Cooling Towers 2

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Cooling towers

‫حمزه السيد محمد الصادق نويره‬:‫االسم‬


sec:2
8574 :‫رقم الجلوس‬

1-introduction
Cooling towers are devices that used to remove heat (Anonymous,
2013). They transfer heat that is unwanted to our surrounding
atmosphere. Cooling towers can use the evaporation process of
water to get rid of unwanted heat to cool the fluids. If the cooling
tower is the dry cooling type, which is closed circuit, then it will use
only air to cool the fluids. Cooling towers can come in many
shapes and sizes. The larger types of cooling towers can reach up
to heights of 200 meters (Anonymous, 2013); however, the cooling
towers are much smaller and there also a unit to release heat from
the building’s air conditioning equipment

2- History of cooling towers


Cooling towers were originated from the development and invention of
condensers that were built for steam engines in the 19th century.
Condensers use cool water to condense the steam that was produced by
the steam engine’s pistons or turbines (Anonymous, 2013). After further
development, other systems are begun to form by adapting to the
environment. Areas with more land used cooling ponds and areas with a
limited supply of water took advantage of municipal water sources while
urban areas which lacked space used cooling towers. The cooling towers
were usually placed on building or rooftops that were either utilizing
natural airflow or supplied with air through fans. The largest size of
cooling towers was built in around the 1920s for usage in a coal fired
electrical power station (Anonymous, 2013).

3-Classifications of cooling towers


-Whether there is direct or indirect contact

-The mechanism uses to provide the required airflow

-The relative flow paths of air and water

-The primary materials of construction

-The type of heat transfer media applied

-The tower’s physical shape


3.1-Classification by build
3.1.1Package Type

This type of cooling towers is preassembled and can be simply


transported on trucks as they are compact machines. The capacity
of package type towers are limited and for that reason, they are
usually preferred by facilities with low heat rejection requirements
such as food processing plants, textile plants, buildings like
hospitals, hotels, malls, chemical processing plants, automotive
factories etc. (V. Mulyandasari, K. Kolmetz, 2011). Due to the
intensive use in domestic areas, sound level control is a relatively
more important issue for package type cooling towers.

3.1.2 Field erected type

Field erected type cooling towers are usually preferred for power
plants, steel processing plants, petroleum refineries, and
petrochemical plants (V. Mulyandasari, K. Kolmetz, 2011). These
towers are large in size compared to the package type cooling
towers.

3.2Classification based on heat transfer method


3.2.1 Wet cooling tower

This type of cooling tower operates based on evaporation


principle. The working fluid and the evaporated fluid (usually water)
are one and the same, as can be seen in Figure below. In a wet
cooling tower, the warm water can be cooled to a temperature
lower than the ambient air dry-bulb temperature, if the air is
relatively dry (V. Mulyandasari, K. Kolmetz, 2011).

For the technical words, it can call such as below:

-Wet Cooling Tower

-Open Circuit Cooling Tower

-Open Evaporative Cooling Tower


-Direct Contact Cooling Tower

3.2.2Dry cooling tower

This tower is operated by heat transfer through a surface that


separates the working fluid from ambient air such as in a tube to
air heat exchanger and utilizing convective heat transfer. Dry
cooling tower is operated by heat transfer that divides the cooling
fluid from the air. It uses air 100% to cool and evaporation is not
used (Anonymous, 2013)

3.2.3Fluid cooler

This tower passes the working fluid through a tube bundle, upon
which clean water is sprayed and a fan-induced draft applied. The
resulting heat transfer performance is much closer to that of a wet
cooling tower, with the advantage provided by a dry cooler of
protecting the working fluid from environmental exposure and
contamination. One more thing, it involves indirect contact
between heated fluid and atmosphere, see Figure below

Indirect-contact or closed-circuit cooling towers contain two


separate fluid circuits:
- An external circuit, in which water is exposed to the atmosphere
as it cascades over the tubes of a coil bundle

-An internal circuit, in which the fluid to be cooled circulates inside


the tube of the coil bundle (ASHRAE, 2000).

For other technical words that we can call like below:

- Indirect Contact Cooling Tower

- Closed-Circuit Evaporative Cooling Tower

3.3Classification based on air draft


3.3.1Atmospheric tower

An atmospheric tower consists of a big rectangular chamber with


two opposite louvered walls. The tower is packed with a suitable
tower fill (V. Mulyandasari, K. Kolmetz, 2011). Atmospheric air
enters the tower through the louvers driven by its own velocity. An
atmospheric tower is cheap but inefficient. Its performance largely
depends upon the direction and velocity of wind. In addition, the
aspirating effect of the water spray, either vertical or horizontal,
see Figure below, induces airflow through the tower in a parallel
flow pattern.

3.3.2Mechanical draft cooling tower

Mechanical draft towers have large fans to force or draw air


through circulated water. The water falls downwards over fill
surfaces, which helps increase the contact time between the water
and the air. Cooling rates of mechanical draft towers depend upon
various parameters; such as fan diameter and speed of operation,
fills for system resistance, etc. (V. Mulyandasari, K. Kolmetz,
2011).

Figure below shows five different designs for mechanical-draft


towers (conventional towers). The fans may be on the inlet air side
(forced-draft) or the exit air side (induced-draft)
This figure shows five different designs for mechanical-draft towers
(conventional towers). The fans may be on the inlet air side
(forced-draft) or the exit air side (induced-draft).

a. Forced draft

It has one or more fans located at the tower bottom to push air into
the tower. During operation, the fan forces air at a low velocity
horizontally through the packing and then vertically against the
downward flow of the water that occurs on either side of the fan.
The drift eliminators located at the top of the tower remove water
entrained in the air. Vibration and noise are minimal since the
rotating equipment is built on a solid foundation. The fans handle
mostly dry air, greatly reducing erosion and water condensation
problems (V. Mulyandasari, K. Kolmetz, 2011)
This figure shows Forced draft counter-flow and crossflow
(ASHRAE, 2000)

b. Induced draft

A mechanical draft tower with a fan at the discharge that pulls air
through tower. The fan induces hot moist air out the discharge.
This produces low entering and high exiting air velocities, reducing
the possibility of recirculation in which discharged air flows back
into the air intake (V. Mulyandasari, K. Kolmetz, 2011).

This figure shows Induced draft, crossflow and counterflow cooling


tower (ASHRAE, 2000)
3.4-Classification based on air flow pattern
a. Crossflow

Crossflow is a design in which the air flow is directed


perpendicular to the water flow. Air flow enters one or more vertical
faces of the cooling tower to meet the fill material. Water flows
(perpendicular to the air) through the fill by gravity

The air continues through the fill and thus past the water flow into
an open plenum area, see Figure below

A distribution or hot water basin consisting of a deep pan with


holes or nozzles in the bottom is utilized in a crossflow tower.
Gravity distributes the water through the nozzles uniformly across
the fill material (V. Mulyandasari, K. Kolmetz, 2011).

b-counterflow

In a counterflow design the air flow is directly opposite to the water


flow, see the Figure below

Airflow first enters an open area beneath the fill media and then
drawn up vertically. The water is sprayed through pressurized
nozzles and flows downward through the fill, opposite to the
airflow.

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy