Techno Commercial Document: Rashid Petroleum COMPANY
Techno Commercial Document: Rashid Petroleum COMPANY
Original
Submitted to:
Rashid Petroleum COMPANY
From:
Sahara Petroleum Services Company S.A.E
SAPESCO
Ref#: Rashpetco_TP_161_15_0_SIS
Table of Contents
2. GENERAL 4
3. DEFINITIONS 5
4. ABBREVIATIONS 5
5. INTRODUCTION 6
A. SAPESCO BACKGROUND 6
6. SCOPE OF WORK 7
6.1 ROSETTA ABU QIR 6” PL 7
6.2 ROSETTA ABU HOMMOS 24” PL ERROR! BOOKMARK NOT DEFINED.
8. PROJECT REQUIREMENTS 14
1 10/12/15 Internal 0 AR EM AH
Approval
Contract: OPR/006/2014
CLIENT REF.:
ATTENTION: District Fields General Manager / ROSETTA Hand Over Project Manager
TELEPHONE:
1. General
Subject: Rosetta /Abu Qir 6” Export Condensate PL Pigging and N2 Services Proposal.
Dear Sir,
Sapesco takes this opportunity to thank RASHID PETROLEUM CO. for the subject
proposal and for allowing us the opportunity to present out offer for the provision of
the referenced services.
Should we be selected to provide these services for you, we shall make every effort
possible to ensure you shall receive high quality services within the time frame you
require.
Thank you for your consideration and we look forward to discussing this proposal with
you at your convenience.
Should you have any queries, please have it forwarded to Ahmed Refay – Technical
and Sales Engineer (EGYPT Branch) at arefay@sapesco.com or via fax at +20 (0) 2 2519
4900
On behalf of SAPESCO
2. Definitions
Client: Rashpetco
Sapesco: Sahara petroleum services.
MSDS: Material Safety Datasheets.
Project Company: Rashid Petroleum Company
Service: Services as defined in the scope of work.
3. Abbreviations
We have included a list of abbreviations that might exist in the context of this document.
Abbreviation Definition
ANSI American National Standards Institute - ANSI
SOW Scope of work
API American Petroleum Institute
AS Australian Standard
ASME American Society Of Mechanical Engineers
ESD Emergency Shutdown
HV High Voltage
HVAC Heating, Ventilation and Air Conditioning
IEC International Electro technical Commission
ISO International Organization for Standardization
LV Low Voltage
NEMA National Electrical Manufacturers Association
PLC Programmable Logic Controller
SI Universal System of Units
P&ID Piping and instrumentation diagram
GLT Gross Leak Test
CLT Commissioning Leak Test
N2 Nitrogen
4. Introduction
This proposal is submitted by SAPESCO industrial services (hereinafter to be referred to as Sapesco) to
engineering for RASHPETCO (hereinafter to be referred to as Client) for the Rosetta /Abu Qir 6” Export
Condensate PL Pigging and N2 Services Proposal.
a. Sapesco Background
SAPESCO industrial service line is an innovative solutions provider to the downstream/midstream oil
and gas and Energy business with expanding capabilities into the power industry, metals,
petrochemicals and several other specialised areas.
Over the years Sapesco introduced many innovative process systems and pipeline services such as
chemical cleaning, pipeline pig operations, and flange integrity management. Our services also extend
to pre-commissioning activities such as gross leak testing, hydro testing, cleaning and drying, with a
variety of techniques to suit different situations. These services can be provided during the pre-
commissioning and commissioning of new facilities or during turnaround maintenance of an existing
facility. Packaging many of these services together allows us to engineer a complete solution and
reduce overall job time thus increasing the overall cost effectiveness.
Our key competencies are focused in our superbly qualified staff; strategically located bases and our
competitively priced services. Our fleet of dedicated process and pipeline equipment is considered a
key factor in our prompt response to our Clients’ needs
Effectively utilising our resources we have successful on-going operations in many regional and
international locations with many multi-national clients; demonstrating flexibility in meeting
requirements and a proven record of efficient and timely deliveries
In summary SAPESCO Industrial Services (SIS) specialises in the following domains and even more:
Process systems services
Pipelines services
Chemical cleaning services
Pumping & specialist services
Mechanical Services.
Portable Steam and Power Generation
5. Scope of Work
The scope of work covered by this proposal is limited to the provision by Sapesco to labour, equipment,
materials, transportation and supervision necessary to perform pipeline pigging and preservation
services for Rashid Gas Company as mentioned and detailed as follow:
1. The redundant 6” condensate line from Rosetta requires the removal of all condensate and
Aqueous using Poly-Pigs.
2. Purging by Nitrogen (Hydrocarbon Freeing-displacement) for breaking containment until achieved
measurable LEL of 1%.
3. Nitrogen freeing and preservation 6” pipeline with Nitrogen.
Length 26 km
Diameter 6”
Inventory Fluid Condensate
3
Volume, m 475
4. Purge with nitrogen the pig trap after isolation its valve and keep one valve for venting.
5. Measure LEL% and keep nitrogen pressurizing till reach 1% or client acceptable level.
6. Using the correct tools for interlock, flanges or door closure mechanisms, open the
launcher door.
7. Leave the valve at the receiving end open.
8. Load the First Poly Pig (high density) Run for Bulk condensate recovery if existed.
9. Close pig door and vents then Reset pig signaler if fitted as stated in more details on
previous section of this document.
10. Advice receiving end of the line that the First Poly Pig (high density) is to be launched and
to control the pig to pre-advised speed, using valves controls maintaining 0.5- 3 brag
differential pressure across the pig.
11. Start the SAPESCO Nitrogen pump with suitable flow rate to maintain the pig velocity at
0.5 m/sec.
12. Stabilize pig speed to travel at maximum velocity of 0.5 meter per second continuous
running and keep measuring the flow rate at the discharge of the pipeline, Tank level also
will be used as a guide to estimate the location of the pig.
13. Pig travelling time will be approximately 18-20 hrs. (Approximate flow rate of 16-
22m3/hr. From 2” discharge) continuous operation and basically depend on either
quantity of condensate recovered or any variation to pigging operating conditions.
14. Maintain control of pig speed and pressure differential by control with the Valve.
15. When the Poly Pig arrives the pig signaller will be activated, if the pig signaller fails to
activate then the pressure at the barred “T” piece will fluctuate. At this time the pig will
need to be brought into the pig trap by using the throttle valve.
16. Gradually close until the pig signaller activates.
17. Inform the CCR when the PIG is in the trap that will contact the team at Launcher and
advise them to stop pressurizing with nitrogen.
18. Measure the LEL % to be sure of safe handling of the Pig if the percentage is accepted by
Rashpetco QHSE, follow Rashpetco procedure to isolate and open the pig trap and
Remove the pig, otherwise if LEL % is not accepted isolate the trap and keep the pig
inside (or using other pig for other run) to continue nitrogen injection until reach
acceptable LEL%.
19. When acceptable LEL% achieved, stop nitrogen injection and line up.
20. Preservation for the pipeline by using Nitrogen (0.5-1.0 Brag) or as per client request.
Precautions:
1. Using no. Of two pigs will cause pigs’ good seal during pigging operation and prevent pig
Stuck by flow passing around pigs.
2. Tracking pigs along pipeline valve rooms will help in early detection of pig stuck.
3. Running the pig should be with the recommended speed.
Emergency Actions:
1. In Case the foam pig get stuck Perform a build-up pressure to the maximum pressure of the
line downstream stuck pig.
2. If pig still stuck, vent the section upstream the pig from the pig trap with gradually decrease in
pressure to increase the differential pressure to the maximum allowable differential pressure
to prevent excessive speed if the pig release.
3. If Pig still stuck close nearest valve room upstream stuck pig and use nitrogen mobile package
to inject nitrogen with high flow rate behind stuck pig.
4. If pig still stuck, will launch another poly pig to drive it considering maximum number of pigs
inside pipeline comparing with receiving trap capacity.
Procedure Description
SN001 Safety Procedure.
EN001 Environment Procedure.
RU001&RU002 Rig Up Procedure
RD001 Rig Down Procedure
E. Engineering Concepts
The procedures included in this proposal outline the activities of this project in general terms.
Additional detailed operational procedures can be prepared. More Detailed procedures will be
submitted to the main client for approval following to the award.
F. Calculations Sheets
Some data was not present at the time of preparation therefore assumptions has been made in the
absence of such information. Each calculation is a guide only and is dependent on the exact conditions
of the pipeline during construction.
The above estimated duration is based on continuous operation and subject for increase
depending on the cleanness requirement during the final stage
7. Project Requirements
The following requirements will be used to perform scope of work as indicated above in the technical
procedure.
8.1 Equipment.
The following list of equipment is required for performing above mentioned scope of work:-
8.2 Personnel
The following list of personnel is required for performing above-mentioned scope of work to cover 24
hours continuous operation:
1 Field Supervisor 2
2 Service Operator 2
3 Service Helper 4
4 Driver 2
8.3 Consumables
Note:
The consumables are subject to addition or deletion according to the actual consumption and
according to the signed consumables tickets from client representatives.
b. Safety Equipment
During operations the following safety equipment is provided: -
Powder Fire Extinguishers (General & Welding Activities)
AFFF Foam Extinguishers (General Protection for Carbonaceous and Liquid Fuel Based
Fires)
CO2 Extinguishers (Generator Protection)
First Aid Kits
Eye Wash Stations.
N.B
All Terms And Condition Of Sapesco/Rashpetco Contract For Chemical Cleaning and Nitrogen
(OPR/006/2014) Services Shall Be Applied.
Above cost estimate are for budgetary purposes, Actual job cost shall be charged as per
actual duration and deliverable resources (equipment, personnel, consumables, etc.)
according to the signed time sheets.
Any standby rate shall be charged as per contract unit price.
Minimum 2 days are required for personnel and equipment mobilization.