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PKV TLW YYF

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ESTABLISHED CHECKED APPROVED

Client:

Main Contractor: Design:

Sieyuan Electric Co., Ltd Sieyuan Electric Co., Ltd

REPLACEMENT OF 132 kV DOUBLE BUSBAR and ANCILLARY
STANDARD:
SCALE : N/A EQUIPMENT FOR QUEEN ALIA INTERNATIONAL AIRPORT (Q.A.IA.)
132/33 kV SUBSTATION

NAME DATE Document Title:

ESTABLISHED PKV 26.12.2018

CHECKED TLW 26.12.2018 Strand conductor selection calculation

APPROVED YYF 26.12.2018

Manufacturer : Document number:

JD-132-QH-E41-03

Project number: 58/2017 Archives number: Sheet: Total sheets:

1 15

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 CONTENTS

CONTENTS PAGE NO.

Content 2
Standards 3
1 Conductor Current Carrying capacity calculation 4~9
2 ATTACHMENTS 10~15

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1. Standards

The following standards shall apply

IEC 60865-1 Short-circuit currents - Calculation of effects Part 1: Definations and calculation methods

IEEE 605-2008 Guide for Bus Design in Air Insulated Substations

IEC 61597 Calculation methods for stranded conductors

CIGRE 34-02-1970 Protection and automation keeping effective overload capabilities of line and transformers

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1. Conductor Current Carrying capacity calculation
132kV Conductor Current Carrying Capacity
Project: 132kV QUEEN ALIYA INTERNATIONAL AIRPORT 132/33 kV Substation Time: 26.12.2018

1. COUPLER AND SECTION BAY Rated current 3150 A

1.1 Basic data related to Maufacturer Catalog design:

IEC Standard Code IEC 61597
Frequency f= 50 Hz
Fault duration tk= 3 s
Fault current Ik= 40 kA
Conductor Type TACSR-630/45
Speed of cross wind: v= 1 m/s
Max. allowable continuous Conductor temperature (attachment no.1) ref. JD-132-T58-GEN-E-07 T2= 423 K
Ambient Temperature (attachment no.2) SCHEDULE D1-1 T1= 323 K
Conductor Diameter (attachment no.3) ref. JD-132-T58-GEN-E-07 D= 0.03375 m
Max. D.C. resistance at 20 oC (attachment no.4) ref. JD-132-T58-GEN-E-07 Rdc 0.0467 Ω/km
Cross section (Overall) (attachment no.5) ref. JD-132-T58-GEN-E-07 As= 672.4 mm2
Thermal Conductivity of the Air film in Contact with the Conductor (attachment no.6) IEC 61597 Equation (5) (IEC 61597 item 3,7) λ= 0.02585 W/(mk)
Intensity of solar radiation: (attachment no.7) SCHEDULE D1-1 Si= 1150 W/m2
solar absorption coefficient: (attachment no.8) IEC 61597 item 3.10 γ= 0.5
Emissivity with Reqpect to black body (attachment no.8) IEC 61597 item 3,6 Ke= 0.6
Stefan-Boltzman Constant s= 5.67E-08 W/(m2k4)
o
Temperature coefficient of resistance per C for aluminum alloy (attachment no.9) CIGRE 601. Table 6 ά= 0.0036 K-1
Permeability (for non-magnetic material) μ= 1

Number of conductors in bundle N= 2

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1.2 Caculation of Paramter
1.2.1 Solar Heat Gain
k h  1 
h
𝑃𝑠𝑜𝑙 = γ𝐷𝑆𝑖
h
0
0.157
0.35
IEC 61597 Equation (3) Psol= 19.41 W/m

1.2.2 Radiarted Heat Loss

𝑃𝑟𝑎𝑑 = 𝑠𝜋𝐷𝐾𝑒 (𝑇24 − 𝑇14 ) Prad=

IEC 61597 Equation (4) 76.18 W/m

1.2.3 Convection Heat Loss

Reynolds Number

𝑅𝑒 = 1.644 × 109 𝑣𝐷[(𝑇1 + 0.5 𝑇2 − 𝑇1 ]−1.78 IEC 61597 Equation (7) Re= 1467.351

Nusselt Number

𝑁𝑢 = 0.65𝑅𝑒 0.2 + 0.23𝑅𝑒 0.61 IEC 61597 Equation (6) Nu= 22.442

Convection Heat Loss

IEC 61597 Equation (5) Pconv= 182.157
𝑃𝑐𝑜𝑛𝑣 = 𝜆𝑁𝑢 (𝑇2 − 𝑇1 )𝜋

1.3 Calculate Conductor Current Carrying Capacity (CCC)

1.3.1 CCC Using catalogue value of resistance

The Steady-state Current carrying Capacity
DC resistance at the maximal allowable temperature = 423 K 150 oC
Rdc(150oC) 0.0686 Ω/km
𝑅𝑑𝑐 𝑜
150 𝐶
= 𝑅𝑑𝑐 20𝑜𝐶 ∗ (1 + ά *T2-T20)

1.3.2 Determining skin effect coefficient

Skin effect coefficient is given as a function of X, where:

(ABB HANDBOOK.CHAPTER 3 eq.3) X= 1.35783501

Where Rdc shall be considered as Ohm/mile Rdc(150oC) 0.10968896 Ω/mile

Refer to table 1. find coefficient K K= 1.01969

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1.3.3 AC Resistanse at the temperature = 150 oC

RT= Rdc(150oC)*K RT= 0.06990546 Ω/km

1.3.4 The current carrying capacity can be calcutated by equation(8)

𝑃𝑟𝑎𝑑 + 𝑃𝑐𝑜𝑛𝑣 − 𝑃𝑠𝑜𝑙 1Τ2 IEC 61597 Equation (8) Imax= 1848.77 A
𝐼𝑚𝑎𝑥 = [ ]
𝑅𝑇

Current carrying capacity I max 2 x 3698 A < 3150 A

Consider maximal current for outgoing lines = 3150 A

Thus, conductor TACSR-630/45 OK

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1.3.5 Temperature in steady-state condition

The heat supplied primarily by Joule losses and solar radiation is equal to the heat dissipated primarily by convection and radiation to the surrounding atmosphere.
The heat balance equation can then be written as:
Psol + Pj = Pconv + Prad

Similarily, the numeric application for steady-state temperature at the rated current can be find by solving the equotion:
The calculation is done in an iterative way to solve the equations and find the adequate conductor temperature for a fixed current.
Conducor's temperature at the rated current T rated I = 396 K
123 oC
𝑃𝑠𝑜𝑙 = γ𝐷𝑆𝑖 Psol= 19.40625 W/m

4 4
𝑃𝑟𝑎𝑑 = 𝑠𝜋𝐷𝐾𝑒 (𝑇𝑟𝑎𝑡𝑒𝑑 𝐼 − 𝑇1 ) Prad= 49.0035454 W/m

𝑃𝑐𝑜𝑛𝑣 = 𝜆𝑁𝑢 (𝑇𝑟𝑎𝑡𝑒𝑑 𝐼 − 𝑇1 )𝜋 Pconv= 132.13361 W/m

P J =K*R dc(20)* (1+ a *T rated.I -293)*(I nom /N) 2 PJ= 161.73097 W/m

Where R dc(20) 0.0000467 Ω/m

Power flow is in balance

Maximum permitted current in the conductor 3697.55 A

Conducor's temperature at the rated current 3150 A is 123 ℃

Conducor's temperature at the rated current DOES NOT EXCEED working temperature 150 ℃

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 2 Minimum size for short circuit current
Fault current Ik= 40 kA
Fault duration tk= 3 s
Initial temperature (Assumed for current flow = 3150A) Calculated in item 1.3.5 Ti= 123 C
Maximum allowable final conductor temperature for SC IEC60865-1-2011 c 7.3. Table 6 Tf 200 C
Mass ref. JD-132-T58-GEN-E-07 m= 2.0765 kg/m
Cross section (overall) ref. JD-132-T58-GEN-E-07 Ao= 672.81
Cross section (alloy) ref. JD-132-T58-GEN-E-07 Aal= 629.45 mm2
Max. D.C. resistance at 20 oC ref. JD-132-T58-GEN-E-07 Rdc 0.0467 Ω/km
No.of conductors n= 2
Confident of Thermal Resistivity α= 0.0036 K-1
Specific Mass of Conductor γ= 0.0027 kg /(m*mm2)
The Resistivity of Conductor ref. JD-132-T58-GEN-E-07 ρ= 0.02874
Specific Heat of Conductor CIGRE 34-02-1970 p.5 C= 910 J/kg*K

2.2 The short circuit current rating of the selected flexible conductor should be verified to ensure that they are capable of carrying the available
short circuit current (40kA) for the time specified (3s) . Equation 3 will be used to determine the maximum current that the conductor
can carry for 3s and a maximum conductor temperature of 200℃
for 3s and a maximum conductor temperature of 200℃

15150
1 𝑇𝑓 − 20𝑜𝐶 + ( ) IEEE 605 Equation 3 Ik= 23747 A
𝐼𝑘 = 𝐶 ∗ 106 ∗ 𝐴𝑎𝑙 log10 𝐺
𝑡 15150 24 kA
𝑇𝑖 − 20𝑜𝐶 + ( )
𝐺

For double conductor Ik = 47 kA

Where C is 2.232*10-4 (IEEE 605 eq.e)

G - conductivity in percent International Annealed Copper Standard (IACS), given by conductor catalogue page 52 G= 60 %

2.3 The adiabatic hypothesis induce :

o
[1+𝛼∗ 𝑇𝑠.𝑟𝑎𝑡.𝐼 −20 ∗𝑒 𝜏𝑎 −1] CIGRE - W.R. 601 (eq.97) T ad 174.27 C
𝑇𝑎𝑑 = + 20
𝛼

Where ta

𝐼𝑘2
∗ 𝜌 ∗ 𝛼 ∗ 𝑡𝑘 CIGRE - W.R. 601 (eq.97) ta 0.127539
𝑁
𝜏𝑎 =
𝐴𝑎𝑙 ∗ 𝐴𝑎𝑙 ∗ 𝛾𝑚 ∗ 𝐶

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Final temperature after short circuit is T ad 174.27 oC

a 0.003600 C-1
Ts.rat.I 122.54 ℃
Ik 40000 A
r 2.87E-08 Ω/m
tk 3 s
Aal 0.0006 m2
gm 2700 kg/m3
C 910.00 J.kg-1.oC-1
N 2

CONCLUSION:
1. Maximal carrying current for selected 2 x TACSR 630/45 conductor is higher than the working current requierement
2. Temperature after short circuit is lower than the maximum allowable temperature after short-circuit
The conductor is well define

Summarize
Max.
Working Steady- Max. Steady- Temperature after Thermal Equivalent Rated
Max.current Working current temperature
BAY No. state Temp. state Temp short sircuit SC SC Status
o o A A o after SC
C C C o kA kA
C
0 123 150 3698 3150 174.27 200 47 40 OK

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ATTACHMENT No.1 - STRAND CONDUCTOR DATA SHEET FROM LORUNCER

ATTACHMENT No.2 - SCHEDULE D1

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ATTACHMENT No.3 - STRAND CONDUCTOR DATA SHEET FROM LORUNCER

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ATTACHMENT No.4 - STRAND CONDUCTOR DATA SHEET FROM LORUNCER

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ATTACHMENT No.5 - STRAND CONDUCTOR DATA SHEET FROM LORUNCER

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ATTACHMENT No.6 - IEC 61597

ATTACHMENT No.7 -SCHEDULE D1

ATTACHMENT No.8 - IEC 61597

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ATTACHMENT No.8 - CIGRE 601. Table 6

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