LNA-09091 FR-Series Robot Brochure
LNA-09091 FR-Series Robot Brochure
LNA-09091 FR-Series Robot Brochure
MITSUBISHI ELECTRIC
INDUSTRIAL ROBOT
FR Series
Global Player
GLOBAL IMPACT OF
MITSUBISHI ELECTRIC
Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future.
1
Contents
OVERVIEW
Product Lineup 7 1
Functions 11 2
Robot Specifications 33 3
Controller Specifications 51 4
Robot Option Specifications 53 5
System Configuration / Controller Option Specifications 57 6
Options 63 7
2
The new future of automation made
by next-generation intelligent robots
Seeing: Improvement
IT systems feed the results of analysis back
into the production site
IT systems
Providing improvements in productivity, quality,
environmental protection, safety and security
to help reduce companies’ TCO* and boost their
Observing: Analysis
corporate value Primary processing of data collected using FA (edge computing)
We offer solutions that use FA technology and IT to reduce total Seamless integration with IT systems
costs in everything from development through to production
and maintenance, supporting customers to continuously Edge computing
improve their business operations and achieve truly cutting-
edge manufacturing.
*TCO: Total Cost of Ownership
e-F@ctory is Mitsubishi Electric's trademark and registrated trademark.
Watching: Visibility
Collecting production site data in real time
Production site
3
possible
and e-F@ctory
since2003
Programmable
Sensor Drive Mechatronics Energy-saving
Controller
Cellular manufacturing Assembly and Inspection Parts supply High mix production
4
Evolved intelligence realizes advances in work
procedures, cooperation between people and
robots, and e-F@ctory-compatibility, making
next-generation manufacturing a reality.
With globalization and increasingly diverse consumer needs in the market, the manufacturing industries face a time of considerable
change. It is no longer enough for industrial robots to simply perform a single task. Industry now demands robots with the capacity
and flexibility to readily take on more sophisticated tasks. The MELFA FR series provides new, more intelligent solutions that under-
pin “next-generation manufacturing”, offering a simpler approach to advanced and flexible production. These robots can handle all
your automation needs.
MELFA FR Series
“Next-generation intelligent functions” make it simple to carry out work that has always defied automation. “Safe, collaborative work
applications” allow robots and people to work together with high levels of safety. “FA-IT integration functions” support next-
generation manufacturing. With these 3 key features, the FR Series is capable of handling virtually all your automation needs.
Making difficult
Promoting smarter factories Even higher productivity
automation possible
Intelligent technology means that it is now The integration of e-F@ctory machines en- Safety functions make collaborative work
possible to automate processes that previ- ables flexible manufacturing tailored to the applications possible, for automation that is
ously could only be handled by humans due to type of production. This improves productivity simpler and safer. The reductions in required
the difficulty of the tasks involved. And using and maintainability and reduces the TCO space and stoppage times mean that factories
“Smart Plus”, this can be achieved with ease. (Total Cost of Ownership). can offer both productivity and flexibility.
5
Integration with the MELSEC iQ-R series PLCs enables more advanced tasks!
Integrating these robots with the Mitsubishi Electric MELSEC iQ-R PLCs simplifies startup and improves
productivity and maintainability, ensuring that you maximize the potential of the FR series.
6
Vertical, multiple-joint type robots
1 RV-FR SERIES
•Optimized arm length and 6 joints for a broader range of movement support complex assembly and process operations.
•Compact body and slender arms capable of covering a large work area and large load capacity.
Product Lineup
Suitable for a broad range of layouts, from transporting machine parts to assembling electrical components.
•Designed to withstand environmental conditions, making it ideal for a wide range of applications without having to worry
about the installation environment.
Type RV-2FR RV-2FRL RV-4FR RV-4FRL RV-7FR RV-7FRL RV-7FRLL RV-13FR RV-13FRL RV-20FR
Maximum
load capacity 3kg 4kg 7kg 13kg 20kg
504mm 515mm
649mm 649mm
713mm
Maximum
reach radius
908mm 1094mm 1094mm
1503mm 1388mm
7
Horizontal, multiple-joint type robots
RH-FR SERIES
•With a wealth of operating areas and variations, it is the perfect fit for a variety of applications.
1
•Highly rigid arms and cutting-edge servo controls provide superb precision and speed.
Product Lineup
Ideal for a wide range of fields, from high-volume production of foodstuffs and pharmaceuticals that demands fast operation,
through to assembly work where high levels of precision are required.
Maximum
load capacity 3kg 6kg 12kg 20kg 3kg
150mm*1 150mm*2
200mm
Z stroke
340mm 350mm
450mm 8
R/QTYPE
This controller is compatible with the “iQ Platform”, which
seamlessly integrates the various controllers used in a production
1 Controller
site with HMIs, the engineering environment and the network.
It uses a multi-CPU configuration that dramatically improves its
interaction with FA equipment and also offers highly precise
Product Lineup
Slots in Slots in
Robot Robot
CPU CPU
[Q TYPE controller]
MELSEC Q series-dedicated
MELSEC Q series
Slots in Slots in
Robot Robot
CPU CPU
DTYPE
A standalone controller similar to existing models. Enables the construction of
cells using robot controllers as the control nucleus.
Comes with various interfaces as standard, allowing customers to build a
Controller system optimized for their applications.
1
Control cycle
F series FR series
1/2
compared with current
Product Lineup
ME figures
The R Type controllers supported by the MELSEC iQ-R series dramatically improve compatibility with FA equipment, allowing information
to be shared mutually and data to be collected and processed. Improved system bus performance has also reduced communication
cycles to 1/4 of current levels, allowing shorter cycle times for production facilities.
1/4
compared with current
ME figures
Data exchange cycle among multi-CPUs Data exchange cycle among multi-CPUs
888µs 222µs
Machine 1
Torque Machine 2
Higher torque
Dedicated motors
Pick
Higher speeds
Through the use of highly accurate vision sensors and force sensors that control the levels of force applied by robots,
it is now possible to automate extremely difficult tasks that have been beyond the scope of automation in the past.
3D vision sensor
•Kitting or sorting of irregularly placed or overlap-
ping workpieces
•Supports functions for easier startup
Preventing interference
2D vision sensor
•Setup tools for vision simplify the calibration of
robots and cameras
•Simple Ethernet connections between robots
and cameras
•Easy control using vision control instructions in Tracking
the robot programs
Transport, alignment, and assembly work, etc.
can be performed while robots are tracked with
the workpiece on the conveyor without stopping
the conveyor
Cooperative control
Tracking accuracy
•Two robots can be coordinated to transport very
long or heavy objects
enhancement function
•Positional relationships of non-fixed parts main-
tained during transportation and assembly Positional gain is changed in real time for even
better tracking accuracy
11
Intelligence
[Next-generation
intelligence]
MELFA Smart Plus supports cell production, using robots to overcome the limitations on lead times,
production volumes and location.
CR800 Controller
Functions
The high-precision technologies and calibration functions provided by MELFA Smart Plus allow correction of machine
deviations between cells, offline teaching and copy cells*1. This then enables coordinated operation between the master
cell and other cells.
*1 Offline teaching: Operation where programs created in a simulation are transferred to an actual cell.
Copy cell: Conveys master cell modification information. Processes in cells in other locations are then modified in the same way.
12
Intelligence
[Next-generation
intelligence] Greater advances in intelligent technology
Force sensor
See P.67 for detailed specifications
Monitors the force applied to the robot gripper so that copying and fitting work can be
carried out as it would by a human operator.
+FXt
Phase
detection
Phase-matched assembly
Keeps the force constant so that the workpiece can be Complex assembly tasks achieved through techniques Checks the work status to facilitate adjustment.
handled without causing damage such as phase matching Log data analysis also allows predictive safety measures
1/2
compared with current
ME figures
13
R32TB R56TB Teaching while monitoring force states using the dedicated force control
■ Force log (RT ToolBox3 log viewer) screen in the teaching box. Enables optimized location teaching
Assembly work (case study)
Fitting a coupling onto a spindle (insertion task with H7h7 tolerance)
■ Operation overview
Key Points!
Insertion is by fitting along the Z axis in
the soft state while rotating in the θ axis
direction.
2
Force is specified where both are aligned
on the same axis.
Once they are aligned on the same axis, Because the force applied
operation switches to positional control Operates by adjusting Adjusts for the spindle does not exceed the instructed
Functions
mode and the parts are assembled into the position in a direction misalignment so that thrust, the workpiece is not
that releases external no moment applies damaged. The work completed
their installed positions. force state is detected.
D-cut gear
Metal spindle
Insert to assemble by matching the gear phase Assembly by meshing a flat gear and pinion gear Insertion of bearing
to the D-cut spindle (10mm dia.)
Fitting of a part where the force must be managed and the spring pressure inspected
■ Spring pressure inspection waveform
Key Points!
Abnormal stop
The fitting assembly and spring pressure
inspection are carried out on one machine. Force
Force is inspected at the fitting operation
stop position.
The spring pressure is inspected in the
force log.
Productivity is improved due to assembly Normal work
reliability and automatic testing.
Spring
pressure
Assembly
completed
A spindle workpiece is inserted into a gauge Measures variations in the pressure on the snap mechanism
to inspect the size part and assembles the part with the correct force
3D vision sensor
See P.68 for detailed specifications
workpiece position and attitude, can be selected to suit the application. MELFA-3D Vision
Recognition parameter
automatic adjustment AI NEW
Mitsubishi’s original AI technology and simulation
technology automate the sensor parameter adjustment
work, which requires expertise knowledge. Anyone can
easily achieve the same performance as a skilled worker in
a short time. (Compatible only with model-less recognition)
Lightweight and compact for diverse installation
Compact and lightweight sensor section enables installation on
robot hand. Both eye-in-hand and fixed installation applications are
supported. The work distance and range of view can be changed
Bulk parts supply
flexibly by using the enclosed base set or extended option vision.
Adjustment assistance function
Features functions to compensate for lens distortion and for
the aperture size and focusing during focus and aperture
adjustment. This makes adjustment easier.
Workpiece supply assistance function NEW
Spindle characteristic mode and attitude output mode can be
used to ensure a stable grip during model-less recognition. The
function to estimate the remaining bulk workpiece level allows
the operator to understand the timing to load supplied parts. Model-less recognition Model-matching recognition
NEW
Basic performance improved
The grip position recognition speed has been greatly improved by reviewing the operation process method and connecting with a
high-performance PC (general-purpose IPC). High-speed picking is now possible.
Conventional NEW
Compatible with
+
Camera head general-purpose IPC 3D Vision SW
3D Vision Camera Dedicated controller (prepared by customer)
NEW
Recognition parameter setting AI function
AI automatically adjusts the optimum 3D sensor parameters (image processing parameters, grip position recognition parameters) in a virtual space. Adjustment of
complicated parameters is simplified by using the 3D CAD data, even without the camera head. This greatly reduces the vision sensor parameter adjustment time.
Features
•AI automatically adjusts parameters on PC
•No need for expertise knowledge
Functions
● Multi-function electric gripper (TAIYO)
measurements indicate that it is acceptable.
Prevents distortion
<Benefits of the electric gripper> Easy operation
Speed control (retains workpiece shape, lessens impact force)
Gripping force control (prevents workpiece distortion) The gripper can be freely controlled from the dedicated
gripper screen in the teaching box.
Automatically prevents collisions between robots Cooperative control using multiple arms
Unanticipated interference can be prevented during jogging Cooperative control between multiple robots is enabled
or automatic operation because collisions between robots through CPU connection between the robots. Normal opera-
are detected in advance and robot movement is stopped. tion is through individual robot operation, making operation
simple.
Tracking
• Transport, alignment, and installation work, etc. can be per- •Programs can be created easily in robot language (MELFA
formed while a robot is tracking workpieces on the conveyor BASIC).
without stopping the conveyor. • Standard interface function.
• Different variations can be selected, including vision tracking (Separate encoder and vision sensor required.)
in combination with a vision sensor, tracking in combination
with an opto-electronic sensor, etc. • No need for a positioning device
• Reduce cycle time
2 • Reduce system costs
Functions
Vision sensor
Encoder
Conveyor
Additional
Additional axis
axis User machine User machine
Up to 2 axes Up to 3 axes Up to 3 axes Simultaneous
control
Machine 1 Machine 2 Machine 3
17
Improved accuracy
Active gain control Operating mode setting function
• Optimal motor control tuning set automatically based on • Trajectory priority mode/speed priority operation can be
robot operating position, posture, and load conditions. set in programs to match customer system requirements.
• Improves tracking accuracy for the target trajectory. • Optimal motor control tuning set automatically based on
robot operating position, posture, and load conditions.
• Improves tracking accuracy for the target trajectory.
•Active gain control is a control method that allows the position gain to be
• This is effective when traveling straight and sealing work
changed in real time.
•This is effective when traveling straight and sealing work requiring high
accuracy.
requiring high accuracy. 2
Functions
• Improve trajectory accuracy
• Improve vibration-damping performance
Load
High accuracy
and load conditions.
Automatic tuning
High-accuracy trajectory mode
MvTune 3
Target trajectory High-speed positioning
mode
With active gain control
MvTune 2
Without active gain control
High speed
Other functions
Function for passing through the singular point Orthogonal compliance control
• The robot can be made to pass through the singular point. • This function reduces the rigidity of the robot arm and
This allows for greater flexibility in the layout of robots and tracks external forces. The robot itself is equipped with a
surrounding areas. compliance function, which makes special grippers and
• Teaching operations can be performed more easily as sensors unnecessary.
there is no longer any need to cancel operations due to the • This allows the amount of force generated through interfer-
presence of the singular point. ence during chucking and workpiece insertion to be
reduced and external movement copying forces to be
What a singular point is: controlled.
There is an unlimited number of angles at which the J4 and J6 axes can be • The compliance direction can be set arbitrarily using the
set such that the angle of the J5 axis is 0° when linear interpolation opera-
tions are performed using position data from a joint coordinate system. robot coordinate system, the tool coordinate system, etc.
This point is the singular point and is the point at which the robot cannot be • This is useful in protecting against workpiece interference
operated at an assigned position and posture under normal conditions. and cutting down on stoppage.
The position at which this occurs is referred to as a singular point.
Movement direction
+Y
P2 +Z +X
J4 axis rotation
In moving from P1 → P2, if the
robot is passing the singular point
(J5 axis = 0°) or a location in the 18
vicinity at a constant posture, the P2 Positioning device
J4 axis on the robot will rotate at
high speed and be unable to pass
through it.
Intelligence
[Next-generation
intelligence] Greater advances in intelligent technology
2
Thermal expansion
Range error relative to start position estimated and corrected
Functions
1/5
1 2 3 [hr]
Workpiece
Workpiece
coordinates
Workpiece movement
19 by user mechanism Workpiece
(move between coordinates
workpiece coordinates)
Calibration assistance function
Automatic calibration
Commands for calibrating the robot and 2D vision are included.
This automates the teaching work required for existing calibration
and allows calibration to be conducted using robot programs.
A function is also provided that uses screen deviation to compen-
sate for vision sensor mounting error, ensuring more accurate
calibration. Vision
camera
2
Functions
Current method Automatic
(manual) calibration Marker
Working time (minutes) 20 1
Calibration accuracy (mm) ±0.2 ±0.05
(Mitsubishi Electric measurements)
Vision coordinates
Workpiece coordinates
20
Intelligence
[Next-generation
intelligence] Preventive Maintenance
Maintenance simulation
The maintenance component replacement timing and component overhaul maintenance timing are estimated.
This estimated information can be used to review the maintenance cycle beforehand, and to verify operation to long-life of the
2 robot.
The wear degree of drive components (grease, timing belt, reduction gears, ball screw/ball spline, bearings) is estimated from
the robot operation status.
Efficient maintenance is supported by notifying the maintenance timing (with dedicated signal outputs, warning outputs), and by
deciding the maintenance priority, etc.
Displays state
of component
wear
Displays
messages related
to maintenance
21
■ Wear degree calculation function
Streamlined maintenance matching the usage condi- Wear degree calculation function
tions is supported by “visualizing” the component’s
wear degree.
Feature
Functions
(grease, timing belt, reduction gears, ball screw/ball spline,
bearings).
The wear degree of each component is calculated by comparing
these quantities with the component’s life expression.
■ Maintenance simulation
Learn the robot maintenance timing before starting Maintenance simulation
operations
Feature
CC-Link IE Basic
TCP/UDP 22
Integration
[FA-IT integration]
Enhanced cooperation with FA products
The seamless integration of machines enables flexible manufacturing tailored to the type of production.
This improves productivity and maintainability and can reduce the TCO (Total Cost of Ownership).
Production management
2 iQ Platform
Database Web application
Functions
• Production information
• Equipment information
• Quality information
Maintenance
Information before and after errors occur (state changes,
I/O, external system variables, etc.) and program run
states can be saved as log data, simplifying error identifi-
cation.
23
iQ Platform
Integration with the MELSEC iQ-R series PLCs enables more advanced tasks.
Functions
Robots 1, 2 and 3 can be monitored from one location
Data exchange cycle among CPUs Data exchange cycle among CPUs
888µs 222µs
iQ Platform PLC
Shorter I/O processing times due to faster CPU data communication
USB
■ Large volumes of data PC
RT ToolBox3
Ethernet, or serial communication
• Expanded shared memory area can be used to access other stations
CC-Link IE/CC-Link
PLC management allows large volumes of information to be sent to
and from robots in real time. iQ Platform iQ Platform iQ Platform
PLC PLC PLC
Allows direct read/write operations to memory shared between robot CPUs. R-type robot 1 R-type robot 2 R-type robot 3
Less wasted time because large amounts of data can be shared.
CC-Link IE Field/SLMP
• Compatible with CC-Link IE Field and SLMP.
•Allows seamless data communication system- SLMP
wide, from the production management level SLMP
Server
down to the device level. TCP/UDP
SLMP IP
• Allows simple connection using just LAN - Seamless Message Protocol plus -
cables. Ethernet
Seamless Ethernet
• Enables general-purpose Ethernet devices information sharing
compatible with SLMP (vision sensors, etc.) PC
to be used with robot programs. GOT PLC
• Allows robot information (device information) SLMP
to be collected from higher level devices.
TCP/UDP
IP
Ethernet adapter
Ethernet PLC (master)
HUB
Ethernet
Barcode
V/S PC GOT reader
Robot Ethernet products of SLMP
GOT integration
The GOT integration function makes it easy to use features such as recipe functions through setup switching, data collection and
checking of robot operations and information. Production site HMIs can be integrated with GOT to help improve operation and
maintainability.
Sample image files can be downloaded from the Mitsubishi Electric FA website.
• Useful sample image files that can immediately be used in actual systems.
• Sample sequence programs (function blocks) are provided for using the
sample image files.
Note) The sample image files are for the GT27 (640 × 480 or better).
Device monitoring function To use the files, GT Designer3 Version 1.178L or later is required.
Allows the status of FA equipment such as PLCs, motion
controllers, robot controllers and CNCs to be checked with-
out a computer. Useful for tasks such as starting up devices.
Recipe function
Registration monitor Batch monitor This enables you to store data for each product in GOT and
then write only the required data to a PLC, which simplifies
the process of changing the setup for very varied manufac-
turing lines.
as PLCs and robots. Data can be checked in readily under- Record 3 Seafood curry 0 0 150
Simple connection and integration of various types of FA devices (PLCs, GOT, servos, etc.).
The GOT MES interface function can be used to integrate various types of information from FA devices, including robots, thereby
improving productivity and maintainability.
2
Office MES database
Functions
server
Ethernet
SQL statements
• Production instruction requests
Workplace • Production results, etc.
GOT
SD card
FTP server Robot controller
*It works only on FR series D type (CR800-D)
Robot controller
RT ToolBox3 26
Safety
Improved safety through collaborative
[Safe, collaborative
work applications]
work applications
Safety functions ensure that automation is simpler, safer and more user-friendly.
Collaborative human-machine operation support that includes safety options allows working areas
to be used jointly by people and robots.
This ensures that factories provide both productivity and flexibility.
*Customers must conduct risk assessments.
Machining
process
2 Safety monitoring function
Functions
Configuration
Robot
Safety logic editing Robot Robot
Safety option controller
Allows the working parameters (logic) of the safety moni- Robot
toring function to be defined. Safety option controller
27
Safety option / Features
Operators can enter an operation area without stopping robots.
• High safety compliant with international standards
• Robot’s automatic operation continues even with a safety fence opened.
The safety input function enables safety doors to open without causing an emergency stop of the robot.
• Operators and robots share an operation area. = They can cooperate.
While an operator is in a cooperative operation area, a robot does not approach the area. (Operation range limit function)
•Robots in cooperative operation keeps the safety speed.
2
A robot in cooperative operation continues its operation at the safety speed to secure operator’s safety.
Functions
•Robots can automatically shift to single operation from cooperative operation.
Closing the safety door switches cooperative operation to single operation, and enables the robot to approach to the shared
area.
*Risk assessment and safety level proof need to be performed for the system. Please contact us if you require any further information.
The operator operation area and robot An operator and a robot access the
shared operation area alternately,
operation area are separated each other
allowing for cooperative operation
with a monitoring plane for safety. with a robot and an operator.
<Explanation> <Explanation>
•The robot operates at high speed •While the operator is on the mat,
while the safety fence is close. the robot cannot enter the shared
•While the safety fence is open, operation area.
the robot continues its operation •While the operator is not on the
at low speed inside the monitoring mat, the robot operates inside the
plane. The operator can perform shared operation area.
Area sensors secure the safety
inspection inside the safety fence
and outside the monitoring plane. without safety fence.
Stop area
28
Safety
[Safe, collaborative
Improved safety through collaborative
work applications
work applications]
Supported in
Monitors the robot to ensure that it does not move from
SOS function EN61800-5-2-compliant combination with
its stopped position
each safety option
SS1 function Function stopped by STO IEC 60204-1 stop category 1
SS2 function Function stopped by the SOS IEC 60204-1 stop category 2
Robot
Emergency controller
stop
Robot
RT ToolBox3
Teaching box
Areas designated
Lamp Area Laser
sensor scanner
for position monitoring
(up to 8 can be specified)
Monitoring points: Monitoring points: Without speed monitoring With speed monitoring
4 locations on the robot arm 4 locations on the gripper
Safety
barrier
29
Robot movement direction/speed Low monitoring speed set for
forward-backward robot movement
Small safe distance (more compact)
Safety logic editing
The logic for each safe I/O can be edited. Safety logic editing makes it easier to construct and operate safe systems. Because
it allows you to freely define the operating parameters (logic) for the safety monitoring functions in the robot controller, you can
configure the safety monitoring conditions without having to use a safety CPU.
By configuring the parameters in the editing screen, you can use various different types of monitoring. For example, in area
monitoring, specified functions operate in response to the robot position, while in interlock monitoring, specified safety functions
operate according to the the positions of other robots.
On/Off setting
2
for each safety function
Functions
Position Logic expression for safe
Safe I/O
monitoring I/O and position monitoring
Usage scenarios
The robot arm enters
the machining area
The robot arm enters
“Slow movement”
the transportation area
“Emergency stop”
Light curtain
RT ToolBox3
This is computer software to assist with a range of tasks from system startup RT ToolBox3 Simplified version.
through to debugging and operation. This includes creating and editing pro- mini Offers programming, debugging,
grams, checking the operating environment prior to robot installation, estimating and monitoring functions.
cycle times, debugging when robots are started up, monitoring robots states RT ToolBox3 Includes simulation functions.
once they are running and monitoring faults. May also be used for preliminary
Its features include a ribbon bar, output window and docking pane, making infor- examinations.
mation easier to see and the software easier to use. Operations in the 3D monitor RT ToolBox3 Runs on 3DCAD (SolidWorks).
2 screen have also been updated to make using the screen more intuitive. PRO Allows even more realistic examinations.
CAD data can also be used for path
generation and operation programs.
Functions
Properties
Search
Simulation function
Simulation that includes features such as robot dynamics and servo responses as well as robot controller emulation allows
realistic simulations that include motor loading, tracking and positioning times.
Functions grouped in the ribbon
Direct editing of
information for
Layout information selected objects
shown in tree format
31
Monitoring screens
Functions
Real time external control
Robot movement can be controlled from the computer using
synchronous units.
MELFA
BASIC VI
MELFA BASIC VI
As well as providing a more complete set of commands, this uses structured programming to give high levels of reusability and
readability.
Function call
Library read
32
Vertical
RV-2FR 2kg RV-2FR
RV-2FRL
RV-2FRL type
25mm
0.6 sec
(RV-2FR)
Specifications
RV-2FR
J4:±200°
50
100
A J5:±120°
504.6
Solenoid valve (option)
Installation space ° J6:±360°
20
64
+1
-120
799.6
230
R139.5
°
623
3
.6
R504
85
Point P
295
389.6
Motion space
5
9.
at point P
3
140
R1
80
Robot Specifications
75 Solenoid valve (option) Minimum: 300
° Installation space Wrist’s downward
40
94.6
+2 singularity boundary
Top view B Side view
50
A
649
64
+1
944
Installation space
-11
310
7°
703
R162
R649
85
295
100
494
Motion space
Point P
140 at point P
5
11
199
Minimum: 300
Solenoid valve (option)
Installation space Wrist’s downward
° singularity boundary B
40
80 +2 Side view
62
75
R1
Top view
(Installation reference
surface)
Rz25
82
Shared parts (135) ø5H7, depth 8
67.5 67.5
4-ø9 installation hole 45°
(Installation reference (40)
4-M5 screw, depth 8
67.5
surface)
Rz25
pth 6
7, de
ø20H
82
(160)
ø40h
(120)
8, de
67.5
(135)
1.5 pth 6
.D .ø3
P.C
(160)
View B View A
Rear Surface Diagram (Installation Dimension Detail) Mechanical Interface Detail
RV-2FR RV-2FRL
Specifications
J6: ±360°
125
-60
166 (*2)
115 126 for -SH** specifications are used: ±200°
170 ø5H7, depth 8
114
50
45° 4-M5 screw,
514.5
A depth 8 (*4)
66
76
864.5
Point P
°
20
235
-12
-113°
+1
R136.8
0°
690
Point P ø20H
Motion space 7, de
(*1)
R514.5 1.5 ø4 pth 6
at point P ø3 0h
.D. 8(
350
P.C *4)
397
.8
3
35
Approximately
120
15
R1
47
Maintenance Wrist's downward B
+14 space (*3) singularity boundary 183 250 Space for the cable View A
0° (
*1)
Robot Specifications
Top view connection (*2) Mechanical Interface Detail
Side view
(Installation
Notes
reference
surface)
*1: Limits on the operating range for the back and side parts: When the J1-axis angle is inside the range of -60°<J1<+140°, the operating range of the J2-axis is limited to -113°<J2<+120°.
Rz25
*2: Make sure to leave enough space open for cable connections between devices.
*3: Make sure to leave enough space open for removing and attaching covers during maintenance work.
102 4-ø9
*4: Specify a thread engagement length of 7.5 to 8 mm. (160) installation
(Installation reference hole
80 80
surface)
For internal gripper wiring Limits on Rz25
RV-4FRL Motion space and piping specifications (-SH**) operating range
at point P for the rear (*1)
102
-24
80
0°
(200)
R6
(160)
8.
80
125
7
128
(241) Control point (R point) 85 335
115 126 Control point
(*1)
(R point)for -SH**
170
166 (*2)
specifications (200)
R13
-35°
50
1
648.7
A View B
114
Operating range
76
°
20
998.7
Motion space for each axis: (Installation Dimension Detail)
310
Point P +1
-12
R140.4
.4
J2: ±120°
0°
+35
40
J3: 0° to 164°
R1
7
R648.
(*1)
° (*1
Point P
J4: ±200°
350
J5: ±120°
)
490
J6: ±360°
15
120
*1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Air will need to be purged from the lines.
For details, refer to the specifications sheet.
*2: The wall-mounted specification is a custom specification where the operating range of the J1-axis is limited.
*3: This is the value at the surface of the mechanical interface when all axes are composited.
*4: Value for a 25mm up/down and 300mm horizontal reciprocal movement with 1kg load. The cycle time is the value for RV-4FR-R and RV-4FRL-R.
*5: This can also be used as a spare wire (0.13sq 4-pair wire.) The wire is prepared up to inside the forearm. 36
*6: Select one of the following controllers according to the application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
*8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (±10° to the perpendicular).
*9: Please contact our sales offices if you request a five axes long arm model.
Vertical
RV-7FR 7kg RV-7FR
RV-7FRL type
RV-7FRL
RV-7FRLL RV-7FRLL
Specifications
Type Unit RV-7FR (M) (C) RV-7FRL (M) (C) RV-7FRLL (M) (C)
*1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use.
*2: The wall-mounted specification is a custom specification where the operating range of the J1-axis is limited.
37 *3: This is the value at the surface of the mechanical interface when all axes are composited.
*4: Value for a 25mm up/down and 300mm horizontal reciprocal movement with 1kg.The cycle time is the value for RV-7FR-R, RV-7FRL-R, RV-7FRLL-R.
*5: Can also be used as a spare line (0.13 sq. mm, 4-pair cable) for conventional models.
*6: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
*8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (±10° to the perpendicular).
Operating range
External Dimensions/Operating Range Diagram For internal gripper for each axis:
wiring and piping J1: ±240°
specifications (-SH**) J2: -115° to 125°
-240
RV-7FR R
71
°
Wrist's downward limit 713.4 713.4
J3: 0° to 156°
J4: ±200°
3. J5: ±120°
Motion space 4 Control point (R point) 125 J6: ±360°
at point P 85 370
(278) Control point (R point) J6 when -SH specifications
for -SH** specifications are used: ±200° ø5H7, depth 8
135 143
166 (*1)
R15
50
9
114
713.4
66
66
76
Motion
1113.4
ø20H
340
°
.5 7, de
25
space
-11
31 ø4 pth 6
0h
844.4
Point P D.ø
+1
.4 at point P 8(
5°
7 .
19 P.C *4)
R .4
R197
Point P Note) The depth for the ø40 part is 3.5 mm
13.4
120
400
R7
568.4
(Oil mist/Cleanroom), 6 mm (Standard),
15.9
or 6.5 mm (-SH** models).
Approximately
View A
100
Minimum: 324 Mechanical Interface Detail
°
40
3
Maintenance
+2 207.6 250
space (*2) Wrist's downward
168.4
Top view B
singularity boundary
Notes Side view
(Installation
reference
*1: Make sure to leave enough space open for cable connections between devices. Space for the cable
surface)
*2: Make sure to leave enough space open for removing and attaching covers during maintenance work. connection (*1)
*3: Specify a thread engagement length of 7.5 to 8 mm.
Rz25
Robot Specifications
124.5
Operating range (205) 4-ø9
-240° for each axis: (Installation
installation
RV-7FRL -215
° (*1)
J1: ±240°
J2: -110° to 130°
reference
surface)
102.5 102.5 hole
Motion space J3: 0° to 162° Rz25
) J4: ±200°
at point P ° (*1
124.5
-145
102.5 102.5
For internal gripper J5: ±120°
wiring and piping J6: ±360°
245
J6 when -SH specifications
(205)
specifications (-SH**)
are used: ±200°
162
Wrist's downward limit 907.7 907.7
R
125
7.
7
50
(Installation Dimension Detail)
907.7
A
Motion
)
1307.7
Dedicated for RV-7FRLL
+13 ° (*1
space
.8
435
-11
0°
92
at point P Point P
20
939.4
(Installation
R1
Point P
0°
+1
reference
surface)
R192.8 250
400
Rz25
Approxi- 7 4-ø14
15.9
mately hole
100 (Installation 100
) 50
+215° (*1 Minimum: 324
352.3
B reference
Maintenance Rz25
207.6 250 surface)
+145° (*1) space (*3)
P entry
4 0°
+2
155
135
prohibited area Wrist's downward
120
Top view Side view Space for the cable
singularity boundary
300
250
connection (*2)
Operating range limitation
135
for the front/side faces
RV-7FRLL -190°
For internal gripper wiring and 300
piping specifications (-SH**)
View C
R1
85 805
6
Motion space
at point P Control point (R point)
Control point
(R point) for -SH**
347 specifications
Point P 300
65
1371.5
A
1821.5
185 (*1)
66
R2
15 *1)
90
77.
6
°
Motion space
(
157.5°
114
Point P
0°
565
0°
160 at point P
13
1152
2.6
R137
450
99
R3
29
R5
1296.9
130
300
846.9
250
Specifications
65
ø50H8, depth 6.5
963.8
Point P A ø50H8, depth 8
(-SH** models)
90 View A
185 (*3)
1413.8
R4 ° 157
1)
10 Point P
0°
.5°
410
Mechanical Interface Detail (*5)
° (*
.3 160
166
15
130
(Installation
997
reference
Motion space
surface)
at point P .3
R280
450
.8
Rz25
63 250 4-ø14
R9
908.9
2-ø8H7 reamer 155 installation
(Installation 100 hole
.6
300
458.9
130
77
reference 50
Rz25
R2
3
surface)
250
135
155
Space for the cable
120
Operating range limitation 242.5 Minimum: 430 connection (*3)
250
300
for the front/side faces (*1)
683.6 280.3 833.8
135
Robot Specifications
+190° 130
B
Top view
Side view 300
RV-13FRL -190° For internal gripper wiring and View B
piping specifications (-SH**)
R1
97 690
Motion Control point (R point)
space
at point P Control point (R point)
347 for -SH** specifications
300
65
Point P
1258.1
A 12
R2 °
1708.1
185 (*3)
77 Point P
)
.6
(*3
565
90
0°
157
166
Motion space 0°
1143.1
15
°
160 .5°
13
at point P Operating range
for each axis:
J1: ±190°
8.1
R125 J2: -90° to 150°
27.6 J3: -10° to 157.5°
330
R3 J4: ±200°
.6 J5: ±120°
57
1182.4
R4 J6: ±360°
300 J6 when -SH
130
250
specifications
732.4
242.5 Minimum: 430 are used: ±200°
*1: Operating range for the front and side parts: When the J1-axis angle is inside the range of J1>+120° or J1<-130°, the operating range of the J2-axis is limited to -90°<J2<+130°.
*2: Make sure to leave enough space open for cable connections between devices.
*3: Specify a thread engagement length of 10 to 9mm.
*4: Refer to the standard specification manual for detailed specification of -SH.
*1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use.
*2: The wall-mounted specification is a custom specification where the operating range of the J1-axis is limited.
*3: This is the value at the surface of the mechanical interface when all axes are composited.
*4: Value for a 25mm up/down and 300mm horizontal reciprocal movement with 5kg load. The cycle time is the value for RV-13FR-R and RV-13FRL-R. 40
*5: Can also be used as a spare line (0.13 sq. mm, 4-pair cable) for conventional models. Provided up to the inside of the forearm.
*6: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
*8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (±10° to the perpendicular).
Vertical
20kg RV-20FR
RV-20FR
type
Specifications
J4: ±200°
3.8
J5: ±120°
Wrist's downward limit 150 J6: ±360°
Motion space J6 when -SH specifications
at point P 97 550
Control point (R point) are used: ±200°
65
R4
963.8
10 A
.3
185 (*2)
90
°
166
157
1413.8
Point P .5°
1)
0°
410
160
° (*
15
130
997
Motion space
3
at point P .3
R280
450
.8
63
R9
908.9
.6
77
Robot Specifications
300
R2
130
458.9
250
Space for the cable
Operating range limitation 242.5 Minimum: 430 connection (*3)
for the front/side faces (*1)
683.6 280.3 833.8
+190°
130
B
Top view
(Installation Side view
reference
surface)
Rz25 250 4-ø14
2-ø8H7 reamer 155 installation
(Installation 100 hole
Shared parts ø6H7, depth 8 reference 50
Rz25
surface)
4-M6 screw,
45° depth 10 (*4)
135
155
120
ø20H7, depth 10
250
300
ø25H7, depth 6
135
*1: Operating range for the front and side parts: When the J1-axis angle is inside the range of J1>+120° or J1<-130°, the operating range of the J2-axis is limited to -90°<J2<+130°.
*2: Make sure to leave enough space open for cable connections between devices.
*3: Specify a thread engagement length of 10 to 9mm.
*4: Refer to the standard specification manual for detailed specification of -SH.
*1: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use.
*2: The wall-mounted specification is a custom specification where the operating range of the J1-axis is limited.
*3: This is the value at the surface of the mechanical interface when all axes are composited.
*4: Value for a 25mm up/down and 300mm horizontal reciprocal movement with 5kg load. The cycle time is the value for RV-20FR-R.
*5: Can also be used as a spare line (0.13 sq. mm, 4-pair cable) for conventional models. Provided up to the inside of the forearm. 42
*6: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning.
A ø8-mm coupler for suctioning is provided at the back of the base.
*8: The maximum load capacity indicates the maximum payload when the mechanical interface is facing downward (±10° to the perpendicular).
Horizontal
RH-3FRH35 RH-3FRH35
3kg
RH-3FRH45 RH-3FRH45
type
RH-3FRH55 RH-3FRH55
[0.41 s (RH-3FRH35)]
■Pivotal operating range: ±170°
■Environmental specifications
[standard: IP20; cleanroom: ISO class 3]
■Standards compliance
Compliant with European Machinery Directives (CE) as standard.
Compliance with other standards is available in specialized machines.
Contact Mitsubishi Electric for details. 300mm
25mm
0.41 sec
(RH-3FRH35)
Specifications
C
100
136
(Installation Dimension Detail)
130
174
110
2-ø6 hole
D
F
92
(ø8 prepared hole for positioning pins)
90 120
3
4-ø9installation hole 150
(Installation reference) 60
5° Rz25
14
92
Robot Specifications
Clean specification only
180
150
174
(*3)
357
Y section details
(Gripper mounting)
10 10
40
(*3) ø90
55
ø37.5
773
26
22
10
10
10
Z Z Z Z
65
Y
30
30
188 82
J
10
ø16h7 [clean specifications]
10
10
416
hole
15 gh
220
rou
15
X X th
ø11
Variable dimensions
Robot series A B C D E F G H J
RH-3FRH3515 125 R350 R142 210 R253 220 R174 342 150
RH-3FRH3512C 125 R350 R142 224 R253 268 R196 342 120
RH-3FRH4515 225 R450 R135 210 R253 220 R174 337 150
RH-3FRH4512C 225 R450 R135 224 R253 268 R197 337 120
RH-3FRH5515 325 R550 R191 160 R244 172 R197 337 150
RH-3FRH5512C 325 R550 R191 160 R253 259 R222 337 120
*1: The range for vertical movement listed in the environmental resistance specifications (C: Clean specifications) for the RH-3FRH is narrower than for the standard model.
Keep this in mind when working with the RH-3FRH. The environment-resistant specifications are factory-set custom specifications.
*2: The value assumes composition of J1, J2, and J4.
*3: Value for a maximum load capacity of 2 kg. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position. 44
(The cycle time is based on back-and-forth movement over a vertical distance of 25 mm and horizontal distance of 300 mm.)
*4: Can also be used as a spare line (0.2 sq. mm, 4-pair cable) for conventional models.
*5: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*6: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
Horizontal
RH-6FRH35 RH-6FRH35
6kg
RH-6FRH45 RH-6FRH45
type
RH-6FRH55 RH-6FRH55
Specifications
B
60 225 A 165
170°
2-ø6 hole
C
92
(ø8 prepared hole for positioning pins)
100 90 120
G 4-ø9installation hole 150
110
(Installation reference) 60
Rz25
136
130
D
F
92
E
180
150
174
5°
3
14
174
Only clean spec
Robot Specifications
(*3) Y section details
M
(*3)
15
Z
13.2
27.5
55
10
4
10
Z Z Z Z
58
10
L
30
30
22
10
10
65
Y 164 82 [Standard specifications]
10 20 ø90
J
412
h hole
oug
H
24 thr
ø18
10
Z Z
X X
30
24
K
10
(*1)160 200(*2)
Variable dimensions
Robot series A B C D E F G H J K L M
RH-6FRH3520 125 R350 R142 210 R253 220 R174 342 200 133 798 386
RH-6FRH3520M/C 125 R350 R142 224 R253 268 R196 342 200 133 798 386
RH-6FRH3534 125 R350 R142 210 R253 220 R174 342 340 –7 938 526
RH-6FRH3534M/C 125 R350 R142 224 R253 268 R196 342 340 –43 938 526
RH-6FRH4520 225 R450 R135 210 R253 220 R174 337 200 133 798 386
RH-6FRH4520M/C 225 R450 R135 224 R253 268 R197 337 200 133 798 386
RH-6FRH4534 225 R450 R135 210 R253 220 R174 337 340 –7 938 526
RH-6FRH4534M/C 225 R450 R135 224 R253 268 R197 337 340 –43 938 526
RH-6FRH5520 325 R550 R191 160 R244 172 R197 337 200 133 798 386
RH-6FRH5520C 325 R550 R191 160 R253 259 R222 337 200 133 798 386
RH-6FRH5520M 325 R550 R191 160 R244 259 R222 337 200 133 798 386
RH-6FRH5534 325 R550 R191 160 R244 172 R197 337 340 –7 938 526
RH-6FRH5534C 325 R550 R191 160 R253 259 R222 337 340 –43 938 526
RH-6FRH5534M 325 R550 R191 160 R244 259 R222 337 340 –43 938 526
Robot structure
RH: Horizontal, multiple-joint type
*1: The environmental resistance specifications (M: Oil mist specifications, C: Cleanroom specifications) for the RH-6FRH is factory-set custom specifications.
*2: The value assumes composition of J1, J2, and J4.
*3: Value for a maximum load capacity of 2 kg. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position.
(The cycle time is based on back-and-forth movement over a vertical distance of 25 mm and horizontal distance of 300 mm.) 46
*4: Can also be used as a spare line (0.2 sq. mm, 4-pair cable) for conventional models.
*5: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*6: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Direct jet to the bellows is excluded.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
RH-12FRH55 Horizontal
RH-12FRH70 12 /20kg RH-12FRH55
RH-12FRH85 RH-12FRH70
RH-20FRH85 type RH-12FRH85
RH-20FRH100 RH-20FRH85
RH-20FRH100
A horizontal, multiple-joint type robot with highly rigid arms
and cutting-edge servo controls to provide extremely fast and
precise heavy-duty operation. Enhancements to the wrist
axis also mean that the robot has ample scope for handling
3 multi-function grippers and offset grippers. Ideal for assembly
and palletizing work.
Robot Specifications
Specifications
Environmental specifications Standard/ Oil mist/ Cleanroom Standard/ Oil mist/ Cleanroom
Protection degree *1 IP20/ IP65 *6/ ISO class 3 *7 IP20/ IP65 *6/ ISO class 3 *7
Installation Floor type Floor type
Structure Horizontal multiple-joint type
Degrees of freedom 4
Drive system AC servo motor
Position detection method Absolute encoder
Maximum load capacity kg Maximum 12 (Rated 3) Maximum 20 (Rated 5)
NO1 arm 225 375 525 525 525
Arm length mm
NO2 arm 325 325 475
Maximum reach radius mm 550 700 850 850 1000
J1 340 (±170) 340 (±170)
deg
J2 290 (±145) 306 (±153) 306 (±153)
Operating range
J3 (Z) mm xx=35:350, xx=45:450 xx=35:350, xx=45:450
J4 (θ ) deg 720 (±360) 720 (±360)
J1 420 280 280
deg/sec
J2 450 450
Maximum speed
J3 (Z) mm/sec 2800 2400
J4 (θ ) deg/sec 2400 1700
Maximum composite speed *2 mm/sec 11435 12535 11350 11372 13283
Cycle time *3 sec 0.30 0.30 0.30 0.30 0.36
Y-X composite ±0.012 ±0.015 ±0.015 ±0.015 ±0.02
Position mm
J3 (Z) ±0.01 ±0.01
repeatability
J4 (θ ) deg ±0.005 ±0.005
Ambient temperature ˚C 0 to 40
Mass kg 65 67 69 75 77
Tolerable amount Rating 0.025 0.065
kgm2
of inertia Maximum 0.3 1.05
Gripper: 8 input points/8 output points (20 pins total)
Tool wiring Signal cable for the multi-function gripper (2-pin + 2-pin power line)
LAN × 1 <100 BASE-TX> (8-pin) *4
47
Tool pneumatic pipes Primary: ø6 × 2 Secondary: ø6 × 8
Machine cable 5m (connector on both ends)
Connected controller *5 CR800-D, CR800-R, CR800-Q
External Dimensions/Operating Range Diagram
52
Z Z
44
Z Z
10
10
8
11
10
R8
10
B
0
ø25h7 ø30h7
C H
Standard Standard
140
E
ø110 ø110
D
Z Z Z Z
10
10
120
8
10
10
A2 A1
10
10
11
10
10
ø25h7 ø30h7
Robot Specifications
Mist, Clearn Mist, Clearn
ole
hh
24 29 oug
1 thr
ø2
h ole
24
gh
ou
28
hr 4N9 ( -0.030)
0
8t
ø1
200
240
surface
75 122
400
G st
340
Installation reference
200 200
surface
120
240
122
Variable dimensions
Robot series A1 A2 B C D E F G H
RH-12FRH55xx 225 325 R550 R191 145° 240 1080/1180 350/450 R295
RH-12FRH55xxM/C 225 325 R550 R191 145° 320 1080/1180 350/450 R382
RH-12FRH70xx 375 325 R700 R216 145° 240 1080/1180 350/450 R295
RH-12FRH70xxM/C 375 325 R700 R216 145° 320 1080/1180 350/450 R382
RH-12FRH/20FHR85xx 525 325 R850 R278 153° – 1080/1180 350/450 –
RH-12FRH/20FHR85xx4M/C 525 325 R850 R278 153° 240 1080/1180 350/450 R367
RH-20FRH100xx 525 475 R1000 R238 153° 240 1080/1180 350/450 R295
RH-20FRH100xxM/C 525 475 R1000 R238 153° – 1080/1180 350/450 –
Robot structure
RH: Horizontal, multiple-joint type
Maximum load capacity Controller type
12: 12kg D: CR800-D
20: 20kg R: CR800-R
Q: CR800-Q
Series
FRH: FR series Environment specification
Arm length Blank: Standard specifications
55: 550mm M: Oil mist specifications
70: 700mm C: Cleanroom specifications
85: 850mm
100: 1000mm Vertical stroke
35: 350mm
45: 450mm
*1: The environmental resistance specifications (M: Oil mist specifications, C: Cleanroom specifications) is factory-set custom specifications.
*2: The value assumes composition of J1, J2, and J4.
*3: Value for a maximum load capacity of 2 kg. The cycle time may increase if specific requirements apply such as high work positioning accuracy, or depending on the operating position.
(The cycle time is based on back-and-forth movement over a vertical distance of 25 mm and horizontal distance of 300 mm.) 48
*4: Can also be used as a spare line (0.2 sq. mm, 4-pair cable) for conventional models.
*5: Select either controller according to your application. CR800-D: Standalone type, CR800-R: MELSEC iQ-R compatible type, CR800-Q: MELSEC Q Series compatible type.
*6: Please contact Mitsubishi Electric dealer since the environmental resistance may not be secured depending on the characteristics of oil you use. Direct jet to the bellows is excluded.
*7: Preservation of cleanliness levels depends on conditions of a downstream flow of 0.3 m/s in the cleanroom and internal robot suctioning. A ø8-mm coupler for suctioning is provided at the back of the base.
Ceilling
mounted,
horizontal RH-3FRHR35
RH-3FRHR35 3kg
type
Specifications
.5
(Installation
360 No.1 arm rotation radius
52
reference)
R2
Rz25
340
75
230 (*2)
R1
(Installation 4-ø9 installation hole
reference)
Rz25 °
225 225°
(*2)
300
(80)
180
160
336
(*2)
500
310 2-M12 suspension hole °
225
4-M8 jack-up hole
225
°
Robot origin (180) 175 175 53
R350
(90)
170
(*3)
Operating diagram
3
195
Robot Specifications
A
Installation
surface
*1 *1 ø90
135
124 ø37.5
420
246
A
112
View A
h
oug
15 thr Y Y Y Y
ø11le
30
10 10
30
10 10
ho
115
15
ø16h7 ø16h7
B Cross-section Y-Y ø52
112 X ø70 Detail of X part
B
Reduced equipment space Easy installation and startup (3) When a compact system starts up that is
Fitted on top of contained within the robot’s maximum range
By suspending the machine from the ceiling, wasted (1) Constructed so that Base the joists
space is eliminated and less space is needed for the it can be suspended of movement, the cylindrical movement range
entire installation. from fittings installed limitation function can be used to ensure that
on top of the ceiling Ceiling joist robot movement does not extend beyond the
No.1 arm joists, making instal- specified cylindrical range, allowing startup
lation simple. adjustment to be made without having to worry
about interference. In the normal
No.2 arm
J1
J1
movement range
No interference the arm strikes
the pillar
J2 J2 J3
J3
J4 J4
Accessible on Inaccessible (2) Internal gripper tubing
all sides area channels are provided Wiring channels
provided in shaft No.2 arm
in the tip axis, making cavity
A A
tube installation easy Pillar No.1 arm Pillar
Base
and eliminating the pro- surface
blem of tangled tubes.
(Handles up to 4 inside
the shaft.)
B B
Movement
restricted to
RH-3FHR work area Range of movement for a horizontal, cylindrical limit
(Plan view: Cylinder shape) multiple-joint type robot
(Plan view)
4
Controller Specifications
Specifications
(45)
(45)
(40)
(40)
340 4
340
425
425
Controller Specifications
45
45
99.5
99.5
96
96
(3.5)
(3.5)
(30) 370 30 (30) 370 30
430 430
R16RTCPU
R64P Q61P
R00CPU Power Q62P
Q172DSRCPU supply
R01CPU Q63P
R02CPU Q64PN
PLC R04CPU Universal Model
CPU
R08CPU Q03UD(E/V)CPU
R16CPU Q04UD(E/V)HCPU
R32CPU Q06UD(E/V)HCPU
98
PLC
R120CPU CPU Q10UD(E)HCPU
Q100UD(E)HCPU
41.1 6
120.3 27.4
OPTIONS
1 to 4 valves
Forearm
Internal wiring /
tubing specifications
53
OPTIONS
1S-HC30C-11 4-point type, with a robot connector on one side and unterminated on the other.
Hand input cable 4-point type, with a robot connector on one side and unterminated on the other.
1F-HC35S-02
Total length: 1000 mm
For 1- to 4-ø4-valve systems; total length: 630 mm (including 180 mm curled section)
1E-ST040C
indicates No. of tubes (2, 4, 6 or 8), 2 or 4 only in the RV-2FR and RV-2FRL
Hand curl tube
For 1- to 4-ø6-valve systems; total length: 1150 mm (including 250 mm curled section)
5
1N-ST060C indicates No. of tubes (2, 4, 6 or 8)
Forearm external For the forearm. External wiring box used for connecting the gripper input cable,
1F-HB01S-01
wiring set 1 Ethernet cable and the electric gripper and force sensor cable.
Base external For the base. External wiring box used for connecting the electric gripper communications
1F-HA01S-01
wiring set 1 output, electric gripper and force sensor cable and Ethernet cable. Includes gripper input.
Base external For the base. External wiring box used for connecting the electric gripper communications
1F-HA02S-01
wiring set 2 output, electric gripper, force sensor and Ethernet cable. No gripper input.
J1 axis movement range 1F-DH-05J1 Stopper for changing the range, installed by customer (Also compatible with RV-7FRLL)
modification 1F-DH-04 Stopper for changing the range, installed by customer
1F-DH-03 Stopper for changing the range, installed by customer
J2 axis movement range
1S-DH-11J2 Stopper for changing the range, installed by customer
modification
J3 axis movement range
1S-DH-11J3 Stopper for changing the range, installed by customer
modification
Required equipment
Body
Gripper configuration Wiring mode Forearm external Base external Comment
specifications
wiring set wiring set (*3)
Internal -SH01 – (*1) – Air tubes: Up to 2 sets (4ø × 4), 8 input signals
• Pnumatic gripper + gripper input signals
Externa Standard – (*2) – Air tubes: Up to 4 sets (4ø × 8)
• Pnumatic gripper + gripper input signals Internal -SH05 – (*1) (1F-HA01S-01) Air tubes: Up to 1 set (4ø × 2), 8 input signals
•Vision sensor Externa Standard 1F-HB01S-01 (*2) 1F-HA01S-01 Air tubes: Up to 4 sets (4ø × 8)
• Pnumatic gripper + gripper input signals Internal -SH04 – (*1) (1F-HA01S-01) Air tubes: Up to 1 set (4ø × 2), 8 input signals
•Force sensor Externa Standard 1F-HB01S-01 (*2) 1F-HA01S-01 Air tubes: Up to 4 sets (4ø × 8)
• Pnumatic gripper + gripper input signals Internal
-SH02 – (*1) (1F-HA01S-01) External air tubes: Up to 4 sets (4ø × 8)
•Vision sensor (External air tubes)
•Force sensor Externa Standard 1F-HB01S-01 1F-HA01S-01 Air tubes: Up to 4 sets (4ø × 8)
• Electric gripper + gripper input signals Internal -SH02 – (1F-HA01S-01)
•Vision sensor Externa Standard 1F-HB01S-01 1F-HA01S-01
•Electric gripper
Internal -SH03 – (1F-HA02S-01)
•Vision sensor
•Force sensor Externa Standard 1F-HB02S-01 1F-HA02S-01
*1: For pnumatic grippers with internal wiring, solenoid valves should be provided.
*2: For pnumatic grippers with external wiring, solenoid valves, tubing and input cables, etc. should be provided as necessary.
*3: For machines with internal wiring and tubing, a base external wiring set is included with the machine and does not need to be provided separately.
54
OPTIONS
55
OPTIONS
For 4-valve systems, robot connector on one end, unterminated on the other, with drip-proof grommet
1F-GR60S-01
Total length 1,050 mm, straight CBL
Hand output cable
Straight cable for 4-valve systems, robot connector on one end, unterminated on the other.
1S-GR35S-02
Total length: 450 mm
8-point type, with a robot connector on one side and unterminated on the other, equipped
1F-HC35C-01
with a splash-proof grommet. Total length: 1800 mm (including 350 mm curled section)
8-point type, with a robot connector on one side and unterminated on the other, equipped
Hand input cable 1F-HC35C-02
with a splash-proof grommet. Total length: 1650 mm (including 350 mm curled section)
1S-HC00S-01
4-point type, with a robot connector on one side and unterminated on the other, equipped
with a splash-proof grommet. Total length: 1210 mm
5
Internal wiring and tubing set for the tip axis (8 gripper inputs + two 6 mm dia. tubes)
1F-HS604S-02 For 450 mm Z-axis stroke
Internal wiring and Internal wiring and tubing set for the tip axis (8 gripper inputs + four 4 mm dia. tubes)
tubing set for grippers 1F-HS408S-01
For 200 mm Z-axis stroke
Internal wiring and tubing set for the tip axis (8 gripper inputs + four 4 mm dia. tubes)
1F-HS408S-02
For 340 mm Z-axis stroke
Wiring and piping set foe internal mounting in the tip axis (compatible with 4 input points
1F-HS304S-01 for gripper systems+ø3-2 solenoid valve systems)
External user wiring 1F-UT-BOX-01 External outlet box for user wiring (gripper input/output, gripper tubes)
and tubing box 1F-UT-BOX External outlet box for user wiring (gripper input/output, gripper tubes)
Machine cable Replacement type, 2, 10, 15 or 20 m
(replacement) (fixed) 1F-UCBL-41
indicates cable length (02, 10, 15 or 20 m)
56
SYSTEM
R Type Controller
System Configuration
Ethernet
Slot in
Robot CPU
unit
6 SSCNETIII/H
cable
MELSEC iQ-R series
NC
System Configuration
Function
expansion card
(MELFA SmartPlus)
Machine cable
Robot Servo
Robot controller
<Standard devices>
USB Additional
communication axis function
Servo
(MR-J4-B)
<Software options>
RT ToolBox3
Version 1.00A
MADE IN JAPAN
Integrated FA Software
RT ToolBox3 mini
RT ToolBox3
MODEL 3F-14C-WINE / 3F-15C-WINE
RT ToolBox3 Pro
©2016
MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED
BFP-A3306
<Feature options>
57
OPTIONS (R Type Controller)
Simple teaching box (7, 15 m) R32TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
High-performance teaching box (7, 15 m) R56TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
Teaching box conversion cable (33– >32) 2F-33CON03M Conversion cable for connecting the CR800 controller to the R33TB/R57TB. Cable length: 3 m
Unit used for connecting multiple controllers to one rotary encoder when using
Encoder distribution unit 2F-YZ581
the tracking function (for 4 robots)
Controller protection box CR800-MB Houses a controller and provides protection against dust and water. (IP54)
Computer support software mini version 3F-15C-WINJ Simplified version (CD-ROM), (RT ToolBox3 mini)
Computer support software 3F-14C-WINJ With simulation function (CD-ROM), (RT ToolBox3)
Computer support software Pro version 3F-16C-WINJ Professional version (DVD-ROM), (RT ToolBox3 Pro)
4F-FS002H-W200 Set of devices required for force control functionality, including force sensors,
Force sensor set
4F-FS002H-W1000 interface unit and support software
Set of devices required for 3D vision sensor functionality, including 3D camera head
4F-3DVS2-PKG1
and control unit (applicable machines: RV-FR series)
MELFA-3D Vision
Additional camera head 4F-3DVS2-OPT1 For field-of-view expansion option
Field-of-view expansion option 2F-3DVS2-OPT2 Expands the field of view by approx. 20° to 28°
Safety option 4F-SF002-01 Devices required by the safety functions
Classifi-
cation Name Type Function outline
Calibration assistance function Assists with positional calibration with peripheral devices using 2D vision sensors
Provides a way to improve positioning accuracy by using automatically correcting
Automatic calibration function
the vision sensor coordinates
Intelligent function
58
SYSTEM
Q Type Controller
System Configuration
Ethernet
Slot in Q173DPX
Robot CPU
unit
6 SSCNETIII/H
cable MELSEC Q series NC
System Configuration
Machine cable
Robot Pulse encoder Servo
Robot controller
Function
<Standard devices> expansion card
(MELFA SmartPlus)
Teaching box conversion cable
Safety options
R32TB R56TB
USB Additional
communication axis function
Servo
(MR-J4-B)
<Software options>
RT ToolBox3
Version 1.00A
MADE IN JAPAN
Integrated FA Software
RT ToolBox3 mini
RT ToolBox3
MODEL 3F-14C-WINE / 3F-15C-WINE
RT ToolBox3 Pro
©2016
MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED
BFP-A3306
<Feature options>
59
OPTIONS (Q Type Controller)
Simple teaching box (7, 15 m) R32TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
High-performance teaching box (7, 15 m) R56TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
Teaching box conversion cable (33– >32) 2F-33CON03M Conversion cable for connecting the CR800 controller to the R33TB/R57TB. Cable length: 3 m
Controller protection box CR800-MB Houses a controller and provides protection against dust and water. (IP54)
Computer support software mini version 3F-15C-WINJ Simplified version (CD-ROM), (RT ToolBox3 mini)
Computer support software 3F-14C-WINJ With simulation function (CD-ROM), (RT ToolBox3)
Computer support software Pro version 3F-16C-WINJ Professional version (DVD-ROM), (RT ToolBox3 Pro)
4F-FS002H-W200 Set of devices required for force control functionality, including force sensors,
Force sensor set
4F-FS002H-W1000 interface unit and support software
Set of devices required for 3D vision sensor functionality, including 3D camera head
4F-3DVS2-PKG1
and control unit (applicable machines: RV-FR series)
MELFA-3D Vision
Additional camera head 4F-3DVS2-OPT1 For field-of-view expansion option
Field-of-view expansion option 2F-3DVS2-OPT2 Expands the field of view by approx. 20° to 28°
Safety option 4F-SF002-01 Devices required by the safety functions
Classifi-
cation Name Type Function outline
Calibration assistance function Assists with positional calibration with peripheral devices using 2D vision sensors
Provides a way to improve positioning accuracy by using automatically correcting
Automatic calibration function
the vision sensor coordinates
Intelligent function
60
SYSTEM
D Type Controller
System Configuration
Pulse encoder
Encoder
distribution
unit
Encoder
interface NC
Ethernet
6
Parallel input/ External input/
Robot controller output unit output cable
System Configuration
Additional axis
interface External
Robot Parallel input/output
input/output cable
SD interface
CC-Link-IE Field-compatible
<Standard devices> memory card network base card
PLC
Function
Teaching box conversion cable expansion
card
(MELFA
SmartPlus)
Teaching box CC-Link
(option) interface
<Software options>
RT ToolBox3
Version 1.00A
MADE IN JAPAN
Integrated FA Software
RT ToolBox3 mini
RT ToolBox3
MODEL 3F-14C-WINE / 3F-15C-WINE
RT ToolBox3 Pro
©2016
MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED
BFP-A3306
<Feature options>
61
OPTIONS (D Type Controller)
Simple teaching box (7, 15 m) R32TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
High-performance teaching box (7, 15 m) R56TB (-**) 7 m: Standard; 15 m: Special (model name includes “-15”)
Teaching box conversion cable (33– >32) 2F-33CON03M Conversion cable for connecting the CR800 controller to the R33TB/R57TB. Cable length: 3 m
(sink type) 2A-RZ361
Parallel input/output unit 32 outputs/32 inputs
(source type) 2A-RZ371
External input/output cable (5, 15 m) 2A-CBL** CBL05: 5 m; CBL15: 15 m, one end unterminated. For 2A-RZ361/371
Parallel input/output interface (sink type) 2D-TZ368
32 outputs/32 inputs
(built-in) (source type) 2D-TZ378
External input/output cable (5, 15 m) 2D-CBL** CBL05: 5 m; CBL15: 15 m, one end unterminated For 2D-TZ368/378
Unit used for connecting multiple controllers to one rotary encoder when using
Encoder distribution unit 2F-YZ581
the tracking function (for 4 robots)
Controller protection box CR800-MB Houses a controller and provides protection against dust and water. (IP54)
Computer support software mini version 3F-15C-WINJ Simplified version (CD-ROM), (RT ToolBox3 mini)
Computer support software 3F-14C-WINJ With simulation function (CD-ROM), (RT ToolBox3)
Computer support software Pro version 3F-16D-WINJ Professional version (DVD-ROM), (RT ToolBox3 Pro)
SD memory card 2F-2GBSD 2 GB, logging
CC-Link interface 2D-TZ576 CC-Link intelligent device station Ver. 2.0, for 1−4 stations
Network base card Communications interface for installation in an HMS Anybus-CompactCom module.
2D-TZ535
(EtherNet/IP interface) HMS EtherNet/IP module (AB6314) to be provided by the customer.
Network base card Communications interface for installation in an HMS Anybus-CompactCom module.
2D-TZ535-PN
(PROFINET interface) HMS PROFINETIO module (AB6489-B) to be provided by the customer.
Network base card Communications interface for installation in an HMS Anybus-CompactCom module.
2F-DQ535
(CC-Link-IE Field interface) HMS CC-Link IE Field module (AB6709) to be provided by the customer.
6
Option Configurations (Functions)
4F-FS002H-W200 Set of devices required for force control functionality, including force sensors,
Force sensor set
4F-FS002H-W1000 interface unit and support software
Set of devices required for 3D vision sensor functionality, including 3D camera head
4F-3DVS2-PKG1
and control unit (applicable machines: RV-FR series)
MELFA-3D Vision
Additional camera head 4F-3DVS2-OPT1 For field-of-view expansion option
Field-of-view expansion option 2F-3DVS2-OPT2 Expands the field of view by approx. 20° to 28°
Safety option 4F-SF002-01 Devices required by the safety functions
Classifi-
cation Name Type Function outline
Calibration assistance function Assists with positional calibration with peripheral devices using 2D vision sensors
Provides a way to improve positioning accuracy by using automatically correcting
Automatic calibration function
the vision sensor coordinates
Intelligent function
62
OPTIONS
Solenoid valve set Internal wiring and tubing set for grippers
When grippers or various other tools are mounted on the end of the
arm, this solenoid valve option is used to control those tools. Fitted An air tube and cable set used to run input signal cables from inside
with features such as manifolds, couplings and connectors to the second arm to the shaft tip. An air tube and gripper input signal
facilitate mounting on the robot body. cable set.
The solenoid valve attachment shapes differ depending on the Includes grease (for applying to the upper part of the shaft), silicon
robot. Note the attachment shape before using. rubber and cable ties.
Cable size × No. of cores AWG#24 (0.2 mm2) × 12 cores robot. Features a coupling for
Total length: 300 mm (RV), 1050 mm (RH)
exiting air tubes and a hole with
cable clamps to secure exiting
Useful for using solenoid valves other than the optional solenoid signal wires. Optional gripper
valve set. output cables and gripper input
One end can be connected to the gripper signal output connector cables can be secured.
in the robot. The other end is unterminated (bare cable).
RV (*1) RH
RV RH (Standard +240°) (Standard +170°) J1
+J1
+210°, +150°, +90° +150°, +130°
Cable size × No. of cores AWG#24 (0.2 mm2) × 12 cores
(Standard -240°) (Standard -170°)
1000 mm (RV), 1650/1800 mm -J1
Total length: -210°, -150°, -90° -150°, -130°
(RH: Includes a 350 mm curled section)
*1: For RV-2FR or RV-2FRL.
Refer to the specifications for information on other models.
Used when the air gripper is designed by the customer. Used to
convey gripper open/close confirmation signals and grip confirma-
The J1 axis range of movement is limited by mechanical stoppers
tion signals to the controller.
on the robot body and by the controller parameters. Use this feature
One end can be connected to the gripper signal input connector on
when the range of movement needs to be limited due to problems
the top of the robot body. The other end is connected to a sensor in
such as interference with nearby devices.
the gripper designed by the customer.
Material Urethane
4 mm dia. (external), 2.5 mm dia. (internal); length: Fixed cable 2m, 10m, 15m or 20m
Size (mm)
180 mm curled section, 250 + 200 mm straight section Flexible cable 10, 15 or 20 m; min. bend radius: 100 R or more
63 Curl tube for air gripper. Used for replacement of the standard machine cable (5 m) included
to extend the distance between robot controller and the robot main
unit and connect it. There are 2 types of cables: fixed and flexible.
Both type consists of motor signal cable and motor power cable.
OPTIONS
Used for creating, editing and managing programs, to teach oper- High-performance teaching box with improved monitor function in
ating positions and for jogging. Fitted with a 3-position enabling addition to the R32TB function.
switch to ensure safe use.
When multiple robots are used, the connections can be switched to
a single teaching box. The connections can be switched when the
power is shut off.
<Input> <Input>
Model DC input Model DC input
No. of outputs
Isolation method
32
Photocoupler isolation
No. of outputs
Isolation method
32
Photocoupler isolation
7
Rated input voltage 12 V DC 24 V DC Rated input voltage 12 V DC 24 V DC
Options
Rated input current Approx. 3 mA Approx. 7 mA Rated input current Approx. 3 mA Approx. 9 mA
<Output> <Output>
Model Transistor output Model Transistor output
No. of outputs 32 No. of outputs 32
Isolation method Photocoupler isolation Isolation method Photocoupler isolation
Rated load voltage 12/24 V DC Rated load voltage 12/24 V DC
Maximum load current 0.1 A/output Maximum load current 0.1 A/output
Used when external input/outputs are added. Installing this option on the controller allows external input/output to
Connector cables for external devices are not included. External be used.
input/output cables (for parallel input/output units) are available as Connector cables for external devices are not included. External
options. input/output cables (for parallel input/output interfaces) are avail-
Both sink and source types are available. able as options. The input/output specifications are the same as for
PLC interfaces.
Both sink and source types are available.
External input/output cables (for parallel input/output units) External input/output cables (for parallel input/output interfaces)
Cable size × No. of cores AWG#28 × 25P (50 cores) Cable size × No. of cores AWG#28 × 20P (40 cores)
Total length: 5 or 15 m Total length: 5 or 15 m
This is a dedicated cable for connecting external peripheral This is a dedicated cable for connecting external peripheral
devices to parallel input/output unit connectors. devices to parallel input/output interface connectors.
One end is matched to the parallel input/output unit and the other One end is matched to the parallel input/output interface and the
end is unterminated. Input/output signals from peripheral devices other end is unterminated. Input/output signals from peripheral
should connected via the unterminated end of the cable. One cable devices should connected via the unterminated end of the cable.
supports 16 inputs and 16 outputs. If a parallel input/output unit is One cable supports 16 inputs and 16 outputs. If a parallel
installed, 32 inputs and 32 outputs are connected per unit, so two input/output interface is installed, 32 inputs and 32 outputs are
cables must be added. connected per unit, so two cables must be added.
64
OPTIONS
by having the customer install an HMS by having the customer install an HMS
Anybus-CompactCom module (order code: Anybus-CompactCom module (order code:
AB6314) in the network base card AB6489-B) in the network base card
(2D-TZ535). (2D-TZ535-PN).
Cable cover
Allows people to approach and enter the work area without stop-
ping the robot.
Controller
Input signal 8 systems (duplicated) installation place
Safety Output signal 4 systems (duplicated)
expansion
unit External dimensions 115 × 168 × 100mm
Applicable robot controller CR800-R/Q/D
Cable cover
Mounting
screws (4)
65
OPTIONS
Model R56TB
TFT color LED display provides colorful displays for greater ease of
operations.
The new R56TB teaching box delivers enhanced robot operations.
Outfitted with monitoring functions on par with PC support software, it has become even easier to use to edit programs, set
parameters, and display I/O status.
The touch panel GUI allows easy programming and monitoring, and switches arranged around the panel ensure efficient robot
operations.
The teaching box is also equipped with a USB memory interface for backing up controller data without the use of a PC.
An upgraded teaching box model to R32TB. In addition to “training” the robot, its LCD display and monitoring
R56TB is… functions can be effectively used for debugging tasks.
Specifications/Functions
Item Specification
External dimensions 252mm (W) × 240mm (H) × 114mm (D)
Body color Dark gray
Weight 1.3kg (main unit only, excluding cable)
Connection method Connection with controller using a dedicated connector
Interface 1 USB port
Display 6.5″ TFT color LCD display; 4 status indicator LEDs 7
Touch panel, emergency stop button, enabling switch (3 positions),
Operation panel
TB button, wheel, 30 operation keys
Options
Display languages Japanese, English
Features
Enhanced user-friendliness
The teaching box can be
held with one gripper by
gripping the grip handle, and
Menu display
the enable switch operated
with a finger on the same
Functions on par with PC software gripper. The other gripper
can be used to operate the
•Program editing screens use
touch panel and buttons. The
a large layout (6.5”) to dis-
right and left grippers may
play programs in an easy-to-
be interchanged.
understand fashion.
•Programs can be written and User-defined screen functions
parameter names entered
easily using the keyboard Monitor screens may be indi-
screen. vidually created to suit each
• Text can also be entered user’s debugging task. De-
using a stylus pen. bugging time is shortened by
Program screens
being able to easily display
the screen to monitor.
•Program debugging time can
be shortened via screen op-
erations, such as the I/O Operations panel
monitor screen, which was
not available with R32TB. The robot operations screen
provides the same functions
as the robot controller panel,
and may be used to activate
such automated operations
66
as servo on/off, startup, shut-
down, reset, and program
Monitoring screens selection.
OPTIONS
Model 4F-FS002H-W200/1000
Product features
Item Features
Force control Function for controlling robots while applying a specified force
Force
control Stiffness control Function for controlling the stiffness of robot appendages
Gain changes Function for changing control characteristics while the robot is running
Execution of interrupts Interrupts can be executed (MO triggers) under trigger conditions combining position and force information.
Controller Force
detection Data latch Function for acquiring force sensor and robot positions while contact made
Data reference Function for display force sensor data and maintaining maximum values
Synchronous data Function for acquiring force sensor information synchronized to position infromation as log data and displaying it in graph form
Force
log Start/stop trigger Allows logging start/stop commands to be specified in robot programs
FTP transmission Function for transferring acquired log files to the FTP server
Force sense control Enables/disables force sensor control and sets control conditions while jogging.
Force sense monitor Displays sensor data and the force sense control setting status.
Teaching box
Teaching position search Function for searching for the contact position.
Parameter setting screen Parameter setting screen dedicated for the force sense function. (For R565B/R57TB)
*1 Not included in 4F-FS002H-W1000. An adapter needs to be selected from the chart at right and purchased
Sensor mounting adapter (for RV-13/20FR) 1F-FSFLGSET-02
separately in accordance with your robot model. * 4F-FS002H-W200 comes with a sensor mounting adapter (for RV-2/4/7FR).
OPTIONS
Model 4F-3DVS2-PKG3
This compact 3D vision sensor for small robots delivers high-speed, high-accuracy
measurements. It is an optimum replacement for a parts feeder, and performs
high-speed picking owing to its unique model-less recognition processing.
Compact and lightweight
The compact and lightweight body (camera head: 146×87×137 mm,
approx. 0.9kg) is ideal for fixed installations and eye-in-gripper
configurations.
7
and has a smaller footprint (when handling multiple parts). Retry Gigabit Ethernet port×1
operations can reduce frequent stoppages. Personal computer
RT ToolBox3 installed (can be used with 1) 1 unit
(for setting)
Connection compatibility befitting a robot manufacturer 1000BASE-T or later 1 unit
Options
Switching hub
Direct connection is possible via LAN, which is equipped on the LAN cable Category 5e or later 2 to 3 cables
controller as a standard feature, and sensor settings and operation 24 VDC power supply For camera head 1
checks can be made easily using a PC. The PC, however, is not Precautions
needed while the sensor is operating. The sensor can calibrate the
1. The following workpieces cannot be measured.
coordinates of the robot and vision sensor as a standard feature, • Transparent objects and mirror face objects
and realize easy control by using dedicated commands that have 2. The following workpieces may be difficult to be measured or recognized.
been added to MELFA-BASIC. • High-gloss objects, black objects, or deep color objects
3. Workpiece size (Reference values)
Model-less: Short side = 1/25 of the viewing field size to Long side = 1/3 of the viewing
Product specifications field size
Model matching: Short side = 1/10 of the viewing field size to Long side = 1/3 of the
Item Specifications
viewing field size
Measurement method (*1) Triangulation method (Pattern light projection type) *The workpiece size depends on the conditions of the workpiece distance, sensor
Measurement time Approx. 1.3 to 1.8 seconds parameters, and the shape and surface of the workpiece. The reference values are based
on Mitsubishi test conditions. For details, refer to instruction manuals.
Recognition method Model-less: Workpiece registration-free method 4. Whether the measurement can be performed or not and the measurement accuracy
(6 degrees of freedom: XYZABC) depend on individual conditions. For details, please contact Mitsubishi.
Model matching: 3D-CAD utilizing method 5. For model-less picking, a 2D vision sensor may be required in addition to a 3D vision
(6 degrees of freedom: XYZABC) sensor.
Processing time (*2) Model-less: Approx. 1.2 to 2 seconds 6. The applicable model is the vertical, multiple-joint type RV-F Series.
⇒ Approx. 0.2 to 1.0 seconds * During measurement
Model matching: Approx. 1 to 2.2 seconds General-purpose
⇒ Approx. 0.9 to 1.5 seconds * During measurement Product configuration (MELFA-3D Vision 2.0) PC (IPC)
Measurement efficient points (*3)
Measurement viewing angle (*3)
Approx. 300000 to 600000 points
Approx. 15 to 20 degrees (standard field-of-view)/
(Customer-prepared
product )
Approx. 20 to 28 degrees (extended option field-of-view) MELFA-3D Vision S/W LAN cable
Workpiece distance (*4)
Measuring error (*3)
300 to 1000 mm
0.3 mm or more
(
Customer-prepared
product )
Camera head Switching hub
External dimensions (*5) Camera head section (Minimum size, W indicates 3-step variable)
146 (W) × 87 (H) × 137 (D) mm Dedicated signal cable (10 m) (
Customer-prepared
product )
Weight Approx. 0.9 kg (Camera head part)
General specifications Ambient temperature: 5 to 40°C (Camera head section: 0 to 40°C) Power cable (10 m)
Ambient humidity: 45 to 85%RH, with no condensation 24VDC power supply
( )
Usage atmosphere: With no corrosive gas Customer-prepared
Power supply 24 V product
*1) Shielding measures may be required depending on the usage environment, such as LAN cable
when surrounding environmental light affects the sensor.
*2) The standard time from the recognition start to output. The process may take longer than
the standard time depending on the conditions of surrounding environment, workpieces,
(Customer-prepared
product )
and processing parameters. Mounting base set
*3) The number of effective points varies depending on the conditions including the sensor
installation distance and lens used.
*4) The range of the distance between the lens installation flange face and a position to be
measured. All areas cannot be used at the same time. For details, refer to instruction manuals. Calibration block set
*5) The size of the camera head section depends on the mounting base in use.
Components
RT ToolBox3
No. Name Quantity
Robot Robot
1 Camera head (dedicated communication cable and power cable enclosed) 1 controller 68
(FR Series)
2 Mounting base set (Small: Mounted at shipment, medium, large) 1
3 Calibration jig 1 PC for setting MELFA Smart Plus Card
(2F-DQ52x)
CD-ROM
4 1
(MELFA-3D Vision software, instruction manual, setup guide, etc.) *Required only when using AI function
OPTIONS
3 Model 3F-14C-WINJ/3F-15C-WINJ
breakpoint settings can be conveniently verified. system examinations. Servo simulations can also be performed, for prelimi-
nary examination of loads. Signals can be coordinated with GX works2 and
GX works3 for easy creation of line simulators. A maximum of 8 robots can
be operated, and coordinated movements among robots can be verified.
3D viewer
The 3D viewer allows easy verification of robot poses and movements,
verification of the limit values of user-defined parameters, and virtual
placements of peripheral devices by basic objects.
It can also be used to check for interferences between the robot and
peripheral devices. Distance measuring functions are also available on the
screen.
Monitoring functions
Program execution status, variables, I/O signals, etc. can be monitored.
*1: MELFA BASIC is a language that has been developed based on the usability and user-friendliness
of the widely-used conventional BASIC language, with the addition of commands needed for robot
control. MELFA BASIC IV/V not only offers these additional commands, but also incorporates struc-
turing and parallel processing functions that were difficult to realize with BASIC, for even greater
ease of use and detailed control. Maintenance functions
<Example of a Pick & Place program> Maintenance functions include maintenance forecasts, position recovery
Classification Main functions
Mov Psafe ‘Move to evasion point support, parameter management, etc.
Mov Pget,-50 ‘Move above workpiece Joint, linear, and circular
extraction position interpolation, optimal
Mvs Pget ‘Workpiece extraction position Movements acceleration/deceleration control,
Dly 0.2 ‘Wait 0.2 seconds compliance control, collision
Hclose 1 ‘Close hand detection, singular point passage
Dly 0.2 ‘Wait 0.2 seconds
Bit/byte/word signals, interrupt
Mvs Pget,-50 ‘Move above workpiece Input/output
control
extraction position
Wait M_In (12)=1 ‘Wait for signal Arithmetic calculation, pose
Numerical
Mov Pput,-80 ‘Move above workpiece (position), character strings,
operations
placement position logic operations
Mvs Pput ‘Workpiece placement position
Dly 0.2 ‘Wait 0.2 seconds Additional Multi-tasking, tracking, vision
Hopen 1 ‘Open hand functions sensor functions
69 .....
*Windows® is registered trademark of Microsoft Corporation in the United States and other countries.
OPTIONS
Features
IGES
STEP
DXFTM
STL
7
ParasolidR VRML
Options
SAT (ACISR) VDA‐FS
Pro/ENGINEERR Machanical Desktop
CGR (CATIARgraphics) CADKEYR
Unigraphics Viewpoint
PAR (Solid Edge TM) RealityWave
IPT (Autodesk Inventor) HOOPS
DWG HCG (Highly compressed graphics)
Note) See the SolidWorks website and other published information for the latest
specifications.
Calibration tool
List of functions
Data loading from peripheral devices and making rearrangements Displaying robot trajectories
Data of parts created with SolidWorks® can be loaded into the simulator. The loaded The trajectories of robot operations can be displayed by locus lines in space.
parts can be arranged relative to the CAD origin or other parts. They can also be
rearranged by numerical input. Interference checks
Interferences between the robot and peripheral devices can be checked. Items that
Installation of grippers are to be subject to an interference check may be specified simply by clicking on it
Grippers designed and created with SolidWorks® can be installed on selected on screen. If an interference is detected, information about the interference (name of
robots. An Auto Tool Changer (ATC) can also be specified for each gripper. the part, the program line that was executed and the position of the robot when the
interference occurred, etc.) may be stored in a log file.
Grip patterns can be set according to the Even when target workpieces are different in Applications to inspection are possible with
grip target, such as soft workpieces and size, the optimal stroke can be specified feedbacks of the torque or position of the
heavy workpieces, with the torque specifica- with the operation position specification. gripper, including whether a workpiece is
tion and grip speed setting. gripped or not or whether a workpiece is
acceptable or not with workpiece dimen-
sion measurement.
7
Electric gripper control unit 1 Connected to the electric gripper.
2) gripper cable 1 Connects the electric gripper and control unit.
2) Gripper cable
Robot cable 1 The cable type differs depending on the robot model.
Options
(Note 1)
Specifications of the electric gripper control unit
Item Specifications Remarks
(Note 2) External dimensions 60 (W) × 60 (D) × 40 (H)
Install
Weight Approx. 200 g
No. of teaching points 32 points Position data for multiple-point position control
<Option range> * Only one model of the electric gripper control unit is available for the electric grippers.
(Note 1) To install the electric gripper to a mechanical interface, fabricate an attachment separately.
For RV-2F
(Refer to the next page for other models.) (Note 2) The cable of the electric gripper is not designed to be resistant to bending.
Take cautions to prevent any stress from applying to the cable while the robot is operating.
<Electric gripper>
Item Specifications Exterior image
Max. grip force 5.0 to 150N
Grip force adjustment range 100 to 30% of the max. grip force
2-claw type
(4 models) Stroke 3.2 to 38mm
Max. speed 100mm/s(Screw type : 50mm/s)
Min. speed 20mm/s
Max. grip weight 0.05 to 1.5kg
Repetitive stop accuracy ±0.01 to 0.02mm
Weight 90 to 890g
Max. grip force 2.0N
Grip force adjustment range 100 to 30% of the max. grip force
Stroke 13mm
2-claw type Max. speed 100mm/s
(1 models)
Min. speed 20mm/s
Max. grip weight 0.02kg
Repetitive stop accuracy ±0.03mm
Weight 190g
7
9 Wrist wiring internal-wiring specifications: SH-02: When the gripper input signal and vision sensor signal are used together
9 1
RV-F-SH02/SH-03 SH-03: When the force sensor signal and vision sensor signal are used together
RH-3/6/12/20F series
Options
No. Name: modelmodel
Name: Quantity Purchased at at
Purchased Remarks
Remarks
1 Electric gripper 1
2 Control unit for the electric gripper: 4F-MEHCU-02 1
Relay cable 1
RH-3FH35/45/5515
&C specifications 4F-MEHCBL-02
1
Z=120 (Length: 1300 + 150 mm)
RH-6FH(M)(C)35/45/5520
Mitsubishi Electric Electric gripper used by customers
4F-MEHCBL-03
3 RH-6FH(M)(C)35/45/5534 (Length: 1600 + 150mm) 1
RH-12FH(M)(C)55/70/8535 4F-MEHCBL-04
RH-20FH(M)(C)8535 (Length: 1800 + 150mm) 1
RH-12FH(M)(C)55/70/8545 4F-MEHCBL-05
RH-20FH(M)(C)10035/45 (Length: 2100 + 150mm) 1
7 Banding band, nylon clamp, etc. 1 Fabricated by customers For fixing a cable
8 Electric gripper installation flange 1 Fabricated by customers For fixing the shaft tip of the electric gripper
Electric gripper
Base part Electric gripper
72
<RV-2F attachment diagram> <RV-4F/7F/3F/20F attachment diagram> <RH-F gripper attachment diagram>
OPTIONS
WIRING SOLUTION
The AnyWire ASLINK wiring system can be incorporated in MELFA robots, to resolve gripper wiring problems.
By connecting the AnyWire dedicated cable unit to the standard wiring of a conventional robot,
all 256 I/O points of the robot gripper can be used without drawing external wiring to the robot arm.
Compact
and
lightweight
Multicore
cable Standard wiring
is used High-
Discon- performance
nection! gripper
Reduced movements
Reduced
wiring risk of
work
7 discon-
nection
Improvements:
Forearm
Gripper output signal connector
(GR1, GR2)
Forearm external
wiring set (example)
74
MEMO
75
YOUR SOLUTION PARTNER
Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to
CNC and EDM machines.
Asia-Pacific Offices
China Taiwan Korea
Mitsubishi Electric Automation (China) Ltd. Mitsubishi Electric Taiwan Co.,Ltd. Mitsubishi Electric Automation Korea Co., Ltd.
No.1386 Hongqiao Road, Mitsubishi Electric Automation 10F,No.88,Sec.6,Chung-Shan N.Rd.,Taipei,Taiwan 7F-9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro,
Center 3F Shanghai, China Tel: +886-02-2833-5430 Gangseo-Gu,Seoul 157-801, Korea
Tel: +86-21-2322-3030 Tel: +82-2-3660-9550
European Offices
Germany UK Italy
Mitsubishi Electric Europe B.V. Mitsubishi Electric Europe B.V. Mitsubishi Electric Europe B.V.
German Branch UK Branch Italian Branch
Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. VIALE COLLEONI 7-20041 Agrate Brianza (Milano), Italy
Tel: +49-2102-486-0 Tel: +44-1707-27-6100 Tel: +39-039-60531