This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: A781/A781M − 20

Standard Specification for

Castings, Steel and Alloy, Common Requirements, for
General Industrial Use1
This standard is issued under the fixed designation A781/A781M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope* 1.4 The values stated in either SI units or inch-pound units

1.1 This specification covers a group of requirements that are to be regarded separately as standard. The values stated in
are mandatory requirements of the following steel casting each system may not be exact equivalents; therefore, each
specifications issued by ASTM. If the product specification system shall be used independently of the other. Combining
specifies different requirements, the product specification shall values from the two systems may result in nonconformance
prevail. with the standard.
ASTM 1.5 This international standard was developed in accor-
Designation Title of Specification dance with internationally recognized principles on standard-
A27/A27M Steel Castings, Carbon, for General Application ization established in the Decision on Principles for the
A128/A128M Steel Castings, Austenitic Manganese
A148/A148M Steel Castings, High Strength, for Structural Pur- Development of International Standards, Guides and Recom-
poses mendations issued by the World Trade Organization Technical
A297/A297M Steel Castings, Iron-Chromium and Iron- Barriers to Trade (TBT) Committee.
Chromium-Nickel, Heat Resistant, for General
Application
A447/A447M Steel Castings, Chromium-Nickel-Iron Alloy 2. Referenced Documents
(25-12 Class), for High-Temperature Service
A494/A494M Castings, Nickel and Nickel Alloy 2.1 ASTM Standards:2
A560/A560M Castings, Chromium-Nickel Alloy A27/A27M Specification for Steel Castings, Carbon, for
A743/A743M Castings, Iron-Chromium, Iron-Chromium-Nickel,
Corrosion Resistant, for General Application
General Application
A744/A744M Castings, Iron-Chromium-Nickel, Corrosion A128/A128M Specification for Steel Castings, Austenitic
Resistant, for Severe Service Manganese
A747/A747M Steel Castings, Stainless, Precipitation Harden-
ing
A148/A148M Specification for Steel Castings, High
A890/A890M Castings, Iron-Chromium-Nickel-Molybdenum Strength, for Structural Purposes
Corrosion-Resistant, Duplex (Austenitic/Ferritic) A297/A297M Specification for Steel Castings, Iron-
for General Application
A915/A915M Steel Castings, Carbon and Alloy, Chemical Re-
Chromium and Iron-Chromium-Nickel, Heat Resistant,
quirements Similar to Standard Wrought Grades for General Application
A958/A958M Steel Castings, Carbon and Alloy, with Tensile A370 Test Methods and Definitions for Mechanical Testing
Requirements, Chemical Requirements Similiar
to Standard Wrought Grades of Steel Products
A1002 Castings, Nickel-Aluminum Ordered Alloy A380/A380M Practice for Cleaning, Descaling, and Passi-
1.2 This specification also covers a group of supplementary vation of Stainless Steel Parts, Equipment, and Systems
requirements that may be applied to the above specifications as A447/A447M Specification for Steel Castings, Chromium-
indicated therein. These are provided for use when additional Nickel-Iron Alloy (25-12 Class), for High-Temperature
testing or inspection is desired and apply only when specified Service
individually by the purchaser in the order. A488/A488M Practice for Steel Castings, Welding, Qualifi-
cations of Procedures and Personnel
1.3 The requirements of the individual material specifica- A494/A494M Specification for Castings, Nickel and Nickel
tion and this general specification shall prevail in the sequence Alloy
named. A560/A560M Specification for Castings, Chromium-Nickel
Alloy
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
2
A01.18 on Castings. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved July 1, 2020. Published August 2020. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1980. Last previous edition approved in 2018 as A781/A781M – 18c. Standards volume information, refer to the standard’s Document Summary page on
DOI: 10.1520/A0781_A0781M-20. the ASTM website.

*A Summary of Changes section appears at the end of this standard

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 A781/A781M − 20
A609/A609M Practice for Castings, Carbon, Low-Alloy, E354 Test Methods for Chemical Analysis of High-
and Martensitic Stainless Steel, Ultrasonic Examination Temperature, Electrical, Magnetic, and Other Similar Iron,
Thereof Nickel, and Cobalt Alloys
A743/A743M Specification for Castings, Iron-Chromium, E446 Reference Radiographs for Steel Castings Up to 2 in.
Iron-Chromium-Nickel, Corrosion Resistant, for General (50.8 mm) in Thickness
Application E709 Guide for Magnetic Particle Testing
A744/A744M Specification for Castings, Iron-Chromium- 2.2 SAE Standard:3
Nickel, Corrosion Resistant, for Severe Service AMS 2750 Pyrometry
A747/A747M Specification for Steel Castings, Stainless, 3. Terminology
Precipitation Hardening
A751 Test Methods, Practices, and Terminology for Chemi- 3.1 Definitions:
cal Analysis of Steel Products 3.1.1 The definitions in Test Methods and Definitions A370,
A800/A800M Practice for Estimating Ferrite Content of Test Methods, Practices, and Terminology A751, Terminology
Stainless Steel Castings Containing Both Ferrite and A941, and Test Methods A1058 are applicable to this specifi-
cation and to those listed in 1.1.
Austenite
3.1.2 test coupon, n—the part from which the test specimen
A802/A802M Practice for Steel Castings, Surface Accep-
will be extracted.
tance Standards, Visual Examination
A890/A890M Specification for Castings, Iron-Chromium- 3.1.3 test specimen, n—the part that will be acted upon in a
Nickel-Molybdenum Corrosion-Resistant, Duplex test.
(Austenitic/Ferritic) for General Application 4. Materials and Manufacture
A915/A915M Specification for Steel Castings, Carbon, and
Alloy, Chemical Requirements Similar to Standard 4.1 Melting Process—The steel shall be made by open-
Wrought Grades hearth or electric furnace process with or without separate
refining, such as argon-oxygen-decarburization (AOD), unless
A941 Terminology Relating to Steel, Stainless Steel, Related
otherwise specified in the individual specification.
Alloys, and Ferroalloys
A958/A958M Specification for Steel Castings, Carbon and 4.2 Heat Treatment:
Alloy, with Tensile Requirements, Chemical Require- 4.2.1 Castings shall be heat treated in the working zone of a
ments Similar to Standard Wrought Grades furnace that has been surveyed in accordance with Test Method
A967/A967M Specification for Chemical Passivation Treat- A991/A991M or AMS 2750.
ments for Stainless Steel Parts 4.2.2 When using furnaces surveyed in accordance with
A991/A991M Test Method for Conducting Temperature Test Method A991/A991M, the following requirements apply
Uniformity Surveys of Furnaces Used to Heat Treat Steel for heat treatments above 2000 °F [1100 °C]. When castings
Products are heat treated at temperatures above 2000 °F [1100 °C], then
the working zone shall have been established by a survey
A1002 Specification for Castings, Nickel-Aluminum Or-
performed at not more than 25 °F [15 °C] below nor more than
dered Alloy
200 °F [110 °C] above the minimum heat treatment tempera-
A1058 Test Methods for Mechanical Testing of Steel
ture specified for the grade. If a minimum heat treatment
Products—Metric
temperature is not specified for the grade, then the survey
A1067/A1067M Specification for Test Coupons for Steel temperature shall be not more than 50 °F [30 °C] below nor
Castings more than 175 °F [100 °C] above the furnace set point used.
A1080/A1080M Practice for Hot Isostatic Pressing of Steel, 4.2.3 When using furnaces surveyed in accordance with
Stainless Steel, and Related Alloy Castings AMS 2750, there are no additional requirements beyond those
E29 Practice for Using Significant Digits in Test Data to stated in AMS 2750.
Determine Conformance with Specifications 4.2.4 The maximum variation in measured temperature, as
E94/E94M Guide for Radiographic Examination Using In- determined by the difference between the highest temperature
dustrial Radiographic Film and the lowest temperature, shall be as agreed between the
E125 Reference Photographs for Magnetic Particle Indica- purchaser and producer, except that during production heat
tions on Ferrous Castings treatment no portion of the furnace shall be below the
E165/E165M Practice for Liquid Penetrant Testing for Gen- minimum specified temperature nor above the maximum
eral Industry specified temperature for the grade being processed.
E186 Reference Radiographs for Heavy-Walled (2 to 41⁄2 in.
(50.8 to 114 mm)) Steel Castings 5. Chemical Composition
E280 Reference Radiographs for Heavy-Walled (41⁄2 to 12 5.1 Chemical Analysis—Chemical analysis of materials
in. (114 to 305 mm)) Steel Castings covered by this specification shall be in accordance with Test
E340 Practice for Macroetching Metals and Alloys Methods, Practices, and Terminology A751.
E353 Test Methods for Chemical Analysis of Stainless,
Heat-Resisting, Maraging, and Other Similar Chromium- 3
Available from SAE International (SAE), 400 Commonwealth Dr., Warrendale,
Nickel-Iron Alloys PA 15096, http://www.sae.org.

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 A781/A781M − 20
TABLE 1 Product Analysis Tolerances – Carbon and Low-Alloy steels, the reproducibility data R2, in Test Methods E353 or
Steels E354, as applicable, shall be taken into consideration.
TolerancesB,C Over
Element Range, %A Maximum or Under 5.4 Unspecified Elements—When chemical analysis for el-
Minimum Limit, % ements not specified for the grade ordered is desired, Supple-
C up to 0.65 0.03 × % CL + 0.02 mentary Requirement S13 may be specified.
above 0.65 0.04
Mn up to 1 0.08 × % MnL + 0.01 5.5 Grade Substitution—Grade substitution is not permitted.
above 1 0.09
Si up to 0.60 0.22 × % SiL − 0.01
Grade substitution occurs when the material being supplied
above 0.60 0.15 contains one or more elements that are not specified for the
P all 0.13 × % PL + 0.005 supplied material such that the material conforms to the
S all 0.36 × % SL + 0.001
Ni up to 2 0.10 × % NiL + 0.03 requirements of a different grade.
above 2 0.25
Cr up to 2 0.07 × % CrL + 0.04 6. Mechanical Test Requirements
above 2 0.18 NOTE 1—The tension testing requirements of this specification are
Mo up to 0.6 0.04 × % MoL + 0.03 intended only to characterize the tensile properties of the heat for
above 0.6 0.06 determination of conformance to the requirements of the applicable
V up to 0.25 0.23 × % VL + 0.004
product specification. Such testing procedures are not intended to define
above 0.25 0.06
W up to 0.10 0.08 × % WL + 0.02
the upper or lower limits of tensile properties at all possible test locations
above 0.10 0.02 within a heat. It is well known and documented that tensile properties will
Cu up to 0.15 0.18 × % CuL + 0.02 vary within a heat or individual casting as a function of chemical
above 0.15 0.05 composition, processing, testing procedure, and other factors.4 It is,
Al up to 0.10 0.08 × % AlL + 0.02 therefore, incumbent on designers and engineers to use sound engineering
above 0.10 0.03 judgement when using tension test results.
A
The range denotes the composition limits up to which tolerances are computed 6.1 The individual product specifications vary as to whether
by the equation, and above which the tolerances are given by a constant.
B
The subscript L for the elements in each equation indicates that the limits of the mechanical tests are required; for this reason, and to determine
element specified by the applicable specification are to be inserted into the specific test requirements, the individual product specification
equation to calculate the tolerance for the upper limit and the lower limit (if should be reviewed.
applicable), respectively. Examples of computing tolerances are presented in
footnote C.
C
6.2 Unless otherwise specified by the purchaser, when
To illustrate the computation of the tolerance, consider the manganese maximum
of 0.70 for a 0.30 carbon grade 65-35 in Specification A27/A27M. The maximum
mechanical properties are required by the product
permissible deviation is (0.08 × 0.70 + 0.01) = 0.066. Therefore, the highest specification, test coupons may be cast integrally with the
acceptable product analysis is 0.766. Similarly, for a 0.20 carbon grade 70-40 in castings, or as separate blocks, in accordance with Specifica-
Specification A27/A27M, the maximum manganese content is 1.40; thus, the
highest acceptable product analysis is (1.40 + 0.09) = 1.49. tion A1067/A1067M, Fig. 1, Fig. 2, or Fig. 4, except when
Supplementary Requirement S15 is specified. The test coupon
in Specification A1067/A1067M, Fig. 4 may be employed only
for austenitic stainless steel and nickel-base alloy castings with
5.2 Heat Analysis—An analysis of each heat shall be made cross sections less than 21⁄2 in. [65 mm].
by the manufacturer to determine the percentages of the 6.3 Test specimens may be cut from heat-treated castings, at
elements specified in the individual specification for the grade the producer’s or the purchaser’s option, instead of from
being poured. The analysis shall be made from a test sample, separately cast test coupons.
preferably taken during the pouring of the heat. When drillings
6.4 Choice of testing track from the options listed in Test
are used, they shall be taken not less than 1⁄4 in. [6.4 mm]
Methods A1058 when material is ordered to an M-suffix (SI
beneath the surface. The chemical composition thus deter-
units) product standard should be identified by the purchaser in
mined shall conform to the requirements in the individual
the ordering information. If the choice of test track is not
specification for the grade being poured.
specified in the order, then the default ASTM track shall be
5.3 Product Analysis—A product analysis may be made by used as noted in Test Methods A1058.
the purchaser from material representing each heat, lot, or
6.5 The coupon from which the test specimen is taken shall
casting. The analysis shall be made on representative material.
be heat treated in production furnaces to the same procedure as
Samples for carbon analysis shall be taken no closer than 1⁄4 in.
the castings it represents.
[6 mm] to a cast surface, except that castings too thin for this
shall be analyzed on representative material. The chemical 6.6 The specimens may be cast to shape or machined from
composition thus determined shall meet the requirements coupons to dimensions in accordance with Test Methods and
specified in the applicable specification for the grade involved, Definitions A370.
or shall be subject to rejection by the purchaser, except that the 6.7 To determine conformance with the tension test
chemical composition determined for carbon and low-alloy requirements, an observed value or calculated value shall be
steel and stainless steel castings may vary from the specified rounded off in accordance with Practice E29 to the nearest
limits by the amounts shown in Table 1 and Table 2, respec-
tively. The product analysis tolerances of Tables 1 and 2 are not 4
Information on the relationship of mechanical properties determined on test
applicable as acceptance criteria for heat analysis by the
coupons obtained as specified in 6.2 with those obtained from the casting may be
casting manufacturer. When comparing product and heat found in The Steel Casting Handbook, Fifth Edition, Steel Founders’ Society of
analysis for other than carbon and low-alloy steels and stainless America, pp.15–35 through 15–43, 1980.

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 A781/A781M − 20
TABLE 2 Product Analysis Tolerances – Stainless Steels
Tolerance Over the Tolerance Over the
Limit or Maximum of Maximum Limit or Limit or Maximum of Maximum Limit or
Elements Elements
Specified Range, % Under the Minimum Specified Range, % Under the Minimum
Limit Limit
Carbon to 0.010, incl 0.002 Titanium to 1.00, incl 0.05
over 0.010 to 0.030, incl 0.005 over 1.00 to 3.00, incl 0.07
over 0.030 to 0.20, incl 0.01
over 0.20 to 0.60, incl 0.02 Cobalt over 0.05 to 0.50, incl 0.01A
over 0.60 to 1.20, incl 0.03 over 0.50 to 2.00, incl 0.02
over 2.00 to 5.00, incl 0.05
Manganese to 1.00, incl 0.03
over 1.00 to 3.00, incl 0.04 Columbium plus to 1.50, incl 0.05
over 3.00 to 6.00, incl 0.05 tantalum
over 6.00 to 10.00, incl 0.06
over 10.00 to 15.00, incl 0.10
over 15.00 to 20.00, incl 0.15 Tantalum to 0.10, incl 0.02

Phosphorus to 0.040, incl 0.005 Copper to 0.50, incl 0.03

over 0.040 to 0.20, incl 0.010 over 0.50 to 1.00, incl 0.05
over 1.00 to 3.00, incl 0.10
Sulfur to 0.040, incl 0.005 over 3.00 to 5.00, incl 0.15
over 0.040 to 0.20, incl 0.010 over 5.00 to 10.00, incl 0.20
over 0.20 to 0.50, incl 0.020
Aluminum to 0.15, incl −0.005, +0.01
Silicon to 1.00, incl 0.05 over 0.15 to 0.50, incl 0.05
over 1.00 to 3.00, incl 0.10 over 0.50 to 2.00, incl 0.10
over 3.00 to 6.00, incl 0.15

Chromium over 4.00 to 10.00, incl 0.10

over 10.00 to 15.00, incl 0.15 Nitrogen to 0.02, incl 0.005
over 15.00 to 20.00, incl 0.20 over 0.02 to 0.19, incl 0.01
over 20.00 to 30.00, incl 0.25 over 0.19 to 0.25, incl 0.02
over 0.25 to 0.35, incl 0.03
Nickel to 1.00, incl 0.03 over 0.35 to 0.45, incl 0.04
over 1.00 to 5.00, incl 0.07 over 0.45 to 0.55, incl 0.05
over 5.00 to 10.00, incl 0.10 Tungsten to 1.00, incl 0.03
over 10.00 to 20.00, incl 0.15 over 1.00 to 2.00, incl 0.05
over 20.00 to 30.00, incl 0.20
Vanadium to 0.50, incl 0.03
Molybdenum over 0.20 to 0.60, incl 0.03 over 0.50 to 1.50, incl 0.05
over 0.60 to 2.00, incl 0.05
over 2.00 to 8.00, incl 0.10 Selenium all 0.03
A
Product analysis limits for cobalt under 0.05 % have not been established, and the manufacturer should be consulted for those limits.

0.5 ksi [5 MPa] for yield and tensile strength and to the nearest tinuities shall be removed and their removal verified by visual
1 % for elongation and reduction of area. In the special case of examination of the resultant cavities.
rounding the number “5” when no additional numbers other
than “0” follow the “5,” rounding shall be done in the direction 8.2 When additional inspection is desired, Supplementary
of the specification limits if following Practice E29 would Requirement S1, S2, S3, S4, or S5 may be specified.
cause rejection of material. 8.3 Rejectable indications shall not be peened, plugged, or
impregnated.
7. Workmanship, Finish, and Appearance
7.1 All castings shall be made in a workmanlike manner and 9. Repair
shall conform to the dimensions on drawings furnished by the
9.1 Repair by welding shall be in accordance with the
purchaser before manufacture is started. If the pattern is
requirements of the individual specification, using procedures
supplied by the purchaser, the dimensions of the casting shall
and welders qualified in accordance with Practice A488/
be as predicated by the pattern.
A488M.
8. Quality
10. Inspection
8.1 The surface of the casting shall be free of adhering sand,
scale, cracks, and hot tears as determined by visual examina- 10.1 The manufacturer shall afford the purchaser’s inspector
tion. Other surface discontinuities shall meet the visual accep- all reasonable facilities necessary to satisfy that the material is
tance standards specified in the order. Practice A802/A802M or being produced and furnished in accordance with the appli-
other visual standards may be used to define acceptable surface cable specification. Foundry inspection by the purchaser shall
discontinuities and finish. Unacceptable visual surface discon- not interfere unnecessarily with the manufacturer’s operations.

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 A781/A781M − 20
All tests and inspections, with the exception of product 12.2 If the results of the mechanical tests for any heat, lot,
analysis (5.3), shall be made at the place of manufacture unless or casting do not conform to the requirements specified,
otherwise agreed. castings may be reheat treated and retested. Testing after reheat
11. Rejection treatment shall consist of the full number of specimens taken
from locations complying with the specification or order.
11.1 Subsequent to acceptance at the manufacturer’s works,
material that is found to be unacceptable as determined by NOTE 2—Test Methods and Definitions A370, paragraph 4.4, and Test
requirements specified in the order may be rejected by the Methods A1058, paragraph 3.5, address retesting because of mechanical
purchaser. The manufacturer should be notified of such rejec- reasons such as failure of the test equipment. Test Methods and Definitions
A370, paragraph 14.4.2, addresses retesting for reasons such as fracture
tion. If the manufacturer is dissatisfied with the results of any
outside of the middle half of the gauge length or at a punch mark.
tests performed by the purchaser, they may make claim for a
rehearing.
13. Keywords
12. Retesting 13.1 castings; common requirements; steel and alloy
12.1 If a specimen is machined improperly, or if flaws are
revealed by machining or during testing, the specimen may be
discarded and another substituted from the same heat.

SUPPLEMENTARY REQUIREMENTS

Supplementary requirements shall be applied only when specified by the purchaser. Details of the
supplementary requirements shall be agreed upon by the manufacturer and purchaser. The specified
tests shall be performed by the manufacturer prior to shipment of the castings.

S1. Magnetic Particle Examination S5. Examination of Weld Preparation

S1.1 Castings shall be examined for surface and near- S5.1 Magnetic particle or liquid penetrant examination of
surface discontinuities by magnetic particle examination. The cavities prepared for welding shall be performed to verify
examination shall be in accordance with Guide E709. Extent of removal of those discontinuities found unacceptable by the
examination and the basis for acceptance shall be agreed upon examination method specified for the casting. Unless other
between the manufacturer and purchaser. degrees of shrinkage or types of discontinuities found in the
S2. Radiographic Examination cavities are specified, Type II, Internal Shrinkage, of Reference
Photographs E125, of Degree 2 in sections up to 2 in.
S2.1 Castings shall be examined for internal defects by [50.8 mm] thick, and of Degree 3 in sections over 2 in. thick
means of X-rays or gamma rays. The procedure shall be in shall be acceptable.
accordance with Guide E94/E94M, and types and degrees of
discontinuities considered shall be judged by Reference Radio- S6. Certification
graphs E446, E186, or E280. Extent of examination and basis
for acceptance shall be agreed upon between the manufacturer S6.1 The manufacturer’s certification shall be furnished to
and purchaser. the purchaser stating that the material was manufactured,
sampled, tested, and inspected in accordance with the material
S3. Liquid Penetrant Examination specification (including year date) and was found to meet the
S3.1 Castings shall be examined for surface discontinuities requirements.
by means of liquid penetrant examination. The examination S6.2 A manufacturer’s certification printed from or used in
shall be in accordance with Practice E165/E165M. Areas to be electronic form from an electronic data interchange (EDI)
inspected, methods and types of liquid penetrants to be used, transmission shall be regarded as having the same validity as a
developing procedure, and basis for acceptance shall be agreed counterpart printed in the certifier’s facility, provided it con-
upon between the manufacturer and purchaser. forms to any existing EDI agreement between the purchaser
S4. Ultrasonic Examination and the supplier.
S4.1 Castings shall be examined for internal defects by S7. Prior Approval of Major Weld Repairs
means of ultrasonic examination. The examination procedure
shall be in accordance with Practice A609/A609M. Extent of S7.1 Major weld repairs, as defined and agreed upon be-
examination, methods of testing, and basis for acceptance shall tween the manufacturer and purchaser, shall be subject to the
be agreed upon between the manufacturer and purchaser. prior approval of the purchaser.

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 A781/A781M − 20
S8. Marking S13. Unspecified Elements
S8.1 The manufacturer’s name or identification mark and S13.1 Chemical analysis and limits for elements not speci-
the pattern number shall be cast or stamped on all castings. fied for the grade ordered shall be as agreed upon between the
When further specified, the heat numbers or serial numbers manufacturer and purchaser.
shall be marked on individual castings.
S14. Tension Test from Castings
S9. Charpy Impact Test S14.1 In addition to the tension test required by the material
S9.1 Charpy impact test properties shall be determined by specification, test material shall be cut from the casting. The
testing a set of three Charpy V-notch specimens made from mechanical properties and location for the test material shall be
each heat at a test temperature agreed upon by the manufac- agreed upon by the manufacturer and purchaser.
turer and purchaser. The material from which the test speci-
mens are prepared shall be cast in accordance with 6.2. The S15. Alternate Mechanical Test Coupons and Specimen
acceptance requirements shall be either energy absorbed, Locations for Castings
lateral expansion, or percent shear area, or all three, and shall S15.1 Test coupons may be cast integrally with the castings
be that agreed upon between the manufacturer and purchaser. or separately. Separately cast coupons shall be heat treated
Test specimens shall be prepared as Type A and tested in together with the castings they represent.
accordance with Test Methods and Definitions A370, or the test S15.2 In the following, the casting thickness, T, is the
track specified by the purchaser when referencing Test Meth- maximum thickness of the casting exclusive of padding added
ods A1058. for directional solidification, flanges, appendages, and sections
S9.2 Absorbed Energy—Average energy value of three designated by the designer as noncritical. The order, inquiry,
specimens shall be not less than specified, with not more than and drawing shall designate what the test dimension, T, is for
one value permitted to fall below the minimum specified and the casting.
no value permitted below the minimum specified for a single S15.3 One of the following shall apply:
specimen. S15.3.1 The longitudinal centerline of the test specimen
S9.3 Lateral Expansion—Lateral expansion value shall be shall be taken at least 1⁄4 T from the T dimension surface and all
agreed upon between the manufacturer and purchaser. of the gage length must be at least 1 T from any other
S9.4 Percent Shear Area—Percent shear area shall be heat-treated surface, exclusive of the surface opposite the T
agreed upon between the manufacturer and purchaser. dimension surface. (See Specification A1067/A1067M, Fig. 5
(a).) For cylindrical castings, the longitudinal centerline of the
S10. Hardness Test specimens shall be taken at least 1⁄4 T from the outside or inside
and all of the gage length must be at least T from the
S10.1 Hardness measurements at specified locations on the as-heat-treated end. (See Specification A1067/A1067M Fig. 5
castings shall be made in accordance with Test Methods and (b).) For ferritic and martensitic castings, partial severing of
Definitions A370, or the test track specified by the purchaser test coupons prior to final heat treatment is permitted.
when referencing Test Methods A1058, and reported. S15.3.2 Where separately cast test coupons are used, the
dimension shall not be less than 3 T by 3 T by T, and each
S11. Specified Ferrite Content Range specimen shall meet the requirements of S15.3.1, except that
S11.1 The chemical composition of the heat shall be con- when T exceeds 5 in. [125 mm], the dimension may be 15 by
trolled such that the ferrite content, as determined by the 15 by 5 in. [375 by 375 by 125 mm], by agreement between the
chemical composition procedure of Practice A800/A800M, manufacturer and the purchaser. The test coupon shall be of the
shall be in conformance with the specified ferrite content same heat of steel and shall receive substantially the same
range. casting practices as the production casting it represents. Cen-
S11.2 The specified ferrite content range shall be as agreed trifugal castings may be represented by statically cast coupons.
upon between the manufacturer and the purchaser. The mini- (See Specification A1067/A1067M, Fig. 6.)
mum specified ferrite content range shall be 10 %, with the S15.3.3 When agreed upon by the manufacturer and the
minimum ferrite content being no lower than the percent purchaser, castings that are cast or machined to essentially the
necessary to achieve the minimum mechanical properties finished configuration prior to heat treatment shall have test
required for the alloy. specimens removed from a prolongation or other stock on the
casting at a location below the nearest heat-treated surface
S11.3 Should the purchaser wish to have the ferrite content
indicated on the order. The specimen location shall be at a
determined by either magnetic response or metallographic
distance below the nearest heat-treated surface equivalent to at
methods, the purchaser should impose Supplementary Require-
least the greatest distance that the indicated high-tensile-stress
ment S1 or S2 of Practice A800/A800M.
surface will be from the nearest heat-treated surface and a
minimum of twice this distance from a second heat-treated
S12. Test Report
surface, except that the test specimens shall be no nearer than
S12.1 The manufacturer shall supply a test report to the 3⁄4 in. [19 mm] to a heat-treated surface and 11⁄2 in. [38 mm]

purchaser giving the results of all tests performed, including from a second heat-treated surface. (See Specification A1067/
chemical analysis. A1067M, Fig. 7.)

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 A781/A781M − 20

NOTE 1—The ten levels of severity of intergranular network structures shown are indicative of the presence of aluminum nitride precipitation in the
primary austenitic grain boundaries.

FIG. S17.1 Reference Photographs of Macroetched Cast Steel

S15.3.4 Where specimens are to be removed from the body depth of the cavity required for welding exceeds 40 % of the
of quenched and tempered castings, either the requirements of actual wall thickness, or weld repairs for which the area of the
S15.3.1 shall be met or a steel thermal buffer pad or thermal cavity required for welding shall be documented:
insulation or other thermal barriers shall be used during heat (1) Exceeds approximately 10 in.2 [65 cm2] for castings weighing up
treatment. Steel thermal buffer pads shall be a minimum of T to 10 000 lb (4.5 tons);
by T by 3 T in length and shall be joined to the casting surface (2) Exceeds approximately 20 in.2 [130 cm2] for castings weighing
by a partial penetration weld completely sealing the buffered from 10 000 lb to 30 000 lb (4.5 to 13.5 tons);
surface. Test specimens shall be removed from the casting in a
(3) Exceeds approximately 30 in.2 [200 cm2] for pieces weighing
location adjacent to the center third of the buffer pad. They more than 30 000 lb (13.5 tons).
shall be located at a minimum distance of 1⁄2 in. [13 mm] from
the buffered surface and 1⁄4 T from other heat-treated surfaces S17. Macroetch Test
(see Specification A1067/A1067M, Fig. 8). When thermal S17.1 Apply Supplementary Requirement S13 for the spec-
insulation is used, it shall be applied adjacent to the casting trographic determination and reporting of the total residual
surface where the test specimens are to be removed. The aluminum content of all heats of ferritic and martensitic steels
producer shall demonstrate that the cooling rate of the test subjected to this macroetch test.
specimen location is no faster than that of specimens taken by S17.2 When the heat analysis indicates a total residual
the method described in S15.3.1. aluminum content in excess of 0.08 %, the manufacturer shall
etch a cross section of the casting with the heaviest section for
S16. Weld Repair Charts which this supplementary requirement is invoked, or a coupon
S16.1 Major weld repairs shall be documented by means of attached to that heaviest section or an area directly under a riser
sketches or photographs, or both, showing the location and (see Note S17.1). Cross sections from a separately cast test
major dimensions of cavities prepared for welding. Documen- block from the same heat and of a thickness representative of
tation shall be submitted to the purchaser at the completion of the heaviest section of castings purchased under this supple-
the order. mentary requirement may also be used for macroetch testing.
S16.2 Unless other criteria are agreed upon between the The etching shall be performed on the selected section after its
manufacturer and the purchaser, weld repairs made to correct heat treatment, that is, after heat treatment as defined in the
leakage on hydrostatic testing, or weld repairs for which the product specification.

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 A781/A781M − 20
NOTE S17.1—High-strength martensitic castings, in particular, may be S17.5 Alternatively, by agreement, it is permissible to
damaged beyond use if the etch is applied directly to the casting. subject castings from an unacceptable heat to a high-
S17.3 The preparation of the surface and the macroetching temperature homogenizing cycle prior to the normal produc-
procedure with Solution No. 1 (1:1 HCI) of Table 5 in Practice tion heat treatment and subsequently macroetch test each
E340 shall be followed. The resulting etched surface shall be casting.
compared and rated with the reference photographs in Fig. S17.6 Heavy section castings (see Note S17.2) whose con-
S17.1 depicting ten levels of severity of intergranular network figurations are amenable to the attachment of test coupons
structures indicative of the presence of aluminum nitride or representative of the section thickness involved and from
other constituents prone toward precipitating at grain bound- which standard 0.505-in. [12.827-mm] diameter tension speci-
aries during solidification and subsequent cooling. Fig. S17.1 mens may be machined are exempt from this macroetch test if
relates the severity levels shown in these photographs, with the results of the tension test on the coupon after heat treatment
specific delineation widths and percent of boundary outlining of the casting meet the minimum requirements specified for the
in the etched structures. grade of steel involved.
S17.4 Castings represented by etched structures exhibiting a NOTE S17.2—For purposes of this supplementary requirement, a heavy
section casting is defined as one having a wall thickness of 11⁄2 in.
network rating in excess of Severity Level 4 shall be consid- [37 mm] or greater, in combination with a casting weight of at least
ered unacceptable until further evaluations are completed. The 1000 lb [455 kg].
acceptability of individual castings may be determined by
etching sections of each casting to ascertain the network S18. Hot Isostatic Pressing (HIPing)
severity level. Disposition of unacceptable castings shall be a S18.1 Castings shall be processed by hot isostatic pressing
matter of agreement between the manufacturer and purchaser. (HIPing) according to Practice A1080/A1080M. Unless speci-
Those castings exhibiting etched severity levels greater than fied by the purchaser in the purchase order or contract, the
four may be evaluated further by any of the following HIPing time, temperature, pressure, and other parameters shall
agreed-upon methods: be at the discretion of the producer.
S17.4.1 Fracture testing to determine the amount of “rock S19. Cleaning of Stainless Steels
candy” structure. S19.1 Final cleaning of the casting surfaces shall be per-
S17.4.2 Mechanical testing (for example, bend, tensile) to formed in accordance with one of the cleaning methods in
determine the ductility characteristics. Practice A380/A380M or Specification A967/A967M as
S17.4.3 Weld testing to determine crack susceptibility in the agreed upon between the purchaser and the supplier. Accep-
heat-affected zone of a circular groove welded with cellulose- tance testing shall be subject to agreement between the
coated electrodes. purchaser and supplier.

APPENDIXES

(Nonmandatory Information)

X1. ALLOY DESIGNATIONS FOR CAST STAINLESS STEELS

X1.1 Cast stainless steels are usually specified on the basis corrosion-resistant service, and the letter H indicates the
of composition using the alloy designation system established heat-resistant service at and above 1200 °F [649 °C].
by the Alloy Casting Institute (ACI). The ACI designations, for X1.2.2 Ternary Diagram Location Letter—The second let-
example, CF8M, have been adopted by ASTM and are pre- ter indicates the approximate location of the nickel and
ferred for cast alloys over the designations used by the chromium contents of the alloy grade on the FeCrNi ternary
American Iron and Steel Institute for similar wrought steels. diagram shown in Fig. X1.1.
X1.2 This nomenclature system has served successfully to X1.2.3 Carbon Content Number—For C service
accommodate changes in old alloys and to designate new ones. classifications, this single or dual-digit numeral represents the
maximum carbon content in units of 0.01 %. For H service
classifications, this number represents the midpoint of the
range of carbon content in terms of 0.01 % with a 60.05 %
limit.
X1.2.4 Special Elements Letter—Additional letters follow-
ing the numeral represent special chemical elements in the
X1.2.1 Service Classification Letter—The first letter of the alloy grade, such as M for molybdenum, C for columbium (Nb
cast stainless steel designation system identifies the intended for niobium), Mn for manganese, S for silicon, N for nitrogen,
service application of the alloy. The letter C indicates Cu for copper, and W for tungsten. There are two exceptions;

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 A781/A781M − 20

NOTE 1—The approximate areas of microstructures to be expected at room temperature are indicated as follows:
I—Martensite
II—Martensite and untransformed austenite
III—Ferrite plus martensite and untransformed austenite
IV—Ferrite
V—Ferrite plus austenite
VI—Ferrite plus austenite plus sigma
VII—Austenite
NOTE 2—Carbides also may be present depending on carbon content and thermal history.

FIG. X1.1 Letters Assigned to Chromium and Nickel Ranges in ACI Designation System

the letter A indicates “Controlled Ferrite,” and the letter F differences between corrosion and heat-resistant types, or
indicates “Free Machining.” because of the influence of additional elements, for example,
the precipitation hardening grades CB-7Cu-1 and CB-7Cu-2.
X1.3 In Fig. X1.1, unlettered Ni-Cr ranges are associated
with the nearest lettered location. They may be the result of

X2. WROUGHT ALLOYS SIMILAR TO CASTING ALLOYS IN SPECIFICATIONS

A494/A494M, A743/A743M, A744/A744M, A747/A747M, AND A890/A890M

X2.1 Table X2.1 is provided for the user of the above-listed imply that the cast alloy would have the same mechanical,
specifications as an aid in selecting cast alloys that are similar physical, or corrosion properties as the indicated wrought alloy.
in chemical composition to wrought alloys. It is not intended to

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 A781/A781M − 20
TABLE X2.1 Similar Alloys
Nominal ASTM Casting Casting Grade UNS Similar Wrought UNS
Composition Specification Designation Number Alloy Number
11Cr-7Ni A743/A743M CA6N J91650 ... ...
13Cr-4Ni A743/A743M CA6NM J91540 F-6NMA S41500
13Cr A743/A743M CA15 J91150 410B S41000
13Cr A743/A743M CA40 J91151 ... ...
12Cr-Mo-V-W A743/A743M CA28MWV J91422 422B S42200
13Cr-Mo A743/A743M CA15M J91153 420B S42000
13Cr-S A743/A743M CA40F J91154 420FB S42020
19Cr-1Ni A743/A743M CB30 J91803 442B S44200
16Cr-4Ni-4Cu A747/A747M CB7Cu-1 J92180 17-4C S17400
15Cr-5Ni-3Cu A747/A747M CB7Cu-2 J92110 15-5C S15500
27Cr A743/A743M CC50 J92615 446B S44600
25Cr-5Ni-3Cu-2Mo-N A890/A890M 1B & CD4MCuN J93372 255C S32550
25Cr-6Ni-2Cu-3Mo-N A890/A890M 1C & CD3MCuN J93373 255C S32550
24Cr-10Ni-3Mo-N A890/A890M 2A & CE8MN J93345 ... ...
25Cr-5Ni-2Mo-N A890/A890M 3A & CD6MN J93371 ... ...
22Cr-5Ni-3Mo-N A890/A890M 4A & CD3MN J92205 2205C S39205
25Cr-7Ni-4Mo-N A890/A890M 5A & CE3MN J93404 ... ...
25Cr-7Ni-Mo-N A890/A890M 6A & CD3MCuWN J93380 Zeron 100D S32760
28Cr-9Ni A743/A743M CE30 J93423 ... ...
18Cr-8Ni A743/A743M, A744/A744M CF3 J92500 304LB S30403
16Cr-12Ni-2Mo A743/A743M, A744/A744M CF3M J92800 316LB S31603
16Cr-12Ni-2Mo-N A743/A743M CF3MN J92804 316LNB S31653
18Cr-8Ni A743/A743M, A744/A744M CF8 J92600 304B S30400
18Cr-10Ni-Cb A743/A743M, A744/A744M CF8C J92710 347B S34700
16Cr-12Ni-2Mo A743/A743M, A744/A744M CF8M J92900 316B S31600
18Cr-8Ni-4Si-N A743/A743M CF10SMnN J92972 NitronicE 60 S21800
18Cr-8Ni-S A743/A743M CF16F J92701 303SeB S30300
18Cr-8Ni A743/A743M CF20 J92602 302B S30200
22Cr-13Ni-5Mn A743/A743M CG6MMN J93790 NitronicE 50 S20910
18Cr-13Ni-3Mo A743/A743M, A744/A744M CG8M J93000 317B S31700
21Cr-11Ni A743/A743M CG12 J93001 308B S30800
23Cr-12Ni A743/A743M CH20 J93402 309B S30900
20Cr-18Ni-6Mo-Cu-N A743/A743M, A744/A744M CK3MCuN J93254 254 SMOF S31254
25Cr-20Ni A743/A743M CK20 J94202 310B S31000
24Ni-21Cr-6Mo-N A743/A743M, A744/A744M CN3MN J94651 AL-6XNG N08367
29Ni-20Cr-3Cu-2Mo A743/A743M, A744/A744M CN7M N08007 Alloy 20C N08020
24Ni-19Cr-3Mo-2Cu A743/A743M, A744/A744M CN7MS J94650 ... ...
41Ni-22Cr-3mO-fE A494/A494M CU5MCuC N08826 825 N28820
61Ni-16Mo-16Cr A494/A494M CW2M N26455 C4C N06455
59Ni-18Mo-18Cr A494/A494M CW6M N30107 ... ...
60Ni-22Cr-9Mo-3.5Cb A494/A494M CW6MC N26625 625C N06625
55Ni-17Mo-16Cr-4W A494/A494M CW12MW N30002 CC N10002
57Ni-13Mo-21Cr A494/A494M CX2MW N26022 C22H N06022
74Ni-12Cr-4Bi-4Sn A494/A494M CY5SnBiM N26055 ... ...
72Ni-15Cr-8Fe A494/A494M CY40 N06040 600C N06600
95Ni A494/A494M CZ100 N02100 200C N02200
63Ni-29Cu-4Si A494/A494M M25S N24025 ... ...
63Ni-29Cu-2Cb A494/A494M M30C N24130 ... ...
63Ni-29Cu-Si A494/A494M M30H N24030 ... ...
67Ni-30Cu A494/A494M M-35-1 N24135 400C N04400
67Ni-30Cu A494/A494M M-35-2 N04020 400C N04400
65Ni-28Mo-2Fe A494/A494M N7M N30007 B2C N10665
62Ni-28Mo-5Fe A494/A494M N12MV N30012 BC N10001
A
ASTM designation.
B
Common description, formerly used by AISI.
C
Common name used by two or more producers; not a trademark.
D
Proprietary trademark: WEIR Materials.
E
Proprietary trademark: AK Steel Corporation.
F
Proprietary trademark: Avesta Sheffield AB.
G
Proprietary trademark: Allegheny Ludlum Corporation.
H
Proprietary trademark: Haynes International.

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 A781/A781M − 20

X3. ADDITION OF NEW GRADES TO PRODUCT SPECIFICATIONS COVERED BY A781/A781M

X3.1 Where grades are already included in other A01.18 X3.2.2.2 Yield strength,
standards, they may be added to other A01.18 standards. In this X3.2.2.3 Reduction in area,
case, the information described in X3.2 and X3.3 is not X3.2.2.4 Elongation, and
required. X3.2.2.5 Impact properties (Charpy V).

X3.2 For grades not already included in A01.18 standards, X3.3 The test coupon size from which the test pieces are
the following data should be provided from a minimum of ten removed should be stated for each test.
production heats. This data should include: X3.3.1 Heat treatment requirements.
X3.2.1 Chemical composition. X3.3.2 Weld procedure (welding should be carried out using
commercially available consumables).
X3.2.2 Mechanical properties as applicable to the product
specification being cited. These may include but are not limited X3.4 The inclusion of the proposed material should be
to the following: supported by written request from at least one purchaser or user
X3.2.2.1 Ultimate tensile strength, indicating the need for the new grade.

SUMMARY OF CHANGES

Committee A01 has identified the location of selected changes to this standard since the last issue
(A781/A781M – 18c) that may impact the use of this standard. (Approved Jul. 1, 2020.)

(1) Added AMS 2750 to Section 2 and 4.2.1. (3) Added new subsection 4.2.3 and renumbered subsequent
(2) Added statement that 4.2.2 only applies to heat treatments subsections.
in furnaces surveyed to Test Method A991/A991M.

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