Oils, Fuels, Coolants: Industrial and Marine Engines
Oils, Fuels, Coolants: Industrial and Marine Engines
Oils, Fuels, Coolants: Industrial and Marine Engines
Issue 2 en
Part No.
1 588 376 ©
Scania CV AB, Sweden 2001-05:2
Contents
Engine oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Oil grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Oil analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Diesel fuel (diesel fuel oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Requirements and testing norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuel properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Formula for calculation of engine output . . . . . . . . . . . . . . . . . . . . . 10
Water and micro-organisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Grades of diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alternative fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RME (Rape Methyl Ester) fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Coolant composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Low temperature properties of the coolant . . . . . . . . . . . . . . . . . . . . 16
Dosage table for glycol anti-freeze . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Internal cleaning of cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . 18
Summary of volumes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubricating oil volumes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Coolant volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
The following generally applies: A - If the sulphur content is above 0.3% by weight
maximum of 400 hours operating but does not exceed 1.0% by weight in the fuel,
the oil change interval must be halved (200 h).
time between oil changes
- Viscosity requirements are shown in the figure
With oil change intervals at a maximum of 400 below.
hours operating time, the engine oil must meet the - For operation at extremely low ambient
following requirements: temperature: Consult your nearest Scania
representative on how to avoid starting
Oil grade difficulties.
The engine oil must comply with the requirements Important! Make sure that the oil can cope with
of the following oil classifications as a minimum: all temperature variations up to the next oil
change.
ACEA E3, E4 or E5
- The Total Base Number (TBN) should be Note: Additives must not be mixed with
minimum 12-13 (ASTM 2896). the oil.
- Check with your oil supplier that the oil meets
these requirements.
- The specified oil change intervals are
applicable provided that the fuel sulphur Avoid spillage when changing oil. Dispose of
content does not exceed 0.3% by weight. used oil and filters through an authorised
waste disposal contractor.
SAE 20W-30
SAE 30
SAE 40
SAE 50
SAE 5W-30
SAE 10W-30
SAE 15W-40
The 400 hour oil change interval can be extended If an extension of the oil change interval is being
or reduced depending on the result of the oil considered, the following procedure is
analysis programme. recommended:
Some oil companies can offer an oil analysis. - First take an oil test after the normal oil change
We recommend that the following analytical interval and then after every 200 operating
values are determined from an oil test made at the hours and try to have each test analysed as
end of an oil change interval: soon as possible after taking it.
- The oil’s Total Base Number (TBN) The oil must be changed:
- Viscosity - when the Total Base Number (TBN) has been
reduced by half.
- Fuel dilution
- when the viscosity has increased more than
- Water content 20%.
- Wear metal content: Fe, Cu, Pb, Mo, Cr, Al - when wear metals, carbon or oxidation have
- Impurity content: Si, Na increased rapidly.
- Carbon content and oxidation - when the carbon content is 3% maximum
according to the IR method DIN 51452.
Initially, monitor the engine oil analytical data
over a period of several oil changes to determine The result of a series of analyses is used as the
typical values for the specific engine at basis for establishing a suitable oil change
recommended intervals. interval.
Contact Scania for the normal values.
- If the values are normal, it is possible to extend Note:
the oil change interval.
• Always send a sample of unused oil of the
- If the values show that the oil is in poor same type together with the first sample of
condition, the reasons for the abnormal values used oil to the analysis laboratory.
should be investigated and the necessary action
should be taken. It may be necessary to reduce • When a rapid change in the analysis values
the oil change interval. occurs, the analysis and oil change intervals
must be reduced and the cause found.
• The Total Base Number (TBN) is affected by
the engine operating conditions and primarily
by the sulphur content in the fuel.
• If the operating conditions have changed, a
new oil analysis programme must be carried
out to determine the new oil change interval.
Addition of RME
The diesel fuel composition is very important for
Scania approves of the addition of RME (Rape
engine and injection pump operation and life.
Methyl Ester) to the diesel fuel.
Quality requirements Scania may also approve of running on pure RME
under certain conditions.
If the engines are to attain their stated perfor- For more detailed information about RME, see
mance characteristics and comply with the Alternative fuels.
emission requirements of public authorities, the
diesel fuel used should comply with one of the
following specifications:
• European standard: EN 590
• Diesel fuel complying with Swedish
environmental classification: SS 15 54 35
The table on page 7 indicates the requirements
and test standards for the most important
properties.
Diesel
complying with
European
Swedish
Properties Unit standard Test method
environmental
EN 590
classification
SS15 54 35
Ignitability ASTM D 4737
CET index, minimum 50 46 ISO 42641)
CET rating, minimum 50 49 ISO 5165 2)
Viscosity at 40° mm2/s 1.4-4.03) 2.0-4.5 ISO 3104
(cSt)
Density at 15°C kg/m3 800-820 820-860 ASTM D 4052
ISO 3675
Sulphur (by mass), maximum 4) % 0.001 0.05 ASTM D 3120,
ASTM D 4045,
ISO 4260, ISO 8754
Filtration ability in cold weather class A-F EN 116
(CFPP), maximum °C -10 A: +5 B: 0 IP 309
summer °C -265) C: -5 D: -10
winter E: -15 F: -20
Turbidity temperature, ASTM D 2500
maximum °C ±0 −
summer °C -165) −
winter
Distillation ISO 3405
Initial boiling point, minimum °C 180
Temperature at 65% distillation, °C 250
maximum °C 285 390
Temperature at 95% distillation,
maximum
Water (by mass) maximum mg/kg 2006) 2006) ASTM D 1744
6) 6)
Water and sediment % 0.05 0.05 ASTM D 2709
(by volume), maximum
Ash (by mass), maximum % 0.01 0.01 ISO 6245
7) 7)
Carbon residue, micromethod % 0.3 0.3 ISO 4262
(by mass), maximum
Corrosive effect on copper, 3 according 1 1 ISO 2160
hours at 50°C, maximum to
scale
Aromatic hydrocarbons (by % 5 - SS 15 51 16
volume), maximum IP 391
PAH, % by volume, maximum % 0.02 - SS 15 51 16
3
Oxidation stability, maximum g/m 25 25 ASTM D 2274
Particle content mg/kg 24 24 DIN 51 419
Flashpoint °C 56 55 ISO 2719
The permitted limits for the properties below are Aromatic hydrocarbon content
shown in the table on page 7.
Many of the known carcinogenic substances in
fuel are aromatic hydrocarbons. A raised aromatic
Density hydrocarbon content increases the emission of
Fuel density is measured in kg/m3. Fuel of lower mutagenic substances and leads to increased
density has a lower energy content and gives less carbon deposits in the exhaust gases. A reduced
engine output. aromatic hydrocarbon content means, however,
that the density is lower than it is on the current
Warm fuel has a lower density than cold fuel. This standard fuel contributing to a reduced output.
means that the engine output decreases with an
increase in the air temperature and therefore in the
fuel temperature. Boiling range
Winter fuel generally has a lower density than By increasing the lower boiling point limit, i.e. by
summer fuel. removing the lowest boiling hydrocarbons, the
emission of gaseous hydrocarbons is reduced.
Viscosity These are removed when passing through a
catalytic converter and have no effect on the
The viscosity is a measurement of how viscous or engine function.
fluid the fuel is. Low viscosity means that the Reducing the upper limit removes the higher
internal leakage in the injection pump increases boiling aromatic hydrocarbons which give rise to
and the pump pumps a smaller volume at a given soot and mutagenic (carcinogenic) substances in
control rod position than if the viscosity is high. the exhaust gases.
Warm fuel has a lower viscosity than cold fuel.
High viscosity gives somewhat more engine
output. CET index, CET rating
To reduce emissions of nitrogen oxides, the injec-
Sulphur content tion of the fuel must take place as late as possible.
In order for it to be burnt in time, it must have a
The sulphur in the fuel is converted to sulphur high ignitability, CET rating. Even without
dioxide in the engine. If there is a catalytic retarded injection, an increase in the CET rating
converter the sulphur dioxide is converted to gives a certain reduction in emissions of nitrogen
sulphuric acid. The sulphur content does not oxides.
affect the engine function. However, the perfor-
mance of the catalytic converter is impaired if the If the CET rating falls below the value indicated
sulphur content is too high. in the table, it may be difficult to start the vehicle.
The sulphur contributes to particle emissions.
Higher sulphur contents result in higher particle Filtration ability
emissions. This refers to the lowest temperature at which the
diesel fuel can be used without clogging the fuel
filter and fuel lines.
When the engines are delivered, the output is This formula does not take into account viscosity,
indicated for fuel with a density of 840 kg/m3. which also affects the output. If the viscosity is
If fuel with a different density is used, the change less than that specified in the table on "Require-
in output is calculated approximately with the ments and testing norms", the reduction in output
formula: is somewhat greater than in the above example.
A reduction in viscosity gives a reduction in
output depending on the clearance in the injection
P pump element.
Necorr = Ne x
840 As a standard value, a viscosity reduction of
1.2 cSt is estimated to result in a reduction in
output of 1%.
Necorr = Output with the fuel used
Note: The injection pump must not be
Ne = Specified output adjusted to compensate for the loss
of output on certified engines.
P = Density of the current fuel There is a risk of serious engine
in kg/m3 at + 15°C damage if it is refilled with fuel with
a higher density and viscosity after
any adjustment.
840 = Density which is used as a
standard in output
readings
810
Necorr = 500 x = 482 hk
840
RME (Rape Methyl Ester) fuel With a 5% addition of RME to industrial and
marine engines, the increase in NOX emissions is
negligible. At higher levels in the mixture, and up
What is RME?
to 100% RME, the increase in NOX is so
Pure vegetable oils are not suitable to be used as significant that the emissions will be well outside
vehicle fuel. Rape methyl Ester (RME) is made the specifications in the engine certificate/exhaust
from methanol and rape seed oil and is sold in emission approval.
certain countries. Emissions of nitrogen oxides, NOX , are increased
The RME used must comply with either German by up to 30% with pure RME operation of
standard DIN V 51 606 or Swedish standard industrial and marine engines for Stage 2.
SS 15 54 36.
Other properties of RME
What emissions come from RME?
RME is biodegradable and not dangerous to
Scania has conducted tests using standard engines health.
that have not been adjusted or adapted, in order to RME has poorer low temperature characteristics
investigate what happens when a vehicle is run on than diesel. The limit for full operability is minus
RME, or various mixtures of diesel and RME. 5 °C. Special additives are required for use at
The results show that for industrial and marine lower temperatures (to a maximum of minus
engines the emission values are slightly reduced 20 °C).
for hydrocarbon HC, carbon monoxide and The injection pumps, gaskets, and hoses currently
particulates compared with diesel fuel. in use have not been adapted for RME, and must
The net addition of carbon dioxide into the therefore be replaced.
atmosphere ceases, since RME is not a fossil fuel. Certain types of ancillary equipment, e.g.
auxiliary heaters, cannot be operated on RME
without modifications.
RME has inferior storage characteristics to diesel.
A maximum of 5 months is recommended.
! WARNING! ! WARNING!
A
% glycol by Cooling
15 20 25 30 35 40 45 50 60
volume system
Ice slush starts capacity,
-6 -9 -12 -16 -22 -27 -36 -46 -55 dm3
to form at °C
5 6 8 9 11 12 14 15 18 30
6 8 10 12 14 16 18 20 24 40
8 10 13 15 18 20 23 25 30 50
9 12 15 18 21 24 27 30 36 60
11 14 18 21 25 28 32 35 42 70
12 16 20 24 28 32 36 40 48 80
14 18 23 27 32 36 41 45 54 90
Glycol dm3 15 20 25 30 35 40 45 50 60 100
(litres) 17 22 28 33 39 44 50 55 66 110
18 24 30 36 42 48 54 60 72 120
20 26 33 39 46 52 59 65 78 130
21 28 35 42 49 56 63 70 84 140
23 30 38 45 53 60 68 75 90 150
24 32 40 48 56 64 72 80 96 160
26 34 43 51 60 68 77 85 102 170
27 36 45 54 63 72 81 90 108 180
29 38 48 57 67 76 86 95 114 190
30 40 50 60 70 80 90 100 120 200
25 20
12 engine
33 28
28 20
14 engine
30 25
26 20
Industrial engines
Marine engines
Cooling system
Engine type volume (litres)
with heat exchanger
D9 33
DI9 33
DI12 40
DI14 95*
* Including 10 l expansion tank