TS550 - HB - Utm2 PDF

Universal Compression/Tension M/c
TS550
Impact Test Equipment Ltd
www.impact-test.co.uk & www.impact-test.com
User Guide
User Guide
Impact Test Equipment Ltd.
Building 21 Stevenston Ind. Est.
Stevenston
Ayrshire
KA20 3LR
T: 01294 602626
F: 01294 461168
E: sales@impact-test.co.uk
Test Equipment Web Site

www.impact-test.co.uk
Test Sieves & Accessories Web Site

www.impact-test.com
Contents
CHAPTER 1 GENERAL INFORMATION
1.1 GENERAL
1.2 IDENTIFICATION
1.3 USAGE
1.4 APPLIANCE CHARACTERISTICS
1.5 APPLIANCE STRUCTURE
CHAPTER 2 SAFETY INFORMATION

2.1 GENERAL SAFETY STANDARDS
2.2 PROTECTION
2.3 DANGEROUS AREAS AND RESIDUAL RISKS
2.4 NOISE
CHAPTER 3 INSTALLATION
3.1 TRANSPORT
3.2 UNPACKING
3.3 LOCATION
3.4 OIL LEVEL CHECK AND DRAIN SYSTEM
3.5 ELECTRICAL CONNECTION
CHAPTER 5 SOFTWARE DESCRIPTION
CHAPTER 6 USE
6.1 SUGGESTIONS
6.2 PREPARATION
6.3 SPECIMEN POSITIONING
6.4 SWITCHING THE APPLIANCE ON
6.5 NORMAL STOP
6.6 EMERGENCY STOP
6.7 RESTART AFTER EMERGENCY STOP
6.8 SWITCHING OFF
6.9 TEST START UP
CHAPTER 7 DIAGNOSTICS
CHAPTER 8 MAINTENANCE
8.1 EXTRAORDINARY MAINTENANCE
CHAPTER 9 DEMOLITION
9.1 PRESERVATION
9.2 SCRAPPING
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Chapter 1 GENERAL INFORMATION
1.1 GENERAL
• USERS OF THIS MANUAL: Transporter - Installer - User – Maintenance worker - Demolisher.

• Carefully read the entire manual which contains important information for safe and efficient use of
the appliance.
• This manual is an integral part of the product and is only relevant to the appliance it refers to.
• This manual should be carefully preserved and easily available for the entire technical life of the
appliance.
• Should the used appliance be sold, it must be sold together with the manual and other documents.
The attention signs indicate that a lack of or partial observation of such procedures
ATTENTION
can damage the appliance or those linked to it.
The danger signs indicate that a lack of or partial observation of such procedures
DANGER
can cause injuries or damage to the health of the operator.
1.2 IDENTIFICATION
MANUFACTURER IDENTIFICATION: See the title on the first page.

APPLIANCE IDENTIFICATION: See the identification number on the appliance.
1.3 USAGE
The control panel allows the load from the pressure transducers or the load cells in the test machine to
be read; it can carry out compression, flexion and indirect tensile tests on concrete or mortar. The
software can create a file containing the characteristics of a series of specimens, therefore being
easily recalled before the test is carried out. The control panel also allows the test results to be printed
and any read data to be exported using RS232 transmission to a PC for electronic filing.
This appliance is for the exclusive use which it has been conceived for.
Any other use is considered improper and therefore negligent.
ATTENTION The instructions in this manual are exclusively for correct appliance usage.
1.5 APPLIANCE STRUCTURE
Follow the instructions acquisition unit
B Load – unload knob F Oil discharge cap

C Load gradient regulator device G Piston position indicator
D Oil intake cap H Electronic control panel
E Oil level indicator L Printer
B Load – unload knob

By completely turning the knob in a clockwise direction the piston will rise with a proportional speed to the
position of the load gradient regulator device.
By completely turning the knob in an anti-clockwise direction the piston will fall.
C Load gradient regulator device

Regulates the load gradient. Load gradient means load variation over time.
By turning in a clockwise direction the load gradient will increase while by turning in the opposite direction it
twill decrease.
The pointer incorporated in the knob shows the position of the small wheel.
By pressing the knob completely downwards the piston will rapidly move upwards.
This function must only be used to quickly reduce the light between the specimen and the upper
ATTENTION plate. Never use this function when a test is being carried out as the machine could suffer serious
damage following a sudden and uncontrolled increase in the applied load.
The knob functions work only when the load – unload knob is closed.
D Oil intake cap

Allows oil to enter the tank, this stopper is equipped with a graduated rod that allows the verification of the
proper oil level in the tank, for models not supplied with the oil indicator E.
E Oil level indicator

Checks the correct level of oil in the tank, It allows to check the right level of the oil in the tank, some models
do not have it but are equipped with the stopper D.
F Oil discharge cap
Empties the tank.
ATTENTION: The oil extracted from the tank must not be thrown away but delivered to the appropriate
collection centres.
G Piston position indicator

Checks the position of the piston compared to its MAX run.
ATTENTION: Never pass the MAX limit
H Electronic control panel

Displays the applied load and carried out numerous other functions.
L Printer
Prints the read or processed data from the electronic control panel.
Charter 2 SAFETY INFORMATION
• The use, transport, installation, maintenance and demolition of the appliance are only permitted
by QUALIFIED PERSONNEL. Qualified personnel means people who, due to their training, experience
and education, as well as knowledge of the relevant standards, limitations and measures, have been
authorised by the plant safety manager to carry out any necessary activity and are able to recognise and
avoid any possible danger. The individual must be adequately prepared in order to avoid impropriate use
of the equipment. The individual must be thoroughly educated even concerning any protection devices
which the machine is supplied with. Such devices must always be mounted and checked daily. The
constructor offers suitable training courses and declines every responsibility for damage caused to things
or people due to improper, incorrect and negligent use by unqualified personnel.
• The manufacturer recommends meticulous compliance with the instructions, procedures and suggestions
contained in this manual and the safety legislation in force within the work place, even for the use of
provided safety devices whether they are integrated with the appliance or separate.
• Check the machine responds to the standards in force in the State it has been installed in.
• The instructions manual must be carefully consulted by the safety managers of the laboratory or the
construction site, by the equipment operators and any internal and external maintenance personnel.
The manual must be kept well and always near to the equipment so that it can be easily consulted
whenever necessary.
• Any tampering with the appliance (electrical, mechanical or other) not pre-emptively authorised in writing
by the manufacturer is considered abusive and exempts the manufacturer from any responsibility.
• The removal or tampering with safety devices entails a violation of the safety standards. The
manufacturer declines all responsibility for any damage caused by tampering or modifications to the
equipment.
• Machine use is only allowed in areas where there is no risk of explosions or fires.
• Only the original fittings can be used. The use of unoriginal fittings exonerates the manufacturer from all
responsibility.
• Check there are no conditions of danger during machine use. Stop the machine immediately should it be
working irregularly and consult Service Assistance in the authorised dealer.
The manufacturer does not assume any responsibility for direct or in direct damage caused to people,
things or animals following a lack of observation of the safety standards and instructions in this manual.
2.2 PROTECTION
DEFINITION: Protections are all the safety measures that consist of the use of specific technical means
(repairs, safety devices) to protect people from dangers which cannot be limited reasonably in design.
DANGER Tampering with the protections or any appliance modification could cause risks to
users or other exposed people.
The manufacturer does not assume any responsibility for direct or in direct damage
to people, things or animals following tampering with the protections.
FIXED AND MOBILE REPAIRS

The appliance is supplied in two versions:
- Without protection grids adapted only for tests on specimens which do not present phenomena of
explosion in the breakage phase.
- With protection grid suitable for tests on specimens of any type
Check the supplied appliance is appropriate for the specimens that are to be tested.
If any doubt, should any protection repairs not be planned, application of the protection kit supplied upon
request is necessary.
The manufacturer declines all responsibility for damage caused to things or people should the above
warnings not be adhered to.
PASSIVE SAFETY DEVICES

Passive safety devices are the devices or solutions which eliminate or reduce the risks to the operator
without any active intervention on behalf of the operator.
The piston has a hydraulic safety system for the upper and lower runs.
2.3 DANGEROUS ZONES AND RESIDUAL RISKS
A danger zone is any zone inside or near the appliance where a person is at risk of injury or damage to
health.
There are residual risks for the operator during any intervention procedure.
Such risks can be eliminated by carefully following the procedures shown in this manual and by using the
appropriate individual protection devices.
ATTENTION Should installation not be carried out by the Manufacturer, employ only appropriately
trained personnel for the movement of heavy objects.
GENERAL STANDARDS
• Before appliance use check it is found in suitable working conditions and that its parts are
not detective or worn. Carry out any necessary maintenance operations.
• Pay attention to the danger of electric shocks for direct or indirect contact due to unforeseen damage
to the electrical system.
• Do not submit the appliance to violent impact.
• Do not expose the appliance to fire, welding sparks or extreme temperatures.
• Do not allow the appliance to come into contact with corrosive substances.
• Do not wash the appliance with jets of water.
THROUGHOUT USE
• For the sake of the operator’s safety do not touch any part of the appliance in movement throughout
and use the appropriate Individual Protection Devices.
• When the test is being carried out pay attention to the potential danger of finger or limb crushing and
the possible fall of parts on feet or other parts of the body.
• Do not wear loose clothing, ties, chains, watches or anything else which could be caught in
the appliance when in movement.
TRANSPORT
• Throughout transport ensure the appliance is suitably supported when being lifted.
• Do not stand directly in line with the application of force and do not put personnel where there are
loads which have not been suitably supported by mechanical devices.
RISK OR DANGER IPD

FINGER OR LIMB CRUSHING REINFORCED GLOVES
SPARK PROTECTION PROTECTION GLASSES
2.4 NOISE
The air noise emission levels shown do not necessarily imply the levels of exposure to the worker.
The levels of exposure to the operator are obviously linked to the emission levels of the appliance; however
other factors influence the levels of exposure to the operator: length of exposure, environmental
characteristics, the presence of other machines, etc.
The appliance emission levels allow anyway an estimate to be carried out on the dangers due to noise.
Average continuous equivalent acoustic pressure level Laeq to the distance of 1 m 59 dB(A)
Level of acoustic power emitted by the LWA device 64 dB(A)
Standard EN ISO
3746
DANGER Continuous use of the appliance and machines predictably present in the installation
environment could cause a heightened daily personal exposure to noise. If the daily
personal exposure is equal to or more than 85 dB(A) it is advisable to use the
Individual Protection Devices (protective headphones, plugs, etc.). If the daily
personal exposure is equal to or more than 90 dB(A) it is compulsory to use
Individual Protection Devices (protective headphones, plugs, etc.). For further
information consult the standards in force in the country of installation
Chapter 3 INSTALLATION
DANGER Consult the chapter DANGEROUS ZONES AND RESIDUAL RISKS before
proceeding
3.1 TRANSPORT
The instructions in this section must be respected during the transportation phase of the appliance in
situations of
• Appliance storage
• First installation
• Relocation
The appliance is usually sent and delivered packaged in a wooden case to be moved by a forklift truck.
ATTENTION Movement of cases with lifting machines must be carried out with due care and
paying particular attention to the correct way up as shown on the packages. Take
the usual and logical precautions to avoid tipping and blows.
ATTENTION Protect the appliance and its kit from atmospheric agents. Water and humidity can
oxidise some elements of the appliance, irreversibly damaging them.
3.2 UNPACKING
After removing the packaging, check the body of the machine and that no parts are visibly damaged. Should
there be any doubts DO NOT USE THE MACHINE and refer to the dealer.
ATTENTION The elements used for packing (plastic bags, polystyrene, nails, screws, pieces of
wood, etc.) must be kept out of the reach of children as they are potential sources of
danger. These elements must be put in suitable collection centres.
ATTENTION Before throwing the packing away ensure they do not contain any elements of the
machine such as fittings, utensils, instructions, documents, etc.
3.3 LOCATION
The equipment must be placed in an ideal position and environment for the use it has been conceived for
(laboratory use and protected from atmospheric agents) and that the machine is placed by a qualified
operator.
ALLOWED TEMPERATURE: from +10°C to +38°C

ALLOWED RELATIVE HUMIDITY: from 30% to 95%
MAXIMUM HEIGHT OVER SEA LEVEL: 1000 m
As previously mentioned, the appliance has not been designed for construction site use, but for laboratory
use, therefore it should be used in an environment with as constant a temperature as possible.
ATTENTION Should, for any reason, the appliance be used in an environment with a different
temperature to the one it has been calibrated for, carry out a new calibration of the
press in order to avoid incorrect data reading during the tests.
GENERAL ADVICE
• The machine must be installed in an area which allows ease of access to all parts so that
maintenance may be carried out.
• Unauthorised people and objects which could be potential sources of danger must not be permitted
in the area surrounding the machine.
• The press must be moved by a forklift truck which is able to support the machine mass.
• For optimal use a smooth concrete is recommended, at floor level, so that the load reading device
(manometer or digital) is at eye level of the operator. This must mainly work in front of the machine.
3.4 OIL LEVEL CHECK AND DRAIN SYSTEM
The machine is delivered with about 20 litres of oil in the tank.

The correct level of the oil in the tank is obtained when the piston of
the machine is in its dead position (completely down). The oil
reaches the middle of the indicator E when pumps have it; for pumps
not equipped with oil indicator, the oil level is between the maximum
and minimum lines on the graduated rod of the stopper D.
Verificare il corretto livello ed eventualmente aggiungere olio
HYDRUS OIL H46.
ATTENTION Do not mix other brands or types of oil. Should the indicated oil be unavailable
substitute it completely with a corresponding type.
When first used or after a long period of disuse, air must be discharged from the oleodynamic system.
Proceed as follows when carrying out this procedure:
• Read the entire instructions manual and prepare the machine for operation.
• Loosen the fastening nut of the transducer to the appropriate tube.
• Activate the oleodynamic control panel so that oil comes out of the afore mentioned nut.
• Close the nut again when the oil that is escaping does not contain any traces of air.

DANGER Wiring of the electrical system must be carried out by qualified personnel
DANGER Before wiring consult the electric plan linked to the instructions manual and the
registration plate on the machine for information regarding supply, frequency and
nominal current.
DANGER Connect the earthing system via the PE terminal (yellow-green) before any other
connection.
DANGER Apply a dispositivo sezionatore device before the appliance connecting cable with
the electric current.
The knife switch must be matched to a protection device against over currents with a
safety differential circuit breaker.
The characteristics of such devices must satisfy the standards in force in the country
installation has taken place, and sized according to appliance characteristics.
ELECTRICAL SUPPLY TOLERANCE:
• Running voltage ± 10 % of the nominal voltage

• Frequency: ± 1 % of the nominal in a continuous manner; ± 2 % of the nominal for a brief period.
• Harmonic distortion for the sum of the harmonics from the second to the fifth no more than 10 % of the
total voltage in efficiency value between the conductors in voltage. Further distortion is allowed for the
sum of the harmonics from the sixth to the thirtieth of 2 % of the total efficiency value between conductors
in voltage.
• Referring to triple-phase supply voltage imbalance, neither the inverse sequence component nor the zero
sequence components must be more than 2 % of the direct sequence component of the voltage.
• Voltage impulses must not last more than 1.5 ms with a rise/fall time between 500 ms and 500 µs and a
top value of no more than 200 % of the operative value of the nominal voltage supply.
• The supply must not be interrupted nor go to zero for more than 3 ms in any moment of the supply wave.
Between two subsequent interruptions no more than 1 s must pass
• The voltage holes must not be more than 20% of the peak supply voltage for more than one cycle.
Between two holes no more than 1 s must pass.
Chapter 4 APPLIANCE CHARACTERISTICS
4.1 APPLIANCE DIMENSIONS AND MASS
WIDTH 470mm
LENGTH 410mm
HEIGHT 1875mm
MASS 800 Kg circa
MAX COMPRESSION LOAD 1500 kN

MAX TENSILE LOAD 500 kN
MAX PISTON RUN 120 mm
AVERAGE SPECIMEN LENGTH 490 mm
PROVINO
DISTANCE BETWEEN THE JAWS 272/392 mm
LIGHT BETWEEN THE COLUMNS 270 mm
Chapter 5 SOFTWARE DESCRIPTION
Chapter 6 USE
DANGER Consult the chapter DANGEROUS ZONES AND RESIDUAL RISKS before
proceeding
6.1 SUGGESTIONS
Check the appliance has been installed correctly and that it has been placed in suitable working conditions
before use; check its parts are not detective, damaged or worn. Carry out any necessary ordinary and
extraordinary maintenance operations.
Before every test always analyse the material characteristics of the specimen and try to predict the behaviour
under load, and carry out all the necessary precautions.
DANGER With special materials with explosive properties there is the potential danger of bits
coming from the specimen. If so equip the appliance with the appropriate protective
devices.
6.2 PREPARATION
Tensile tests
Before carrying out a tensile test ensure the machine is equipped with jaws adapted to the specimen to be
tested.
Should the jaws have to be substituted proceed as follows (see attachment B1):
1. Picture 2 : Unscrew with the appropriate spanner the two screws which fix the container plate to the
tensile head
2. Picture 3 : Loosen the lateral closure screws; simply loosen them and remove them
3. Remove the container plate from the tensile head and rest it on the work space; the jaws and
relevant movement knobs will also be removed with it.
4. Picture 4 : Turn the movement knobs so that they unscrew the knob and jaws; during this operation
push the knob against the plate so it does not come away from the plate itself
5. After the jaws have been separated from the knobs choose the new ones suitable for the specimen
to be tested and attach them to the relevant knobs, carrying out the operation inversely to above
6. When the jaws have been joined to the knobs and the plate, put the plate on the respective tensile
head, screwing up and tightening the previously unscrewed screws. N.B. the screws are part of the
resistant structure of the tensile head and must always be tightened correctly; first tighten
the 2 front screws which fix the plate to the tensile head and then the 4 lateral screws
6.3 SPECIMEN POSITIONING
Compression tests
Position the specimen on the inferior compression plate and check the distance between the upper surface
of the specimen and the upper plate is not more than the remaining piston run, verifiable with the pointer.
Tensile tests
Lower the inferior knobs and insert the specimen. Heighten and tighten the upper knobs. Position the
hydraulic compression selector and press the load gradient so it makes the lower clasp rise until the
specimen is inserted in the upper clasp. Unscrew the upper knobs; lower them completely so the specimen
is seized.
ATTENTION When the upper knobs are lowered, unscrew them (at least 3 turns) so that there is
space between the knobs themselves and the upper clasp.
Close the protection of the upper clasp.
6.4 SWITCHING THE APPLIANCE ON
Check the load-unload knob is open (turn in an anti-clockwise direction) and switch the machine on with the
master switch.
6.5 NORMAL STOP
6.6 EMERGENCY STOP

ATTENTION Test suspension in itself results in its cancellation.
6.7 RESTART AFTER EMERGENCY STOP
DANGER Before restarting the machine detect and remove the cause of the emergency stop.
Simply turn the master switch to “I” to restart the machine, which will restore the normal functions.
6.8 SWITCHING OFF
6.9 TEST START UP
Before using the appliance regularly check it is working correctly by carrying out at least one complete empty
cycle according to the previous instructions.
Should there be any problem consult the chapter “DIAGNOSTICS”.
If the instructions in this manual do not provide the solution to the problem, contact Sales Assistance.
Chapter 7 DIAGNOSTICS
This chapter introduces and discusses simple problems which could arise when the machine is working.
ATTENTION All the maintenance procedures, check and control, as well as all the repair
operations on parts of the machine or the electrical system, must be carried out by
the appropriately qualified, professional personnel.
INCONVENIENCE POSSIBLE REMEDY

CAUSE
The appliance does not turn on after No supply Check the master switch is working
pressing the master switch correctly
Check electrical voltage is present in the
control board
Fuse breakage Substitute the broken fuses with new ones
of equal capacity.
The piston doesn’t rise or fall Broken electrical Contact Technical Service Assistance.
supply
Broken motor Contact Technical Service Assistance.
Broken hydraulic Contact Technical Service Assistance.
ram
Open hydraulic Close the B9 load-unload knob
circuit
Insufficient load Correctly regulate the load gradient
gradient device.
B7 hydraulic Correctly position the hydraulic selector.
selector not
correctly positioned
ATTENTION Contact Technical Sales Assistance for any other problem not listed on the previous
table or should the malfunctioning persist after the intervention of the operator in
accordance with the previously mentioned courses of action.
Chapter 8 MAINTENANCE
Consult the chapter “DANGEROUS ZONES AND RESIDUAL RISKS” before

DANGER
proceeding.
All the maintenance operations must be carried out when the machine is switched off
DANGER
and with the supply cable physically unplugged from the Knife switch
Qualified professional personnel must carry out every maintenance operation

DANGER
(including light operations) on the appliance.
Only original spare parts can be used. The use of unoriginal parts relieves the
DANGER
manufacturer from all responsibility.
Tampering with the protections or any modification of the appliance can cause risks
DANGER
to the operator and other exposed personnel.
The manufacturer does not assume any responsibility for direct or indirect damage to people, things
or animals due to tampering with the protections.
The load reading unit contains an automatic motor protection switch. Proceed as follows should this
device be used for resetting:
1. Switch the appliance off.

2. Isolate the appliance from the supply network by disconnecting the supply cable.
3. Open the reading unit (by removing the cover) paying attention to the internal cables which
connect the fixed components to the cover with the mother board.
4. Press the key on the automatic switch marked “I”.
5. Close the reading unit again, connect the supply cable, switch the appliance on and check it
functions correctly.
6. Should the automatic switch act again, electrically check the motor or contact service assistance.
For extraordinary maintenance operations (repairs, substitutions and any other operation not
described in this manual), directly refer to the Manufacturer.
Chapter 9 DEMOLITION
9.1 PRESERVATION
The electrical supply must be disconnected in the case of preservation for a long period.
Carry out all the necessary routine maintenance operations.
Lubricate the small, unpainted parts with small amount of oil and cover the machine to protect it from dust.
9.2 SCRAPPING
Should it be decided that the machine is to be no longer used, proceed as follows:

• Disconnect the electrical supply network by removing the connecting cable therefore making it unusable.
• Make the potential sources of danger harmless, such as sharp or protruding parts.
Dismantle the machine; divide it into similar parts and dispose of according to the standards in force.
Recycling notice for the disposal of electrical and electronical devices
This symbol, placed on the device or on the package and/or on the documentation, suggest that
the device shouldn’t be dispose together with other home garbage at the end of its life cycle.
To avoid further environment, or health-care damages, caused by the unsuitable disposal of
garbage, we kindly recommend the user to separate this device from other different types of
garbages and to recycle it in a responsible way to avoid the arguable reuse of material
resources. Indeed users must take care at the disposal of the equipment that have to be discarded, taking
them away to the next recycling site for the appropriate recycling treatment for electrical and electronical
devices. Gathering and Recycling deplete devices allow the preservation of natural resources and grant for
them the adequate treatment respecting health and environment.
For further information about your local recycling site please contact your local city hall or city waste
treatment department. The developer, as producer of electrical and electronical devices, will provide to
finance the recycling and treatment services for deplete devices that will come back through these recycling
site, accordingly the local statement.
H
C
B
D
E
B Load-unload knob F Oil discharge cap

C Load gradient regulating device G Piston position indicator
D Oil input cap H Electronic control panel
E Oil level indicator L Printer
Section 2
Additional manuals & help notes
Contents
Manuals
1. Motorised Digital Concrete Machines
2. Motorised Hydraulic Pump Unit
3. Control Unit
4. Computer Software
5. UTM II Software
Help Notes:
1. Demo License
2. File Server
3. Firmware Update
4. Network Configuration Lite
5. Network Configuration Lite (+PC)

MOTORISED CONCRETE COMPRESSION MACHINES WITH
DIGITAL UNIT
Section Contents

1.1 GENERAL FEATURES
1.2 IDENTIFICATION
1.3 APPLICATIONS
1.4 STRUCTURE AND OPERATING OF THE MACHINE
Chapter 2 SAFETY INFORMATION

2.2 PROTECTION
2.3 DANGEROUS PARTS AND RESIDUAL RISKS
2.4 NOISE
3.1 LIFTING
3.2 UNPACKING
3.3 INSTALLATION
3.4 CHECK OF OIL LEVEL AND SYSTEM DRAINING
3.5 ELECTRIC CONNECTIONS
3.6 CONNECTION TO AN EXTERNAL PRINTER
Chapter 4 MACHINE FEATURES

4.1 DIMENSIONS AND MASS
4.2 CALIBRATION
Chapter 5 USE
5.1 WARNINGS
5.2 SWITCHING ON OF THE APPLIANCE
5.3 SPECIMENS POSITIONING
5.4 STANDARD STOP
5.5 EMERGENCY STOP AND SWITCHING OFF
5.6 TRIAL STARTING
5.7 CHANNEL SELECTION FOR LOAD DETECTION
6.1 STANDARD MAINTENANCE
6.2 PERIODICAL INSPECTIONS
6.3 CALIBRATION
6.4 SPECIAL MAINTENANCE
Chapter 7 DIAGNOSIS
Chapter 8 SCRAPPING
8.1 SETTING ASIDE
8.2 SCRAPPING
2
 THIS MANUAL IS ADDRESSED TO: the carrier, the installer, the user, the maintenance operator, and
the scrapping operator.
 Please read it carefully because it informs you about the operating of the machine in safety conditions.
 This manual has to be considered a part of the product and concerns only the machine it is delivered
with.
 Keep the manual in order during the whole life of the appliance to consult it for any needs.
 In case of sale, the manual and its enclosures should be given together with the machine.
 The manufacturer assumes no liability for any damages caused by a misuse of the machine.
 The manufacturer has the right to modify this technical literature as well as the machines this refers to
without any previous notice.
 Messages meaning:
ATTENTION It shows the procedures that can damage seriously the machine if they are not followed
carefully
DANGER It shows the procedures that can be dangerous to the operator if they are not followed
carefully
1.2 IDENTIFICATION
MANUFACTURER IDENTIFICATION: See the cover page

MACHINE IDENTIFICATION: See the plate on the machine where the complete identification data
and the electrical features are to be found.
1.3 APPLICATIONS
DANGER The machine is according to the 89/392/EEC standard if it is utilised for test on concrete
specimens that do not explode during the breaking. On the contrary, it is necessary to
use the proper safety device that can be supplied on request.
The manufacturer assumes no liability for any damages caused by the non-compliance
of these “Safety and Operating instructions”.
The compression machines to which this manual is referred have been developed for compression tests on
mortar specimens according to the standards.
The equipment is made for aim, which it has been conceived for. Any other uses are not allowed
ATTENTION The instructions given in this operating manual are only made for the right use of the
appliance.
To carry out the test in the right way, the user must refer to the specific standards in
force for the test itself.
1.4 STRUCTURE AND OPERATING OF THE MACHINE
Three main parts from the appliance:
A frame complete with: a hydraulic jack which allows the application of the load to the specimen through an
oil pressure circuit. Two hardened plates that transmit the strength of the hydraulic
jack to the specimen. A seat ball assembly that allows the right distribution of the
load on the specimen. A set of distant pieces to install between the jack and the
lower plate which allow to reduce the distance between the compression plates and
to adapt it to the dimensions of the specimen.
A hydraulic unit that gives the possibility to set the pressure of the oil inside the hydraulic circuit.
An acquisition unit the load applied to the specimen through a pressure transducer.
3
Do not hesitate to get in touch with the manufacturer or with the dealer for any further information.
Chapter 2 SAFETY INFORMATION
 The use, lifting, installation, maintenance and scrapping of the machine are allowed only to
qualified staff. Qualified staffs are composed by people who are authorised by the safety
responsible to do any activities due to their experience and acknowledgement of the operating of the
machine and of the standards, rules and actions. The user must be carefully taught about the
operating of the machine to avoid any misuse of it and about the safety devices, which the machine
could be eventually equipped with. The safety devices will have to be kept always assembled and to
be daily checked. The manufacturer offer training and assumes no liability for any damages due to a
misuse of the machine by an unskilled staff.
 The manufacturer recommends following carefully the instructions and procedures of the operating
manual and the safety standards concerning the safety devices and the general rules of the work
environment.
 Verify the accordance of the machine to the standards in force in the State where the machine has to
be installed.
 The operating manual must be carefully read by the safety responsible, by the operators and
maintenance engineers. It must always be kept near the machine in order to be able to read it any
times it will be necessary.
 Any tampering or modifications of the machine (electric, mechanical etc.) that are not allowed by a
written agreement of the manufacturer must be considered as not permitted and the manufacturer
will not accept to be charged for any damages.
 The removal or the tampering of the safety devices will be an infringement to the EEC Safety
Standards. The manufacturer assumes no liability for any damages.
 The machine has to be installed in places safe from fire and explosions.
 We do recommend using only original spare parts and accessories; on the contrary the manufacturer
assumes no liability.
 Be careful that any dangerous situations won’t happen during the working; stop immediately the
machine in the event that it will not work properly and ask the manufacturer or the Authorised
Service Staff of the dealer at once.
The manufacturer assumes no liability for any damages to people, things and animals caused by the non-
compliance of the above instructions or to a lack in the use of the personal foreseen safety means (see laws
against accidents in force)
2.2 SAFETY DEVICES
MEANING: Safety devices are all the safety measures which consist of the use of specific technical
equipment (guards, cages etc.) to protect the operator from any danger that couldn’t be avoided when the
appliance was planned.
DANGER The removal of the safety devices or any tampering of the machine could cause risks to
the operator or to any other people.
The manufacturer assumes no liability for any damage to people, things and animals caused by the
tampering of safety devices
 FIX AND MOVABLE SAFETY DEVICES

The compression machine is available in two models:
Without safety guards only suitable for tests on mortars which do not explode during the breakage.
With safety guards for any kind of mortar specimens.
Ensure that the supplied load frame is suitable to the nature of specimens to be tested. If you have
any doubt it is absolutely necessary to install the special safety kit- to be ordered separately. The
Manufacturer assumes no liability for any damages to people, animal or things due to the
non-compliance of above instructions.
 PASSIVE SAFETY DEVICES
For passive safety devices are meant all those devices avoiding or reducing the risks for the operators.
These devices don’t require any active and aware intervention to be operated.
The digital unit is equipped with an automatic switch for the motor protection.
In the event that this disposal is activated, follow the procedure in chapter 8 to reset normal working
4
conditions.
2.3 DANGEROUS PARTS AND RESIDUAL RISK
The dangerous place is the space inside and around the machine where the operator could be wounded or
damaged.
During some procedures the operator could face some risk of danger
The risks can be eliminated following carefully the procedures written in this manual and using suitable
safety devices.
ATTENTION In case the Manufacturer does not do the machine installation, employ only skilled
operators particularly trained for the lifting of heavy machinery.
GENERAL INFO.
 Before starting the standard use of the equipment, ensure that all the components are in
good working conditions check there are no defective or damaged parts. If necessary
repair or replace any damaged part.
 Pay attention to the risk of electric shocks both for direct or indirect contact, due to unforeseen
failure to the electric system.
 Do not subject the equipment to violent shocks.
 Do not expose the equipment to fire, extreme temperature or weld splatters.
 Avoid corrosive substances to come in touch with the equipment.
 Never wash the appliance using water sprays.
DURING THE USE
 In order to grant the max. safety levels for the operator, it is recommended not to touch any
moving components during the test execution and always use the proper safety means
 During the test execution always pay attention to the possibility of hands, fingers or body
squeezing and to the possible fall down of components on the operator’s feet.
 Do not wear large clothes, ties, watches, rings or others that could entangle into the
moving parts of the appliance.
LIFTING
 During the lifting take care that the machine is conveniently held and secured and that it cannot
slide.
 Do not stand in a direct line with the application of force. Do not allow people entrance under
loads that are no conveniently supported by mechanical means.
During the standard use of the appliance the operator could face following risks:
RISK OR DANGER FORESEEN SAFETY MEASURE

FINGER OR HANDS SQUEEZE REINFORCED GLOVES - OVERALL
The manufacturer assumes no liability for any damages to people and things due to a lack of observance of
the instructions and the use of the safety devices. (See laws against the accidents in force)
2.4 NOISE
The indicated levels of noise are not necessarily safety levels for the operator.
The exposure levels of the operator are obviously related to the emission levels of the appliance, but other
factors influence the exposure levels as the time of exposure, the environment, and other appliances
installed near to the appliance etc.
The exposure levels permit to value the damages that could be caused by the noise
Acoustical pressure level equivalent Laeq at 1 mt. distance 59 dB(A)

Acoustical power emitted by the appliance LWA 64 dB(A)
Standard above data are referred EN ISO 3746
The continuous use of the machine together with other noisy appliances could cause a
high level of exposure to the noise. If the daily exposure of the operator is equal or
higher than 85 dB(A), Safety Devices as headphone are suggested to be worn.
DANGER
If the daily exposure is equal or higher than 90 dB(A), the use of the Safety Device is
compulsory. For further information consult the standards of the country where the
machine has been installed.
5
DANGER Consult the Chapter DANGEROUS PARTS AND RESIDUAL RISKS before proceeding
3.1 LIFTING
The operating instructions must be respected during the moving of the appliance and particularly in the
following phases:
 The lifting and the storing

 The first installation
 The further installations
The machine is usually packed in a wooden case that allows the easy moving of it. The machine must be
moved by a forklift truck suitable for the weight indicated on the plate on the machine.
If the wooden package is not used, the machine must be moved by a forklift truck suitable for the weight
indicated on the plate on the machine; the forks have to be inserted under the upper compression plate.
Belt the machine to the forks before lifting it and pay attention that it is perfectly balanced.
ATTENTION The moving of the packing with lifting systems must be made with caution and respecting
the indications given on the packing itself.
Pay attention to avoid impacts and turnovers of the packing.
ATTENTION Protect the machine from the atmospheric agents. Water and humidity could oxidise it,
damaging it seriously.
3.2 UNPACKING
After removing the package, check that any parts of the machine are not damaged. In case of doubt, DO
NOT USE THE MACHINE and ask the manufacturer.
DANGER The materials used for the package (plastic, polystyrene, screws, nails, wood etc.) have
to be kept far from children. They must be thrown away in a proper collection centre.
ATTENTION Pay attention to avoid impacts and turnovers.
ATTENTION Before throwing away the package, pay attention that any accessory, manuals,
documents, spare parts are not inside.
3.3 INSTALLATION
The machine has to be placed in an environment suitable for the aim it has been conceived for (laboratory
protected by any atmospheric agents). Skilled operator must do the installation.
ALLOWED TEMPERATURE From +5°C to +40°C

ALLOWED HUMIDITY From 30% to 70%
O.S.L. MAX. HEIGHT 1000 m
GENERAL WARNINGS
 The machine must be installed so that it is free from each side in order to be able to carry out easily
the maintenance operations
 No authorised people and no dangerous objects must be near the machine.
 The machine should be moved by a forklift truck suitable for its weight. The forks are to be inserted
under the upper compression plate. Secure the machine to the forks and ensure it is perfectly
balanced before lifting.
 It is suggested to place the machine on a concrete base 35 - 40 cm, so that the loading reading
device (gauge or digital display) is at a suitable height for the operator. The main working position is
in front of the machine.
6
3.4 CHECK OF THE OIL LEVEL AND DRAIN
The machine is delivered with about 20 litres of oil in the tank.
The correct level of the oil in the tank is obtained when the piston of the machine is in its dead position
(completely down). The oil reaches the middle of the indicator E”, when pumps have it; for pumps not
equipped with oil indicator, the oil level is between the maximum and minimum lines on the graduated rod of
the stopper “D”.
ATTENTION Do not mix oils of different types.

In the event that you cannot find the suggested one, replace it completely
Before using the machine for the first time or after a period of setting aside, it is necessary to bleed, following
the here- under procedure:
 Read the manual and prepare the machine to be started.
 Unloose the stop nut of the transducer to the pipe.
 Start the hydraulic unit so that the oil comes out from the above mentioned stop nut.
 Screw the stop nut when the oil that comes out has no air bubbles.
3.5 ELECTRIC CONNECTIONS
DANGER Skilled operators must arrange the electric connections.
DANGER Before connecting, see the attached electric diagram and the plate on the machine for
the information about the voltage, the frequency, etc.
DANGER Connect the ground by the terminal PE (yellow-green) before making any other
connections.
DANGER Apply a knife switch at the top of the connecting cable of the machine to the power
system.
The knife switch must be combined with a safety device against the overload with a
differential switch (safety switch).
The technical features of the safety device must be in accordance with the standards in
force in the country where the machine has been installed.
ELECTRIC TOLERANCES:
 Real voltage  10 % of the nominal one
 Frequency:  1 % of the nominal one in a continuous way  2 % of the nominal one for a short
period
 The harmonic distortion of the sum from the second to the fifth harmonics not more than 10 % of the
total voltage as a real value between the conductors. A further distortion of 2% is accepted for the
sum from the sixth to the thirtieth harmonics of the real total value between the conductors.
 With reference to the tension unbalance of the three-phase voltage, the inverted sequence
component and the zero sequence component must not be more than 2% of the direct sequence
component of the voltage
 The voltage pulses must not last more than 1,5 ms with an up/down time between 500 ms e 500 s
and a peak value not higher than 200 % of the real value of the nominal tension.
 The electric feeding must not be interrupted or zeroed for more than 3 ms. Between two interruptions
it must not take more than 1 s.
 The interruptions must not overcome 20 % of the tension peak for more than one cycle. Between two
interruptions it must not take more than 1 s.
3.7 CONNECTION TO AN EXTERNAL PRINTER
The PRINTER connector placed on the back of the digital unit gives the possibility to connect directly the unit
with an external printer.
The printer must be in CENTRONICS standard with A4 vertical format.
7
To have a proper working of the connected printer, pls. consult carefully the instruction manual of the printer
in order to arrange a proper setting.
Chapter 4 MACHINE FEATURES
4.1 DIMENSIONS AND MASS
LENGTH * WIDTH * HEIGHT * MASS See plate
* May vary depending on the models.
4.2 CALIBRATION
The machine is tested and calibrated at the factory using a device that is periodically checked by National
Institutes. Copy of this internal calibration certificate is enclosed to this manual.
WARNING The actual standards foresee the checking of the calibration after each moving of the
machine.
After installing it and setting it at work, a checking of the calibration must be done by a
national institute before carrying out official tests.
Chapter 5 USE
DANGER Consult 2.3 DANGEROUS PARTS AND RESIDUAL RISKS before proceeding
5.1 WARNINGS
Before starting the normal use of the equipment it is recommended to verify that the compression machine is
in good working conditions with no defective or damaged parts.
If necessary proceed with the required maintenance operations
5.2 SWITCHING ON OF THE APPLIANCE
Turn on the machine by means of the main switch (Follow the instructions acquisition unit )
5.3 SPECIMENS POSITIONING
Put the specimen on the lower compression platen and check that the space between the upper part of
the specimen and the upper platen is not longer than the residual ram travel. The ram travel can be
checked on ram position indicator .
In case the residual stroke is not enough, introduce the distant pieces under the lower compression
platen in order t o reduce the space between the platens.
5.4 STANDARD STOP
5.5 EMERGENCY STOP AND TURNING OFF
5.6 TEST STARTING
Before starting with the normal and usual utilisation of the appliance, check its right working, making at least
one complete empty cycle following the given procedures.
If problems occur during the use check the chapter “DIAGNOSIS”.
If the instructions given in this manual do not give the solution to the problem occurred, get in touch with the
nearest Service Centre.
8
DANGER Consult 2.3 DANGEROUS PARTS AND RESIDUAL RISKS before proceeding.
DANGER All the maintenance operations must be carried out with the machine turned off and
unplugged from the knife switch.
DANGER Any kind of maintenance operations concerning the components of the machine and of
the electric components, even those that may seem very simple, must be carried by
skilled operators instructed about the purposes the machine is made for.
DANGER Only original spare parts are allowed. The Manufacturer assumes no liability in the event
that non –original parts are used.
6.1 ROUTINE MAINTENANCE
 In order to maintain good working of the machine for a long time, clean periodically all the parts and oil
the parts that are not painted.
Do not use solvents that may damage the painting and the parts made of synthetic materials.
 At the end of each working day, let the ram come up about 2mm and clean carefully the edge of the
piston and the upper part of the cylinder from any dust and deposit, paying attention not to let them fall
down in the opening between the ram and the cylinder.
Oil the upper part of the ram with hydraulic oil of the same kind as indicated in the point CHECK OF THE
OIL LEVEL.
 Before the official annual check of the compression machine, disassemble the seat ball assembly, clean it
carefully, oil it with the same type of oil used for the hydraulic circuit and assemble it again.
WARNING: For the Foot-Meter compression machines see special instructions
6.2 PERIODICAL INSPECTIONS
PARTS TO CHECK OF THE OIL LEVEL INSIDE THE TANK

INSPECT
PROCEDURE Verify that the oil level can be seen through the E indicator.
For pumps not equipped with oil indicator, the oil level is between the maximum and
minimum lines on the graduated rod of the stopper D.
FREQUENCY 100 WORKING HOURS
6.3 CALIBRATION
Proceed with a check of the calibration by officially recognised institutes following the standards in force.
6.4 SPECIAL MAINTENANCE
RESET OF THE AUTOMATIC MOTOR SAFETY SWITCH

Turn of the appliance.
Insulate the appliance from the main supply disconnecting the main cable.
Open the digital unit (taking away the PVC cover) and pay attention to the inside cables connecting the
components fixed on the cover with the main card.
Push the key on the automatic switch marked by “I”.
Close again the digital unit, connect the main cable, turn on the appliance and check its proper working.
If the automatic switch interrupted again the working of the motor, check the good working of the motor or
get in touch with the after sale service.
In case of special maintenance operations (repairs, replacement of parts and any other operation not
described in this manual) ask directly to the manufacturer.
9
6.5 SETTING OF THE FOOT-METER SEAT BALL ASSEMBLY OF COMPRESSION MACHINE
If the results of the stability test are not within the limits accepted by the Standards, it is necessary to carry
out a new setting of the seat ball assembly:
 Disassemble the seat ball assembly from the head of the compression machine, by unscrewing the
two nuts “A” and leaning it on the lower platen (put two wooden pieces between).
ATTENTION Before unscrewing the nuts make sure that the seat ball assembly is supported so that it will not fall.
 Unscrew the three screws “C” of about half revolution.

 Unscrew the three small screws “M” of about two revolutions.
ATTENTION To avoid an oil lost from these small screws, we recommend to disassemble them and to coat them
with a Teflon tape.
 Unscrew the three “L” screws of about half revolutions.

 Tighten the three screws “C” but not too much, just bring them near.
 Adjust alternatively the screws “C” and “L” until you get a fluid movement of the seat ball assembly
with the screws “C” well tightened. Also verify that the flange “D” is perfectly in parallel to the platen
“H”. (NOTE: The screws “C” are used to block while the screws “L” have a contrast function). Fix the
small screws “M” in order to block the screws “L” avoiding their unloosing in the time.
 Assemble the seat ball assembly on the machine paying attention to block the nuts “A”.
 Place the instruments for the stability check between the platens.
 Carry out a series of ten tests with the max load applicable to the compression machine, in order to
let the seat ball assembly settle.
 Apply to the machine a load of 200 kN and take the values of the four bridges given by the
instrument for the stability check.
 Move the platen round and repeat the a.m. procedure until the values of the four bridges given by
instrument for the stability check are as close as possible.
 Mark the joint with the reference to the arrow on the upper bar of the compression machine.
Chapter 7 DIAGNOSIS
Some easy to solve and simple problems, which can happen during the working of the appliance, are
introduced in this chapter.
ATTENTION All maintenance, checking, control and repairing operations of each part of the machine
or of the electric system, must be carried by skilled operators instructed about the
purposes the machine is made for.
FAILURE POSSIBLE CAUSE CURE

After the switching on No supply Check the plugs.
procedure (Main Switch A),
the machine doesn’t start
Failure to the motor Contact the After Sale Service
Failure to the electric Check if the wires and the connections of the
system electric circuit are interrupted.
Fuses are broken Replace the fuses with new fuses having the
same capacity. The fuses are on the electronic
card inside the electronic digital display
The piston doesn’t go up Hydraulic circuit is opened Close the load-unload handle
Too low pace rate Use the setting device C in the correct way.
The piston doesn’t go down Hydraulic circuit is closed Open the load-unload handle
10
Presence of dirty between Contact the After Sale Service
the cylinder and the piston
The motor stops in the Motor overheating Act on the automatic switch for motor protection;
middle of a test. follow the instructions given in the chapter
“SPECIAL MAINTENANCE” carefully.
Chapter 8 SCRAPPING
8.1 SETTING ASIDE
In case of setting aside for a long time it is necessary to disconnect the electric feeding.
Execute all the maintenance operations.
Oil the parts that are not varnished and cover the machine against the dust.
8.2 SCRAPPING
When the machine is not used anymore, it is recommended:

 Disconnecting the cable of the main supply
 Cover/destroy all the parts which may be dangerous as cutting, projecting or sharpened ones.
 Disassemble the machine and scrap it as per the actual laws.
This symbol, placed on the device or on the package and/or on the documentation, suggest that
the device shouldn’t be dispose together with other home garbage at the end of its life cycle.
To avoid further environment, or health-care damages, caused by the unsuitable disposal of
garbage, we kindly recommend the user to separate this device from other different types of
garbages and to recycle it in a responsible way to avoid the arguable reuse of material
resources. Indeed users must take care at the disposal of the equipment that have to be discarded, taking
them away to the next recycling site for the appropriate recycling treatment for electrical and electronical
devices. Gathering and Recycling deplete devices allow the preservation of natural resources and grant for
them the adequate treatment respecting health and environment.
For further information about your local recycling site please contact your local city hall or city
waste treatment department. The developer, as producer of electrical and electronical devices, will
provide to finance the recycling and treatment services for deplete devices that will come back
through these recycling site accordingly the local statement.
11
MOTORISED HYDRAULIC PUMPING UNIT
Section Contents

1.2 APPLICATIONS – OPERATING MODES
1.3 FEATURES OF THE APPLIANCE
1.4 STRUCTURE OF THE APPLIANCE
CHAPTER 2 GENERAL USE

2.1 SWITCHING ON THE APPLIANCE
2.2 USE
2.3 SWITCHING OFF THE APPLIANCE
CHAPTER 3 MAINTENANCE
ENCLOSURES
D1 GENERAL VIEW
D2 HOW TO REPLACE THE PACE RATE SETTING GAUGE FOR MOTORIZED PUMPING UNIT.
D3 ELECTRIC DIAGRAM
This operating manual is an important part of the product and can only be supplied with the
appliance it refers to.
1.2 APPLICATIONS – OPERATING MODE
The hydraulic motorised group gives the possibility to set the oil pressure inside the hydraulic circuit of
the compression machine it is connected to thanks to the use of an electric motor D1. The hydraulic
pumping unit can be turned on or off Trough a main switch D11. The load-unload handle D14 is used
to move up the piston of the compression machine and the handle D13 gives the possibility to set the
pace rate during the test.
The tank is delivered with a stopper D12 in case some hydraulic oil has to be added, and with a
stopper D6 installed on the bottom of the tank to be used for the draining of the oil when this has to be
replaced.
To check the oil level in the tank, some models have a lever indicator D3 while others do not have it
and the level could be checked with the stopper D12 for the hydraulic oil topping up.
This stopper is equipped with a graduated rod that allows the verification of the proper oil level in the
tank.
The equipment is made for the aim, which it has been conceived for.
Any other uses are not allowed.
The instructions given in this operating manual are only made for the right use of the
ATTENTION
appliance.
1.3 FEATURES OF THE APPLIANCE
FEATURES
LENGTH 320 mm
WIDTH 250 mm
HEIGHT 550 mm
WEIGHT 15 Kg
2
1.4 STRUCTURE OF THE APPLIANCE
Il gruppo di pompaggio motorizzato è composto da (see enclosure D1 for further details):
CONTROL DESCRIPTION
D1 ELECTRIC MOTOR It grants the working of the hydraulic group.
Together with the pup bell D4 it has the duty to connect the
D2 COUPLING
motor D1 to the tank D5.
Used to check the correct oil level in the tank. Some models
D3 OIL LEVER INDICATOR
do not have it but are equipped with the stopper D12.
D4 PUMP BELL It allows to connect the motor D1 to the hydraulic pump D9.
It allows containing the required hydraulic oil for the working of the
D5 TANK pneumatic piston that is on the testing machine the pumping unit is
connected to through the nipple D15.
It allows emptying the tank.
D6 OIL DRAIN STOPPER
ATTENTION: The oil drained from the tank cannot be
dispersed in the nature; it has to be delivered to the
collecting centres for used oils.
It sends the sucked up oil from the hydraulic pump D9 to the
hydraulic circuit of the testing machine connected to the
D7 MANIFOLD hydraulic unit.
The pressure the oil is sent to the machine is proportional to the
pace rate value set with the Device to set the pace Rate D13.
It filters all the particles of dirt and impurities that can be in the
D8 OIL FILTER hydraulic circuit and may damage the pistons of the hydraulic
pump D9.
It sucks up the oil that is in the tank D5 through the filter D8
D9 HYDRAULIC PUMP
and sends it to the manifold D7.
During the maintenance of the appliance, it allows easily
D10 TANK COVER disconnecting the tank D5 from all the other parts of the
hydraulic group.
It allows turning on and off of the whole appliance.
This button is not installed when the hydraulic group is
connected to a compression machine with digital unit used
D11 MAIN SWITCH
for the reading of the load. In this case the switching on of the
pump D9 and of the motor D1 is controlled directly by the
digital unit.
It allows pouring oil into the tank.
This stopper is equipped with a graduated rod that allows the
D12 OIL INLET STOPPER
verification of the proper oil level in the tank, for models not
supplied with the oil indicator D3
This device allows setting the pace rate. The pace rate is the
speed the load is increased. Turning the handle clockwise pace
rate will be increased; turning it counter-clockwise the pace rate
will go down. The watch included in the handle gives the
possibility to see the position of the valve.
The proper position of the device depends on the kind of
compression machine and it is included between the indication
of the hours 4 and 6.
DEVICE TO SET THE PACE Pushing down the handle, the valve will be opened completely
D13
RATE and allow a rapid moving up of the piston.
ATTENTION: this function must be used only to reduce
rapidly the distance between the specimen and the upper
plate. Never use this function to make a test; the machine
could be seriously damaged because of a sudden and not
controlled increase of the applied load.
The functions of the handle can be used only when the load-
unload handle D14 is closed.
Closing completely the handle clockwise the piston can go up with
a speed proportional to the position of the device to set the pace
D14 LOAD-UNLOAD HANDLE
rate. Opening completely the handle counter-clockwise the piston
will go down.
It has to be connected to the cylinder of the testing machine,
TUBE TO COLLECT THE
D15
DISCHARGING OIL
and allows the discharging oil to flow from the cylinder to the
tank.
3
Chapter 2 GENERAL USE
2.1 SWITCHING ON THE APPLIANCE
To procedure to turn on the hydraulic group is different following the kind of device used to read the
load applied to the machine:
READING OF THE LOAD MADE THROUGH A MANOMETER
To turn on the hydraulic group follow below indications:
1. If it was not already in the down position, let the piston of the testing machine go down up to the
lower dead point turning the load-unload handle D14 counter-clockwise.
2. Turn on the hydraulic group putting the main switch D11 on position “I”.
In case the hydraulic group doesn’t start working after repeated trials with the main switch D11, try to
turn on the appliance putting the main switch D11 on position “AVV”.
In order to grant the best working of the hydraulic group we suggest not to use
ATTENTION continuously the function “AVV” on the main switch, this could damage the its
electric installation.
READING OF THE LOAD THROUGH A DIGITAL UNIT

1. If it was not already in the down position, let the piston of the testing machine go down up to the
lower dead point turning the load-unload handle D14 counter-clockwise.
2. To turn on the hydraulic group put the main switch of the digital unit on position “I”. The digital
unit will automatically switch on the hydraulic pump and the electric motor.
2.2 USE
The piston of the machine it is connected to can be controlled by the hydraulic group. Follow the
instructions given here below for a proper use of the appliance.
GOING UP OF THE PISTON:

1. Turn clockwise the load-unload handle D14 up to its lock in order to close the hydraulic circuit and
let the piston starting the rising movement.
2. Press the pace rate regulating device D13 to push it down in order to activate the maximum rising
speed of the piston; this procedure allows the operator to reduce the time requested by the upper
surface of specimen to get closer to the upper plate.
IMMEDIATELY RELEASE THE PACE RATE DEVICE when the specimen skims over the upper
plate of the testing machine.
Then turn clockwise the device D13 until the black pointer gets to number 6 and the red pointer to
number 7. Change the pace rate value as desired, considering that the device D13 must be turned
clockwise to increase the pace rate or contraclockwise to decrease it..
GOING DOWN OF THE PISTON:

1. Turn counter-clockwise the load-unload handle D14 to open the hydraulic circuit and let the piston
go down.
In order to grant the best working of the hydraulic components of the piston, we
ATTENTION recommend removing carefully from the edge of the piston the debris coming from
the breaking of the specimens after each single test.
STOPPING OF THE PISTON TRAVEL:

1. Turn the device to set the pace rate on “0” or set such a value in order not to allow the pump
pushing the piston up.
2.3 SWITCHING OFF THE APPLIANCE
The procedure to turn off the hydraulic group is different following the unit used to read the load
installed on the compression machine.
READING OF THE LOAD MADE THROUGH A MANOMETER:

To turn off the hydraulic group put the main switch D11 on position “0”.
READING OF THE LOAD THROUGH A DIGITAL UNIT:

To turn off the hydraulic group position the main switch of the digital unit used to read the load on
position “0”.
4
Consult the chapter DANGEROUS PARTS AND RESIDUAL RISKS before

DANGER
proceeding.
All the maintenance operations must be carried out with the machine turned off and
DANGER
unplugged from the knife switch.
Skilled operators instructed about the purposes the machine is made for must carry
DANGER any kind of maintenance operations concerning the components of the machine and
of the electric components, even those that may seem very simple.
The use of original spare parts only is allowed; on the contrary the manufacturer
DANGER
assumes no liability for the good working of the machine.
 In order to grant a good working and a long time lasting of the appliance, we recommend to clean
periodically all the its parts and to oil the parts that are not protected by paint. Do not use solvents,
which may damage the painting and the parts made of synthetic materials.
 The hydraulic group is delivered complete with oil in the
tank D5 (about 20 litres) only when supplied in
combination with a compression machine.
 The correct level of the oil in the tank is obtained when
the piston of the machine is in its dead position
(completely down). The oil reaches the middle of the
indicator D3 when pumps have it; for pumps not
equipped with oil indicator, the oil level is between the
maximum and minimum lines on the graduated rod of the
stopper D12.
Check the level each 100 hours of working and eventually

add some oil type HYDRUS OIL H146.
Never mix oils from other manufacturers or from other kind. In case you
ATTENTION
cannot find the oil given here above, replace it completely with similar oil.
The oil drained from the tank cannot be dispersed in the nature; it has to be
ATTENTION
delivered to the collecting centres for used oils.
All the appliances working with high hydraulic pressure must be carefully checked
ATTENTION and tested by a qualified engineer at least once per year; more frequently in case
the appliances are used a lot.
When you start using the machine or after a long time it has not been used the air that may be in
the hydraulic plant must be drained. To do this just let the piston go up and down to or three times
without applying any load on it.
To replace the oil, remove the oil drain stopper D6 and let the oil flowing out the tank. Then put the
stopper D6 in its position.
Remove the stopper D12 and pour the new oil in the tank using a funnel, up to the correct level.
5
ENCLOSURE D1 GENERAL VIEW
6
ENCLOSURE D2 HOW TO REPLACE THE PACE RATE SETTING GAUGE FOR
MOTORIZED PUMPING UNIT.
1. PROCEEDINGS
In order to correctly replace the device:
1. Insert the suitable key to reach the screw.

2. Unscrew the fixing pin to remove the gauge.
3. Rotate counterclockwise the gauge and pull it up.
4. Clean with sandpaper the pin and the internal surface to remove any dust.
5. Insert the screwdriver through the inlet of the oil plug to avoid the rise of the pin.
6. Set the black pointer of the new gauge on the 0 position.
7. Adjust the pin to allow the connection between the holes threads. (red pointer set between  11)
8. Push down the new gauge, minding carefully at the centring pin.
9. After placing correctly the gauge, insert the key. Screw to fix down the gauge.
ENCLOSURE D3 ELECTRIC DIAGRAM
7
8
Control Unit
GENERAL INDEX
1.01 Warnings
1.02 WARNING and DANGER indications - SIGNS
1.03 Aim of the Instructions Manual
1.04 Modifications and enclosures of the Instructions Manual
1.05 Machine Identification Data
1.06 EC Stamp
1.07 Usage
1.08 Operators
1.09 Storage
1.10 Transportation and Movement
1.11 Packaging removal
Chapter 2 TECHNICAL CHARACTERISTICS

2.01 Dimension and weight
2.02 Electrical supply
2.03 hardware
2.04 Software
Chapter 3 GENERAL SAFETY NORMS

3.01 General norms
3.02 Machine Safety devices and protection
Chapter 4 INSTALLATION INSTRUCTIONS

4.01 Location
4.02 Handling and movement
4.03 Electrical connection
Chapter 5 MAN-MACHINE INTERFACE

5.01 Structure of the screens
5.02 Machine interaction
Chapter 6 IN FUNCTION - USE

6.01 Machine calibration – Meters - Indicators
6.02 Switching on the equipment
6.03 Main menu
6.03.01 Control panel menu
6.03.02 System configuration menu.
6.03.03 Alarms
6.04 Compression test
6.05 Elastic Modulus test
6.06 Splitting tensile test
6.07 Flexural test
6.08 Flexural test on fiber reinforced specimens
6.09 Energy absorption test on sprayed concrete
6.10 Tensile test
6.11 Normal stop
6.12 Emergency stop
6.13 Restart of the test after an emergency stop
6.14 Test start-up
7.01 Ordinary Maintenance
7.02 Extraordinary Maintenance
7.03 Authorised maintenance centres
-3-
Rev. Descrizione Redatto/Gestito Approvato Cod.Ident. Pagine Data Em.
09 Manuale Istruzioni S.C. Ufficio Tecnico C109N.M01.EN.09 4/110 01/2011
Chapter 8 GUIDE TO RECOGNISING DAMAGE AND ANOMALIES
Chapter 9 ACCESSORIES
Chapter 10 INACTIVITY
Chapter 11 DECOMMISSIONING THE MACHINE
ATTACHED
A WIRING
- IMPORTANT NOTE -
FIXING INSTRUCTIONS FOR CYBER-PLUS EVOLUTION
It is necessary to use no. 4 x M6 thread screws to fix the Cyber-Plus Evolution on the desired
level. Screw them up in the 4 threaded holes placed on the holding device, as shown in the
picture below.
It is very important to use screws with the correct length; the length depends on the wall depth
to penetrate and on the length of the screw’ part inserted in the threaded hole; the inserted
part of the screw has not to exceed 10mm length.
The respect of this requirement is essential, otherwise the tip of the screw could hit some
electronic apparatus parts damaging them irrecoverably.
-4-

1.01 WARNINGS
The manufacturer does not accept any responsibility for direct or indirect damage to people, things or animals and
use of the appliance in different conditions from those foreseen.
The manufacturer reserves the right to make changes to the documentary information or to the appliance without
advance notice.
Check the machine responds to the standards in force in the state in which it has been installed.
All operations necessary for maintaining machine efficiency before and throughout use are the operator’s
responsibility
Carefully read the entire manual before operating the machine.
It is vital to know the information and limitations contained in this manual for correct machine use by the operator.
Interventions are only permitted if the operator is accordingly competent and trained.
The operator must be knowledgeable about machine operations and mechanisms.
The purchaser must ensure that operators are trained and aware of all the information and clarifications in the
supplied documentation.
Even with such certainty the operator or user must be informed and therefore aware of potential risks when operating
the machine.
Safety, reliability and optimum performance is guaranteed when using original parts.
Any tampering or modifying of the appliance (electrical, mechanical or other) which has not been previously
authorised in writing by the manufacturer is considered abusive and disclaims the constructor from any responsibility
for any resulting damage.
All necessary operations to maintain the efficiency of the machine before and throughout use are the responsibility of
the user.
1.02 WARNING AND DANGER INDICATIONS - SIGNS
The machine has been designed and constructed according to the current norms and consequently with mechanical
and electrical safety devices designed to protect the operator or user from possible physical damage. Residual risks
during use or in some intervention procedures on the device are however present. Such risks can be reduced by
carefully following manual procedures, using the suggested individual protection devices and respecting the legal and
safety norms in force.
This manual includes “Warning” and “Danger” indications in relevant chapters. These indications are shown with the
words “Danger” or “Warning” in bold font and uppercase to make them highly visible.
WARNING indicates that machine damage could be caused should indications be ignored.
indicates that machine damage and/or injury to the worker could be caused should
DANGER
indications be ignored.
“DANGEROUS ZONE” indicates any zone inside or in the proximity of the appliance in which a person is exposed to
the risk of injury or damage to health.
1.03 AIM OF THE INSTRUCTIONS MANUAL
This manual has been edited with the aim of providing all machine operators with all the necessary information on
installation, use and maintenance from production to scrapping in as comprehensive and clear manner as possible.
All the procedures useful for any foreseeable emergency situations have been listed by the manufacturer and can be
verified during use.
Operators, for whom this manual has been written, due to their competence must give instructions or operate the
machine themselves.
The instructions manual must be carefully consulted by laboratory or site safety managers, equipment operators and
any internal and external maintenance workers.
The manual is integral to the product and refers to this appliance only.
The manual must be safeguarded and always kept near the equipment so that it can be easily consulted whenever
necessary.
IMPORTANT: The manual does not substitute the experience and technical training of the worker but must be
considered a guide for carrying out its functions.
Furthermore all the norms and rules the operator should be aware of or consult for correct use of the machine and/or
test performance can be found in the manual.
This responsibility is entrusted to the installer and Laboratory or Site Manager where the machine is installed.
The Constructor is available to provide further information.
-5-
1.04 MODIFICATIONS AND ENCLOSURES OF THE INSTRUCTIONS MANUAL
This manual reflects the state at the time of the launch of the machine on its market. If any modifications,
improvements or adjustments have been made since machine supply the Manufacturer does not have to intervene
on the marketed machine and will not consider the machine or the manual deficient or inadequate.
1.05 MACHINE IDENTIFICATION DATA
MODEL : C109N
PRODUCTION DATA: see EC declaration
INSTRUCTIONS MANUAL CODE: C109N.M01.EN.09
1.06 EC STAMP
SEE EC DECLARATION
1.07 USAGE
Cyber-Plus Evolution, eight-channel computerised graphic display instrument, for the acquisition, visualisation,
processing, printing and saving of the test data and certificates, with software for managing and remote control from
PC; is used to upgrade or complete your concrete or mortar compression and flexure testing machine (also from
other manufacturers).
Cyber-Plus Evolution can manage and process the dates in compliance with the EN standards and the different
international standards (BS, UNI, NF, DIN, ASTM, UNE) for the following tests:
 Compression
 Elastic modulus
 Splitting tensile
 Flexural
 Flexural on fiber reinforced specimens
 Tensile
The above mentioned tests can be managed only by purchasing the relevant
WARNING software licence.
This appliance is for the exclusive use which it has been conceived for.
Any other use is considered improper and therefore negligent.
Machine use is allowed only in places free from danger of explosion or fire.
During operation check for conditions of danger.
immediately stop the machine should it be working irregularly, and consult the authorised dealer’s Sales Service
department.
It is the Client’s responsibility to verify at the time of installation and use that no conditions of use arise which are
different to those indicated.
Refer to the Constructor when in doubt.
1.08 OPERATORS
The use, transportation, installation, maintenance, demolition and disposal of

DANGER the appliance are only permitted to “QUALIFIED PERSONNEL”.
WARNING This manual is exclusively aimed at “QUALIFIED PERSONNEL” and contains
the necessary information for machine use.
”QUALIFIED PERSONNEL” means people who, due to their training, experience and education, as well as
knowledge of the relevant standards, limitations and measures, have been authorised by the “PLANT SAFETY
MANAGER” to carry out any necessary activity and are able to recognise and avoid any possible danger.
The manufacturer recommends that the instructions, procedures and recommendations in this manual and the work
safety legislation in force be scrupulously adhered to, even with the use of appropriate protection devices (whether
individual or part of the machine).
Knowledge and respect of the instructions, safety warnings and danger in this manual are all necessary for
installation, operation, management and machine maintenance with a minimal risk.
The “PLANT SAFETY MANAGER” has the following responsibilities and duties:
- To know the machine functions, its commands, safety and protection devices, possible dangers of use and all the
information in this manual in detail. This knowledge can only be gleaned from detailed reading of this manual.
- To know the safety legislation in force in detail in order to operate the machine
-6-
- To recognise the “QUALIFIED PERSONNEL” for transportation, handling, installation, use, maintenance, disposal,
etc.
- Correctly train and educate the “QUALIFIED PERSONNEL” before allowing them access to the machine. The
personnel must also be exhaustively trained with regards to the machine’s protection devices.
- Ensure the machine’s safety devices are not tampered with or removed and are checked on a daily basis. Provide
the operator appropriate individual protection devices according to the laws in force.
- The constructor is available for clarification, assistance and training and declines all responsibility for damage to
things or people resulting from improper, incorrect and negligent use by untrained personnel.
1.09 STORAGE
The appliance must be stored and conserved in the original packaging and in a closed
WARNING environment, protected from atmospheric agents with a minimum temperature of -15C°,
and a maximum of +60C° and a maximum humidity of 70%.
1.10 TRANSPORTATION AND MOVEMENT
In order to avoid irreparable machine damage, move with care, do not overturn, protect
WARNING from rain, do not stack, protect the packaging and its contents from bumps and sources of
heat.
During transportation and movement it is important to avoid bumps, overloading with other packages, exposure to
freezing or heating atmospheric agents, or any other potentially harmful condition to the device, things or people.
Machine transportation and movement must be entrusted to Qualified Personnel who can ensure correct movement.
Do not transport or move the product should it be impossible to respect the

DANGER
conditions on the packaging or there be any doubts. Request information from
WARNING the constructor.
1.11 PACKAGING REMOVAL
After removing the packaging check the machine is complete and that there are no visibly damaged parts.
DO NOT USE THE MACHINE and refer to the constructor when in doubt.
The components used for packaging (plastic bags, polystyrene, nails, screws, wood, etc)
DANGER must be kept out of reach of children, as they are sources of danger. These components
should be placed in the appropriate containers.
In order to avoid bumps and overturn adopt the normal and logical precautions. Before
WARNING disposing of the packaging check all machine components such as accessories,
utensils, instructions, documents etc have been removed.
-7-
Chapter 2 TECHNICAL CHARACTERISTICS

2.01 DIMENSION AND WEIGHT
LENGTH 260 mm
WIDTH 245 mm
HEIGHT 155 mm
WEIGHT 5 kg
2.02 ELECTRICAL SUPPLY
VOLTAGE 230 V
PHASE NUMBERS 1
FREQUENCY 50 Hz
POWER 70 WATT
2.03 HARDWARE
The main hardware features of the machine’s mother board are described as follows.
ATTENTION! Even if designed and potentially available, some features could be not be present on the control unit
box.
 312 MHz processor that can be expanded up to 806 MHz.

 64 MB RAM that can be expanded up to 128 MB.
 32 MB flash memory that can be expanded up to 256 MB.
 LCD TFT QVGA (320x240 pixel) touch-screen.
 Keyboard with 5 crosswise keys.
 One audio channel.
 Buzzer.
 Clock.
 8 digital outputs.
 8 digital inputs.
 1 analog output (16 bit - 65536 points).
 8 analog inputs (two of them at high performances).
 Ethernet 100 Mbit for PC connection.
 2 USB-Host (to connect mouse/keyboard/pen drive).
 1 USB-Client.
 Slot SD-Card.
 1 RS232.
 1 RS485.
 APS graphic printer on thermo-paper.
 2 controllers for step motors.
 Expansion slot for additional analog inputs.
 Expansion slot for motors control.
-8-
AC Output (for power supply) AC input

AC
Web RS232C Analog inputs
SD-CARD slot No.2 USB-Host
-9-
2.04 SOFTWARE
The main software features of the machine’s mother board are listed as follows.
 Operating system: “Windows Embedded CE 6.0 R2”.

 More intuitive interface and a simplified management of the machine (start up of the test with few and simple
commands).
 More opportunities for calculations and graphic visualization (graphs on the machine and printing of the results in
a graphic mode).
 More opportunities for languages and International format management (date and time, decimal separator, unit
of measurement…).
 Modular structure of the software in order to allow the installation of new test modules later.
 The software on the machine can be easily updated.
 An unlimited memory provided by the SD-Card and USB-Host slots.
 Possibility to connect the machine to Internet in order to activate the remote checking functions.
Chapter 3 GENERAL SAFETY STANDARDS

3.01 GENERAL STANDARDS
To ensure the safety of machine operators:

· Any tampering with the appliance not pre-emptively authorised by the manufacturer exempts the manufacturer from
any responsibility for damage caused by or to it.
· The removal or tampering with safety devices entails a violation of the safety standards.
· Machine use is only allowed in areas where there is no risk of explosions or fires.
· Only the original fittings can be used. The use of unoriginal fittings exonerates the manufacturer from all
responsibility.
• Check the appliance is in ideal working conditions and that its parts are not worn or faulty before Carry out all
necessary maintenance
• Do not wear loose clothing, ties, chains or anything else which could become caught in the frame or other moving
parts of the appliance.
• Be aware of the danger of electrical shocks from direct or indirect contact due to unforeseen electrical faults.
• Do not subject the appliance to violent impact.
• Do not expose the appliance to fire, welding sparks or extreme temperatures.
• Do not bring the appliance into contact with corrosive substances.
• Do not wash the appliance with jets of water.
· Check the workspace around the machine is clear from potentially dangerous objects.
· The machine operator must wear appropriate work clothing such as protective glasses, gloves and mask in order
to avoid damage from, for example, harmful dust projection. Wear a lower back support when lifting heavy parts.
There should be no hanging objects such as bracelets or otherwise, long hair should be protected with relevant
precautions, shoes must be appropriate for the type of operation to be carried out.
DURING USE
When operating check there are no conditions of danger. Immediately stop the machine when it is functioning
irregularly. Contact the authorised Sales Service department.
• For the operator’s safety do not touch any part of the appliance when testing and use the appropriate individual
protection devices in order to keep the operator safe.
3.02 MACHINE SAFETY DEVICES AND PROTECTION
DEFINITION: Protections are all the safety measures that consist of the use of specific technical means (repairs,
safety devices) to protect people from dangers which cannot be limited reasonably in design.
Tampering with the protections or any appliance modification could cause risks to users or
other exposed people.
DANGER The manufacturer does not assume any responsibility for direct or in direct damage to
people, things or animals following tampering with the protections.
On the instrument are not present safety devices
- 10 -
Chapter 4 INSTALLATION INSTRUCTIONS

4.01 LOCATION
The equipment must be placed in an ideal position and environment for the use it has been conceived for (laboratory
use and protected from atmospheric agents) and that the machine is placed by a qualified operator.
GENERAL ADVICE
 The machine must be installed in an area which allows ease of access to all parts so that maintenance may be
carried out.
 Unauthorised people and objects which could be potential sources of danger must not be permitted in the area
surrounding the machine.
 Do not position the equipment near instruments or appliances which could produce vibrations.
4.02 TRANSPORTATION AND MOVEMENT
These instructions are applicable to the machine assemblers.

Ensure the equipment is correctly supported at the lifting point and that the machine does not slip.
Do not remain in direct line with the application of force and do not allow personnel where there are loads that cannot
be adequately supported by mechanical means.
Wiring of the electrical system must be carried out by qualified personnel.

Before wiring consult the electric plan linked to the instructions manual and the
registration plate on the machine for information regarding supply, frequency and nominal
current.
Connect the earthing system via the PE terminal (yellow-green) before any other
DANGER connection.
Apply a knife switch at the top of the connecting cable of the machine to the power
system.
The knife switch must be combined with a safety device against the overload with a
differential switch (safety switch).
The technical features of the safety device must be in accordance with the standards in
force in the country where the machine has been installed.
ELECTRIC TOLERANCES:
 Real voltage  10 % of the nominal one

 Frequency:  1 % of the nominal one in a continuous way
 2 % of the nominal one for a short period
 The harmonic distortion of the sum from the second to the fifth harmonics not more than 10 % of the total voltage
as a real value between the conductors. A further distortion of 2% is accepted for the sum from the sixth to the
thirtieth harmonics of the real total value between the conductors.
 With reference to the voltage imbalance of the three-phase voltage, the inverted sequence component and the
zero sequence component must not be more than 2% of the direct sequence component of the voltage.
 The voltage pulses must not last more than 1,5 ms with an up/down time between 500 ms and 500 ms and a
peak value not higher than 200 % of the real value of the nominal tension.
 The electric supply must not be interrupted or zeroed for more than 3 ms at any time. Between two interruptions it
must not take more than 1 s.
 The interruptions must not overcome 20 % of the tension peak for more than one cycle. Between two interruptions
it must not take more than 1 s.
The manufacturer assumes no liability for any damages to people, things and animals caused by the non-compliance
of the above instructions
The instrument comes with a cable to connect the unit to a motor (used to handle the
ATTENZIONE testing machine) is the responsibility of the customer make the wiring of the supplied
cable ,according to the type of engine used.
- 11 -
Chapter 5 MAN-MACHINE INTERFACE

The man-machine interface pass through the LCD TFT QVGA (320x240 pixel) touch-screen supported by a keyboard
with 5 crosswise keys.
All the machine operating functions are accessible through the touch-screen and the keyboard as well.
Depending on the specific contest the machine is working in, some keys/functions can be disabled or may assume a
particular meaning. Consult the chapter related to the screen you are interested in to check the exact use of the
keyboard.
The printer on board with graphic features allows the printing of the test reports on thermic-paper.
Thermic-paper printer
Display Keyboard
5.01 STRUCTURE OF THE SCREENS
 Operating area
It is the most important area of each screen and it takes up the almost part of the display.
 Status Bar
It is divided into three parts and is placed in the lower part of all screens. It provides with a summary of the
information concerning the machine configuration and functioning.
Name and version Date and

of the machine time
Status of the machine
- 12 -
The central part is divided into four parts to highlight the following information:
Alarm enabled or Configuration profile

status of the selected
machine(1)
Screen enabled (2) Full scale of the

selected load channel(3)
(1) It shows the presence of one or more alarm status ( ) , or the operation status of the machine
 Alarm
 The machine is not configured
 Initialization
 Ready (the initialization is over)
 Strain gauges automatic configuration
 Search of the touch point
 Lying in wait for the operator activation of the automatic operation
 Delayed activation of the automatic operation
 Automatic operation
 Manual activation
(2) It is represented by one of the following icons/pictures to show the screen the operator is entering to. The list
does not include the icons that represent the Standards (see the relevant chapters). Some screens can be
entered only when using some specific machines.
 : visualization of the enabled alarms.
 : manual positioning.
 : selection of the configuration profile.
 : configuration of the input analog channel (the icon also shows the number of the selected
channel).
 : calibration of the input analog channel (the icon also shows the number of the selected
channel).
 : check of the input analog channel calibration (the icon also shows the number of the selected
channel).
 : configuration of the output analog channel.
 : calibration of the output analog channel.
- 13 -
 : check of the output analog channel calibration.
 : machine configuration.
 : machine advance configuration (basic operation).
 : machine advance configuration (advance operation).
 : machine calibration.
 : date and time set up.
 : International settings.
 : network configuration.
 : password change.
 : software maintenance.
(3) The visualization of the channel full scale value is allowed when the Standards require the selection of a load
channel.
5.02 MACHINE INTERACTION
BUTTONS
All controls on the screens are shown as buttons and can be classified as follows:
1. “command” button:
a. Conceived for the execution of a machine function; this button is usually shown on the right column of
the operative area of the display; on this button an image (such as the one shown in the example) is
visualized on a grey background (example ).

2. “parameter” button:
a. This button is for the modification of a value through the activation of a graphic scroll; an image on a
grey background is visualized on the button (example ).
b. This button is also for the modification of a value through the activation of a text scroll; an alphanumeric
text is visualized on the button with a grey background (example
).
c. This button is also for the modification of a value through the activation of a numeric scroll; a numeric
text is visualized on the button with a white background (example ).
d. This button is also for the modification of a value through the activation of the virtual
numeric/alphanumeric keyboards; a numeric/alphanumeric text is visualized on the button with a white
background (example ).
- 14 -
FOCUS
The Focus notion is used to point out which button of the screen will respond to the pressure of the confirmation key
( ).
A button has the focus active when it is visualized with dashed sides (example ).
A button has the focus inactive when it is visualized without dashed sides (example ).
 How to activate a button through the touch-screen.

Touch the button and wait for the function execution (“command” button) or for the change of the relevant value
(“parameter” button).
 How to activate a button through the keyboard.
1. Move the focus on the buttons visualized on the screen (keys and ) up to the selection of the
desired button.
2. Push the confirmation key ( ) and wait for the function execution (“command” button) or for the change of
the relevant value (“parameter” button).
GRAPHIC SCROLL
It is visualized when a “parameter” button with an image on a grey background has been activated. The below
example shows the graphic scroll for the language selection (screen of the international settings).
 How to select a graphic scroll value with the touch-screen
1. Scroll the list ( or ) up to the desired icon.
2. Touch the picture, wait for the closure of the scroll and for the update of the relevant “parameter” button.
 How to annul the selection of a graphic scroll value with the touch-screen
Touch any point of the LCD display outside the scroll area and wait for its closure.
 How to select a value of a graphic scroll with the keyboard
1. Select the desired image by skimming through the list with and keys.
2. Push the confirmation key ( ), wait for the closure of the scroll and for the update of the relevant
“parameter” button.
- 15 -
 How to annul the selection of a value of a graphic scroll with the keyboard
Push one of these keys, or and wait for the closure of the scroll.
TEXT CROLL
It is visualized when a “parameter” button with an alphanumeric text on a grey background has been activated. The
below example shows the graphic scroll for the month selection (screen of data and time setting).
 How to select a value of the text scroll with the touch screen
1. Scroll the list ( or ) until the desired text is visualized.
2. Touch the desired text, wait for the closure of the scroll and for the update of the relevant “parameter” button.
 How to annul the selection of a value of the text scroll with the touch-screen
 How to select a value of a text scroll with the keyboard
1. Select the desired text by scrolling the list with and keys.
 How to annul the selection of a value of the scroll with the keyboard
Push one of these keys, or , and wait for the scroll closure.
NUMERIC SCROLL
It is visualized when a “parameter” button with a numeric value on a grey background has been activated. The below
example shows the graphic scroll for the day selection (screen of data and time setting).
 How to change the value of a numeric scroll with the touch-screen
1. Decrease ( ) or increase ( ) the value until the desired one is shown.
2. Touch the value (central area), wait for the scroll closure and for the update of the relevant “parameter” button.
- 16 -
 How to annul the change of the value of a numeric scroll with the touch-screen
 How to change the value of a numeric scroll with the keyboard.
1. Decrease ( ) or increase ( ) the value until the desired one has been visualized.
 How to annul the change of the value of a numeric scroll with the keyboard.
Push one of these keys, or , and wait for the closure of the scroll.
VIRTUAL NUMERIC/ALPHANUMERIC KEYBOARD
It is visualized when a “parameter” button with a numeric/alphanumeric value on a white background has been
activated.
Virtual numeric keyboard
Virtual alphanumeric keyboard
 How to change a numeric/alphanumeric value with the virtual keyboard.
1. Insert the numeric/alphanumeric value using the virtual keyboard.
- 17 -
2. Touch / or push the confirmation key to confirm the new value; wait for the closure of the
virtual keyboard and for the update of the relevant “parameter” button.
 How to annul the change of a numeric/alphanumeric value with the virtual keyboard.
Touch / and wait for the closure of the virtual keyboard.
IP ADDRESS
It is visualized when a “parameter” button is activated: the value is shown as an “IP address” on a white background.
 How to change an “IP address” value with the virtual keyboard.
1. Insert the value as “IP address” using the virtual keyboard.
2. Touch or press to confirm the new value, then wait for the closure of the virtual keyboard and
the updating of the relevant “parameter” button.
 How to annul the change of a value shown as ”IP address” using the virtual keyboard.
1. Touch and wait for the closure of the virtual keyboard.
- 18 -
PASSWORD
It is visualized when a function secured by a password is activated.
How to enter a password using the virtual keyboard
1. Enter a password using the virtual keyboard
2. Touch or press the button to confirm the password. Wait for the activation of the secured
function (correct password) or for the visualization of an error message (if the password is wrong).
3. Touch to annul the password entry and the activation of the secured function.
Chapter 6 IN FUNCTION - USE

Before setting the machine in motion it is essential that the Operator and Safety
DANGER Manager have read the Instructions Manual and understood all parts of the
WARNING machine and activities linked to it (Risks, Dangers, Functionality, Operation,
Protections, Commands, etc.)
6.01 MACHINE CALIBRATION – METERS - INDICATORS
The machine is checked in the factory, using sample equipment periodically checked by officially recognised
institutes. These checks cannot guarantee that the machine, meters and indicators will provide accurate values and
results conforming to the standards in force in the countries the machine has been installed and used in.
Normally such norms envisage calibration check after every movement. In order to obtain correct values and results
it is therefore VITAL that the operator, once the machine has been installed and set up and before official tests, has
an officially recognised body check the machine characteristics, its calibration and results/values reliability. The
manufacturer is exempt from all responsibility in the case of direct and indirect damage from use of the machine
without officially approval by the relevant bodies.
6.02 SWITCHING ON THE EQUIPMENT
Position the general switch “A” on “I” to start the machine.
- 19 -
6.03 MAIN MENU
The main menu allows the selection of the machine main functions. It has been organized in such a way
to visualize a variable number of items depending on the International Standards installed on the
machine.
Menù
display area
Description of
the selected
menu item
The following list includes the icons that represent the regular functions and does not include the ones of the
Standards (see the relevant chapter). Some functions can be entered only when using some specific machines.
 : visualization of the enabled alarms.
 : manual positioning.
 : system configuration.
 : control panel.
 How to select an item of the main menu with the touch-screen
1. Scroll through the menu ( or ) until the interested item has been visualized.
2. Touch the desired item and wait for the activation of the selected function.
 How to select an item of the main menu with the keyboard.
1. Scroll through the menu ( or ) until the desired item has been visualized.
2. Push the confirmation key ( ) and wait for the activation of the selected function.
6.03.01 CONTROL PANEL MENU
- 20 -
The control panel menu allows the selection of the general configuration functions of all the machines. The menu
includes the following icons:
 : date and time.
 : International settings.
 : touch screen calibration.
 : network connection.
 : password change (protected by PASSWORD – default 4444).
 : software maintenance (protected by PASSWORD – default 5555).
 How to select an item of the control panel menu with the touch-screen
 How to go back to the main menu with the touch-screen
1. Touch and wait for the visualization of the main menu.
 How to select an item of the control panel menu with the keyboard
2. Push the confirmation key ( ) and wait for the activation of the selected function.
 How to go back to the main menu with the keyboard
1. Push the key and wait for the visualization of the main menu.
- 21 -
DATE AND TIME
It annuls the
changes
It confirms the
changes
Parameters
Parameter Values
Day  1-31 for the following months: January, March, May, July, August, October, Dicember;
 1-30 for April, June, September, November;
 1-29 for February in case of al leap year;
 1-28 for February if it is not a leap year.
Month  “January”, “February”, “March”, “April”, “May”, “June”, “July”, “August”, “September”, “October”,
“November”, “December”.
Year  1970-2069
Hour  0-23
Minutes  0-59
Seconds  0-59
WARNING The date and time settings remain stored for only 10 days if the equipment
IMPORTANT is kept turned off.
- 22 -
INTERNATIONAL SETTINGS
It annuls the
changes
It confirms the
changes
 Parameters
Parameter Value
Unit meas.system  Select the “Metric” measuring system to have the load values expressed in
“kN”, the displacement values in “mm”, the deformation values in “µε”, and the
temperature values in “°C”.
 Select the “U.S.” measuring system to have the load values expressed in “lb”,
the displacement values in “in”, the deformation values in “µε”, and the
temperatures values in“°F”, ...
Decimal separator  “Point”, “Comma”.
Date format Types of Date format (i.e. June 1st 2009)
 "d/M/yy"  i.e. “1/6/09”
 "dd/MM/yy"  i.e. “01/06/09”
 "d/M/yyyy"  i.e. 1/6/2009
 "dd/MM/yyyy"  i.e. 01/06/2009
 "M/d/yy"  i.e. 6/1/09
 "MM/dd/yy"  i.e. 06/01/09
 "M/d/yyyy"  i.e. 6/1/2009
 "MM/dd/yyyy"  i.e. 06/01/2009
 "yyyy/M/d"  i.e. 2009/1/6
 "yyyy/MM/dd"  i.e. 2009/01/06
 "yy/M/d"  i.e. 09/1/6
 "yy/MM/dd"  i.e. 09/01/06
Hour format Types of hour format (i.e. time 14.27.05):
 "h:mm:ss tt" (or “h:mm tt”)  “2:27:05 PM” (or “2:27 PM”)
 "H:mm:ss" (or “H:mm”)  “14:27:05 (or “14:27”)
Language  ITALIAN, ENGLISH, FRENCH, GERMAN, SPANISH, POLISH.
TOUCH-SCREEN CALIBRATION
The touch-screen calibration screen will be as shown hereinafter:
WARNING Once the calibration procedure has been activated, it cannot be

IMPORTANT interrupted and have to be concluded.
- 23 -
 How to calibrate the touch-screen
1. Keep on pushing the pen in the center of the viewfinder, wait for the acquisition of the coordinates and for the
movement of the viewfinder to the next position.
2. Repeat the procedure described at point no. 1 for the five positions (proposed in the following order: center,
down on the right, up on the right, up on the left, down on the left).
3. Confirm the calibration by touching the l’LCD or by pushing the key .
WARNING During the five phases proposed by the procedure it is necessary to keep
IMPORTANT the pen firmly as much as possible, in order to obtain a correct calibration.
NETWORK CONNECTION
The network connection screen shows the configuration parameters of the TCP/IP protocol set by the operator (when
the DHCP is disabled) or assigned by the DHCP (when enabled).
Network connection
Close the screen
The change of the parameters can be enabled pressing the button .
- 24 -
It annuls the
changes
It confirms the
changes
 Parameters
Parametes Value
DHCP Select “Enabled” to activate the configuration of a dynamic IP address(assigned by the
DHCP).
Select “Disabled” to activate the configuration of a static IP address (assigned by the
operator).
IP address This parameter available only when the DHCP is disabled. In this case, the operator can
insert a valid IP address
Subnet mask This parameter available only when the DHCP is disabled. In this case, the operator can
insert a valid subnet mask.
Gateway This parameter available only when the DHCP is disabled. In this case, the operator can
insert the gateway IP address. This parameter is not required if the machine is connected
to a local network.
press this button to display the network status screen press this button to annul the changes and close the screen
press this button to confirm the changes and close the screen.
NETWORK STATUSThe screen shows the status of the network. It is useful to check the IP address assigned to
the network when the DHCP is enabled. IMPORTANT The modification of the network parameters does not
have any effect on the network itself if these parameters have not be saved earlier.
Parameters
Commandspress this button to close the screen.
WARNING Refer to the Administrator for a correct network configuration or consult

IMPORTANT the relevant helpsheet.
PASSWORD
This screen allows to personalize the keys/password to access the critical functions of the machine.
It annuls the
changes
It confirms the
changes
Each password has to be entered twice, to avoid typing errors that could
WARNING
make the relevant function unusable.
IMPORTANT
- 25 -
 Parameters
Parameter Value
Profile Password  Enter a numeric value
Machine Configuration Password  Enter a numeric value
Channel Configuration Password  Enter a numeric value
Access Password (current screen)  Enter a numeric value
Software Update Password  Enter a numeric value
SOFTWARE MAINTENANCE
Device name
Storage device (“TMNET-xxxxxxxx).
Operation
Close the screen
To update, backup or
restore the procedures To go back to
execution. Windows
To activate the remote

To restore the control of the machine
manufacturer settings (contact the customer service)
 How to update the operating system and/or an application
WARNING Make sure that the electronic supply is kept active during the updating
IMPORTANT process (that may take some minutes).
WARNING During the updating process the backup, license restore and configuration
IMPORTANT will be executed automatically.
1. Select “SW update”.

2. Select the storage device.
3. Be sure that the storage device has been put in the relevant slot and that the latter contains the file with the
operating system (“OS.bin”) and/or the application (“App.bin”) imagines in its root.
4. Activate the button for the updating procedure ( ).

5. The system will check that at least one of the required files is present in the selected storage device and will ask
for the updating confirmation for each file that has been found. Confirm the updating for the desired files and wait
for the end of the procedure and for the restart of the electronics.
6. Restore the licence and the configuration files.
- 26 -
 How to back up the licence file.

1. Select “Licence Backup”.
3. Be sure that the storage device has been put in the relevant slot .

5. Confirm the backup and wait for the end of the operation and the relevant confirmation message.
6. Check that “License.dat” file has been saved in the storage device folder “\<name of the device>”.
 How to restore the licence file

1. Select “Licence Restore”.
3. Be sure that the storage device has been put in the relevant slot and that the latter contains the “License.dat” file
in the “\<name of the device>” folder.

5. Confirm the procedure, wait for the ending and for the restart of the electronics.
 How to backup the configuration file

1. Select “Backup configuration”.
3. Be sure that the storage device has been put in the relevant slot.

5. Confirm the backup and wait for the ending of the procedure and for the relevant confirmation message.
6. Check that the sub-folders “Configuration” and “Standard” including the configuration files have been created in
the “\<name of the device>” folder of the storage device.
 How to restore the configuration file

1. Select “Restore configuration”.
3. Check that the storage device is inserted in the relevant slot and that the sub-folders “Configuration” and
“Standard” including the configuration files are included in the “\<name of the device>” folder.

5. Confirm the procedure and wait for the ending and for the restart of the electronics.
 How to export the configuration files.

1. Select the “Export configuration” operation”.
2. Select the memory device.
3. Check that the storage device is inserted in the relevant slot.
4. Activate the button for the execution of the update process ( ).

5. Confirm the file creation and wait for the end of the operation and for the relevant confirmation message.
6. Check that the sub-folders “Certificate” including the configuration files has been created in the “\<name of the
device>” folder of the storage device.
- 27 -
How to create the installation log file

1. Select “Log software”.
3. Be sure that the storage device has been put in the relevant slot.

5. Confirm the file creation and wait for the ending of the procedure and the relevant confirmation message.
6. Check that “Software.log” file has been saved in the “\<name of the device>” folder on the storage device.
 How to restore the manufacturer settings
1. Activate the button to restore the manufacturer settings ( ).

2. Confirm it and wait for the operation ending and for the restart of the electronics.
 How to go back to Windows
1. Activate the button to go back to Windows ( ).

2. Confirm and wait for the restart of the electronics.
 Commands
It closes the software updating screen.
It allows the selection of the “general” configuration functions of all the machines.
6.03.02 SYSTEM CONFIGURATION MENU
It allows the selection of the “specific” configuration functions of the appliance.
Menu display
area
Description of the
selected menu
item
- 28 -
The items are as follows:
Configuration profiles
(OPERATION SECURED BY PASSWORD – default 1111)
Analog channels configuration

(OPERATION SECURED BY PASSWORD– default 3333)
Machine configuration
(OPERATION SECURED BY PASSWORD– default 2222)
 How to select an item of the system configuration menu with the touch-screen
1. Scroll the menu ( or ) until the desired item has been visualized.
 How to go back to the main menu with the touch-screen
1. Touch and wait for the main menu visualization.
 How to select an item of the system configuration menu with the keyboard.
1. Scroll the menu ( or ) until the desired item has been visualized.
2. Push the confirmation key ( ) and wait for the selected function activation.
 How to go back to the main menu with the keyboard.
1. Push the key and wait for the main menu visualization.
PROFILES CONFIGURATION
Summary of the
analog channels
configuration for the
selected profile.
- 29 -
 Parameters
Parameter Values
Profile  1-5: selected profile
 How to select a configuration profile
1. Select the identification of the configuration profile.

2. Close the window.
 How to duplicate the configuration profile
WARNING The profile duplication is active only if the correct password has been
IMPORTANT entered.
1. Select the identification of the “source” configuration profile.
2. Activate the button to copy the profile in action. ( ).
3. Select the identification of the “destination” configuration profile (which is different from the “source” one).
4. Activate the button to paste the profile in action ( ).

5. Confirm the duplication and wait for the end of the operation and the relevant confirmation message.
 How to delete a configuration profile
WARNING The profile duplication is active only if the correct password has been
IMPORTANT entered.
1. Select the identification of the configuration profile to be deleted.
2. Activate the button to delete the profile in action. ( ).
 Commands
(1) It closes the screen of the analog channel advanced configuration.
- 30 -
ANALOG CHANNELS CONFIGURATION
This screen allows to select the analog channel to be set by means of 8 buttons.
Buttons for the

selection of the
analog channel to
be set
 Analog channel configuration

This is the screen that allows the analog channel configuration.
 Parameters
Parameters Values
Type  “Load”, “Displacement”, “Deformation”, “Temperature”.
Capacity (1)  Numeric value.
Scale factor (2)  Numeric value
Unit meas. System (3)  “kN”, “lb” for load channels ;
 ““mm”, “in” for displacement channels.
 “µε” for strain channels.
 “°C”, “°F” for temperature channels.
Alarm activation Flag  “Off”, “On”.
Alarm threshold (4)  Numeric value.
Input  “±5V”, "±2.5V", "±1.25V", "±600mV", "±300mV", "±150mV", "±80mV", "±40mV"
for high-resolution channels (1 and 2);
 "±5V", "±80mV", "±40mV", "±20mV" for the others.
Bit data  8-24
Filter type (5)  "None", “Average”, “Custom”.
Filter depth (6)  2-100
(1) Required for load and displacement channels.

(2) Required for strain and temperature channels.
(3) The unit measuring system of the analog channel has no relation with the measuring system selected in the
International settings. This allows the operator to insert the transducer capacity directly into the relevant unit
system of the transducer without taking care of the working mode of the system..
(4) This parameter can be set only if the alarm activation flag has been put on “on”..
- 31 -
(5) Analog data are over sampled in respect to the real need of the application. The specimens in excess can be
used to stabilize the reading with variable algorithm depending on what has been selected in “Filter type”
parameter. If Filter type has been set on “None”, the last specimen read on the time acquisition screen will be
used without using mathematical algorithms; If Filter type has been set on “Average”, an arithmetic average will
be applied on the specimens into the time acquisition screen; if Filter type has been set on “Custom” the values
variations on the time acquisition screen will be attenuated proportionally to the Filter depth value.
(6) The parameter can be set only if the filter is “Custom”.
 Commands
1. to activate the analog channel calibration.
2. to activate the advanced configuration of the analog channel (not available for temperature channels).
3. to annul the changes and close the screen.
4. to confirm the changes and close the screen.
ADVANCED CONFIGURATION OF THE LOAD CHANNEL
IMPORTANT! The advanced configuration of the analog channel is not available for temperature channels
In the case of manual machine is available in "reduced form", only the second screen
 PID controller
The pace rate is kept constant by means of a PID Control (proportional–integral–derivative controller). PID
controller is a control loop feedback mechanism that attempts to correct the error between the measured speed
value and the desired one by calculating - and then outputting - a corrective action that can adjust the input data of
the process to reach a stabilization.
- 32 -
The proportional value determines the reaction to the current error (the difference between the value on theory and
the read one), the integral value determines the reaction based on the sum of recent errors, and the derivative value
determines the reaction based on the rate at which the error has been changing.
 Parameters
Parameters Values
[P]id constant (1)  Numeric value.
p[I]d constant (1)  Numeric value.
pi[D] constant (1)  Numeric value.
Minimum speed uphill(1)  Numeric value.
Minimum speed downhill (1)  Numeric value.
High pressure touch points (2)  Numeric value.
Run type (3)  “Basic”, “Advanced”.
Low pressure touch points (3)  Numeric value.
(1) Required only on automatic machine.

(2) Required only for load channels.
(3) Required only for load channels on those machines provided with a double run type
 Commands
1. to activate the next advanced configuration screen of the analog channel.
2. to activate the previous advanced configuration screen of the analog channel.
3. to close the advanced configuration screen of the analog channel.
ANALOG CHANNEL CALIBRATION
WARNING The advanced configuration of the analog channel is not available for
IMPORTANT strain channels.
 Parameters
Parameters Values
Calibration table  Couples of numeric values to convert the points into engineering values (load or
displacement) or resistance value into engineering values (temperature).
- 33 -
 Commands
1. to add a calibration step.
2. to remove the selected calibration step.
3. to set a calibration table, whose load or displacement values are equidistant.
4. to obtain the points numbers read by the analog channel per the selected calibration passo.
5. to start the calibration check screen.
6. to start the manual activation of the motor (only for load channels).
7. to increase the speed of the manual activation of the motor (only for load channels).
8. to stop the manual activation of the motor (only for load channels).
9. to decrease the speed of the manual activation of the motor (only for load channels).
10. to close the screen of the analog channel calibration.
 Servocontrolled machine
 Speed adjustment during the manual activation of the motor.
During the manual activation of the motor, the operator can adjust the speed by touching the buttons (to
increase) or (to decrease). As alternative, the operator can act on the keys (to increase) or
(to decrease).
- 34 -
 Manual machine
 How to stop the manual activation of the motor.
Touch or press to stop the test execution.
To stop the machine during a critical phase, press the red emergency button placed
above the control unit.
CHECKING THE ANALOG CHANNEL CALIBRATION
 Commands
1. to reset the analog channel value.
2. to start the manual activation of the motor (only for load channels).
3. to increase the speed of the manual activation of the motor (only for load channels).
4. to stop the manual activation of the motor (only for load channels).
5. to decrease the speed of the manual activation of the motor (only for load channels).
- 35 -
6. to close the screen of the analog channel calibration.
 Servo-Controlled Machine
During the manual activation of the motor, the operator can adjust the speed by touching the buttons (to
increase) or (to decrease). As alternative, the operator can act on the keys (to increase) or
(to decrease).
 Stop of the Engine
To stop the machine during a critical phase, press the red emergency button placed
above the control unit.
MACHINE CONFIGURATION
It allows the setting of all operating parameters along with the basic and the advanced configuration screens.
 Parameters
Parameters Values
Frame  1-2.
PID log file  It allows a log file writing during the execution of a PID algorithm.
 Commands
1. to activate the basic configuration screen.
2. to activate the advanced configuration screen (available only on those machines provided with a double
run type).
3. to annul the changes and closes the screen.
4. to confirm the changes and close the screen.
- 36 -
BASIC CONFIGURATION OF THE MACHINE
 Parameters
Parameters Values
Begin step number  It shows the steps number for the opening of the hydraulic circuit flow
rate at the beginning of the touching phase.
End step number  It shows the steps number for the opening of the hydraulic circuit flow
rate at the end of the touching phase.
Zero time  It shows the time that have to pass between the beginning of the
touching phase and the analog channels calibration.
Off valve time  It shows how long the load valve have to be kept inactive after the
touching phase. This time enables the step motor - used to adjust the
flow – to reach the number of steps expected at the end of the touching
phase.
PID delay time  It shows the time that have to pass between the touch point and the
beginning of the PID operation.
 Commands
1. to close the screen.
ADVANCED CONFIGURATION OF THE MACHINE
- 37 -
 Parameters
Parameters Values
Begin step number  It shows the steps number for the opening of the hydraulic circuit flow
rate at the beginning of the touching phase.
End step number  It shows the steps number for the opening of the hydraulic circuit flow
rate at the end of the touching phase.
Zero time  It shows the time that have to pass between the beginning of the
touching phase and the “beginning calibration” of the analog channels.
Touch zero time  It shows the time that have to pass between the touch point and the
analog channels calibration.
PID delay time  It shows the time that have to pass between the instant of the analog
channel calibration and the beginning of the PID operation.
Base motor step number  It shows the steps number for the hydraulic circuit opening for the basic
activation during the advanced procedure.
Slowing time (ascent and descent)  It Indicates how long before reaching the
load/displacement/deformation should start slowing down of the piston
stroke
Slowing interval (ascent and descent)  Indicates the interval of time that must pass between two progressive
decreases in speed.
Slowing factor (ascent and descent)  indicates how much the speed drive must be decreased(than the initial
speed) every slowdown
 Commands
1. to activate the next advanced configuration screen of the analog channel.
2. to activate the previous advanced configuration screen of the analog channel.
3. It allows the closure of the screen.
- 38 -
6.03.03 ALARMS
Look over/reset the Close the screen

alarm
Former alarm Next alarm

visualization visualization
 How to confirm the setting or reset an alarm.
1. Scroll through the list of the active alarms ( or ) until the desired alarm is visualized.
2. Confirm the inspection and reset the alarm pressing .
An alarm that has been reset could immediately appear again if the
WARNING
causes/problems have not been removed completely.
IMPORTANT
If the alarm has been activated by pressing the emergency button, it is not
WARNING
necessary to reset the alarm, but the operator has only to put the button in its
IMPORTANT
initial position.
- 39 -
6.04 COMPRESSION TEST
COMPRESSION TEST
WARNING Compression test can be executed only by purchasing the relevant licence.
 Test configuration
 Parameters
Parameter Parameter Metric Unit system U.S. Unit system
Test description  Alphanumeric value

Pace rate  Numeric value kN/sec lb/sec
MPa/sec psi/sec
Initial Load (1)  Numeric value kN lb
Load at Failure (2)  Numeric value % %
Area  Numeric value mm² in²
(1) The machine only detects the specimen break after going over the starting load value.
(2) The break of the specimen is detected in correspondence to the load decrease (decrease percentage from the
peak load).
 Area
This is the surface in contact with the specimen; this value is useful for the load-pressure conversion, and if selected
a new page will appear on the screen.
Specimens file
display.
Correction factor
according to
ASTM C39 Add to the
specimens file.
- 40 -
When returning to the previous page, the Area will automatically recalculated.
1. Specimens file display
Delete the
specimen
Press it to go
back to the
specimen
selected.
2. Add to the specimens file.
 Commands
1. To associate the functions of the machine with the available transducers
- 41 -
2. Profile Configuration
3. Analog Channel Configuration
4. to start the test execution with the set parameters.
5. to close the test execution screen.
- 42 -
 Test execution on automatic machine
During the test execution, the progress can be visualized by means of two screens:
1. Numeric visualization.
Time from the test

start up.
Load value
detected in real-
time
Oil flow step
capacity
Information of the
error detected by PID
algorithm during the
maintenance of the
pace rate
2. Graphic visualization.
Graphic with the

progress of the
load on time
The piston will rise at a high speed until the specimen touches the upper platen; at this point the system
will provide to maintain the pace rate previously set up. The gradient bar, located at the bottom of the
display, shows in % the real time error of the applied load.
When the specimen reaches the failure, with subsequent release of the oil pressure, the maximum load
reached will be visualized on the screen.
 Commands
1. To view the graph
2. To view the numeric values
3. To stop the test.
- 43 -
 Test execution with a manual machine
Button to perform
the tare manually
“Pace rate meter”:
it shows the error
during the
maintenance of the
pace rate
1. Act on the charge-discharge knob of the oildynamic unit and rotate it clockwise in order to close the
circuit. Press the pace rate regulator and position the piston in such a way that it seems suspended on
the oil contained in the cylinder, but paying attention that the specimen does not get in touch with the
upper plate.
2. In case of need, press to perform the tare manually.
3. Press the pace rate regulator until the specimen gets in touch with the upper plate.
4. Release immediately the pace rate regulator and put the black pointer between 5-6 by rotating it
clockwise in order to start the rise of the load. The error of the application of the load could be shown
in real time by means of the “pace rate meter” visualized on the bottom of the display. Act on the pace
rate regulator to correct the error: rotate it clockwise to increase the pace rate or rotate it counter-
clowise to decrease the pace rate.
5. As soon as the specimen is broken, discharge the pressure by means of the charge-discharge knob.
The display will show the maximum load reached during the test and the strength resulting from the
ratio between the load and the specimen surface (see the picture here below).
 Test Stop
To stop the machine during a critical phase, press the red emergency button
placed above the control unit.
 Test results
When the test ends, it is possible to visualize the test results in two different screens:
IMPORTANT! Besides the visualization of the test results, the screen also show the reason why the test has been
stopped (specimen breaking, alarm, manual interruption).
- 44 -
Max Load detected

Reason why the before the test
test has been
stopped
Max strength
detected before the
test
Graphic of
Load/time trend
Commands
1. to go to the graphic visualization from the numeric one
2. to go to the numeric visualization from the graphic one
3. to save the test results (SD-Card or a Pen-Drive have to be inserted into the specific slot).
 Test results printing and storage.
To save the test

results on SD- To print the
Card or Pen-Drive results with a
printer connected
to the unit by USB
port (PCL
compatible).
To print the
results with the
thermic printer.
- 45 -
Commands
to close the screen of the test results printing and storage.
Test results printing
When the test data are sent to the printer on thermic-paper, a report is produced such as the one shown in the below
picture:
6.05 ELASTIC MODULUS TEST
ELASTIC MODULUS TEST
WARNING Elastic modulus test can be executed only by purchasing the relevant licence.
 Parameters
1) Test description
Alphanumeric value; it is a description saved along with test results.
2) Gradient
The gradient of the test execution could be one of the following types:
- 46 -
Gradient Unit of Unitof Notes

Measurement Measurement
(metric system) (U.S.)
Load kN/sec lb/sec
Pressure Mpa/sec Psi/sec
Displacement mm/min in/min A transducer on the piston stroke is required.
Strain µε/min µε/min An axial strain gauge is required.
3) Test end conditions.

The test end conditions are as follows:
1) Breakage:
The specimen breakage is detected in correspondence to a load downfall. (expressed as percentage of loss
compared with the maximum detected value).
2) Threshold achievement:
The test stops when the load threshold has been reached.
3) Strain threshold achievement
The test stops when the strain threshold has been reached
- 47 -
4) Execution of a cycle
The test stops at the end of work cycle.
Press to set a work cycle.
Cycles examples:
- 48 -
- 49 -
Touch to set up the configuration in accordance with the Standard:
Parameters
Parameter Values
Initial stress  Minimum stress. The load and unload cycles will be performed between the
minimum and the maximum stress.
Max stress  Maximum stress. The load and unload cycles will be performed between the
minimum and the maximum stress.
Repetitions  Each stress level must be reached for the repetitions number shown on the display.
Subdivisions  The interval between the maximum and the minimum stress is divided into the
subdivisions shown on the display, in order to obtain intermediate stress levels.
Pause  Seconds necessary for the reading stabilization of the equipment after the reaching
of each stress level.
Touch to set the execution of a custom cycle:
Add command
Remove
command
- 50 -
Set the cycle using the following commands:
Change the
command
- 51 -
4) Area
Specimen contact area, used for the load-pressure conversion.
A new control panel will be displayed:
Specimens file
visualization
Add to the
specimens file
Specimens file
visualization
Add to the
specimens file
Correction factor
in accordance
with ASTM C39
When the operator exit this panel, the area will be recalculated automatically.
Specimens file display.

3.
Delete the
specimen
Press it to go
back to the
specimen
selected.
- 52 -
Add to the specimens file.

4.
 Command
5. to match the machine functions with the transducers.
- 53 -
 Parameters
Parameter Values
Load channel  1-8 it shows the pressure transducer channel the operator would like to use (1).
Extensometer channel  1-8 It shows the displacement transducers channels or strain gauge the operator
would like to use (2).
Temperature channel  1-8 it shows the channel connected to the oil temperature probe.
(1) A standard pressure transducer, or an advanced model, with a lower rate and with a laser specimen touch, can
be selected.
(2) These could be absent or assembled in an axial or lateral mode. The means of all axial and lateral transducers
will be calculated automatically. The calculation will result in two strain values: an axial value and a lateral one.
One axial transducer is required at least in order to carry out a test with a strain control.
 Commands
1. to enter the base lenght or the piston stroke.
- 54 -
 Parameters
Parameter Values
Axial base length  It allows the conversion in µε for the displacement transducers that have been
calibrated in mm. It is valid for all transducers assembled in an axial mode.
Axial c. factor  If a compression-meter is used, it adjusts the measuring on the basis of the lever
arms ratio.
Lateral base length  It allows the conversion in µε for the displacement transducers that have been
calibrated in mm. It is valid for all transducers assembled in an axial or lateral
mode.
Lateral c. factor  If a compression-meter is used, it adjusts the measuring on the basis of the lever
arms ratio.
Stroke channel  If a transducer is enabled on the piston stroke, the machine can carry out a test
with a displacement control.
 Commands
1. to activate the panel with the advanced setting parameters.
 Parameters
Parameter Values
Start Load  It checks the specimen break only after going over this load threshold, in order to
avoid interruptions caused by oscillations.
Triaxial  If this flag is active, the machine will pause the test just after the touch of the
specimen, in order to apply a pressure into a triaxial cell by means of another
appliance. By touching a button (visualized just after the touch point; see page 42),
the machine will restart the standard control of the gradient.
 Commands
- 55 -
1) Standard numeric visualization.

Graphic display
Axial strain mean

SD-CARD
connector
Lateral strain
mean
Test stop
Oil temperature
Information of the
error detected by
PID algorithm during Oil flow step
the maintenance of capacity
the pace rate
2) Numeric visualization with single strain gauge
It shows the error

on the gradient
Values of each
strain channel
3) Numeric visualization with one channel active on the piston stroke
Displacement on
the piston stroke
- 56 -
4) Load/strain graphic visualization.

Numeric
visualization
5) Triaxial test (pause after the touch of the specimen)
Test restart with

gradient control
6. Execution cycles of loading and unloading
adds a repetition
at the cycle that
is currently
running
 Test stop
 Test results
At the end of the test, the results could be displayed by two screens:
IMPORTANT! The test results are displayed along with the explanation of the reason that caused the test end. (i.e.
specimen break, alarm, manual interruption…).
- 57 -
Explanation of Graphic
the reason that visualization
caused the test
end.
Only if an axial Calculus

strain is present parameters
To print or store
the test
Only if a lateral
strain is present
Exit
Only if two strains

are present
To visualize the
Load/strain graphic
test results
In case of execution of load/unload cycle:
- 58 -
 Setting up the calculating parameters.
To recalculate the
values and go
back to the test
results screen
 Parameters
Parameter Values
P1 axial tension  This is the first point that determines the tangent on the axial tension. The value
may be a strain threshold or a maximum load percentage.
P2 axial tension  This is the second point that determines the tangent on the axial tension. The value
P1 lateral tension  This is the first point that determines the tangent on the lateral tension. The value
P2 lateral tension  This is the second point that determines the tangent on the lateral tension. The
value may be a strain threshold or a maximum load percentage.
Area  The area could be changed if the specimen has failings. It affects the calculation of
the resistance.
To save the test To print the

results on SD- results with a
Card or Pen-Drive printer connected
to the unit by USB
port (PCL
compatible)
To print the
results with the
thermic printer.
picture:
- 59 -
6.06 SPLITTING TENSILE TEST
SPLITTING TENSILE TEST
Splitting tensile test can be executed only by purchasing the relevant licence.
WARNING
Parameters
Parameter Value Metric Unit system U.S. Unit system

Gradient  Numeric value kN/sec lb/sec
MPa/sec psi/sec
Initial Load (1)  Numeric value kN lb
Load at failure (2)  Numeric value % %
peak load).
- 60 -
 Area
This is the surface in contact with the specimen; this value is useful for the load-pressure conversion. and if selected
a new page will appear on the screen.
Specimens file
display
Correction factor
according to Add to the
ASTM C39 specimens file
Correction Factor
according to UNI
EN 1338
When returning to the previous page, the Area will automatically recalculated.
 Command
1. To associate the machine functions with the available transducers
- 61 -
- 62 -
1. Numeric visulization.
Time from the test

start up.
Load value
detected in real-
time
Oil flow step
capacity
Information of the
maintenance of the
pace rate
1. Graphic visualization
Graph of the load

behaviour trough
time
 Commands
3. To stop the test
- 63 -
Button to perform
the tare manually
it shows the error
during the
maintenance of the
pace rate
1 Act on the charge-discharge knob of the oildynamic unit and rotate it clockwise in order to close the
circuit. Press the pace rate regulator and position the piston in such a way that it seems suspended on
the oil contained in the cylinder, but paying attention that the specimen does not get in touch with the
upper plate.
4. Release immediately the pace rate regulator and put the black pointer between 5-6 by rotating it
clockwise in order to start the rise of the load. The error of the application of the load could be shown in
real time by means of the “pace rate meter” visualized on the bottom of the display. Act on the pace rate
regulator to correct the error: rotate it clockwise to increase the pace rate or rotate it counter-clowise to
decrease the pace rate.
5. As soon as the specimen is broken, discharge the pressure by means of the charge-discharge knob.
The display will show the maximum load reached during the test and the strength resulting from the ratio
between the load and the specimen surface (see the picture here below).
 Test stop
 Test results
After the test execution, the progress can be visualized by means of two screens:
WARNING Besides the visualization of the test results, the screen also show the reason
IMPORTANT why the test has been stopped (specimen breaking, alarm, manual interruption).
- 64 -
Max Load detected

test has been
stopped
Max strength
detected before the
test
Graphic with the

progress of the
load on time
Commands
3. to save the test results (SD-Card or a Pen-Drive have to be inserted into the specific slot) or to send
them to the thermic printer.
4. to close the screen of the test execution.

to the unit by USB
port (PCL
compatible)
To print the
results with the
thermic printer.
- 65 -
 Commands
1. to close the screen of the test results printing and storage.
 Test results printing
picture:
6.07 FLEXURAL TEST
FLEXURAL TEST
WARNING Flexural test can be executed only by purchasing the relevant licence.
- 66 -
 Parameters
Parameter Value Metric Unit system U.S. Unit system

Channel number  1-8
Gradient  Numeric value kN/sec lb/sec
MPa/sec psi/sec
Pace rate (1)  Numeric value kN lb
Stop load (2)  Numeric value % %
peak load).
 Area
This is the surface in contact with the specimen; this value is useful for the load-pressure conversion.
 Parameters
Parameter Value
Width  Width of the specimen.
Height  Height of the specimen.
Upper rollers  Distance between the upper rollers of the flexural frame. Insert 0 if there is one
single roller.
Lower rollers  Distance between the lower rollers of the flexural frame
The area screen will be recalculated after the exit from the panel.
- 67 -
Specimens file display:
Delete the
specimen
Press it to go
back to the
specimen
selected.
Add to the specimens file:
 Commands
 To associate the machine functions with the available transducers
- 68 -
 Profile Configuration
 Analog Channel Configuration
 to start the test execution with the set parameters.
 to close the test execution screen.
Time from the test

start up.
Load value
detected in real-
time
Oil flow step
capacity
Information of the
maintenance of the
pace rate - 69 -
Graphic with the

progress of the
load on time
 Commands
3. To stop the test
Button to perform
the tare manually
it shows the error
during the
maintenance of the
pace rate
- 70 -
1 Act on the charge-discharge knob of the oildynamic unit and rotate it clockwise in order to close the circuit. Press
the pace rate regulator and position the piston in such a way that it seems suspended on the oil contained in the
cylinder, but paying attention that the specimen does not get in touch with the upper plate.
4. Release immediately the pace rate regulator and put the black pointer between 5-6 by rotating it clockwise in order
to start the rise of the load. The error of the application of the load could be shown in real time by means of the “pace
rate meter” visualized on the bottom of the display. Act on the pace rate regulator to correct the error: rotate it
clockwise to increase the pace rate or rotate it counter-clowise to decrease the pace rate.
5. As soon as the specimen is broken, discharge the pressure by means of the charge-discharge knob. The display
will show the maximum load reached during the test and the strength resulting from the ratio between the load and
the specimen surface (see the picture here below).
 Test stop
 Test results
IMPORTANT! Besides the visualization of the test results, the screen also shows the reason why the test has been
stopped (specimen breaking, alarm, manual interruption).
Max Load detected

test has been
stopped
Max strength
detected before the
test
Graphic with the

progress of the
load on time
- 71 -
Commands
3. to save the test results (SD-Card or a Pen-Drive have to be inserted into the specific slot) or to send
them to the thermic printer.
4. to close the screen of the test execution.

to the unit by USB
port (PCL
compatible)
To print the
results with the
thermic printer.
 Commands
to close the screen of the test results printing and storage.
 Test results printing
picture:
- 72 -
6.08 FLEXURAL TEST ON FIBER REINFORCED SPECIMENS
FLEXURAL TEST ON FIBER

REINFORCED SPECIMENS
Flexural test on fiber reinforced specimens can be executed only by purchasing
WARNING the relevant licence.
 Parameters
1) Test description
2) Gradient
Gradient Metric Unit system U.S. Unit system Note
Load
kN/sec lb/sec
Pressure
Mpa/sec Psi/sec
Displacement mm/min in/min Displacement trasducer is needed
3) Gradient check
- 73 -
By displacement gradient, specify if the check must be executed according to the measure of the deflection or of the
opening at the crack base. In the configuration, make sure to have at least a transducer of the type selected.
4) Test end conditions.

1) Breakage:
The specimen breakage is detected in correspondence to a load downfall. (expressed as percentage of loss
- 74 -
2) Threshold achievement:
The test stops when the load threshold has been reached
3) Deformation threshold achievement:
The test stops when the deformation threshold has been reached. According to the control selected,
deformation is represented by the deflection or CMOD measure.
5) Area
This is the surface in contact with the specimen; this value is useful for the load-pressure conversion. Selecting it lets
a new screen appear:
- 75 -
Parameters
Parameter Values
Width  Width of the specimen.
Height  Height of the specimen.
Upper rollers  Distance between the upper rollers of the flexure frame. Insert 0 if there in one
single roller.
Lower rollers  Distance between the lower rollers of the flexural frame
The area field will be recalculated after exiting from the panel.
Specimens file visualization:
Delete the
specimen
Press it to go
back to the
specimen
selected.
Add to the specimens file:
 Commands
- 76 -
1. To associate the machine functions with the available transducers
 Parameters
Parameter Value
Load channel  1-8 It shows the pressure transducer channel the operator would like to use
Transducer channel  1-8 It shows the displacement transducers channels the operator would like to use
(1).
(1) These could be absent or assembled in order to measure the deflexion or the opening of a crack (CMOD at the
base of the crack, CTOD at the top). The means of all transducers of the same type will be calculated
- 77 -
automatically. At least one displacement transducer is required in order to carry out a test with control in
displacement.
to activate the panel with the advanced setting parameters.
 Parameters
Parameter Values
Start load  It checks the specimen breakage only after going over this load threshold, in order
to avoid interruptions caused by oscillations.
Change rate  Setup of the threshold after which the test execution gradient varies
Rate 2  New gradient to be applied.
 Commands
- 78 -
 Test execution
During the test execution, the progress can be visualized through different screens:
1) Numeric visualization with deflection and CMOD
Graphic display
Deflection
measure Value of the
single
transducers
Opening at the
crack base
Test stop
Information of the
error detected by
PID algorithm during
the maintenance of
the pace rate Pump capacity,
expressed in
2) Numeric visualization with transducer and deflection measure motor steps
3) Numeric visualization with transducer and CMOD measure
- 79 -
4) Numeric visualization with single transducers’ values
Visualization of
the gradient error
Values of the
deformation
channels
5) Graphic visualization load/deformation.

Numeric
visualization
 Test stop
 Test results
1) Numeric visualization.
- 80 -
Besides the visualization of the test results, the screen also shows the reason
WARNING why the test has been stopped (specimen breaking, alarm, manual interruption).
IMPORTANT According to the control selected (deflection gradient control or CMOD gradient)
, the calculations at the end of the test refer to different standards.
caused the test
end. Calculus
parameters
Calculation
requested from To print or store
the ASTM C1018 the test
standard.
Deflection control
Exit
Calculation
requested from
the EN 14651
standard
CMOD control
2) Graphic visualization.
Visualization of
the results
Graphic with
load/deformation
- 81 -
 Setting up the calculation parameters
To recalculate the
values and go
back to the test
results screen
 Parameters
Parameter Values
P1 linear  This is the first point on the graphic where a linear behaviour of the curve is
determined (percentage compared to the first decrease of the specimen).
P2 linear  Together with P1, defines a part of the load/deformation curve with linear behaviour.
Failure  Percentage of the max. load; it is the threshold to determine the first decrease.
Equality  Used to recognise tangents with same inclination.
Area  The area could be changed if the specimen has failings. It affects the calculation of
the resistance.

to the unit by USB
port (PCL
compatible)
To print the
results with the
thermic printer.
picture:
- 82 -
6.09 ENERGY ABSORPTION TEST ON SPRAYED CONCRETE
ENERGY ABSORPTION TEST ON

SPRAYED CONCRETE SPECIMENS
Energy absorption test can be performed only if the appropriate licence has
WARNING
been purchased.
Test configuration
Parameters
1) Test description
Alphanumeric value: it is a description saved along with test results.
2) Gradient
The gradient of the test execution could be one of the following:
Gradient Metric unit system U.S. unit system Notes
Load kN/sec lb/sec
A displacement transducer is
Displacement mm/min in/min
required
- 83 -
3) Test end conditions

1. Breakage:
The specimen breakage is detected in correspondence to a load downfall (expressed as
percentage of loss compared with the maximum value detected).
2. Threshold achievement:
The test stops when the load threshold is reached.
- 84 -
3. Strain threshold achievement

The test stops when the strain threshold is reached.
4) Area
Specimen contact area, used for the load-pressure conversion.

A new control panel will be displayed when this button is selected:
Specimens file
visualization
Add to specimens
file
Parameters
Parameter Values
Width  Slab width
Thickness  Slab thickness
The value of the Area will be automatically calculated when the operator exits the screen.
- 85 -
8. Specimen file display:

Delete the specimen
Press it to go back to the

specimen selected
9. Add to the specimens file:
Commands
4. to associate the machine functions with the available transducers.
- 86 -
5. Profiles configuration
6. Analog channels configuration
Parameters
Parameter Values
Load channel  1-8 it shows the pressure transducer channel the operator would like to use
Transducer channel  1-8 it shows the displacement transducer channel the operator would like to use.
- 87 -
to activate the panel with the advanced setting parameters

7.
Parameters
Parameter Values
Start load  It checks the specimen breakage only after going over this load threshold, in order
to avoid interruptions caused by oscillations.
Commands
Test execution
During the test execution, the progress can be visualized by means of different screens:
1) Numeric visualization with time, load, and displacement

Graphic
Load value visualization
Displacement of
the slab
Test stop
Information of the
error detected by
PID algorithm
during
the maintenance
of the pace rate
Oil flow step
capacity
- 88 -
2) Load/deflection graphic visualization

Numeric
visualization
 Test stop
Test results
At the end of the test, the results could be displayed through two different screens:
1) Numeric visualization
IMPORTANT! The test results are displayed along with the explanation of the reason that caused the test
end. (i.e. specimen breakage, alarm, manual interruption…).
caused the test
end Calculus
parameters
Absorbed energy
Print or store the

test
Exit
- 89 -
2) Graphic visualization
Calculus
Load/deflection parameters
graphic
Setting of the calculating parameters:
Recalculate and
go back to the
test results
screen
- 90 -
Test results printing and storage

Print the
results through a
printer connected
Save the test to the unit by USB
results on SD- port (PCL
Card or Pen-Drive compatible)
Print the Back to the test

results through results screen
the thermic printer
The following report will be issued when the test data are sent to the thermic printer:
- 91 -
6.10 TENSILE TEST
TENSILE TEST
Tensile test can be executed only by purchasing the relevant licence.

WARNING
 Specimen positioning
Pull down the lower knobs and position the specimen. Turn up and lock the upper knobs. Put the
hydraulic selector on compression and press the pace rate in order to lift the lower grip until the specimen
is inserted in the upper grip. Unscrew the upper knobs, then pull them down completely in order to take
the specimen.
WARNING When the upper knobs are lowered, unscrew them with 3 turns at least in such a way
that a clearance is obtained between the knobs and the upper grip.
Close the protection device of the upper grip, then re-position the hydraulic selector on tensile.
Switch the engine on from the main menu: Press here to

switch on the
engine.
Only for the servo-controlled model:

To decrease the
pace rate
- 92 -
Maximum pump
(oil) flow
Minimum pump
(oil) flow
To increase the
pace rate
The rising or descending movement is always selected through the hydraulic selector.
Press it to perform
the tensile test
 Parameters
5) Test description
6) Gradient
- 93 -
Gradient Unit of Unit of Notes

Measurement Measurement
(metric system) (U.S.)
Load kN/sec lb/sec
Displacement mm/min in/min A displacement transducer is required.
7) Test end conditions

4. Breaking
The specimen break is detected in correspondence to a load downfall (expressed as percentage of loss
- 94 -
5. Load threshold achievement:

The test stops when the load threshold has been reached
6. Deformation threshold achievement:

The test stops when the deformation threshold has been reached.
- 95 -
4) Area
Area of the initial cross section of the specimen for the load-pressure conversion. When selected, a new screen will
be displayed:
Specimens file
display
Add to the
specimens file
 Parameters
Parameter Values
Type  Type of specimen
Diameter  Diameter of the specimen cross section
Original length (Lo)  Initial length between the references
Gage length (Le)  Extensometer base length
Calibration length (Lc)  Length of the calibrated part.
Area  Area of the specimen initial cross section (automatically calculated from the
diameter or entered manually by the operator).
 Commands
1. to activate the screen with the advanced setting parameters.
 Parameters
Parameter Values
Start load  It checks the specimen break only after the load threshold has been overcome, in
order to avoid interruptions caused by oscillations.
Step increment  Increase of the pace rate given by the apposite button.
This function can be activated only during the elongation phase
- 96 -
 Commands
1. to associate the machine functions with the available transducers
2. Profile configuration:
3. Analog channels calibration:
Activation of the
deformation
measurement
4. to activate the test execution with the set parameters.
- 97 -
 Test execution
 Numeric visualization
Time from the test Graphic

start up visualization
Load value
detected in real
time
Eleongation value
Manual tare
button
Error detected by PID

maintenance of the Test stop
pace rate
If necessary, press to make the manual tare.
 Commands
1. to switch to the graphic visualization (from the numeric one)
2. to switch to the numeric visualization (from the graphic one).
3. to stop the test execution.
- 98 -
 Graphic visualization
Load/elongation
graphic display
 Extensometer disabled
If is required to remove the extensometer during the test execution and before the overcome of the elongation
maximum threshold, press the appropriate button:
To disable the
extensometer
The elongation will remain fixed at 0, and the extensometer can be removed without recording values not in
compliance with the ones requested by the Standard.
- 99 -
Pace rate manual command
To increase
the pace
rate
When using a servo-controlled testing machine, this function allows to increase the pace rate during the elongation
phase in order to avoid delays and waste of time..
 Test stop
- 100 -
 Test results
At the end of the test execution, the results can be visualized by means of two screens:
IMPORTANT! The test results are visualized along with the cause that has led to the test end (specimen
breaking, alarm, manual interruption, remote interruption).
Cause of the test

end Graphic
visualization
2. Graphic visualization. Results

visualization
Load/elongation
graphic Calculus
visualization parameters
Print or save the

test
Exit
- 101 -
 Configuration of the calculus parameters
Parameters next
page
To recalculate the
values and go
back to the test
results
Parameters former
page
To recalculate the
values and go
back to the test
results
 Parameters
Parameters Values
P1 linear chart area  It determines the first point of the graphic where a linear behaviour of the curve is
obtained (expressed as percentage in respect to the maximum load)
P2 linear chart area  Together with P1, it defines an area of the load/elongation curve having a linear
behaviour.
Failure  It is the threshold to detect the first failure, expressed as percentage of the
maximum load.
Limit o f proportionality  Prescribed percentage plastic elongation percentage established, used for Rp
calculus
Total extension limit  Prescribed percentage total extension, used for Rt calculus.
Original length (Lo)  Original length between the reference points (to be used for the extension
percentage calculus).
Last /final length (Lu)  Length between the reference points after the specimen break (to be used for the
extension percentage calculus).
Last/final area (Su)  Area of the final cross section (to be used for the necking calculus).
- 102 -

to the unit by USB
port (PCL
compatible)
To print the
results with the
thermic printer.
1. to close the screen of the test results printing and storage.
picture:
- 103 -
6.11 NORMAL STOP
When the tests are over, turn off the machine simply by turning
the switch “A” to “0”.
6.12 EMERGENCY STOP
In case of emergency turn off the machine simply by turning the

switch “A” to “0”.
6.2 RESTART OF THE TEST AFTER AN EMERGENCY STOP
WARNING Before restarting the equipment, check and remove the causes that had led to
DANGER the emergency stop.
Position the general switch “A” on “I” to start the machine.
6.14 TEST START UP
Before using the appliance regularly check it is working correctly by carrying out at least one complete empty cycle
according to the previous instructions.
Should there be any problem consult the chapter “DIAGNOSTICS”.
If the instructions in this manual do not provide the solution to the problem, contact Sales Assistance.
7.01 ORDINARY MAINTENANCE
- 104 -
Do not perform maintenance – interventions on the machine which have not

been quoted and described in this instructions manual without first contacting the
DANGER manufacturer.
WARNING Periodically clean all machine parts and oil the unpainted parts in order to
preserve the machine and its efficiency.
Avoid the use of solvents which damage paint and parts in synthetic material.
For information on the extraordinary maintenance it is essential to contact only the manufacturer.
The removal of the safety devices or any tampering of the machine could cause
DANGER risks to the operator or to any other people.
The manufacturer assumes no liability for any damages to people, things or animals due to the
tampering of the safety devices.
The load-reading unit has a termic motor safety switch. In case of intervention of such a device, to reset
its working, follow the instructions given here below:
1. Turn off the appliance.

2. Insulate the appliance from the main supply disconnecting the main cable.
3. Open the digital unit (taking away the PVC cover) and pay attention to the inside cables
connecting the components fixed on the cover with the main card,
4. Push the key on the termic switch marked by “R”.
5. Close again the digital unit, connect the main cable, turn on the appliance and check its proper
working.
6. If the termic switch interrupted again the working of the motor, check the good working of the
motor or get in touch with the after sale service.
In case of special maintenance operations (repairs, replacement of parts and any other operation not
described in this manual) ask directly o the manufacturer.
7.03 AUTHORISED MAINTENANCE CENTRES
For information on the nearest authorised help centre it is essential to contact the manufacturer.
Chapter 8 GUIDE TO RECOGNISING DAMAGE AND ANOMALIES

This chapter presents and discusses all the simple problems which could occur during machine use.
The appropriately qualified, professional personnel must carry out all the maintenance procedures, check and control,
as well as all the repair operations on parts of the machine or the electrical system.
Contact Technical Sales Assistance for any other problem not listed on the previous table or should the
malfunctioning persist after the intervention of the operator in accordance with the previously mentioned courses of
action.
PROBLEM POSSIBLE CAUSE REMEDY

The machine does not start after pushing No supply Check if the plug is properly plugged in
the general switch Check the correct operation of the main
switch
Failure to the Check if the wires and the connections of
electric system the electric circuit are interrupted.
Contact the Technical Assistance
Service
Contact the technical assistance service to solve problems that are not in the previous list
WARNING or if the malfunction persists after operator assistance, act in accordance with the
modalities shown in the table.
- 105 -
Chapter 9 ACCESSORIES
Only original spare parts can be used.
Use of unoriginal spare parts exempts the manufacturer from all responsibility.
WARNING
Procedures for substitution of spare parts will be provided by the manufacturer
DANGER along with the part. For spare parts contact the manufacturer’s Sales Service
department.
C109-10 SOFTWARE UTM2 (Universal Testing Machine 2)

Developed for the managing and the remote control of the Testing machines
from a PC .
License for COMPRESSION tests on concrete.

from a PC.
License for FLEXURE tests on concrete.

from a PC.
License for TENSILE SPLITTING on cylinders and cubes.
C127 GRAPHIC PRINTER ON THERMO PAPER ON BOARD
C127-11 THERMO PAPER ROLL FOR C127 PRINTER

Pack of10 rolls.
H009-01 PERSONAL COMPUTER

Personal Computer complete of LCD 17” display, keyboard, mouse,
connection cables.
The supply also including the installation of purchased Software.
H009-02 SOFTWARE FOR ON LINE TECHNICAL SUPPORT

It allows the technical support to the customer without physical intervention of an After Sale specialist, and to
use the machine on line for calibrations or other support activities.
C116 PRESSURE TRANSDUCER

To be used with the Cybertronic mod. C 109, it is supplied complete of
connection cable and calibration certificate.
Chapter 10 INACTIVITY
Ensure all machine parts are in safe working order before operating it again should the machine be inactive for a long
period of time. When in doubt contact the Manufacturer.
Chapter 11 DECOMMISSIONING THE MACHINE

Should it be decided that the machine is to be no longer used, proceed as follows:
 Disconnect the electrical supply network by removing the connecting cable therefore making it unusable.
 Make the potential sources of danger harmless, such as sharp or protruding parts.
 Dismantle the machine; divide it into similar parts and dispose of according to the standards in force.
- 106 -
This symbol, shown on the device or on the package and/or the documentation, suggests that the
device should not be disposed together with other home garbage at the end of its life cycle.
To avoid further environment, or health-care damage, caused by the unsuitable disposal of garbage,
the user should separate this device from other different types of garbage and recycle it in responsibly
to avoid the reuse of material resources. Users must take care at the disposal of the equipment by
taking it to the nearest recycling site for appropriate recycling treatment for electrical and electronical devices.
Gathering and Recycling deplete devices allow the preservation of natural resources and grant them the adequate
treatment by respecting health and environment.
For further information on your local recycling site please contact your local council or city waste treatment
department. The developer, as producer of electrical and electronical devices, will provide to finance the recycling
and treatment services for deplete devices that will come back through these recycling sites, according to the local
statement.
- 107 -
ATTACHED - A WIRING
- 108 -
- 109 -
- 110 -
COMPUTER - SOFTWARE
GENERAL INDEX
Section Contents

1.1 RECOMMENDATIONS
CHAPTER 2 BASIC NOTIONS

2.1 BASIC NOTIONS
CHAPTER 3 RESULTS SLASH

3.1 RESULTS SLASH
CHAPTER 4 INSTRUMENTS SLASH

4.1 NEW PUSHBUTTON
4.2 START PUSHBUTTON
4.3 STOP PUSHBUTTON
4.4 ZERO PUSHBUTTON
4.5 PRINT PUSHBUTTON
4.6 MANUAL PUSHBUTTON
CHAPTER 5 GRAPHIC AREA

5.1 GRAPHIC AREA
5.2 ZOOM- SCALE
CHAPTER 6 CONTROL SECTION

6.1 CONTROL SECTION
6.2 DATA / STATUS FOLDER
6.3 CONTROL FOLDER
6.4 GRAPHIC FOLDER
CHAPTER 7 CURTAIN MENU

7.1 CURTAIN MENU
7.2 MENU [USERS] – MANAGER / OPERATOR / RESTRICTED
7.3 MENU [CONFIGURATION] – METHODS
7.4 MENU [PERSONALIZE] – REPORT
7.5 MENU [CALIBRATION] – LOAD CELL / EXTENSOMETER / CROSSBAR
7.6 MENU [LANGUAGE] – ITALIAN /ENGLISH/FRENCH/SPANISH
CHAPTER 8 EMERGENCY / DANGER SIGNALS

8.1 EMERGENCY / DANGER SIGNALS
CHAPTER 9 CROSSBAR MOVING

9.1 WORKING MODES OF THE CROSSBAR / UPPER HEAD
9.1 AUTOMATIC MOVING
9.2 MANUAL MOVING
CHAPTER 10 CALIBRATION
10.1 PREDISPOSITION OF THE APPLIANCE AND SOFTWARE
10.2 LOAD CELL CALIBRATION
10.3 EXTENSOMETER CALIBRATION
10.4 CROSSBAR CALIBRATION
10.5 CALIBRATION REINTRODUCTION
CHAPTER 11 PRACTICAL EXAMPLE

11.1 SOFTWARE INSTALLATION
11.2 EXAMPLE OF OPERATING
CHAPTER 12 DIAGNOSIS
12.1 DIAGNOSIS
1.1 RECOMMENDATIONS
The software Universal Testing Machine for Windows® (UTMWin) software for the management of the
universal testing machines has been developed in Windows 9x ® environment. This allows it to be used
even by an inexperienced operator in the use of Computers. A good knowledge of the Personal Computer
use and of Windows 95/98® is required for an easy use and understanding of the software.
The software for the management of the appliance has been developed and tested only
ATTENTION for Windows 95/98® operation system, for this reason we recommend to use it only in
such an environment.
In case the working system has to be updated or reinstalled for any reason, we
ATTENTION recommend getting in touch with the nearest service centre in order not to damage the
appliance or the PC.
In order to grant the proper working of the machine, we suggest not installing any other
package a part from those we recommend.
If the client requires anyway installing other programs on the PC, it is indispensable to
ask the manufacturer for it and the installation of the programs agreed must always be
ATTENTION done before the manufacturer’s programs have been installed and before the connection
of the machine has been completed.
In case the installation of other programs is made after the delivery of the machine
and without the permission of the manufacturer, the guarantee terms on the proper
working of the whole appliance will be automatically considered as expired.
The manufacturer assumes no liability for any damages caused directly or not by the non-
ATTENTION
compliance of the above instructions.
The program controlling this machine has been developed in Windows 9x® environment.
The main points considered for the creation of the system are:
 Possibility to work in “Operator or Manager” mode

The entering to the parts of the program that allow the setting of the working characteristics of the
machine, the setting of the calculations and the correction of the dates are permitted only in “Manager”
mode. The “Operator” mode allows entering only to the test execution functions. These are strictly
connected to the settings made in “Manager” mode.
The Laboratory “Manager” will be able to set the conditions of a certain test method in “Manager”
mode and he will be granted that these conditions are strictly followed in “Operator” mode.
 Module structure for the creation of “Setting models”

The program is modular.
The combination of the different modules allows creating the personalised “Setting models”. The
creation of a “Setting model” is the definition of a procedure that allows the automatic control of the
whole test cycle, starting from the entering of the specific dates of the specimen being tested up to the
printout of the personalised certificate. A different title is combined to each single “Setting Model”. By
selecting a title the setting of all the functions previously set during the creation of the “Setting model”
connected to it will be started.
This procedure allows creating an unlimited quantity of personalised test methods and has the
advantage to make the test execution extremely easy and following the setting decided by the
Manager. Each module is characterised by a simple and complete user that gives the possibility to the
Manager or to the Operator to enter or set all the parameters identifying a specific test. For the
complete description of the modules and of their use see the chapter “MENU [CONFIGURATION] -
METHODS” of this manual.
 Basic software in conformity with the standard EN10002

The program is strictly in conformity with the standard EN10002. All the symbols and measuring units
used are in reference to the EN 10002 standard. This allows to the Manager to set the testing methods
perfectly in conformity with such a standard. By creating different “Setting models” the Manager will
have anyway to consider the specific standards concerning the product that has to be tested in order
to introduce right test procedures.
2
Chapter 2 BASIC NOTIONS
2.1 BASIC NOTIONS
To start the program UtmWin II click twice on the icon that will appear after the computer has
been started.
Once the program starts the screen as in picture 4 will appear; the graphic interface of the software is
composed essentially by five main parts (for a detailed explanation check the specific chapters of this
manual):
 A curtain menu
 An instruments slash
 A results slash
 A graphic area
 A control section
PICTURE H009.F04.IN.02
Before starting or modifying any kind of setting, read carefully the chapter “MENU [USERS]
ATTENTION
– MANGER / OPERATOR / RESTRICTED”.
3
Chapter 3 RESULTS SLASH
3.1 RESULTS SLASH
This slash allows visualising the results obtained with the test and setting the kind of test to make.
3.2 TEST SECTION
This section is divided in different cells to visualise the results of the test done. Over any cell the symbol
of the result and the measuring unit will appear. The number of cells depends from the number of
formulas that are in the method chosen for the test.
3.3 SET-UP SECTION
This section contains a curtain menu to select the method wished for the test. Opening the curtain menu
and clicking on one of the suggested methods, the program will arrange following the dispositions in the
chosen method.
3.4 MOVING THE SLASHES
The set-up section can be moved in order to allow the proper reading of all the section Test. To move the
set-up section click on the space containing the title of the section with the left push-button of the mouse
and keep it pushed moving it in the wished position.
4
Chapter 4 INSTRUMENTS SLASH
4.1 INSTRUMENTS SLASH
This slash allows executing the main controls concerning the test and the results obtained in order to
make the job easy for the operator during the test execution.
4.2 NEW PUSH BUTTON
Activating this control the dialogue window shown in picture 7 will appear; in this window a
series of dates and parameters referred to the test that is going to be made can be introduced.
The values previously saved in the set method will be proposed in this window. Each one of
the parameters proposed can be confirmed or modified.
Check that the speed introduced in SPEED 1 and SPEED 2 are compatible with
DANGER the type of specimen to be tested and with the load cell installed on the machine.
In case it is not so the machine could be seriously damaged.
Once all the parameters have been set push the button .
5
4.3 START PUSH BUTTON
By activating this control, the test is started. The software will drive the appliance
according to the data and the limits entered during the setting up of the programme.
4.4 STOP PUSH BUTTON
By activating this control, the now-running test is stopped. This procedure could be useful
whenever the operator needs to break up the test or to confirm the end of it (for example in
those cases where the breaking of the specimen has not been automatically detected).
On the display the dialogue window of picture 8 is now appearing. This is to remind the
operator to remove the specimen or its parts before going on to a further step. In fact these
could provoke damages to the appliance in case of a wrong use of the software.
 If the stop control has been activated after the breakage of the specimen, remove the
remaining parts, then enter the value corresponding to the final length Lu in the window of
picture 9 and confirm using the button .
In order to activate the counting procedures and to save the results,

ATTENTION it is indispensable to push the button (see Chapter “ SAVE PUSH
BUTTON” of this manual).
 If the stop control has been activated to break up a test when the operator does not want
to get its results; then ignore the messages on the display (picture 4.4-I, 4.4-II) and
discharge the applied load using the manual procedure (see Chapter “MANUAL MOVING ”
of this manual).
6
4.5 ZERO PUSHBUTTON
By activating this control with the mouse left button, all the values referred to the
deformations are zeroed (crossbar movement and eventually the extensometer). The
indicators, which are present in the graphic area immediately, go to zero as soon as this
button is pressed.
By activating this control with the mouse right button (see picture 10) a curtain menu appears
from which it is possible to zero a single indicator (load, run and eventually deformation).
The zeroing of the load values has to be used with the utmost care in fact
ATTENTION the cancellation of a part of the detected load could result in an incorrect
final value.
4.6 PRINT PUSHBUTTON
By activating this control, the display will appear as in picture 11. This allows the reading
and the setting of the print parameters and also to store the report of the now effected test.
Once the test has been completed, it is possible to print the graphic Report of the
NOTE graphic area, but also to print different views of the same using improved zoom
functions (see chapter “GRAPHIC AREA” of this manual).
4.7 MANUAL PUSHBUTTON
By activating this control it is possible to move the hydrodynamic testing machine in the
manual mode, also controlling the motor speed and the pressure in the hydrodynamic
system (see Chapter “CROSSBAR MOVING” of this manual for further details).
7
Chapter 5 GRAPHIC AREA
5.1 GRAPHIC AREA
In this area the load/deformation graphic of the specimen is drawn in real time (see picture 12 for further
details).
If an extensometer is connected to the appliance, in this area you will have not only the load/deformation
graphic measured by the crossbar movements, but also the load/deformation graphic detected by the
extensometer itself.
The graphic area is surrounded by scales, which divide it. The scale visualization as well as its resolution
change according to the mode, which is being used in that moment. In the left side there’s the scale
determining the load. In the lower side there’s the scale showing the crossbar movements. In the upper
side there’s the scale showing the deformation measured by the extensometer.
On the instruments slash there are three buttons (see picture 13) that can be used to disconnect the
extensometer, to change the test speed and to zero the graphics shown during the test execution.
8
5.2 ZOOM – SCALE
ZOOM
At any time, it is possible to enlarge a part of the graphic according to the operator’s needs. This can be
done using the improved ZOOM functions.
Select the desired area using the mouse: put the mouse on the upper left vertex of the area to be
enlarged, click and keeping the left button of the mouse pushed, move it down to the lower right vertex
(see picture 14); as soon as the left button is released, the zoom of the selected area will be effected.
SCALE
It is possible to increase or decrease the scale of the graphic axis by simply clicking with the mouse on
the axis to be modified. By clicking with the mouse left button the scale will be decreased, while with the
right one it will be increased.
9
Chapter 6 CONTROL SECTION
6.1 CONTROL SECTION
Various folders where you can find several parameters referred to the now running test form the control
section. In this Chapter you’ll find a detailed description of every single function contained in the control
section. They are divided into arguments, presented in the same order of the display.
6.2 DATA/STATUS FOLDER
In the folders “DATA” and “ STATUS” in picture 16 and 17 some cells are shown. They contain the main
values of the parameters, which were set in the mode and/or in the window “NEW” (see Chapters “MENU
[CONFIGURATIONS] - MODES” and “ INSTRUMENTS SLASH” in this manual)
PICTURE H009.F16.IN.01 PICTURE H009.F17.IN.01
10
6.3 CONTROL FOLDER
The folder “CONTROL” in picture 18 allows:

 To control the crossbar/head movement in the manual mode; to have further details about the
manual controls, consult the Chapter “AUTOMATIC MOVING” in this manual.
 To check the eventual intervention of the safety devices; to have further details about the use and
the functioning of these, consult the Chapter “EMERGENCY / DANGER SIGNALS” of this manual.
11
6.4 GRAPHIC FOLDER
The “GRAPHIC” folder in picture 19 allows enabling or disabling the representation of a series of entities
contained in the graphic area. It is also possible to modify the position of some of the values detected
during the test.
In order to grant an accurate correction, the cursor is only allowed to modify the line
NOTE inclination in a very gentle and limited way. Repeat the procedure several times to
have a more important correction.
12
Chapter 7 CURTAIN MENU
7.1 CURTAIN MENU
In this menu, different controls are gathered, for instance the controls managing the appliance functions
or the lists for the parameters setting. A detailed description of every control in this menu will follow:
13
7.2 MENU [USERS] – MANAGER / OPERATOR / RESTRICTED
MANAGER
By activating this menu, the window for Password entering will appear. The password is necessary to
open the menu “CONFIGURATIONS”, “CALIBRATION” and “PERSONALIZE”.
PASSWORD = 1247
OPERATOR
By activating this control the menu “CONFIGURATION”, “CALIBRATION” and “PERSONALIZE”, are disabled
in order to prevent their opening by unauthorized personnel.
RESTRICTED
This option is only reserved to the Manufacturer.
7.3 MENU [CONFIGURATION] – METHODS
By activating this control the display will show what is in picture 21 This will allow the modes creation.
A mode creation allows defining and personalizing the test execution, selecting a range of parameters
and settings, which will automatically be recalled every time the operator activates the mode itself. The
window is divided into different parts containing various cells where the operator can digit or confirm the
parameters. (See instructions of picture 21 for further details).
Verify that the set speeds match with the specimen to be tested and with the
ATTENTION installed load cell. On the contrary the appliance could be seriously damaged.
14
In the lower part of picture 21 there’s a selection cell presenting the following options:
- FIGURES
- STATUS
- REPORT
- FORMULAS
- STANDARD
 By selecting the option “FIGURES” the operator will see the folder in picture 22I where the figures to be
done by the program, are chosen.
The available figures must be taken from the list of formulas chosen in advance by the Manufacturer. This list
is available on the left side of picture 22. Click on the desired formula and push button , to
automatically add this to the right list. To erase a formula from the right list, click on its name to mark it and
then push button .
 By selecting the option “STATUS” the operator will see folder of picture 23 where it is possible to enter
those parameters that allow the managing and the functioning of the testing machine:
The incorrect use of those settings can damage the appliance or/and false the test
ATTENTION final results. Therefore ensure that you have fully understood their meaning and make
some trial cycles before starting with the final tests.
15
 By selecting the option “REPORT” the operator will see the folder of picture 24, where it is possible to
choose the printing mask to be matched with the actually defined mode.
To select the report, click on the button positioned on the right of the curtain menu, then click on the
desired report.
The curtain menu contains all the reports created in advance (see chapter “MENU [PERSONALIZE] -
REPORT ” for further details).
 By selecting the option “FORMULAS” the operator will see the folder of picture 25 where all the available
formulas are gathered:
ONLY the Manufacturer can create and manage the formulas. For any need, contact
ATTENTION
the After Sale Service.
Once all the necessary parameters have been set, click on the button .
16
7.4 MENU [PERSONALIZE] – REPORT
By activating this control, the window of picture 27 will appear. This is used to create the reports. The
reports are the screen displays (and their printings) containing all the data, figures and graphic referred
to a test.
The report has three lines, which are as wide as the whole page and can be written according to the
operator’s needs. The report also has got some spaces, which can be named. This configuration, with the
names, will be automatically presented in the mask “NEW” (consult the chapter “INSTRUMENTS SLASH” in
this manual), at its opening every time a mode matched with this report is selected.
7.5 MENU [CALIBRATION] – LOAD CELL / EXTENSOMETER/CROSSBAR
By activating this control the display will show picture 28. This allows the calibration of the load cell that
is installed on the testing machine:
ATTENTION: By modifying the data included in these

masks, the calibration will also change. Therefore the
correct calibration made by the Manufacturer or by the
Official Institutes will be lost.
It is recommended not to manipulate the data container
in this section but address to our After Sale Service for
any change or particular needs.
For the correct calibration procedure, please read

carefully the chapter “CALIBRATION” entirely dedicated
to this matter.
7.6 MENU [LANGUAGE] – ITALIAN /ENGLISH / FRENCH / SPANISH
Using this menu it is possible to choose the desired language for the program.
By selecting one among the available ones in the menu, all the software writings will automatically be
changed accordingly; the set language is stored until a new selection occurs.
17
Chapter 8 EMERGENCY/DANGER SIGNALS
8.1 EMERGENCY / DANGER SIGNALS
While the appliance is working, the software can acknowledge emergency and danger situation and
inform the user about the intervention of the safety devices using simple visual controls.
Here follows a detailed description about the functioning and the interaction with the software referred to
every safety device:
In the following paragraphs you may find the description of some devices, which are not
ATTENTION present in your appliance. This depends on the appliance model and on the nature of test
the same has to perform.
UPPER LIMIT SWITCH
When the crossbar/head of the appliance slides upwards and reaches either the upper
dead point or the safety block, the limit switch is activated. This disconnects the motor
feeding and therefore stops the crossbar/head moving. On the display this intervention
of the safety device is shown by the special alarm. (See picture beside).
In this condition the crossbar can be moved only downwards.
LOWER LIMIT SWITCH
When the crossbar/head of the appliance slides downwards and reaches either the
lower dead point or the safety block, the limit switch is activated. This disconnects the
motor feeding and therefore stops the crossbar moving. In the electro mechanic
compression machines this intervention is shown on the display by the special alarm,
(see picture beside), while no signal appears in the hydraulic ones.
In this condition the crossbar can be moved only upwards.
SPECIMEN SAVE PUSHBUTTON/EMERGENCY PUSHBUTTON
Whenever the specimen safe button or the emergency one are pushed, the upper
crossbar/head stops moving at once. By activating these buttons the PC data
transmission is still active. A special alarm on the display signals the intervention of the
safety device
In this condition the crossbar can’t be moved.
Every time that a safety device is activated and the alarm appears on the display, push
ATTENTION [RESET] to reset the normal condition. This is present in the “CONTROL” section; see the
Chapter “CONTROL FOLDER” in this manual.
18
Chapter 9 CROSSBAR MOVING
9.1 WORKING MODES OF THE CROSSBAR / UPPER HEAD
The program automatically manages the whole trial cycle. Once all the necessary parameters have been
entered, the program will control every function of the appliance.
In particular cases (special tests, calibration, etc.) it is also possible to manage the appliance manually
(consult the chapter “MANUAL MOVING” in this manual).
9.2 AUTOMATIC MOVING
If the operator wants to use the automatic controls, activate the function “CONTROL” of the “ CONTROL
SECTION”. For further details consult the chapter “CONTROL SECTION” in this manual.
In the hydraulic machines when the [RELEASE] button is being pushed, the upper head
ATTENTION goes down to the lower dead point; to stop its moving it is enough to leave the button
[RELEASE].
9.3 MANUAL MOVING
To use the manual controls, push the button on the instrument slash (read chapter
“INSTRUMENTS SLASH” of this manual).
ATTENTION This control is available only in the universal hydraulic compression machines.
The manual controls can be used during the appliance normal working with no special precautions. In fact
the Manufacturer has already set all the safety thresholds in order to avoid any damage caused by an
incorrect use of these controls.
By pushing the button the display will show the picture 33. Two parts form the dialogue
window: a section for the management of the hydrodynamic valve and a section for the management of
the hydraulic pump.
The use of the hydrodynamic valve allows a rather imprecise moving of the upper head, while the use of
the pump grants an accurate moving of the same. The matching of both methods will allow the operator
to move the head with a great precision. A correct and efficient use of the testing machine will widely
depend on the operator’s experience and professionalism.
19
20
Chapter 10 CALIBRATION
10.1 PREDISPOSITION OF THE APPLIANCE AND SOFTWARE
The calibration procedures of the different devices described in this manual have to be
considered as help for the operator. The operator’s experience and know-how will allow
ATTENTION a proper tooling up and a correct test execution.
Consult the standards in force in your Country to learn the right calibration
procedures.
All the high precision hydraulic equipments must be carefully checked and calibrated by a
qualified engineer (or by a local institution equipped for this kind of checks) at least once
ATTENTION
per year; in case the equipments are used a lot this kind of checks must be made more
frequently.
Before proceeding with the calibration of the appliance we recommend to check the testing machine and
all its components are in proper working conditions and that they are not faulty or wore out. In case it is
necessary make all the maintenance operations.
After this check, open the software (see Chapter “BASIC NOTION” in this manual) entering as manager
(consult the Chapter “MENU [USER] – MANAGER” in this manual).
Ensure that the upper crossbar/head is at its lower dead point. If it is not, move it by using the automatic
or manual controls (see chapter “FUNCTIONING MODES OF THE UPPER CROSSBAR / HEAD” in this
manual).
Select from the menu “CALIBRATION” among the following:
- CELL
- EXTENSOMETER
- CROSSBAR
The display will show picture 1 referred to the previous selection. Consult the chapters “LOAD CELL
CALIBRATION ”, “EXTENSOMETER CALIBRATION”, “CROSSBAR CALIBRATION” for the correct calibration
procedures of the above-mentioned devices.
21
10.2 LOAD CELL CALIBRATION
Place the sample tooling following the instructions and the notes given by the tool
PREPARATION
Manufacturer and with great respect of the standards ruling the calibration procedures.
The calibration procedure must be effected by QUALIFIED ENGINEERS properly

prepared for these operations in order to avoid a wrong use of the appliance. The people
ATTENTION making the calibration must be properly instructed about the safety devices the machine
eventually has. These devices must always stay on the machine, even during the
calibration phase.
It is recommended to follow the a.m. instructions carefully and to ensure that the
ATTENTION appliance functions are completely clear to the operator. On the contrary the final test
results could be untrue and the appliance could be irreparably damaged.
Select “CELL” from the menu “CALIBRATION”. Picture 1 will appear on the display
1. Verify that the load cell value (which is shown in the upper side of the screen) corresponds to the
real capability of the load cell installed on the appliance. If not contact the After Sale Service.
2. Act on the button and on button to zero all the fields.
3. At “NUMBER STEP” digit “1”. Generally the load cells supplied with the appliance are linear ones;
consequently a single calibration step will be enough.
4. Push the button and confirm the attention messages, which are appearing on the
video.
5. In the “STEP” column, the load cell max. value will be shown. Verify that the displayed value corresponds
to the real capability of the load cell installed on the appliance. If not, contact the After Sale Service.
6. Push the button to let the display show the manual controls (see chapter
“FUNCTIONING MODES OF THE UPPER CROSSBAR/HEAD” in this manual).
7. Verify that the blinking cursor is positioned in the space of the column “VAL 1”. If it is not, manually
choose “VAL 1” from the curtain menu “SERIES”.
8. Act on the manual controls to cancel any loads applied to the cells. Once the operator has checked
that the testing machine is not applying any load to the load cell or to the sample one, act on the
button to reset the indicators.
9. Calculate the tare of the sample tools.

10. Using the controls for the manual mode, apply a load to the machine and increase it until you get a
real load (read by the sample tools), which corresponds, to the value displayed in the “STEP” column.
To reach such a load, it is recommended to use a very slow pace rate so that the calibration value
will result precise and correct (see next point).
11. When the sample tools detect the same load value displayed in the “STEP” column, contemporarily push
the button . The obtained data will be entered in the grill under the voce “VAL 1”.
12. Using the manual controls, release the applied load.
13. Act on the little button in the case “SERIES” and select “VAL 2”.
14. Verify that the blinking cursor is positioned in the space of the column “VAL 2”. If it is not, use the
mouse to position it correctly. Repeat steps 8, 9, 10, 11 and 12.
16. Verify that the blinking cursor is positioned in the space of the column “VAL 3”. If it is not, use the
mouse to position it correctly. Repeat steps 8, 9, 10, 11 and 12.
22
17. Push the button to save the calibration. In the column “AVERAGE” you will find an
average of the reached values (“VAL 1”, “VAL 2”, “VAL 3”), while in the column “E %” you will see the
percentage error referred to the previous calibration. Hereafter the display will show picture 2 where
the operator can check the calibration correct entering. In the event that the values shown by the
display do not correspond to the ones measured during the calibration, contact the After Sale
Service.
Now the calibration is over. To exit from the calibration window, push the button , and
verify that the values measured by the testing machine are corresponding to the ones got by the sample
tools.
In the event that there are differences between the values of the compression machine and
NOTE
the ones of the sample cell, repeat the whole calibration procedure.
In the event that linearity error are found, it is possible to repeat the calibration setting a
ATTENTION number of “STEP” more than “1”. In this way the linearity errors in the load cell are reduced
to a minimum.
23
10.3 EXTENSOMETER CALIBRATION
Install the extensometer on the calibration appliance following the instructions and the
PREPARATION notes given by the tool Manufacturer and with great respect of the standards ruling the
calibration procedures.

calibration phase.
Select “EXTENSOMETER” from the menu “CALIBRATION”.

The display will show picture 1:
1. Verify that the extensometer value (which is shown in the upper side of the screen) corresponds to the
real travel of the extensometer installed on the appliance. If not contact the After Sale Service.
2. Act on the button and on button to zero all the fields.
3. At “NUMBER STEP” digit the number of divisions for the desired field (from 1 to 10). The Manufacturer
recommends a min. series of 2 steps, for a more accurate calibration increase this number.
4. Push the button and confirm the attention messages, which are appearing on the video.
5. In the “STEP” column, some values will appear. They show the field divisions by the selected number of
steps. Verify that the lower value corresponds to the real travel the extensometer and the remaining values
should correspond to the preset number of steps.
6. Verify that the blinking cursor is positioned in the first upper space of the column “VAL 1”. If it is not,
manually choose “VAL 1” from the curtain menu “SERIES”.
7. Introduce the special stop plug (read instructions).
8. Install the extensometer on the calibration device following the instructions and the notes given by the
9. Remove the special stop plug.
10. Act on the button to reset the indicators and also zero the indicator on the calibration
device.
11. Using the controls of the calibration device in order to have an effective extensometer travel (read by
the calibration device), which must correspond to the first value displayed in the “STEP” column.
12. Push the button . The obtained data will be entered in the grill under “VAL 1”.
13. Repeat step 11 and 12 for the remaining divisions, until the whole column “VAL 1” is completed.
15. Reset the calibration device and position the extensometer again following the a.m. instructions and
accomplishing the standards.
16. Repeat steps 10,11,12, and 13 to complete the column “VAL 2”.
24
17. Reset the calibration device and position the extensometer again following the a.m. instructions and
accomplishing the standards
18. Repeat steps 10,11,12, and 13 to complete the column “VAL 3”.
19. Push the button to save the calibration. Hereafter the display will show picture 3 where
the operator can check the calibration correct entering. In the event that the values shown by the
display do not correspond to the ones measured during the calibration, contact our After Sale Service.
PICTURE H009.F03.IT.01
Now the calibration is over. To exit from the calibration screen, push the button , and
verify that the values measured by the testing machine are corresponding to the ones got by the
calibration unit.
NOTE
the ones of the extensometer, repeat the whole calibration procedure.
to a minimum.
25
10.4 CROSSBAR CALIBRATION
The instructions given in this charter are valid for hydraulic compression machines
ATTENTION
only.
Place the sample tooling following the instructions and the notes given by the tool
PREPARATION

calibration phase.
Select “CROSSBAR” from the menu “CALIBRATION”. Picture 1 will appear on the display:
1. Act on button and on button to zero all the fields.
2. At the voce “NUMBER STEP” digit “1”. Generally the transducers (controlling the movements) supplied
with the appliance are linear ones; consequently a single calibration step is enough.
3. Push the button and confirm the attention messages, which are appearing on the video.
4. In the “STEP” column, the value corresponding to the max. crossbar travel will be shown. Verify that the
displayed value corresponds to the real features of the testing machine. If not, modify it manually.
5. Push the button to let the display show the manual controls (see chapter “FUNCTIONING
MODES OF THE UPPER CROSSBAR/HEAD” in this manual). Using these controls, position the crossbar
at its lower dead point.
6. Verify that the blinking cursor is positioned in the space of the column “VAL 1”. If it is not, manually
choose “VAL 1” from the curtain menu “SERIES”.
7. Act on the button to calculate the tare.
8. Calculate the tare of the sample tools.
9. Using the controls for the manual code, move the crossbar (read by the sample tools) so that the
displacement value corresponds to the one displayed in the “STEP” column. Push the button
. The obtained data will be entered in the grill under the “VAL 2”.
10. Using the manual controls, move the crossbar to its lower dead point once again.
12. Verify that the blinking cursor is positioned in the space of the column “VAL 2”. If it is not, use the mouse
to position it correctly.
13. Repeat steps 7,8, 9 and 10.

15. Verify that the blinking cursor is positioned in the space of the column “VAL 3”. If it is not, use the mouse
to position it correctly.
16. Repeat steps 7,8, 9 and 10.
26
17. Push the button to save the calibration. In the column “AVERAGE” you will find an
average of the reached values ( “VAL 1”,”VAL 2”,”VAL 3” ), while in the column “E %” you will see the
percentage error referred to the previous calibration.
Now the calibration is over. Exit from the calibration program and verify that the values measured by the
testing machine are corresponding to the ones got by the sample tools.
NOTE
the ones of the crossbar, repeat the whole calibration procedure.
to a minimum.
10.5 CALIBRATION REINTRODUCTION
In case that a reintroduction of the cell, extensometer or crossbar calibration is necessary, follow the
under described procedure:
1. Select from the menu [CALIBRATION] the required menu.
2. Digit in the cell “STEP NUMBER” the number of divisions for the chosen menu. Get the correct
number, reading the Calibration Certificates (enclosed to this manual).
3. Push the button and confirm the attention messages on the display.
4. Select the first cell in the “AVERAGE” column. Digit with the keyboard the calibration average value.
Get the correct data, reading the Calibration Certificate (enclosed to this manual).
5. Complete the “AVERAGE” column for every division.
6. At the end of the values entering, save the calibration by pushing the button .
Now the calibration is over. Exit from the calibration program and verify that the values measured by the
testing machine are corresponding to the ones got by the sample tools
27
Chapter 11 PRACTICLE EXAMPLES
11.1 SOFTWARE INSTALLATION
Before installing the UTMWIN 2.x software, close all the programs eventually in use, here
ATTENTION
including the utilities in the hardware. (TSR, plug in etc.).
Introduce the auto installing CD of the software UtmWin 2.x in the cd-rom drive of the PC, which is
connected, to the testing machine (for further details about the devices installed in the PC consult the
literature about the PC).
After a few seconds the display will show picture 41 for the set up of the installation program. Once the
set up is over the introduction screen of picture 42 will appear on the display, click on the button
to start the software installation procedure.
PICTURE H009.F42.IN.01 PICTURE 11.2-II
On the display you will see picture 43 to enter the user’s references. In the three fields appearing now,
digit the operator’s name, the company name and the serial number given by the Manufacturer (only for
those appliances equipped with hardware safety key).
Before entering the serial number, ensure it is the correct one, otherwise the Manufacturer
cannot grant the perfect software working (in case of doubts do not use the software and
ATTENTION contact our After Sale Service immediately).
The serial number can be found in the literature supplied with the testing machine,
or on the appliance identification plate.
Then click on the button to continue the installation procedure.
28
On the display is now appearing picture 44 to select the destination directory and the kind of software
installation.
Select the desired installation type; in case the suggested directory doesn’t satisfy the customer’s needs it
is also possible to specify a different one; for that purpose, push the button . Later the display
will show picture 45 where the desired directory can be entered manually. Confirm the modification made
and go on with the installation by pushing button .
29
The display is now showing picture 46 where the software destination group must be selected. This will
be then re-written in the main menu of Windows9x® following the file selected in the field “Program
Folders” on the screen.
Push the button to continue with the installation.
The display is now showing picture 47 where all the settings entered during previous steps are given as
reminders. In the event you want to modify one setting or more; push the button otherwise
continue by clicking on the button .
30
On the display you see picture 48 where the software installation is shown in real time.
Once the file installation is over, the display will show picture 49 where you are asked if you want to
restart the computer now or later manually. Select the desired option and then push button .
31
After having chosen the pushbutton if the chosen option is “No, I will restart my computer
later”, a last screen display will appear as per picture 50 If you want to execute the software
automatically, then close the installation program and select “Yes, launch the program file” and push the
button .
11.2 EXAMPLE OF OPERATING
The software use depends on the set modes and parameters. Read the special file “MODES FOR
SOFTWARE H009” enclosed to this literature.
32
Chapter 12 DIAGNOSIS
12.1 DIAGNOSIS
In this Chapter are presented and discussed some easy and common software problems.
SECTION T00
These are problems which may arise during the software installation procedures and are caused by some
keys in the configuration register of Windows 95/98® which result to be damaged or not conform to the
installed hardware key settings.
CAUSE SOLUTION
Repeat the software installation; for the
ERROR This error appears when the entered
correct procedure consult the chapter
T00-01 serial number doesn’t correspond to the
“SOFTWARE INSTALLATION” in this
one in the hardware safety key.
manual.
CAUSE SOLUTION
This error appears when the ID of the Repeat the software installation; for the
ERROR
testing machine is missing or does not correct procedure consult the chapter
T00-02
correspond to the serial number saved in “SOFTWARE INSTALLATION” in this
memory. manual.
CAUSE SOLUTION
This error appears when the ID of the Repeat the software installation; for the
ERROR
selected language is missing or does not correct procedure consult the chapter
T00-03
correspond to any of the ID foreseen by “SOFTWARE INSTALLATION” in this
the Manufacturer. manual.
CAUSE SOLUTION
ERROR
Installation file damaged or ruined. The Contact the After Sale Service to have the
T00-04
installation CD could be damaged. installation CD replaced.
If the above-described problems remain even having carefully effected the suggested
ATTENTION
solutions, contact our After Sale Service.
SECTION T01
These are hardware problems, which may arise during the appliance routine use.
CAUSE SOLUTION
1. Take the cell calibration from a backup
support or an equivalent as suggested in
The cell has never been calibrated before.
ERROR the chapter “CALIBRATION
May be it is the first time it is used with the
T01-01 REINTRODUCTION” in this file.
appliance; otherwise the previous
calibration has been lost.
2. Repeat the cell calibration as described
in the chapter “CALIBRATION” in this file.
CAUSE SOLUTION
1. Take the crossbar calibration from a
backup support or an equivalent as
suggested in the chapter “CALIBRATION
ERROR
The previous crossbar calibration has REINTRODUCTION” in this file.
T01-02
been lost.
2. Repeat the crossbar calibration as
described in the chapter “CALIBRATION”
in this file.
33
CAUSE SOLUTION
1. Take the extensometer calibration from
a backup support or an equivalent as
suggested in the chapter “CALIBRATION
ERROR
The previous extensometer calibration REINTRODUCTION” in this file.
T01-03
has been lost.
2. Repeat the extensometer calibration as
described in the chapter “CALIBRATION”
in this file.
CAUSE SOLUTION
ERROR Reset the serial connection of the data
The load cell is disconnected or the serial
T01-04 acquisition card with the PC of the RACK
connection of the RACK desk is absent.
desk
CAUSE SOLUTION
Reset the serial connection of the data
ERROR acquisition card with the PC of the RACK
The data acquisition card is off or does
T01-05 desk.
not work properly.
If necessary contact the After Sale
Service.
34
UTM II SOFTWARE
Section Contents
Chapter 1 SYSTEM REQUIREMENTS
1.2 HARDWARE REQUIREMENTS
1.3 SOFTWARE REQUIREMENTS
Chapter 2 SOFTWARE INSTALLATION

2.1 PROTECTION KEY INSTALLATION
2.2 APPLICATION INSTALLATION
Chapter 3 APPLICATION START UP

3.1 NETWORK CONNECTION
3.2 VERIFICATION OF SOFTWARE STATUS
3.3 VERIFICATION OF MACHINE STATUS
Chapter 4 TEST SET UP

4.1 NEW PROFILE
4.1.1 TEST
4.1.2 MACHINE
4.1.3 CALCULATIONS
4.1.4 GRAPH
4.1.5 CERTIFICATE
4.2 OPEN PROFILE
4.3 SAVE PROFILE
4.4 VIEW PROFILE
Chapter 5 TEST IMPLEMENTATION

5.1 MACHINE CONTROL
5.2 MACHINE COMMANDS
5.3 MACHINE STATUS
5.4 TEST START UP
5.5 TEST END
5.6 RESULT CALCULATION
5.7 RESULT VISUALISATION
5.8 PARAMETER MODIFICATION
5.9 RESULT SAVING
Chapter 6 FILES
6.1 READING SAVED FILES
Chapter 7 PRINTING
7.1 PRINT PREVIEW
7.2 PRINTING
Chapter 8 DIAGNOSIS
8.1 DIAGNOSIS
8.2 MACHINE CALIBRATION
2
Chapter 1 SYSTEM REQUIREMENTS
The Universal Testing Machine software has been developed to work on Microsoft Windows thus rendering it
user friendly, even for inexperienced operators. A good working knowledge of the Personal Computer and
Windows is however required.
ATTENTION Contact the After Sales Service in the event that the operating system must be reset or
updated in order to avoid damage to the PC or the appliance.
ATTENTION It is advisable to not install any programs other than the aforementioned ones. Should
the client need to install other programs it is essential to contact the Manufacturer
before doing so. Any eventual installation of agreed programs must take place before
the Manufacturer connects the Universal Machine and installs the foreseen programs.
In the case of program installation after delivery of the machine and without the
Manufacturer’s consent, the warranty is automatically forfeited.
ATTENTION The Manufacturer assumes no liability for direct or indirect damage caused by the non-
compliance of the aforementioned instructions.
1.1 HARDWARE REQUIREMENTS
For good software performance the PC must fulfil the following requirements:
- PENTIUM III, 1 Gbyte free space on the hard disc.
- Hardware protection key of the installed software on one of the computer ports.
- 15” monitor with a minimum resolution of 800 x 600 small characters.
N.B.: If the computer used for data acquisition has no serial port for connection to the instrument, try using a
manhattan converter SERIAL/USB.
if you don't have this type of converter, you can contact the technical assistance.
CONVERTER C109-50
Transfer rate: up to 225 kbps.
USB port; Type A male.
RS232 port; 9-pin male.
Length 45cm(18 in)
System requirements:
USB 1.1 or 2.0 port.
Windows 2000/XP/Vista compatible
3
After installing the converter make sure that the communication port is “COM1”; Follow the below instructions in
order to select the correct port:
Enter in “device manager”
With the right mouse button enter in the port settings
4
Enter in the advanced settings
Set as the default port “COM1”

Press OK
1.2 SOFTWARE REQUIREMENTS
For good software performance the computer must operate on Windows 2000, XP or a higher version and the
hardware protection key driver must be installed.
5
Chapter 2 SOFTWARE INSTALLATION
ATTENTION
Before installing the UTM software shut down all programs in use including all the
utilities (TSR, plug-in, etc.)
2.1 PROTECTION KEY INSTALLATION
For protection key installation adhere to the following procedure:

- Insert the UTM software CD in the CD-ROM drive of the PC connected to the testing machine (for
further details on the accessories installed on the PC consult the relevant PC literature).
- Open the SMARTKEY folder;
- Open the SDI.EXE file.
6
- Select the USB option and click on install.
- Once the operation has been completed, click on OK and close the installation form of the hardware key.
- Insert the USB key in the relevant free port on the computer and wait for Windows to automatically
detect the presence of a new hardware component.
- Click on NEXT and wait for automatic completion of the operation until the following window appears.
This must be closed, clicking on FINISH.
7
2.2 APPLICATION INSTALLATION
Insert the UTM CD in the CD-ROM drive of the PC connected to the testing machine (for further details on the
accessories installed on the PC consult the relevant PC literature).
Installation starts up automatically and several control windows of the procedure are shown. Follow the video
instructions and click NEXT for the operation to be completed.
8
Click on FINISH to confirm installation completion.
9
Chapter 3 SOFTWARE START UP
Before starting up the application ensure the RS232 connection cable has been
ATTENTION connected correctly to one of the serial ports available on the PC. The software
identifies connection of the RS232 cable in any available serial port (the manufacturer
recommends the use of the COM1 serial port).
Switch on the machine using the main switch.

Start up the UTM II software.
Upon start up the display will show the main window;
10
3.1 NETWORK CONNECTION
When the computer connects to the equipment via network connection you must set the configuration
parameters, then start UTMMII
From the “View” menu, select “Address”
The dialogue window will appear
in the address field, insert the network address of the connected machine, Refer to the manual of the machine to
identify the address
in the address field insert 55555
Close and restart UTMII
3.2 VERIFICATION OF SOFTWARE STATUS
In the main window the software execution status is displayed.

The configured icons are as follows:
• ICON QUALIFICATION SOFTWARE

The icon is represented on the status bar and it indicates the correct installation of the hardware
protection key of the software.
This icon means that the hardware key has been correctly installed.
If this icon is displayed the hardware key has not been correctly installed or it is not present.
11
• ICON CONNECTION MACHINE
The icon is represented on the status bar and shows connection of the machine to the PC.
This icon means that the machine is correctly connected and as a result the test can be started.
This icon however means the machine is not connected to the PC and therefore correct connection
is required, or the communication cable is not present.
3.3 VERIFICATION OF MACHINE STATUS
In the main mask the status of software execution can be visualised.

The configured icons are as follows:
• ICON FOR LOAD MEASURE CHANNEL

The icon is represented on the status bar and shows the correct configuration and calibration of the load
measure channel.
This icon means that the load measure channel has been correctly configured and calibrated.
This icon however means that the load measure channel has been incorrectly configured and / or
calibrated.
• ICON FOR STROKE MEASURE CHANNEL

The icon is represented on the status bar and shows the correct configuration and calibration of the
stroke measure channel.
This icon means that the stroke measure channel has been correctly configured and / or calibrated.
This icon however means that the stroke measure channel has been incorrectly configured and / or
calibrated, or it is not present in the machine.
• ICON FOR DEFORMATION MEASURE CHANNEL.

The icon is represented on the status bar and shows the correct configuration and calibration of the
deformation measure channel.
This icon means that the deformation measure channel has been correctly configured and / or
calibrated.
This icon however means that the deformation measure channel has been incorrectly configured, or
it is not present in the machine.
12
Chapter 4 TEST SET UP
When starting a test a profile must have been set up; the operator can either create a new profile or use a pre—
set one.
4.1 NEW PROFILE
Upon selecting the command the picture 1 mask will appear where a new profile can be set or the last set
profile repeated.
PICTURE 1
The profile consists of the following forms:

• Test
• Machine
• Speed
• Calculations
• Graph
• Certificate.
13
4.1.1 TEST
In this form the test and specimen data can be set.
• TEST DATA
The test identification data is inserted in this form.
Test data can be set in the appropriate field.
To add test labels related to the text fields, position the mouse on the left of the test field until the mouse
cursor changes configuration.
Left click with the mouse and the dialogue window for label set up will appear (picture 2).
PICTURE 2
The operator can now complete the technical form of the test to be carried out. Data entered in this form
will be printed out on the certificate at the end of the test.
• SPECIMEN DATA
The specimen test data is inserted in this form.
The specimen to be examined can be selected by means of the appropriate field (picture 3)
PICTURE 3
14
According to the specimen type, dimensions can be inserted into the required fields. Numerical values
are inserted in the first field while the unit of measure of the specimen type is inserted in the second
field.
Further data relevant to the specimen, can be entered by positioning the mouse on the left of the text
field until the mouse cursor changes configuration.
Left click with the mouse and the dialogue window for label set up will appear (picture 4).
PICTURE 4
The operator can now insert further relevant specimen data (picture 5).
PICTURE 5
15
4.1.2 MACHINE
The measure channel properties for the machine can be set up in this form (picture 6).
PICTURE 6
16
• LOAD MEASURE CHANNEL.
- Scale: the lower value in the configuration of the measure channel. This value is set by the
Manufacturer during machine calibration.
- Unit: shows the measuring unit of the lower value of the measure channel. The measuring unit is set
by the Manufacturer during machine calibration.
- Gain: the personalisation value of the lower scale which allows the channel measuring unit to be
modified.
- Unit: shows the measuring unit in which the personalised value of the measure channel is expressed.
- Decimals: the value measured by the measure channel is displayed more accurately.
- Minimum limit: the minimum limit of the measure channel below which, when activated, the conditions
to stop the test are not considered.
- Maximum limit: the safety limit of the measure channel over which, when activated, the test is
automatically stopped.
- Stop: the percentage of the maximum value reached by the measure channel below which, when
activated, the test is automatically stopped.
- Activation: activates the minimum, maximum and stop limits.
• STROKE MEASURE CHANNEL.
modified.
17
• DEFORMATION MEASURE CHANNEL.
modified.
• FORMULA CHANNEL.
- Formula: the measure type that has to be carried out by the virtual channel. The function of the
measure channel depends upon the selected formula in the relevant command.
- Unit: shows the measuring unit in which the value of the virtual measure channel is expressed. The
measuring unit depends upon the measure type selected in the Formula (e.g. Load = kN).
- Ratio: the amplification index of the measuring channel.
- Unit: shows the measuring unit in which the value of the ratio is expressed.
• SPEED FORMS.
The speed forms for the test cycle must be set up in order to carry out the test automatically. Every
speed form must be named in order to be used. To set the test speed, position the cursor directly below
the speed form and left click with the mouse.
18
PICTURE 7
By left clicking the dialogue window will appear for data entry or modification (picture 8). The operator
can now name the test speed form.
PICTURE 8
Upon activating the pre-set speed form the window as in picture 7 will be displayed. The measuring
speed values are inserted in this window.
- Speed: the speed value for the selected cycle phase.
- Unit: the measuring unit of the speed for the selected cycle phase and depends on the speed type set.
- Gain: the speed value which will be printed on the test certificate.
19
- Unit: speed measuring unit for the selected cycle phase which will appear on the test certificate.
- Load threshold: fixes a load value. Should this value be exceeded when activated, the speed form
options are triggered.
- Stroke threshold: fixes a stroke value. Should this value be exceeded when activated, the speed
form options are triggered.
- Deformation threshold: the deformation value. Should this value be exceeded when activated, the
speed form options are triggered.
- Load tare: when activated, this function resets the load channel value at the start of the test execution
form.
- Stroke tare: when activated, this function resets the stroke channel at the start of the test execution
form.
- Deformation tare: when activated, this function resets the deformation channel at the start of the
speed form.
- Speed change: when activated and once the pre-set thresholds are reached, it changes automatically
to the next speed.
- Speed check: triggers test speed performance indicator
- Load zeroing: keeps the value of the load channel as shown on the graph at zero until the set
thresholds are reached.
- Stroke zeroing: keeps the value of the stroke channel as shown on the graph at zero until the set
thresholds are reached.
- Deformation zeroing: keeps the value of the deformation channel as shown on the graph at zero until
the set thresholds are reached.
20
• TEST CYCLE.
This is the sequence of the test forms during the test phase. In the left panel a summary of the set test
speeds can be viewed, whilst in the right panel the speed cycles that the machine is to perform can be
viewed (picture 9).
PICTURE 9
In order to add speed forms to the machine cycle, drag the speed names from the “available speeds”
panel to the “machine cycle” panel.
In order to remove the speed forms drag the speed names from the “machine cycle” panel to the
“available speeds” panel.
21
4.1.3 CALCULATIONS
On this page the necessary calculations can be set in order to carry out the test (picture 10)
PICTURE 10
For every standard installed, different calculation forms correspond.

Select the standard for test execution.
Activate the calculations to be carried out by ticking off the items in the calculations list.
Every calculation is composed of five fields:
- Symbol: the symbol referring to the selected calculation.
- Calculation unit: the measuring unit suggested for the calculation.
- Ratio: the personalizable coefficient of the measuring unit of calculation.
- Ratio unit: the personalised measuring unit of the calculation.

- Parameter: the numerical value, which takes on a different meaning according to the function of the
calculation. This can be a coefficient or a preset result.
For further details on the standards refer to the “APPENDIX” booklet provided with this manual.
22
4.1.4 GRAPH
On this page the necessary graph data can be selected for the graph to be produced (picture 11).
PICTURE 11
• GRAPH POINTS.
- Series colours: the colours of the points series represented in the graph can be personalised.
- Pointer colours: the colours of the pointer represented in the graph can be personalised.
- Threshold colours: the colours of the thresholds represented in the graph can be personalised.
- Enabled option: the series of points on the graph can be activated.
- Visible option: the series of points on the graph can be visualised.
- Pointers option: according to the test results the pointers can be visualised on the graph.
- Thresholds option: the thresholds of the test speed change can be visualised on the graph.
23
• GRAPH AXIS.
- Axis name: the name of the axis can be inserted.
- Minimum Axis / Maximum Axis: the minimum and maximum can be set on the field of scale
visualisation on the graph of the channel being checked.
- Increase axis: the scale of the axis can be automatically increased in percentage.
- Limits axis: selects the colour of the channel’s maximum limit and minimum limit.
- Option limits: activates the colour of the channel’s maximum limit and minimum limit.
- Auto scale option: activates the automatic increase of the axis scale.
- Inverted option: activates the inversion of the Cartesian axes.
- Grid option: the grids of the Cartesian axes can be seen when this option is activated.
4.1.5 CERTIFICATE
The test certificate can be personalised on this page (picture 12).
PICTURE 12
24
- Titles: the title of the test certificate can be personalised.
- Signatures: signatures to be put on the test certificate can be personalised.
- Header, footer, left, right: the certificate can be adapted on the print sheet of the printer in use. The
numerical values can be both positive and negative.
- Date: when activated the date can be added to the certificate.
- Standard: when activated the standard can be added to the certificate.
- Graph: when activated the graph can be seen on the certificate.
- Pages: when activated the page number can be seen on the certificate.
4.2 OPEN PROFILE
By selecting the command the dialogue window OPEN PROFILE will appear (picture 13), where a preset
test profile can be loaded and implemented.
PICTURE 13
Select the profile and confirm the operation.
4.3 SAVE PROFILE
By selecting the command the dialogue window SAVE PROFILE will appear (picture 14) where the set
profile can be saved on the file.
25
PICTURE 14
Select the peripheral on which to save the profile, name it and confirm the operation.
4.4 VIEW PROFILE
By selecting this command the current test profile can be seen. In this case the profile cannot be
modified.
Chapter 5 TEST IMPLEMENTATION
ATTENTION Before carrying out a test a profile must be set.
5.1 MACHINE CONTROL
Before carrying out the test, the machine can be prepared for specimen adaptation by using the keys and
cursors seen in picture 15.
PICTURE 15
These keys direct the machine movement.
This key stops the machine movement.

By moving the cursors on the two graded bars the machine power or speed can be controlled.
26
5.2 MACHINE COMMANDS
The command bar consists of the following buttons:
This command implements the manual tare of all the measuring channels.
Should the tare of a single channel be implemented, position the mouse on the command,
right click and choose the measuring channel on which to carry out the tare.
This command eliminates the tares of all the measuring channels.

Should the tare of a single channel be eliminated, position the mouse on the command, right
click and choose the measuring channel on which the tare must be eliminated.
This command starts the test. The software will command the appliance according to the data
and limits set in the created or preset profile.
The software will implement the first speed of the machine cycle. The test speed can be
made to change by positioning the mouse on the command and right clicking (according to
the sequence of the set machine cycle).
This command stops the test in progress.

By positioning the mouse on the command and right clicking, data acquisition can be disabled
by each series of points on the graph.
This command carries out test calculations.
This command automatically saves the test carried out.
5.3 MACHINE STATUS
During the test the test course can be visualised by means of the following pictures:
• In picture 16 the value of the measure channels can be seen while the test is being carried out.
PICTURE 16
The first field contains the numerical values whilst the second contains the measuring unit.
• In picture 17 the machine’s safety status can be instantly verified while the test is being carried out.
27
PICTURE 17
The software recognises danger or emergency situations. An alarm alerts the operator to intervention of
safety devices. This alarm varies according to the machine or test type.
• Picture 18 shows machine performance during the test in real time.
PICTURE 18
The image on the left indicates the relative speed, while the one on the right indicates the absolute
speed.
5.4 TEST START UP
After setting a profile, start the test by clicking.

The test begins with the first speed setting in the test cycle. To modify the speed, position the mouse on the
command and right click: a page will appear (picture 19) where the speed can be chosen for the remainder of
the test.
PICTURE 19
28
5.5 TEST END
Should the profile conditions not allow the test to stop automatically the following button can do so..
5.6 RESULT CALCULATION
Results are calculated at the end of the test with this button.
The calculations vary according to the standard in use.
5.7 RESULT VISUALISATION
At any time an area of the graph can be enlarged (ZOOM) or the scales of the different graph axes increased or
decreased (SCALE).
• ZOOM
Select the desired area with the mouse: position the pointer on the upper left corner of the area to be
enlarged. Left click and hold the mouse and drag it to the lower right corner. Once the left button is
released the area is zoomed in.
• SCALE
By left clicking on the lower part of the axis the scale will be decreased whilst left clicking on the higher
part of the axis the scale will be increased.
5.8 PARAMETER MODIFICATION
Should the set measuring parameters not be correct, they can be modified using the “Parameter” command
(picture 20).
PICTURE 20
29
5.9 RESULT SAVING
Results can be automatically saved at the end of the test using the command.
Chapter 6 FILES
6.1 READING SAVED FILES
Saved test results can be viewed by selecting the command (see picture 21).
PICTURE 21
Prints the pre-selected saved certificate.
Searches for a saved test.
The first saved test can be viewed.
30
The previous test can be viewed.
The subsequent test can be viewed.
The last saved test can be viewed.
A new saved test can be added.
The viewed test can be eliminated.
Exits the file.
The file consists of the following forms:
• TEST
This form contains the test and specimen identification data (picture 21).
• CYCLE
This chart contains the set speed values of the test cycle.
A menu for the management of the cycle steps can be viewed by positioning the mouse on the field and
right clicking (picture 22).
PICTURE 22
31
• RESULTS
This chart contains the results of the final test calculations.
A menu for the management of the results can be viewed by positioning the mouse on the field and right
clicking (picture 23).
PICTURE 23
32
• GRAPH
This window contains the final graph of the test (picture 24).
PICTURE 24
33
• SERIES
This window contains the single points, which constitute the deformation line with the relative load,
stroke and deformation values (picture 25).
PICTURE 25
34
• CERTIFICATE
This form contains the saved graph setting options of the test certificate (picture 26).
PICTURE 26
35
• NOTE
In this window notes on the test being carried out can be inserted which will subsequently appear on the
final test certificate (picture 27).
PICTURE 27
36
Chapter 7 PRINTING
7.1 PRINT PREVIEW
A preview of the final test certificate can be viewed by selecting this command (picture 28).
A menu for the management of the print preview can be viewed by positioning the mouse on the field and right
clicking.
PICTURE 28
7.2 PRINTING
This command prints the current test certificate.
37
Chapter 8 DIAGNOSIS
In this section it is possible to verify or carry out the calibration of the test machine.
8.1 DIAGNOSIS
To access the diagnosis page select the Machine command (picture 29).
PICTURE 29
The dialogue window for insertion of the access password will appear (picture 30)
PICTURE 30
Insert the password “mat” and confirm.
38
Access to this section must be restricted to skilled personnel. The Manufacturer
ATTENTION assumes no liability for any damage due to misuse of the machine by unskilled
personnel.
The page as seen in picture 53 will appear.

The page consists of three forms:
- Load.
Form relative to the configuration and calibration of the load measure channel.
- Stroke.
Form relative to the configuration and calibration of the stroke measure channel.
- Deformation.
Form relative to the configuration and calibration of the deformation measure channel.
PICTURE 31
A new calibration can be created.
Inoperative command.
39
Resets the value of the measuring channel to be calibrated.
Saves the calibration carried out.
Memorises the calibration step.
Exits from the diagnosis section.
8.2 MACHINE CALIBRATION
For calibration proceed in the following way:
- Select the key to carry out a new machine calibration.

- The dialogue calibration window will appear (picture 32).
PICTURE 32
- Confirm to continue calibration.
- The page as seen in picture 33 will appear.
40
PICTURE 33
- Insert the calibration step in the “REAL VALUE” field.
- Reset the measure channel value with the command.

- Using the machine commands take the channel in calibration phase to the identical value as indicated in
the "REAL VALUE” field.
- Once this value has been reached click the command to memorise the “MEASURED VALUE”.
- Continue in the same way for all the calibration steps. To add or eliminate calibration steps position the
mouse on the calibration grid and right click: the menu will appear as seen in picture 34.
41
PICTURE 34
- Select the command to memorise the implemented calibration. The export calibration dialogue
window will appear (picture 35): confirm.
PICTURE 35
42
.
Loading the Demo License
Method 1 (temporary)
Copy the file License.dat into the main folder of a USB flash drive.
Plug the flash drive in the control unit
Go to software menu and select Extra License (see pic below)
The control unit will launch the Demo mode

N.B. The Control Unit will return to normal mode after the first switch off.
Method 2 (permanent)
Copy the file License.dat into the TMNET-0000xxxx folder (device name) of a USB flash drive
Plug the flash drive in the control unit
Go to software menu and select License Restore (see pic below)
The Control Unit will launch the Demo mode
N.B. The Demo mode installed with this method works on a permanent basis. It will NOT resume
normal mode after the first switch off, but it is necessary to restore the original license for that.
Loading the Graph Files
Once the installation of the Demo mode is complete (with either Method 1 or Method 2) load up the
graphs with the following procedure. In this way the Control Unit will be able to display the Demo
graphs and numeric values.
Go to Software menu. Exit to the Windows environment by tapping on the icon indicated by the red
arrow in the picture below.
Go to My Device
Copy the .txt files in the \FlashDisk\Standard folder
Start up the application again

FILE SERVER
This document describes how to use a PC to access removable memory storage devices (Pen-Drives or SD-Cards) of a
CYBER-PLUS EVOLUTION control unit by using a LAN.
PRELIMINARY OPERATIONS
Connection and configuration of the devices

The devices (PC and control unit) can communicate between them only if, besides being physically connected to the
same network, they are correctly configured to belong to it. For any details see the Network configuration helpsheet.
Insertion of removable memory storage devices

Insert your Pen-Drive and/or SD-Card into the appropriate slot and wait for the identification by the control unit.
ACCESS TO REMOVABLE MEMORY STORAGE DEVICES FROM “MY

COMPUTER”
a. Open My Computer
b. In the Address bar, digit the command \\<IP address or device name>\HDx or the command file://<IP
address or device name>\HDx where:
 <IP address or device name> is the IP address of the control unit (given by DHCP or inserted manually
during the configuration of the network) or the name of the control unit (TMNET-xxxxxxxx).
 HDx is the name of the removable memory storage device (HD1 if Pen-Drive, HD2 if SD-Card).
Examples (Pen-Drive):

\\10.0.0.169\HD1
file://10.0.0.169\HD1
\\TMNET-00000123\HD1
file://TMNET-00000123\HD1
Examples (SD-Card):
\\10.0.0.169\HD2
file://10.0.0.169\HD2
\\TMNET-00000123\HD2
 Press ENTER to see the list of the files which are present in the removable memory storage device:

ATTENTION! To enable free access to the files included in the removable memory storage
devices connected to the control unit, protections for reading, writing and deletion are NOT
activated. For this reason, the operator is responsible for the correct access to the files.
ACCESS TO REMOVABLE MEMORY STORAGE DEVICES FROM THE INTERNET

BROWSER
c. Open the Internet browser.
d. In the Address bar, digit the command \\<IP address or device name>\HDx or the command file://<IP
address or device name>\HDx where:
 <IP address or device name> is the IP address of the control unit (given by DHCP or inserted manually
during the configuration of the network) or the name of the control unit (TMNET-xxxxxxxx).
 HDx is the name of the removable memory storage device (HD1 if Pen-Drive, HD2 if SD-Card).
Examples (Pen-Drive):

\\10.0.0.169\HD1

file://10.0.0.169\HD1
\\TMNET-00000123\HD1
Examples (SD-Card):
\\10.0.0.169\HD2
file://10.0.0.169\HD2
\\TMNET-00000123\HD2
 Press ENTER to see the list of the files which are present in the removable memory storage device:

ATTENTION! To enable free access to the files included in the removable memory storage
devices connected to the control unit, protections for reading, writing and deletion are NOT
activated. For this reason, the operator is responsible for the correct access to the files.

FIRMWARE UPDATE
This document describes the update procedure of the digital unit CYBER-PLUS EVOLUTION.
ATTENTION! This procedure has not to be used:
a. On digital units with firmware version older than 1.3.0.
b. On digital unit with one of these serial number:
 TMNET-00000001
 TMNET-00000002
 TMNET-00000003
 TMNET-00000005
 TMNET-00000006
 TMNET-00000007
 TMNET-00000008
 TMNET-00000009
 TMNET-0000000A
 TMNET-000000E4
a. Access to the digital unit and wait until the main menu is displayed.
b. Make sure the firmware version currently installed is not older than 1.3.0.
Firmware version
c. Scroll the main menu. (use arrow keys ) until you see the control panel icon ( ).
d. Touch the control panel icon ( ) and wait for the visualization of the submenu.
e. Scroll the menu of the control panel (arrow key ) until you reach the software disc icon ( ).
f. Touch the software icon, ( ), insert the access password, (default: 5555) and wait for the visualization of the
next screen.
Selection of the removable

Serial number
memory device
Operation selection
g. Make sure that the serial number of the digital unit is not among the list of those excluded from this update
procedure.
h. Select the memory device (usb-pen drive).
i. Select the operation “update SW”.
j. Be sure that the usb-pen is in one of the slots and that this one contains, in the root directory, the operating
system files (OS.bin) and/or the application files (App.bin).
k. Touch the execute icon/button of the selected operation ( ).

l. The system will verify that on the usb-pen there is at least one of the requested files, and asks for a confirmation
for each one of them when updating. Confirm the update, wait until the end of the operation. The system
restarts by himself. After this restart your digital unit is ready to work.

SOFTWARE UTM II
Helpsheet - Network configuration lite
LAN: CONNECTION AND CONFIGURATION
This document describes how to connect a CYBER-PLUS EVOLUTION unit and a PC through a cross-cable to obtain a
direct connection (point-to-point) with a LAN network support.
a. Connect a cross-cable (Ethernet crossed cable) between unit and PC.
b. UNIT CONFIGURATION:
• Turn the unit on and wait until complete visualization of the main menu.
• Scroll the main menu (key ) until you visualize the control panel icon ( ).
• Touch the control panel icon ( ) and wait the visualization of the menu.
• Scroll the control panel main menu (key ) until you visualize the network configuration icon( ).
• Touch the network configuration icon ( ) and wait the visualization of its relevant screen view.
• Disable the DHCP and set both the IP address and the subnet mask (EXAMPLE IP= 10.0.0.90,
MASK=255.255.255.0).
Disable DHCP
Configuration IP
address
Subnet mask
configuration
• Confirm the setting pressing the key .
c. PC CONFIGURATION:
• Open the control panel (Start menu – Control panel).
• Double click on the network connection icon.
2
• Select the correct connection network (there could be more than an icon), press the right mouse button and
select the option properties.
• Select the option internet protocol (TCP/IP) and press the key properties.
• Disable the DHCP and configure both the IP address and the subnet mask (EXAMPLE IP= 10.0.0.99,
MASK=255.255.255.0).
Disable DHCP
IP address
configuration
Subnet mask
configuration
• Confirm the setting by pressing the OK key.
d. CHECK CONNECTION AND CONFIGURATION
a. Open a DOS-shell (Start menu – Programs – Accessories – Command prompt).
b. Type ping <unit IP address > and press enter (EXAMPLE: ping 10.0.0.90).
c. If the connection and the configuration of the PC and the unit are correct, the unit answers to the
command you entered and you will obtain a screen view quite similar to the following one:
d. If the connection, or the PC and unit configurations are wrong, the command you entered sends you no
answer in return and the screen view is quite similar to the following one:
3
e. UTM II SOFTWARE SETTINGS
When the computer is connected to the equipment, you need to set the configuration parameters, then you can
start the UTM II.
Select “Address” from the menu Visualize.
A window appears.
In the space Address, type the network address of the connected machine (like in the example photo, insert the same IP
address you inserted in the c point).
In the port space insert: 55555
Close UTM II and restart it.
f. CHECK SOFTWARE STATUS
In the main mask it is possible to visualize the execution status of the software.
The configured icons are the following:
ABILITATION SOFTWARE ICON
The icon is represented on the title bar and indicates the correct installation of the protection hardware key of the
software.
If the icon is represented like this, it means the hardware key is correctly installed.
MACHINE CONNECTION ICON

The icon is represented on the bar and it indicates the connection of the machine to the pc.
If the icon is so represented, it means the machine is correctly connected and it is possible to begin the test.
If the icon is represented as follows it means the machine is not connected to the PC and that is necessary to
establish it, or that the communication cable is not in.
CONNECTION STATUS CONTROL
4
The communication status between the machine and the computer is indicated by the colour of the 3 circles of the
alarms, if they are white, the connection between the software and the machine is enabled, if they are red, the
connection is disabled, or it has been interrupted.
Enabled connection Disabled or interrupted connection
5

LAN: CONNECTION AND CONFIGURATION

This document describes how to connect a CYBER-PLUS EVOLUTION unit and a PC through a cross-cable to obtain a
direct connection (point-to-point) with a LAN network support.
a. Connect a cross-cable (Ethernet crossed cable) between unit and PC.
b. UNIT CONFIGURATION (FROM VERSION 1.4.1):
 Turn the unit on and wait until complete visualization of the main menu.
 Scroll the main menu (key ) until you visualize the control panel icon ( ).
 Touch the control panel icon ( ) and wait the visualization of the menu.
 Scroll the control panel main menu (key ) until you visualize the network configuration and status
icon( ).
 Touch the network configuration and status icon ( ) and wait the visualization of its relevant screen
view.
 Touch the button to enable network configuration and wait the visualization of its relevant screen
view.
 Disable the DHCP and set both the IP address and the subnet mask (EXAMPLE IP= 10.0.0.90,
MASK=255.255.255.0).
Disable DHCP
Configuration IP
address
Subnet mask
configuration
 Confirm the setting pressing the key .
c. UNIT CONFIGURATION (OTHER VERSIONS):
 Turn the unit on and wait until complete visualization of the main menu.
 Scroll the main menu (key ) until you visualize the control panel icon ( ).
 Touch the control panel icon ( ) and wait the visualization of the menu.
 Scroll the control panel main menu (key ) until you visualize the network configuration and status
icon( ).
 Touch the network configuration and status icon ( ) and wait the visualization of its relevant screen
view.

 Disable the DHCP and set both the IP address and the subnet mask (EXAMPLE IP= 10.0.0.90,
MASK=255.255.255.0).
Disable DHCP
Configuration IP
address
Subnet mask
configuration
 Confirm the setting pressing the key .
d. PC CONFIGURATION:
 Open the control panel (Start menu – Control panel).
 Double click on the network connection icon.
 Select the correct connection network (there could be more than an icon), press the right mouse button and
select the option properties.
 Select the option internet protocol (TCP/IP) and press the key properties.

 Disable the DHCP and configure both the IP address and the subnet mask (EXAMPLE IP= 10.0.0.99,
MASK=255.255.255.0).
Disable DHCP
IP address
configuration
Subnet mask
configuration

 Confirm the setting by pressing the OK key.
e. CHECK CONNECTION AND CONFIGURATION
a. Open a DOS-shell (Start menu – Programs – Accessories – Command prompt).
b. Type ping <unit IP address > and press enter (EXAMPLE: ping 10.0.0.90).
c. If the connection and the configuration of the PC and the unit are correct, the unit answers to the command
you entered and you will obtain a screen view quite similar to the following one:
d. If the connection, or the PC and unit configurations are wrong, the command you entered sends you no
answer in return and the screen view is quite similar to the following one:
f. UTM II SOFTWARE SETTINGS

When the computer is connected to the equipment, you need to set the configuration parameters, then you can start
the UTM II.
Select “Address” from the menu Visualize.

A window appears.
In the space Address, type the network address of the connected machine (like in the example photo, insert the same IP
address you inserted in the c point).
In the port space insert: 55555
Close UTM II and restart it.
g. CHECK SOFTWARE STATUS
In the main mask it is possible to visualize the execution status of the software.
The configured icons are the following:
ABILITATION SOFTWARE ICON
The icon is represented on the title bar and indicates the correct installation of the protection hardware key of the
software.
If the icon is represented like this, it means the hardware key is correctly installed.
MACHINE CONNECTION ICON
The icon is represented on the bar and it indicates the connection of the machine to the pc.

If the icon is so represented, it means the machine is correctly connected and it is possible to begin the test.
If the icon is represented as follows it means the machine is not connected to the PC and that is necessary to
establish it, or that the communication cable is not in.
CONNECTION STATUS CONTROL
The communication status between the machine and the computer is indicated by the colour of the 3 circles of the
alarms, if they are white, the connection between the software and the machine is enabled, if they are red, the
connection is disabled, or it has been interrupted.
Enabled connection Disabled or interrupted connection

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CHAPTER 2 SAFETY INFORMATION

Chapter 1 GENERAL INFORMATION

• USERS OF THIS MANUAL: Transporter - Installer - User – Maintenance worker - Demolisher.

MANUFACTURER IDENTIFICATION: See the title on the first page.

1.5 APPLIANCE STRUCTURE

Follow the instructions acquisition unit

B Load – unload knob F Oil discharge cap

B Load – unload knob

C Load gradient regulator device

D Oil intake cap

E Oil level indicator

G Piston position indicator

H Electronic control panel

Charter 2 SAFETY INFORMATION

2.1 GENERAL SAFETY STANDARDS

FIXED AND MOBILE REPAIRS

PASSIVE SAFETY DEVICES

2.3 DANGEROUS ZONES AND RESIDUAL RISKS

RISK OR DANGER IPD

ALLOWED TEMPERATURE: from +10°C to +38°C

3.4 OIL LEVEL CHECK AND DRAIN SYSTEM

The machine is delivered with about 20 litres of oil in the tank.

3.5 ELECTRICAL CONNECTION

ELECTRICAL SUPPLY TOLERANCE:

• Running voltage ± 10 % of the nominal voltage

Chapter 4 APPLIANCE CHARACTERISTICS

4.1 APPLIANCE DIMENSIONS AND MASS

MAX COMPRESSION LOAD 1500 kN

Chapter 5 SOFTWARE DESCRIPTION

Follow the instructions acquisition unit

6.3 SPECIMEN POSITIONING

Close the protection of the upper clasp.

6.4 SWITCHING THE APPLIANCE ON

Follow the instructions acquisition unit

6.6 EMERGENCY STOP

ATTENTION Test suspension in itself results in its cancellation.

6.7 RESTART AFTER EMERGENCY STOP

6.8 SWITCHING OFF

Follow the instructions acquisition unit

6.9 TEST START UP

INCONVENIENCE POSSIBLE REMEDY

Consult the chapter “DANGEROUS ZONES AND RESIDUAL RISKS” before

Qualified professional personnel must carry out every maintenance operation

8.1 EXTRAORDINARY MAINTENANCE

1. Switch the appliance off.

Should it be decided that the machine is to be no longer used, proceed as follows:

Recycling notice for the disposal of electrical and electronical devices

B Load-unload knob F Oil discharge cap

2. Motorised Hydraulic Pump Unit

4. Network Configuration Lite

5. Network Configuration Lite (+PC)

Chapter 1 GENERAL INFORMATION

Chapter 2 SAFETY INFORMATION

Chapter 4 MACHINE FEATURES

1.1 GENERAL FEATURES

MANUFACTURER IDENTIFICATION: See the cover page