Sattvic Revolution: M.Sc. in Environmental Management National University of Singapore
Sattvic Revolution: M.Sc. in Environmental Management National University of Singapore
Sattvic Revolution: M.Sc. in Environmental Management National University of Singapore
in Environmental Management
National University of Singapore
08/04/2015
SATTVIC
REVOLUTION
Application of Sequencing Batch Reactor (SBR) Technology
for Sewage Treatment in Urban Context
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Module: ESE5901 (Environmental Technology)
Project group name: Sattvic Revolution
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Declaration:
The project team members hereby declare that this report and the work described
in it represent our own work, unaided except as may be specified in the report,
and that the report does not contain material that has already been used to any
substantial extent for the award of any degree, project work or a comparable
purpose.
Signature ---------------------------------
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CONTENTS
1. Abstract 6
2. Introduction 7
2.1. Global Situation
2.2. Local Situation
2.2.1. Dhaka, Fast Growing Mega City
2.2.2. Water supply and Sanitation facilities in Korail Slum,
Dhaka
3. Problem Statement 9
3.1. Scope of the Project
3.2. Significance of the Project
3.3. Project Methodology
4. Proposed technologies
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4.1. Overview
4.2. Sequencing Batch Reactor (SBR) Technology
4.2.1. Origin and Evolution of the SBR Technology
4.2.2. Description of SBR Process and examples of its use
4.3. Advantages and Disadvantages of SBR Technology
4.3.1 Comparison SBR Technology with Similar Technologies
4.3.2 Limitations of SBR Technology in Use
5. Application of the SBR Technology for selected Community
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5.1 Legal Requirements for Sewage treatment
5.2 Use of New Technologies for Optimization
5.2.1 UV Treatment of Treated Water for Disinfection
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5.2.2 Sludge Recycling Technique
5.3 Operation and Maintenance of the Treatment Plant
6 Discussion
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6.1 Overall Solution to Address the Sewage Contamination Problem
6.2 Feasibility of the Project
6.2.1 Legal Feasibility
6.2.2 Schedule Feasibility
6.2.3 Cultural Feasibility
6.2.4 Technical Feasibility
6.2.5 Economic Feasibility
6.3 Necessary Improvements and required areas of Future Research
7 Conclusion
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8 References
9 Acknowledgements
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LIST OF FIGURES
List of Images
List of Tables
List of Figures
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ABBREVIATIONS
ASP Activated Sludge Process
UV Ultra Violet
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1. ABSTRACT
With the threat of ‘Water Wars’ increasingly becoming real, fresh water
requirements can only be met by either enhancing water use efficiency or
managing demand. Waste water treatment is fast emerging as a potential source
of regulating the demand side of the equation. Furthermore, The Millennium
Development Goals (MDGs) require signatory nations to extend access to
improved sanitation to at least half the urban population by 2015 and enable
100% access by 2025. This means that greater resources will need to be
allocated for building waste water treatment plants in cities. In the case of
developing countries, simple and cost effective technologies will be required to
cater to the low income developments where sanitation issues are ever so dire.
Korail, the largest slum in the fast growing city of Dhaka (Bangladesh) has limited
sanitation facilities due to which the people suffer from numerous health hazards.
This project is an attempt to provide a comprehensive waste water treatment
system to the residents of this area. After carefully assessing the available
technologies, the Sequencing Batch Reactor (SBR) was found to be most suitable
because of its optimized performance, low costs involved and simplicity in
operations.
The SBR variant with periodic influent, a react phase and no idle phase is utilized
owing to its operational efficiency. New technologies for UV treatment and sludge
recycling are put in place for maximizing the efficiency of the plant, followed by
maintenance guidelines and overall feasibility of the project.
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2. INTRODUCTION
Cities are practically observed to be the engines of economic growth in this age of
globalization. Bangladesh witnessed tremendous rate of urbanization during the
last few decades. The physical growth of the city is, however, associated with
multi-faceted problems. Growing pressure of population and lack of planned
infrastructural growth are resulting in slums and squatter settlements. Currently
the population of Dhaka city is around 15.5 million & every year up to 400,000
new migrants move to the city. As a result, majority of population living in slums,
suffer from different kinds of water and excreta-borne diseases that worsen their
poverty situations. Therefore, it is essential to take measures for treatment of
domestic waste water in financially viable and technically feasible manner.
The Korail slum in Dhaka is situated over 170 acres of government land owned by
the state-owned Bangladesh Telecommunications Company Limited, the Public
Works Department and the Ministry of Information and Communication. It is the
largest slum in the capital city and shares its borders with two wealthy
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neighbourhoods, Banani and Gulshan. Over 40,000 people live in Korail. 3.7 is
the average household size. About 76% of the sanitary facilities are non-water
sealed latrines and only 10.4% are water-sealed (Kulkarni, 2012). Normally Korail
slum have bucket latrines, which are partially hygienic. The open disposal of
human excreta pollutes the nearby water bodies, canals and drains causing
severe water pollution. This range from ground to river water contamination,
depends on the soil characteristics and distance between the water sources and
latrines. Besides, solid waste management and drainage system are totally
unsatisfactory in the slum area. Many motivational work and public awareness
campaigns from government and NGO side are being launched to improve the
slum-dwellers’ awareness level.
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3. PROBLEM STATEMENT
As the health and hygiene issues related to waste water are common in Korail,
this project is focused to address that issue and suggest a feasible, economic
solution to that problem. The scopes of this waste water management project for
Korail are as following:
The kitchen waste water is also excluded due to high level of BOD, COD
content as well as the high quantity of oil & grease.
Those sources are possible to include into the sewage treatment plant with
pre-treatment which needs further study in detail to provide comprehensive
solution.
The treatment plant capacity is limited to 40 families in the urban locality due
to its limitations of spaces, cost and efficiency of the plant.
The average household size considered here is 4, based on the data from
Bangladesh Bureau of Statistics.
As per the regulations, industrial waste water has been regulated in most of the
countries. Domestic waste water treatment is not considered as a priority in many
developing countries due to lack of financial allocations, inconsistency with
development policies and social welfare, increased poverty level and complexity
of the issues. Therefore the project is significant on providing hi-tech solution for
the treatment of domestic waste water in financially viable and technically feasible
manner. Sewage has been contaminated many water bodies in Bangladesh. In
2012, 57% of urban population has the improved access to sanitation (World
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Bank, 2012) which shows the threat imposed by sewage contamination in water
bodies in the country. Also the health expenses on hygienic issues and water
borne diseases have imposed extra burden on government expenditure on
health. Additionally the pollution of water bodies has created eutrophication and
depletion of fishing stocks. So sewage treatment project is expected to address
the following issues that Dhaka faces today with regard to urban population:
Protection of aquatic eco systems and thereby maintain a healthy fish stock
in the water bodies.
Provide organic fertilizer through sludge recycling which can be used for
agriculture activities.
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3.3 Project Methodology
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4. PROPOSED TECHNOLOGIES
4.1 Overview
The use of sewage treatment is started in the late nineteenth century with
involving chemical precipitation. The development of activated sludge system as
a scientific basis of SBR technology began with some monumental experiments,
used widely in USA and England as follows (Wilderer, et al., 2001, p. 6):
Dupre & Dibdin : founded aeration had a bit influence on the sewage
(1884)
Mather & Platt : explained the accumulation of impurity at the bottom of
(1893) aerated basin
Fuller (1893) : demonstrated the value of artificial aeration of sewage
filter changing rough bed material
Fowler (1897) : shown a clear effluent with rapid settling of particle
manner
Fowler (1912) : highlighted bubble-aerated wastewater in a tank
followed by a sedimentation step to clarify sewage
Ardern & Lockett : activated sludge treatment by non discharging the
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(1914) deposited solid formed during the cyclic aeration of
sewage in a fill and draw system
Pasveer (1960) : explained that non-oxidation dicth technology or
Intermittently Decanted Extended Aeration (IDEA) to
separate clarifier and solids recycle during continuous-
flow operation with tree different phases including
aeration, sedementation and displacement
Irvine & Davis : used the term of ‘Sequencing Batch Reactor’ for a
(1969) single basin reactor for the full scale treatment of an
industrial wastewater in USA.
The technology of SBR is a series of process phase including fill, react, settle,
draw and idle (optional) with four various SBR applications as follows :
3. System with interrupted influent, a selector and no react and idle phases
In terms of sewage treatment, we select SBR number (2) because of its efficiency
of operational process. This technology only needs double tanks with first tank
for influent storage and second tank for SBR system with its process of removal
toxic nutrient in a single tank as shown at Figure . aeration will happen during
react phase and then is followed the separated sludge from treated water (settle)
and finally withdrawal of the treated water (draw).
Figure 1: Operation phase of SBR process (source: Wilderer, Irvine & Goronszy, 2001)
The illustration of a SBR plant serving a small community in a rural area as shown
at Figure with its operating system as follows:
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Fill in tank 1: when tank 2 reaches its high water level pump 1 starts and pump
2 shuts off. Tank 1 completes react, settle, draw and idle before fill begins.
React in tank 1: mixing and aeration begin at the end of the fill phase in tank 1
Settle in tank 1: mixing and aeration required for react is stopped and settle is
allowed to begin.
Fill in tank 1: when tank 2 reaches the end of its fill phase, tank 1 accepts the
influent. Tank 2 then goes through its phases of react, settle, draw and idle as
described above for tank 1, and becomes ready to begin its next fill phase.
The cycle repeats in each tank. When influent flow rates are low, the cycle
times are long, and when the flow rates are high, the times are short.
Originally, SBR was a result of the evolution of sludge bulking control in the
possibility of uncontrollable variations in the main influent parameter and
environmental factor. The distinctive feature of SBR compare to previous
technology is representated at Table .
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Completely mixed flow Sequencing batch
Plug flow reactor (PFR)
reactor (CMFR) reactor (SBR)
the substrate activated sludge and amplitude of the
concentration. between zones with respective concentration
zone with low and high can be set independently
Variation influent flow
substrate concentration, of any inflow conditions.
and concentration make
respectively is very
uncontrolled activated It happens in a single
effective method of
sludge system into tanks with a series of
controlling the excess
unsteady state process including fill,
growth of microorganis.
behaviour and the react, settle, decant and
resulting performance is In practiced, this system idle (optional).
frequently unpredictable imposes suboptimal
Biomass separation
selective pressure on the
occurs in the biological
microorganism and are
reactor and not in a
therefore unable to
separate clarifier
respond well during the
peak loading periods. The unit operation takes
place in each reactor in a
time sequence that is
progressively repeated in
a periodic manner and
not from tank to tank as
they do in spacial system
The town of Buxar, situated on the westernmost region of Bihar state, is one of
the fast growing urban agglomerations in India. With a population of 83168
persons (Census, 2001), including about 20% of slum dwellers, this town lacked a
comprehensive sewage treatment facility. This project was implemented under
the National Ganga River Basin Authority (NGRBA) in order to provide a
comprehensive wastewater collection, treatment and disposal system so that no
untreated water is discharged into the sacred river Ganga.
Prior to the implementation of this Project, waste water typically flowed into
individual Septic Tanks connected to road side gutters which further drained into
nearest depressions creating a pond there. These ponds of open sullage had
become a potential threat to the health of the residents as they were a breeding
ground of mosquitoes. Kutcha (temporary) toilets and open defecation were a
common sight.
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Consequently, it was decided to develop a sewerage plant based on the SBR
wastewater treatment. The minimum space and energy requirement, overall
simplicity, low maintenance cost and the ability to handle extremely high organic
and hydraulic shock loads were the key criteria for the selection of this
technology.
Table 3: Water quality standards adopted for plant design and discharge (based on Environmental
Protection Rules, 1986)
The fill and draw activated treatment system is followed wherein aeration and
sedimentation/clarification are carried out sequentially in the same tank. The basic
biological treatment cycle comprises: (1) Fill-Aeration (2) Settlement and (3)
Decanting, constituting a repetitive cycle to remove BOD, COD, Suspended Solids,
Biological Nitrogen and Phosphorous
TERTIARY: PRIMARY:
Disinfection of Screening, grit
treated sewage removal and
through chlorination sedimentation
Screened and de-gritted sludge constitutes the primary treatment, followed by SBR
and chlorination in the Disinfection Tank. The capacity of the entire treatment plant is
16 mld.
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The adjoining table shows the typical
outlet quality which falls well within the
regulatory standards of the State.
Moreover, it provides for an additional
capacity enhancement to 25 mld required
by the year 2041, based on population
growth predictions. A predictive operation
and maintenance schedule also adds to the feasibility of the project. Therefore, it is a
good case in point for the practical implementation of SBR in not only our current
study area of Korail, Dhaka but even in other low income housing developments
across Asia.
Picture 2: Conventional Treatment Plants used for Sewage Treatment in many countries (Source:
www.wikipedia.org)
Trickling Filter, Activated Sludge Process has been selected to compare with SBR
treatment system to validate the advantages of SBR in terms of sewage
treatment.
Picture 3: Trickling Filter & Activated Sludge System (Sources: www.klaro.lk,& www.wikipedia.org)
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Activated
Parameter Trickling Filter SBR
Sludge
BOD Removal 85-90% >95% >98%
Lower limit of BOD effluent 15 mg/l <10 mg/l <10 mg/l
Capital Cost High Moderate High
Operating Cost Minimal High Minimal
Land Requirement High Low Low
Operator Control Limited Low Low
Shock loads Rapid recovery Very slow Rapid recovery
Foaming None Often Low
Odour Yes Minimal Minimal
Energy Consumption High Low Moderate
Noise Minimal Moderate Minimal
Hydraulic washout No Yes Yes
Plugging Yes No No
Drying of media Yes No No
Output of sludge Moderate High Moderate
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Wilderer, Irvine & Goronszy, (2001) conducted a survey to evaluate the
performance of existing plant during 1998 and 1999 with some discoveries as
follows:
1. Mostly plant designs in Germany use effluent hydraulic buffer tank due to its
effectiveness in controlling possible uncertain performance.
2. The performance of the plants was very effective with respect to nutrient
removal.
4. When comparing SBR with other sewage treatment technology, SBR is much
more economically because the simple operation and the need of a single
tank in its operation.
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5. APPLICATION OF THE SBR TECHNOLOGY FOR SELECTED
COMMUNITY
Table 5: Treated waste water discharge standards for surface water bodies (source: Bangladesh
Ministry of Environment & Forest (http://www.doe.gov.bd/home/)
The treatment plant consists of major components that use different technologies
to produce the output. Treated effluent is being re-used by the community and
sludge is expected to be used for composting. Energy requirement is expected to
be met from renewable sources; plant is free from chemical use during its
complete operation.
By considering the space availability, cost and durability, concrete tank option
was selected for the project. The treatment process is illustrated as following
schematic diagram.
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Figure 2: Schematic Diagram of SBR Treatment Plant with 30m3 of daily capacity
Refer to the annexure 1 for the design calculation of treatment plant and components of SBR treatment plant.
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5.2.2 Sludge Recycling Technique
Treatment plant is expected to reach its maximum level of sludge storage in tank
1. The removed sludge is expected to use for composting due to high nutrient
content. The composting of sludge can be done by using on-site underground
tank as per Picture .
Picture 5: Sludge Composting Tanks located next to SBR Tank (Source: www.klaro.eu)
Sewage is pumped into the tank by using submerged pump in the buffer tank.
The expected quantity of sewage after 6 months is around 750 kg – 1000kg for
the composting. The sludge is mixed with wooden chips, paddy husk and organic
matter to create humus. The operation is expected to handover to the community
after extensive training and handling of composting process.
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Solid substances such as food remains, plastics and sanitary products,
coffee filter bags, bottle caps and other household articles (must be
removed through screener)
The physical tests must be performed every 03 months to check the process
happening inside of the treatment plant.
Checking of sludge level in 1st chamber and dispose of sludge into compost
tank when 70% of sludge storage content reached in the tank.
Taking a sample for laboratory tests (BOD, COD, TSS, TDS, etc.)
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6. DISCUSSION
Urban water related issues are common in developing countries. Water security
has been identified as a Millennium Development Goal (MDG) by United Nations
due to the fact that human lives depend on clean and safe water (OECD, 2012).
Currently access to safe sanitation in the world is 63% but open defecation still
takes place in many developing countries (WHO, 2012). It is a challenging task
for most of the developing countries to exert trade-off between development
needs and waste water management issues. Overall solution for the sewage
contamination problem can be initiated with a strong political leadership.
Singapore, once a country with many pig farms and sewage contaminated water
bodies, transformed into a role model in waste water management due to the
strong political commitment and visionary leadership of late Prime Minister Lee
Kuan Yew. Similar trends are visible in recent past where Indian Prime Minister
Narendra Modi pledged to construct more ‘toilets before temples’ which show the
changing priorities of political manifestos in creating overall solutions.
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The waste water contamination has different faces in different countries. So the
solutions and technologies used to purify water will be context specific. But there
are constant variables available to provide solutions to sewage contamination
issue by considering the developing countries with urban poverty in tropical
region.
Pollutant sources must be clearly identified before step into the relevant
technological solution. The contamination types and the level of pollution are
key requirements before initiating the planning of solution.
The technology used for treatment/purify the waste water sources must be
well established in the context. (Most of technologies developed in
temperate regions may not work effectively in tropical conditions).
Waste water sources must be advised and feedback must be taken in the
planning stage of waste water treatment solution. If it involves underserved
settlements in urban areas, special attention must be provided to the
economic, social and environmental conditions to provide an effective waste
water treatment solution.
Involvement of pollutant sources into the solution is important for long term
success of waste water treatment project. In case of urban underserved
settlers, the involvement in the construction, operation and phase out stages
will provide opportunities in cost cutting and providing effective solution
which suits the local conditions.
The ideal solution for point sources of pollution is the on-site treatment before
discharging the effluent in to the environment. Many countries in the world
adopted central treatment in urban sewage treatment context. It is also possible
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for individual treatment plant solutions if the pollutant sources are dispersed in the
geography and waste water generators are affordable. Treatment of non-point
sources of waste water is difficult and requires comprehensive planning and
design of plant as well as the spatial context. The key challenge for the
developing countries in sewage treatment is working around the minimal financial
allocations. Challenges of poverty elimination and economic stability are justified
by the common strategy of “develop first, clean up environment later” which is
now proven wrong in many countries.
Technology has a legal obligation to provide its user with needed information and
specific ability that correspond to local regulations. In terms of the quality of
effluent from SBR which its lower limit of BOD is less than 10 mg/l as shown at
Table 4, it can be concluded that this performance is appropriate with the
Bangladesh regulation that requests the maximum limit of discharge into river at
30 mg/l as represented at Table.... This means an inability to generate water as
mentioned on the role may lead a failure of empirical use of SBR. The similar
approach is applied to every pollution control measure such as COD, PH, TSS,
TDS, Oil & Grease, etc.
Timing is one of the important parts to consider while undertaking a project. The
simple and short period to build one single unit of SBR has become the main
reason to omit other technology that has a longer installation schedule. The
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normal time to establish one package SBR using double tanks is about 10-12
weeks with 30,000 L per day capacity of water treatment (Klaro, 2014). Compared
to ‘activated sludge system’ that consumes at least three tanks will need more
time to finish completely one unit plant (Wilderer, Irvine & Goronszy, 2001). The
project timeline is also context specific which may vary due to technical
clarifications, approval issues and other bureaucratic reasons. But generally it is
accepted to complete such project in 6 months of timeline. The SBR treatment
plant project under study is expected to complete the commissioning at the end of
6 month period
Table 6: Stages of the project with timeline
Month
No Description of the activity
1 2 3 4 5 6
1 Design of the plant and selection of site of installation
Earth work, excavation and concrete tank
2
construction
3 Installation of membranes, control panel & UV filter
Construction of effluent collection tank & distribution
4
line
5 Supplying of inlets from houses into buffer tank
6 Commissioning of the plant and testing of output
7 Community consultation
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The flexibility of installation that can be built underground with average
measurement of plant to about 5 x 10 m will reduce the land need. Hence,
the cost of investment will decrease.
The ability to adjust time and energy will help user to manage energy
consumption.
All needed materials for building one unit SBR are available in the market.
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Stage Description Cost (%)
Installation of sludge recycling unit and cutter pumps
Commissioning of the plant
Supply of sewer network into the treatment plant
4 20%
Effluent water quality testing and technical training for
maintenance work
The expected benefits for the community are ranging from socio-economic to
environmental aspects. The most important benefit is in terms of health and
hygiene. Sewage treatment reduces the water contamination and clean waters
mean the reduction of health expenditure for the community. As the urban
underserved communities consist of children aged 5 years or below prone to
number of water borne diseases, health savings from treatment plant installation
can lead to better living standards too.
Although SBR technology has its limitations, it can be considered as one of the
efficient methods of waste water treatment. Membrane use is widely known in
various aspects of waste water treatment. Therefore, the following improvements
can be done for future use of SBR technology in solving urban water issues.
SBR process uses aerobic treatment method to remove the pollutants in waste
water. But it can be improved if ‘multiple barrier approach’ prescribed by WHO is
followed. SBR can be improved by using aerobic and anaerobic treatment
methods together to perform an optimum treatment method. The tank 1 which
acts as the settling tank (buffer tank) can be used as an anaerobic chamber to
treat sewage inside.
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7. CONCLUSION
After a comprehensive analysis from various feasibility angles and an overall
performance review with respect to other competitive technologies, it can be
concluded that SBR is the most efficient technology for wastewater treatment in
our current site of Korail, Dhaka. The ultimate success however, depends on the
careful monitoring and operational maintenance of the plant, which requires
people with a certain skill set and business acumen. Although SBR is a simplistic
model, community involvement can create a sense of ownership that leads to
better management of the plant in the long run. It also becomes a potential role
model for areas dredged in unhygienic conditions to get inspired and take the
lead.
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8. REFERENCES
Barcina, et. al. (2013). Benefits and Risks of a Wastewater Treatment Process.
Dore, M. H., Singh, R. G., Khaleghi-Moghadam, A., & Achari, G. (2013). Cost
differentials and scale for newer water treatment technologies. International
Journal of Water Resources and Environmental Engineering, 5(2), 100-109.
El Nadi, M.E.H. (2005). Wastewater Treatment Design Report: Report No. 08,
International Resources Group.
Jenkins, D., Richard, M. G., & Daigger, G. T. (1993). Manual on the causes and
control of activated sludge bulking and foaming. 2. In Manual on the causes
and control of activated sludge bulking and foaming. 2. ed. Lewis.
Kulkarni, N.K. (2012). Demolishing the Korail Slum. Searclight South Asia. From
http://urbanpoverty.intellecap.com/?p=555, accessed March 29, 2015.
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Ng, W. J., & Tjan, K. W. (2006). Industrial Wastewater Treatment. Imperial
College Press.
Singh, S.K. (2012). Wastewater Treatment Technologies, Centre for Science and
Environment (CSE), India.
Schölzel & Bower (1999). Small Scale Wastewater Treatment Plant Project:
Report on Project Criteria, Guidelines and Technologies,
Tang, S.L (2003). Economic Feasibility of Project. Hong Kong: The Chinese
University of Hong Kong
The Hindu, (August 14, 2011). “Pollution in Ganga claims more lives than bomb
blasts: Advani”, Available online: http://www.thehindu.com/. Accessed on
02nd April 2015.
The Straits Times, (21 March 2012). “Flashback: World Water Day”, available
online: http://www.straitstimes.com/. Accessed on 02nd April 2015.
Valdes, J.C & Maradona, E.M (2013). Handbook of Wastewater Treatment. New
York: Nova Publishers
Wilderer, P.A, Robert, L.I & Mervin, C. G. (2001). Sequencing Batch Reactor
Technology. Scientific and Technical Report No. 10. IWA publishing.
UNEP (2010), Clearing the Waters - A focus on water quality solutions, United
Nations, Nairobi.
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Urban Development Agency, National Ganga River Basin Authority.
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NUS, MEM, Semester 2 (AY2014/15)
Module: ESE5901 (Environmental Technology)
Project group name: Sattvic Revolution
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9. ACKNOWLEDGEMENTS
NEWate Visitor Center (Staff and PUB officials), Koh Sek Lim Road,
Singapore.
http://www.pub.gov.sg/water/newater/visitors/Pages/default.aspx
Klaro GmbH – Sewage & Waste Water Treatment Company, Beyrueth,
Germany www.klaro.eu
Department of Environment, Ministry of Environment & Forests –
Bangladesh http://www.doe.gov.bd/home/
Center for Science and Environment – India http://www.cseindia.org/
33
NUS, MEM, Semester 2 (AY2014/15)
Module: ESE5901 (Environmental Technology)
Project group name: Sattvic Revolution
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