH CTR
–1A 856379-402 0 SEAT AY, F/C, MODEL 8800, RH B RF
OUTBD, LH CTR
–1B 856379-403 0 SEAT AY, F/C, MODEL 8800, LH C RF
OUTBD
–1C 856379-404 0 SEAT AY, F/C, MODEL 8800, RH D RF
OUTBD, LH CTR
–1D 856379-405 0 DELETED D
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–90 856536-401 2 CUSHION AY, LEGREST 1
95 857249-401A 3 DRESS COVER, LEGREST 1
100 857234-401 3 CUSHION AY, LEGREST 1
105 850897-401A 2 COVER AY, RAIL 2
110 857228-401A 2 COVER, SLIDE 2
–115 855998-405B 2 SHROUD AY, ARMREST 1
ACTUATOR COVER (LH)
–115A 855998-406B 2 SHROUD AY, ARMREST 1
ACTUATOR COVER (RH)
120 856081-009B 3 SHROUD, ARMREST ACTUATOR 1
(BND) (U/O 855998-405)
120A 856081-010B 3 SHROUD, ARMREST ACTUATOR 1
(BND) (U/O 855998-406)
120B 856081-011B 3 SHROUD, ARMREST ACTUATOR 1
(BND) (U/O 855998-405)
120C 856081-012B 3 SHROUD, ARMREST ACTUATOR 1
(BND) (U/O 855998-406)
121 MS3367-2-9 2 STRAP (WA5047-264-201) 2
122 MS3367-4-9 2 STRAP (WA5047-210-200) 2
125 2007-1-041-8120 2 SEAT BELT AY (V35FB9) (CFE) 1
130 840304-23 2 NAMEPLATE (TSO) 1
–135 855684-411A 2 BASEFRAME AY A,C 1
–135A 855684-412A 2 BASEFRAME AY B,D 1
140 856059-401 3 HEADREST AY (SEE FIG. 3 FOR 1
DETS)
ATTACHING PARTS
145 NAS623-3-3 3 SCREW 4
150 NAS1149D0332J 3 WASHER 4
---*---
151 WA9658-750-108 3 TAPE, HOOK, .75” BEIGE (5”) 1
151A WA9658-750-108 3 TAPE, HOOK, .75” BEIGE (5.5”) 2
155 856121-401 3 STRUCTURE AY, ARMREST (SEE 2
FIG. 2 FOR DETS)
ATTACHING PARTS
160 NAS517-4-19 3 SCREW 2
165 NAS1515H6H 3 WASHER, NYLON 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–170 856428-401 3 SLIDE AY, BACK SUPPORT 2
175 856249-001 4 PLATE, SLIDE 1
ATTACHING PARTS
180 NAS514P832-6 4 SCREW 2
185 NAS1149DN816J 4 WASHER 4
190 MS21042-08 4 NUT 2
---*---
195 855992-001 4 SLIDE, BACK SUPPORT 1
200 853660-401 3 STRUCTURE AY, LEGREST (SEE 1
FIG. 4 FOR DETS)
ATTACHING PARTS
205 NAS6204-10 3 BOLT 2
210 NAS6604-5 3 BOLT 2
215 NAS1149D0432J 3 WASHER 2
220 NAS73-4E010 3 SPACER 2
220A NAS73-4E007 3 SPACER 2
---*---
225 WA9658-750-108 3 TAPE, HOOK, .75” BEIGE (16”) 2
–230 856326-401 3 RAIL AY 1
–230A 856326-402 3 RAIL AY 1
ATTACHING PARTS
235 NAS623-2-2 3 SCREW (UPPER AFT) 1
240 NAS75-3-004 3 BUSHING (UPPER AFT) 1
245 MS21042-08 3 NUT (UPPER AFT) 1
250 NAS6605-11 3 BOLT (LOWER AFT & FWD) 2
255 NAS1149D0532J 3 WASHER (LOWER AFT & FWD) 4
260 MS21042-5 3 NUT (LOWER AFT & FWD) 1
---*---
265 856330-001 4 SLIDE, BACK RECLINE 1
ATTACHING PARTS
270 NAS514P832-10 4 SCREW (FWD) 1
275 NAS514P832-12 4 SCREW (AFT) 4
280 NAS1149DN832J 4 WASHER (AFT UNDER NUT) 4
285 MS21042L08 4 NUT (AFT) 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
290 856331-003 4 PLATE, KEEPER 1
ATTACHING PARTS
295 NAS602-20P 4 SCREW 4
300 NAS1149D0363J 4 WASHER (BETWEEN PLATE AND 8
SPREADER)
305 MS21042L08 4 NUT 4
---*---
310 856329-001 4 RETAINER, RACK AND PINION 1
ATTACHING PARTS
315 NAS623-4-6 4 SCREW 2
320 NAS1149D0432J 4 WASHER 4
---*---
325 856328-001 4 RACK, GEAR (U/O 856326-401) 1
–325A 856328-002 4 RACK, GEAR (U/O 856326-402) 1
ATTACHING PARTS
330 NAS517-4-3 4 SCREW 4
---*---
335 NAS623-3-30 4 SCREW (FWD) 1
340 856327-001 4 RAIL (U/O 856326-401) 1
–340A 856327-002 4 RAIL (U/O 856326-402) 1
341 856298-401 3 ARMREST CLOSEOUT AY (LH) 1
–341A 856298-402 3 ARMREST CLOSEOUT AY (RH) 1
342 WA9658-500-105 4 TAPE, HOOK, .5” BEIGE (1.75”) 2
–345 856323-401 3 PAN AY, LIFT UP 1
350 856324-001 4 DIAPHRAGM (RVT) 1
355 WA9658-1000-101 4 TAPE, HOOK, 1” BEIGE (11.5”) 1
360 WA9659-2000-112 4 TAPE, LOOP, 2” BEIGE (23”) 1
365 WA5489-100-100 4 GROMMET, EDGING (8”) 1
370 856049-401 4 TUBE AY, SEAT PAN 2
ATTACHING PARTS
375 NAS623-4-7 4 SCREW (FWD) 2
380 NAS517-4-5 4 SCREW (AFT) 2
385 NAS1149D0432J 4 WASHER (FWD) 2
390 855776-001 4 WASHER (AFT) 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
395 855786-007 4 PLATE 2
ATTACHING PARTS
400 NAS623-3-14 4 SCREW 1
405 NAS1149D0332J 4 WASHER 2
410 MS21042-3 4 NUT 1
---*---
415 856325-001 4 TUBE 1
415A 856325-002 4 TUBE 1
416 856947-001 4 PLACARD, MECHANICAL 1
BACKUP
416A 856947-003 4 PLACARD, ARMREST BACKUP 1
420 855999-401 3 PAN AY, BOTTOM (SEE FIG. 5 1
FOR DETS)
425 856307-403 3 BACK AY (SEE FIG. 6 FOR DETS) 1
ATTACHING PARTS
430 NAS6204-13 3 BOLT 2
435 NAS1149D0416J 3 WASHER 2
440 115060-003 3 SPACER, NYLON (BETWEEN 2
SPREADER AND BACK PIVOT)
445 NAS75-4-004 3 BUSHING (BETWEEN SPREADER 2
AND BACK PIVOT)
450 MS21042-4 3 NUT 2
---*---
455 855987-001 3 TUBE, STRUCTURE (AFT) 1
ATTACHING PARTS
460 NAS517-3-16 3 SCREW 2
465 NAS1149D0332J 3 WASHER 2
470 MS21042-3 3 NUT 2
---*---
–475 856949-401A 3 SPLASH GUARD AY 1
–480 855984-411 3 SUBFRAME AY (U/O 855684-411) 1
–480A 855984-412 3 SUBFRAME AY (U/O 855684-412) 1
485 856946-403 4 LANYARD AY 2
490 856603-401 4 BRACKET AY, SHROUD 2
ATTACHING PARTS
495 NAS623-3-26 4 SCREW 1
500 NAS1149D0332J 4 WASHER 2
505 MS21042-3 4 NUT 1
510 SSPQ-56 4 RIVET 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
515 855988-401 4 MOTOR SUPPORT AY (OUTBD) 1
515A 855988-402 4 MOTOR SUPPORT AY (AISLE) 1
ATTACHING PARTS
520 NAS62-3-25 4 SCREW 1
525 NAS1149D0332J 4 WASHER 2
530 MS21042-3 4 NUT 1
---*---
535 856050-021 4 SADDLE, FRONT (OUTBD) (U/O 1
855984-411)
–535A 856050-022 4 SADDLE, FRONT (OUTBD) (U/O 1
855984-412)
535B 856050-023 4 SADDLE, FRONT (AISLE) (U/O 1
855984-411)
–535C 856050-024 4 SADDLE, FRONT (AISLE) (U/O 1
855984-412)
ATTACHING PARTS
540 NAS623-3-28 4 SCREW 2
545 NAS1149D0332J 4 WASHER 4
550 MS21042-3 4 NUT 2
---*---
555 856083-019 4 SADDLE, AFT (OUTBD) (U/O 1
855984-411)
–555A 856083-020 4 SADDLE, AFT (OUTBD) (U/O 1
855984-412)
555B 856083-021 4 SADDLE, AFT (AISLE) (U/O 1
855984-411)
–555C 856083-022 4 SADDLE, AFT (AISLE) (U/O 1
855984-412)
ATTACHING PARTS
560 NAS623-3-28 4 SCREW 2
565 NAS1149D0332J 4 WASHER 4
570 MS21042-3 4 NUT 2
---*---
575 844936-415 4 TRACK FITTING AY (FWD) 2
575A 844936-413 4 TRACK FITTING AY (AFT) 2
ATTACHING PARTS
580 NAS623-5-18 4 SCREW (FWD) 1
580A NAS623-5-22 4 SCREW (AFT) 1
585 52NKTE-054 4 NUT 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
590 856130-001 4 STOP, TRACK FITTING 4
–595 NOT USED
THRU
–610 NOT USED
615 855983-401 4 PIVOT AY, ARMREST (OUTBD) 1
615A 855983-402 4 PIVOT AY, ARMREST (AISLE) 1
ATTACHING PARTS
620 NAS623-3-12 4 SCREW 2
620A NAS623-3-18 4 SCREW 1
625 NAS1149D0332J 4 WASHER 6
626 MS21042-3 4 NUT (USED WITH NAS623-3-18 1
SCREW)
---*---
630 856053-001 4 PLATE, LEG 4
ATTACHING PARTS
635 NAS623-3-16 4 SCREW 2
640 NAS1149D0363J 4 WASHER 4
645 MS21042-3 4 NUT 2
---*---
650 855981-001 4 LEG, MACHINING (RVT) (OUTBD) 1
650A 855981-002 4 LEG, MACHINING (RVT) (AISLE) 1
655 855791-005 4 BRACKET, TRACK MOUNTING 1
(WLD)
660 855986-001 4 TUBE (FWD) 1
665 855977-011 4 FRONT TUBE 1
670 855978-011 4 REAR TUBE (U/O 855984-411) 1
–670A 855978-012 4 REAR TUBE (U/O 855984-412) 1
ATTACHING PARTS
675 NAS623-3-26 4 SCREW 2
680 NAS1149D0332J 4 WASHER 4
685 MS21042-3 4 NUT 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
690 856530-401 2 ELECTRICAL INSTL (SEE FIG. 7 A 1
FOR DETS)
–690A 856530-402 2 ELECTRICAL INSTL (SEE FIG. 7 B 1
FOR DETS)
–690B 856530-403 2 ELECTRICAL INSTL (SEE FIG. 7 C 1
FOR DETS)
–690C 856530-404 2 ELECTRICAL INSTL (SEE FIG. 7 D 1
FOR DETS)
–690D 856530-415 2 DELETED D
R –695 856381-401 1 FURNITURE AY, SGL LH OUTBD RF
DBL, ROW 1 (REFER TO CMM
25-26-89)
R –695A 856381-402 1 FURNITURE AY, SGL RH OUTBD RF
DBL, ROW 1 (REFER TO CMM
25-26-89)
R –695B 856381-403 1 FURNITURE AY, SGL LH OUTBD RF
DBL, ROW 2 (REFER TO CMM
25-26-89)
R –695C 856381-404 1 FURNITURE AY, SGL LH OUTBD RF
DBL, ROW 2 (REFER TO CMM
25-26-89)
R –695D 856381-405 1 FURNITURE AY, SGL CTR DBL, RF
ROW 1 (REFER TO CMM
25-26-89)
R –695E 856381-407 1 FURNITURE AY, SGL CTR DBL, RF
ROW 2 (REFER TO CMM
25-26-89)
Page 10029
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
25
5 30
10 20 40
45 125
45
50 50
20 130
35 135
130
40
140
90 70
55 85
75 55
70 65
35
115 80 135
100
105
85
15 95 90
95 105
100
110 75
10
Page 10030
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–1 856121-401 0 ARMREST STRUCTURE AY (SEE RF
FIG. 1 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–120 856122-401 1 PIVOT LINK AY (AFT) 1
ATTACHING PARTS
125 NAS517-4-19 1 SCREW 1
130 NAS1515H6H 1 WASHER, NYLON 2
---*---
135 NAS75-4-030 2 BUSHING 2
140 856126-001 2 PIVOT, REAR 1
155
150
195
160
140
10
15
150
30
145 110
5 130
120
115A 185
35
115 175 180
125
15 125
20 165 190
165
170
35
40
A 105
A
5
HEADREST ASSEMBLY
IPL FIGURE 3 (SHEET 1 OF 2)
Page 10033
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
65 50
55
80A
75
60
80
55
75
45
45A
60
70
HEADREST ASSEMBLY
IPL FIGURE 3 (SHEET 2 OF 2)
Page 10034
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–1 856059-401 0 HEADREST AY (SEE FIG. 1 FOR RF
NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
125 847017-11 1 PIVOT (RVT) 2
130 847417-17 1 CHANNEL, BACK FRAME (RVT) 1
–135 856609-401 1 TUBE AY 1
140 856606-005 2 BRACKET, HEADREST PIVOT 1
ATTACHING PARTS
145 NAS603-8P 2 SCREW 2
150 MS35333-39 2 WASHER 4
155 MS21042-3 2 NUT 2
---*---
160 856608-401 2 TUBE AY 1
165 NAS42DD4-8A 1 SPACER 2
ATTACHING PARTS
170 BSPQ-42 1 RIVET 2
---*---
175 847395-1 1 STOP 2
180 LC-042D-2MW 1 SPRING (V84830) 2
185 847395-3 1 SLEEVE 2
190 847417-19 1 SLIDE, BACK FRAME 1
195 856605-001 1 SUPPORT 1
15
A
40
5 (15”
2 PL)
10
50
(1.7”) 50
(1.6”
2 PL)
60 50
(1.7”)
45
(2.8”)
45
(2.8”)
55
(14.5”)
Page 10037
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
65
20
35
30
30
25
20 20
35 30
30
25
30
30
Page 10038
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–1 853660-401 0 STRUCTURE AY, LEGREST (SEE RF
FIG. 1 FOR NHA)
Page 10040
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
265A 185A
95 170 160
210 180
215
105 265
100
5
15 10 25 20
Page 10041
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
150
125
135
130
125
135
130
140
145
140
Page 10042
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
–1 855999-401 0 PAN AY, SEAT BOTTOM (SEE RF
FIG. 1 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
–120 856587-401 1 BRACKET AY, ACTUATOR 1
125 GB0239FS 2 WIRE RETAINER (V06383) 2
ATTACHING PARTS
130 NAS601-5P 2 SCREW 1
135 NAS1149DN632J 2 WASHER 1
---*---
140 856946-409 2 LANYARD AY 2
145 856946-407 2 LANYARD AY 1
150 856300-001 2 BRACKET, MACHINED 1
155 856250-001 1 BUTTON, SLIDE 2
160 R8DD 1 BEARING 2
165 98126A535 1 SHIM 2
170 855760-003 1 PINION GEAR-BTM 2
175 856162-001 1 DRIVE SHAFT 2
180 98525A090 1 KEY, WOODRUFF (V3A054) 2
185 856950-001 1 COLLAR, BOTTOM PAN 2
185A 856950-001 1 COLLAR, BOTTOM PAN (POST SB 2
863915-25-2887)
187 NAS1515H8 1 WASHER, NYLON 2
190 856250-003 1 BUTTON, SLIDE 2
–195 857813-403 1 ROLLER AY, TRACK 2
200 CRSB-16 2 TRACK ROLLER 1
201 856322-003 2 SPACER 1
202 857812-003 2 PIN 1
205 856316-401 1 WELD AY 1
ATTACHING PARTS
210 NAS6604-1 1 BOLT 4
215 NAS1149F0416P 1 WASHER 4
---*---
220 856314-401 1 WELDMENT 1
ATTACHING PARTS
225 NAS6604-1 1 BOLT 4
230 NAS1149F0416P 1 WASHER 4
---*---
235 856317-401 1 MOUNT, MOTOR 2
ATTACHING PARTS
240 NAS1096-3-8 1 SCREW 4
245 NAS1149F0363P 1 WASHER 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
–250 856312-401 1 SPREADER AY 1
–250A 856312-402 1 SPREADER AY 1
255 NAS75-4-009 2 BUSHING 1
260 R8DD 2 BEARING 1
265 856313-001 2 SPREADER (U/O 856312-401) 1
265A 856313-002 2 SPREADER (U/O 856312-402) 1
105
85 90 90 95 95 90 90 85
60 65 70 75 70
75 65 60
55
50 45 41
30 35 40 40 35 30
20 5 15 80
10 10
100 25
25A 15 5 20
BACK ASSEMBLY
IPL FIGURE 6
Page 10046
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
6
–1 856307-403 0 BACK AY (SEE FIG. 1 FOR NHA) RF
290
285
5
10
15
265
275
270 245 A 80 295
85
90
140 5
20
C B D
260
190
205 200
250
200
J4
0
195
215
220
1
J4
2
J3
210
0
J3
J3
3
30
5
5 J3 10
15
J2
10 J1
230
130 70 65
75 135
180 35
146
147 180 150
145 175
5 185
10
140
75
ELECTRICAL INSTALLATION
IPL FIGURE 7 (SHEET 1 OF 3)
Page 10048
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
A 120
105
125
105
115
100 105
105 125
105
120
110
30
(J40 L/REST) 30
(REF) (J40 RECL)
(REF)
140
(REF) 145
(REF)
0
J4
J 41
2 J1
J3
J3
0
J3
30
(REF)
3
J3
25
140
(REF)
ELECTRICAL INSTALLATION
IPL FIGURE 7 (SHEET 2 OF 3)
Page 10049
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
200
205 190
200
J4
0 210
215
J3
1 200
1 J2
J4
J3
2 J1
35 195
J3
J3
0 (REF) 200
3
J3
25 220
5
10
145
(REF)
J3
J2
J1 230
(REF)
235
240
0
J4
155
1
J3
J4
1 J2
45
J3
2 J1 (-403, -404, -415
VARIATION)
J3
0
J3
J33
165
170
145 5
(REF) 160 10
ELECTRICAL INSTALLATION
IPL FIGURE 7 (SHEET 3 OF 3)
Page 10050
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
–1 856530-401 0 ELECTRICAL INSTL (SEE FIG. 1 A RF
FOR NHA)
–1A 856530-402 0 ELECTRICAL INSTL (SEE FIG. 1 B RF
FOR NHA)
–1B 856530-403 0 ELECTRICAL INSTL (SEE FIG. 1 C RF
FOR NHA)
–1C 856530-404 0 ELECTRICAL INSTL (SEE FIG. 1 D RF
FOR NHA)
–1D 856530-415 0 DELETED D
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
65 856036-401 1 MECHANICAL OVERRIDE, 1
ROTARY RECLINE
70 856036-403 1 MECHANICAL OVERRIDE, 1
LEGREST
75 856036-409 1 MECHANICAL OVERRIDE, ARM 2
80 856032-401 1 ACTUATOR, ROTARY RECLINE 1
ATTACHING PARTS
85 NAS517-3-0 1 SCREW 2
90 9311K53 1 WASHER, SHOULDER (V3A054) 4
---*---
–95 856178-403 1 HALF, COUPLER 4
100 856177-001 2 DOWEL PIN, COUPLER 3
105 856175-003 2 HUB, COUPLER 1
110 NAS1081-3D4L 2 SETSCREW 1
115 856238-001 1 KEY 2
120 98525A090 1 KEY, WOODRUFF (V3A054) 2
125 856176-001 1 SPACER 2
130 856031-401 1 ACTUATOR, LEGREST 1
ATTACHING PARTS
135 9311K53 1 WASHER, SHOULDER (V3A054) 2
---*---
140 856031-405 1 ACTUATOR, ARM 2
145 Z295H8105305 1 BOX, CONTROL (VC6253) (WA 1
SCD 856030-413) (POST SB
856378-25-2755)
ATTACHING PARTS
146 NAS603-8P 1 SCREW 4
147 NAS1149D0332J 1 WASHER 4
---*---
150 856347-407 1 SUPPORT AY (RVT) A,C 1
–150A 856347-408 1 SUPPORT AY (RVT) B,D 1
155 840169-439 1 GROUND STRAP 1
ATTACHING PARTS
160 NAS603-10P 1 SCREW (GROUND STRAP) 1
165 NAS1149D0332H 1 WASHER (GROUND STRAP) 4
170 MS21042-3 1 NUT (GROUND STRAP) 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
175 NAS600-6P 1 SCREW (POWER CONNECTOR) A,B 8
–175A NAS600-6P 1 SCREW (POWER CONNECTOR) C,D 4
180 MS21042-04 1 NUT (POWER CONNECTOR) A,B 8
–180A MS21042-04 1 NUT (POWER CONNECTOR) C,D 4
185 NAS620C4 1 WASHER (POWER CONNECTOR) A,B 16
–185A NAS620C4 1 WASHER (POWER CONNECTOR) C,D 8
190 856610-003 1 BRACKET, SWITCH 1
ATTACHING PARTS
195 NAS623-2-2 1 SCREW 2
200 NAS1149DN832J 1 WASHER 4
205 MS21042L08 1 NUT 2
---*---
210 856035-401 1 TTL SWITCH AY 1
ATTACHING PARTS
215 91772A080 1 SCREW (V3A054) 2
220 91831A002 1 NUT (V3A054) 2
---*---
–225 856070-403 1 INTERFACE UNIT 1
230 856039-401 2 UNIT, DIGITAL CONTROL 1
INTERFACE (DCI)
ATTACHING PARTS
235 HN3P 2 PLUNGER (V4U783) 4
240 HN3G 2 GROMMET (V4U783) 4
---*---
245 856239-403 1 RACEWAY AY 1
ATTACHING PARTS
250 NAS514P440-6 1 SCREW 4
---*---
–255 NOT USED
260 856797-401 1 RETAINER AY, DSUB 1
ATTACHING PARTS
265 NAS600-6P 1 SCREW 3
270 NAS1149DN416J 1 WASHER 3
---*---
275 856048-003 1 BRACKET, D-SUB (RVT) 1
–280 856800-401 1 CONTROL AY, LUMBAR 1
285 856033-401 2 CONTROL, LUMBAR 1
290 856457-401 2 BEZEL AY 1
295 856034-401 1 BLADDER, LUMBAR 1
Page 10054
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
REWORK
1. General
2. Rework Procedures
Page 16001
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
Page 16002
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
This section lists, describes, and illustrates all component assemblies, subassemblies, and
parts required for maintenance of the seat assembly.
2. Scope of Information
A. General
Each assembly is listed and immediately followed by a listing of its detail parts. The
listing is indentured to show the relationship between each part and its next higher
assembly. Item numbers in the parts list correspond to the item numbers of the
accompanying illustration (figure).
(1) When the part number is known: Find the part number in the numerical index and
note the figure and item number. Find the item number in the applicable parts list
and illustration to get the necessary information. The search function on the
interactive (electronic) version of this manual can also be used to locate the known
part number.
(2) When the part number is not known: Review the illustrations to identify the part by
physical appearance and location. Refer to the accompanying parts list to get the
part number, nomenclature, effectivity, and quantity.
(3) The effectivity code shows the part usage relative to the next higher assembly.
When the EFFECTIVITY CODE column is blank, the part usage applies to all next-
higher-assembly versions unless otherwise specified in the NOMENCLATURE
column.
The Equipment Designator Index (if applicable) is an aid to find the parts in the Detail Parts
List by equipment designator. The equipment designator, the part number, the figure number,
and the item number are given for each entry.
The equipment designator are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Numerical Index
The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence
is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Page 20001
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.
This column gives the part number of the manufacturer for each part, as modified to
meet the requirements of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the part
number is longer than 15 characters. In these cases, the full part number is given
in the NOMENCLATURE column.
C. INDENTure Column
The indenture column is used to show the relationship of one part to another as found
on the original engineering drawings. A typical indenture relationship is as follows:
Page 20002
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
D. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by Weber Aircraft LLC.),
the part number (if it is longer than 15 digits or modified to ATA 200/2000), any
service bulletin that affect the part, and any obsolete part numbers. The column
also provides figure references for NHA and details, and additional descriptive
information as required.
(3) The terms defined below are used when applicable to indicate the
interchangeability of parts.
This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when
the parts apply to all models or configurations in the parts list.
Page 20003
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
The quantity shown in this column is the units required for one next higher assembly
(NHA). The abbreviation RF (reference) means the end item or assembly is shown
completely assembled in the figure referenced in the NOMENCLATURE column.
The CAGE codes for the manufacturers of the parts, special tools, test equipment, and
materials referenced in the manual are given below. The five digit code is preceded by the
letter V. The codes are taken from Cataloging Handbook H4/H8. No code in the
NOMENCLATURE column means the part is made by Weber Aircraft LLC.
Page 20004
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
NUMERICAL INDEX
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
BA13576KA30X8 SCREW 1 85 2
BA13576KA30X8 SCREW 1 95 3
BA4002411000035 STRIP, RUB 3 190 1
BA4002411000080 STRIP, RUB 2 30 1
BA4002411000080 STRIP, RUB 3 180 2
BA4002411000275 STRIP, RUB 3 175 1
BA4002411000309 STRIP, RUB 3 185 1
BA4002411220040 RUBSTRIP 1 15 1
BA401496 BOLT RETAINER 1 305 1
BA401497-LH ARM CARRIER 1 390A 1
BA401497-RH ARM CARRIER 1 390 1
BA401502 BACK PLATE 1 115 1
BA401504 LONG LINK 1 170 1
BA401505 END STOP 1 75 2
BA401508-LH STOP AND GO CHANNEL 1 205A 1
BA401508-RH STOP AND GO CHANNEL 1 205 1
BA401510-LH LOWER JOINT 1 155A 1
BA401510-RH LOWER JOINT 1 155 1
BA401512 T FITTING 1 135 1
BA401514 PIVOT, ROCKER 3 80 1
BA401526 FRICTION STRIP 1 310 1
BA401531 RETAINER STRIP 1 275 1
BA401534 PIVOT PIN 1 175 2
BA401535 PIVOT PIN 1 165 1
BA401540-LH GUIDE EXTENDER 1 90A 1
BA401540-RH GUIDE EXTENDER 1 90 1
BA401541-LH SHROUD 1 25A 1
BA401541-RH SHROUD 1 25 1
BA401602 PLUNGER END 1 230 1
BA401603 ROD 1 240 1
BA401604 TUBE 1 235 1
BA401605 CABLE RETAINER 1 80 2
BA401626 FRICTION STRIP 1 335 1
BA401673 RAMP 1 250 1
BA402619 TABLE 4 160 1
BA402621 HINGE, LOWER 4 65 4
BA402622 HINGE, UPPER 4 55 4
BA402623 BUSHING 4 110 1
Page 20005
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 20006
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 20007
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 20008
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
AIRLINE
IPL TOTAL
PART NUMBER PART NOMENCLATURE ITEM
FIGURE REQ
NUMBER
Page 20009
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
265
275
285
70
305
280
115
270
5 315
45 50
70 40 125
270 130
50
45 310 335 (5X)
40
65 300 340 145
80 85 370
295 370
55 290
90 385A
120
60 85 (X4)
95 375A 135
375
100
140
65 80 85 95 380 130
390 330 385
380 150 325
190 35
(8X) 330
220 205 10
215
75 35
190A 210 15
185 250 30
255 260 20
190
195 235 35
180 175 245
175 225
240
190A 200 110
(X2) 230
75 5
185 225
190 155 25 105 110A
170 190A 30
(X2)
185
190A 190
190A 165
Page 20010
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–1 BA710097 0 POP-UP DEPLOYMENT UNIT, A RF
VIDEO ARM-RH (WA SCD
857252-402) (SEE CMM
25-26-89 FOR NHA)
–1A BA710096 0 POP-UP DEPLOYMENT UNIT, B RF
VIDEO ARM-LH (WA SCD
857252-401) (SEE CMM
25-26-89 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
60 BA500692-RH 1 CABLE SHROUD AY, RH 1
–60A BA500692-LH 1 CABLE SHROUD AY, LH 1
ATTACHING PARTS
65 MS24693-S2 1 SCREW 4
70 MS24693-S24 1 SCREW 4
- - -*- - -
75 BA401505 1 END STOP 2
80 BA401605 1 CABLE RETAINER 2
ATTACHING PARTS
85 BA13576KA30X8 1 SCREW 2
- - -*- - -
90 BA401540-RH 1 GUIDE EXTENDER 1
–90A BA401540-LH 1 GUIDE EXTENDER 1
ATTACHING PARTS
95 BA13576KA30X8 1 SCREW 3
- - -*- - -
100 BA947499 1 MAGNET 1
105 BA500714-RH 1 STOP AND GO AY, RH 1
–105A BA500714-LH 1 STOP AND GO AY, LH 1
ATTACHING PARTS
110 MS24693-S24 1 SCREW 1
110A MS24693-S48 1 SCREW 1
- - -*- - -
115 BA401502 1 BACK PLATE 1
ATTACHING PARTS
120 MS24693-S46 1 SCREW 4
- - -*- - -
125 BA930056 1 RAIL 1
ATTACHING PARTS
130 BN3M3X10 1 SCREW 5
- - -*- - -
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
135 BA401512 1 T FITTING 1
ATTACHING PARTS
140 MS24693-S23 1 SCREW 2
- - -*- - -
145 BA930060 1 CARRIAGE 1
ATTACHING PARTS
150 BN40100M3X12 1 SCREW, PAN HEAD & LOCK 8
WASHER
- - -*- - -
155 BA401510-RH 1 LOWER JOINT, RH 1
–155A BA401510-LH 1 LOWER JOINT, LH 1
–160 NOT USED
165 BA401535 1 PIVOT PIN 1
170 BA401504 1 LONG LINK 1
175 BA401534 1 PIVOT PIN 2
180 BA500716 1 SHORT LINK AY 1
185 BN810D32 1 CIRCLIP 2
190 BA930059 1 CLIP BEARING 4
190A BA930058 1 CLIP BEARING 8
195 BN816D4 1 WIRE, CIRCLIP 1
200 BA930057 1 GAS SPRING 1
205 BA401508-RH 1 STOP AND GO CHANNEL, RH 1
–205A BA401508-LH 1 STOP AND GO CHANNEL, LH 1
ATTACHING PARTS
210 MS24693-S28-ND 1 SCREW 1
- - -*- - -
215 BN3311M3X6 1 SCREW 1
220 BN1414M3 1 WASHER 1
225 BN810D32 1 CIRCLIP 2
230 BA401602 1 PLUNGER END 1
235 BA401604 1 TUBE 1
240 BA401603 1 ROD 1
245 016101 1 SPRING 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
250 BA401673 1 RAMP 1
ATTACHING PARTS
255 MS24693-S29 1 SCREW 1
260 MS35338-41 1 WASHER 1
- - -*- - -
265 RDAA7705-63 1 MONITOR, 10.4” (V0FF57) 1
ATTACHING PARTS
270 MS16996-11 1 SCREW 4
- - -*- - -
275 BA401531 1 RETAINER STRIP 1
280 BA402710-200 1 TILT PLATE 1
ATTACHING PARTS
285 NAS1303-6 1 BOLT 1
290 MS21042L3 1 NUT 1
295 BN806D12 1 WASHER (BN806D12 IS REF. 2
FOR BN806D12X5.2X0.5)
300 NAS1149F0332P 1 WASHER 1
- - -*- - -
305 BA401496 1 BOLT RETAINER 1
310 BA401526 1 FRICTION STRIP 1
315 BA500699-200 1 ARM SUB AY 1
ATTACHING PARTS
320 NAS1291-9 1 NUT 1
325 BN806D31 1 WASHER (BN806D31 IS REF 2
FOR BN806D31.5X16.3X1.5)
330 BN748D16 1 SHIM RING (BN748D16 IS REF 1
FOR BN748D16X28X0.5)
- - -*- - -
335 BA401626 1 FRICTION STRIP 1
340 BN684D3X12 1 PIN-DOWEL 1
–345 NOT USED
THRU
–365 NOT USED
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
370 BN684D3X30 1 PIN-DOWEL 2
375 BA500711 1 PUSH PULL LINK AY 1
375A BA500712 1 PUSH PULL LINK AY 1
380 95N5149 1 SNAP RIVET 2
385 BA500709 1 LOCK PLATE AY 1
385A BA500710 1 LOCK PLATE AY 1
390 BA401497-RH 1 ARM CARRIER, RH 1
–390A BA401497-LH 1 ARM CARRIER, LH 1
20
30 15
10
15
25
BA710088 SHOWN
Page 20016
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–1 BA710088 0 FOOD TRAY AY, RH (WA SCD A RF
857283-401) (SEE CMM 25-26-
89 FOR NHA)
–1A BA710089 0 FOOD TRAY AY, RH (WA SCD B RF
857283-402) (SEE CMM 25-26-
89 FOR NHA)
5 90
10
45 90
20
35 95 85
25
30 100
180 130
40
125
105 145
155
190 105
60
115 150
185
105
70 55 115
130
50 170 160
15 120 165
65 10 155 140
175
125 150
75
60 160
80 165
BA501057-RH SHOWN
Page 20018
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–1 BA501057-RH 0 BACKPLATE AY (SEE IPL VOL 2 A RF
FIG. 2 FOR NHA)
–1A BA501057-LH 0 BACKPLATE AY (SEE IPL VOL 2 B RF
FIG. 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
85 BA402628 1 CARRIAGE, RH A 1
–85A BA402736 1 CARRIAGE, LH B 1
ATTACHING PARTS
90 BN17M6X16 1 SCREW 8
- - -*- - -
95 BA402685 1 PIN 1
100 BA935036 1 BEARING, SLEEVE 1
105 BA930086 1 CARRIAGE 4
110 BA501176 1 BLOCK AY, MAIN 1
ATTACHING PARTS
115 MS24693-25B 1 SCREW 3
120 BA930146 1 WASHER, SPRING 6
- - -*- - -
125 BA402630 1 BRACKET 2
ATTACHING PARTS
130 BN610M4X8 1 SCREW 6
- - -*- - -
–135 NOT USED
140 BN402627 1 RAIL 1
145 BN686D2-5-12 1 PIN (BN686D2-5-12 IS REF NO. 1
FOR PN BN686D2_5-12)
150 BA402813 1 TERMINATOR 2
ATTACHING PARTS
155 MS24693-S46 1 SCREW 2
- - -*- - -
160 BA930113 1 SET SCREW (8-32NF) 2
165 MS21209F1-15 1 HELICOIL 2
170 BA402629 1 BASEPLATE 1
175 BA4002411000275 1 STRIP, RUB (BND) 1
180 BA4002411000080 1 STRIP, RUB (BND) 2
185 BA4002411000309 1 STRIP, RUB (BND) 1
190 BA4002411000035 1 STRIP, RUB (BND) 1
Page 20021
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
95
90
100
105
105
70 135
5
140
65
50
45
75 50 50
45 50
30 170
160
25 40
35
10
20
165
15
BA501058-RH SHOWN
Page 20022
25-26-88 Dec 15/08
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
™ PART NO. 856385
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–1 BA501058-RH 0 TABLE TOP AY (SEE IPL VOL 2 A RF
FIG. 2 FOR NHA)
–1A BA501058-LH 0 TABLE TOP AY (SEE IPL VOL 2 B RF
FIG. 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
85 BN858D5X50 1 PIN 4
90 BA402625 1 CAP, HINGE 1
ATTACHING PARTS
95 MS24694-S57 1 SCREW 4
- - -*- - -
100 BA402632 1 BUSHING 1
ATTACHING PARTS
105 BN7M2.5X3 1 SCREW 2
- - -*- - -
110 BA402623 1 BUSHING 1
ATTACHING PARTS
115 BN7M2.5X3 1 SCREW 2
- - -*- - -
120 BA402626 1 ARM 1
125 BN858D5X12 1 PIN 2
130 BA402667 1 CAP, HINGE 1
ATTACHING PARTS
135 MS24693-S30 1 SCREW 1
140 BA402713 1 PIN, LOCKOUT 1
145 NAS1149FN616P 1 WASHER 1
150 MS21042-L06 1 NUT 1
- - -*- - -
155 BA501077 1 ARM AY 1
160 BA402619 1 TABLE 1
165 BA935028-1685 1 BUMPER, TABLE (BND) 1
170 BA402636 1 RUBSTRIP, TABLE (BND) 1
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for CCA A340 airplanes:
Seat Number
856385---401
856385---402
856385---403
856385---404
856385---405
856385---406
B. Reason
C. Description
This service bulletin provides instructions to install (in the controller) a new data table in the
Z295H8105305 Controller. The new data table provides PWM compatibility with all 856032---401
recline motors. This SB applies to all Z295H8105305 Controllers. The change is recommended
at customer earliest convenience. Part numbers do not change. This SB does not change the
warranty of the seat controller assembly.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
I. Software Changes
The table below gives the software necessary to do the modification. Contact P.L.Porter to order
software.
J. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---88.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(1) Remove and retain parts to gain access to the seat controller.
(2) Connect the adapter cable between the COM1 port and on the PC and J32 on the seat
controller. See Figure 1.
(3) Start the PC. Ensure the data table files are loaded on the PC, or insert the disk with the files
in the appropriate drive.
(2) Go to the file menu on the PC. Ensure communication has been established between the
PC and the controller. If communication has not been established, check the cable
connections and restart the Table Writer 430 tool.
(3) If the download sequence is completed with no errors indicated, then the data has been
successfully updated.
(2) After the data table has been updated, proceed to 3.D.
D. Label Installation
(1) Install the pre---printed data table label over the existing label. See Figure 1. Do not cover
any other labels on the seat controller.
E. Retest
(1) Follow the seat manufacturers procedures to return seat to normal operations.
(2) Follow the seat manufacturers procedures to operate the seat through its complete range of
motions.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Nomenclature Qty.
Data Table Label printed with ”Data Table --- PSW---00038107” 1
Revision Level Label printed with ”Rev. H ” 1
Figure 1
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following first class passenger seats manufactured by
Weber Aircraft LP for CHI 747, CCA A340 and BEJ 747 airplanes:
B. Reason
C. Description
This service bulletin provides instructions to remove deformed armpads and install new armpads.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of original seat
TSO. Approval of the installation aspects of the seat assembly as modified by this service bulletin
is the responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to ensure
that optional equipment installed on the seat does not violate the TSO approval.
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---84 (CHI),
25 ---26 ---86 (BEJ), 25 ---26 ---88 (CCA)
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83).
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
A. Disassembly
(2) Remove and retain 861338---401 armrest covers from armrest structure.
(3) Remove and discard 856441---001 armrest pad. Remove all adhesive residue from armrest
structure.
B. Reassembly
(1) Install new 856441---005 armrest pads onto armrest structure per WPS---812.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following 8800 first class passenger seats manufactured
by Weber Aircraft LP for CCA A340 airplanes:
B. Reason
C. Description
This service bulletin provides instructions to add a collar to prevent the coupler from disengaging
during use.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of original seat
TSO. Approval of the installation aspects of the seat assembly as modified by this service bulletin
is the responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to ensure
that optional equipment installed on the seat does not violate the TSO approval.
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---88
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83).
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
A. Disassembly
(2) Remove and retain parts necessary to gain access to the coupler assembly.
B. Reassembly
(1) Install new collars per tabulation block and Figures 1 & 2.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Approved by:
Product Support
Engineering
Certification
Quality Assurance
Note: The only acceptable units will be Rev. level ”F”, as noted on the label shown in Figure 5.
(Disregard any Revision Level information found on the Stock Identification Label on the bottom of the
DCI unit). All units with revision levels prior to ”F” must be replaced and returned.
1. ACCOMPLISHMENT INSTRUCTIONS
A. The purpose of this SIL is to provide for the change of the Digital Control Interfaced (DCI) units
on Weber Model 7800 and 8800 seats to a newer revision level. The newer revision units contain
new hardware that will make the units more reliable in operation. The revision level of the DCI
units to be installed is revision “F”. Any unit containing a revision level prior to revision “F” shall
be removed. Installation shall be done in accordance to Figures 1 thru 4.
B. After the completion of the installation of the “F” revision of the DCI unit, a verification test shall
be conducted on each seat to verify seats function correctly. This can be accomplished by
actuating each of the selections on the PCU to insure that all function.
C. The serial numbers of all DCI units that are removed installed shall be recorded and a copy of
this information shall be made available to Air China, Weber Aircraft LP and Crane Aerospace.
D. All of the units that have been removed shall be returned to Crane Aerospace at:
CRANE AEROSPACE
3000 Winona Ave.
Burbank Ca. USA
91510---7722
Firmware Label
PSW---00012101
Revision Label
“F”
FIGURE 5
January 31, 2007 SIL 2794
Revision 4: May 29, 2007 Page 6 of 7
2007 Weber Aircraft LP
WEBER AIRCRAFT LP
Approved by:
Product Support
Engineering
Certification
Quality Assurance