TVS Dazz Parts Catalogue

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(EFI)

CYLINDER HEAD ASSEMBLY (EFI) FIG.NO. 01

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1010320 COTTER VALVE 4

2 N2011040 RETAINER VALVE SPRING 2

3 N2010350 SPRING VALVE OUTER 2

4 N2010340 SPRING VALVE INNER 2

5 M1010620 VALVE STEM OIL SEAL 2

6 K3010680 SEAT VALVE SPRING 2

7 N3011140 VALVE INTAKE NEW 1

8 S1010250 NUT - TAPPET ADJUSTING 2

9 S1010240 SCREW - TAPPET ADJUSTING 2

10 K6010200 ARM COMP ROCKER 2

11 N3011780 SPARK PLUG - UR4KC 1

12 K4010100 PACKING SEAL COVER CYLINDER HEAD 1

13 K3010410 GASKET PLATE BREATHER 1

14 K3010470 PLATE BREATHER 1

15 0331708 CRPH SCR M5x12 6.8 ZNB 4

16 M1200890 U NUT M8x1.25 4

17 S1010130 WASHER CYL. HEAD 4

18 T4010760 SHAFT ROCKER ARM 2

19 T4010320 PLUG STUD HOLE 1

20 K3011090 STOPPER ROCKER SHAFT 1

21 R4180130 GROMMET PIPE INTAKE 1

22 N2040940 'O' RING PIPE INTAKE 2

23 R4040250 INSULATOR PAD 1

24 M1200900 HEX FLANGE NUT M6 3

25 P1200050 WAVE SPRING WASHER 6.5 2

PT TVS Motor Company Indonesia 2018, all rights reserved


1
(EFI)
CYLINDER HEAD ASSEMBLY (EFI) FIG.NO. 01

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 N9200150 SOC HD HEX SCREW M6 X 30 2

27 R4040190 PIPE INTAKE COMP 1

28 R4040220 COVER INJECTOR 1

29 R4180110 BEADING COWL R 1

30 R4180100 BEADING COWL L 1

31 K4010040 CYLINDER HEAD COMP 1

32 M1200530 HEX FL BOLT M6x20 2

33 N2010620 VALVE EXHAUST 1

34 P6010060 STOPPER CAMSHAFT 1

35 N8200090 REC CSK SCREW M5x15 1

36 R1011200 CAMSHAFT COMP 1

37 R1010800 SPROCKET 34T CAMCHAIN DRIVEN 1

38 M1010490 PIN SPROCKET KNOCK 1

39 M1080500 WASHER SPROCKET 1

40 N3200250 HEX SCREW M6x10-8.8 2

41 K4010080 COVER CYL HEAD 1

42 R1200410 HEX FL BOLT M6x30 4

43 F084010 GASKET RING OIL DRAIN 1

44 F085230 BOLT OIL DRAIN 1

45 R4180140 ENGINE ASSY 1

46 N8040340 O-RING AIR INJECTION 1

47 R1040960 PLUG COMP SAI 1

48 N3200220 HEX FL BOLT M6x16 ZNG 1

49 M1200470 HEX FLEANGE BOLT M6x30 2

50 R4040210 CAP INJECTOR 1

PT TVS Motor Company Indonesia 2018, all rights reserved


2
(EFI)
CYLINDER HEAD ASSEMBLY (EFI) FIG.NO. 01

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

51 R4060060 EFI INJECTOR 1

52 R4180160 GROMMET SENSOR 1

53 M1200510 HEX FLEANGE BOLT M6x25 1

54 R4040200 BODY THROTTLE ASSY 1

PT TVS Motor Company Indonesia 2018, all rights reserved


3
(REFRESH)
CYLINDER HEAD ASSEMBLY (REFRESH) FIG. NO.01A

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1010320 COTTER VALVE 4

2 N2011040 RETAINER VALVE SPRING 2

3 N2010350 SPRING VALVE OUTER 2

4 N2010340 SPRING VALVE INNER 2

5 M1010620 VALVE STEM OIL SEAL 2

6 K3010680 SEAT VALVE SPRING 2

7 N3011140 VALVE INTAKE NEW 1

8 S1010250 NUT - TAPPET ADJUSTING 2

9 S1010240 SCREW - TAPPET ADJUSTING 2

10 K6010200 ARM COMP ROCKER 2

11 N3011780 SPARK PLUG - UR4KC 1

12 K4010100 PACKING SEAL COVER CYLINDER HEAD 1

13 K3010410 GASKET PLATE BREATHER 1

14 K3010470 PLATE BREATHER 1

15 0331708 CRPH SCR M5x12 6.8 ZNB 4

16 M1200890 U NUT M8x1.25 4

17 S1010130 WASHER CYL. HEAD 4

18 T4010760 SHAFT ROCKER ARM 2

19 T4010320 PLUG STUD HOLE 1

20 K3011090 STOPPER ROCKER SHAFT 1

21 R4180130 GROMMET PIPE INTAKE 1

22 N2040940 'O' RING PIPE INTAKE 2

23 R4040250 INSULATOR PAD 1

24 0334108 HEX NUT M6 2

25 0330408 WAVE SPRING WASHER M6 ZNB 2

PT TVS Motor Company Indonesia 2018, all rights reserved


4
(REFRESH)
CYLINDER HEAD ASSEMBLY (REFRESH) FIG. NO.01A

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 M1200510 HEX FLANGE BOLT M6x25 2

27 R4040040 PIPE INTAKE COMP 1

28 R4040280 INSULATOR PAD 1 1

29 R4180110 BEADING COWL R 1

30 R4180100 BEADING COWL L 1

31 K4010040 CYLINDER HEAD COMP 1

32 420476700 HEX SCREW M6x30- IS: 1364-(PART-2)-A-8.8 2

33 N2010620 VALVE EXHAUST 1

34 P6010060 STOPPER CAMSHAFT 1

35 N8200090 REC CSK SCREW M5x15 1

36 R1011200 CAMSHAFT COMP 1

37 R1010800 SPROCKET 34T CAMCHAIN DRIVEN 1

38 M1010490 PIN SPROCKET KNOCK 1

39 M1080500 WASHER SPROCKET 1

40 N3200250 HEX SCREW M6x10-8.8 2

41 K4010080 COVER CYL HEAD 1

42 R1200410 HEX FL BOLT M6x30 4

43 F084010 GASKET RING OIL DRAIN 1

44 F085230 BOLT OIL DRAIN 1

45 R4180010 ENGINE ASSY 110cc 1

PT TVS Motor Company Indonesia 2018, all rights reserved


5
CYLINDER BLOCK & CRANKSHAFT ASSY FIG. NO.02

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4010100 GASKET CYLINDER 1

2 R1321000 RING SET PISTON STD 1

2A R1321010 RING SET PISTON I O/S 1

2B R1321020 RING SET PSTON II O/S 1

3 R4010070 TENSIONER CAMCHAIN 1

4 K3010640 BOLT CHAIN TENSIONER 1

5 N2200340 CIRCLIP PIN PISTON 2

6 N2010690 PISTON PIN 1

7 K6200110 BALL BEARING 6205Z 25x52x15 1

8 420702000 WOODRUFF KEY 1

9 R4020010 CRANKSHAFT COMP 1

10 R1011180 CHAIN CAMSHAFT (90LINKS) 1

11 R4010060 GUIDE CAMCHAIN 1

12 N2200490 FLANGE BOLT M6x20 ZNG 2

13 N3011370 ADJUSTER TENSIONER 1

14 N3011600 GASKET TENSIONER ADJUSTOR 1

15 R4010040 CYLINDER COMP 1

16 S1200270 TUBULAR DOWEL 2

17 R1011120 GASKET CYL HEAD 1

18 K6020220 PISTON ASSY WITH RINGS 1

18A R4320130 PISTON KIT I O/S 1

18B R4320140 PISTON KIT II O/S 1

19 R4320170 CONE ROD KIT 1

20 M1200530 HEX FLANGE BOLT M6x20 2

21 R4180080 BEADING COWL DEFLECTOR 1

PT TVS Motor Company Indonesia 2018, all rights reserved


6
CYLINDER BLOCK & CRANKSHAFT ASSY FIG. NO.02

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

22 R4320180 CYLINDER BLOCK & PISTON KIT 1

PT TVS Motor Company Indonesia 2018, all rights reserved


7
CRANKCASE ASSEMBLY L FIG. NO.03

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 M1200520 HEX FL BOLT M6x16 2

2 K6060200 STARTER MOTOR ASSY 1

3 K3060190 BUSH BENDIX 2

4 K6080870 BENDIX DRIVE 1

5 0074010 DOWEL PIN 2

6 K6080890 BRKT BENDIX MTG COMP 1

7 0332078 CRPH SCR M6x30 6.8 ZNB 2

8 K200120 CIRCLIP 47x2 H IS:3075 INT (TSDS-0411) 1

9 M1080370 GASKET OIL PIPE UNION 2

10 F085230 BOLT OIL DRAIN 2

11 S1090500 SILENT BLOCK SHOCK ABSORBER 1

12 K6200160 BALL BEARING 25x47x12 1

13 K6200200 OILSEAL 40x30x7 1

14 0339110 BALL BEARING 12x37x12 C3 6301Z 2

15 K3082170 BUSH KICK STARTER SUPPORT PLATE 1

16 420464700 HEX SCREW M6x16 8.8 ZNB 1

17 K6170100 CABLE GUIDE REAR 1

18 R4120810 CABLE CLAMP REAR 1

19 R4120790 PIN CENTER STAND 1

20 K3090380 SILENT BLOCK BUSH 1

21 R4030150 CRANKCASE SUB ASSY L 1

22 K6030250 BUSH CENTER STAND 1

23 G4010040 STUD BOLT CYL HEAD 2

24 S1200270 TUBULAR DOWEL 2

25 K3081750 OIL FILTER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


8
CRANKCASE ASSEMBLY L FIG. NO.03

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 K3200730 O RING DRAIN PLUG 1

27 K4080150 DRAIN PLUG 1

28 R4080120 OIL PUMP ASSY 1

29 N5200500 HEX SCREW M6x25 2

30 R4030100 GASKET COVER OIL PUMP 1

31 S1200680 OIL SEAL 30x40x7 1

32 R4030080 COVER OILPUMP (WITHOUT OIL SEAL) 1

33 M1200510 HEX FLANGE BOLT M6x25 7

PT TVS Motor Company Indonesia 2018, all rights reserved


9
CRANKCASE ASSEMBLY R FIG. NO.04

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1201000 CRR PAN HD TAP SCR ST4.2x25 ZNK 7

2 K4180090 GROMMET 1

3 R4180040 HOUSING FAN 1

4 R4180070 GROMMET TENSIONER ADJ 1

5 R4180050 DEFLECTOR 1

6 S1125320 HOLDER HOSE 2

7 R4180030 COVER FAN 1

8 F200098 CRPH SCR M5x20 8.8 ZNB 3

9 0335558 PUNCHED WASHER 5.5x12x1 3

10 P1200150 WAVE SPRING WASHER M5 ZNG 3

11 K3180280 FAN 1

12 K3082170 NUT 1

13 R4320080 ROTOR ASSY 1

14 M1200820 CRPH SCR M6x25 5.8 ZNG 2

15 0330408 WAVE SPRING WASHER M6 ZNB 2 Refresh

16 R4060010 MAGNETO ASSY 1

17 R4320090 STATOR ASSY 1

18 8200120 CRPH SCREW M5x12 2

19 K3200640 OILSEAL 17x26x6 1

20 M1200430 HEX FLANGE BOLT M6x55 7

21 K3082010 GAUGE OIL LEVEL 1

22 M1080400 O-RING 16.8x3.1 [M101 039 0] 1

23 R4030040 CRANKCASE COMP R 1

24 S1200270 TUBULAR DOWEL 2

25 G4010040 STUD BOLT CYL HEAD 2

PT TVS Motor Company Indonesia 2018, all rights reserved


10
CRANKCASE ASSEMBLY R FIG. NO.04

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 K3090380 SILENT BLOCK BUSH 1

27 K6030250 BUSH CENTER STAND 1

PT TVS Motor Company Indonesia 2018, all rights reserved


11
CVT ASSEMBLY FIG.NO. 05

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4080230 SHEET MOVABLE DRIVEN 1

2 R4080380 SPRING MOVABLE DRIVEN 1

3 R4080400 OIL SEAL MOVABLE DRIVEN 2

4 R4070020 CLUTCH ASSY 1

5 K6081200 CVT ASSEMBLY 1

6 R4070030 NUT CLUTCH SHOE 1

7 K6070390 HOUSING CLUTCH 1

8 0330328 WAVE SPRING WASHER M10 ZNB 1

9 420308700 HEX NUT M10 8 ZNC 1

10 K3200090 NEEDLE BEARING 1

11 R4080350 FACE FIXED DRIVEN 1

12 K6080550 V BELT 1

13 R4080340 FACE MOVABLE DRIVEN 1

14 R4080410 O RING MOVABLE DRIVEN 2

15 R4080370 PIN MOVABLE DRIVEN 3

16 R4080360 SPACER, PIN MOVABLE DRIVEN 3

17 K6080640 DAMPER, MOVABLE DRIVE 3

18 K6080630 PLATE MOVABLE DRIVE 1

19 R4080280 ROLLER MOVABLE DRIVE COMP 6

20 K6080590 FACE COMP MOVABLE DRIVE 1

21 K6080610 SPACER MOVABLE DRIVE 1

22 R4080240 FACE FIXED DRIVE COMP 1

23 K6081370 RATCHET NUT KICKSTARTER 1

24 M1200770 HEX FLANGE NUT M12x1.25 1

PT TVS Motor Company Indonesia 2018, all rights reserved


12
COVER VARIATOR & KICK STARTER ASSY FIG.NO. 06

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 0332248 REC CSK HD SCR M6x20 6.8 ZNB 6

2 R4080070 COVER FAN CVT 1

3 R4030180 GASKET COVER VARIATOR 1

4 K3081530 SPRING KS SHAFT 1

5 K6080750 GEAR COMP KS DRIVE 1

6 P080610 SHIM 11.2x18.5x0.5 OILED [TSDS0402] 3

7 K3081320 GEAR COMP KS IDLER 1

8 K6081380 GEAR COMP KICKSTARTER DRIVEN 1

9 K3081500 SPRING KS DRIVEN GEAR 1

10 K3082190 BUSH KICK STARTER SHAFT 1

11 R4030110 COVER VARIATOR ASSY 1

12 M1200470 HEX FLANGE BOLT M6x30 8

13 R4200040 COTTER PIN 1

14 420051000 SPRING WASHER B7 1

15 K3200760 HEX FLANGE NUT M7x1 1

16 K3082760 LEVER KICKSTARTER ASSY - T GREY 1

17 R4080180 TUBE INLET CVT 1

18 0331718 CRPH SCR M5x16 6.8 ZNB 2

19 R4080140 FOAM CVT FILTER 1

20 R4180060 COVER CVT AIR OUTLET 1 EFI

PT TVS Motor Company Indonesia 2018, all rights reserved


13
GEARCASE ASSEMBLY FIG.NO. 07

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4080030 SHAFT REAR WHEEL COMP 1

2 N2200150 BALL BEARING 17x40x12 - 6203 1

3 R4080330 GEAR INTERMEDIATE 1

4 K6080440 SHAFT INTERMEDIATE 1

5 0339110 BALL BEARING 12x37x12 C3 6301Z 1

6 K6080430 SHAFT CLUTCH 1

7 R4200020 BALL BEARING 20x47x14 1

8 R4030070 GASKET GEARCASE 1

9 0074010 DOWEL PIN 2

10 R4030050 GEARCASE 1

11 N5200270 OILSEAL 20x30x6 1

12 M1200470 HEX FLANGE BOLT M6x30 7

PT TVS Motor Company Indonesia 2018, all rights reserved


14
AIR CLEANER ASSEMBLY FIG.NO. 08

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R2040400 HOSE CLIP 12.5 1

2 R4040260 HOSE BREATHER PCV 1

3 K140820 HOSE CLIP 14.8 3

4 P100480 HOSE CLIP 43 1

5 R4040360 DRAIN PIPE 1

6 R4040060 CASE AIR CLEANER COMP . 1

7 M1200470 HEX FLANGE BOLT M6x30 2

8 R4040120 SEAL AIR CLEANER 2

9 R4040110 FILTER HOLDER COMP . 1

10 R4040380 COVER COMP AIR CLEANER 1

11 M1200660 CRPH SCR M5x16 ZNG 6

12 R1040460 CLIP HOSE BREATHER 1

13 R1140440 HOSE CLIP DIA 13mm 1

14 P6040110 DRAIN PIPE 1

15 G4040330 DRAIN PIPE 1

16 R4040270 HOSE CRANKCASE BREATHER 1

17 N4200130 HOSE CLAMP 1

18 R4040350 SLEEVE AIR INLET 1

19 R4040230 AIR CLEANER ASSY 1 EFI

19A R4040010 AIR CLEANER ASSY 1 REFRESH

20 8200120 CRR FL PAN HD SCREW M5X12 2 EFI

21 R4040370 SUPPORT BRKT HOSE 1 EFI

22 R4040240 TUBE OUTLET 1 EFI

PT TVS Motor Company Indonesia 2018, all rights reserved


15
(DAZZ REFRESH)
CARBURETTOR ASSEMBLY (DAZZ REFRESH) FIG. NO.09

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R1321670 CAP 1

2 R1320360 GUIDE HOLDER 1

3 R1321540 O-RING(GUIDE HOLDER) 1

4 R1320370 SPRING 1

5 K320680 PLUNGER ASSEMBLY 1

6 ------------ MIXING BODY ASSEMBLY 1

7 N2320420 O-RING (AS) 2

8 K3320500 WASHER AIR ADJUSTER 1

9 K3320510 SPRING AIR ADJUSTER 1

10 R1321550 AIR SCREW (AS) 1

11 R1321640 SPRING (C/R) 1

12 R1321630 DIAPHRAGM ASSEMBLY 1

13 R1321650 DIAPHRAGM COVER 1

14 R1321660 SCREW (C/R) 2

15 K320780 WASHER (SRA) 1

16 R1320440 SPRING (SRA) 1

17 R1321760 ADJUSTER (IDLE) 1

18 R1320430 NEEDLE JET (JET) 1

19 K3320340 PILOT JET 1

20 R1321600 JET HOLDER 1

21 G3320130 MAIN JET 1

22 R1321570 NEEDLE ASSEMBLY 1

23 R1320420 FLOAT ASSEMBLY 1

24 K3320310 PIN FLOAT 1

25 K320380 SEAL (FCB) 1

PT TVS Motor Company Indonesia 2018, all rights reserved


16
(DAZZ REFRESH)
CARBURETTOR ASSEMBLY (DAZZ REFRESH) FIG. NO.09

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 N2320310 SCREW DRAIN 1

27 K3320530 SCREW (FCB) 4

28 R1320390 FLOAT BODY ASSEMBLY 1

29 R1320490 CABLE GUIDE ADJUSTER 1

30 R1320500 CAP 1

31 R1321620 CABLE GUIDE ASSEMBLY 1

32 R1320510 NUT 1

33 R1320470 PACKING 1

34 R1320480 E-RING (MIXING TOP) 1

35 R1320460 CAP 1

36 R1320310 MIXING CAP 1

37 R1320320 PACKING 1

38 R3320440 SPRING (THROTTLE) 1

39 N2320610 HOLDER 1

40 N2320330 SPRING (JN) 1

41 N2320630 WASHER 1

42 N2320340 E-RING 1

43 R1320580 RING 2.3 1

44 N2320220 JET NEEDLE (NEEDLE) 1

45 R1320340 PISTON VALVE (CA) 1

46 R1321800 HOSE DRAIN 1

47 N5320300 HOSE 1

48 N5320400 CLIP HOSE 2

49 K3320480 STUD 2

50 R4040170 CARBURETTOR ASSY 1

PT TVS Motor Company Indonesia 2018, all rights reserved


17
MUFFLER ASSEMBLY FIG.NO. 10

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R1200390 SPL CRR PAN HEAD SCREW M6X16 2

2 0335928 PUNCHED WASHER 6.5x18.0x1.6 ZNB 2

3 K6220950 GROMMET EXHAUST GUARD 2

4 P150280 SPACER BUSH 2

5 K6220910 MUFFLER GUARD 1

6 M1050310 GASKET EXHAUST 1

7 M1200890 U NUT M8x1.2 2

8 P200480 HEX BOLT M10x45 2

9 0330328 WAVE SPRING WASHER M10 ZNG 2

10 G5200310 PUNCHED WASHER 10.5 x18x1.6 2

11 K200160 HEX NUT M10 8 ZNG 2 EFI

11A P200530 HEX NUT M10 8 ZNB (TSDS-0304) 2 REFRESH

12 R4050080 MUFFLER COMP EFI 1 EFI

12A R4050030 MUFFLER COMP 1 REFRESH

13 R4220200 GUARD EXHAUST 1

14 N9200010 HEX FLANGE BOLT M6x8.0 2

15 R4050070 MUFFLER SUB ASSY EFI 1 EFI

15A R4050020 MUFFLER SUB ASSY 1 REFRESH

PT TVS Motor Company Indonesia 2018, all rights reserved


18
(DAZZ REFRESH)
SAI ASSEMBLY (DAZZ REFRESH) FIG. NO. 11

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 K140820 HOSE CLIP (14.8mm Dia) 1

2 R4040150 HOSE SAI INLET 1

3 R2040400 HOSE CLIP (12.5mm Dia) 2

4 N9041670 AIR CLEANER SAI 1

5 P1040220 BOOT SAI FILTER 1

6 R4040330 HOSE AIR INLET 1

7 R4040310 BRKT AIR FILTER SAI 1

8 0332068 CRPH SCR M6x12 6.8 ZNB 2

9 R4040320 BRKT SAI MTG 1

10 N8040250 SEC AIR INJECTION VALVE 1

11 M1200530 HEX FLANGE BOLT M6x20 2

12 N8040370 HOSE CLIP VACUUM (8mm Dia) 2

13 R4040300 HOSE AIR CUT VALVE 1

14 N8040350 HOSE CLIP AIR INJECTION (16mm Dia) 2

15 M7040060 HOSE AIR OUTLET 1

16 R4040160 PIPE COMP SAI 1

17 N8040340 O-RING AIR INJECTION 1

18 0330408 WAVE SPRING WASHER M6 ZNB 1

19 M1200520 HEX FL BOLT M6x16 1

PT TVS Motor Company Indonesia 2018, all rights reserved


19
HANDLE BAR ASSEMBLY FIG. NO. 12

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R2220820 MIRROR ASSY L 1

2 R2220830 MIRROR ASSY R 1

3 0332038 CRPH SCR M5x45 6.8 ZNB (TSDS-0203) 1

4 K150420 CASE THROTTLE UPPER 1

5 M1201060 REC CSK HD SCR M6x50 6.8 ZNK 2

6 R1150270 DAMPER HANDLE BAR 2

7 N9150700 RUBBER DAMPER MOUNTING 2

8 N9122440 BUSH - M6 2

9 R3150040 GRIP COMP THROTTLE 1

10 R1150390 MASTER CYLINDER ASSY 1

11 R1320240 KIT LEVER 1

12 R1150900 BOLT BRAKE LEVER 1

13 409047000 NYLON LOCK NUT M6 8 ZNB 2

14 K6150190 CONTROL LEVER ASSY L 1

15 K6150250 HINGE PARKING BRAKE 1

16 K3200420 PAN HEAD SCREW SPECIAL 1

17 K6150200 HOLDER CONTROL LEVER PARKING 1

18 K3150250 BRAKE LEVER L 1

19 K3150270 CLAMP LEVER BRKT L 1

20 K6150239 PIN STOPPER PARKING BRAKE 1

21 K160240 SWITCH STOP LAMP ASSY 1

22 K6150249 SPRING PARKING BRAKE 1

23 K6150210 LOCK STOPPER PARKING BRAKE 1

24 S1200820 CIRCLIP 2.3 IS:3075 TYPE E 1

25 K3150570 CASE THROTTLE UNDER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


20
HANDLE BAR ASSEMBLY FIG. NO. 12

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 420957700 PHILIPS HD SCREW M4x15 1

27 N8200080 CRR PAN HEAD SCREW M5x10 1

28 K3200660 HEX FLANGE BOLT M10x1.25x45 1

29 S1150500 BUSH ROUND 1

30 R4150030 HANDLE BAR COMP 1

31 420008700 PUNCHED WASHER A11 ZNB 1

32 K200570 U NUT 10x1.25 FLANGED 1

33 R1150530 GUIDE CHOKE CABLE 1

34 3160424 ADJUST WASHER 1

35 3168600 CHOKE LEVER 1

36 G5200360 CRR PAN HEAD SCREW M5x20 1

37 R3150030 GRIP L 1

38 0254096 PIECE THROTTLE CABLE END 1

39 R4170010 CABLE THROTTLE . DISC ASSY 1 REFRESH

39A R4170060 CABLE THROTTLE ASSY 1 EFI

40 M1200730 CIRCLIP 6.0x0.8SES P2107 TYPE E ZNC 1

41 R4170040 CABLE ASSY CHOKE 1

42 K6170020 CABLE ASSY REAR BRAKE 1

43 K3110690 SPRING BRAKE CABLE REAR 1

44 0254038 PIN BR. LEVER-BRAKE 1

45 0334268 NUT BR. CABLE ADJ.-BRAKE 1

PT TVS Motor Company Indonesia 2018, all rights reserved


21
FUEL TANK ASSEMBLY EFI FIG.NO. 13

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 0331708 CRPH SCR M5x12 6.8 ZNB 4

2 R4160180 FUEL SENDER ASSY 1

3 R1200500 HEX FL BOLT M6x10 2

4 R1140260 TANK CAP ASSY 1

5 R4140190 FUEL TANK COMP 1

6 R4320240 FILTER FUEL PUMP 1

7 R4140210 FUEL PUMP MODULE ASSY 1

8 R3200010 O RING,Ø62.6XØ3.5 1

9 0331688 HEX SCREW M6x8 4

10 0335928L PUNCHED WASHER 6.5x18.0x1.6 4

11 R4140220 FLANGE TOP, FUEL PUMP MTG 1

12 R4140130 COUPLER 1

13 R4140160 HOSE ASSY 1

14 R4140290 HOSE CLAMP WITH HOLDER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


22
(DAZZ REFRESH)
FUEL TANK ASSEMBLY (REFRESH) FIG. NO.13A

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 0331708 CRPH SCR M5x12 6.8 ZNB 4

2 0335558 PUNCHED WASHER 5.5x12.0x1.0 ZNB 4

3 R4160030 FUEL SENDER ASSY 1

4 R1200500 HEX FL BOLT M6x10 2

5 R1140260 TANK CAP ASSY 1

6 R4140060 FUEL TANK COMP 1

7 R1140410 FUEL FILTER 1

8 R1140440 HOSE CLIP DIA 13mm 1

9 R4140260 HOSE FUEL TANK 1

10 R1140340 HOSE CLIP DIA 10mm 1

11 N4200130 HOSE CLAMP (Dia 9.2mm) 2

12 R4140030 HOSE AFC TO CARBURETTOR 1

13 R1140220 AUTO FUEL COCK 1

14 N3200220 HEX FL BOLT M6x16 ZNG 1

15 R1140350 HOSE CLIP DIA 7mm 2

16 R4140040 HOSE VACUUM 1

PT TVS Motor Company Indonesia 2018, all rights reserved


23
HEAD LAMP ASSEMBLY FIG. NO.14

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R1160200 SWITCH ELECTRIC STARTER 1

2 R1160190 SWITCH LIGHTING 1

3 R1160220 SWITCH BEAM CONTROL 1

4 K6160400 SWITCH TURN SIGNAL LAMP 1

5 420515700 CRR PAN HEAD SCREW M4x10 2

6 R1200450 CRR FLANGE PAN HEAD SCREW M4X16 2

7 R4220160 COVER HANDLE REAR 1

8 R1160230 SWITCH HORN 1

9 K200320 SCREW SELF TAPPING 4.2x16 ZNK TSDS0209 4

10 M1200660 CRPH SCR M5x16 ZNG 2

11 R4160060 CORDSET HEAD LAMP 1

12 R1160130 BULB HEADLAMP 12V 30/30W 1

13 R1220770 CUSHION HEAD LAMP 2

14 R3220640 CUSHION, HEADLAMP 1

15 R4220210 HEADLAMP ASSY 1

16 R1220360 CUSHION, COVER FRAME 2

17 S1200700 RETAINER CLIP COMP, PANEL 1

18 COVER HANDLE FRONT 1 PAINTED PARTS

19 R1200380 HEX FLANGE BOLT M5x14 1

PT TVS Motor Company Indonesia 2018, all rights reserved


24
SEAT ASSEMBLY FIG. NO.15

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4130020 SEAT ASSY 1

2 R4130050 COVER COMP SEAT 1

3 R4130040 SEAT FOAM 1

4 R4130030 SEAT BASE 1

5 R1130150 CUSHION SEAT 2

6 K210800 O RING 1

7 N3130040 SEAT REST 2

8 R4130070 CUSHION SEAT 7

9 M1200900 HEX FLANGE NUT M6 2

10 R2130060 HINGE 1

11 R1130110 HEX SCREW M6, SPL 1

12 R1130090 BOTTOM PLATE COMP - SEAT 1

PT TVS Motor Company Indonesia 2018, all rights reserved


25
CENTER STAND & PROP STAND ASSY FIG. NO.16

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4120220 CENTER STAND ASSEMBLY 1

2 K6200080 CLEVIS PIN CENTER STAND 2

3 N8110710 SPLIT PIN 3

4 R4120280 CENTER STAND COMP 1

5 S1125310 CUSHION 1

6 K3122140 SPRING CENTER STAND 1

7 R4120360 LEVER CENTER STAND 1

8 R1321170 KIT PROP STAND 1

9 N9200010 HEX BOLT M8x1.25x30 1

10 R1121420 PROPSTAND COMP 1

11 0334548 HEXAGONAL NUT M8 1

12 N5121610 SPRING PROP STAND 1

PT TVS Motor Company Indonesia 2018, all rights reserved


26
FRAME ASSEMBLY FIG.NO. 17

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 K6122340 TRAY BATTERY HOLDER 1

2 R1200500 HEX FL BOLT M6x10 6

3 R4120610 BATTERY HOLDER COMP 1

4 R1122340 CUSHION 9x20x2 10

5 R1220360 CUSHION COVER FRAME 5

6 R4120760 BRKT COVER FRAME HEAD 1

7 M1200530 HEX FLANGE BOLT M6x20 4

8 R4220140 PILLION HANDLE 1

9 M1200670 CRPH SCR M6x20 6.8 ZNG 2

10 N8122610 CUP WASHER 2

11 N5120820 GROMMET HEADLAMP 2

12 0331708 CRPH SCR M5x12 6.8 ZNB 2

13 0335558 PUNCHED WASHER 5.5x12.0x1.0 ZNB 2

14 K6210100 SEAT LATCH ASSY 1

15 R4220400 BRACKET TAIL LAMP 1

16 K6150270 STEERING, IGNITION & SHUTTER LOCK 1

17 R4121090 FRAME COMP 1 EFI

17A R4120010 FRAME COMP 1 REFRESH

18 0332238 REC CSK HD SCR M6x12 6.8 ZNB 2

19 0330328 WAVE SPRING WASHER M10 3

20 420496700 HEX SCREW M10x40 1

21 R4090010 SHOCK ABSORBER 1

22 0330318 WAVE SPRING WASHER M8 1

23 420955700 HEX SCREW M8x40 1

24 K200160 HEX NUT M10 8 ZNG 1

PT TVS Motor Company Indonesia 2018, all rights reserved


27
FRAME ASSEMBLY FIG.NO. 17

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

25 K200570 HEX FLANGE U NUT M10x1.25 1

26 0335528 PUNCHED WASHER 10.5x18x1.6 2

27 R4090020 TOGGLE LINK ASSY 1

28 K3090380 SILENT BLOCK 2

29 R4090050 STOPPER TOGGLE LINK 2

30 K6090590 SPACER ASSY TOGGLE LINK 1

31 K6200060 HEX BOLT M10x250 1

32 N5111200 AXLE Ø10x221.5 1

33 R4121010 BRKT PROP STAND 1 1 EFI

34 S1125310 CUSHION 1 EFI

35 N9130120 CUSHION 1 for pillion footrest

PT TVS Motor Company Indonesia 2018, all rights reserved


28
1A TAIL LAMP & SPEEDOMETER ASSY
TAIL LAMP & SPEEDOMETER ASSY FIG.NO. 18

6A
REF.
PART NO. DESCRIPTION QTY REMARKS
2A NO.

3A 1 R4220240 TAIL LAMP ASSY 1


2
1A R3220280 TAIL LAMP ASSY - DAZZ PRIME 1 COMMON WITH ROCKZ
6B 3
5 2 S1201000 CRR PAN HD TAP SCR ST4.2x25 ZNK 4

2A K5200010 CRR PAN HD TAP SCR ST4.2x95 ZNK - DAZZ PRIME 2 COMMON WITH ROCKZ
4
3 R4320050 OUTER LENS TAIL LAMP 1
7A
5 3A R3320550 LENS TAIL LAMP - DAZZ PRIME 1 COMMON WITH ROCKZ
6 4 R4320040 INNER LENS TAIL LAMP 1

5 R1160150 BULB TAIL LAMP 12V 18W/5W 1

6 R1160170 BULB TURN SIGNAL LAMP 12V 10W 2


7
6A R3320430 TURN SIGNAL LAMP REAR R - DAZZ PRIME 1 COMMON WITH ROCKZ
1 6B R3320420 TURN SIGNAL LAMP REAR L - DAZZ PRIME 1 COMMON WITH ROCKZ
9
7 R4160080 CORD SET TAIL LAMP 1
8
7A R3160030 CORD SET TAIL LAMP - DAZZ PRIME 1 COMMON WITH ROCKZ

16 8 K200320 CRR PAN HD TAP SCR ST4.2x16 4


17 9 R1320180 CASE TOP 1

10 10 R1320190 CASE BOTTOM 1

11 R4220390 SPEEDOMETER ASSY 1 EFI


12 11A R4220320 SPEEDOMETER ASSY 1 REFRESH

13 11/11A 12 R1320290 GROMMET 1


14
13 R1320730 BULB 12V 1.7 W 4

14 R1320740 BULB 12V 3.4 W 2

15 R4160070 CORD SET SPEEDOMETER 1


15 16 R1170040 CABLE ASSY SPEEDOMETER 1

17 0335558 PUNCHED WASHER 5.5x12x1.0 1

PT TVS Motor Company Indonesia 2018, all rights reserved


29
REAR FENDER ASSEMBLY FIG.NO. 19

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1200700 RETAINER CLIP COMP. PANEL 2

2 R4220130 FENDER REAR 1

3 R4221040 MUDFLAP FRONT 1

4 0332275 SCREW - CRPH M6x16 6.8 ZNK 4

5 0335618 PUNCHED WASHER 6.5x20x1.6 2

6 M7160120 REFLEX REFLECTOR 1

7 ------ CIRCLIP 1

8 R1211580 BRACKET SEAT LOCK 1

9 R1300060 RUBBER WASHER 1

10 R1300050 LOCK PLATE SEAT LOCK CLIP 1

11 K6150350 BLANK KEY 1

12 K6210140 SEAT LOCK ASSEMBLY 1

13 R1320640 SEAT LOCK CABLE 1

14 R4150210 CAM SEAT LOCK KIT 1

15 R4221040 MUD GUARD REAR 1 NEW

15

PT TVS Motor Company Indonesia 2018, all rights reserved


30
STYLE PARTS - I FIG.NO. 20

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 COVER FRAME CENTER 1 PAINTED PARTS

2 8200120 CRR PAN HEAD SCREW M5x12 2

3 K3200830 RETAINER CLIP COMP M5 2

4 R1121330 LID ELECTRICAL BOX 1

5 M1200510 HEX FLANGE BOLT M6x25 4

6 R1121320 CUP WASHER UTILITY BOX 4

7 R1121310 CUSHION UTILITY BOX 4

8 R4120330 UTILITY BOX 1

9 0332275 SCREW - CRPH M6x16 6.8 ZNK 8

10 K200320 SCREW SELF TAPPING 4.2x16 ZNK TSDS0209 10

11 COVER LOWER R 1 PAINTED PARTS

12 COVER FRAME R 1 PAINTED PARTS

13 420305700 HEX NUT M6 2

14 G5200300 PUNCHED WASHER 6.5x16x1.2 2

15 N3200340 CRR PAN HD TAP SCR ST4.2x13 ZNK 8 EFI

16 7130020 NUT SEAT TAIL COVER CENTER 13 EFI

17 R1220360 CUSHION COVER FRAME 4

18 R4220070 COVER CENTER 1

19 R4220310 COVER BOTTOM R 1

20 M1200810 CRR PAN HD SCREW M6x10 5.8 ZNG 2

21 G5200310 PUNCHED WASHER 10.5x18x1.6 2

22 R4220080 FLOOR BOARD 1

23 R4220420 COVER FRAME BOTTOM R 1

24 COVER FRAME L 1 PAINTED PARTS

25 COVER LOWER L 1 PAINTED PARTS

PT TVS Motor Company Indonesia 2018, all rights reserved


31
STYLE PARTS - I FIG.NO. 20

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 R4220090 COVER BOTTOM FLOOR 1

27 R4220300 COVER BOTTOM L 1

PT TVS Motor Company Indonesia 2018, all rights reserved


32
STYLE PARTS - II FIG.NO. 21

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 K200320 SCREW SELF TAPPING 4.2x16 ZNK TSDS0209 26

2 LEG SHIELD R 1 PAINTED PARTS

3 7130020 NUT SEAT TAIL COVER CENTRE 8

4 R4220060 COVER REAR OUTER 1

5 B4220380 BAG HOOK 1

6 420001700 PUNCHED WASHER 6.5x13x1.6 1

7 0330408 SPRING WASHER M6 ZNB 1

8 M1200670 CRPH SCR M6x20 6.8 ZNG 1

9 R4221020 GROMMET IGNITION LOCK 1

10 R4220050 COVER REAR INNER 1

11 N2200450 HEX FL BOLT - M6x50 2

12 G5200300 PUNCHED WASHER 6.5x16x1.2 2

13 R1220590 BRKT COMP LIC PLATE FRONT 1

14 R1160720 BULB POSITION LAMP CAP LESS 12V 1.7 2

15 R4160090 CORD SET TURN SIGNAL LAMP 2

16 R1160170 BULB TURN SIGNAL (12V 10W) 2

17 S1125320 CLAMP OIL HOSE No.2 2

18 R4220230 TURN SIGNAL LAMP R 1

19 LEG SHIELD L 1 PAINTED PARTS

20 R4220220 TURN SIGNAL LAMP L 1

21 COVER FRONT 1 PAINTED PARTS

22 R4220049 COVER FRONT BOTTOM 1

PT TVS Motor Company Indonesia 2018, all rights reserved


33
ELECTRICAL EFI FIG.NO. 22

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4160110 WIRING HARNESS EFI 1

2 N3160340 CLAMP WIRING HARNESS (BIG SIZE) 3

3 K6210480 LOCK SET 1

4 K6150270 STEERING CUM IGNITION LOCK 1

5 0332238 CRR CSK HEAD SCREW M6X12 ZNB 2

6 K6210140 SEAT LOCK 1

7 K6150350 BLANK KEY 1

8 R4160150 BATTERY CHARGED 12V 3.5AH 1

9 R1321380 SCREW BATTERY TERMINAL 2

10 N9160380 ELECTRONIC FLASHER UNIT 1

11 R1321340 BOOT ELECTRONIC FLASHER 1

12 R3160090 BOOT STARTER RELAY 1

13 R3160140 STARTER RELAY ASSY 1

14 R1200310 HEX FLANGE SCREW M8x20 1

15 N9160840 HORN 12V 1

16 K6060120 IGNITION COIL 1

17 R1060200 SEAL HT CORD 1

18 R4060080 REGULATOR CUM RECTIFIER 1

19 N8200060 HEX FLANGE BOLT M6x10 1

20 R4320070 SEAL SPARK PLUG 1

21 N8060170 SUPPRESSOR CAP 1

22 R4160040 CORD SET SWITCH 1

23 R4160240 SOCKET MOBILE CHARGER ASSY 1

24 R3320450 CAP SOCKET MOBILE CHARGER 1

25 R3320480 O RING SOCKET MOBILE CHARGER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


34
ELECTRICAL EFI FIG.NO. 22

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 R3320460 NUT SOCKET MOBILE CHARGER 1

27 R3320470 WASHER SOCKET MOBILE CHARGER 1

28 N9161640 CAP WATER PROOF COUPLER 1

29 R4160130 BOOT ECU 1

30 R4060040 ECU UNIT 1

31 R4160160 BOOT CONTROL RELAY 1

32 R4160170 CONTROL RELAY 1

33 N9060420 CAPACITOR WITH ECU RELAY ASSY 1

34 N4221260 PAD CUSHION 22 x 8 2

35 M1200670 CRR PAN HEAD SCREW M6x20 2

36 R4060050 OXYGEN SENSOR 1

37 R4060090 THERMAL SENSOR 1

38 S1125320 CLAMP OIL HOSE 2

39 R4060110 IGNITION COIL SUB ASSY 1

PT TVS Motor Company Indonesia 2018, all rights reserved


35
(REFRESH)
ELECTRICAL (DAZZ REFRESH) FIG. NO. 22A

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R4160020 WIRING HARNESS BASIC 1

2 R1321390 FUSE 10A 1

3 N3160340 CLAMP WIRING HARNESS (BIG SIZE) 1

4 K6210480 LOCK SET 1

5 K6150270 STEERING CUM IGNITION LOCK 1

6 0332238 CRR CSK HEAD SCREW M6X12 ZNB 2

7 K6210140 SEAT LOCK 1

8 K6150350 BLANK KEY 1

9 R4160150 BATTERY CHARGED 12V 3.5AH 1

10 R1321380 SCREW BATTERY TERMINAL 2

11 N9160380 ELECTRONIC FLASHER UNIT 1

12 R1321340 BOOT ELECTRONIC FLASHER 1

13 R3160090 BOOT STARTER RELAY 1

14 R3160140 STARTER RELAY ASSY 1

15 R1200310 HEX FLANGE SCREW M8x20 1

16 N9160840 HORN 12V 1

17 R4060100 TCI UNIT 1

18 K6060120 IGNITION COIL 1

19 R1060200 SEAL HT CORD 1

20 R4060030 REGULATOR CUM RECTIFIER 1

21 N8200060 HEX FLANGE BOLT M6x10 1

22 R4320070 SEAL SPARK PLUG 1

23 N8060170 SUPPRESSOR CAP 1

24 R4160040 CORD SET SWITCH 1

25 N8161720 SOCKET MOBILE CHARGER ASSY 1

PT TVS Motor Company Indonesia 2018, all rights reserved


36
(REFRESH)
ELECTRICAL (DAZZ REFRESH) FIG. NO. 22A

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 R3320450 CAP SOCKET MOBILE CHARGER 1

27 R3320480 O RING SOCKET MOBILE CHARGER 1

28 R3320460 NUT SOCKET MOBILE CHARGER 1

29 R3320470 WASHER SOCKET MOBILE CHARGER 1

30 R1160260 SENSOR LEAD WIRE 1

31 K3060260 THERMAL SENSOR 1

PT TVS Motor Company Indonesia 2018, all rights reserved


37
FRONT SUSPENSION ASSEMBLY FIG. NO. 23

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 410058700 STEERING LOCK NUT 1

2 K3100830 WASHER STEERING STEM 1

3 0254088 ARRESTER STEERING STEM 1

4 R1100290 DUST SEAL 1

5 S1101150 RACE STEERING OUTER 1

6 420404000 3/16 BALLS 51

7 S1125290 RACE STEERING INNER 1

8 R1121210 CUP BOTTOM 1

9 R1100120 CONE BOTTOM 1

10 R1100140 DUST SEAL 1

11 R1321080 STEERING CONE KIT 1

12 R4100010 LOWER BRKT ASSY WITH CONE BOTTOM & DUST SEAL 1

13 R1200160 HEX FL BOLT M10x1.25x40 4

14 420051000 SPRING WASHER B7 1

15 R1200260 CUP WASHER 1

16 N3200220 HEX FL BOLT M6x16 ZNG 1

17 R4110160 CLAMP HOSE 1

18 R11003007D OUTER TUBE L 1

19 R1100410 BOLT CAP 2

20 R1100420 O RING 2

21 R1100360 INNER TUBE ASSY 2

22 R1100400 SPRING - 1 2

23 R1100390 DUST SEAL 2

24 R1100380 CIRCLIP 2

25 R1100370 OIL SEAL 2

PT TVS Motor Company Indonesia 2018, all rights reserved


38
FRONT SUSPENSION ASSEMBLY FIG. NO. 23

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 R1100350 PISTON RING 2

27 R1100330 PISTON 2

28 R1100340 SPRING - 2 2

29 R1100320 SPINDLE TAPER 2

30 R11003107D OUTER TUBE R (DISC) 1

31 R1100430 GASKET, BIG 2

32 R1100440 BOLT HEX SOC HEAD (M8x1.25) 2

33 R11000607D LEG ASSY L 1

34 R11001807D LEG ASSY R 1

PT TVS Motor Company Indonesia 2018, all rights reserved


39
FRONT WHEEL ASSEMBLY FIG. NO. 24

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1200790 HEX FLANGE U NUT M12x1.25 1

2 M7110280 HEX FLANGED BOLT M8x30 4

3 R1110430 DISC FRONT BRAKE 1

4 R1110540 SPACER COMP 1

5 N3200010 BALL BEARING 12x37x12 C3 6301 RS1 2

6 R4110120 SPACER FR WHEEL 1

7 R4110080 TYRE TUBELESS 80/90-14 FRONT 1

8 R4110060 ALLOY WHEEL 14 1.60 5 DISC FRONT 1

9 N9112880 VALVE TUBELESS TYRE 1

10 R1110660 SPEEDO HUB DRIVE 1

11 R1110580 AXLE DIA12x208 1

12 R4110020 WHEEL ASSEMBLY FRONT 1

PT TVS Motor Company Indonesia 2018, all rights reserved


40
REAR WHEEL ASSEMBLY FIG. NO. 25

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 S1200910 FLANGED U NUT M16x1.5 1

2 S1111430 PUNCHED WASHER 16.5x33.2x3.15 ZNB 1

3 R4110090 TYRE TUBELESS 90/80-14 REAR 1

4 R4110070 ALLOY WHEEL 14 1.85 5 DRUM REAR 1

5 1110020 SHOE SET BRAKE 130 DIA/28MM WIDTH 1

6 K6110840 BRAKE CAM REAR 1

7 0178030 O RING BRAKE CAM-BRAKE 1

8 0335698 PUNCHED WASHER 14.5x22x1.6 ZNB 1

9 0331248 HEX BOLT M6x1.0X33 4.8 ZNB 1

10 420001700 PUNCHED WASHER A6.6 ZNB 1

11 R4110180 LEVER COMP BRAKE REAR 1

12 420305700 HEX NUT M6 8 ZNB 1

13 R4110040 WHEEL ASSY REAR 1

PT TVS Motor Company Indonesia 2018, all rights reserved


41
DISC BRAKE ASSEMBLY (FRONT) FIG. NO. 26

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 BOOT COMP 1 KIT: N9321490

2 CIRCLIP 1 “

3 SECONDARY CUP 1 “

4 PISTON 1 “

5 PRIMARY CUP 1 “

6 SPRING 1 “

7 SCREW PLATE M4x12 2 KIT: N9321530

8 RESERVOIR CAP 1 “

9 PLATE DIAPHRAGM 1 “

10 DIAPHRAGM 1 KIT: N9321490

11 PROTECTOR 1 “

12 HOLDER 1 KIT: N9321510

13 HOLDER BOLT 2 “

14 BOLT BRAKE LEVER 1 KIT: R1320240

15 FLANGE 6MM NUT 1 “

16 BRAKE LEVER 1 “

17 BRAKE SWITCH 1 KIT: N9321520

18 SCREW & WASHER 1 “

19 SUB HARNESS 1 “

20 R1150390 MASTER CYLINDER ASSY 1

21 N9111330 WASHER BANJO 4 KIT: R1111380

22 N9111320 BANJO BOLT 2 “

23 KIT HOSE DISC BRAKE FRONT 1 “

24 0332275 CRR PAN HD SCREW M6x16 1

25 R1110650 CALIPER ASSY 1

PT TVS Motor Company Indonesia 2018, all rights reserved


42
DISC BRAKE ASSEMBLY (FRONT) FIG. NO. 27

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

26 PLUG PIN 2 KIT: N9321550

27 PIN HANGER 2 “

28 BLEEDER 1 KIT: N9321600

29 CAP BLEEDER 1 “

30 PAD SPRING 1 KIT: N9321570

31 BUSH BOOT PIN 1 KIT: N9321550

32 BOOT B 1 “

33 PISTON CALIPER 2 “

34 SEAL PISTON 2 “

35 DUST SEAL 2 “

36 N9111300 KIT PAD ASSY 1

37 U2200010 HEX FLANGE BOLT M8x27 2

38 PIN BOLT B 1 KIT: N9321570

39 SPRING WASHER 1 “

40 BRACKET COMP FRONT 1 “

41 INNER HEX NUT 1 “

42 PIN BOLT A 1 “

PT TVS Motor Company Indonesia 2018, all rights reserved


43
TOOL KIT FIG. NO. 28

REF.
PART NO. DESCRIPTION QTY REMARKS
NO.

1 R2210090 TOOL KIT SET 1

2 - TOOL BAG 1

3 - GRIP DRIVER 1

4 - BIT NO 3 1

5 - BOX SPANNER WITH HANDLE 1

6 - BIT (+) (-) 1

PT TVS Motor Company Indonesia 2018, all rights reserved


44
PAINTED PARTS DAZZ OLD

3,4 5

12
8

11 10

6,7 1,2
13,14

Part Name RED GREEN YELLOW WHITE


SrNo
Part Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset
1 LEG SHIELD L R42202804C R4220760 R4220280CL R4220780 R42202806R R4221420 R42202801F R4220800
2 LEG SHIELD R R42202904C R4220770 R4220290CL R4220790 R42202906R R4221430 R42202901F R4220810
3 COVER FRAME L R42201000D R4220470 R42201000DA R4220490 R42201000DC R4221440 R42201000DB R4220510
4 COVER FRAME R R42201100D R4220530 R42201100DA R4220550 R42201100DC R4221450 R42201100DB R4220570
5 COVER FRAME CENTER - R42201290D - R42201290D - R42201290D - R42201290D -
6 COVER LOWER L R42202504C R4220830 R4220250CL R4220870 R42202506R R4221460 R42202501F R4220910
7 COVER LOWER R R42202604C R4220850 R4220260CL R4220890 R42202606R R4221470 R42202601F R4220930
LH R4220650 R4220690 R4221390 R4220730
8 COVER FRONT R42200300D R42200300DA R42200300DC R42200300DB
RH R4220640 R4220680 R4221380 R4220720
9 COVER HANDLE FRONT LOGO R42201590D R4220990 R42201590D R4220990 R42201590D R4220990 R42201590D R4220990
10 FENDER FR - R42201894C - R4220189CL - R42201896R - R42201891F -
11 REAR FENDER - R1210320 - R1210320 - R1210320 - R1210320
12 PILLION HANDLE - R42201405D - R42201405D - R42201405D - R42201405D -
13 LEG ASSY L - R11000607D - R11000607D - R11000607D - R11000607D -
14 LEG ASSY R - R11001807D - R11001807D - R11001807D - R11001807D -

PT TVS Motor Company Indonesia 2018, all rights reserved


45
PAINTED PARTS FI
9

3,4
6,7 5
15 8

11
10

12

1,2
13,14

Part Name BLUE ORANGE PINK RED


SrNo
Part Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset
1 LEG SHIELD L R42202801FE R4221690 R42202800DA R4221730 R42202801FF R4221710 R42202801FD R4221670
2 LEG SHIELD R R42202901FE R4221700 R42202900DA R4221740 R42202901FF R4221720 R42202901FD R4221680
3 COVER FRAME L R42201001FA R4221850 R42201000DD R4221890 R42201001FB R4221870 R42201001F R4221830
4 COVER FRAME R R42201101FA R4221860 R42201100DD R4221900 R42201101FB R4221880 R42201101F R4221840
5 COVER FRAME CENTER - R42201291F - R42201290D - R42201291F - R42201291F -
6 COVER LOWER L R4220250CBA R4221770 R42202509GA R4221810 R42202503HA R4221790 R42202504CB R4221750
7 COVER LOWER R R4220260CBA R4221780 R42202609GA R4221820 R42202603HA R4221800 R42202604CB R4221760
LH R4221620 R4221660 R4221640 R4221600
8 COVER FR R42200301FA R42200300DD R42200301FB R42200301F
RH R4221610 R4221650 R4221630 R4221590
R4221950 R4221970 R4221960 R4221940
9 COVER HANDLE FRONT R4220150CBA R42201509GA R42201503HA R42201504CA
LOGO R4220990 R4220990 R4220990 R4220990
10 FENDER FR - R4220189CB - R42201899G - R42201893H - R42201894C -
11 REAR FENDER - R1210320 - R1210320 - R1210320 - R1210320
12 ALLOY WHEEL - R4221550 - R4222010 - R4221550 - R4221550
13 LEG ASSY L - R11000607D - R11000607D - R11000607D - R11000607D -
14 LEG ASSY R - R11001807D - R11001807D - R11001807D - R11001807D -
15 PILLION HANDLE - R42201405D - R42201405D - R42201405D - R42201405D -

PT TVS Motor Company Indonesia 2018, all rights reserved


46
PAINTED PARTS REFRESH
9

3,4
6,7 5
15 8

11
10

12

1,2
13,14

Part Name BLUE ORANGE PINK RED


SrNo
Part Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset Part Number Tapeset
1 LEG SHIELD L R42202801FB R4221690 R42202800D R4221730 R42202801FC R4221710 R42202801FA R4221670
2 LEG SHIELD R R42202901FB R4221700 R42202900D R4221740 R42202901FC R4221720 R42202901FA R4221680
3 COVER FRAME L R42201001FA R4221850 R42201000DD R4221890 R42201001FB R4221870 R42201001F R4221830
4 COVER FRAME R R42201101FA R4221860 R42201100DD R4221900 R42201101FB R4221880 R42201101F R4221840
5 COVER FRAME CENTER - R42201291F - R42201290D - R42201291F - R42201291F -
6 COVER LOWER L R4220250CB R4221770 R42202509G R4221810 R42202503H R4221790 R42202504CA R4221750
7 COVER LOWER R R4220260CB R4221780 R42202609G R4221820 R42202603H R4221800 R42202604CA R4221760
LH R4221620 R4221660 R4221640 R4221600
8 COVER FR R42200301FA R42200300DD R42200301FB R42200301F
RH R4221610 R4221650 R4221630 R4221590
R4221950 R4221970 R4221960 R4221940
9 COVER HANDLE FRONT R4220150CB R42201509G R42201503H R42201504C
LOGO R4220990 R4220990 R4220990 R4220990
10 FENDER FR - R4220189CB - R42201899G - R42201893H - R42201894C -
11 REAR FENDER - R1210320 - R1210320 - R1210320 - R1210320
12 ALLOY WHEEL - R4221550 - R4222010 - R4221550 - R4221550
13 LEG ASSY L - R11000607D - R11000607D - R11000607D - R11000607D -
14 LEG ASSY R - R11001807D - R11001807D - R11001807D - R11001807D -
15 PILLION HANDLE - R42201405D - R42201405D - R42201405D - R42201405D -

PT TVS Motor Company Indonesia 2018, all rights reserved


47
PAINTED PARTS DAZZ NEW

5 2,3 9,10 4

TITAN GREY 7,8 MATTE GREY BLACK MATT EFI BLACK MATT CARBU

TVS DAZZ EFI SILVER - TITAN GREY TVS DAZZ REFRESH EXP - MATTE GREY
Sr No Part Name After sticker Tape set Color After sticker Tape set Color
Vehicle Assy R4190080TG R41900908E
1 Cover Front R42200300C R4222240/ R4222230 Silver R42200308E R4222400 Grey matt
2 Cover Frame LH R42201000C R4222280 Silver R42201008E R4222440 Grey matt
3 Cover Frame RH R42201100C R4222290 Silver R42201108E R4222430 Grey matt
4 Cover Handle Front R4220150TG R4222330/R4222160 Titan Grey R42201508E N9228810 Grey matt
5 Cover Frame Center - - Silver - - Grey matt
6 Fender Front - - Titan Grey - - Grey matt
7 Leg Shield LH R42202800C R4222250/ R4222260 Silver R42202808E R4222410 Grey matt
8 Leg Shield RH R42202900C R4222270/ R4222260 Silver R42202908E R4222420 Grey matt
9 Cover Lower LH R4220250TG R4222300/ R4222320 Titan Grey - - Grey matt
10 Cover Lower RH R4220260TG R4222310/ R4222320 Titan Grey - - Grey matt

TVS DAZZ BLACK MATT (EFI) TVS DAZZ BLACK MATT (CARBU)
Sr No Part Name After sticker Tape set Color After sticker Tape set Color
Vehicle Assy R41900805D R41900905D
1 Cover Front R42200395D R4222350 Black Matt R42200395D R4222350 Black Matt
2 Cover Frame LH R42201095D R4222390/ N9228780 Black Matt R42201095DA R4222390 Black Matt
3 Cover Frame RH R42201195D R4222380/ N9228780 Black Matt R42201105DA R4222380 Black Matt
4 Cover Handle Front R42201595D N9228810/ R4222160 Black Matt R42201595D N9228810/ R4220990 Black Matt
5 Cover Frame Center - - Black Matt - - Black Matt
6 Fender Front - - Black Matt - - Black Matt
7 Leg Shield LH R42202895D R4222360 Black Matt R42202895D R4222360 Black Matt
8 Leg Shield RH R42202995D R4222370 Black Matt R42202995D R4222370 Black Matt
9 Cover Lower LH R42202595D R4222190 Black Matt R42202595D - Black Matt
10 Cover Lower RH R42202695D R4222190 Black Matt R42202695D - Black Matt

PT TVS Motor Company Indonesia 2018, all rights reserved


48
PAINTED PARTS DAZZ PRIME

4,5 2,3 4,5 2,3


7 11,12 7 11,12
6 6

1 1

8 8

9,10 9,10

BLACK WHITE
NO. DESCRIPTION NO. DESCRIPTION
PART NO. COLOR PART NO. COLOR
1 COVER FRONT R42210800D BLACK 1 COVER FRONT R42210801F WHITE
2 COVER FRAME LH R42211300D BLACK 2 COVER FRAME LH R42211301F WHITE
3 COVER FRAME RH R42211400D BLACK 3 COVER FRAME RH R42211401F WHITE
4 COVER FRAME TOP LH R42211800C SILVER 4 COVER FRAME TOP LH R42211804C RED METT
5 COVER FRAME TOP RH R42211900C SILVER 5 COVER FRAME TOP RH R42211904C RED METT
6 COVER HANDLE FRONT R42201500D BLACK 6 COVER HANDLE FRONT R42201501F WHITE
7 COVER FRAME CENTER R42211590D BLACK 7 COVER FRAME CENTER R42211591F WHITE
8 FENDER FRONT R42201891F BLACK 8 FENDER FRONT R42201891F WHITE
9 LEG SHIELD LH R42211100D BLACK 9 LEG SHIELD LH R42211191F WHITE
10 LEG SHIELD RH R42211200D BLACK 10 LEG SHIELD RH R42211201F WHITE
11 COVER LOWER LH R42211600D BLACK 11 COVER LOWER LH R42211701F WHITE
12 COVER LOWER RH R42211700D BLACK 12 COVER LOWER RH R42211601F WHITE

PT TVS Motor Company Indonesia 2018, all rights reserved


49
PAINTED PARTS DAZZ PRIME

4,5 2,3 4,5 2,3


7 11,12 11,12
6 7 6

1 1

8 8

9,10 9,10

DEEP ORANGE SAPPHIRE BLUE


NO. DESCRIPTION NO. DESCRIPTION
PART NO. COLOR PART NO. COLOR
1 COVER FRONT R42200309G ORANGE 1 COVER FRONT R4220030CB BLUE SAF
2 COVER FRAME LH R42211301F WHITE 2 COVER FRAME LH R42211301F WHITE
3 COVER FRAME RH R42211401F WHITE 3 COVER FRAME RH R42211401F WHITE
4 COVER FRAME TOP LH R42211809G ORANGE 4 COVER FRAME TOP LH R4221180CB BLUE SAF
5 COVER FRAME TOP RH R42211909G ORANGE 5 COVER FRAME TOP RH R4221190CB BLUE SAF
6 COVER HANDLE FRONT R42201501F WHITE 6 COVER HANDLE FRONT R42201501F WHITE
7 COVER FRAME CENTER R42211591F WHITE 7 COVER FRAME CENTER R42211591F WHITE
8 FENDER FRONT R42201891F WHITE 8 FENDER FRONT R42201891F WHITE
9 LEG SHIELD LH R42202809G ORANGE 9 LEG SHIELD LH R4220289CB BLUE SAF
10 LEG SHIELD RH R42202909G ORANGE 10 LEG SHIELD RH R4220290CB BLUE SAF
11 COVER LOWER LH R42211609G ORANGE 11 COVER LOWER LH R4221160CB BLUE SAF
12 COVER LOWER RH R42211709G ORANGE 12 COVER LOWER RH R4221170CB BLUE SAF

PT TVS Motor Company Indonesia 2018, all rights reserved


50
PAINTED PARTS DAZZ PRIME & MATTE

4,5 2,3 2,3


7 11,12 5 9,10
6 4

1 1

8 6

9,10 7,8

VOLCANO RED PINK MATTE


NO. DESCRIPTION NO. PART NAME
PART NO. COLOR PART NO. COLOR
1 COVER FRONT R42200304C RED METT 1 COVER FRONT R42200306H PINK MATTE
2 COVER FRAME LH R42211301F WHITE 2 COVER FRAME LH R42201006H PINK MATTE
3 COVER FRAME RH R42211401F WHITE 3 COVER FRAME RH R42201106H PINK MATTE
4 COVER FRAME TOP LH R42211804C RED METT 4 COVER HANDLE FRONT R42201506H PINK MATTE
5 COVER FRAME TOP RH R42211904C RED METT 5 COVER FRAME CENTER R42201296H PINK MATTE
6 COVER HANDLE FRONT R42201501F WHITE 6 FENDER FRONT R42201896H PINK MATTE
7 COVER FRAME CENTER R42211591F WHITE 7 LEG SHIELD LH R42202806H PINK MATTE
8 FENDER FRONT R42201891F WHITE 8 LEG SHIELD RH R42202906H PINK MATTE
9 LEG SHIELD LH R42202804CA RED METT 9 COVER LOWER LH R42202596H PINK MATTE
10 LEG SHIELD RH R42202904CA RED METT 10 COVER LOWER RH R42202696H PINK MATTE
11 COVER LOWER LH R42211604C RED METT
12 COVER LOWER RH R42211704C RED METT
KIT DETAILS
KIT CONTENTS

S.No. PART NO. DESCRIPTION S.No. Description Qty

1 BOOT B 1
2 CAP BLEEDER 1
1 N9321560 KIT CALIPER MINOR (FRONT) 3 SEAL - PISTON 2
4 BUSH BOOT PIN 1
5 DUST SEAL 2
1 BUSH BOOT, PIN 1
2 BOOT,B 1
3 PAD SPRING 1
4 DUST SEAL 2
2 N9321550 KIT CALIPER MAJOR (FRONT)
5 PIN HANGER 2
6 PLUG,PIN 2
7 PISTON, CALIPER 2
8 SEAL , PISTON 2
1 BRACKET COMP. FRONT 1
2 PIN BOLT, B 1
3 PIN BOLT, A 1
3 N9321570 KIT CARRIER ASSY MAJOR (FRONT) 4 INNER HEXAGON NUT 1
5 SPRING WASHER 1
6 BOOT,B 1
7 BUSH BOOT PIN 1
1 BOOT,B 1
4 N9321580 KIT CARRIER ASSY MINOR (FRONT)
2 BUSH BOOT PIN 1
1 PAD COMP OUTER 1
5 N9111300 KIT PAD ASSY (FRONT)
2 PAD COMP INNER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


52
KIT DETAILS
KIT CONTENTS

S.No. PART NO. DESCRIPTION S.No. Description Qty

1 BLEEDER 1
6 N9321600 KIT BLEEDER (FRONT)
2 CAP BLEEDER 1
1 LEVER RH 1
7 R1320240 KIT LEVER 2 FLANGE NUT 6mm 1
3 BOLT BRAKE LEVER 1
1 HOLDER 1
8 N9321510 KIT HOLDER (FRONT)
2 HOLDER BOLT 2
1 SWITCH ASSY 1
9 N9321520 KIT SWITCH ASSY 2 SUB HARNESS 1
3 SCREW & WASHER 1
1 PLATE DIAPHRAGM 1
10 N9321530 KIT RESERVOIR (FRONT) 2 RESERVOIR CAP 1
3 SCREW.PLATE.M4x12 2
1 BRAKE HOSE 1
11 R1111380 KIT HOSE DISC BRAKE (FRONT) 2 BANJO BOLT 2
3 WASHER BANJO BOLT 4
1 BOOT COMP 1
2 CIRCLIP 1
3 SECONDARY CUP 1
4 PISTON 1
12 N9321490 KIT MASTER CYLINDER MAJOR (FRONT)
5 PRIMARY CUP 1
6 SPRING 1
7 DIAPHRAGM 1
8 PROTECTOR 1

PT TVS Motor Company Indonesia 2018, all rights reserved


53
KIT DETAILS
KIT CONTENTS

S.No. PART NO. DESCRIPTION S.No. Description Qty

1 CYLINDER COMPLETE 1
2 PISTON COMP STD 1
3 RING PISTON TOP 1
4 RING PISTON 2ND 1
5 OIL RING SET 1
13 R4320180 CYLINDER BLOCK & PISTON KIT
6 PISTON PIN 1
7 CIRCLIP 2
8 GASKET CYLINDER HEAD 1
9 GASKET CYLINDER 1

PT TVS Motor Company Indonesia 2018, all rights reserved


54

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