Versiclad Roofing Booklet - With Cert 19-09-19
Versiclad Roofing Booklet - With Cert 19-09-19
Versiclad Roofing Booklet - With Cert 19-09-19
STRUCTURAL INSULATED
ROOF PANEL
B 450
REFER SPAN TABLES MAXIMUM SIDE
FOR TOTAL NUMBER OF OVERHANG
SCREWS PER SIRP BASED ON FULL
WIDTH PANEL
SUPPORT FALL FALL
SUPPORT
GUTTER TO
"Z" FASCIA GUTTER TO
"Z" FASCIA
STRUCTURAL
STRUCTURAL
A A
SECTION B - B : SIDE OVERHANG
STRUCTURAL INSULATED ROOF STRUCTURAL INSULATED ROOF SPACEMAKER 1000, CORROLINK S 1000,
PANELS (SIRP) PANELS (SIRP) DOUBLE CORROLINK S 1000
STRUCTURAL INSULATED
SCREW LINE OVER
ROOF PANEL
WALL TOP PLATE
300
MAXIMUM
SIDE
OVERHANG
BARGE CAPPING REFER SPAN TABLES BASED ON
ROOF PLAN VIEW FOR TOTAL NUMBER OF FULL WIDTH
SCREWS PER SIRP PANEL
STRUCTURAL INSULATED
ROOF PANEL
SECTION B - B : SIDE OVERHANG
VERSALINK 765, CORROLINK 765,
DOUBLE CORROLINK 765, MULTIDEK 700
STRUCTURAL INSULATED
ROOF PANEL
B 450
REFER SPAN TABLES MAXIMUM SIDE
FOR TOTAL NUMBER OF OVERHANG BASED
SCREWS PER SIRP ON FULL WIDTH
PANEL
FALL FALL
SUPPORT
SUPPORT
SUPPORT
GUTTER TO GUTTER TO
"Z" FASCIA "Z" FASCIA
STRUCTURAL
STRUCTURAL
STRUCTURAL
A A
SECTION B - B : SIDE OVERHANG
STRUCTURAL INSULATED ROOF STRUCTURAL INSULATED ROOF SPACEMAKER 1000, CORROLINK S 1000,
PANELS (SIRP) PANELS (SIRP) DOUBLE CORROLINK S 1000
STRUCTURAL INSULATED
SCREW LINE OVER
ROOF PANEL
WALL TOP PLATE
300
MAXIMUM
SIDE
OVERHANG
BARGE CAPPING REFER SPAN TABLES BASED ON
ROOF PLAN VIEW FOR TOTAL NUMBER OF FULL WIDTH
SCREWS PER SIRP PANEL
STRUCTURAL INSULATED
ROOF PANEL
SECTION B - B : SIDE OVERHANG
VERSALINK 765, CORROLINK 765,
DOUBLE CORROLINK 765, MULTIDEK 700
6. CORRECT SCREW LENGTH AND DEPTH OF SCREW PENETRATION INTO STRESS GRADED TIMBER:
1) STRESS GRADED TIMBER SHALL BE JOINT GROUP JD4
2) THE DEPTH OF SCREW PENETRATION INTO STRESS GRADED TIMBER HAS BEEN CALCULATED BASED ON JOINT GROUP JD4
7. CORRECT SCREW LENGTH AND FASTENEING INTO METAL (STEEL AND ALUMINIUM):
1) CORRECT SCREW LENGTH SHALL HAVE AT LEAST 3-OFF THREADS PROTRUDING BELOW THE METAL BEING FASTENED INTO
8. CYCLONIC FIXING:
1) FIXED TO SUPPORT MEMBER WITH 14g SELF-DRILLING SCREWS WITH CYCLONIC ASSEMBLIES OR WASHERS SUITABLE TO THE PROFILE SHAPE OF THE TOP SHEET
2) NUMBER OF SCREWS IN ACCORDANCE WITH SPAN TABLES
3) UPLIFT OR PULL-OUT LOAD CAPACITY OF FIXING TO SUPPORTING MEMBERS SHALL BE BASED ON ENGINEERING ADVICE:
a) SCREW PULL-OUT;
b) SCREW PULL-OVER; AND
c) DEPTH OF PENETRATION INTO SUPPORTING MEMBERS
\fersiclad
Drawn by Job Name Scale
D.C. VERSICLAD STRUCTURAL INSULATED ROOF PANELS (SIRP): NOT TO SCALE
TYPICAL RESIDENTIAL BUILDINGS CONSTRUCTION DETAILS
Checked by Date
27 Helles Avenue Moorebank NSW 2170 K.H. Drawing Title 13/05/19
Ph: 02 9821 2199 Fax: 029601 1152 RECOMMENDATIONS FOR FASTENERS - SHEET 2 OF 4
Email: info@versiclad.com.au Drawing No Revision
GEN-03/2 B
REFERENCES:
[1] AUSTRALIAN / NEW ZEALAND STANDARD AS/NZS 4600: COLD-FORMED STEEL STRUCTURES
[2] AUSTRALIAN / NEW ZEALAND STANDARD AS/NZS 4600 SUPP 1: COLD-FORMED STEEL STRUCTURES-COMMENTARY (SUPPLEMENT TO AS/NZS 4600:1996)
[3] AUSTRALIAN STANDARD AS 3566.1: SELF-DRILLING SCREWS FOR THE BUILDING AND CONSTRUCTION INDUSTRIES, PART 1: GENERAL REQUIREMENTS AND MECHANICAL PROPERTIES
[4] AUSTRALIAN STANDARD AS 3566.2: SELF-DRILLING SCREWS FOR THE BUILDING AND CONSTRUCTION INDUSTRIES, PART 2: CORROSION RESISTANCE REQUIREMENTS
[5] STANDARD AUSTRALIA SA HB 39: INSTALLATION CODE FOR METAL ROOF AND WALL CLADDING INCLUDING APPENDIX A INSULATED PANELS
[6] AUSTRALIAN STANDARD AS 1397: CONTINUOUS HOT-DIP METALLIC COATED STEEL SHEET AND STRIP - COATINGS OF ZINC AND ZINC ALLOYED WITH ALUMINIUM AND MAGNESIUM
[7] AUSTRALIAN / NEW ZEALAND STANDARD AS/NZS 1163: COLD-FORMED STRUCTURAL STEEL HOLLOW SECTIONS
[10] AUSTRALIAN / NEW ZEALAND STANDARD AS/NZS 1664.1: ALUMINIUM STRUCTURES, PART 1: LIMIT STATE DESIGN
STRUCTURAL INSULATED
ROOF PANEL
B 450
REFER SPAN TABLES MAXIMUM SIDE
FOR TOTAL NUMBER OF OVERHANG BASED
SCREWS PER SIRP ON FULL WIDTH
PANEL
SUPPORT
SUPPORT
END STRUCTURAL INSULATED ROOF GUTTER TO
CAPPING PANELS (SIRP) "Z" FASCIA
STRUCTURAL
STRUCTURAL
SECTION B - B : SIDE OVERHANG
SPACEMAKER 1000, CORROLINK S 1000,
FALL
DOUBLE CORROLINK S 1000
EXAMPLE: FOR A 1metre CANTILEVER SPAN SIRP OVERALL LENGTH
A A
STRUCTURAL INSULATED
ROOF PANEL
300
MAXIMUM
SHALL BE MINIMUM 3m = 2m (SINGLE SPAN) +
SIDE
= 1m (CANTILEVER)
OVERHANG
BARGE CAPPING REFER SPAN TABLES BASED ON
ROOF PLAN VIEW FOR TOTAL NUMBER OF FULL WIDTH
SCREWS PER SIRP PANEL
STRUCTURAL C
SUPPORT L
1.1kN (110kg) foot traffic permitted on cantilever
STRUCTURAL CL only after panels (SIRP) have been fully installed
STRUCTURAL INS
SUPPORT
in accordance with engineering specifications
SECTION B - B : SIDE OVERHANG
ULATED
ROOF PANEL VERSALINK 765, CORROLINK 765,
DOUBLE CORROLINK 765, MULTIDEK 700
VERSICLAD
STRUCTURAL
INSULATED ROOF
PANEL (SIRP) VERSICLAD STRUCTURAL INSULATED
ROOF PANEL (SIRP)
MINIMUM 45
FOAM PURLIN TAPE
*1
STRUCTURAL TIMBER
SUPPORT MEMBER
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN
1) AS3566.1 CONJUNCTION WITH STRUCTURAL ENGINEERING DESIGN
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 CERTIFICATION AND SAFETY REPORT CONDITIONS STATED
IN THAT DOCUMENT
ATED
INSUL
TURAL
LAD STRUC EL (SIRP)
VERSIC ROOF PAN
*1
ALL TOP PLATE SIZE, GRADE AND DURABILITY SHALL BE
TO ENGINEERING SPECIFICATIONS. TIMBER (AS SHOWN)
*2 OR COLD-FORMED STEEL OR ALUMINIUM
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
50
URAL
D STRUCT
VERSICLA ROOF PANEL
D
INSULATE L
PER PANE
20 MAXIMUM (SIRP) - UP
URAL
D STRUCT (SIRP)
VERSICLA PANEL
D RO OF
INSULATE NEL
- LOWER PA
*1
*2
3 OFF ROWS OF WATERPROOF SEALANT ALL STRUCTURAL SUPPORT MEMBERS SIZE, GRADE AND
DURABILITY SHALL BE TO ENGINEERING SPECIFICATIONS.
TIMBER (AS SHOWN) OR COLD-FORMED STEEL OR ALUMINIUM
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
D VERSIC
ULATE LAD S
AL INS TRU
ST RUCTUR IRP) ROOF CTURAL IN
LAD EL (S PANEL SU
VERSIC ROOF PAN (SIRP) LATED
*1
*2 *3 *2 FOAM PURLIN TAPE
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
ED VE
L AT RS
ICL
INSU AD
L )
RA
TU (SIRP RO STRU
UC OF C
TR ANEL PA TURA
S NE
AD P FOAM PURLIN TAPE L (S L INS
ICL ROOF IRP ULA
RS ) TED
VE
*1
*2 *2
*1 DEPTH OF SCREW PENETRATION INTO TIMBER SECTION - DOUBLE TIMBER RIDGE BEAM
1) FOR WIND CLASS UP TO N3 - REFER TO GEN-03/2
2) FOR CYCLONIC WIND CLASS AREAS - SEEK ENGINEERING ADVICE
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
D VERSIC
ULATE LAD S
AL INS TRU
ROOF CTURAL IN
ST RUCTUR IRP) PANEL SU
LAD EL (S (SIRP) LATED
VERSIC ROOF PAN
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
VE
TED RS
ULA ICL
AD
INS
RA
L ) RO STRU
TU (SIRP OF C
UC PA TURA
TR ANEL NE
AD
S P L (S L INS
ICL ROOF IRP ULA
RS ) TED
VE
*2 *2
*2 *2
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
45
TIMBER STUD
TIMBER STUD
TIMBER STUD
L
NE
AN
R CH
IVE
CE
RE
AD
90 ICL
RS
VE
85 Lp
MINIMUM 20mm
VERSICLAD RECEIVER
CHANNEL
45
TIMBER STUDS
Lp = DEPTH OF S
22.
5 RE
SCREW PENETRATION NT
MUM CE
MINIMUM 20mm
SUITABLE FOR MAXIMUM WIND CLASS N3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
90
STUD DEPTH
15
* 14g SELF-DRILLING SCREWS INTO TOP STEEL LINING OF SIRP:
SPACING AS NOTED IN TOP RIGHT OF PAGE
70
30 TYPICAL APRON FLASHING PROFILED TO TOP SHEET. SHALL
BE INSTALLED IN ACCORDANCE WITH SA HB 39:2015
6.3mm DIA 14g SELF-DRILLING SCREWS,
FULL THREAD MIN DEPTH OF PENETRATION
INTO TIMBER STUD = 85mm
15
70
VERSICLAD ST
INSULATED RO RUCTURAL
OF PANEL SIR
P)
20
SIRP SHALL BE INSTALLED TIGHT-UP BUTTING
5°
INTO CORNER OF ANGLE AS SHOWN
RIVET INTO BOTTOM STEEL LINING OF SIRP: SPACING: - SAME AS PER SELF-DRILLING SCREWS.
RIVET : NOMINAL DIAMETER = 4mm
NOMINAL HEAD DIAMETER AT BOTH ENDS OF RIVET = 8mm
LOW CARBON STEEL WITH CARBON STEEL MANDREL
MINIMUM AXIAL TENSILE CAPACITY (STRENGTH) = 2.17 kN
SUITABLE FOR MAXIMUM WIND CLASS N3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
THICKNESS
R
MO
MORTAR
2. ANCHOR SIZE, db = 12mm.
TYPICAL
10 AL
YPIC
T
3. ANCHOR EFFECTIVE MINIMUM DEPTH = 40mm.
10
4. No. OF FIXINGS PER BRICK & INSTALLATION
230
DETAILS IN ACCORDANCE WITH ANCHOR
TYPICAL
HEIGHT
SUPPLIER'S RECOMMENDATIONS.
BRICK
76
5. CORROSION RESISTANCE OF ANCHOR
(GALVANISED OR STAINLESS STEEL) SHALL BE
BASED ON ENVIRONMENTAL CONSIDERATIONS.
MINIMUM 3RD BRICK FROM TOP OF WALL
RECEIVER CHANNEL SHALL BE INSTALLED
MINIMUM 40
MINIMUM 20
M 20
IMU
MIN
MINIMUM 20
MINIMUM 20
mm
480
M UM KS
XI RIC
MA 2B m
40
x 87m
= 2 THAN SUITABLE FOR MAXIMUM WIND CLASS N3
R
TE
EA
S GR
ES
m KN
480m THIC
UM KS AL
L ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
XIM RIC ER
MA x 2 B P OV WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
40 IR SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
= 2 OR S
F
3. CONNECTIONS BETWEEN
EXISTING ROOF STRUCTURE TO
EXISTING WALL STRUCTURE.
5. CONNECTIONS BETWEEN EX
IS
EXISTING WALL STRUCTURE TO STRTING 2 x M12 BOLTS GRADE 4.6
FOOTING. UC ROO
TU
RE F
2
VERSICLAD STRUCTURAL INSULATED ROOF
PANEL (SIRP) OVERALL THICKNESS SHALL
NOT EXCEED 100mm
RAFTER BRACKET
EXISTING
BRICK WALL
VERSICLAD RECEIVER CHANNEL FIXED TO EACH
RAFTER BRACKET WITH 2 x M12 BOLTS, GRADE 4.6.
RAFTER BRACKET:- 8mm THICK STEEL GRADE 250
1 :- STITCHING SCREWS: @ MAXIMUM 999mm CENTRES
FOR NON - CYCLONIC REGIONS.
@ MAXIMUM 666mm CENTRES FOR SUITABLE FOR MAXIMUM WIND CLASS N3
CYCLONIC REGIONS.
3. CONNECTIONS BETWEEN
EXISTING ROOF STRUCTURE TO
EXISTING WALL STRUCTURE.
MAXIMUM 750 2
2 :- BLIND RIVETS: @ MAXIMUM 900mm CENTRES FOR *A - VERSICLAD STRUCTURAL INSULATED ALL ROOF DRAINAGE DESIGN AND
ROOF PANEL (SIRP). OVERALL THICKNESS INSTALLATION TO ENGINEERING
NON - CYCLONIC REGIONS. SHALL NOT EXCEED 100mm
@ MAXIMUM 600mm CENTRES FOR SPECIFICATIONS
CYCLONIC REGIONS.
SECTION
Drawn by Job Name Scale
D.C. VERSICLAD STRUCTURAL INSULATED ROOF PANELS (SIRP) : NOT TO SCALE
TYPICAL RESIDENTIAL BUILDINGS CONSTRUCTION DETAILS
Checked by Date
Drawing Title
27 Helles Avenue Moorebank NSW 2170 K.H. 06/07/16
Ph: 02 9821 2199 Fax: 02 9601 1152 DETAIL CONNECTION OF VERSICLAD STRUCTURAL INSULATED ROOF PANEL (SIRP)
Email: info@versiclad.com.au TO EXISTING TIMBER FASCIA BELOW EAVES GUTTER Drawing No. Revision
CONDET-12 A
STRUCTURAL CAPACITY OF THE
FOLLOWING SHALL BE CHECKED
AND CONFIRMED BY BUILDING
OWNER AND BUILDER:-
ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
1. CONNECTION OF FASCIA
SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
SUPPORT SPECIAL BRACKET TO
EXISTING ROOF STRUCTURE.
EXISTING
BRICK WALL
2 :- BLIND RIVETS: @ MAXIMUM 900mm CENTRES FOR ALL ROOF DRAINAGE DESIGN AND
NON - CYCLONIC REGIONS. INSTALLATION TO ENGINEERING
@ MAXIMUM 600mm CENTRES FOR SPECIFICATIONS
CYCLONIC REGIONS.
SECTION
Drawn by Job Name Scale
D.C. VERSICLAD STRUCTURAL INSULATED ROOF PANELS (SIRP) : NOT TO SCALE
TYPICAL RESIDENTIAL BUILDINGS CONSTRUCTION DETAILS
Checked by Date
Drawing Title
27 Helles Avenue Moorebank NSW 2170 K.H. 06/07/16
Ph: 02 9821 2199 Fax: 02 9601 1152 DETAIL CONNECTION OF VERSICLAD STRUCTURAL INSULATED ROOF PANEL (SIRP)
Email: info@versiclad.com.au TO TIMBER FASCIA WITH EAVE CUTBACK Drawing No. Revision
CONDET-13 A
VERSICLAD STRUCTURAL INSULATED ROOF PANELS -
THICKNESS - 37mm
X°
OVERALL PANEL
X°
40
X°
+ 3mm
NEL
13
+ 5mm
0°
NEL
VERTICAL
VERTICAL
OVERALL PA
OVERALL PA
THICKNESS
VERTICAL
THICKNESS
10
X°
Y°
177°
CRUSH FOLD
Y°
15
15 VERTICAL
CRUSH FOLD 40
50 50
10
(EXTEND FOR STEEP (EXTEND FOR STEEP
ROOF PITCH) ROOF PITCH)
3OO
40
THICKNESS + 3mm
100 MINIMUM
130
OVERALL PANEL
°
90
° 2OO
2OO
X°
X°
40
40
90 0° 13
° 13 0°
40
130
15 °
CRUSH FOLD
200
50
0.55mm STEEL
40
+ 5mm
+ 3mm
NEL
NEL
REQUIRED PITCH
ADJUST TO SUIT
13
0°
OVERALL PA
OVERALL PA
VERTICAL
THICKNESS
THICKNESS
VERTICAL VERTICAL
90
X° 90
° °
Y°
90
Y°
°
90
°
20
20
° °
90 90
80 20 80 20
20 80
(EXTEND FOR STEEP
ROOF PITCH)
3OO
40
° 130
90 °
THICKNESS + 3mm
100 MINIMUM
OVERALL PANEL
2OO 2OO
X° X°
13
40
40
0° 0°
13
40
90 ° 130
° 90 °
20
° 200
90
80 20
0.55mm STEEL
150 15
THICKNESS - 16mm
X°
OVERALL PANEL
X°
X°
+ 3mm
NEL
177°
+ 5mm
NEL
VERTICAL
VERTICAL
OVERALL PA
OVERALL PA
THICKNESS
VERTICAL
THICKNESS
X° 10
Y°
177°
CRUSH FOLD
Y°
15
15 VERTICAL
CRUSH FOLD 40
50 50
10
(EXTEND FOR STEEP (EXTEND FOR STEEP
ROOF PITCH) ROOF PITCH)
85
15
100 MINIMUM
°
THICKNESS + 3mm
90
OVERALL PANEL
135
° 150 150
15 15
X° X°
°
90 135 177°
15
° 177°
15
85 135
°
200
0.55mm STEEL
THICKNESS - 28mm
X°
30
OVERALL PANEL
X°
X°
+ 3mm
12
NEL
+ 5mm
5°
NEL
VERTICAL
VERTICAL
OVERALL PA
OVERALL PA
THICKNESS
VERTICAL
THICKNESS
X° 10
Y°
177°
CRUSH FOLD
Y°
15
15 VERTICAL
CRUSH FOLD 40
50 50
10
(EXTEND FOR STEEP (EXTEND FOR STEEP
ROOF PITCH) ROOF PITCH)
160
30
100 MINIMUM
° 12
THICKNESS + 3mm
90
OVERALL PANEL
5°
160 160
X° X°
30
30
90 5° 12
° 12 5°
30
12
15 5°
CRUSH FOLD
200
50
0.55mm STEEL
30
X° X° X°
+ 5mm
+ 3mm
12
NEL
NEL
REQUIRED PITCH
ADJUST TO SUIT
5°
OVERALL PA
OVERALL PA
VERTICAL
THICKNESS
THICKNESS
VERTICAL VERTICAL
90
X° 90
° °
Y°
90
Y°
°
90
°
20
20
° °
90 90
80 20 80 20
20 80
(EXTEND FOR STEEP
ROOF PITCH)
160
30
° 12
90 5°
THICKNESS + 3mm
100 MINIMUM
OVERALL PANEL
160 160
X° X°
30
30
12
5° 5°
12
30
90 ° 12
5°
° 90
20
° 200
90
80 20
0.55mm STEEL
150 15
THICKNESS - 16mm
X°
OVERALL PANEL
X°
X°
+ 3mm
NEL
177°
+ 5mm
NEL
VERTICAL
VERTICAL
OVERALL PA
OVERALL PA
THICKNESS
VERTICAL
THICKNESS
X° 10
Y°
177°
CRUSH FOLD
Y°
15
15 VERTICAL
CRUSH FOLD 40
50 50
10
(EXTEND FOR STEEP (EXTEND FOR STEEP
ROOF PITCH) ROOF PITCH)
135
15
100 MINIMUM
°
THICKNESS + 3mm
90
OVERALL PANEL
135 150
° 150
15 15
X° X°
90 177°
15
° 177°
15 135
CRUSH FOLD °
200
50
0.55mm STEEL
+ 5mm
+ 3mm
NEL
NEL
REQUIRED PITCH
177°
ADJUST TO SUIT
OVERALL PA
OVERALL PA
VERTICAL
THICKNESS
THICKNESS
VERTICAL VERTICAL
90
X° 90
° °
Y°
90
Y°
°
90
°
20
20
° °
90 90
80 20 80 20
20 80
(EXTEND FOR STEEP
ROOF PITCH)
135
15
° 135
90 °
THICKNESS + 3mm
100 MINIMUM
OVERALL PANEL
150 150
15 15
X° X°
15
177° 177°
90 ° 135
° 90 °
20
° 200
90
80 20
0.55mm STEEL
Z-F
ASC
I A
PAN FIXED 10g - 16 x 16 SELF - DRILLING
SCREWS @ MAXIMUM 300mm CENTRES
*
OR
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND SAFETY
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 REPORT CONDITIONS STATED IN THAT DOCUMENT
3
N
R 3
FO R
C
ES FO
TR S
EN TRE
C
m EN
0 0m m C
4 m
M 5
U 12
XIM M
A U
M IM
AX
M
L
ICA
YP
T
25
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT.
FOAM INFILL
VERSICLAD STRUCTURAL
INSULATED ROOF PANEL (SIRP)
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN
1) AS3566.1 CONJUNCTION WITH STRUCTURAL ENGINEERING DESIGN
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 CERTIFICATION AND SAFETY REPORT CONDITIONS STATED
IN THAT DOCUMENT
VERSICLAD RECEIVER
CHANNEL
VERSICLAD STRUCTURAL ALL CONSTRUCTION DETAILS
INSULATED ROOF PANEL (SIRP) SHALL BE STUDIED IN
CONJUNCTION WITH
STRUCTURAL ENGINEERING
DESIGN CERTIFICATION AND
FOR 1 AND 2 REFER SAFETY REPORT CONDITIONS
VERSICLAD RECEIVER STATED IN THAT DOCUMENT.
CHANNEL CONNECTION 2
DETAILS
* SLIDE THE TURN-UP TOOL ONTO THE END OF THE SHEET AS FAR AS IT WILL GO.
HOLDING THE TOOL AGAINST THE END OF THE SHEET, PULL THE HANDLE TO
TURN UP THE TRAY ABOUT 80 DEGREES
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
OVER FLASHING
TYPICAL SCREWS
PARAPET WALL
STRUCTURAL
INSULATED
ROOF PANEL
OVER FLASHING FIXED WITH BLIND RIVETS AT MAXIMUM
600mm CENTRES FOR NON-CYCLONIC WIND CLASS N3 OR
150mm CENTRES FOR CYCLONIC WIND CLASS C3
BOTTOM OF BOX GUTTER SHALL BE FULLY BOX GUTTER TIMBER BEAM SIZE, GRADE AND DURABILITY
SUPPORTED ALONG FULL WIDTH (AS SHOWN) AND TO ENGINEERING SPECIFICATION
FULL LENGTH
SECTION
SUITABLE FOR MAXIMUM WIND CLASS C3 ALL SELF - DRILLING SCREWS SHALL COMPLY WITH : - ALL CONSTRUCTION DETAILS SHALL BE STUDIED IN CONJUNCTION
1) AS3566.1 WITH STRUCTURAL ENGINEERING DESIGN CERTIFICATION AND
2) AS3566.2 : CORROSION RESISTANCE CLASS 4 SAFETY REPORT CONDITIONS STATED IN THAT DOCUMENT
This is to certify that the construction details of Versiclad Structural Insulated Roof Panels (SIRP) as
per drawings listed in Table 1 below, are designed in accordance with:
1. National Construction Code Series (NCC) 2019, Volume Two, Building Code of Australia
(BCA), Class 1 and Class 10 Buildings [1]: - PART A5, Documentation of Design and
Construction, A5.2 Evidence of suitability (1) (e) (i) (ii) – Volume Two – applicable provisions.
2. Applicable provisions in referenced Australian Standards [2], [3], [4], [5], [6], [7], [8], [9], [10],
[11], [12], [13], [14].
3. Standards Australia Handbooks [15], [16].
4. Structural engineering principles including structural analysis & design calculations [17].
5. Structural load testing conducted by VERSICLAD Pty Ltd [18].
6. Imposed loads – as per Section 1 in this document.
7. Conditions Of Structural Certification – as per Section 2 in this document.
8. All construction details shall be studied in conjunction with the following: -
1) Structural Engineering Design Certificate [this document];
2) Versiclad Pty Ltd current safe installation method statements [19] for installation of
Structural Insulated Roof Panels for residential buildings (NCC, Volume Two, BCA,
Class 1 and Class 10) (refer Section 3 in this document) and construction details
drawings as per Table 1 in this document – www.versiclad.com.au
3) Safety Report [20].
1.2 Wind load (actions): 1) AS 4055 - 2012 [6]: Non-Cyclonic Wind Class N3
2) AS 4055 - 2012 [6]: Cyclonic Wind Class C3
3. Installation: All installation and all construction & connection details shall be in accordance
with:
3.1 Versiclad Pty Ltd current safe installation method statements and construction details
drawings [19].
3.2 Safety Report [20].
Kishore Honavar,
MIEAust CPEng - Chartered Professional Engineer 733503
National Engineering Register (NER) – Engineers Australia; APEC Engineer IntPE(Aus);
Registered Professional Engineer of Queensland – RPEQ 7652
Director & Principal Engineer - Innovative Construction Engineering Solutions Pty Ltd
References:
[1] National Construction Code Series (NCC), Volume Two, Building Code of Australia 2019,
Class 1 and Class 10 Buildings, Australian Building Codes Board, ACT 2601.
www.abcb.gov.au.
[2] Australian Standard AS 1397:2011, Continuous hot-dip metallic coated steel sheet and strip
– Coatings of zinc and zinc alloyed with aluminium and magnesium.
[3] Australian/New Zealand Standard AS/NZS1163:2016, Cold-formed structural steel hollow
sections.
[4] Australian/New Zealand Standard AS/NZS1170.0:2002, Structural design actions - General
principles.
[5] Australian/New Zealand Standard AS/NZS1170.1:2002, Structural design actions -
Permanent, imposed and other actions.
[6] Australian Standard AS 4055-2012, Wind loads for housing.
[7] Australian/New Zealand Standard AS/NZS1170.3:2003, Structural design actions, Part 3:
Snow and ice actions.
[8] Australian/New Zealand Standard AS/NZS 4600:2018, Cold-formed steel structures.
[9] Australian/New Zealand Standard AS/NZS 4600 Supp 1:1998, Cold-formed steel structures –
Commentary (Supplement to A/NZS 4600:1996)
[10] Australian Standard AS 3566.1-2002, Self-drilling screws for the building and construction
industries, Part 1: General requirements and mechanical properties.
[11] Australian Standard AS 3566.1-2002, Self-drilling screws for the building and construction
industries, Part 2: Corrosion resistance requirements.
[12] Australian Standard AS 1720.1 – 2010, Timber structures, Part 1: Design methods.
[13] Australian Standard AS 1684.2 – 2010, Residential timber-framed construction, Non-cyclonic
areas.
[14] Australian/New Zealand Standard AS/NZS 1664.1, Aluminium structures, Part 1: Limit State
design.
[15] Standards Australia SA HB 39:2015, Installation code for metal roof and wall cladding
including Appendix A, Insulated Panels.
[16] Standards Australia SAA HB 106-1998, Guidelines for the design of structures in snow
areas.
[17] Structural engineering principles including structural analysis &design calculations, held on
file
[18] Structural load testing conducted by VERSICLAD Pty Limited. Results held on file
[19] Versiclad Pty Ltd current issue of safe installation method statements for installation of
Structural Insulated Roof Panels for residential buildings (NCC, Volume Two, BCA, Class 1
and Class 10) and construction details drawings - www.versiclad.com.au
[20] SAFETY REPORT: Safe Design Of Structures – VERSICLAD Structural Insulated Roof
Panels (SIRP) and Structural Insulated Wall Panels (SIWP) installed in residential buildings,
as per National Construction Code (NCC), Volume Two, Building Code of Australia 2019,
th
Class 1 and Class 10 Buildings, Ref: VERSI-067/SR/V1, dated 14 June 2019.
th
Date: 14 June 2019 Ref: VERSI-067/SR-V1
SAFETY REPORT
1. Introduction:
Installation of VERSICLAD Structural Insulated Roof Panels (SIRP) and Structural Insulated Wall
Panels (SIWP), involves lifting, moving, fixing and tasks, which may potentially expose persons
installing the SIRP and SIWP to some of the following risks:
1) Falls, trips, and slips, including falls from heights - through the roof structures and from the edge
of the roof structure.
2) Body stressing.
3) Hit by moving and / or falling objects.
4) Risks of exposure of eyes and skin to ultra violet (UV) radiation
The installation of SIRP and SIWP on all buildings and structures shall be carefully planned to ensure
work can proceed in a safe manner.
5.1 Structural Engineering Design Certifier, i.e., Author of this Safety Report - research, due
consultation, preparation and submission of this Safety Report.
5.2 The PCBU responsible for installing the SIRP and SIWP shall:
1) Assess the competency requirements for the tasks to be carried-out and utilize
Tradesman and Workers, with the required level of competency.
2) Carry-out comprehensive, site and situation specific hazards and risk assessments. The
comprehensive, site and situation specific hazards and risk assessment shall be documented
in a Safe Work Method Statement (SWMS) and supplied to all persons involved in the
planning and installation of the SIRP and SIWP.
3) The sequence of work shall be detailed to ensure compliance with all Local Regulatory
Authorities, Work Health and Safety (WH&S) Acts and Regulations.
6. Hazards and risks to health and safety associated with the installation of Structural
Insulated Roof Panels and Structural Insulated Wall Panels:
The main causes of injuries and fatalities [Ref. 3] identified by the Structural Engineering Design
Certifying Engineer, so far as is reasonable practicable, are as follows:
6.7 Risks of exposure of eyes and skin to ultra violet (UV) radiation
Therefore as far as is reasonable practicable, the Structural Engineering Design Certifying Engineer
has identified the following controls to eliminate or minimize the identified hazards and risks.
9. Durability which influences performance of Structural Insulated Roof and Wall Panels:
The durability of the roof and wall structure, which includes VERSICLAD SIRP and SIWP shall be
assessed and documented by the Architect and Structural Engineer. The outcomes of the
assessment shall be communicated to the Building Asset Owner.
Typically durability of a roof structure is based on atmospheric corrosivity zones, which can be
classified based on Australian Standard AS 4312 [Ref. 5]
This Handbook is intended as guidance for product manufacturers, appraisers and technical
specification writers, for consideration when developing durability solutions.
10. Integrating design and risk management: This is applicable to Architects, Building Designers,
Builders, Principal Contractors and Installation Contractors, who include VERSICLAD SIRP and
SIWP in their designs and install the same: -
1) Pre-design phase – consultation and research
2) Conceptual and schematic design phase – hazard identification
3) Design development phase – implement solutions from recognised standards, assessing risk,
hierarchy of control,
4) Reviewing control measures – post-construction review.
For further details and processes involved in integrating design and risk management, the Code
[Ref. 3.4] shall be referenced and used by the Architect, Building Designer, Builder, Principal
Contractor and Roofing Installation Contractor for the design and installation of VERSICLAD SIRP
and SIWP in residential buildings.
10.1 Design considerations: Design options to control risks in the design and installation of
VERSICLAD SIRP, SIRP and rooftop mounted equipment (e.g.,
solar panels, etc) in residential buildings.
10.1.1 Design for safe construction: -
• Example 1: Designing components that can be pre-fabricated off-site or on the ground and lifted-
into-position, to avoid assembling or erecting at heights and to reduce installers’ exposure to falls
from heights or being stuck by falling objects.
• Example 2: Designing continuous support beams for beam-to-column double connections, by
adding a beam seat, extra bolt hole or other redundant connection points during the connection
process. This will provide continual support for beams during erection – to eliminate falls due to
unexpected misalignments, vibrations and unexpected construction loads.
• Example 3: Designing and constructing permanent stairways and schedule these at the
beginning of construction to help prevent falls and other hazards associated with temporary stairs
and scaffolding.
• Example 4: Limit the size of SIRP and rooftop mounted equipment, where site access is
restricted.
• Example 5: Reducing the space between support beams to reduce the risk of internal falls during
installation of SIRP.
All modification of a structure requires reapplication of the process detailed in the design phases.
Consultation with professional engineers may be necessary in order to assess the impact of any
proposed modifications or changes in design. For example changes in imposed load distribution
across a building roof when roof equipment is relocated, modified or replaced.
10.1.5 Design for demolition and dismantling: - Designers have a duty to:
Check and confirm by carrying out analysis, calculations, testing and evaluation that the structure at
the demolition stage is structurally safe including all bracings to safely transfer all imposed loads to
supporting footing-foundation, without risks to health and safety.
Provide adequate information to each person who is provided with the design concerning any
conditions necessary to ensure that the structure is without risks to health and safety
VERSI-067_SAFETYINDESIGN_SIRP&SIWP_SafetyReport_V1_140619.doc / pdf Sheet 6 of 9
This Safety Report remains the copyright of Versiclad Pty Ltd and Innovative Construction Engineering
Solutions Pty Ltd and shall not be transmitted and / or reproduced in any way whatsoever, without the
written consent of Versiclad Pty Ltd and Innovative Construction Engineering Solutions Pty Ltd.
INNOVATIVE CONSTRUCTION ENGINEERING SOLUTIONS PTY LTD
ABN: 23 132 828 598
6, Koombala Grove, Cordeaux Heights, NSW 2526, Australia
Telephone: 0422 524 409
Civil & Structural Engineering Design, Detailing & Certification
• Construction Methods Engineering & Temporary Structures Design, Detailing & Certification
Kishore Honavar,
MIEAust CPEng - Chartered Professional Engineer 733503
National Engineering Register (NER) – Engineers Australia; APEC Engineer IntPE(Aus);
Registered Professional Engineer of Queensland – RPEQ 7652
Registered Engineer Civil in Victoria – Reg No. EC 40393
Director & Principal Engineer - Innovative Construction Engineering Solutions Pty Ltd
References:
[1.2] VERSICLAD Structural Insulated Wall Panels (SIWP) and Timber Wall Framing: – Structural
Engineering Design Certificate For Construction Details of Residential Buildings – National
Construction Code (NCC), Volume Two, Building Code of Australia 2019, Class 1 and Class
th
10 Buildings. Ref: VERSI-042/SIWP-WF/SC-V1, Dated13 June 2019
[2] Versiclad Pty Ltd current issue of safe installation method statements for installation of
Structural Insulated Roof and Wall Panels for residential buildings (NCC, Volume Two, BCA
2019, Class 1 and Class 10 Buildings) and construction details drawings -
www.versiclad.com.au
[4] SA HB 39:2015, Installation code for metal roof and wall cladding, Handbook, Standards
Australia.
Contents
1.0 Introduction.
5.0 Why this Report & Certificate is adequate to demonstrate compliance with
Deemed-To-Satisfy (DTS) Solution provisions in NCC, Volume Two, BCA
2019.
9.3 The imposed action category, that is R1 or R2 and any special access
requirements and design concentrated imposed actions.
9.4 Design wind pressures for edge, corner and general zones defined in
AS 4055-2012 or AS/NZS 1170.2-2011.
VERSI-81_SIRPResid_DTSSoln_V1_220120.doc / pdf Sheet 2 of 62
This Report & Certificate remains the copyright of Versiclad Pty Ltd and Innovative Construction
Engineering Solutions Pty Ltd and shall not be transmitted and / or reproduced in any way whatsoever,
without the written consent of Versiclad Pty Ltd and Innovative Construction Engineering Solutions Pty
Ltd.
Building Act 1993
Section 238(1)(a)
Building Regulations 2018
Regulation 126
This certificate is issued in relation to the proposed building work at: NOT APPLICABLE
Nature of proposed building work: VERSICLAD STRUCTURAL INSULATED ROOF PANELS (SIRP): -
Structural Engineering Design Certificate For Construction Details of Residential Buildings – National
Construction Code (NCC), Volume Two, Building Code of Australia 2019, Class 1 and Class 10
Buildings.
Building classification: Class 1 and Class 10 as per National Construction Code, Volume Two,
Building Code of Australia 2019.
Prescribed class of building work for which this certificate is issued: Class 1 and Class 10 as per
National Construction Code, Volume Two, Building Code of Australia 2019.
_________________________________________________________________________________________________________________
Approved by the Victorian Building Authority Page 1 of 2
VERS1-067_SIRPResiConstDet_VICReg126_140619.doc/pdf
The design certified by this certificate complies with the following provisions of Building Act 1993,
Building Regulations 2018 or National Construction Code
I prepared the design, or part of the design, set out in the documents listed above.
I certify that the design set out in the documents listed above complies with the provisions set out
above.
I believe that I hold the required skills, experience and knowledge to issue this certificate and can
demonstrate this if requested to do so.
Engineer :
Name: Kishore Honavar
Address: 6, Koombala Grove, Cordeaux Heights, NSW 2526
Email: kishore@icespl.com.au
Building practitioner registration category and class: Engineer - Civil
Building practitioner registration no.: EC 40393
Date of issue of certificate: 14th June 2019. Valid until 13th June 2021 – required to be reviewed for
any amendments.
Signature:
_________________________________________________________________________________________________________________
Approved by the Victorian Building Authority Page 2 of 2
VERS1-067_SIRPResiConstDet_VICReg126_140619.doc/pdf
Department of Housing and Public Works
3. Basis of certification This certificate shall be studied in conjunction with the following reference documents:
Detail the basis for giving the
certificate and the extent to which 1) Structural Engineering Design Certificate for Construction Details of Residential
tests, specifications, rules,
standards, codes of practice and other Buildings – National Construction Code, Volume Two, Building Code of Australia 2019,
publications, were relied upon. th
Class 1 and Class 10 Buildings, Ref: VERSI-067/SEDC/V1, Dated 14 June 2019.
2) SAFETY REPORT: Safe Design Of Structures – VERSICLAD Structural Insulated Roof Panels
(SIRP) and Structural Insulated Wall Panels (SIWP) installed in residential buildings, as per National
Construction Code NCC, Volume Two, Building Code of Australia 2019, Class 1 and Class 10
Buildings. Ref: VERSI-067/SR-V1, Dated 14th June 2019
4. Reference documentation This certificate shall be studied in conjunction with the following reference documents:
Clearly identify any relevant
documentation, e.g. numbered 1) Structural Engineering Design Certificate for Construction Details of Residential
structural engineering plans.
Buildings – National Construction Code, Volume Two, Building Code of Australia 2019,
th
Class 1 and Class 10 Buildings, Ref: VERSI-067/SEDC/V1, Dated 14 June 2019.
2) SAFETY REPORT: Safe Design Of Structures – VERSICLAD Structural Insulated Roof Panels
(SIRP) and Structural Insulated Wall Panels (SIWP) installed in residential buildings, as per National
Construction Code NCC, Volume Two, Building Code of Australia 2019, Class 1 and Class 10
Buildings. Ref: VERSI-067/SR-V1, Dated 14th June 2019
VERSI-067_SIRPResiConstDet_QLDForm15_140619.doc/pdf
Page 1 of 2
5. Building certifier reference Building certifier reference number
number
Not Applicable
The Building Act 1975 is administered by the Department of Housing and Public Works
VERSI-067_SIRPResiConstDet_QLDForm15_140619.doc/pdf
Page 2 of 2