Operating Instructions: VLT Active Front End AFE 302

MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT® Active Front End AFE 302
www.danfoss.com/drives
Contents Operating Instructions
Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Safety Symbols 4
1.3 Software Version 4
1.4 Approvals 4
1.5 Abbreviations 5
2 Safety Instructions and General Warning 6

2.1 Safety Regulations AFE 302 6
2.1.1 Disposal Instruction 6
2.1.2 High Voltage Warning 6
2.1.3 Safety Instructions 6
2.1.4 General Warnings 6
2.1.5 Before Commencing Repair Work 6
2.1.6 System Description 6
3 Crane System Design 8

3.1 Selection of Motor Voltage 8
3.1.1 Selection of AFE & LCL Filter 8
3.1.2 Selection of AFE for Different Applications 8
3.1.3 Selection of Output Filter (LC Filter) 8
3.1.4 Selection of Switching Frequency 8
3.1.5 Selection of LCL Filter 8
3.1.6 Crane Cable Concept 8
3.1.7 Grounding Concept 9
3.1.8 Cooling and Airflow 9
3.1.9 Selection of Transformer 10
3.2 Assembling the Frequency Converter System 11
3.2.1 Tools Required 11
3.2.2 General Tightening Torque Values 11
3.2.3 Exploded Views 11
3.2.4 MDCIC Connector Configuration 17
3.3 First Power Up/Commissioning Check List 17
3.4 E-House Design 18
3.4.1 Cables between AFE and LCL Filters 18
3.4.2 Cables to the Damping Resistors 18
3.5 Test with the Real System Transformer and Motors 18
3.5.1 Re-program the Frequency Converter Parameters 18
3.6 On-site Final Test 18
3.6.1 Change Parameters to Actual 18
MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 1

3.6.2 Run with Full Load 18

3.7 AFE Emergency and Restore Procedures 18
3.7.1 Emergency Run when One Slave Unit is Damaged 18
3.7.2 Restoration after Slave Unit is Repaired 19
3.7.3 Emergency Run when Master Unit is Damaged 19
3.7.4 Restoration after Master Unit is Repaired 20
3.7.5 Emergency Run When More Than One Unit is Damaged 20
3.8 Manual Shut Down Sequence 20
3.9 Start-up Sequence 21
3.10 Shut-down Sequence 22
4 How to Install 23
4.1 Overall Typical Frequency Converter Configuration 23
4.2 Pre-installation 24
4.2.1 Planning the Installation Site 24
4.2.2 Receiving the Frequency Converter 24
4.2.3 Transportation and Unpacking 24
4.2.4 Lifting 26
4.2.5 Mechanical Dimensions 27
4.2.6 Weight Information 31
4.3 Mechanical Installation 32
4.3.1 Tools Needed 32
4.3.2 General Considerations 32
4.3.3 Terminal Locations 32
4.3.4 Mains Torque 33
4.3.5 Mains Connection 33
4.3.6 Screened Cables 33
4.4 Electrical Installation 35
4.4.1 Control Wires 36
4.4.2 Power Connections 36
4.4.3 Grounding 36
4.4.4 Electrical Installation, Control Terminals 37
5 Specifications 38
5.1 General Specifications 38
5.2 Mains Supply 42
6 How to Programme 43
6.1 Parameter Selection 43
6.2 Parameters: 0-** Operation and Display 44
6.3 Parameters: 4-** Limits/Warnings 48
2 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

6.4 Parameters: 5-** Digital In/Out 49

6.5 Parameters: 6-** Analog In/Out 52
6.6 Parameters: 7-** Controllers 53
6.7 Parameters: 8-** Communications and Options 54
6.8 Parameters: 14-** Special Functions 57
6.9 Parameters: 15-** AFE Information 59
6.10 Parameters: 16-** Data Read-outs 62
6.11 Parameters: 40-** Mains / Filter 64
6.12 Warnings/Alarm Messages 65
Index 71

Introduction Operating Instructions
1 1 1 Introduction
1.1 Purpose of the Manual 1.3 Software Version

1.1.1 How to Read these Operating VLT® Active Front End AFE 302
Instructions
Software version: 1.15
Please read this manual carefully for proper use. Incorrect
handling of the frequency converter may cause improper
operation of the frequency converter or related equipment,
shorten lifetime or cause other troubles. 1.4 Approvals
These Operating Instructions will help getting started,

installing, programming, and troubleshooting the AFE 302.
Chapter 1 Introduction, introduces the manual and informs

about the approvals, symbols, and abbreviations used in
this literature.
Table 1.1 Compliance Marks: CE and C-Tick
Chapter 2 Safety Instructions and General Warning, entails

instructions on how to handle the AFE 302 correctly.
Chapter 3 Crane System Design, describes the crane system

design associated with the frequency converters.
Chapter 4 How to Install, guides through the mechanical

and technical installation.
Chapter 6 How to Programme, describes how to operate

and programme the AFE 302 via the Local Control Panel
(LCP).
1.2 Safety Symbols

The following symbols are used in this document:
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.
NOTICE
Indicates important information, including situations that
can result in damage to equipment or property.

Introduction Operating Instructions
1.5 Abbreviations 1 1
AFE Active Front End ns Synchronous Motor Speed
AC Alternating current IVLT,MAX The maximum output current
AWG American Wire Gage IVLT,N The rated output current supplied by the
A Ampere/AMP frequency converter
AMA Automatic Motor Adaptation TLIM Torque limit
ILIM Current limit THD Total Harmonic Distortion
°C Degrees Celsius THDi Total Harmonic Distortion in Current
DC Direct current THDu Total Harmonic Distortion in Voltage
EMC Electro Magnetic Compatibility V Volts
ETR Electronic Thermal Relay
FC Frequency Converter
g Gram
Hz Hertz
HF High Frequency
ID Identification
IGBT Insulated Gate Biopolar Transistor
IP International Protection
IT Isolation Terra
kHz Kilohertz
kW Kilowatt
kWh Kilowatt-hour
LCP Local Control Panel
MW Megawatt
m Meter
uF Microfarad
mH Millihenry Inductance
mA Milliampere
MCM Thousand circular mils
ms Millisecond
min Minute
MCT Motion Control Tool
MDCIC Multi Drive Control Interface Card
NEMA National Electrical Manufacturers
Association
Nm Newton Meters
IM,N Nominal motor current
fM,N Nominal motor frequency
PM,N Nominal motor power
UM,N Nominal motor voltage
par. Parameter
PELV Protective Extra Low Voltage
PCB Printed Circuit Board
PLC Programmable Logic Controller
PN Part Number
IINV Rated Inverter Output Current
Regen Regenerative terminals
RCD Residual Current Device
RPM Revolutions Per Minute
RMS Root Mean Square
s Second
SW Software
SMPS Switching Mode Power Supply

Safety Instructions and Gen... Operating Instructions
2 Safety Instructions and General Warning

2 2
2.1 Safety Regulations AFE 302 WARNING
2.1.1 Disposal Instruction When the AFE is on, the earth current from the AFE 302
frequency converter will exceed 3.5 mA. The earth cable
must have a good contact to the earth terminal 95. The
Equipment containing electrical components
earth connection is done with the two separate cables.
may not be disposed with domestic waste.
The size of each cable needs to be a half of the mains
It must be separately collected with Electrical
cable size in minimum.
and Electronic waste according to local and
currently valid legislation.
2.1.5 Before Commencing Repair Work
2.1.2 High Voltage Warning 1. Switch off the entire system.
2. Wait until the DC-link capacitor is discharged
WARNING fully. See period of time on the warning label.
The voltage of the AFE 302 is dangerous whenever the 3. Disconnect DC bus terminals 88 and 89.
frequency converter is connected to mains. Incorrect
installation or operation of the frequency converter may 4. Disconnect the soft charge supply connector from
cause damage to the equipment, serious personal injury the soft charge board.
or death. The instructions in this manual must
consequently be observed, as well as applicable local
CAUTION
and national rules and safety regulations. The source of the MDCIC connector (MK105) is the AC
voltage from the front end of the LCL filter. Make sure to
switch off the mains switch.
WARNING
Installation in high altitudes
At altitudes above 2,000 m, contact Danfoss regarding
CAUTION
PELV. The source of the fan voltage is from an external 400 V.
Make sure to switch off the external fan voltage source
switch.
2.1.3 Safety Instructions
• Make sure that the AFE 302 is properly connected 2.1.6 System Description
to earth.
NOTICE
• Protect users against supply voltage.
The grounded Delta mains are not used.
• Remember that the [Off] key on LCP is not a
safety switch. Pressing the [Off] key does not
disconnect the AFE 302 from the mains. An Active Front End (AFE) is sometimes called an active
rectifier, in comparison with a passive rectifier such as the
diode bridge. The AFE consists of LCL filter and the
2.1.4 General Warnings inverter unit.
WARNING The AFE main features are as follows:

Touching the electrical parts may be fatal even after the • sinusoidal input current and low harmonic
equipment is disconnected from the mains. distortion in the mains
Before carrying out the maintenance, the frequency • unity power factor
converter must be disconnected from the mains. It will
avoid the electrical shock hazard. • both rectifying and regenerating operation
Check the discharge time on the nameplate for the exact • constant regulated DC voltage
waiting period. Otherwise wait at least 40 min. Illustration 2.1 shows the AFE system example.
At start-up, the AFE must detect the mains frequency and

phase to synchronize the operation.

Safety Instructions and Gen... Operating Instructions
During the normal operation, the AFE DC-link voltage is

regulated to be constant. This means that the energy from
the decelerated motor is passed on to the mains as
regenerated electrical energy. A passive rectifier would 2 2
require a braking resistor to consume the surplus energy
as heat. The AFE is energy efficient for the application
where the motor deceleration is frequent. Also the brake
resistor space is saved.
The LCL filter allows the power flow. It also reduces the
ripple current of the fundamental frequency, switching
frequency, and their harmonics into the mains. A damping
resistor Rd is connected in series with the filter capacitor
Cf to stabilize the filter resonance.
The three inverter units are connected in parallel to

achieve the required power level. One AFE controller
regulates the three parallel-connected inverter units.
Control signals
130BA771.11
AFE
Master Slave Slave
Transformer Lm LC
Cf
Lt Rd
Illustration 2.1 Active Front End System Example

Crane System Design Operating Instructions
3 Crane System Design
3.1 Selection of Motor Voltage • The cable length is calculated as the sum of all
parallel cables.
3 3 The AFE system is designed to regulate a DC voltage of
630x1.08=680 V. 690 V motors are suitable for this system.
• Filters must be designed to switching frequency
of the frequency converter. The resonance
When the motors are used in the field weakening region
frequency, f0, of the filter should be:
or with output filters, the motors with less than 650 V are fsw
10 × fout max ≤ f 0 ≤
used. 3
• The resonant frequency must meet the following

3.1.1 Selection of AFE & LCL Filter equation, limited by the control frequency, fcon:
fcon
f0 <
6
• AFE systems are built up based on standard 690
V hardware. Switching frequency [kHz] Control frequency1) [kHz]
• Standard AFE hardware runs on 630 V mains 1.5 3

supply and DC-link voltage is 975 V. 2 4
2.5 5
3.1.2 Selection of AFE for Different 3 6

Applications 3.5 7
4 4
• The frequency converter power size in the flux 5 5

application must be one or two sizes higher than 6 6
the application needed. Also, the frequency 7 7
converter should not be higher than two to
maintain a good resolution on current sensors. Table 3.1 Frequencies
1) The control frequency is an internal hardware frequency.
• The AFE electrical rating should be selected
based on the worst-case total power, including
the overload percentage, rather than a mere sum 3.1.4 Selection of Switching Frequency
of the motor power.
It is recommended that the switching frequency of AFE
• Example:
and motor drives shall be equal or an integer multiple of
Hoist motors 500 kW @ 650 V - Hoist each other.
drives 800 kW
Travel motors 8x50 kW @ 650 V - Travel 3.1.5 Selection of LCL Filter
drive 500 kW
Trolley motors 4x55 kW @ 650 V - The AFE system is designed in conjunction with the
Trolley drive 400 kW recommended Danfoss LCL filters in which the physical
size, power rating and electrical parameters of the filters
AFE/LCL – 1,2 MW continuous, with a
are optimized.
175% overload for a maximum 1 min.
If non-Danfoss filters are used, system performance and
stability may be degraded.
3.1.3 Selection of Output Filter (LC Filter)
3.1.6 Crane Cable Concept
• The output filter is needed because of the long
motor cable configuration.
To reduce the high frequency noise on the mains line and
• Output filters should be sized based on the to meet the EMC emission limits, the electromagnetic
frequency converter's maximum output current. coupling should be avoided and the following rules have
to be applied:
• The dU/dt filters can be used up to 100 m to
protect the motor. The sine-wave filters can be
used with any cable length (maximum of 1,000
m).
• Above 150 m cable length it is recommended to

use a sine-wave filter.

1. Use the shielded cable between the sine-wave NOTICE

filter and frequency converter.
The door fan(s) is required on the Rittal cabinet to
2. Keep the unshielded cable away from the mains remove the heat losses from the frequency converter
cable. The two cables should not be run in and other components inside the enclosure. The total air
parallel. flow required must be calculated and the appropriate
3. If the installation requires to route the motor
cables and mains cables in parallel, keep a
fan can be selected. Rittal Therm software can calculate
the cooling air flow volume. If the frequency converter is
3 3
distance of at least 45 cm between the two the only heat generating source in the enclosure, the
cables. Separate the cables by placing them in minimum airflow required at an ambient temperature of
different cable trays or in different sections of a 45 °C for the D3 and D4 frame sizes is 391 m3/h (230
cable tray. cfm). The minimum airflow required at an ambient
temperature of 45 °C for the E2 frame size is 782 m3/h
4. Use continuous cable trays and avoid “ladder-
(460 cfm).
type” cable trays.
5. Route the motor cable along the metallic Airflow
grounded conductors such as cable trays, rails Table 3.2 shows the necessary airflow over the heat sink.
from the building structure, pipes, etc.
Enclosure Door Heatsink
3.1.7 Grounding Concept protection Frame size fan(s)/Top fan fan(s)
airflow
• Do the common grounding between AFE and IP54/NEMA 12 F1, F2, F3 and 525 m3/h (309 985 m3/h (580
motor drives. F4 cfm)* cfm)*
IP00/Chassis D3 and D4 255 m3/h (150 765 m3/h (450
• The output filters and LCL should have low
cfm) cfm)
impedance grounding to the AFE and motor
E2 P400T7 255 m3/h (150 1105 m3/h
frequency drives.
cfm) (650 cfm)
• Ensure low impedance between entire crane E2 P500- 255 m3/h (150 1445 m3/h
construction and the cabinets and the P560T7 cfm) (850 cfm)
transformer.
* Airflow per fan. Frame size F contain multiple fans.
• Use only one connection to the transformer.
Table 3.2 Heatsink Air Flow
3.1.8 Cooling and Airflow

NOTICE
Cooling The fan runs for the following reasons:
The cooling air can be channeled through the air ducts at 1. AMA
the top and bottom of the unit, through the back of the
unit, or through the combination of the both methods. 2. DC Hold
Duct cooling 3. Pre-Mag

The duct cooling kit is used to install IP00/chassis D and E- 4. The frequency converter current exceeds 60%
frame frequency converters in the Rittal TS8 enclosure. of its nominal current rating.
See Installation of Duct Cooling Kit in Rittal enclosures, for
5. The heat sink temperature exceeds its limit. The
further information.
limit depends on the power size.
Back cooling
When the fan is activated, it will run for a minimum of
The D and E frame frequency converters can be mounted
10 min.
in the Rittal cabinet where the cabinet backplate has
cutout, through which the back-channel cooling is
External ducts
available.
If additional duct work is added externally to the Rittal
NOTICE cabinet the pressure drop in the ducting must be
The ideal cooling air is clean and dry. When the cooling calculated. Use the charts below to derate the frequency
air is from outside, the filter mats and long air inlet may converter according to the pressure drop.
be considered to prevent the dirty air problem. When
the application environment is humid, consider the
condensation of the frequency converter which may
require the drain outlet.

(%) (%)
130BB190.10
130BB007.10
90 90
80 80
70 70
60 60
Drive Derating
Drive Derating
50 50
3 3 40
30
40
30
20 20
10 10
0 0
0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147 0 25 50 75 100 125 150 175 200 225
Pressure Increase (Pa)
Pressure Change
Illustration 3.1 D frame derating vs. pressure change Illustration 3.4 F1, F2, F3, F4 frame derating vs. pressure
frequency converter air flow: 450 cfm (765 m3/h) change
frequency converter air flow: 580 cfm (985 m3/h)
(%)
130BB010.10
90
80
3.1.9 Selection of Transformer
70
60
• The output of the HT-transformer must be
Drive Derating
specified for 630 V.

50
40 • It is recommended to use 2 separate transformers
30 for 630 V and the 400 V and these transformers
20
should be physically separated. The 400 V
transformer must be close to or in the E-house to
10
have a short ground cable.
0
0 0 0.1 3.6 9.8 21.5 43.4 76 147.1 237.5 278.9
Pressure Change (Pa) NOTICE
Illustration 3.2 E frame derating vs. pressure change (small Danfoss reviews/evaluates the LCL filter design for each
fan), P355T7-P400T7 application especially when the new transformer is used.
frequency converter air flow: 650 cfm (1105 m3/h)
(%)
130BB011.10
90
80
70
60
Drive Derating
50
40
30
20
10
0
0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 69.5 152.8 210.8
Pressure Change (Pa)
Illustration 3.3 E frame derating vs. pressure change (large
fan), P500T7-P560T7
frequency converter air flow: 850 cfm (1445m3/h)

3.2 Assembling the Frequency Converter 3.2.3 Exploded Views

System
Number Terminal and component description
3.2.1 Tools Required 1 Fan Voltage Supply (FVS)
2 Soft Charge Board (SC)
Operating Instructions for the FC Series. 3
4
FVS Fuse (TB10)
SC Fuse (TB11) 3 3
Metric socket set 7–19 mm 5 Aux Fan Fuse
Socket extensions 1/4" drive size, 4", 6" and 12" 6 Fan Fuse
Torx driver set T8-T50 7 SMPS Fuse
Torque wrench 0.675–19 Nm (6–168 in-lbs) 8 Mains Terminals (R, S, T)
Needle nose pliers 9 Aux Relay (TB12)
Magnetic sockets 01 02 03 04 05 06
Ratchet 10 VSYNC (TB13) (Only for AFE Cabinet)
Hex wrench set 01-R, 02-S, 03-T
Screwdrivers Standard and Phillips 11 Control Card
12 MDCIC
Table 3.3 Tools Required 13 Control Panel (Check the enlarged view)
14 DC Terminals (DC+ and DC-)
Additional Tools Recommended for Testing
15 DC Bus Fuses
Digital volt/ohmmeter (rated for 1200 V DC)

Table 3.6 Legend for Illustration 3.6 to Illustration 3.18
Voltmeter
Oscilloscope The rated voltage and maximum current magnitudes for
Clamp-on style ammeter the AUX relay and VSYNC terminals are as follows:
Test cable PN 176F8766 AUX Relay: 240 V AC 2 A
Signal test board PN 176F8437 VSYNC: 630 V 1 A
Power supply: 500-1000 V DC, 250 mA to supply external power
to 4 power cards and the control card.
NOTICE
Power supply : 24 V DC, 2 A for external 24 V power supply.
The control circuit including the control card terminal is
Table 3.4 Additional Tools PELV isolated and it is also isolated from the power
circuit galvanically.
3.2.2 General Tightening Torque Values
Table 3.5 tabulates the tightening torque values. The

tightening toque values for the rectifier and IGBT modules
are referred to in the instruction within the spare kits.
Shaft size Driver size Torque [in- Torque [Nm]

Torx/hex lbs]
M4 T-20/7 mm 10 1.0
M5 T-25/8 mm 20 2.3
M6 T-30/10 mm 35 4.0
M8 T-40/13 mm 85 10
M10 T-50/17 mm 170 19
M12 18 mm/19 mm 170 19
Table 3.5 Torque Values

9 9
130BA667.10
130BT258.10
11 11
3 3
Illustration 3.7 Outside- and Inside View
130BA663.10
13
2
Illustration 3.5 Front Door View 1
9,10
130BA664.10
2
11 12 4
8
Illustration 3.8 800 mm Cabinet Skeleton View
Illustration 3.6 800 mm Cabinet Front Door and its Inside

Views (One Drive Case)

130BA665.10
3 3
8
Illustration 3.9 800 mm Lower Front End View

130BA666.10
13
3 3
5
6
7
4
3
8
Illustration 3.10 1200 mm Cabinet Exploded View

130BD820.10
130BD818.10
1
3 3
3
8 4 8 4

3
130BT254.10
4
Illustration 3.14 One-drive Configuration Control Panel View

130BD819.10
11 9,10 12
130BT255.10
5, 6, 7
64 55
Life Stop
12 13 64 55
18 19 27 29 32 33 20 33
Life Stop
12 13 18 19 27 29 32 33 20 33
Illustration 3.15 Two Independent Drive Configuration Control

Panel View

130BD871.10
130BD836.10
11
12
10
-C- 6, 7
-C-
3 3
9
15 8
Illustration 3.16 600 mm Drive Cabinet
14
130BD837.10
Illustration 3.18 AFE E-frame Drive Open View
Illustration 3.17 800 mm Drive Cabinet

3.2.4 MDCIC Connector Configuration - Red wire of MK105 to phase R.

- White wire of MK105 to phase
The MDCIC board has the four connectors. The ribbon S.
cables from the power units will be connected from FK100
- Black wire of MK105 to phase
to FK103.
T.
For one power unit configuration, the part 176F9091 which - All should be <0.2Ω. 3 3
consists of the DC/DC converter and the ribbon cable is • Open the input contactor between AFE and LCL
connected to FK101. It generates an isolated 5 V from an filter.
internal 24 V for the RS-485 communication.
• Verify that the mains voltage is 630 V RMS and
balanced.
FK100 (Master) FK102 (Slave 2)
FK101 (Slave 1) FK103 (Slave 3) • Apply power to the LCL filter and verify that the
rms current magnitude measured between the
Table 3.7 MDCIC Port Layout line and delta connection point is approximately
same as the value using the following formula:
630 × 314 × C × 3
3.3 First Power Up/Commissioning Check i=
3
, where C is the LCL filter
List capacitance, delta value.
The following measurement equipment are recommended: • Leave the AFE main contactors open and disallow
the AFE start signal in the PLC.
• Voltage meter (1 kV AC/DC env. Cat III) • Soft charge the system but do not enable the
main contactor.
• Current clamp min. 2 kA
• Harmonic analyzer, only for commissioning • Let the softcharge circuit active for about 5min.
Check list • Check the voltage at the AFE Mains side when
the AFE is powered up by softcharge. The voltage
• Check fan voltage supply (3x400 V). between all phases should be 0 V. Also the
voltage between the phases L1/L2/L3 and earth
• Verify that system is not powered.
should be 0 V. Please call Danfoss service if you
• Verify the system is grounded to earth. can measure a voltage greater then 10 V here.
- all AFEs and frequency converters Do not switch on the mains contactors if you
measure a voltage more than 10 V here.
- all motors
- all filters • Verify that the LCP readings for the DC-link
voltage from all the AFE and inverter drives are
- the whole crane construction within ±2% of the value measured with the
- HT transformer voltage meter. The estimated DC-link voltage
value at 630 V mains voltage with no load is as
• Check that there are no earth faults or short
follows:
circuits at the motor cables and motors.
890VDC + 5 / − 10% = Vmains _LL _RMS × 2 + 5 / − 10%
• Check that the DC discharge resistor is connected = 630 × 1,414 + 5 / − 10%
right and not shorted.
• Download all the AFE and frequency converter
• Verify phase sequence and continuity for the settings with MCT 10 Set-up Software.
voltage sensing on the AFE as described below. 1. Capacitance value of the LC filter in the
- Make sure that power is not applied. inverter drive must be star equivalent.
- Manually close input contactor between 2. Set the right LCL filter values in the AFE,
AFE and LCL filter. the capacitance value of the LCL filter
shall be entered as delta equivalent.
- Unplug the MK105 connector on the
MDCIC. 3. Set the right mains values in the AFE.
- Measure MK105 of MDCIC harness to 4. Parameter group 4-** Output Limits AFE
the input phases. – use factory settings.
5. Total system capacitance par. 7-60 must
be programmed with a sum of the DC-
link capacitance x 0,9.

6. Use parameter group 7-** Controllers as 3.5 Test with the Real System Transformer
follows:
and Motors
• Parameter 7-61 DC-Link
Reference is 975 V. 3.5.1 Re-program the Frequency Converter
Parameters
• Parameter 7-62 DC-Link PI
3 3 Proportional Gain (Kp) is
calculated internally based on • Set the mains voltage, mains frequency, the
transformer values, LCL filter values, and DC
the power size and DC
capacitance.
capacitance in parameter 7-60
DC-Link Total Capacity. 3.6 On-site Final Test
Recommend to use the default
value. The wrong setting could 3.6.1 Change Parameters to Actual
cause the unstable DC voltage
regulation. • Set actual cable length.
• Parameter 7-63 DC-Link PI • Check encoder wiring and encoder direction.

Integral Time (Ti) is 5 ms in
default.
• Optimize ramp time shapes.
• Save parameter settings in the LCPs.

• Switch Crane off.
• Program the PLC to the normal start-up 3.6.2 Run with Full Load
sequence.
• Switch Crane on. • Check that AFE input voltage is stable. The
voltage waveform does not need to be
• The AFE starts, but not any of the inverters, and
sinusoidal.
verify that the AFE and inverter LCP readings are
975 V DC and that they are within ±2% of a • Check that DC-link voltage is stable.
calibrated voltage meter.
3.7 AFE Emergency and Restore Procedures
• Check if all fans are running after closing the
mains contactor. Chapter 3.7.1 Emergency Run when One Slave Unit is
Damaged to chapter 3.7.4 Restoration after Master Unit is
• Start checking inverters and motors.
Repaired describe how to set up an emergency run and
• Save all parameter settings with MCT 10 Set-up how to restore the drive for the case where one of the
Software. three units are damaged. Chapter 3.7.5 Emergency Run
When More Than One Unit is Damaged describes the case
• For the crane commissioning, measure THDu and
THDi of the 630 V and 400 V terminals and where the multiple units are damaged.
document the results in the commissioning
certificate. 3.7.1 Emergency Run when One Slave Unit
is Damaged
• Verify that the THD levels of the 400 V terminal
are complied to EN 61000-3 or other country
specified harmonic requirements. NOTICE
3.4 E-House Design The mains synchronization voltage is always connected
to the MDCIC board. Make sure that the mains power
3.4.1 Cables between AFE and LCL Filters switch is off before opening the frequency converter
cabinet.
• The cables should be as short as possible.
• The connection must be made with shielded NOTICE

cables. The power is reduced to two thirds of the original.
The synchronization voltage cable which is connected to
the AFE-MDCIC board MK105 must be separated from all 1. Switch Crane off.
power cables. The distance needs to be at least 50 cm 2. Switch the circuit breaker in front of the
from other power cables. damaged AFE power unit off.
3. Check the DC-link voltage with a voltage meter at
3.4.2 Cables to the Damping Resistors the terminals before and after the DC fuses.
The cables should be as short as possible.

NOTICE 8. Connect the softcharge connector on the

softcharge board.
Do not touch until the DC voltage is below 10 V.
4. Disconnect the DC-link fuses of the damaged 9. Connect the DC-link fuses and AC connection.
power unit and AC connection. 10. Switch on the circuit breaker in front of the AFE.
5. Disconnect the softcharge connector on the 11. Switch Crane on.
softcharge board of the damaged power unit.
12. The AFE runs now with all 3 power units.
3 3
6. Disconnect the ribbon cable, from the damaged
AFE power unit, on the MDCIC card.
3.7.3 Emergency Run when Master Unit is
7. If the removed connector is at Inverter 2 position, Damaged
move the ribbon cable at Inverter 3 position to
Inverter 2.
NOTICE
8. Turn the key switch to AFE emergency mode. The power is reduced to two thirds of the original.
9. Switch Cane on. 1. Switch Crane off.
10. Check on the AFE LCP if it is in set-up 2. The set- 2. Switch the circuit breaker in front of the
up shift at the AFE is done with terminal 32 at damaged AFE power unit off.
AFE control card. Terminal 32 = 0 means set-up 1, 3. Check the DC-link voltage with a voltage meter at
Terminal 32 = 1 means set-up 2. the terminals before and after the DC fuses.
11. A warning 78 (power unit set-up) may come up
at the AFE LCP.
NOTICE
12. Switch Crane off.
4. Disconnect the DC-link fuses of the damaged
13. Wait at least 20 s. All LCPs must be completely power unit and AC connection.
off.
5. Disconnect the softcharge connector on the
14. Switch Crane on. softcharge board of the damaged power unit.
15. The warning 78 disappears and the warning 77 6. Disconnect the ribbon cable from the Inverter 1
(Reduced power mode) appears on LCP. position at the MDCIC.
16. The AFE can run with two units with a reduced 7. Unplug the ribbon cable at Inverter 3 position on
power. the MDCIC card and plug it at Inverter 1 position.
8. Plug this ribbon cable (what you plugged out
3.7.2 Restoration after Slave Unit is from Inverter 3) on the connector Inverter 1. Now
Repaired the right power unit will be the AFE Master.
9. Turn the key switch to AFE emergency mode.
1. Switch Crane on but do not run any frequency
converter. 10. Switch Crane on.
2. Turn the key switch to AFE normal mode. 11. Check on the AFE LCP if it is in set-up 2.
3. A warning 78 appears on AFE LCP. 12. A warning 78 may appear on AFE LCP.
4. Check on the AFE LCP if it is in set-up 1. The set- 13. Switch Crane off.
up shift at the AFE is done with terminal 32 at 14. Wait at least 20 s. All LCPs must be completely
AFE control card. Terminal 32 = 0 means set-up 1, off.
Terminal 32 = 1 means set-up 2.
15. Switch Crane on.
16. The warning 78 disappears and the warning 77
6. Check the DC-link voltage with a voltage meter at appears on LCP.
the terminals before and after the DC fuses.
17. The AFE can run with two units with a reduced
NOTICE power.
7. Bring back the ribbon cables on the MDCIC card
in the original set-up (AFE Master to Inverter 1,
AFE Slave left to Inverter 2, AFE Slave right to
Inverter 3).

3.7.4 Restoration after Master Unit is (176F9091) needs to be connected at

Repaired FK101 to have the RS-485 communi-
cation.
1. Switch Crane on but do not run any frequency 3. Power up.
converter/motor.
3a The warning message W78 (Power Unit
3 3 2.
3.
Turn the key switch to AFE normal mode.
A warning 78 appears on AFE.
Setup) appears on LCP.
3b Change the number of the units in
4. Check on the AFE LCP if it is in set-up 1 (see parameter 14-59 Actual Number of
attached file LCP.pdf). The set-up shift at the AFE Inverter Units.
is done with terminal 32 at AFE control card. 4. Power cycle.
Terminal 32 = 0 means set-up 1, Terminal 32 = 1
4a The warning message W77 (Reduced
means set-up 2.
Power Mode) appears on LCP.
4b The power is reduced to the original
6. Check the DC-link voltage with a voltage meter at power multiplied by the number of
the terminals before and after the DC fuses. active units over the original number of
NOTICE the units.
Do not touch until the DC voltage is below 10 V. The following issues are considered:
7. Bring back the ribbon cables on the MDCIC card 1. In an emergency run, the door fan may not be in
in the original set-up (AFE Master to Inverter 1, operation. It is recommended that the emergency
AFE Slave left to Inverter 2, AFE Slave right to configuration is only for a temporary usage.
Inverter 3). 2. An emergency run may cause the overcurrent
8. Connect the softcharge connector on the alarm at start-up because the start-up current
softcharge board. may be high for the number of units used. The
switching frequency (parameter 14-01 Switching
9. Connect the DC-link fuses an AC connection. Frequency) may need to be increased from 1.5
10. Switch on the circuit breaker in front of the AFE. kHz to 2 or 2.5 kHz.
11. Switch Crane on. 3.8 Manual Shut Down Sequence
12. The AFE runs now with all 3 power units.
• Stop all motor drives.
3.7.5 Emergency Run When More Than • switch off the AFE start signal.
One Unit is Damaged • Open the mains contactor
• Switch off the HT transformer if necessary

When multiple units are damaged, an emergency run with
a minimum of one unit can be performed. The procedure • In emergency, command the AFE to stop and
of setting up the emergency run and restoring from the open the AFE contactor, or pull the safe stop and
emergency run can be referred to in open the AFE contactor.
chapter 3.7.1 Emergency Run when One Slave Unit is
Damaged to chapter 3.7.4 Restoration after Master Unit is
Repaired.
The key procedure of an emergency run is as follows:

1. Disconnect AC and DC sides of the damaged
units.
2. Change the connector position at MDCIC.
2a The ribbon cables at the MDCIC are
connected from FK100 (Master)
following FK101, FK102, and FK103. You
do not skip the terminal sequence.
2b You can go down to one unit. When
one master unit is used, the part

3.9 Start-up Sequence

Illustration 3.19 shows the typical AFE start-up sequence flow chart. The flow chart describes the interaction among Auxiliary
Hardware, AFE Frequency Converters, and Liebherr Control PLC. The arrowed lines indicate the flow of the actions. The
Liebherr PLC expects to receive the “Control Ready” and “Ready” signals from the AFE frequency converter and it will send
“Run” signal to AFE frequency converter. The waiting periods and the number of tries are tentative. The “Control Ready”
signal is on when the power in Control Card is on. The meaning of the "Ready" signal in the AFE frequency converter is
different from the one in the standard frequency converter. The “Ready” signal in the AFE frequency converter is on when
3 3
the DC voltage is boosted to the level where the AFE regulation is enabled.
Auxiliary Hardware AFE Drive Control PLC
130BA783.12
Actions
: Assume that the AFE contactors
and SC contactor are open
Start-up Sequence prior to this start-up sequence.
Crane ON
Contactor LCL cabs ON

2 sec Delay
The SC contactor Send close signal to

is closed. the SC contactor.
When the PC becomes

Receive "Soft Charge No Protection Mode
Charge the DC bus active, "Soft Charge Ready"
signal is ON. Ready" signal within due to the Start-up
through the SC circuit.
20sec? Failure
Yes
Wait for 1 second
to have the DC capacitors
charged further.
: Assume that the SC contactor is

The SC contactor Send the open signal disengaged within 0.5sec.
is open. to the SC contactor. The DC capacitor discharge
is negligble.
Wait for 1 second

to make sure that the :The waiting period can be substituted
S/C contactor is open. by the contactor status signal.
The AFE contactors Send the close signal : Assume that the AFE contactors
are closed. to the AFE contactors. are fully engaged within 2seconds.
Wait for 0.5 second

:The waiting period can be substituted
to have the DC capacitors
by the contactor status signal.
charged fully.
DC voltage is going The AFE drive is active. Send the "Run"

up to the desired level. signal to the AFE drive.
When the DC voltage is within Receive "DC-Link

the target range, "DC-link on on Ref" signal from
Ref" signal is on. AFE within 5 sec? No
No
Yes 3rd Try?
Abbreviations:
AFE: ACtive Front End Yes
CC: Control Card End of Start-up
PC: Power Card Sequence Protection Mode
PLC: Programmable Logic Controller due to the Start-up
SC: Soft Charge Failure
Illustration 3.19 Start-up Sequence Flow Chart

3.10 Shut-down Sequence

It is recommended to send a STOP signal to the AFE before shutting down the power.
Auxiliary Hardware AFE/Inverter Drives Control PLC
130BA775.11
Actions
3 3 Stop Sequence
All the inverters control

The motor speed is Send INV Stop signals
to reduce the speed
reduced to zero. to all the inverters
to zero, if it is not zero.
No
"Running" signal is off
"Running" off?
when the speed is zero.
Yes
No
DC voltage level Send AFE Stop signals
AFE is deactive. Wait for 5min?
is reduced. to the AFE.
Yes
Protection Mode
Wait for 1sec. : The wait period is tentative.
Send Open signals to

Open the contactor. the AFE and Mains
contactors.
DC voltage level is End of Stop

down to zero Sequence
The DC capacitor can be discharged

with the external resistor, which
expedites the discharge process.
Illustration 3.20 Shut-down Sequence Flow Cart

MG33X402
Inv #1
How to Install
PC
Fuse
Main PC IM
44 44
FC302 * Control gate signals
44
44 * Detect currents.
CC MDCIC Fuse Fan Hoist Master
* Measure DC voltage.
Voltage * Control fans. Volt
4 How to Install
Detection gate signals Fuse Soft

Charge
Inv #2
MDCIC Functions:
* Distribute the gate signals. PC
CT
* Combine the current signals and AFE #1
Illustration 4.1 Typical System Overview

Fuse: Fuse Fuse
send it as a total rec current. Contactor
Detect the overcurrent (IMAX1)
Fan
per module per phase.
Volt
* Detect the main voltage phase to IM
synchronize AFE (Only for AFE)
Soft Fuse Fan Hoist Master
Charge Volt
Soft
Charge
Sub PC1
Abbreviations: * Control gate signals
* Detect currents. Inv #3
AFE: Active Front End * Control fans.
CC: Control Card gate signals Fuse PC
MDCIC: Multi-Drive Control Fuse
Interface Card IM
PC: Power Card
Trolley
CT Switch
Fuse: AFE #2 Fuse
Contactor Fan
Volt Fuse Fan IM
4.1 Overall Typical Frequency Converter Configuration
Volt
Soft
Soft Boom
Charge
Charge
Sub PC2
* Control gate signals Inv #4
* Detect currents.
* Control fans. PC
gate signals Fuse Fuse
LCL Filter
Disconnect
Danfoss A/S © Rev. 05/2014 All rights reserved.

Fuse:
R
S
T IM
CT
630V Fuse AFE #3 Fuse Fuse Fan Travel
Contactor Fan
Volt Volt
Soft Soft
Charge Charge
SC Wire Fuse SC Contactor
Fan Volt Wire Fuse Fan Volt Supply

400V 400V Contactor
This chapter covers mechanical and electrical installations to and from power terminals and control card terminals.
130BA683.10
23
4 4
How to Install Operating Instructions
The typical 1.2 MW LCL filter components are described 4.2.3 Transportation and Unpacking
below:
1. Lc choke 100 uH Illustration 4.2 and Illustration 4.3 show the front and side
views of the frequency converter, shipping crate, respec-
2. Lm choke 29 uH
tively.
3. Capacitor 10x 40 uF in delta, 30 pieces
4. Resistors 90 mΩ 4000 W, 3 pieces The unpacking procedure is as follows:
4.2 Pre-installation
4 4 4.2.1 Planning the Installation Site
1. Remove clips from one long side panel (A) and all
around the top.
2. Remove the long side panel (A).
Before performing the installation it is important to plan 3. Remove the top panel (B).
the installation of the frequency converter. Neglecting this
may result in extra work during and after the installation. 4. Remove clips from one short side panel (C).
Select the best possible operation site by considering the 5. Remove the short side panel (C)
followings:
6. Remove the rest of the clips.
• Ambient operating temperature
7. Remove the final two panels.
• Installation method
NOTICE
• Cooling method
The package includes the plinth at the bottom of the
• Position of the frequency converter frequency converter. The plinth allows proper cooling of
• Cable routing the frequency converter during the shipment.
• Power source supply configuration
130BB639.10
B
• Motor current rating with respect to the
frequency converter maximum current magnitude
• Fuse arrangement, either built-in fuses or the

properly rated external fusees
4.2.2 Receiving the Frequency Converter

A
When receiving the frequency converters, please inspect
the frequency converters for any damage which may occur
during the transportation. When the damage is noticed,
please contact the shipping company immediately to claim
the damage and let Danfoss know the situation to work
for the corrective action.
Illustration 4.2 Package Front View

130BB640.10
C
4 4
Illustration 4.3 Package Side View

4.2.4 Lifting
Illustration 4.4 and Illustration 4.5 show the main load carrying points (1 and 2 in the illustrations) of the F-frame cabinets.
Lift the cabinets with all the lifting eyes and/or use a bar to avoid bending the lifting holes of the frequency converters. The
same principle is applied for the AFE cabinets.
130BA658.10
2
1
4 4
F1 F3
Illustration 4.4 Main Load Carrying Points
1 2
130BA659.10
F2 F4
Illustration 4.5 Main Load Carrying Points
NOTICE
The lifting cable angle should be 60° or greater. The spreader bar is an acceptable way of lifting. A spreader bar is an
acceptable way to lift the F Frame.

4.2.5 Mechanical Dimensions

597.0 797.0 1197.0
130BA661.10
BACK CHANNEL
CABINET AIR OUT
ADD 3MM ADD 3MM AIR IN
BETWEEN BETWEEN
TWO CABINET TWO CABINET
TO ACCOUNT TO ACCOUNT
FOR GASKET FOR GASKET
2078.4
ALL CABINET
2003.4
WITH LIFT
ALL CABINET
4 4
BRACKET
1296.0
ALL CABINET X
CABINET
AIR OUT VIEW A
OPENING
OPENING
OPENING
1084.0
CABLE
CABLE
CABLE
102.0
695.0
89.7 BACK CHANNEL

SEE VIEW A AIR IN
605.6
540.5 540.5 540.5
493.5 493.5
338.4 635.2
294.0 294.0
2X 219.4 3X 222.8
73.0 2X 81.4 3X 81.4
65.5 65.5 65.5
0.0 0.0 0.0
CABINET CABINET CABINET
BACK BACK 1078.7
1136.0
140.8
OPENING 392.7
426.7
678.7
736.0
140.8
430.8
464.8
754.7
788.7
CABINET FRAME 0.0
61.0
CABINET FRAME 0.0

61.0
BACK
536.0
CABINET FRAME 0.0
61.1
68.8
AIR INLET
OPENING
WALL WALL WALL

AIR INLET
AIR INLET
AIR INLET
AIR INLET
AIR INLET
OPENING
OPENING
OPENING
OPENING
600MM CABINET 800MM CABINET 1200MM CABINET

BOTTOM VIEW BOTTOM VIEW BOTTOM VIEW
Illustration 4.6 Dimensions
1597.0
130BD821.10
2078.4
2X 695.0
2X 736.0
2X 102.0
OPENING
OPENING
CABLE
CABLE
2X 61.0
4X 540.5
2X 493.5
2X 294.0
4X 219.4
4X 81.4
4X 65.6
0.0
CABINET
2X 426.7
2X 140.8
2X 392.7
2X 678.7
CABINET FRAME 0.0
BACK
WALL
AIR INLET
AIR INLET
AIR INLET
OPENING
OPENING
OPENING
AIR INLET
OPENING
Illustration 4.7 Dimensions 1600 mm Cabinet

DOOR SWING
130BA662.10
583.5
4 4
591.5 583.5
783.5
AIR OUTLET AIR OUTLET AIR OUTLET

OPENING OPENING OPENING
1074.7
1093.7
298.5
475.0
483.0
366.4
422.4
706.0
395.1
462.7
759.2
826.8
681.9
114.0
122.0
101.1
91.0
96.7
99.7
0.0
0.0
0.0
0.0 0.0 0.0
98.5 98.5
113.0 113.0
269.3 269.3
281.9 281.9
415.5
423.5
567.5
575.5
BLOCKED
BLOCKED BLOCKED
600MM CABINET 800MM CABINET 1200MM CABINET

Illustration 4.8 Door Swing View and Back View

130BD822.10
2X 783.5
2X AIR OUTLET
OPENING
4 4
2X 681.9
2X 706.0
2X 366.4
2X 422.4
2X 91.0
2X 96.7
0.0
0.0
2X 98.5
2X 113.0
2X 269.3
2X 281.9
BLOCKED BLOCKED
Illustration 4.9 1600 mm Cabinet Door Swing View

E2 IP00 / CHASSIS
130BA445.10
139 304
(5.5) (12.0)
184 184
(7.3) (7.3)
14 184
D (1.5)
64 498
(2.5) (19.5) 25 120 2X13
(1.0) (4.7) (0.5) 225
(8.9)
4 4
1043
(41.1)
1547 1502
1320 (60.9) (59.1)
(52.0)
160
(6.3)
269
(10.6)
156
(6.2) 539 225
(8.9)
(21.2)
585 E
(23.0)
23
D (0.9)
25
(1.0) 25 E
(1.0)
27
(1.0)
13
(0.5)
Illustration 4.10 Dimensions E-frame IP00 Drive

4.2.6 Weight Information
Crate Crate weight Cabinet weight Cabinet content Total package Package contents
length weight weight
[mm] [kg] [lbs] [kg] [lbs] [kg] [lbs] [kg] [lbs]
600 120 252 57 126 159 351 336 729 Cabinet and D frame frequency converter
800 130 273 76 168 306 675 512 1116 Inverter modules Qty. 2
1200 160 336 115 253 459 1012 734 1601 Inverter modules Qty. 3
1200 160 336 115 253 318 701 593 1290 600 mm cabinet qty. 2, D vrame
frequency converters qty. 2 4 4
1600 260 546 153 337 612 1349 1025 2232 2 x 800 mm cabinet with inverter modules
qty. 2, 1600 mm cabinet with inverter
modules qty. 4
2000 320 672 191 421 765 1687 1276 2780 1200 mm cabinet with inverter modules
qty. 3, 800 mm cabinet with inverter
modules qty. 2
2400 380 798 229 505 918 2024 1527 3327 2 x 1200 mm cabinet with inverter
modules qty. 3, 1600 mm cabinet with
inverter modules qty. 4 800 mm cabinet
with inverter modules qty. 2
2800 440 924 267 590 1071 2361 1778 3875 1200 mm cabinet with inverter modules
qty. 3, 2 x 800 mm cabinet with inverter
modules qty. 2
Table 4.1 Weight Based on Shipping Package Crate Size

4.3 Mechanical Installation • Crane or other lifting aid to place the frequency
converter in position
The installation of the frequency converters must be
prepared carefully. Review the mechanical drawings for the 4.3.2 General Considerations
space requirement.
Space
4.3.1 Tools Needed Ensure the proper space at the top and bottom of the
frequency converter, allowing enough air circulation and
4 4
To perform the mechanical installation the following tools cable accessibility.
are needed:
Wire access
Ensure that the proper cable access space is present.
• Tape measure
When the IP00 D or E frame frequency converters are
• Wrench with metric sockets (7-19 mm) mounted on the Rittal cabinet, the cables to the frequency
• Extensions to wrench converter must be secured to the back panel of the
cabinet. For example, the cable clamps can be used.
• Lifting bar to lift the unit (rod or tube Ø 20 mm)
able to lift minimum 400 kg.
4.3.3 Terminal Locations
130BA660.10
FASTENER TORQUE: M10 19 NM (14 FT-LB) FASTENER TORQUE: M10 19 NM (14 FT-LB)
+DC/118 -DC/117 +DC/118 -DC/117
395.1[15.56]
FASTENER TORQUE: M10 19 NM (14 FT-LB) FASTENER TORQUE: M10 19 NM (14 FT-LB)
U/T196 V/T2 97 W/T3 98 U/T196 V/T2 97 W/T3 98
CH22
297.5 [11.71]
224.8[8.85]
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
R/L1 91 S/L2 92 T/L3 93 R/L1 91 S/L2 92 T/L3 93 R/L1 91 S/L2 92 T/L3 93
EARTH
GROUND BUS
.0 [.00] .0 [.00]
.0 [.00]
.0 [.00]
252.1[9.93]
380.3 [14.97]
328.3 [12.93]
.0 [.00]
122.5 [4.82]
178.0 [7.01]
233.5 [9.19]
363.5 [14.31]
419.0 [16.50]
474.5 [18.68]
722.5 [28.44]
778.0 [30.63]
833.5 [32.82]
963.5 [37.93]
1019.0 [40.12]
1074.5 [42.30]
1382.0[54.41]
1452.0[57.17]
1522.0[59.92]
1737.5[68.41]
1807.5[71.16]
1877.5[73.92]
2093.0[82.40]
2163.0[85.16]
2233.0[87.91]
2581.9 [101.65]
2641.9 [104.01]
2701.9 [106.37]
2906.9 [114.44]
2966.9 [116.81]
3026.9 [119.17]
600MM CABINET
(AFE/HOIST 1&2)
127.5 [5.02]
TROLLEY/
265.6 [10.46]
300.1 [11.82]
349.1 [13.74]
383.6 [15.10]
432.6 [17.03]
467.1 [18.39]
865.6[34.08]
900.1[35.44]
949.1[37.37]
983.6[38.72]
1032.6[40.65]
1067.1[42.01]
TRAVEL
U,V,W
1200MM CABINET
1365.1[53.75]
1480.1[58.27]
1595.1[62.80]
1729.8[68.10]
1844.8[72.63]
1959.8[77.16]
2094.4[82.46]
2209.4[86.99]
2324.4[91.51]
AFE
R,S,T
800MM CABINET
2553.3 [100.53]
2668.3 [105.05]
2783.3 [109.58]
2906.2 [114.42]
3021.2 [118.95]
3136.2 [123.47]
HOIST 1&2
UVW
Illustration 4.11 Terminals for the Typical Crane System

4.3.4 Mains Torque The connection can be made using either cable glands
or clamps
Table 4.2 tabulates the tightening torque values for the • EMC cable glands: Generally, available cable
mains and DC bus terminals. glands can be used to ensure an optimum EMC
connection.
Enclosure Terminal Torque Value Bolt size • EMC cable clamp: Clamps allowing easy
E, F Mains, 19 Nm (168 in- M10 connection are supplied with the frequency
DC bus lbs) converter.
Table 4.2 Torque Values for Mains and DC Bus Terminals

4.3.7 Fuses 4 4
4.3.5 Mains Connection It is recommended to use fuses and/or circuit breakers on
the supply side as protection in case of component break-
The mains cables must be connected at the terminals 91, down inside the frequency converter (first fault).
92 and 93. The ground cable is connected at the terminal
94.
NOTICE
This is mandatory to ensure compliance with IEC 60364
Terminal No. Function
for CE or NEC 2009 for UL.
91, 92, 93 Mains R/L1, S/L2, T/L3
94 Ground
Table 4.3 Mains Connection

WARNING
Protect personnel and property against the consequence
Power (3x525-690 V
of component break-down internally in the frequency
Max. Cable Size (mm2 (AWG))
AC)
converter.
P400-P560 4x240 (4x500 MCM)
P630-P800 8x150 (8x300 MCM) Branch circuit protection
P900-P1M2 12x150 (12x300 MCM)
To protect the installation against electrical and fire hazard,
all branch circuits in an installation, switch gear, machines
P1M4-P1M6 16x150 (16x300 MCM)
etc., must be protected against short-circuit and
Table 4.4 Mains Cable Size overcurrent according to national/international regulations.
NOTICE
NOTICE The recommendations do not cover branch circuit
Check the name plate to ensure that the mains voltage protection for UL.
of the AFE matches the power supply of the crane.
Short-circuit protection
Ensure that the power supply can supply the necessary Danfoss recommends using the fuses/circuit breakers
current to the frequency converter. mentioned below to protect service personnel and
property in case of component break-down in the
Ensure that the fuses have the correct current and voltage frequency converter.
rating.
Overcurrent protection
The frequency converter provides overload protection to
4.3.6 Screened Cables limit threats to human life, property damage and to avoid
fire hazard due to overheating of the cables in the instal-
WARNING lation. The frequency converter is equipped with an
internal overcurrent protection (parameter 4-18 Current
Danfoss recommends using screened cables between the
Limit) that can be used for upstream overload protection
LCL filter and the frequency converter. Unshielded cables
(UL-applications excluded). Moreover, fuses or circuit
can be used between transformer and LCL filter input
breakers can be used to provide the overcurrent protection
side.
in the installation. Overcurrent protection must always be
carried out according to national regulations.
It is important that screened and armoured cables are
The following tables list the recommended rated current.
connected in a proper way to ensure the high EMC
Recommended fuses are of the type gG for small to
immunity and low emissions.
medium power sizes. For larger powers, aR fuses are
recommended. Circuit breakers must be used, provided
they meet the national/international regulations and they

limit the energy into the frequency converter to an equal

or lower level than the compliant circuit breakers.
If fuses/circuit breakers according to recommendations are
selected, possible damage on the frequency converter is
mainly limited to damage inside the unit.
4.3.8 High Power Fuses
4 4 525-690 V, frame sizes D, E and F

The fuses below are suitable for use on a circuit capable of
delivering the Short Circuit Current Rating (SCCR) of
100,000 Amps (symmetrical).
Bussmann
Size/Type Rating Siba
PN*
P630- 170M7081 1600 A, 700 V 20 695 32.1600
P900
P1M0 170M7082 2000 A, 700 V 20 695 32.2000
P1M2- 170M7083 2500 A, 700 V 20 695 32.2500
P1M4
P1M6 170M7084 3000 A,700 V
Table 4.5 Frame Size F, Line Fuses, 525-690 V
Bussmann
Size/Type Rating Siba
PN*
P630- 170M8611 1100 A, 20 781 32. 1000
P1M6 1000 V
Table 4.6 Frame Size F, Inverter Module DC Link Fuses, 525-690 V

*170M fuses from Bussmann use the -/80 visual indicator, -TN/80
Type T, -/110 or TN/110 Type T indicator fuses of the same size and
amperage may be substituted for the external use.
Supplementary fuses
Frame size Bussmann PN* Rating

D, E and F KTK-4 4 A, 600 V
Table 4.7 SMPS Fuse
Size/Type Bussmann PN* LittelFuse Rating

P37K-P400, KTK-4 4 A, 600 V
525-690 V
P500-P1M6, KLK-15 15 A, 600 V
525-690 V
Table 4.8 Fan Fuses
Bussmann PN Rating
FWC-20A-10F 20 A, 600 V
Table 4.9 Fan Voltage/Softcharge Fuse

4.4 Electrical Installation
130BD835.10
DC+
91 (L1)
3 Phase 92 (L2)
power
input 93 (L3)
95 PE DC-
Switch Mode
Power Supply 4 4
10Vdc 24Vdc
15mA 130/200mA
50 (+10 V OUT) + - + -
+10Vdc
S201
0/-10Vdc -
53 (A IN)
1 2
ON
+10Vdc relay1
ON=0/4-20mA
0/4-20 mA S202 03
OFF=0/-10Vdc -
1 2
0/-10Vdc - +10Vdc
ON
54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
* relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN)
33 (D IN) 0V (PNP) (COM RS-485) 61
*
37 (D IN)
Illustration 4.12 Diagram showing all electrical terminals without options.

A = analog, D = digital
Terminal 37 is used for Safe Stop. For instructions on Safe Stop installation please refer to the VLT® Frequency Converters - Safe
Torque Off Operating Instructions.

4.4.1 Control Wires the fuses section. Always ensure that proper fusing is
made according to the local regulation.
Connect the shields to ground in a proper way to ensure
optimum electrical immunity. 4.4.3 Grounding
Connect the wires as described in the Operating
Instructions for the frequency converter. Remember to The following basic issues need to be considered when
connect the shields in a proper way to ensure optimum installing a frequency converter to obtain electromagnetic
electrical immunity. compatibility (EMC):
4 4 • Safety grounding: The frequency converter could
130BT340.10
have a high leakage current. It must be grounded
appropriately for safety reasons. Apply local
safety regulations.
• High-frequency grounding: Keep the ground wire

connections as short as possible.
Connect the frequency converters to the ground with the
lowest possible conductor impedance. The lowest possible
conductor impedance is obtained by keeping the
conductor short and by using the large possible cross
section conductors.
The metal cabinets of the different devices are mounted
on the cabinet rear plate using the lowest possible HF
impedance. This avoids having different HF voltages for
the individual devices and avoids the risk of radio
interference currents running in connection cables that
may be used between the devices. The radio interference
will have been reduced.
Use the fastening bolts of the devices as HF connection to
the rear plate. It is necessary to remove insulating paint or
similar from the fastening points.
Illustration 4.13 Control Cable Installation
4.4.2 Power Connections
Cabling and fusing

NOTICE
Cables General
All cabling must comply with national and local
regulations on cable cross-sections and ambient
temperature. Copper (75°C) conductors are
recommended.
The power cable connections are situated as shown below.

The size of the cable cross section is determined according
to the frequency converter's current rating and the local
regulation requirement.
For protection of the frequency converter the correctly

rated fuses must be used or the unit must be with built-in
fuses. The recommended fuses can be seen in the tables in

4.4.4 Electrical Installation, Control

Terminals
To connect the cable to the terminal:
1. Strip insulation of 9-10 mm

2. Insert a screwdriver1) in the square hole.
3. Insert the cable in the adjacent circular hole.
4. Remove the screwdriver. The cable is now
4 4
mounted to the terminal.
To remove the cable from the terminal:
1. Insert a screw driver1) in the square hole.
2. Pull out the cable.
1) Max. 0.4 x 2.5 mm
Wiring to Control Terminals

130BA150.10
9 - 10 mm
(0.37 in)
Illustration 4.14 Strip Isolation

130BT312.10
Illustration 4.15 Insert Screwdriver and Cable

130BT306.10
Illustration 4.16 Control Cable Terminals

Specifications Operating Instructions
5 Specifications
5.1 General Specifications

Mains supply (L1, L2, L3)
Supply voltage 525-690 V -10/+5%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the frequency converters continues until the intermediate circuit voltage drops
below the minimum stop level, which corresponds typically to 15% below the drive's lowest rated supply voltage. Power-up and
full torque cannot be expected at mains voltage lower than 10% below the frequency converter’s lowest rated supply voltage.
5 5 Supply frequency 50/60 Hz ±5%
Max. imbalance temporary between mains phases 3.0% of rated supply voltage
True Power Factor (λ) ≥0.9 nominal at rated load
Displacement Power Factor (cos ϕ) near unity (> 0.98)
Switching on input supply L1, L2, L3 (power-ups) maximum 1 time/2 min.
Environment according to EN60664-1 over-voltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 500/600/690 V
maximum.
Torque characteristics
Overload torque (constant torque) maximum 150% (typical)/175% (1.2 MW and above) for 60 s1)
1) Percentage relates to the nominal torque.
Digital inputs
Programmable digital inputs 4 (6)
Terminal number 18, 19, 271), 29, 32, 33,
Logic PNP or NPN
Voltage level 0-24 V DC
Voltage level, logic'0' PNP < 5 V DC
Voltage level, logic'1' PNP > 10 V DC
Voltage level, logic '0' NPN2) > 19 V DC
Voltage level, logic '1' NPN2) < 14 V DC
Maximum voltage on input 28 V DC
Pulse frequency range 0-110 kHz
(Duty cycle) Minimum pulse width 4.5 ms
Input resistance, Ri approx.4 kΩ

Safe stop Terminal 373) (Terminal 37 is fixed PNP logic)

Voltage level 0-24 V DC
Voltage level, logic'0' PNP < 4 V DC
Voltage level, logic'1' PNP >20 V DC
Nominal input current at 24 V 50 mA rms
Nominal input current at 20 V 60 mA rms
Input capacitance 400 nF
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Except safe stop input Terminal 37.
3) See for further information about terminal 37 and Safe Stop.
Analog inputs 5 5
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switch S201 and switch S202
Voltage mode Switch S201/switch S202 = OFF (U)
Voltage level -10 to +10 V (scaleable)
Input resistance, Ri approx. 10 kΩ
Max. voltage ±20 V
Current mode Switch S201/switch S202 = ON (I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri approx. 200 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Max. error 0.5% of full scale
Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
130BD834.10
PELV isolation
+24 V
Control Mains
18
High
37 voltage
Functional
isolation
RS-485 DC-Bus
Illustration 5.1 PELV Isolation of Analog Inputs

Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0-24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1 % of full scale
Resolution of frequency outputs 12 bit
5 5 1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4 to 20 mA
Maximum load GND - analog output less than 500 Ω
Accuracy on analog output Maximum error: 0.5% of full scale
Resolution on analog output 12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 12, 13
Output voltage 24 V +1, -3V
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Control card, 10 V DC output

Terminal number ±50
Output voltage 10.5 V ±0.5 V
Maximum load 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Control card, USB serial communication
USB standard 1.1 (Full speed)
USB plug USB type B plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB ground connection is not galvanically isolated from protection earth. Use only an isolated laptop as PC connection to
the USB connector on the frequency converter.

Relay outputs
Programmable relay outputs 2
Relay 01 terminal number 1-3 (break), 1-2 (make)
Maximum terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 (FC 302 only) terminal number 4-6 (break), 4-5 (make)
Maximum terminal load (AC-1)1) on 4-5 (NO) (Resistive load) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-5 (NO) (Inductive load)
Maximum terminal load (AC-1)1) on 4-6 (NC) (Resistive load)
24 V DC, 0.1 A
240 V AC, 2 A
5 5
Maximum terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 part 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
Cable lengths and cross sections

Maximum cross section to control terminals, flexible/ rigid wire without cable end sleeves 1.5 mm2/16 AWG
Maximum cross section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWG
Maximum cross section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWG
Minimum cross section to control terminals 0.25 mm2/24 AWG
Control card performance

Scan interval 1 ms
Control characteristics
Resolution of frequency ±0.003 Hz
Repeat accuracy of precise start/stop (terminals 18, 19) ≤±0.1 ms
System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms
Surroundings
Enclosure, frame size D and E IP 00/Chassis
Enclosure, frame size F IP 54/Type 12
Vibration test 0.7 g
Max. relative humidity 5% - 95%(IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43 class H25
Ambient temperature (with SFAVM switching mode)
- with derating Max. 55 °C1)
- at full continuous drive output current Max. 45 °C1)
1) For more information on derating, see special conditions in the Design Guide
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance -10 °C
Temperature during storage/transport -25 to +65/70 °C
Maximum altitude above sea level without derating 1,000 m
Derating for high altitude, see special conditions in the Design Guide
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011
EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
See section on special conditions in the Design Guide.

Protection and Features
• Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches a
predefined level. An overload temperature cannot be reset until the temperature of the heatsink is below the
values stated in the tables on the following pages (Guideline - these temperatures may vary for different power
sizes, frame sizes, enclosure ratings etc.).
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• Monitoring of the DC voltage ensures that the frequency converter trips if the DC circuit voltage is too low or too
high.
• The frequency converter constantly checks for critical levels of internal temperature, load current, and the DC
voltage. As a response to a critical level, the frequency converter can adjust the switching frequency and/ or
5 5 change the switching pattern to ensure the performance of the frequency converter.
5.2 Mains Supply

5.2.1 Mains Supply 3x525-690 V AC
AFE 302 P400 P800 P1200 P1600

Typical Input at 550 V [kW] 315 710 1000 1400
Typical Input at 630 V [kW] 400 800 1200 1600
Enclosure IP00 E1 IP54 F1 IP54 F2 IP54 F1*2
Continuous input current at 550 V [A] 429 889 1317 1652
Intermittent input current (60 s overload) at 550 V [A]1) 644 1334 2305 2891
Typical DC voltage at 550 V [V] 850 850 850 850
Continuous output DC current at 550 V [A] 457 947 1403 1760
Continuous input current at 630 V [A] 410 850 1260 1580
Intermittent input current (60 s overload) at 630 V [A]1) 615 1275 2205 2765
Typical DC voltage at 630 V [V] 975 975 975 975
Continuous output DC current at 630 V [A] 425 882 1307 1639
Max. Cable size, mains [mm2 (AWG)] 4x240 (4x500 8x150 (8x300 12x150 16x150
mcm) mcm) (12x300mcm) (16x300mcm)
Estimated power loss at 630 V [kW] 8 16 24 32
Weight IP00 for E and IP54 for F1 and F2 221 382 574 764
Weight Module [kg] NA 102 102 102
Effieciency2) 0.98 0.98 0.98 0.98
Heatsink overtemp trip level [°C] 85 85 85 85
Power card ambient trip [°C] 68 68 68 68
Table 5.1 Mains Supply 3x525-690 V AC

1) The typical overload percentage is 150. The P1M2 to P1M6 overload percentage is 175.
2) The efficiency is estimated at the nominal load condition. It is expected to be within ±15%. If the switching frequency is increased, the power
loss rises.

How to Programme Operating Instructions
6 How to Programme
6.1 Parameter Selection

Parameters for AFE 302 are grouped into various
parameter groups for easy selection of the correct
parameters for optimized operation of the frequency
converter.
0-** Operation and Display
• Basic Settings, set-up handling
• Display and Local Control Panel parameters for

choosing readouts, setting up selections and 6 6
copying functions
4-** Limits Warnings
5-** Digital inputs and outputs includes relay controls
6-** Analog In/Out
7-** Controllers
8-** Communications and Options
14-** Special functions
15-** AFE information
16-** Data Read-Out
40-** Mains/Filter

6.2 Parameters: 0-** Operation and Display 0-12 This Set-up Linked to
Option: Function:
Parameters related to the basic functionality of the AFE.
This parameter sets the AFE to automatically
Parameters related to the function of the display and
synchronise the values of the 'not changeable
buttons.
during operation' parameters between this set-
up and the set-up selected in this parameter.
6.2.1 0-0* Basic Settings Note: The values in this setup are overwritten.
[0] * Not linked
0-01 Language [1] Set-up 1
Option: Function: [2] Set-up 2
Defines the language to be used in the display. [3] Set-up 3
[0] * English Part of Language packages 1 - 4 [4] Set-up 4
0-13 Readout: Linked Set-ups

6.2.2 0-1* Set-up Operations
6 6 Range:
0* [0 -
Function:
View a list of all the set-ups linked by means of
Define and control the individual parameter setups.
255 ] 0-12 This Set-up Linked to. The parameter has one
0-10 Active Set-up index for each parameter set-up. The parameter
Option: Function: value displayed for each index represents which
Select the set-up to control the frequency set-ups are linked to that parameter set-up.
converter functions.
Index LCP value
[0] Factory Cannot be changed. It contains the Danfoss 0 {0}
setup data set, and can be used as a data source 1 {1,2}
when returning the other set-ups to a known 2 {1,2}
state. 3 {3}
[1] * Set-up 1 Set-up 1 [1] to Set-up 4 [4] are the four 4 {4}
separate parameter set-ups within which all
parameters can be programmed. Table 6.2 Example: Set-up 1 and Set-up 2 are
linked
[2] Set-up 2
[3] Set-up 3
[4] Set-up 4 0-14 Readout: Edit Set-ups / Channel
[9] Multi Set- Remote selection of set-ups using digital Range: Function:
up inputs and the serial communication port. 0* [-2147483648 - View the setting of 0-11 Edit Set-up for
This set-up uses the settings from 0-12 This 2147483647 ] each of the 4 different communication
Set-up Linked to. Stop the frequency converter channels. When the number is displayed
before making changes to open- and closed as a hex number, as it is in the LCP, each
loop functions number represents one channel.
Numbers 1-4 represent a set-up number;
Required to use emergency mode. ‘F’ means factory setting; and ‘A’ means
0-11 Edit Set-up active set-up. The channels are, from right
to left: LCP, FC-bus, USB, HPFB1-5.
Option: Function:
Example: The number AAAAAA21h means
Editing can either follow the active setup
that the FC bus selected Set-up 2 in
selection (parameter 0-10 Active Set-up), or be
0-11 Edit Set-up, the LCP selected Set-up 1
fixed at a setup number. This parameter is
and all others used the active set-up.
unique for LCP and buses.
[0] Factory setup
[1] * Set-up 1
[2] Set-up 2
[3] Set-up 3
[4] Set-up 4
[9] Active Set-up

6.2.3 0-2* LCP Display 0-20 Display Line 1.1 Small

Option: Function:
Parameters used to select what kind of information (e.g. [1692] Warning Word One or more warnings in a Hex code.
power, current, frequency) should be displayed in the
[1693] Warning Word 2 One or more warnings in a Hex code.
STATUS window.
[1694] Ext. Status Word One or more status conditions in a
0-20 Display Line 1.1 Small Hex code.
Option: Function: 0-21 Display Line 1.2 Small
Select a variable for display in line 1,
Option: Function:
left position.
[1641] * Mains Current Select a variable for display in line 1,
[0] None No display value selected.
[A] middle position. The options are the
[1501] Running Hours
same as listed for parameter group 0-2*
[1502] kWh Counter
LCP Display.
[1600] Control Word Present control word
0-22 Display Line 1.3 Small
6 6
[1603] Status Word Present status word.
[1630] DC Link Voltage Intermediate circuit voltage in the AFE. Option: Function:
[1634] Heatsink Temp. Present heat sink temperature of the [1644] * Power [kW] Select a variable for display in line 1, right
AFE. The cut-out limit is 95 ±5°C; position. The options are the same as listed
cutting back in occurs at 70 ±5°C. for parameter group 0-2* LCP Display.
[1635] Inverter Thermal Percentage load of the inverters.
[1636] Inv. Nom. Nominal current of the AFE. 0-23 Display Line 2 Large
Current Option: Function:
[1637] Inv. Max. Current Maximum current of the AFE. [1643] * Frequency [Hz] Select a variable for display in line 2.
[1639] Control Card Temperature of the control card. The options are the same as those
Temp. listed for parameter group 0-2* LCP
[1641] Current Value of measured current Display.
[1642] Voltage Shows the actual mains voltage, when
0-24 Display Line 3 Large
the AFE is running.
[1643] Frequency Returns the actual mains frequency,
Option: Function:
when the AFE is running. Select a variable for display in line 2.
[1644] Power [kW] Returns the calculated mains power in [1630] * Counter [kWh]
kW The options are the same as those listed
[1645] Power [hp] Returns the calculated mains power in for 0-20 Display Line 1.1 Small.
HP.
0-25 My Personal Menu
[1660] Digital Input Signal states form the 6 digital
terminals (18, 19, 27, 29, 32 and 33). Range: Function:
Input 18 corresponds to the bit at the Size [0 - Define up to 50 parameters to appear in the
far left. Signal low = 0; Signal high = related* 9999] Q1 Personal Menu, accessible via the [Quick
1. Menu] key on the LCP. The parameters are
[1665] Analog Output Shows the value at output 42 in mA. displayed in the Q1 Personal Menu in the
42 [mA] order they are programmed into this array
[1666] Digital Output Binary value of all digital outputs. parameter. Delete parameters by setting the
[bin] value to ‘0000’.
[1671] Relay Output [bin Shows all the relay settings. For example, this can be used to provide
[1680] Fieldbus CTW 1 Control word (CTW) received from the quick, simple access to just one or up to 50
Bus Master. parameters which require changing on a
[1682] Fieldbus REF 1 Main reference value sent with control regular basis (e.g. for plant maintenance
word from the Bus Master. reasons) or by an OEM to enable simple
[1684] Comm. Option Extended fieldbus communication commissioning of their equipment.
STW option status word.
[1685] FC Port CTW 1 Control word (CTW) received from the
Bus Master.
[1686] FC Port REF 1 Status word (STW) sent to the Bus
Master.
[1690] Alarm Word One or more alarms in a Hex code.
[1691] Alarm Word 2 One or more alarms in a Hex code.

6.2.4 0-4* LCP Keypad 0-50 LCP Copy

Option: Function:
Enable, disable and password protect individual keys on [0] * No copy
the LCP.
[1] All to LCP
0-40 [Hand on] Key on LCP [2] All from LCP
Option: Function: [3] Size indep. from LCP
[0] Disabled Key disabled avoids accidental usage of the key. 0-51 Set-up Copy
[1] * Enabled [Hand On] key enabled Option: Function:
[2] Password Avoid unauthorised start in Hand mode. If [0] * No copy No function
parameter 0-40 [Hand on] Key on LCP is included [1] Copy to set-up 1
in My Personal Menu, define the password in [2] Copy to set-up 2
0-65 Personal Menu Password. Otherwise, define [3] Copy to set-up 3
the password in parameter 0-60 Main Menu [4] Copy to set-up 4
6 6 Password. [9] Copy to all
0-41 [Off] Key on LCP

6.2.6 0-6* Password
Option: Function:
[0] Disabled Avoids accidental stop of the AFE.
0-60 Main Menu Password
[1] * Enabled
Range: Function:
[2] Password Avoids unauthorised stop. If 0-41 [Off] Key on LCP
100* [-9999 - Define the password for access to the Main
is included in the Quick Menu, then define the
9999 ] Menu via the [Main Menu] key. If
password in parameter 0-65 Quick Menu
0-61 Access to Main Menu w/o Password is
Password.
set to [0] Full access, this parameter is
0-42 [Auto on] Key on LCP ignored.
Option: Function:
0-61 Access to Main Menu w/o Password
[0] Disabled avoid accidental start of the AFE in Auto mode.
[1] * Enabled Option: Function:
[2] Password Avoids unauthorised start in Auto mode. If [0] * Full access Disables password defined in
0-42 [Auto on] Key on LCP is included in the parameter 0-60 Main Menu Password.
Quick Menu, then define the password in [1] LCP: Read Prevent unauthorised editing of Main Menu
parameter 0-65 Quick Menu Password. only parameters.
0-43 [Reset] Key on LCP [2] LCP: No Prevent unauthorised viewing and editing of
Option: Function: access Main Menu parameters.
[0] Disabled No effect when [Reset] is pressed. Avoids [3] Bus: Read Read-only functions for parameters on
accidental alarm reset. only Fieldbus and/or FC standard bus.
[1] Enabled [4] Bus: No No access to parameters is allowed via

[2] Password Avoids unauthorised resetting. If access Fieldbus and/or FC standard bus.
parameter 0-43 [Reset] Key on LCP is included [5] All: Read only Read-only function for parameters on LCP,
in the Quick Menu, then define the password Fieldbus or FC standard bus.
in parameter 0-65 Quick Menu Password.
[6] All: No access No access from LCP, Fieldbus or FC standard
[7] Enabled Resets the AFE without setting it in Off mode. bus is allowed.
without OFF
[8] Password Resets the AFE without setting it in Off mode. If [0] Full access is selected, parameter 0-60 Main Menu
without OFF A password is required when pressing [Reset] Password, 0-65 Personal Menu Password and 0-66 Access to
(see [2]). Personal Menu w/o Password are ignored.
NOTICE
6.2.5 0-5* Copy/Save A more complex password protection is available for
OEMs upon request.
Copy parameters from and to the LCP. Use these
parameters for saving and copying set-ups from one
frequency converter to another.

0-65 Quick Menu Password

Range: Function:
200* [-9999 - Define the password for access to the Quick
9999 ] Menu via the [Quick Menu] key. If
parameter 0-66 Access to Quick Menu w/o
Password is set to [0] Full access, this
parameter is ignored.
0-66 Access to Quick Menu w/o Password

If 0-61 Access to Main Menu w/o Password is set to [0] Full access
then this parameter is ignored.
Option: Function:
[0] * Full access Disables the password defined in
parameter 0-65 Quick Menu Password.
[1] LCP: Read only Prevents unauthorised editing of Quick 6 6

Menu parameters.
[3] Bus: Read only Read only functions for Quick Menu
parameters on Fieldbus and/or FC standard
bus.
[5] All: Read only Read only function for Quick Menu
parameters on LCP, Fieldbus or FC standard
bus.
0-67 Bus Password Access

Range: Function:
0* [0 - 9999 ] Writing to this parameter enables users to
unlock the frequency converter from bus/MCT
10 Set-up Software.

6.3 Parameters: 4-** Limits/Warnings 4-91 Output Frequency Deviation Limit

Range: Function:
6.3.1 4-1* Limits
20%* [1 - 50%] Selects the max deviation in procentage from
the nominiel mains frequency set in parameter
Use these parameters to adjust warning limits for power.
40-01 Mains Frequency
Warnings are shown on the LCP, can be programmed as
outputs, and can be read out via the serial bus in the 4-92 Output Frequency Deviation Timeout
Extended Status Word. Range: Function:
4-18 Current Limit 0.001 s* [0.000 - 60.000 Selects the max time where the
Range: Function: s] frequency deviation set in parameter
4-91 Output Frequency Deviation Limit
Size related* [ 1.0 - 1000.0 %] This is a true current limit
can be exceeded.
function.
4-93 Output Voltage Deviation Function
6.3.2 4-5* Adjustable Warnings
6 6
Option: Function:
Select the time-out function. The time-out
4-52 Warning Regen Limit function activates when the output vontage
exceeds the deviation limit set in parameter 4-91
Range: Function:
Output Frequency Deviation Limit for the time set
Size [0-2*Nominal Enter the regen power limit. When
in parameter 4-92 Output Frequency Deviation
related* NO Power kW] the regenerative power exceeds
Timeout.
this limit the display reads Regen
[0] * Trip Generate an alarm trip when a fault condition is
Limit. The signal outputs can be
encountered.
programmed to produce a status
[1] Warning Generate a warning when a fault condition is
signal on terminals 27 or 29 and
encountered.
on relay outputs 01 or 02.
[2] Disabled Take no action on fault condition.
4-53 Warning Power Limit
Select which reaction the AFE should take in case the
Range: Function: voltage deviation set in parameter 4-94 Output Voltage
Size [0-2*Nominal Enter the active power limit. When Deviation Limit is exeeded.
related* NO Power kW] the active power exceeds this limit
4-94 Output Voltage Deviation Limit
the display reads Power Limit. The
signal outputs can be programmed Range: Function:
to produce a status signal on 20%* [1 - 50%] Selects the max deviation in procentage from
terminals 27 or 29 and on relay the nominiel mains voltage set in parameter
outputs 01 or 02. 40-00 Mains Voltage.
4-95 Output Voltage Deviation Timeout

6.3.3 4-9* Output Limits Range: Function:
0.001 s* [0.000 - 60.000 Selects the max time where the
4-90 Output Frequency Deviation Function s] voltage deviation set in parameter
Option: Function: 4-94 Output Voltage Deviation Limit
Select the time-out function. The time-out can be exceeded.
function activates when the output frequency
exceeds the deviation limit set in parameter 4-91
Output Frequency Deviation Limit for the time set
in parameter 4-92 Output Frequency Deviation
Timeout
[0] * Trip Generate an alarm trip when a fault condition is
encountered.
[1] Warning Generate a warning when a fault condition is
encountered.
[2] Disabled Take no action on fault condition.
Select which reaction the AFE should take in case the

frequency deviation set in parameter 4-91 Output Frequency
Deviation Limit.

6.4 Parameters: 5-** Digital In/Out 5-10 Terminal 18 Digital Input

Option: Function:
Parameters for configuring the I/O mode. NPN/PNP and
[0] No operation
setting up I/O to Input or Output.
[1] Reset
5-00 Digital I/O Mode [8] * Start
Option: Function: [23] * Set-up select bit Select Set-up select bit 0 or Select Set-
Digital inputs and programmed digital outputs are 0 up select bit 1 to select one of the four
pre-programmable for operation either in PNP or NPN set-ups. Setparameter 0-10 Active Set-up
systems. to Multi Set-up.
[0] * PNP No reaction to signals transmitted to the terminal. [24] * Set-up select bit (Default Digital input 32): Same as Set-
[1] NPN Resets the frequency converter after a TRIP/ALARM. 1 up select bit 0 [23].
Not all alarms can be reset.
5-11 Terminal 19 Digital Input
NOTICE Option: Function:
When changing this parameter, a power cycle must be
carried out before the parameter change is active.
[0]
[1] *
No operation
Reset
6 6
[8] Start
This parameter cannot be adjusted while the AFE is [23] * Set-up select bit Select Set-up select bit 0 or Select Set-
running. 0 up select bit 1 to select one of the four
set-ups. Setparameter 0-10 Active Set-up
5-01 Terminal 27 Mode to Multi Set-up.
Option: Function: [24] * Set-up select bit (Default Digital input 32): Same as Set-
[0] Input Defines terminal 27 as a digital input. 1 up select bit 0 [23].
[1] * Output Defines terminal 27 as a digital output.
This parameter cannot be adjusted while the AFE is Option: Function:
running.
[0] * No operation
5-02 Terminal 29 Mode [1] Reset
Option: Function: [8] Start
[0] Input Defines terminal 29 as a digital input. [23] * Set-up select bit Select Set-up select bit 0 or Select Set-
[1] * Output Defines terminal 29 as a digital output. 0 up select bit 1 to select one of the four
This parameter cannot be adjusted while the AFE is to Multi Set-up.
running. [24] * Set-up select bit (Default Digital input 32): Same as Set-
1 up select bit 0 [23].
6.4.1 5-1* Digital Inputs
Parameters for configuring the input functions for the Option: Function:
input terminals. [0] * No operation
[1] Reset
NOTICE [8] Start

[23] * Set-up select bit Select Set-up select bit 0 or Select Set-
For the parameters in group 5-1* Digital Inputs it is
0 up select bit 1 to select one of the four
possible to choose between the different possible
functions related to the input on this terminal.
to Multi Set-up.
[24] * Set-up select bit (Default Digital input 32): Same as Set-
[0] No No reaction to signals transmitted to the 1 up select bit 0 [23].
operation terminal.
[1] Reset Resets AFE after a TRIP/ALARM. Not all alarms
can be reset.
[8] Start (Default Digital input 18): Select start for a
start/stop command. Logic ‘1’ = start, logic ‘0’ =
stop.

5-14 Terminal 32 Digital Input 5-31 Terminal 29 Digital Output

Option: Function: Option: Function:
[0] * No operation [0] * No operation Default for all digital outputs and relay
[1] Reset outputs
[8] Start [1] Control ready The control board receives supply
[23] * Set-up select bit Select Set-up select bit 0 or Select Set- voltage.
0 up select bit 1 to select one of the four [2] Drive ready The frequency converter is ready for
set-ups. Setparameter 0-10 Active Set-up operation and applies a supply signal on
to Multi Set-up. the control board.
[24] * Set-up select bit (Default Digital input 32): Same as Set- [9] Alarm An alarm activates the output. There are
1 up select bit 0 [23]. no warnings.
[252] Regen limit Active when actual regenerative power is
5-15 Terminal 33 Digital Input above the value set in parameter 4-52
Option: Function: Warning Regen Limit
6 6 [0] *
[1]
No operation
Reset
[253] Power limit Active when actual active power is above
the value set in parameter 4-53 Warning
[8] Start Power Limit.
[23] * Set-up select bit Select Set-up select bit 0 or Select Set- [254] Soft charge DC bus charged
0 up select bit 1 to select one of the four ready
set-ups. Setparameter 0-10 Active Set-up [255] DC-link on ref. AFE running and motor operation
to Multi Set-up. allowed.
[24] * Set-up select bit (Default Digital input 32): Same as Set-
In this parameter, the function for the terminal 29 digital
1 up select bit 0 [23].
output is selected.
6.4.2 5-3* Digital Outputs 6.4.3 5-4* Relays

Parameters for configuring the output functions for the
Parameters for configuring the timing and the output
output terminals. The 2 solid-state digital outputs are
functions for the relays
common for terminals 27 and 29. Set the I/O function for
terminal 27 in parameter 5-01 Terminal 27 Mode, and set (Relay 1 [0], Relay 2 [1])
the I/O function for terminal 29 in 5-02 Terminal 29 Mode.
These parameters cannot be adjusted while the AFE is 5-40 Function Relay
running. Option: Function:
[0] No operation Default for all digital outputs and relay
5-30 Terminal 27 Digital Output outputs
Option: Function: [1] Control ready The control board receives supply
[0] No operation Default for all digital outputs and relay voltage.
outputs [2] Drive ready The frequency converter is ready for
[1] Control ready The control board receives supply operation and applies a supply signal on
voltage. the control board.
[2] Drive ready The frequency converter is ready for [9] Alarm An alarm activates the output. There are
operation and applies a supply signal no warnings.
on the control board. [252] Regen limit Active when actual regenerative power
[9] Alarm An alarm activates the output. There are is above the value set in parameter 4-52
no warnings. Warning Regen Limit
[252] Regen limit Active when actual regenerative power [253] Power limit Active when actual active power is
is above the value set in parameter 4-52 above the value set in parameter 4-53
Warning Regen Limit Warning Power Limit.
[253] Power limit Active when actual active power is [254] * Soft charge DC bus charged
above the value set in parameter 4-53 ready
Warning Power Limit. [255] DC-link on ref. AFE running and motor operation
[254] Soft charge DC bus charged allowed.
ready
In this parameter, the function for the relay outputs is
[255] * DC-link on ref. AFE running and motor operation selected. The selection of each mechanical relay is realised
allowed. in an array parameter.

5-41 On Delay, Relay

Range: Function:
0.01 s* [0.01 - This parameter makes it possible to delay
600.00 s] the cut-in time of the relays. The
selection of each mechanical relay is
realised in an array parameter.
5-42 Off Delay, Relay

Range: Function:
0.01 s* [0.01 - This parameter makes it possible to delay
600.00 s] the cut-out time of the relays. The
selection of each mechanical relay is
realised in an array parameter.
6 6

6.5 Parameters: 6-** Analog In/Out 6-52 Terminal 42 Output Max Scale
Range: Function:
6.5.1 6-5* Analog Output 1 Current
130BD869.10
(mA)
Parameters for configuring analog output 1, i.e. Terminal 20
42. Analog outputs are current outputs: 0/4 to 20 mA.

Common terminal (terminal 39) is the same terminal and
has the same electrical potential for analog common and 0/4
digital common connection. Resolution on the analog 0% Analogue Analogue 100% Variable
output Output for
output is 12 bit. Min Scale Max Scale output
par. 6-51 par. 6-52
6-50 Terminal 42 Output
Illustration 6.1 Scale Output
Option: Function:
[0] * No No signal is provided on the analog output.
operation
6 6 [103] Current Signal represents the unit current. The

inverter max. current (taken from parameter
16-37 Inv. Max. Current) is equal to 20 mA.
[106] Power Signal represents the unit power. The unit
nominal power (taken from parameter 15-41
Power Section) is equal to 20 mA.
[133] Current Signal represents the unit current with 0
4-20mA equal to 4 mA. The inverter max. current
(taken from parameter 16-37 Inv. Max.
Current) is equal to 20 mA.
[136] Power Signal represents the unit power with 0
4-20mA equal to 4 mA. The unit nominal power
(taken from parameter 15-41 Power Section)
is equal to 20 mA.
6-51 Terminal 42 Output Min Scale

Range: Function:
0 %* [0 - 200 Scale for the minimum output (0 or 4 mA) of
%] the analogue signal at terminal 42.
Set the value to be the percentage of the full
range of the variable selected in 6-50 Terminal
42 Output.
6-52 Terminal 42 Output Max Scale

Range: Function:
100%* [0.00 – Scale the maximum output of the selected
200%] analog signal at terminal 42. Set the value to
the maximum value of the current signal
output. Scale the output to give a current
lower than 20 mA at full scale; or 20 mA at an
output below 100% of the maximum signal
value. If 20 mA is the desired output current at
a value between 0-100% of the full-scale
output, programme the percentage value in
the parameter, i.e. 50% = 20 mA. If a current
between 4 and 20 mA is desired at maximum
output (100%), calculate the percentage value
as follows:
20 mA / desired maximum current × 100%
20 mA
i . e . 10mA : × 100% = 200%
10 mA

6.6 Parameters: 7-** Controllers
6.6.1 7-6* DC-Link PI Ctrl.
7-60 DC-Link Total Capacity

Range: Function:
70560.0 [0.0 - Set the capacitance equal to 90% of the
u(=) F* 1000000.0 capacitance of all the AFE and inverter
uF] drives connected in the common DC bus.
Power size dependent.
FC 302 Nameplate 90% DC

T7 DC capacitance
capacitance
(mF)
(mF)
6 6
P400- 11.20 10.08
P560
P630- 22.40 20.16
P800
P900- 33.60 30.24
P1M0
P1M4- 44.80 40.32
P1M6
Table 6.3 Capacitance
7-61 DC-Link Reference

Range: Function:
980 V* [1.414*Nominal Set the voltage reference for
Voltage-1125 V] the DC-Link voltage controller.
Line voltage dependent.
7-62 DC-Link PI Proportional Gain

Range: Function:
67.214* [0.000 = Off - Set the wanted proportional gain
1000.000 N/A] of the DC-link voltage controller.
Too large value may lead to
oscillations.
Power size dependent.
7-63 DC-Link PI Integral Time

Range: Function:
5.0 ms* [1.0 - 1.000.0 ms]

6.7 Parameters: 8-** Communications and 6.7.2 8-1* Control Word Settings
Options
Parameters for configuring the option control word profile.
6.7.1 8-0* General Settings This parameter selects the interpretation of the control
word and status word. Valid selections are determined by
8-01 Control Site installed option.
Option: Function:
[0] * Digital and ctrl. Control by using both digital input 8-10 Control Word Settings
word and control word. Option: Function:
[1] Digital only Control by using digital inputs only.
[0] * FC AFE profile
[2] Control word only Control by using control word only.
Bit AFE Profile
The setting in this parameter overrides the settings in
8-50 Coasting Select to 8-56 Preset Reference Select. Bit = 0 Bit = 1
0 - -
6 6 8-02 Control Word Source 1 - -
Option: Function: 2 - -
[0] None 3 - -
[1] * FC RS485 4 - -
[2] FC USB 5 - -
6 Stop Start
8-03 Control Word Timeout Time
7 No Function Reset
Range: Function: 8 - -
1 s* [ 0.1 - Enter the maximum time expected to pass 9 - -
18000 s] between the reception of two consecutive 10 Data not valid Data valid
telegrams. If this time is exceeded, it indicates
11 - -
that the telegram communication has stopped.
12 - -
The function selected in 8-04 Control Word
13 - -
Timeout Functionis then carried out. A valid
14 - -
control word triggers the time-out counter.
15 - -
This parameter specifies which action should be
Table 6.4 Bus Control Word
performed, if a timeout of the control word occurs.
8-04 Control Word Timeout Function

Option: Function:
[0] * Off
[2] Stop
[5] Stop and trip
8-06 Reset Control Word Timeout

Option: Function:
[0] * Do not reset
[1] Do reset

Bit AFE Profile 8-32 FC Port Baud Rate

Bit = 0 Bit = 1 Option: Function:
0 Control not ready Control ready
[0] 2400 Baud Baud rate selection for the FC (standard) port.
1 Unit not ready Unit ready
[1] 4800 Baud
2 Soft charge not Soft charge ready
ready [2] 9600 Baud
3 No trip Trip [3] 19200 Baud
4 - - [4] 38400 Baud
5 - - [5] 57600 Baud
6 No TripLock TripLock [6] 76800 Baud
7 No warning Warning [7] 115200 Baud
8 DC-link not on DC-link on reference 8-35 Minimum Response Delay

reference
Range: Function:
9 Local control Remote control
10 ms* [ 1 - 10000 Specify the minimum delay time
10
11
Not ramping
Not running
Ramping
Running
ms] between receiving a request and 6 6
transmitting a response. This is used for
12 - -
overcoming modem turnaround delays.
13 No DC voltage DC voltage warning
warning
8-36 Max Response Delay
14 No current limit Current limit
Range: Function:
15 No Thermal Thermal warning
warning Size [ 11 - Specify the maximum permissible
related* 10001 ms] delay time between transmitting a
Table 6.5 Bus Status Word request and receiving a response. If a
response from the frequency converter
8-13 Configurable Status Word STW is exceeding the time setting, then it is
discarded.
Option: Function:
Bit 12 to 15 of the STW is config-
8-37 Max Inter-Char Delay
urable for various status signals.
Range: Function:
[0] No function
[1] * Profile default Size [ 0.00 - Specify the maximum permissible time
related* 35.00 ms] interval between receipt of 2 bytes.
[2] Alarm 68 only
This parameter activates time-out if
[3] Trip except Alarm 68
transmission is interrupted.
[16] T37 DI status
This parameter is active only when
8-30 Protocol is set to [1] FC MC
6.7.3 8-3* FC Port Settings protocol.
8-30 Protocol Enables use of freely configurable telegrams or standard

telegrams for the FC port.
Option: Function:
[0] * FC Communication according to the FC Protocol as
described in the VLT AutomationDrive Design Guide, 8-40 Telegram Selection
RS-485 Installation and Set-up. Option: Function:
[1] FC MC Select the protocol for the FC (standard) port. [1] * Standard Telegram 1
[101] PPO 1
8-31 Address
[102] PPO 2
Range: Function: [103] PPO 3
Size related* [ 1 - 255 ] Enter the address for the FC (standard) [104] PPO 4
port.
[105] PPO 5
Valid range: 1-126.
[106] PPO 6
[107] PPO 7
[108] PPO 8
[200] Custom telegram 1

6.7.4 8-5* Digital/Bus
Parameters for configuring the control word digital/bus

merging.
NOTICE
These parameters are active only when 8-01 Control Site
is set to [0] Digital and control word.
8-53 Start Select

Option: Function:
Allows a choice between controlling the Start
function via the terminals (digital input)
6 6 and/or via the bus.

NOTICE
This parameter is only active if
8-01 Control Site is set to [0] Digital and
control word.
[0] Digital input
[1] Bus
[2] Logic AND
[3] * Logic OR

6.8 Parameters: 14-** Special Functions 14-20 Reset Mode

Select the reset function after tripping. Once reset, the frequency
6.8.1 14-0* AFE Switching converter can be restarted.
Option: Function:
14-01 Switching Frequency
[5] Automatic reset x 5
Select the AFE switching frequency. Changing the switching
frequency can help to reduce acoustic noise from the AFE.
Default depend on power size.
Option: Function: [9] Automatic reset x 9
[0] 1.0 kHz [10] Automatic reset x 10
[1] 1.5 kHz Default switching frequency [11] Automatic reset x 15
for 355-1200 kW, 690V [12] Automatic reset x 20
[2] 2.0 kHz Default switching frequency [13] Infinite Automatic Reset Select Infinite Automatic Reset [13]
for 250-800 kW, 400V and for continuous resetting after
37-315 kW, 690V tripping. 6 6
[3] 2.5 kHz NOTICE
[4] 3.0 kHz Default switching frequency
The AFE may start without warning. If the specified
for 18.5-37 kW, 200V and
number of AUTOMATIC RESETs is reached within 10min,
37-200 kW, 400V
the frequency converter enters Manual reset [0] mode.
[5] 3.5 kHz After the Manual reset is performed, the setting of
[6] 4.0 kHz Default switching frequency 14-20 Reset Mode reverts to the original selection. If the
for 5.5 – 15 kW, 200V and number of automatic resets is not reached within 10min,
11-30 kW, 400V or when a Manual reset is performed, the internal
[7] 5.0 kHz Default switching frequency
AUTOMATIC RESET counter returns to zero.
for 0.25 – 3,7 k W, 200V and
0.37-7.5 kW, 400V NOTICE
[8] 6.0 kHz Automatic reset will also be active for resetting safe stop
[9] 7.0 kHz function.
[10] 8.0 kHz
[11] 10.0 kHz 14-21 Automatic Restart Time
[12] 12.0kHz Range: Function:
[13] 14.0 kHz 10s* [0 - 600 s] Enter the time interval from trip to start of the
[14] 16.0kHz automatic reset function. This parameter is
active when 14-20 Reset Mode is set to
6.8.2 14-2* Trip Reset Automatic reset [1] - [13].
Parameters for configuring auto reset handling, special trip

NOTICE
handling and control card self test or initialisation. Remember to set switches S201 (A53) and S202 (A54) as
specified below when performing a control card test in
14-20 Reset Mode parameter 14-22 Operation Mode [1]. Otherwise, the test
Select the reset function after tripping. Once reset, the frequency fails.
converter can be restarted.
Option: Function: 14-22 Operation Mode
[0] * Manual reset Select Manual reset [0], to perform Option: Function:
a reset via [RESET] or via the
Use this ameter to specify normal operation;
digital inputs.
to perform tests; or to initialise all parameters
[1] Automatic reset x 1 Select Automatic reset x 1…x20 except 15-03 Power Up's, 15-04 Over Temp's
[1]-[12] to perform between one and 15-05 Over Volt's. This function is active
and twenty automatic resets after only when the power is cycled to the
tripping. frequency converter.
[2] Automatic reset x 2 Select [0] Normal operation for normal
[3] Automatic reset x 3 operation of the frequency converter with the
[4] Automatic reset x 4 motor in the selected application.

14-22 Operation Mode 14-22 Operation Mode

Option: Function: Option: Function:
Select [1] Control card test to test the analog Select [2] Initialisation to reset all parameter
and digital inputs and outputs and the +10 V values to default settings, except for
control voltage. The test requires a test 15-03 Power Up's, 15-04 Over Temp's, and
connector with internal connections. Use the 15-05 Over Volt's. The frequency converter
following procedure for the control card test: resets during the next power-up.
1. Select [1] Control card test. Parameter 14-22 Operation Mode also reverts
to the default setting [0] Normal operation.
2. Disconnect the mains supply and
wait for the light in the display to [0] * Normal
go out. operation
[1] Control card
3. Set switches S201 (A53) and S202
test
(A54) = ‘ON’/I.
[2] Initialisation
6 6 4. Insert the test plug (see
Illustration 6.2).
[3] Boot mode
14-29 Service Code

5. Connect to mains supply.
Range: Function:
6. Carry out various tests.
[000000] 000000 Hex - FFFFF For internal service
7. The results are displayed on the LCP only.
and the frequency converter moves 0 N/A* [-2147483647 - 2147483647 Service use only
into an infinite loop. N/A]
8. Parameter 14-22 Operation Mode is
automatically set to Normal 6.8.3 14-5* Environment
operation. Carry out a power cycle
to start up in Normal operation after
These parameters help the frequency converter to operate
a control card test.
under special environmental conditions.
If the test is OK
14-52 Fan Control
LCP read-out: Control Card OK.
Disconnect the mains supply and remove the Option: Function:
test plug. The green LED on the Control Card [0] * Auto
lights up. [1] On 50%
If the test fails [2] On 75%
LCP read-out: Control Card I/O failure. [3] On 100%
Replace the frequency converter or Control
14-53 Fan Monitor
card. The red LED on the Control Card is
turned on. Test plugs (connect the following
Option: Function:
terminals to each other): 18 - 27 - 32; 19 - 29 [0] Disabled
- 33; 42 - 53 - 54 [1] * Warning
[2] Trip Select which reaction the frequency converter
130BA097.12
12 13 18 19 27 29 32 33 20 37 should take in case a fan fault is detected.

FC 302
14-59 Actual Number of Inverter Units
Range: Function:
Size related* [1 - 1 ] Set the actual number of power units.
12 13 18 19 27 32 33 20
FC 301
39 42 50 53 54 55
FC 301 &
FC 302
Illustration 6.2 Test Plugs

6.9 Parameters: 15-** AFE Information 15-07 Reset Running Hours Counter
Option: Function:
6.9.1 15-0* Operating Data
[0] * Do not reset
[1] Reset Select [1] Reset and press [OK] to reset the
15-00 Operating Hours counter Running Hours counter to zero (see
Range: Function: 15-01 Running Hours). This parameter cannot
0h* [0 - 2147483647 h] View how many hours the AFE has be selected via the serial port, RS-485.
run. The value is saved when the AFE Select [0] Do not reset if no reset of the
is turned off. Running Hours counter is desired.
15-01 Running Hours

Range: Function: 6.9.2 15-2* Historic Log
0h* [0 - View how many hours the AFE has run.
2147483647 h] Reset the counter in parameter 15-07 Reset View up to 50 logged data items via the array parameters
in this parameter group. For all parameters in the group,
Running Hours Counter. The value is saved
when the AFE is turned off. [0] is the most recent data and [49] the oldest data. Data is 6 6
logged every time an event occurs. Events in this context
15-02 kWh Counter are defined as a change in one of the following areas:
Range: Function:
0kWh* [0 - 2147483647 Registering the power consumption 1. Digital input
kWh] of the system as a mean value over 2. Digital outputs (not monitored in this SW release)
one hour. Reset the counter in
3. Warning word
15-06 Reset kWh Counter.
4. Alarm word
15-03 Power Up's
5. Status word
Range: Function:
0* [0 - 2147483647] View the number of times the AFE has 6. Control word
been powered up. 7. Extended status word
15-04 Over Temp's Events are logged with value, and time stamp in msec. The
time interval between two events depends on how often
Range: Function:
events occur (maximum once every scan time). Data
0* [0 - 65535] View the number of frequency converter
logging is continuous but if an alarm occurs, the log is
temperature faults which have occurred.
saved and the values can be viewed on the display. This
15-05 Over Volt's feature is useful, for example when carrying out service
following a trip. View the historic log contained in this
Range: Function:
parameter via the serial communication port or via the
0* [0 - 65535] View the number of AFE overvoltages which
display.
have occurred.
15-20 Historic Log: Event
15-06 Reset kWh Counter
Array [50]
Option: Function:
Range: Function:
[0] * Do not reset No reset of the kWh counter is desired.
0* [0 - 255 ] View the event type of the logged events.
[1] Reset counter Press [OK] to reset the kWh counter to zero
(see 15-02 kWh Counter). 15-21 Historic Log: Value
Array [50]
NOTICE Range: Function:
The reset is carried out by pressing [OK]. 0* [0 - View the value of the logged event.
2147483647 ] Interpret the event values according to this
table:
Digtal input Decimal value. See

16-60 Digital Input for
description after
converting to binary
value.

15-21 Historic Log: Value 15-32 Fault Log: Time

Array [50]
Array [10]
Range: Function:
Digital output Decimal value. See
0* [0 - 2147483647 s] View the time when the logged event
(not parameter 16-66 Digital
occurred. Time is measured in seconds
monitored in Output [bin] for
from frequency converter start-up.
this SW description after
release) converting to binary
value. 6.9.4 15-4* Drive Identification
Warning word Decimal value. See
16-92 Warning Word for Parameters containing read only information about the
description. hardware and software configuration of the AFE.
Alarm word Decimal value. See 15-40 AFE Type
16-90 Alarm Word for
Option: Function:
6 6 Status word
description.
Decimal value. See
View the AFEtype. The read-out is identical to the FC
300 Series power field of the type code definition,
16-03 Status Word for
characters 1-6.
description after
converting to binary 15-41 Power Section
value.
Option: Function:
Control word Decimal value. See
View the AFE type. The read-out is identical to the FC
16-00 Control Word for
description.
characters 7-10.
Extended Decimal value. See
status word parameter 16-94 Ext. Status 15-42 Voltage
Word for description.
Option: Function:
View the AFE type. The read-out is identical to the FC
15-22 Historic Log: Time
characters 11-12.
Array [50]
15-43 Software Version
Range: Function:
0* [0 - 2147483647 View the time at which the logged
s] event occurred. Time is measured in ms 0* [0 - 5 ] View the combined SW version (or ‘package
since frequency converter start. version’) consisting of power SW and control SW.
15-44 Ordered Typecode String

6.9.3 15-3* Alarm Log
Option: Function:
View the type code string used for re-ordering the AFE
Parameters in this group are array parameters, where up to
in its original configuration.
10 fault logs can be viewed. [0] is the most recent logged
data, and [9] the oldest. Error codes, values, and time 15-45 Actual Typecode String
stamp can be viewed for all logged data.
Range: Function:
15-30 Fault Log: Error Code 0* [0 - 40 ] View the actual type code string.
Array [10]
Range: Function: 15-46 AFE Ordering No
0* [0 - 255 ] View the error code and look up its meaning in . Option: Function:
View the 8-digit ordering number used for re-ordering
15-31 Alarm Log: Value the AFE in its original configuration.
Array [10]
15-47 Power Card Ordering No
Range: Function: Range: Function:
0* [-32767 - 32767 ] View an extra description of the error. 0* [0 - 8 ] View the power card ordering number.
This parameter is mostly used in
combination with alarm 38 internal fault.

15-48 LCP Id No
Range: Function:
0* [0 - 20 ] View the LCP ID number.
15-49 SW ID Control Card

Range: Function:
0* [0 - 20 ] View the control card software version number.
15-50 SW ID Power Card

Range: Function:
0* [0 - 20 ] View the power card software version number.
15-51 AFE Serial Number

Option: Function:
View the AFE serial number. 6 6
15-53 Power Card Serial Number
Range: Function:
0* [0 - 19 ] View the power card serial number.
6.9.5 15-9* Parameter Info
15-92 Defined Parameters
Array [1000]
0* [0 - 9999] View a list of all defined parameters in the AFE.

The list ends with 0.
15-93 Modified Parameters

Array [1000]
Range: Function:
0* [0 - 9999 ] View a list of the parameters that have been
changed from their default setting. The list ends
with 0. Changes may not be visible until up to
30 s after implementation.
15-99 Parameter Metadata

Array [30]
Range: Function:
0* [0 - 9999 ] This parameter contains data used by the MCT
10 Set-up Software.

6.10 Parameters: 16-** Data Read-outs 16-43 Frequency

Range: Function:
6.10.1 16-0* General Status
0.0 Hz* [0.0 - 6500.0 Hz] Returns the actual AFE frequency,
when the AFE is running.
16-00 Control Word
Range: Function: 16-44 Power [kW]
0* [0 - FFFF] View the Control word sent from the AFE via the Range: Function:
serial communication port in hex code. 0.00 kW * [0.00 - 1000.00 Returns the calculated AFE power
kW] on basis of the actual voltage and
16-03 Status Word current.
Range: Function:
16-45 Power [hp]
0* [0 - FFFF] View the Status word sent from the AFE via the
serial communication port in hex code. Range: Function:
0.00 hp * [0.00 - 1000.00 Returns the calculated AFE power
6 6 6.10.2 16-3* AFE Status hp] on basis of the actual mains

voltage and mains current.
16-30 DC Link Voltage 16-49 Current Fault Source

0 V* [0 - 10000 V] View a measured value. The value is filtered 0* [0 - 8 ] Value indicates source of current faults including
with a 30 ms time constant. short circuit, over current, and phase imbalance
(from left):
16-34 Heatsink Temp. 1-4 Inverter
Range: Function: 5-8 Rectifier
[0 - 255 View the AFE heatsink temperature. The cut- 0 No fault recorded
0°C*
°C] out limit is 90 ± 5°C, and the motor cuts
back in at 60 ± 5°C. 6.10.3 16-6* Inputs and Outputs
16-35 Inverter Thermal
16-60 Digital Input
Range: Function:
0 %* [0 - 100 %] View the percentage load. Range: Function:
0* [0 - View the signal states from the active digital inputs.
16-36 Inv. Nom. Current 1023 ] Example: Input 18 corresponds to bit no. 5, ‘0’ = no
Range: Function: signal, ‘1’ = connected signal. Bit 6 works in the
A* [0.01 - 10000.00 A] View the inverter nominal current. opposite way, on = '0', off = '1' (safe stop input).
16-37 Inv. Max. Current Bit 0 Digital input term. 33
Range: Function: Bit 1 Digital input term. 32

Bit 2 Digital input term. 29
A* [0.01 - 10000.00 A] View the inverter maximum current.
Bit 3 Digital input term. 27
16-39 Control Card Temp. Bit 4 Digital input term. 19
Range: Function: Bit 5 Digital input term. 18
0 °C* [0 - 100 °C] View the temperature on the control card, Bit 6 Digital input term. 37
stated in °C Bit 10-63 Reserved for future terminals
16-41 Current
Range: Function:
0.00 A * [0.00 - 1856.00 A ] Returns the value of measured
current as a mean value IRMS.
16-42 Voltage Illustration 6.3 Active Digital Inputs

Range: Function:
0.0V* [0.0 - 6000.0V] Shows the AFE output voltage when the
AFE is running.

16-65 Analog Output 42 [mA] 16-85 FC Port CTW 1

0* [0 - 30 ] View the actual value at output 42 in mA. The 0* [0 - 65535 ] View the 2-byte control word (CTW) received
value shown reflects the selection in 6-50 Terminal from the bus master. Interpretation of the
42 Output. control word depends on the fieldbus option
installed and the control word profile selected
16-66 Digital Output [bin] in 8-10 Control Profile.
Range: Function:
16-86 FC Port REF 1
0* [0 - 15 ] View the binary value of all digital outputs.
Range: Function:
16-71 Relay Output [bin] 0* [-200 - View the 2-byte status word (STW) sent to the
Range: Function: 200 ] bus master. Interpretation of the status word
depends on the fieldbus option installed and
0* [0 - 511 ] View the settings of all relays.
the control word profile selected in
Readout choice (Par. 16-71): 8-10 Control Profile.
6 6
130BD870.10
Relay output (bin):

0 0 bin
6.10.5 16-9* Diagnosis Read-Outs
Power card relay 02

NOTICE
Power card relay 01 When using MCT 10 Set-up Software, the readout
parameters can only be read online, i.e. as the actual
Illustration 6.5 Relay Settings
status. This means that the status is not stored in the
MCT 10 Set-up Software file.
16-90 Alarm Word

6.10.4 16-8* Fieldbus & FC Port
Range: Function:
Parameters for reporting the BUS references and control 0* [0 - 4294967295 ] View the alarm word sent via the serial
words. communication port in hex code.
16-80 Fieldbus CTW 1 16-91 Alarm Word 2

0* [0 - View the 2-byte control word (CTW) received 0* [0 - 4294967295 ] View the alarm word sent via the serial
65535 ] from the bus master. Interpretation of the communication port in hex code.
control word depends on the fieldbus option
installed and the control word profile selected 16-92 Warning Word
in 8-10 Control Profile.
Range: Function:
For more information, refer to the relevant
0* [0 - 4294967295 ] View the warning word sent via the serial
fieldbus manual.
communication port in hex code.
16-82 Fieldbus REF 1

16-93 Warning Word 2
Range: Function:
Range: Function:
0* [-200 - 200 ] View the 2-byte word sent with the control
0* [0 - 4294967295 ] View the warning word sent via the serial
word from the bus master to set the reference
communication port in hex code.
value.
16-94 Ext. Status Word
fieldbus manual.
Range: Function:
16-84 Comm. Option STW 0* [0 - 4294967295 ] Returns the extended warning word sent
Range: Function: via the serial communication port in hex
code.
0* [0 - 65535 ] View the extended fieldbus comm. option
status word.
fieldbus manual.

6.11 Parameters: 40-** Mains / Filter

6.11.1 40-0* Mains Data
40-00 Mains Voltage

Range: Function:
630 V* [[525-690 V]] Set the mains voltage line to line.
40-01 Mains Frequency

Option: Function:
[0] * 50 Hz Set the mains nominal frequency.
[1] 60 Hz
40-02 Mains Inductance
6 6 Range:
0.039 mH* [0.000 - 65.000
Function:
Set the Inductance of the mains.
mH] This could be the transformer.
40-03 Mains Resistance

Range: Function:
0.50 mOhm* [0.00 - 650.00 Set the value of the mains
mOhm] resistance. This could be the
transformer.
6.11.2 40-1* LCL Filter
40-10 Mains Side Inductance (Lm)

Range: Function:
0.029 mH* [0.000 - 65.000 Set the main side inductance
mH] of the LCL filter.
40-11 Mains Side Resistance (Rm)

Range: Function:
0.19 mOhm* [0.00 - 650.00 Set the main side resistance
mOhm] of the LCL filter.
40-12 Converter Side Inductance (Lc)

Range: Function:
0.100 mH* [0.000 - 65.000 Set the converter side
mH] inductance of the LCL filter.
40-13 Converter Side Resistance (Rc)

Range: Function:
0.48 mOhm* [0.00 - 650.00 Set the converter side
mOhm] resistance of the LCL filter.
40-14 Filter Capacity (Cf)

Range: Function:
400 uF* [0 - 65000 uF] Set the capacitance of the LCL filter.
The value is for the delta configuration.

6.12 Warnings/Alarm Messages

No. Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference
1 10 Volts low X
5 DC link voltage high X
6 DC link voltage low X
7 DC over-voltage X X
8 DC under voltage X X
9 Inverter overloaded X X
13 Over Current X X X
14 Earth Fault X X X
15 Hardware mismatch X X
16 Short Circuit X X
17 Control word time-out (X) (X) 8-04 Control Word Timeout Function
23
24
Internal Fan Fault
External Fan Fault
X
X
14-53 Fan Monitor
14-53 Fan Monitor
6 6
29 Heatsink temp X X X
33 Inrush Fault X X
34 Fieldbus communication fault X X
36 Mains failure X X
37 Phase imbalance X
38 Internal Fault X X
39 Heatsink sensor X X
40 Overload of Digital Output Terminal (X) 5-00 Digital I/O Mode, 5-01 Terminal
27 27 Mode
41 Overload of Digital Output Terminal (X) 5-00 Digital I/O Mode, 5-02 Terminal
29 29 Mode
46 Pwr. card supply X X
47 24 V supply low X X X
48 1.8 V supply low X X
59 Current limit X
62 Output Frequency Limit X
64 Voltage Limit X X
65 Control Board Over-temperature (X) (X) X
66 Heat sink Temperature Low X
67 Option Configuration has Changed X
68 Safe Stop Alarm/trip only
69 Pwr. Card Temp X X
70 Illegal FC configuration X
71 Output voltage limit X X1)
77 Reduced power mode X Parameter 14-59 Actual Number of
Inverter Units
78 Power Unit Setup X Parameter 14-59 Actual Number of
Inverter Units
79 Illegal PS config X X
80 AFEInitialized to Default Value X
250 New spare part X 14-23 Typecode Setting
251 New Type Code X X
Table 6.6 Alarm/Warning Code List

(X) Dependent on parameter

A trip is the action when an alarm has appeared. The trip will stop the AFE operation and change the digital output at
terminal 27 to Low, which will result in coasting the motor. It can be reset by pressing the reset button or make a reset by
a digital input (parameter group 5-1* Digital Inputs [1]). The origin event that caused an alarm cannot damage the AFE or
cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause damage to AFE or connected
units. A Trip Lock situation can only be reset by a power cycling.
Warning yellow
Alarm flashing red
Trip locked yellow and red
Table 6.7 LED indication
Alarm Word Extended Status Word

Bit Hex Dec Alarm Word Alarm Word 2 Warning Word Warning Extended
Word 2 Status Word
6 6 0 00000001 1 ServiceTrip, Read/ reserved Ramping
Write
1 00000002 2 Heatsink temp. (A29) ServiceTrip, Heatsink temp. (W29) reserved
(reserved)
2 00000004 4 Earth Fault (A14) ServiceTrip, Earth Fault (W14) reserved
Typecode/
Sparepart
3 00000008 8 Ctrl.Card Temp (A65) ServiceTrip, Ctrl.Card Temp (W65) reserved
(reserved)
4 00000010 16 Ctrl. Word TO (A17) ServiceTrip, Ctrl. Word TO (W17)
(reserved)
5 00000020 32 Over Current (A13) reserved Over Current (W13) reserved
6 00000040 64 reserved reserved
9 00000200 512 Inverter Overld. (A9) reserved Inverter Overld (W9) reserved Power limit (W253)
10 00000400 1024 DC under Volt (A8) reserved DC under Volt (W8) Regen limit (W252)
11 00000800 2048 DC over Volt (A7) reserved DC over Volt (W7)
12 00001000 4096 Short Circuit (A16) reserved DC Voltage Low (W6) reserved
13 00002000 8192 Inrush Fault (A33) reserved DC Voltage High (W5)
14 00004000 16384 Mains ph. Loss (A4) reserved
15 00008000 32768 reserved
16 00010000 65536 reserved
17 00020000 131072 Internal Fault (A38) 10V Low (W1) Password Timelock
18 00040000 262144 Fans error Fans Warn Password Protection
19 00080000 524288
22 00400000 4194304 Fieldbus Fault (A34) reserved Fieldbus Fault (W34) reserved
23 00800000 8388608 24 V Supply Low reserved 24V Supply Low (W47) reserved
(A47)
24 01000000 16777216 Mains Failure (A36) reserved Mains Failure (W36) reserved
25 02000000 33554432 1.8V Supply Low reserved Current Limit (W59) reserved
(A48)
26 04000000 67108864 reserved Low Temp (W66) reserved
27 08000000 134217728 reserved Voltage Limit (W64) reserved
28 10000000 268435456 Option Change (A67) reserved reserved
29 20000000 536870912 AFE Initialized(A80) Feedback Fault Feedback Fault (W61,
(A61, A90) W90)
30 40000000 1073741824 Safe Stop (A68)

Alarm Word Extended Status Word

Bit Hex Dec Alarm Word Alarm Word 2 Warning Word Warning Extended
Word 2 Status Word
31 80000000 2147483648 Extended Status Word
Table 6.8 Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for diagnose.
See also parameter 16-94 Ext. Status Word.
WARNING 1, 10 Volts low ALARM 14, Earth fault
The 10 V voltage from terminal 50 on the control card is There is a discharge from the output phases to earth. Turn
below 10 V. off the AFE and remove the earth fault.
Remove some of the load from terminal 50, as the 10V
ALARM 15, Incomplete hardware
supply is overloaded. Max. 15 mA or minimum 590 Ω. A fitted option is not handled by the present control board
WARNING 5, DC-link voltage high
The DC bus voltage is higher than the overvoltage limit of
(hardware or software).
ALARM 16, Short-circuit
6 6
the control system. The AFE is still active. There is short-circuiting in the outout phases.
WARNING 6, DC link voltage low Turn off the AFE and remove the short-circuit.
The DC bus voltage is below the undervoltage limit of the WARNING/ALARM 17, Control word timeout
control system. The AFE is still active. There is no communication to the AFE.
WARNING/ALARM 7, DC over voltage The warning will only be active when 8-04 Control Word
If the DC bus voltage exceeds the limit, the AFE trips after Timeout Function is NOT set to OFF.
a time. Parameter 8-03 Control Word Timeout Time could possibly
be increased.
3 x 525-690 V
WARNING/ALARM 21, Parameter error
[V DC]
The parameter is out of range. The parameter number is
Undervoltage 553
reported in LCP. The affected parameter must be set to a
Voltage warning low 585
valid value.
Voltage warning high 1084
Overvoltage 1130 WARNING 23, Internal fan fault
The fan warning function is an extra protection function
The voltages stated are the DC bus voltage of the AFE with a
that checks if the fan is running/mounted. The fan warning
tolerance of ± 5%.
can be disabled in 14-53 Fan Monitor (set to [0] Disabled).
Table 6.9 Alarm/Warning Limits WARNING 24, External fan fault
The fan warning function is an extra protection function
WARNING/ALARM 8, DC under voltage that checks if the fan is running/mounted. The fan warning
If the DC bus voltage drops below the “voltage warning can be disabled in 14-53 Fan Monitor (set to [0] Disabled).
low” limit (see Table 6.9), the frequency converter checks if
ALARM 29, Heat sink temperature
24 V backup supply is connected.
The temperature of the AFE heat sink has exeeded the
If no 24 V backup supply is connected, the frequency
limit.
converter trips after a given time (depending on the unit).
P400; 110 °C
To check whether the supply voltage matches the AFE, see
chapter 5.1 General Specifications. P800/PIM2: 95 °C
The temperature fault is cannot be reset untill the
WARNING/ALARM 9, Inverter overloaded temperature of the heat sink has dropped th a safe level.
The AFE is about to cut out because of an overload (too P400: 95 °C
high current for too long). The counter for electronic, P800/PIM2: 80 °C
thermal protection gives a warning at 98% and trips at
100%, while giving an alarm. The AFE cannot be until the ALARM 33, Inrush fault
counter is below 90%. Too many power ups have occured within a short time
The fault is that the frequency converter is overloaded by period. See the chapter General Specifications for the
more than 100% for too long. allowed number of power ups within one minute.
WARNING/ALARM 13, Over Current WARNING/ALARM 34, Fieldbus communication fault

The peak current limit (approx. 200% of the rated current) The fieldbus on the communication option card is not
is exceeded. The warning will last approx. 8-12 s, then the working correctly. Please check parameters associated with
AFE trips and issues an alarm. the module and make sure module is properly inserted in

Slot A of the frequency converter. Check the wiring for 2304- The is a communication problem with the power card or
fieldbus. 2559 the power card configuration is invalid. Some possible
values and reasons are listed below.
ALARM 36, Mains failure
2314: Could not read any data from the power card
The mains failure alarm is generated at the start of DC bus
EEPROM.
regulation if the AFE cannot detect a valid mains
2315: Could not read software version from the power
frequency.
card.
ALARM 37, Phase imbalance 2316: Did not receive initial communication from the
There is a current imbalance between the power units power card.
ALARM 38, Internal fault 2324: Power card configuration is determined to the
By this alarm it may be necessary to contact your Danfoss incorrect at power up.
supplier. Some possible alarm messages: 2330: Power size information between the power cards
does not match.
256-5 A defect has been detected with the power EEPROM 2333: Unsupported power card installed.
11 data. This could indicate that an incorrect spare part was 2335: Unsupported power size.
6 6 used or that the power EEPROM was updated with
incorrect data.
2336: The power card has stopped communicating.
2560- A communication problem has been encountered with
512-7 A defect has been detected with the control card 2815 the DSP.
67 EEPROM data. 2816- An internal system error has occured.
768-1 A problem has occurred while attempting to initialize or 3071
023 restore parameter information. 3072- Parameter value outside its limits. Perform an initiali-
1024- A problem has been encountered while attempting to 5119 zation. Subtract 3072 from the report value to obtain the
1276 send internal communication between options or the parameter number causing the alarm. For example: Error
power card. A report value of 1027 may indicate a code 3238: 3238-3072=166 is outside the limit.
hardware failure. NOTICE
1080- A software version error has been detected.
ALARM 21 replaces this report value range.
1295
1296- An option with old software has been installed.
1311 5120- An installed option is not compatible with the control
5375 card.
1312- An unsupported option has been installed.
1327 5376- The control card has a encountered an internal memory
5631 error.
1360- There is a version mismatch between the installed
1375 options and components. 5632 The control card has encountered an internal error.
+
1376- An installed option did not properly initialize.
1391
Table 6.10 Internal Fault Codes
1536- An exception in the control card has been registered.
1791 Extra information is written to the LCP.
ALARM 39, Heatsink sensor
1792- The DSP has reported a communication fault. No feedback from the heatsink temperature sensor.
2047
The signal from the IGBT thermal sensor is not available on
2064- An installed option has illegally restarted.
the power card. The problem could be on the power card,
2079
on the gate drive card, or the ribbon cable between the
2080- An installed option did not initialize within the allowed
power card and gate drive card.
2127 time period.
WARNING 40, Overload of Digital Output Terminal 27
Check the load connected to terminal 27 or remove short-
circuit connection. Check 5-00 Digital I/O Mode and
5-01 Terminal 27 Mode.
WARNING 41, Overload of Digital Output Terminal 29
Check the load connected to terminal 29 or remove short-
circuit connection. Check 5-00 Digital I/O Mode and
5-02 Terminal 29 Mode.
ALARM 46, Power card supply
The supply on the power card is out of range.
There are three power supplies generated by the switch
mode power supply (SMPS) on the power card: 24 V, 5 V,
±18 V. When powered with 24 V DC with the MCB 107

option, only the 24 V and 5 V supplies are monitored. WARNING 77, Reduced power mode
When powered with three phase mains voltage, all three This warning indicates that the AFE is operating in reduced
supplied are monitored. power number of power units (Emergency Mode). All
functionality is active, but reduced current limits are
WARNING 47, 24 V supply low
imposed.
The external 24 V DC backup power supply may be
overloaded, otherwise Contact your Danfoss supplier. WARNING 78, Power unit setup
The power unit setup warning indicates that the AFE
WARNING 48, 1.8 V supply low
detects a different number of power units than what it is
Contact your Danfoss supplier.
configured for (parameter 14-59 Actual Number of Inverter
WARNING 59, Current limit Units) The AFE is not allowed to run in this mode.
The required current for regulating the DC bus has
exceeded the maximum rating of the AFE. The maximum Troubleshooting
rating is given in 16-37 Inv. Max. Current When replacing an F-frame module, this will occur if the
power specific data in the module power card does not
WARNING 62, Output Frequency at Maximum Limit
match the rest of the frequency converter. Please confirm
The output frequency exceeds the deviation limit specified
in 4-91 Output Frequency Deviation Limit and 4-92 Output the spare part and its power card are the correct part
number.
6 6
Frequency Deviation Timeout. ALARM/WARNING is
generated after exceeding the timeout period. ALARM 79, Illegal power section configuration
The scaling card is the incorrect part number or not
WARNING 64, Voltage Limit
installed. Also MK102 connector on the power card could
A warning is generated, when the AFE controller saturates.
not be installed.
This indicated that the AFE no longer has enough voltage
overhead for the real and reactive current control. ALARM 80, Drive Initialised to Default Value
An alarm is generated , when the PWM controller has Parameter settings are initialised to default setting after a
exceeded 98% duty cycle. manual (three-finger) reset. Or a programmed
reset(parameter 14-22 Operation Mode).
WARNING/ALARM/TRIP 65, Control Card Over
Temperature ALARM 244, Heatsink temperature
Control card over temperature: The cut-out temperature of This alarm is only for F Frame size units. It is equivalent to
the control card is 80 °C. Alarm 29. The report value in the alarm log indicates
which power module generated the alarm:
WARNING 66, Heatsink Temperature Low
The heat sink temperature is measured as 0 °C. This could 1 = left most inverter module.
indicate that the temperature sensor is defect and thus the 2 = middle inverter module in frame size F2 or
fan speed is increased to the maximum in case the power F4.
unit or control card is very hot.
2 = right inverter module in frame size F1 or F3.
ALARM 67, Option Configuration has Changed
One or more options has either been added or removed 3 = right inverter module in frame size F2 or F4.
since the last power down. 5 = rectifier module.
ALARM 68, Safe Stop ALARM 245, Heatsink sensor
Safe Stop has been activated. To resume normal operation, This alarm is only for F Frame size units. It is equivalent to
apply 24 V DC to T-37. Press [Reset] key on LCP. Alarm 39. The report value in the alarm log indicates
ALARM 70, Illegal FC Configuration which power module generated the alarm:
Actual combination of control board and power board is 1 = left most inverter module.
illegal.
2 = middle inverter module in frame size F2 or
ALARM 71, Output voltage limit F4.
The output voltage exceeds the deviation limit specified in
4-94 Output Voltage Deviation Limit and 4-95 Output Voltage
Deviation Timeout. ALARM/WARNING is generated after 3 = right inverter module in frame size F2 or F4.
exceeding the timeout period. 5 = rectifier module.
WARNING 73, Safe stop auto restart
Safe stopped. Note that with automatic restart enabled,
the AFE may start when the fault is cleared.

ALARM 246, Power card supply

This alarm is only for F Frame size units. It is equivalent to
Alarm 46. The report value in the alarm log indicates
1 = left most inverter module.
F4.
5 = rectifier module.
ALARM 247, Power card temperature
This alarm is only for F Frame size units. It is equivalent to
6 6 which power module generated the alarm:
F4.
ALARM 248, Illegal power section configuration
This alarm is only for F Frame unit size. It is equivalent to
F4.
ALARM 250, New Spare Part
The power or Switch Mode Power Supply has been
exchanged. The AFE type code must be restored in the
EEPROM. Select the correct type code in 14-23 Typecode
Setting according to the label on unit. Remember to select
‘Save to EEPROM’ to complete.
ALARM 251, New Type Code
The AFE has got a new type code.

Index Operating Instructions
Index Duct cooling............................................................................................. 9
A E
AFE Serial No, 15-51............................................................................. 61 Electrical installation.................................................................... 35, 37
Airflow......................................................................................................... 9 Environment, 14-5*.............................................................................. 58
Alarm log, 15-3*.................................................................................... 60
Alarm messages.................................................................................... 65
F
Analog inputs......................................................................................... 39 Fan Monitor, 14-53............................................................................... 58
Analog output....................................................................................... 40 Fault Log: Time, 15-32......................................................................... 60
Approval..................................................................................................... 4 FC port setting, 8-3*............................................................................ 55
Automatic Restart Time, 14-21........................................................ 57 Fuse........................................................................................................... 33

Fusing....................................................................................................... 36
B
Back cooling.............................................................................................. 9
G
Branch circuit protection................................................................... 33 General setting, 8-0*............................................................................ 54
General status, 16-0*........................................................................... 62
C General warning...................................................................................... 6
Cable lengths and cross sections.................................................... 41 Grounding............................................................................................... 36
Cabling..................................................................................................... 36
CE compliance mark.............................................................................. 4
H
Communication option...................................................................... 68 Heatsink Temp., 16-34........................................................................ 62
Configurable Status Word STW, 8-13............................................ 55 High power fuses.................................................................................. 34
Control cable.......................................................................................... 35 Hist. Log: Time, 15-22.......................................................................... 60
Control card............................................................................................ 40 Historic Log, 15-2*................................................................................ 59
Control card performance................................................................. 41

K
Control card, 24 V DC output........................................................... 40
KWh Counter, 15-02............................................................................. 59
Control card, USB serial communication..................................... 40
Control characteristics........................................................................ 41
L
Control Site, 8-01.................................................................................. 54
Language................................................................................................. 44
Control terminals.................................................................................. 37
LCP Copy, 0-50....................................................................................... 46
Control Word Timeout Function, 8-04.......................................... 54
LCP keypad, 0-4*................................................................................... 46
Cooling....................................................................................................... 9
Lifting........................................................................................................ 26
Copy/save, 0-5*..................................................................................... 46
M
D
Mains connection................................................................................. 33
DC bus...................................................................................................... 67
Mains Frequency, 40-01..................................................................... 64
DC-link...................................................................................................... 67
Mains supply (L1, L2, L3).................................................................... 38
Defined Parameters, 15-92................................................................ 61
Mains torque.......................................................................................... 33
Diagnosis Read-Outs, 16-9*.............................................................. 63
Mechanical installation...................................................................... 32
Digital input............................................................................................ 38
Digital output......................................................................................... 40
O
Display line 2 large............................................................................... 45
Operating Data, 15-0*......................................................................... 59
Display Line 3 Large, 0-24.................................................................. 45
Operating hours, 15-00...................................................................... 59
Disposal instruction............................................................................... 6
Ordered Type Code String, 15-44................................................... 60
Drive Identification, 15-4*................................................................. 60
Output Frequency Deviation Function, 4-90............................. 48
Drive Ordering Number, 15-46........................................................ 60
Output Voltage Deviation Function, 4-93................................... 48

Over Temps, 15-04............................................................................... 59

Over Volts, 15-05................................................................................... 59
P
Parameter Info, 15-9*.......................................................................... 61
Password, 0-6*....................................................................................... 46
Power Ups, 15-03.................................................................................. 59
Protection and features...................................................................... 42
R
Relay output.................................................................................... 41, 50
Relay outputs......................................................................................... 50
Repair work............................................................................................... 6
Reset Control Word Timeout, 8-06................................................. 54
Reset mode, 14-20................................................................................ 57
RS-485 serial communication.......................................................... 40
Running Hours, 15-01......................................................................... 59
S
Safety instruction.................................................................................... 6
Screened cable...................................................................................... 33
Serial communication......................................................................... 40
Start Select, 8-53................................................................................... 56
Surroundings......................................................................................... 41
T
Torque characteristics......................................................................... 38
Trip Reset, 14-2*.................................................................................... 57
V
Voltage level........................................................................................... 38
W
Warnings.................................................................................................. 65
Wire access.............................................................................................. 32


Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
130R0429 MG33X402 Rev. 05/2014
*MG33X402*

Operating Instructions: VLT Active Front End AFE 302

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MAKING MODERN LIVING POSSIBLE

2 Safety Instructions and General Warning 6

3 Crane System Design 8

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 1

3.6.2 Run with Full Load 18

2 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

6.4 Parameters: 5-** Digital In/Out 49

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 3

1.1 Purpose of the Manual 1.3 Software Version

These Operating Instructions will help getting started,

Chapter 1 Introduction, introduces the manual and informs

Chapter 2 Safety Instructions and General Warning, entails

Chapter 3 Crane System Design, describes the crane system

Chapter 4 How to Install, guides through the mechanical

Chapter 6 How to Programme, describes how to operate

1.2 Safety Symbols

4 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 5

2 Safety Instructions and General Warning

WARNING The AFE main features are as follows:

At start-up, the AFE must detect the mains frequency and

6 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

During the normal operation, the AFE DC-link voltage is

The three inverter units are connected in parallel to

Master Slave Slave

Illustration 2.1 Active Front End System Example

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 7

3 Crane System Design

• The resonant frequency must meet the following

• Standard AFE hardware runs on 630 V mains 1.5 3

3.1.2 Selection of AFE for Different 3 6

• The frequency converter power size in the flux 5 5

• Above 150 m cable length it is recommended to

8 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

1. Use the shielded cable between the sine-wave NOTICE

3.1.8 Cooling and Airflow

Duct cooling 3. Pre-Mag

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 9

specified for 630 V.

10 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

3.2 Assembling the Frequency Converter 3.2.3 Exploded Views

Digital volt/ohmmeter (rated for 1200 V DC)

Table 3.5 tabulates the tightening torque values. The

Shaft size Driver size Torque [in- Torque [Nm]

Table 3.5 Torque Values

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 11

Illustration 3.7 Outside- and Inside View

Illustration 3.6 800 mm Cabinet Front Door and its Inside

12 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 13

14 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402

Illustration 3.13 1600 mm Cabinet Exploded View

Illustration 3.14 One-drive Configuration Control Panel View

Illustration 3.15 Two Independent Drive Configuration Control

Illustration 3.12 1600 mm Cabinet Exploded View

MG33X402 Danfoss A/S © Rev. 05/2014 All rights reserved. 15

Illustration 3.18 AFE E-frame Drive Open View

Illustration 3.17 800 mm Drive Cabinet

16 Danfoss A/S © Rev. 05/2014 All rights reserved. MG33X402