Altistart 48 Manual
Altistart 48 Manual
Altistart 48 Manual
Guide d'exploitation
Telemecanique
User's manual Démarreurs-ralentisseurs
Bedienungsanleitung
Guía de explotación progressifs,
Guida all’impiego Soft start- soft stop units,
Sanftanlasser,
Arrancadores, ralentizadores
progresivos,
Avviatori-rallentatori
progressivi.
Altistart 48
FRANÇAIS
Démarreurs-ralentisseurs progressifs Page 2
ENGLISH
Soft start-soft stop units Page 84
DEUTSCH
Sanftanlasser Seite 166
ESPAÑOL
1
As a rule, the Altistart 48 control (CL1 - CL2) and power (1/L1 - 3/L2 - 5/L3) supplies must be
disconnected before any operation on either the electrical or mechanical parts of the
installation or machine.
During operation the motor can be stopped by cancelling the run command. The starter
remains powered up. If personnel safety requires prevention of sudden restarts, this electronic
ENGLISH
The starter is fitted with safety devices which, in the event of a fault, can stop the starter and
consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally,
voltage variations or line supply failures can also cause shutdowns.
If the cause of the shutdown disappears, there is a risk of restarting which may endanger
certain machines or installations, especially those which must conform to safety regulations.
In this case the user must take precautions against the possibility of restarts, in particular by
using a low speed detector to cut off power to the starter if the motor performs an
unprogrammed shutdown.
The products and equipment described in this document may be changed or modified at any
time, either from a technical point of view or in the way they are operated. Their description can
in no way be considered contractual.
This starter must be installed and set up in accordance with both international and national
standards. Bringing the device into conformity is the responsibility of the systems integrator
who must observe the EMC directive among others within the European Union.
The specifications contained in this document must be applied in order to comply with the
essential requirements of the EMC directive.
The Altistart 48 must be considered as a component: it is neither a machine nor a device ready
for use in accordance with European directives (machinery directive and electromagnetic
compatibility directive). It is the responsibility of the final integrator to guarantee conformity to
the relevant standards.
84
Contents
ENGLISH
Remote terminal option __________________________________________________________ 128
Settings menu (Set) _____________________________________________________________ 129
Protection menu (PrO) ___________________________________________________________ 134
Advanced settings menu (drC) _____________________________________________________ 138
I/O menu (IO) __________________________________________________________________ 142
2nd motor parameters menu (St2) __________________________________________________ 146
Communication menu (COP) ______________________________________________________ 150
Parameter displayed menu (SUP) __________________________________________________ 152
Compability table _______________________________________________________________ 155
Maintenance ___________________________________________________________________ 156
Faults - causes - remedies ________________________________________________________ 157
Configuration/Settings tables ______________________________________________________ 162
85
Steps for setting up the starter
Note: If a bypass contactor is used, connect it to L1 L2 L3 on the line supply side and to terminals A2 B2 C2
provided for this purpose on the Altistart 48. See the diagrams on page 112.
ENGLISH
If the ATS48•••Q is used in the motor delta windings, follow the recommendations on page 92, page 93 and
the diagrams on page 113.
ATS48
A2
Tc1
1/L1 2/T1
2/T1 4/T2 6/T3
Motor
B2
86
Steps for setting up the starter
Programmable
Programmable
logic outputs
Logic output
logic inputs
supply
probe
0V
STOP
PTC1
PTC2
+24V
COM
RUN
R1C
R2C
R3C
AO1
R1A
R2A
R3A
LO+
LO1
LO2
CL1
CL2
LI3
LI4
Fault relay Starter bypass Motor
0 -20 mA
4 -20 mA
(R1F) relay powered
PTC probe
3 x 250 Ω
Motor
Control supply thermal Motor
ATS48•••Q: 220 V - 415 V AC alarm current
ATS48•••Y: 110 V - 230 V AC
Motor
ENGLISH
powered
Wire the fault relay in the line contactor power supply sequence in order to open the electrical
circuit in the event of a fault.
For further details refer to the application diagrams.
Connect the RUN and STOP commands and if necessary the other terminal inputs/outputs.
5 - Powering up the control part (CL1-CL2) without the power part and
without giving the run command
The starter displays: nLP (to indicate that the power is switched off).
The ATS 48 starter is factory-configured for a standard application which does not require specific
functions. It has motor protection class 10.
The settings can be changed by accessing the parameters as described on page 126.
In all cases the In parameter must be set to the current value indicated on the motor rating
plate.
87
Factory configuration
Factory settings
The Altistart 48 is factory-set for the most common operating conditions:
• The ATS 48 is used on the motor line supply (it is not inserted as a delta connection in the motor windings)
• Display: rdY (starter ready) with power and control voltage present, motor current operating
• Logic inputs:
- LI1: STOP
- LI2: RUN
- LI3: Forced freewheel stop (LIA)
- LI4: Forced local mode (LIL)
• Logic outputs:
- LO1: Motor thermal alarm (tA1)
- LO2: Motor powered (mI)
• Relay outputs:
- R1: Fault relay (r1I)
- R2: Bypass relay at the end of starting
- R3: Motor powered (mI)
• Analog output:
- AO: Motor current (OCr, 0 - 20 mA)
• Communication parameters:
- Connected via the serial link, the starter has the logic address (Add) = "0"
- Transmission speed (tbr): 19200 bits per second
- Communication format (FOr): 8 bits, no parity, 1 stop bit (8nl)
If the above values are compatible with the application, the starter can be used without changing the settings.
88
Preliminary recommendations
Handling on installation
The Altistart 48 range comprises 6 sizes of device, with various weights and dimensions.
Small starters can be removed from their packaging and installed without a handling device.
A handling device must be used with large starters; for this reason they are supplied with handling "lugs". The
precautions described below must be observed:
ENGLISH
45¡
maxi
89
Technical specifications
Environment
Degree of protection • IP 20 for ATS 48D17• to C11•
• IP00 for ATS 48C14• to M12• (1)
Vibration resistance Conforming to IEC 68-2-6:
• 1.5 mm peak from 2 to 13 Hz
• 1 gn from 13 to 200 Hz
Shock resistance Conforming to IEC 68-2-27:
• 15 g, 11 ms
Maximum ambient pollution Degree 3 conforming to IEC 947-4-2
Maximum relative humidity 93% without condensation or dripping water conforming to
IEC 68-2-3
Ambient temperature around the unit Storage: -25°C to +70°C
ENGLISH
Operation:
• -10°C to +40°C without derating
• up to +60°C, derating the current by 2% for each °C above 40°C
Maximum operating altitude 1000 m without derating (above this, derate the current by 0.5% for
each additional 100 m)
Operating position Vertical at ± 10°
(1) ATS 48 starters with degree of protection IP00 must be fitted with a protective bar to
protect personnel against electrical contact
90
Operating recommendations
Available torque
Is
Curves Ts and Is represent the direct line starting of an
asynchronous motor.
Cr Tr: Resistive torque, which must always be less than the Ts1
torque.
Ts1
ENGLISH
0 N/Ns
0 0.25 0.5 0.75 1
The Altistart 48 must be selected depending on the type of application ("standard" or "severe") and the nominal
power of the motor. "Standard" or "severe" applications define the limiting values of the current and the cycle
for motor duties S1 and S4.
Caution: Do not use the Altistart 48 upstream of loads other than motors (for example
transformers and resistors are forbidden). Do not connect power factor correction
capacitors to the terminals of a motor controlled by an Altistart 48
Standard application
Example: centrifugal pump
In standard applications, the Altistart 48 is designed to provide:
• in S1 duty: starting at 4 In for 23 seconds or starting at 3 In for 46 seconds from a cold state.
• in S4 duty: a load factor of 50% and 10 starts per hour, with 3 In for 23 seconds or 4 In for 12 seconds or an
equivalent thermal cycle.
In this case, the motor thermal protection must conform to protection class 10.
Severe application
Example: grinder
In severe applications, the Altistart 48 is designed for S4 duty with a load factor of 50% and 5 starts per hour
at 4 In for 23 seconds or an equivalent thermal cycle.
In this case, the motor thermal protection must conform to protection class 20. Current In must not remain at
its factory setting but must be set to the value indicated on the motor rating plate.
Note: The starter can be oversized by one rating, for example by selecting an ATS 48D17Q for an 11 kW -
400 V motor in motor duty S4.
To do this, short-circuit the Altistart at the end of starting. This permits 10 starts per hour at 3 times In for
23 seconds maximum or equivalent and the thermal motor protection must conform to class 10.
91
Operating recommendations
1/L1 2/T1
L1
U1 U2
ATS48
1/L1 2/T1
L1
U1 U2
92
Operating recommendations
The Altistart 48 connected in the motor delta winding in series with each
winding
ATS48•••Q starters connected to motors with delta connections can be inserted in series in the motor windings.
They are powered by a current which is less than the line current by a factor of √3, which enables a starter with
a lower rating to be used.
This option can be configured in the Advanced settings menu (dLt = On).
The nominal current and limiting current settings as well as the current displayed during operation are on-line
values and so do not have to be calculated by the user.
The Altistart 48 can only be connected in the motor delta winding for ATS48•••Q starters. This
means that:
- only freewheel stopping is possible
- cascading is not possible
- preheating is not possible
ENGLISH
See the tables on page 94 for more information about starter-motor combinations.
ATS48•••Q
1/L1 2/T1
L1
U1 U2
5/L3 6/T3
L3
W1 W2
Example:
A 400 V - 110 kW motor with a line current of 195 A (nominal current for the delta connection).
The current in each winding is equal to 195/1.7 or 114 A.
The rating is determined by selecting the starter with a maximum permanent nominal current just above this
current, i.e. 140 A (ATS48C14Q for a standard application).
To avoid having to calculate the rating in this way, use the tables on page 96 and 97 which indicate the rating
of the starter corresponding to the motor power for each application type.
93
Starter-motor combinations
M
11 22 47 47 ATS 48D47Q
15 30 62 62 ATS 48D62Q
18.5 37 75 75 ATS 48D75Q
22 45 88 88 ATS 48D88Q
30 55 110 110 ATS 48C11Q
37 75 140 140 ATS 48C14Q
45 90 170 170 ATS 48C17Q
55 110 210 210 ATS 48C21Q
75 132 250 250 ATS 48C25Q
90 160 320 320 ATS 48C32Q
110 220 410 410 ATS 48C41Q
132 250 480 480 ATS 48C48Q
160 315 590 590 ATS 48C59Q
(1) 355 660 660 ATS 48C66Q
220 400 790 790 ATS 48C79Q
250 500 1000 1000 ATS 48M10Q
355 630 1200 1200 ATS 48M12Q
The nominal motor current In must not exceed the max. permanent current in class 10.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
10 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Q at 50°C derated by 10 x 2% = 20%, 32 A becomes 32 x 0.8 = 25.6 A (max. nominal
motor current).
94
Starter-motor combinations
M
ENGLISH
9 18.5 38 47 ATS 48D47Q
11 22 47 62 ATS 48D62Q
15 30 62 75 ATS 48D75Q
18.5 37 75 88 ATS 48D88Q
22 45 88 110 ATS 48C11Q
30 55 110 140 ATS 48C14Q
37 75 140 170 ATS 48C17Q
45 90 170 210 ATS 48C21Q
55 110 210 250 ATS 48C25Q
75 132 250 320 ATS 48C32Q
90 160 320 410 ATS 48C41Q
110 220 410 480 ATS 48C48Q
132 250 480 590 ATS 48C59Q
160 315 590 660 ATS 48C66Q
(1) 355 660 790 ATS 48C79Q
220 400 790 1000 ATS 48M10Q
250 500 1000 1200 ATS 48M12Q
The nominal motor current In must not exceed the max. permanent current in class 20.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
20 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Q at 50°C derated by 10 x 2% = 20%, 22 A becomes 22 x 0.8 = 17.6 A (max. nominal
motor current).
95
Starter-motor combinations
M
22 45 81 81 ATS 48D47Q
30 55 107 107 ATS 48D62Q
37 55 130 130 ATS 48D75Q
45 75 152 152 ATS 48D88Q
55 90 191 191 ATS 48C11Q
75 110 242 242 ATS 48C14Q
90 132 294 294 ATS 48C17Q
110 160 364 364 ATS 48C21Q
132 220 433 433 ATS 48C25Q
160 250 554 554 ATS 48C32Q
220 315 710 710 ATS 48C41Q
250 355 831 831 ATS 48C48Q
(1) 400 1022 1022 ATS 48C59Q
315 500 1143 1143 ATS 48C66Q
355 630 1368 1368 ATS 48C79Q
(1) 710 1732 1732 ATS 48M10Q
500 (1) 2078 2078 ATS 48M12Q
The nominal motor current In must not exceed the max. permanent current in class 10.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
10 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Q at 50°C derated by 10 x 2% = 20%, 55 A becomes 55 x 0.8 = 44 A (max. nominal motor
current).
96
Starter-motor combinations
M
ENGLISH
18.5 30 66 81 ATS 48D47Q
22 45 81 107 ATS 48D62Q
30 55 107 130 ATS 48D75Q
37 55 130 152 ATS 48D88Q
45 75 152 191 ATS 48C11Q
55 90 191 242 ATS 48C14Q
75 110 242 294 ATS 48C17Q
90 132 294 364 ATS 48C21Q
110 160 364 433 ATS 48C25Q
132 220 433 554 ATS 48C32Q
160 250 554 710 ATS 48C41Q
220 315 710 831 ATS 48C48Q
250 355 831 1022 ATS 48C59Q
(1) 400 1022 1143 ATS 48C66Q
315 500 1143 1368 ATS 48C79Q
355 630 1368 1732 ATS 48M10Q
(1) 710 1732 2078 ATS 48M12Q
The nominal motor current In must not exceed the max. permanent current in class 20.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
20 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Q at 50°C derated by 10 x 2% = 20%, 38 A becomes 38 x 0.8 = 30.4 A (max. nominal
motor current).
97
Starter-motor combinations
M
The nominal motor current In must not exceed the max. permanent current in class 10.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
10 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Y at 50°C derated by 10 x 2% = 20%, 32 A becomes 32 x 0.8 = 25.6 A (max. nominal
motor current).
98
Starter-motor combinations
M
ENGLISH
10 (1) 18.5 25 22 30 30 38 47 ATS 48D47Y
(1) 15 22 30 30 40 37 47 62 ATS 48D62Y
15 20 30 40 37 50 45 62 75 ATS 48D75Y
20 25 37 50 45 60 55 75 88 ATS 48D88Y
25 30 45 60 55 75 75 88 110 ATS 48C11Y
30 40 55 75 75 100 90 110 140 ATS 48C14Y
40 50 75 100 90 125 110 140 170 ATS 48C17Y
50 60 90 125 110 150 160 170 210 ATS 48C21Y
60 75 110 150 132 200 200 210 250 ATS 48C25Y
75 100 132 200 160 250 250 250 320 ATS 48C32Y
100 125 160 250 220 300 315 320 410 ATS 48C41Y
125 150 220 300 250 350 400 410 480 ATS 48C48Y
150 (1) 250 350 315 400 500 480 590 ATS 48C59Y
(1) 200 355 400 400 500 560 590 660 ATS 48C66Y
200 250 400 500 (1) 600 630 660 790 ATS 48C79Y
250 300 500 600 500 800 710 790 1000 ATS 48M10Y
350 350 630 800 630 1000 900 1000 1200 ATS 48M12Y
The nominal motor current In must not exceed the max. permanent current in class 20.
(1) Value not indicated when there is no corresponding standardised motor.
Temperature derating
The information in the table above is based on operation at a maximum ambient temperature of 40°C.
The ATS 48 can be used up to an ambient temperature of 60°C as long as the max. permanent current in class
20 is derated by 2% for each degree above 40°C.
Example: ATS 48D32Y at 50°C derated by 10 x 2% = 20%, 22 A becomes 22 x 0.8 = 17.6 A (max. nominal
motor current).
99
Dimensions
4x¯
e
H
b
ENGLISH
c = G =
a
ATS 48 a b c e G H Ø Weight
mm mm mm mm mm mm mm kg
D17Q, D17Y 160 275 190 6.6 100 260 7 4.9
D22Q, D22Y
D32Q, D32Y
D38Q, D38Y
D47Q, D47Y
D62Q, D62Y 190 290 235 10 150 270 7 8.3
D75Q, D75Y
D88Q, D88Y
C11Q, C11Y
C14Q, C14Y 200 340 265 10 160 320 7 12.4
C17Q, C17Y
C21Q, C21Y 320 380 265 15 250 350 9 18.2
C25Q, C25Y
C32Q, C32Y
C41Q, C41Y 400 670 300 20 300 610 9 51.4
C48Q, C48Y
C59Q, C59Y
C66Q, C66Y
100
Dimensions
6x¯
e
H
b
ENGLISH
c = G G =
a
ATS 48 a b c e G H Ø Weight
mm mm mm mm mm mm mm kg
C79Q, C79Y 770 890 315 20 350 850 9 115
M10Q, M10Y
M12Q, M12Y
101
Mounting recommendations
Do not install the unit close to, especially above, heating elements.
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom
to the top of the unit.
≥ 100 mm
≥ 50 mm
≥ 50 mm
≥ 100 mm
Starter ventilation
On starters fitted with a cooling fan, the fan is switched on automatically as soon as the heatsink temperature
reaches 50°C. It is switched off when the temperature falls back to 40°C.
102
Mounting in a wall-fixing or floor-standing enclosure
ENGLISH
nominal current
Note: When the starters are bypassed the amount of power dissipated is extremely small (between 15
and 30 W)
103
Power terminals
26 lb.in 88 lb.in 300 lb.in 300 lb.in 500 lb.in 500 lb.in
2/T1 Outputs to 16 mm2 50 mm2 95 mm2 240 mm2 2x240 mm2 4x240 mm2
4/T2 motor 3 N.m 10 N.m 34 N.m 34 N.m 57 N.m 57 N.m
6/T3
8 AWG 2/0 AWG 2/0 AWG Busbar Busbar Busbar
26 lb.in 88 lb.in 300 lb.in 300 lb.in 500 lb.in 500 lb.in
A2 Starter 16 mm2 50 mm2 95 mm2 240 mm2 2x240 mm2 4x240 mm2
B2 bypass 3 N.m 10 N.m 34 N.m 34 N.m 57 N.m 57 N.m
C2
8 AWG 2/0 AWG 2/0 AWG Busbar Busbar Busbar
26 lb.in 88 lb.in 300 lb.in 300 lb.in 500 lb.in 500 lb.in
A2 B2 C2
A2 2/T1 B2 4/T2
s
C2 6/T3
M
104
Power terminals
= 160 =
40
10
5 159 18 M6 20
9xØ9
1
1/L1 3/L2 5/L3
ENGLISH
320
14
6/T3
2/T1 4/T2
A2 B2 C2
1
5 116.5 M6
5 162 40
38 62 62
motor
105
Power terminals
15
2
1/L1 3/L2 5/L3
350
ENGLISH
18
2/T1 4/T2 6/T3
A2 M10 B2 C2 2
5 136.5
5 196.5 66
70 90 90
motor
106
Power terminals
9xØ14
1/L1 3/L2 5/L3
ENGLISH
610
40
6/T3
15
2/T1 4/T2
A2 B2 C2
5 165 M10
5 216 0,25 40
58
motor 50 115 115
107
Power terminals
5 170
M10 18xØ14
2
26
1/L1 3/L2 5/L3
155 180
ENGLISH
850
26
24
26
2/T1 4/T2 6/T3
5
60 A2 M10 B2 C2
5 116.5
5 196.5 26
95 60
motor 204 229 26
188 26
108
Control terminals
The control terminals are fitted with one way plug-in connectors.
In order to access the control terminals on ATS 48C17 • to M12 • starters, the protective cover must be removed.
Electrical characteristics
Terminals Function Characteristics
CL1 Altistart control power supply ATS 48 •••Q: 220 to 415 V + 10% - 15%, 50/60 Hz
CL2 ATS 48 • • • Y: 110 to 230 V + 10% - 15%, 50/60 Hz
Consumption see page 103.
R1A Normally open (N/O) contact of Min. switching capacity
R1C programmable relay r1 • 10 mA for 6 V a
Max. switching capacity on inductive load (cos ϕ = 0.5
ENGLISH
R2A Normally open (N/O) contact of end and L/R = 20 ms):
R2C of starting relay r2 • 1.8 A for 230 V c and 30 V a
R3A Normally open (N/O) contact of Max. voltage 400 V
R3C programmable relay r3
STOP Stop starter (state 0 = stop) 4 x 24 V logic inputs with 4.3 kΩ impedance
RUN Run starter (state 1 = run if STOP is Umax = 30 V, Imax = 8 mA
at 1) state 1: U > 11 V - I > 5 mA
LI3 Programmable input state 0: U < 5 V - I < 2 mA
LI4 Programmable input
24V Logic input power supply +24 V ± 25% isolated and protected against short-
circuits and overloads, maximum current: 200 mA
LO+ Logic output power supply To be connected to 24 V or an external source
LO1 Programmable logic outputs 2 open collector outputs, compatible with level 1 PLC,
LO2 IEC 65A-68 standard.
• Power supply +24 V (min. 12 V, max. 30 V)
• Max. current 200 mA per output with an external
source
AO1 Programmable analog output Output can be configured as 0 - 20 mA or 4 - 20 mA
• accuracy ± 5% of the max. value, max. load
impedance 500 Ω
COM I/O common 0V
PTC1 Input for PTC probes Total resistance of probe circuit 750 Ω at 25°C
PTC2 (3 x 250 Ω probes in series, for example)
(RJ 45) Connector for RS 485 Modbus
• remote terminal
• PowerSuite
• communication bus
PTC1
PTC2
COM
RUN
AO1
R1A
R1C
R2A
R2C
R3A
R3C
LO+
LO1
LO2
CL1
CL2
24V
LI3
LI4
(RJ 45)
109
Wiring/RUN - STOP commands
Wiring recommendations
Power
Observe the cable cross-sectional areas recommended in the standards.
The starter must be earthed to conform to the regulations concerning leakage currents. When the use of an
upstream "residual current device" for protection is required by the installation standards, an A-Si type device
must be used (to avoid accidental tripping during power up). Check its compatibility with the other protective
devices. If the installation involves several starters on the same line, each starter must be earthed separately.
If necessary, fit a line choke (consult the catalogue).
Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs,
measuring apparatus, video, telephone).
Control
Keep the control circuits away from the power cables.
ENGLISH
Functions of the RUN and STOP logic inputs (See application diagram see
page 112)
2-wire control
Run and stop are controlled by state 1 (run) or 0 (stop), which is taken into account at the same time on the
RUN and STOP inputs.
On power-up or a manual fault reset the motor will restart if the RUN command is present.
3-wire control
Run and stop are controlled by 2 different logic inputs.
A stop is obtained on opening (state 0) the STOP input.
The pulse on the RUN input is stored until the stop input opens.
On power-up or a manual fault reset or after a stop command, the motor can only be powered once the RUN
input has been opened (state 0) followed by a new pulse (state 1).
110
Application diagram
M
13
– Q1
14
1
stop
– S1 Emergency
– Q1
6
2
13
– S2 – KM1
1 2 – T1 1 2
14
R1A
A1
1 2
(2)
ENGLISH
1
R1C
– KM1
A1
2
– KM1
A2
Q3
(1)
(3)
A1
1/L1
3/L2
5/L3
CL1
CL2
STOP
PTC2
PTC1
+24V
COM
RUN
2/T1
4/T2
6/T3
AO1
R1C
R2C
R3C
R1A
R2A
R3A
LO+
LO1
LO2
LI3
LI4
53
– KM1
54
W1
U1
V1
M1
3c
(1) Installation of fast-acting fuses for type 2 coordination (conforming to IEC 60 947-4-2)
(2) Assignment of relay R1: isolating relay (r1I). See “Electrical characteristics”, page 109. Beware
of the operating limits of the contact, for example when connecting to high rating contactors.
(3) Insert a transformer if the supply voltage is different to that permitted by the ATS 48 control. See
“Electrical characteristics”, page 109.
111
Application diagram
M
13
– Q1
1
14
– Q1 Emergency
stop
6
2
R2A R1A
1 2 – T1 1 2 A1
1 2 (3) (2)
1
R2C R1C
– KM1
2
6
ENGLISH
A1
A1
Q3
(1) – KM3 – KM1
A2
A2
(4)
A1
1/L1
3/L2
5/L3
CL1
CL2
1
– KM3
STOP
PTC1
PTC2
+24V
COM
RUN
2/T1
4/T2
6/T3
AO1
R1C
R2C
R3C
R1A
R2A
R3A
LO+
LO1
LO2
LI3
LI4
C2
2
A2
B2
S1 S2
V1
STOP
STOP
+24V
+24V
RUN
M1
3c
S1
(1) Installation of fast-acting fuses for type 2 coordination (conforming to IEC 60 947-4-2)
(2) Assignment of relay R1: isolating relay (r1I). Beware of the operating limits of the contact, for
example when connecting to high rating contactors. See “Electrical characteristics”, page 109.
(3) Beware of the operating limits of the contact, for example when connecting to high rating
contactors. See “Electrical characteristics”, page 109.
(4) Insert a transformer if the supply voltage is different to that permitted by the ATS 48 control. See
“Electrical characteristics”, page 109.
(5) See “2-wire control”, page 110.
(6) See “3-wire control”, page 110.
112
Application diagram
M
13
– Q1
1
14
– Q1 Emergency
stop
6
2
R2A R1A
1 2 – T1 1 2 A1
1 2 (4) (3)
1
A1
A1
Q3
ENGLISH
– KM3 – KM1
(1)
A2
A2
(5)
A1
1/L1
3/L2
5/L3
CL1
CL2
1
– KM3
STOP
PTC1
PTC2
+24V
COM
RUN
AO1
2/T1
4/T2
6/T3
R1C
R2C
R3C
R1A
R2A
R3A
LO+
LO1
LO2
LI3
LI4
C2
2
A2
B2
S1 S2
STOP
+24V
+24V
RUN
W2 U1
U2 V1
V2 W1
S1
(1) Installation of fast-acting fuses for type 2 coordination (conforming to IEC 60 947-4-2).
(2) It is mandatory to use KM1. External differential thermal protection will need to be added.
(3) Assignment of relay R1: isolating relay (r1I). Beware of the operating limits of the contact, for
example when connecting to high rating contactors. See “Electrical characteristics”, page 109.
(4) Beware of the operating limits of the contact, for example when connecting to high rating
contactors. See “Electrical characteristics”, page 109.
(5) Insert a transformer if the supply voltage is different to that permissible by the ATS 48 control.
See “Electrical characteristics”, page 109.
(6) See “2-wire control”, page 110.
(7) See “3-wire control”, page 110.
113
Application diagram
M
5
Ð Q1
6
2
1 2 Ð T1 1 2 220
1 2
1
0
Ð KM1
2
Q3
(1)
(2)
A1
1/L1
3/L2
5/L3
CL1
CL2
ENGLISH
Ð KM3
STOP
PTC1
PTC2
+24V
COM
RUN
2/T1
4/T2
6/T3
AO1
R1C
R2C
R3C
R1A
R2A
R3A
LO+
LO1
LO2
LI3
LI4
C2
2
A2
B2
KA1 KM2
Ð KM5 Ð KM2
(1) Installation of fast-acting fuses in the case
U2
(3)
of type 2 coordination (conforming to IEC
U1
60 947-4-2).
V2
M1
V1 (2) Insert a transformer if the supply voltage is different to
3 c that permitted by the ATS 48 control. See “Electrical
W2 W1
characteristics”, page 109.
(3) Ensure that the directions of motor rotation correspond
for both speeds.
220
Emergency KM1
stop
R2A
1 2 A1
Q1
S3
KM2 KM5 (4)
R2C
S1
R1A
A1
(5)
S2 KA1 KM5 KM2
R1C
(4) Beware of the operating limits of the contact, for example when connecting to high rating contactors. See
“Electrical characteristics”, page 109.
(5) Assignment of relay R1: isolating relay (r1I). Beware of the operating limits of the contact, for example when
connecting to high rating contactors. See “Electrical characteristics”, page 109.
LI3 = LIS (second set of motor parameters)
S3: 1 = LSP, 2 = HSP
114
Application diagram
M
KA KALI KALIT
1
– Q1 KAT KALIT
6
2
A1
CL1 +24V
RUN
LI3
STOP
1
CL2
– KM1
(2)
2
1 2 – T1 1 2
1 2
ENGLISH
B
– Q3
(1)
A1
2/T1 1/L1
4/T2 3/L2
6/T3 5/L3
1
3
5
5
– KM11 – KM12 – KM21 – KM22 – KMn1 – KMn2
2
6
1
6
2
4
W1
W2
Wn
U1
U2
Un
V1
V2
Vn
M1 M2 Mi Mn
3 3 3 3
Important:
• A "cascading" logic input must be configured on the ATS48 (LI3 = LIC). See “Activation of the cascade
function”, page 140.
• In the event of a fault it will not be possible to decelerate or brake any motors that may be running at that
time.
• Adjust the thermal protection of each circuit breaker Qn1 to the nominal motor current.
115
Application diagram
Motor 1 control
A C
KM21
(n-1) contacts
KMi1
AR1 SHUNT KT
KMn1
KM11
KM12 SHUNT
BPA1 ART
BPA1
B D
Motor 2 control
C E
KM11
(n-1) contacts
KMi1
AR2 SHUNT KT
KMn1
KM21
KM22 SHUNT
BPA2 ART
BPA2
D F
116
Application diagram
Motor n control
E G
KM11
(n-1) contacts
KM21
ARn SHUNT KT
KMi1
KMn1
ENGLISH
KMn2 SHUNT
BPAn ART
BPAn
F H
Cascade control
G I
Time delay
settings
1 s > KA > 0.1 s
K > 0.2 s
KALI > K
KALIT > 0.1 s
A1 R1C R2C
KA K KALI KALIT ATS 48
R1A R2A
H J
BPMn: "Run" button motor n R1 must be configured as an isolating relay (r1 = r1I)
BPAn: "Stop" button motor n
Wait for the end of the timer KALIT between 2 consecutive stop requests
117
Application diagram
Cascade control
I
n contacts
MST KM1
Qi1
Qn1
KM1 KA K KALI
118
Application diagram
ENGLISH
At the end of starting, R2 on the ATS48 rises, SHUNT is closed, KM12 is closed by SHUNT and KM11 remains
closed.
8-9
After a short time R2 drops out followed by R1 (starter bypass function).
KM11 opens because ACDEC is open.
The motor continues to be powered by KM12.
The ATS48 displays a fault code.
Follow the same procedure to start the next motor. To start motor n use BPMn and to stop motor n use
BPAn. The motors can be started and stopped in any order.
119
Application diagram
4 8 c h
Motor powered by the ATS48
a
LI3
STOP
ENGLISH
3
RUN
b h
1
RI
(Isolating relay)
e i
2
KM11
5
h
Speed
6 9 d
R2
(Control of the
starter bypass contactor)
7 g
KM12
ATS48 idle
120
Thermal protection
Temperature rises can be caused by a low or high overload with a long or short duration. The tripping curves
on the following pages are based on the relationship between the starting current Is and the (adjustable) motor
current In.
Standard IEC60947-4-2 defines the protection classes giving the starting capacities of the motor (warm or cold
start) without thermal faults. Different protection classes are given for a COLD state (corresponding to a
stabilised motor thermal state, switched off) and for a WARM state (corresponding to a stabilised motor thermal
ENGLISH
state, at nominal power).
The thermal protection displayed by the starter corresponds to the iron time constant.
- An overload alarm is activated if the motor exceeds its nominal temperature rise threshold (motor thermal
state = 110%).
- A thermal fault stops the motor if it exceeds the critical temperature rise threshold (motor thermal state =
125%).
In the event of a prolonged start, the starter can trip on a fault or thermal alarm even if the value displayed is
less than the trip value.
The thermal fault can be indicated by relay R1 if thermal protection has not been disabled.
After the motor has stopped or the starter has been switched off, the thermal state is calculated even if the
control circuit is not powered. The Altistart thermal control prevents the motor from restarting if the temperature
rise is too high.
If a special motor is used (flameproof, submersible, etc.) thermal protection should be provided by PTC probes.
121
Thermal protection
Cold curves
t(s)
10000
1000
ENGLISH
100
Class 30
Class 25
10
Class 20
Class 15
Class 10
Class 10A
1 Class 2
0.5 I/Ie
1.12 1.5 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00
Trip time for a standard application (class 10) Trip time for a severe application (class 20)
3 In 5 In 3.5 In 5 In
46 s 15 s 63 s 29 s
122
Thermal protection
1000
ENGLISH
100
10
Class 30
Class 25
Class 20
Class 15
Class 10
Class 10A
1
Class 2
0.5 I/Ie
1.12 1.5 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00
Trip time for a standard application (class 10) Trip time for a severe application (class 20)
3 In 5 In 3.5 In 5 In
23 s 7.5 s 32 s 15 s
123
Thermal protection
The "PTC probe thermal overshoot" value can be processed and used in two ways:
- stop in the event of a fault if the signal is active
- activate an alarm if the signal is active. This alarm can be displayed in a starter status word (serial link)
or on a configurable logic output.
Note:
PTC probe protection does not deactivate the motor thermal protection provided by the calculation. Both types
of protection can operate in parallel.
ENGLISH
124
Display unit and programming
rdY • 3 seven-segment
displays
ESC ENT
• Returns to the previous • Enters a menu or a
menu or parameter, or parameter, or saves the
increases the displayed displayed parameter or
value value
• Goes to the next menu or parameter, or • Exits a menu or parameter, or aborts the
decreases the displayed value displayed value to return to the previous value
ENGLISH
in the memory
Display principle
The display principle for numbers differs depending on the maximum scale of the parameter and its value.
• Max. scale 9990:
- values 0.1 to 99.9 (examples: 05.5 = 5.5; 55.0 = 55; 55.5 = 55.5)
- values 100 to 999 (example: 555 = 555)
- values 1000 to 9990 (example: 5.55 = 5550)
• Max. scale 99900:
- values 1 to 999 (examples: 005 = 5; 055 = 55; 550 = 550)
- values 1000 to 9990 (example: 5.55 = 5550)
- values 10000 to 99900 (example: 55.5 = 55500)
125
Display unit and programming
Accessing menus
(1)
XXX Display of starter status
ESC
ESC
SEt Settings
ENT
ESC
ESC
PrO Protection
ENT
ESC
ESC
ENT
ESC
ESC
ESC
ESC
ESC
ESC
COP Communication
ENT
ESC
ESC
Selection of the parameter
SUP displayed and the locking code
ENT
(1) Management of the displayed value "XXX" is given in the table on the next page.
(2) Menu St2. is only visible if the "second set of motor parameters" function is configured.
Accessing parameters
Store, save the displayed choice: ENT
The display flashes when a value is stored.
Example:
Parameter Value or assignment
Menu ENT ENT
126
Display unit and programming
ENGLISH
brL Starter braking
Stb Waiting for a command (RUN or STOP) in cascade
mode
When current limiting is applied to the starter, the displayed value "XXX" flashes.
It is still possible to modify the parameters even if a fault occurs on the starter.
127
Remote terminal option
The VW3 G48101 remote terminal can be mounted on the door of the wall-mounted or floor-standing enclosure
with a seal which offers IP 65 protection. It has a 3 m cable with connectors and communication is via the RJ45/
Modbus connection on the starter (see the manual supplied with the terminal). It has the same display and
the same programming buttons as the Altistart 48 with the addition of a menu access locking switch.
4-character
3-character
ESC
ENGLISH
ENT Connector
3-position switch
• locked position : only the monitoring parameters can be accessed. When the starter is running, it is
not possible to select a different parameter to be displayed.
• partly locked position : limited access to the SEt, PrO and SUP menu parameters.
ATS48
9-pin Sub D
RJ45
128
Settings menu (Set)
ENGLISH
Deceleration Braking Freewheel
(pump)
Selection of the type of stop StY d b F
Parameters in menu
Can be selected
Parameter appears according to selection
129
Settings menu (Set)
The settings parameters can only be modified when the motor is stopped.
Reference torque
as a % of Tn
100
80
60
40
20
Time (s)
0
0 ACC
(1) Factory setting of In corresponding to the usual value of a 4-pole 400 V standardised motor with class 10
protection (for ATS 48•••Q).
Factory setting of In corresponding to the usual value of a 460 V standardised motor in accordance with
NEC and with class 10 protection (for ATS 48•••Y).
130
Settings menu (Set)
Cn
100
80
60
ENGLISH
40 tq0 = 40
20
Time (s)
0
0 ACC
- b -: Dynamic braking stop: The starter generates a braking torque in the motor which will slow the
motor down if there is considerable inertia.
If the starter is connected to "delta in the motor", only stop type F is permitted.
131
Settings menu (Set)
80
ENGLISH
60
40
20
Time (s)
0
dEC
EdC Threshold for changing to freewheel stop mode at the end of 0 to 100% 20%
deceleration
This parameter can only be accessed if StY = -d- and if the CLP parameter in the drive menu (drC)
is still set to the factory setting (On).
Can be used to set the final torque level between 0 and 100% of the estimated torque at the start of
deceleration.
In pump applications, deceleration control is not necessarily below a load level set by Edc.
If the estimated torque at the start of deceleration is below 20, i.e. 20% of the nominal torque,
controlled deceleration is not activated, and the motor changes to freewheel mode.
100
80
60
132
Settings menu (Set)
ENGLISH
brc = 0
brc = 100
20 %
0
T1 T2
Dynamic Adjustment of motor
braking time stop by EbA
Note: Time T1 is not determined by brC. T1 is the time required in seconds for the motor to fall from
100% of the nominal speed to 20% (depends on the motor and application characteristics).
EbA Pseudo-continuous braking time 20 to 100% 20%
This parameter can only be accessed if StY = -b-.
For stop type -b-, adjustment of the current injection time at the end of braking.
Can be used to adjust the current injection time.
Can be set at 20 to 100% of the dynamic braking time (T1).
Example:
Dynamic braking = 10 s (T1)
The stopping time can vary from 2 to 10 s (T2)
Factory setting: 20
133
Protection menu (PrO)
in seconds
Alarm Fault Deactivation
Parameters in menu
Can be selected
Parameter appears according to selection
134
Protection menu (PrO)
The protection parameters can only be modified when the motor is stopped.
ENGLISH
If the motor torque is less than an adjustable threshold LUL for a period of time longer than an
adjustable value tUL:
- ALA: an alarm is activated (internal bit and configurable logic output)
- dEF: the starter is locked and the ULF fault is displayed
- OFF: no protection
T
(Cn) 100 %
+10 % (hysteresis)
LUL
20 %
detection ULL t
The configuration of a monitoring alarm (ALA) indicates the presence of a fault but will not
directly protect the installation
135
Protection menu (PrO)
(hysteresis)
LOC
-10 %
50 %
< tOL tOL
t
detection OIL
LOC Current overload threshold 50% to 300% 80%
of In
This parameter is not available if OIL = OFF.
LOC can be set at between 50% and 300% of the nominal motor current.
tOL Current overload time 0.1 to 60 s 10 s
This parameter is not available if OIL = OFF.
Time delay tOL is activated as soon as the motor current rises above threshold LOC. It is reset to
zero if the current falls below this threshold LOC again by at least 10% (hysteresis).
The factory configuration of a monitoring alarm (ALA) indicates the presence of a fault but
will not directly protect the installation
136
Protection menu (PrO)
ENGLISH
PHL Phase loss threshold 5 to 10% 10%
If the motor current falls below this threshold in one phase for 0.5 s or in all three phases for 0.2 s,
the starter locks and displays the fault PHF.
Can be set at between 5 and 10% of the ICL starter rating.
PtC Activation of motor monitoring by PTC probes OFF
The PTC probes on the motor must be connected to the correct analog input. This protection is
independent of the calculated thermal protection (tHP parameter). Both types of protection can be
used simultaneously.
- ALA: an alarm is activated (internal bit and assignable logic output)
- dEF: the starter is locked and the OtF fault is displayed
- OFF: no protection
ArS Automatic restart On - OFF OFF
After locking on a fault, if the fault has disappeared and the other operating conditions permit the
restart.
A series of automatic attempts are made to restart the starter at intervals of 60 s. If a restart has not
been possible after 6 attempts, the procedure is abandoned and the starter remains locked until it is
switched off then switched on again or reset manually (see "Faults - causes - remedies"). The
following faults permit this function: PHF, FrF, CLF, USF. The starter fault relay remains activated if
this function is active. The run command must be maintained.
This function can only be used in 2-wire control.
- OFF: Function inactive
- On: Function active
Check that an accidental start will not endanger personnel or equipment in any way
The factory configuration of a monitoring alarm (ALA) indicates the presence of a fault but
will not directly protect the installation
137
Advanced settings menu (drC)
Parameters in menu
138
Advanced settings menu (drC)
The Advanced setting parameters can only be modified when the motor is stopped.
ENGLISH
This function can be used to avoid any "starting" torque (phenomenon caused by friction on
stopping or by mechanical play).
- OFF: Function inactive
- 50 to 100: setting as a % of the nominal motor voltage
U
T
100 % Ts
Un
Torque ramp
50 %
Un
tq0
100 ms
t
In the case of overrating the starter (Im motor> Im ATS48), a value of the parameter
bSt too high can cause the starter to trip in OCF
139
Advanced settings menu (drC)
Voltage control is recommended for applications which use motors in parallel on one starter or a
motor whose power is very low in relation to the starter rating (use of an undersized motor to test
the starter) (CLP = OFF).
LSC Stator loss compensation 0 to 90% 50%
Parameter active in acceleration phases (and deceleration phases if StY = -d-).
In the event of torque oscillations, reduce this parameter gradually until the device is functioning
correctly.
Oscillations are most common if the starter is connected in the motor delta winding or in motors with
excessive slip.
tIG Deceleration gain (for torque control) 10 to 50% 40%
This parameter can only be accessed if CLP = On and if the StY parameter (SEt Settings menu) =
-d-.
Can be used to eliminate instability during deceleration.
Adjust the parameter in accordance with the oscillations.
CSC Activation of the cascade function On-OFF OFF
See page 120
- On: function active
- OFF: function inactive
This parameter can only be accessed if relay R1 has previously been assigned to the "isolating
relay" function and if the "forced freewheel stop", "starter in the motor delta winding" and
"preheating" functions are not configured.
Assign an input LI = LIC.
255 motors max.
ULn Line voltage 170 to 460 V 400 V
(ATS48••Q) (ATS48••Q)
180 to 790 V 690 V
(ATS48••Y) (ATS48••Y)
This parameter is used to calculate the power displayed (LPr and LAP parameters from the SUP
menu). The display will only be accurate if this parameter has been set correctly.
140
Advanced settings menu (drC)
ENGLISH
- trE: operating time reset to zero
The reset command must be confirmed with ENT. APH and trE take effect immediately. The
parameter then automatically returns to no.
FCS Return to factory settings no-YES no
Used to reset all parameters to their factory settings.
- no: function inactive
- YES: function active, must be pressed and held down (for approx. 2 s) in order to be taken into
account. The display flashes to confirm. The FCS parameter is then automatically reset to no by
pressing ESC.
This parameter cannot be modified via the remote terminal.
141
I/O menu (IO)
Assignment of relay R3 r3
Not assigned no
no Not assigned
142
I/O menu (IO)
The I/O parameters can only be modified when the motor is stopped.
ENGLISH
through it after an adjustable time delay tPr, if the input is active. This current heats the motor
without causing it to rotate. IPr and tbr must be adjusted (see below).
Speed
RUN
LI
IPr current
tbS
tPr
Preheating starts when the input is activated and the motor has stopped, after time delays
tPr and tbS (PrO menu) have elapsed. Preheating stops if the input is deactivated, if a run
command is sent or if the STOP input is activated.
- LIL: force to local control mode. If a serial link is used, changes from line mode (control via serial
link) to local mode (control via terminals).
- LII: (1) inhibits all protection. Warning: This type of use invalidates the starter warranty. Used to
override the starter in the event of an emergency (smoke extraction system for example).
- LIt: reset motor thermal fault
- LIC: activation of the cascade function. In this case motor thermal protection is disabled and relay
R1 must be configured as an isolating relay. Can be used to start and decelerate several
identical motors one after the other with a single starter (see application diagram).
- LIr: reset faults which can be reset
- LIS: activation of second set of motor parameters. Used to start and decelerate two different
motors one after the other or one motor with two different configurations using a single starter.
(1) In order for this assignment o take effect, ENT must be pressed for 10 s (confirmed by flashing display).
This parameter cannot be modified via the remote terminal.
143
I/O menu (IO)
144
I/O menu (IO)
It can be used to bypass the ATS 48 at the end of the starting phase.
ENGLISH
- OCO: cosine ϕ
- OPr: active power
O 4 Configuration of the type of signal supplied by output AO 020 - 420 020
- 020: 0 - 20 mA signal
- 420: 4 - 20 mA signal
ASC Scale setting of max. signal of the analog output 50 to 500% 200
As a percentage of the nominal value of the parameter configured or of 1 for the cosine ϕ.
145
2nd motor parameters menu (St2)
The parameters for 1st or 2nd motor are selected by the logic input (LIS). Taking into account the motor
parameters selected :
Parameters in menu
Paramèter appears according to the selection and to the assignement of StY in the SEt menu
146
2nd motor parameters menu (St2)
This menu is only visible if a logic input is assigned to the function for activating a second set of motor
parameters (LIS) in the I/O menu.
ENGLISH
500% of
ICL
The limiting current IL2 is expressed as a % of In2.
It is limited to 500% of ICL (starter rating, see “Starter-motor combinations”, page 94).
Limiting current = IL2 x In2
Reference torque
as a % of Tn
100
80
60
40
20
Time (s)
0
0 AC2
(1) Factory setting of In2 corresponding to the usual value of a 4-pole 400 V standardised motor with class 10
protection (for ATS 48•••Q).
Factory setting of In2 corresponding to the usual value of a 460 V standardised motor in accordance with
NEC and with class 10 protection (for ATS 48•••Y).
147
2nd motor parameters menu (St2)
Cn
100
80
60
ENGLISH
40 tq2 = 40
20
0 Time (s)
0 AC2
80
60
40
20
Time (s)
0
dE2
148
2nd motor parameters menu (St2)
ENGLISH
100
80
60
149
Communication menu (COP)
Parameters in menu
150
Communication menu COP
The communication menu parameters can only be modified when the motor is stopped.
The internal protocol used is Modbus.
ENGLISH
PCt Configuration of the serial link for communication with the OFF
remote terminal
On: function active. Temporarily configures the starter (tbr and FOr)
for communication with the remote terminal.
OFF: function inactive
PCT returns to the OFF state as soon as the control voltage is
disconnected. On the next power up, the tbr and FOr
parameters return to their initial configuration.
(1) Check that the time set will not interfere with the safe operation of the machine
151
Parameter displayed menu (SUP)
Cosine ϕ
COS
rnt
Parameters in menu
152
Parameter displayed menu (SUP)
The parameter to be displayed can be modified with the motor stopped or running.
The factory setting displays the motor current (parameter LCr).
The display chosen is saved by:
- Pressing the ENT key once: the choice is temporary, it will be cleared at the next power up.
- Pressing the ENT key again for 2 seconds: the display flashes, the choice is permanent and cannot be
modified.
ENGLISH
In kiloamperes starting at 1000 A (examples: 1.50 = 1500 A; 1.15 = 1150 A)
rnt Operating time in hours since the last reset. h or kh
In hours up to 999 hrs (examples: 001 = 1 hr; 111 = 111 hrs)
In kilo-hours from 1000 to 65535 (examples: 1.11 = 1110 hrs; 11.1 = 11100 hrs)
Above 65535 hrs (65.5) the display is reset to zero.
Operating time is counted when the motor is not stopped, i.e. when the thyristors are
fired (heating, acceleration, steady state, deceleration, braking) and in continuous
bypass operation.
The hour counter can be reset in line mode using the control word or via the terminal
with the motor stopped. When the control part is switched off the hour counter is saved
in the EEPROM.
LPr Active power %
Varies from 0 to 255%
100% corresponds to the power at nominal current and at full voltage.
Ltr Motor torque %
Varies from 0 to 255%
100% corresponds to the nominal torque.
LAP Active power in kW kW
This parameter requires configuration of the exact value of the line voltage ULn in the
drC menu.
EtA Display of the current state
- nLP: starter without run command and power not supplied
- rdY: starter without run command and power supplied
- tbS: starting time delay not elapsed
- ACC: acceleration in progress
- dEC: deceleration in progress
- rUn: steady state operation
- brL: braking in progress
- CLI: starter in current limiting mode
- nSt : force to freewheel stop by serial link
LFt Last fault detected (see page 157).
If no faults have been saved, the display shows nOF.
PHE Phase rotation direction viewed from the starter
- 123: forward (L1 - L2 - L3)
- 321: reverse (L3 - L2 - L1)
153
Parameter displayed menu (SUP)
Code Parameter
COd Terminal locking code
Enables the starter configuration to be protected using an access code.
- To reactivate locking with the same code when the parameters have been unlocked, return
to "On" using the ▼ button then press ENT. "On" appears on the screen to indicate that the
parameters have been locked.
- To lock access with a new code when the parameters have been unlocked, enter a new
code (increment the display using the ▲ or ▼ keys) and press ENT. "On" appears on the
screen to indicate that the parameters have been locked.
- To clear locking when the parameters have been unlocked, return to "OFF" using the ▼
button and press ENT. "OFF" remains on the screen. The parameters are unlocked and will
remain unlocked until the next restart.
When access is locked using a code, only the monitoring parameters can be accessed, with only a temporary
choice of parameter displayed.
154
Compability table
The choice of application functions can be limited by the incompability between certain functions. The functions
that are not listed in the table are not incompatible with any other functions.
Thermal protection
Preheating
Soft stop
Cascade
ENGLISH
Soft stop
Cascade
Compatible functions
Incompatible functions
Not significant
155
Maintenance
Servicing
The Altistart 48 does not require any preventative maintenance. It is nevertheless advisable to perform the
following regularly:
- Check the condition and tightness of connections
- Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective
(average service life of fans: 3 to 5 years depending on the operating conditions)
- Remove any dust from the heatsink if necessary
The first fault detected is memorized and displayed on the screen: the starter locks and relays R1 and R2
change state according to their assignment.
ENGLISH
In some cases there may be an automatic restart once the fault has disappeared if this function has been
programmed.
Monitoring menu
This is used to prevent and find the causes of faults by displaying the starter status and its current values.
156
Faults - causes - remedies
As a general rule, if a problem arises when the starter is started, it is advisable to return to the factory
settings and repeat your settings step by step.
Signalling:
• Opening of end of starting relay R2
• Opening of relay R1 (following starter locking)
• Fault code flashes on the display
• Storing of the last 5 faults, visible with the PowerSuite software workshop
ENGLISH
Restart conditions:
• Disappearance of the causes of the fault
• Disconnection and reconnection of the control supply
157
Faults - causes - remedies
Signalling:
• Opening of end of starting relay R2.
• Opening of relay R1 only if it is configured as an isolating relay.
• The fault code flashes on the display as long as the fault is present.
• Storing of the last 5 faults, visible with the PowerSuite software workshop.
Restart conditions:
• Disappearance of the causes of the fault.
• In 2-wire control the run command must be maintained on the RUN input.
• In 3-wire control a new run command (rising edge) is required on the RUN input.
menu drC.
• Reconfigure the starter.
CFI Invalid configuration • Check the configuration loaded
The configuration loaded in the starter via previously.
the serial link is incompatible. • Load a compatible configuration.
158
Faults - causes - remedies
Faults which can be reset and can generate an automatic restart (1)
When this type of fault appears the starter locks and the motor switches to freewheel mode.
Restart conditions for the following faults with automatic restarting (in 2-wire control only):
• Disappearance of the causes of the fault
• Run command maintained on the RUN input
• 6 restart attemps are carried out at intervals of 60 seconds. At the 6th attempt if the fault is still present it
trips requiring a manual reset (see following page) and R1 opens if it is configured as a fault relay
ENGLISH
Fault Probable cause Procedure, remedy
displayed
PHF Loss of a line phase • Check the line, the connection to the
starter and any isolating devices located
between the line and the starter
(contactor, fuses, circuit-breaker, etc.).
• Check the motor connection and any
Loss of a motor phase isolating devices located between the
If the motor current falls below an starter and the motor (contactors, circuit-
adjustable threshold PHL in one phase for breakers, etc.).
0.5 s or in the three phases for 0.2 s. • Check the motor state.
This fault can be configured in the • Check that the configuration of the PHL
Protection menu PrO, parameter PHL. parameter is compatible with the motor
used.
FrF Line frequency, out of tolerance • Check the line.
This fault can be configured in the • Check that the configuration of the FrC
Advanced settings menu drC, parameter parameter is compatible with the line used
FrC. (generating set for example).
(1) If the automatic restart function is not selected, see page 160 for the signalling and restart conditions of
these faults.
159
Faults - causes - remedies
Signalling:
• Opening of end of starting relay R2
• Opening of relay R1
• The fault code flashes on the display as long as the fault is present
• Storing of the last 5 faults, visible with the PowerSuite software workshop
Restart conditions:
• Disappearance of the causes of the fault
• A run command (2 or 3-wire control, requires a rising edge on the RUN input) to reset the fault (1)
• Another run command (2 or 3-wire control, requires a rising edge on the RUN input) to restart the motor
(1) A reset will not take place on a run command if LI is assigned to the "fault reset (LIr)" function.
160
Faults - causes - remedies
ENGLISH
parameters in the Pro protection menu
page 135.
LrF Locked rotor in steady state • Check the mechanism (wear,
This fault is only active in steady state with mechanical play, lubrication, blockages,
starter bypass contactor. etc.).
It is detected if the current in a phase is
greater than or equal to 5 In for more than
0.2 s.
161
Configuration/Settings tables
ATS 48 starter....................................................................................................................................................
Customer identification no.(if applicable)...........................................................................................................
Access code (if applicable).................................................................................................................................
Code Factory setting Customer setting Code Factory setting Customer setting
In (1) dEC 15 s
ILt 400% EdC 20%
ACC 15 s brC 50%
tq0 20% EbA 20%
StY -F-
ENGLISH
The parameters in shaded boxes appear if the corresponding functions have been configured.
Code Factory setting Customer setting Code Factory setting Customer setting
tHP 10 tOL 10.0
ULL OFF PHr no
LUL 60% tbS 2s
tUL 60% PHL 10%
tLS OFF PtC OFF
OIL OFF ArS OFF
LOC 80% rtH no
The parameters in shaded boxes appear if the corresponding functions have been configured.
162
Configuration/Settings tables
Code Factory setting Customer setting Code Factory setting Customer setting
tLI OFF LSC 50%
bSt OFF tIG 40%
dLt OFF CSC OFF
SSt OFF ULn (1)
CLP On FrC AUt
The parameters in shaded boxes appear if the corresponding functions have been configured.
ENGLISH
I/O menu IO
Code Factory setting Customer setting Code Factory setting Customer setting
LI3 LIA r1 r1I
LI4 LIL r3 rn1
IPr 0% AO OCr
tPr 5 mn O 4 020
LO1 tA1 ASC 200
LO2 rn1
The parameters in shaded boxes appear if the corresponding functions have been configured.
163
Configuration/Settings tables
Code Factory setting Customer setting Code Factory setting Customer setting
In2 (1) dE2 15 s
IL2 400% Ed2 20%
AC2 15 s tL2 OFF
tq2 20% tI2 40%
Code Factory setting Customer setting Code Factory setting Customer setting
Add 0 tLP 5s
tbr 19.2 kbps PCt OFF
FOr 8n1
164
VVDED301066 W9 1494409 01 12 A02
029821 2002-06