M177 PDF
M177 PDF
M177 PDF
ALARM RATEMETER
October 2018
Serial Number 322945 and Succeeding
Serial Numbers
LUDLUM MODEL 177
ALARM RATEMETER
October 2018
Serial Number 322945 and Succeeding
Serial Numbers
Model 177 Technical Manual
STATEMENT OF WARRANTY
Ludlum Measurements, Inc. warrants the products covered in this manual to be free of
defects due to workmanship, material, and design for a period of twelve months from
the date of delivery. The calibration of a product is warranted to be within its
specified accuracy limits at the time of shipment. In the event of instrument failure,
notify Ludlum Measurements to determine if repair, recalibration, or replacement is
required.
There are no warranties, express or implied, including without limitation any implied
warranty of merchantability or fitness, which extend beyond the description of the
face there of. If the product does not perform as warranted herein, purchaser’s sole
remedy shall be repair or replacement, at the option of Ludlum Measurements. In no
event will Ludlum Measurements be liable for damages, lost revenue, lost wages, or
any other incidental or consequential damages, arising from the purchase, use, or
inability to use product.
800-622-0828 325-235-5494
FAX 325-235-4672
Model 177 Technical Manual
Table of Contents
Introduction 1
Getting Started 2
Unpacking and Repacking 2-1
Preparing the Instrument for Use 2-1
Operating the Instrument 2-1
Specifications 3
Safety Considerations 5
Environmental Conditions for Normal Use 5-1
Cleaning Instructions and Precautions 5-1
Warning Markings and Symbols 5-2
Electrical Safety Precautions 5-2
Troubleshooting 7
Troubleshooting Electronics that Utilize a GM or Scintillation Detector 7-1
Troubleshooting GM Detectors 7-2
Troubleshooting Scintillators 7-3
Discriminator 8-1
Digital Analog Conversion 8-1
Alarm 8-2
Reset 8-2
Audio 8-2
Time Constant 8-2
High Voltage (HV) 8-3
Low Voltage 8-3
Battery Charge 8-3
High Voltage Test 8-3
Alarm Set Voltage 8-3
Battery Test Voltage 8-4
Recycling 9
Parts List 10
Model 177 Alarm Ratemeter 10-1
Main Board, Drawing 347 × 496 10-1
Calibration Board, Drawing 347 × 132 10-4
Wiring Diagram, Drawing 347 × 492 10-5
1
Section
Introduction
T
he Ludlum Model 177 Alarm Ratemeter may be used with GM
(Geiger-Mueller) or scintillation detectors for contamination
monitoring, surveying and area monitoring. The unit provides four
ranges (in decades) of the analog meter, enabling measurement from 0
to 500,000 counts per minute (CPM) on the standard meter dial; others are
available. Detector high voltage is adjustable from 400 to 1500 volts.
The unit incorporates an adjustable alarm set point. The alarm setting may be
checked by depressing the front-panel TEST switch. Audible and visual
enunciators are triggered when the meter reading rises above the alarm set
point. Accessory outputs include: Unbuffered Output, Supply Voltage,
Negative Pulse Output, Recorder, and Alarm Sink for Remote Relay. The unit
may be operated from an internal rechargeable battery or by external 9 Vdc
wall transformer.
2
Section
Getting Started
T
he Ludlum Model 177 Alarm Ratemeter is designed for use with
GM (Geiger Mueller) or scintillation detectors, which operate from
400 to 1500 V. Typical applications include contamination
monitoring, surveying, and area monitoring.
Select the operating voltage. This voltage is set by the manufacturer for the
detector shipped with the instrument and recorded on the Certificate of
Calibration. For other detector/instrument setups, consult the detector manual
or manufacturer. Then adjust the HV potentiometer accordingly.
Note:
Most GM detectors will operate at 900 volts. However, some
smaller GM tubes operate at lower voltages.
Set the instrument to the appropriate range with the RANGE selector switch.
If the alarm point is not already set, press the ALARM TEST switch and adjust
ALARM SET for the desired alarm point.
Note:
The meter displays the alarm set point when the ALARM TEST
switch is depressed. Recheck the set point after locking the
ALARM SET control.
Increase the meter count to exceed the alarm threshold. Both the alarm lamp
and audible alarm signal should activate.
Depress the RESET button. The meter needle should drive to zero and the
alarm circuit should de-energize, shutting off both the visual and audible
alarms.
Depress the HV TEST button and ensure that the high voltage is properly set.
3
Section
Specifications
0
Power: 95-250 Vac wall transformer and 6 volt gell-cell (sealed lead-acid)
battery; typical battery life of approximately 50 hours in a non-alarming
condition with a fully charged battery.
Audio: unimorph speaker with volume control located on the front panel
Alarm Output: current sink to 200 mA DC, open circuit voltage not to
exceed 50 Vdc
Alarm Output: visual indicator (lamp), audible tone and remote current
sink
4
Section
Note:
To recharge the battery, the ON-OFF switch must be in the ON
position.
Power-on Lamp: a red lamp that comes on when power is supplied to the
instrument.
VOLUME Control: varies the volume of the audio output through the
unimorph speaker. This control has minimal effect on the audio when the
alarm is activated.
ALARM Lamp: a red lamp that comes on when the alarm threshold has
been exceeded. The lamp will remain on (unless the alarm is configured to
“non-latching”) until the reset button is depressed, driving the meter
needle below the alarm threshold.
Connector: Series "C" connector (Series BNC and MHV connectors are
also available). The connector is provided on the front of the instrument
for connection to a detector.
BAT TEST Button: When this button is depressed, the meter displays the
battery status. A sufficiently charged battery is indicated when the meter
needle is on or within the BAT TEST range.
HV TEST Button: When this button is depressed, the meter displays the
detector high voltage.
ALARM TEST Button: When this button is depressed, the meter displays
the alarm calibration set point.
ALARM SET: used to adjust the alarm calibration set point. Note the
locking knob below the control.
Back Panel
9 VDC INPUT: Input for external 9 Vdc.
CAL Control
Remove the calibration (cal) cover plate to access the following calibration
potentiometers:
BAT T: used to adjust meter test voltage reading to 5.97 volts at the BAT
OK line.
5
Section
Safety Considerations
No maximum altitude
Caution!
Verify instrument voltage input rating before connecting to a
power converter. If the wrong power converter is used, the
instrument and/or power converter could be damaged.
• Use the unit only with the voltage specified on the unit. Using a
voltage higher than that which is specified may result in fire or
electric shock.
• Do not cut, kink, otherwise damager nor modify the power supply
cord. In addition, avoid using the power cord in close proximity to
heaters, and never place heavy objects – including the unit itself –
on the power cord, as doing so may result in fire or electric shock.
CAUTION (per ISO 3864, No. B.3.1) – designates hazardous live voltage
and risk of electric shock. During normal use, internal components are
hazardous live. This instrument must be isolated or disconnected from the
hazardous live voltage before accessing the internal components. This
symbol appears on the front panel. Note the following precautions:
Warning!
The operator is strongly cautioned to take the following
precautions to avoid contact with internal hazardous live parts
that are accessible using a tool:
1. Turn the instrument power OFF and disconnect the power
cord.
2. Allow the instrument to sit for one minute before accessing
internal components.
The “crossed-out wheelie bin” symbol notifies the consumer that the
product is not to be mixed with unsorted municipal waste when discarding;
each material must be separated. The symbol is placed on the back panel.
See section 9, “Recycling,” for further information.
The “CE” mark is used to identify this instrument as being acceptable for
use within the European Union.
6
Section
Repeat this procedure for the lower scales with scaled pulse rates.
For pancake-type GM detectors (i.e. Model 44-9), adjust DISCR for 80 ±10
millivolts. All other GM detectors and scintillators should be set to 35 ±10
millivolts. To lower the scintillation detector operating voltage, decrease the
input sensitivity to 10 ±2 millivolts. Adjustment is made by setting the pulse
generator amplitude to the desired pulse height. Adjust DISCR until the meter
reaches 75% of the generated incoming count rate.
Connect the Model 177 to an external voltmeter. Adjust the rear panel HV
control for a reading of 1000 Vdc on the voltmeter. Depress HV TEST. On
the main board, adjust HV for a meter reading of 1.0 kV. Using the rear-
panel HV control, vary the high-voltage output from 500 to 1500 Vdc and
ensure that the high-voltage meter reads within 10% of the Model 177
meter reading.
Adjust RCDR (recorder output) for 1 volt output (equivalent to full scale).
The purpose of setting the operating point is to establish the system gain so
that the desirable signal pulses (including background) are above the
discrimination level, and the unwanted pulses from noise are below the
discrimination level. The pulses above the discrimination level are counted
by the instrument, while those below are not.
The total system gain is controlled by adjusting the instrument gain or the
high voltage. Voltage affects the output of the detector. Amplifier gain is
controlled by the DIS (discriminator) control.
The operating point for each detector is set at a compromise point between
sensitivity, stability, and background contribution. These operating points are
best for general monitoring. In application, these arbitrarily selected points
may not be a better operating point. The following guidelines are presented:
For most GM detectors, set DIS for 30-40 millivolts and adjust HV to the
GM tube recommended high voltage. Most GM detectors operate at
900 volts; however, some miniature detectors operate at 400-600 volts.
If a recommended setting is unavailable, run a plateau of HV setting vs.
count rate. Then set the high voltage on the low side of “center.”
Maintenance
Instrument maintenance consists of keeping the instrument clean and
periodically checking the battery and calibration.
When the instrument is used without external power, adequate charge time
must be allowed for the internal battery to recharge. If possible, leave the
instrument on with line power applied overnight and weekends. At a
minimum, allow one hour of charge time for each hour of use. If the battery
is inadvertently allowed to fully discharge, and is left in that state, constant
charging for 500 hours (3 weeks) may be required for battery recovery.
Note:
The ON-OFF switch must be in the ON position to charge the
batteries. If the unit is out of service for extended periods of
time, charge the battery every six months.
7
Section
Troubleshooting
O
ccasionally, you may encounter problems with your LMI
instrument or detector that may be repaired or resolved in the
field, saving turn-around time and expense in returning the
instrument to us for repair. Toward that end, LMI electronics
technicians offer the following tips for troubleshooting the most common
problems. Where several steps are given, perform them in order until the
problem is corrected. Keep in mind that with this instrument, the most
common problems encountered are detector cables and sticky meters.
Note that the first troubleshooting tip is for determining whether the
problem is with the electronics or with the detector. A Ludlum Model 500
Pulser is invaluable at this point because of its ability to simultaneously check
high voltage, input sensitivity or threshold, and the electronics for proper
counting.
We hope these tips will prove to be helpful. As always, please call if you
encounter difficulty in resolving a problem or if you have any questions.
Troubleshooting GM Detectors
1. If the tube has a thin mica window, check for window breakage.
If damage is evident, the tube must be replaced.
2. Check the HV. For most GM tubes, the voltage is normally 900
Vdc, or 460-550 Vdc for “peanut” tubes (Ludlum Model 133
series).
3. If the input sensitivity is too low, the user could see some
double-pulsing. See Page 4-3, “DISCR” for further information
on sensitivity/discrimination control.
Troubleshooting Scintillators
1. Alpha or alpha/beta scintillators are prone to light leaks. They
can be tested for this problem in a dark room or with a bright
light. If a light leak is determined, changing the aluminized
polyester window assembly will usually fix the problem.
Note:
When replacing the window, make sure to use a window made
with the same thickness of aluminized polyester and the same
number of layers as the original window.
2. Verify that the HV and input sensitivity are correct. Alpha and
gamma scintillators typically operate from 10-35 mV. High
voltage varies with photomultiplier tubes (PMT), from as low
as 600 Vdc to as high as 1400 Vdc.
8
Section
Negative pulses from emitter, Pin 2 of U121, are coupled through C121 to
amplifier Pin 5 through Pin 7 of U121. This amplifier is self-biased and
provides gain in proportion to R029 divided by R0210. Transistor (pins 4, 5,
6, U121) provides amplification. Pins 12 and 15 of U121 are coupled as a
current mirror to provide a load for Pin 6 of U121. The output self-biases to
2 Vbe (approximately 1.4 volts) at Pin 7 of U121. This provides just enough
bias current through Pin 6 of U121 to conduct all of the current from the
current mirror.
Discriminator
Comparator U021 provides discrimination. The discriminator is set by the
DIS (Discriminator) control located on the rear panel, coupled to Pin 5 of
U021. Negative pulses (approximately 5 volts) at Pin 7 of U021 are coupled
to Pin 5 of U011 for meter drive and Pin 11 of U011 for audio.
For each positive pulse connected to Pin 8 of U012, a constant current pulse
is sourced at Pin 15 of U012. This current pulse charges C122, which is
Time Constant
The meter time constant is determined by R124 and C122. For a slower time
constant, C122 is paralleled by C101. When C101 is not used, it is connected
to Pin 7 of U311 (voltage follower), maintaining the same voltage level as
C122. This allows C101 to be switched in or out of the circuit without
transients.
Alarm
An alarm is provided by U021, Pins 1, 2, and 3. The alarm set control biases
the op-amp U021 for a low output. When the meter signal at Pin 3 exceeds
the bias of Pin 2, the output at Pin 1 goes high. Q102 and Q103 saturate,
allowing supply voltage to be coupled to:
Through CR113 to audio transformer T211, allowing full voltage for full
volume.
Reset
Reset is provided by coupling a voltage to the base of transistors U012 pins
1, 2, 3, and 4, 5, 6. Both transistors saturate. One discharges C122, causing
the meter to zero. Pin 3 U012 turns Q102 off, allowing the alarm to reset.
Audio
A high on Pin 4 U111 turns the oscillator on, saturating Q111 with each
positive swing of the oscillator. T211 couples the pulses to the unimorph.
Audio volume is controlled by voltage, applied to Pin 2 of T211. This is
either 4.3 volts from the alarm circuit or 0 to 4.3 volts from external volume
control through emitter follower Q104.
For counting, audio pulse width is set by R113/C111 of U011 with one
pulse per count. For an alarm condition, Pin 4 U111 is held high through
CR112 until alarm is reset. Alarm audio tone is controlled by R117 and
C112.
Low Voltage
Low voltage is supplied by internal battery B1 (wiring diagram, 347 × 126)
or external power T1. Unregulated power at C125 is coupled to voltage
regulator VR211 and battery charger U201-Q301.
Battery Charge
Battery charge is provided by voltage regulator U201 and power transistor
Q301. R402 limits charge current for discharged battery. A negative voltage
coefficient of -0.0063 volts per degree F is provided by ratio of R013/R201.
R013 sets output voltage to 6.825 volts.
9
Section
Recycling
L
udlum Measurements, Inc. supports the recycling of the electronics
products it produces for the purpose of protecting the environment
and to comply with all regional, national, and international agencies
that promote economically and environmentally sustainable
recycling systems. To this end, Ludlum Measurements, Inc. strives to supply
the consumer of its goods with information regarding reuse and recycling of
the many different types of materials used in its products. With many
different agencies – public and private – involved in this pursuit, it becomes
evident that a myriad of methods can be used in the process of recycling.
Therefore, Ludlum Measurements, Inc. does not suggest one particular
method over another, but simply desires to inform its consumers of the
range of recyclable materials present in its products, so that the user will
have flexibility in following all local and federal laws.
Ludlum Measurements, Inc. products that have been placed on the market
after August 13, 2005 have been labeled with a symbol recognized
internationally as the “crossed-out wheelie bin,” which notifies the consumer
that the product is not to be mixed with unsorted municipal waste when
discarding. Each material must be separated. The symbol will be placed on
the back panel, except for portable equipment where it will be placed on the
battery lid.
Section
10 Parts List
Reference Description Part Number
Model 177 Alarm
Ratemeter UNIT Completely Assembled
Model 177 Alarm Ratemeter 48-1632
THERMISTOR
RT314 250K, 250mW 07-6366
POTENTIOMETERS /
TRIMMERS
R001 1M, HV TEST 09-6906
R002 50K, BAT T 09-6920
R013 50K, BAT C 09-6920
Calibration Board,
Drawing 347 × 132 BOARD Completely Assembled
Calibration Board 5347-189
CAPACITORS
C1 0.0047µF, 100V 04-5570
C2 0.047µF, 100V 04-5565
POTENTIOMETERS
R1 10K, RECORDER 09-6787
R2 100K, HV 09-6813
R3 1M, X1 09-6814
R4 1M, X10 09-6814
R5 2M, X100 09-6834
R6 250K, X1000 09-6819
R7 10K, DISCRIMIINATOR 09-6787
RESISTOR
R9 680, 1/3W 12-7885
RESISTOR
NETWORK
RN1 10K 12-7720
MISCELLANEOUS
P6 CONN 1-640457-1 MTA100 13 8397
Wiring Diagram,
Drawing 347 × 492
S1 46206-LR SLIDE 08-6523
SWITCHES S2 PA-1002 08-6543
S3 7101-SYZ-QE 08-6511
S4 HV (#923 SWITCHCRAFT) 08-6518
S5 BAT (#923 SWITCHCRAFT) 08-6518
S6 ALARM (#923 SWITCHCRAFT) 08-6518
S7 RESET (30 1 PB GRAYHILL) 08-6517
POTENTIOMET
ERS R1 10K, VOLUME 09-6753
R2 100K, ALARM SET 09-6795
CONNECTORS
J1 MAIN BOARD 5347-496,
3 PIN SIP
(CONN 640428-3 MTA 156) 13-8124
J2 MAIN BOARD 5347-496,
12 PIN SIP (CONN 1-640441-2) 13-8431
J3 MAIN BOARD 5347-496,
10 PIN SIP
(CONN 1-640441-0MTA 100) 13-8197
J4 CONNECT BOARD 5347-489 13-7801
5 PIN SIP (CONN-3-640428-5 MTA 156)
J5 CONNECTOR BOARD 5347-489 13-8096
2 PIN SIP (CONN3-643193-2 MTA-156)
J6 CALIBRATION BOARD 13-8161
5347-189, 11 PIN SIP
(CONN 1-640441-1 MTA 100)
J7 FLYING LEAD TO MAIN 4478-011
BOARD 5347-293
(RECPT-UG706)
Section
11 Drawings