Purchaser: Consortium of Contractor:

RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic

VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
GENERAL DESIGN PARAMETERS (FOR UNCRACKED SECTION ACCORDING TO IS:3370(PART-II)-2009):-

Permissible Bending Tensile Stress in concrete ( σ ct ) = 2.0 N/mm2 (Table-1)

Permissible Direct Tensile stress in concrete ( t ) = 1.5 N/mm2 (Table-1)
Permissible Direct Tensile stress in steel = 130 N/mm2 (Table-2)
Permissible Bending tensile stress in steel = 130 N/mm2 (Table-2)
Concrete Grade = M30 Steel Grade = Fe 500

σcbc = 10 N/mm2 σst = 275 N/mm2 m = 9.33

k= mσcbc / (mσcbc +σst )= 0.25

j= (1- k/3 ) = 0.92

R= 0.5 x σcbc j k = 1.16

DESIGN OF DE-OILING BASIN DB80.1A/B BOTTOM SLAB (250 mm THK.):-

Thk. = 250 mm Clear Cover = 25 mm Reinf. Dia. = 12 mm Along Longer Span

12 mm Along Shorter Span

For Uncracked Section, according to IS:3370(Part-II)-2009:- Longer Span is along X-Direction, Shorter Span is along Y-Direction.

Refer Staad Output for De-Oiling Basin DB80.1A/B Floor Slab Plates …
Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
3282 101 DL+LL -0.002 -0.001 0.679 0.343 0.021 0.369 0.460 0.023
3905 101 DL+LL -0.236 -0.016 -1.812 -0.223 -0.041 0.325 0.246 -0.080
3757 109 DL+SL(-Z) -0.041 0.087 0.215 0.799 -0.177 0.060 0.482 -0.095
3959 101 DL+LL -0.014 -0.233 -0.244 -1.767 -0.210 0.273 0.305 0.087

For My Moment Along Shorter Span For Mx Moment Along Longer Span

b= 1000 mm b= 1000 mm
d eff = 207.00 mm d eff = 219.00 mm
Reinf.Dia. = 12 mm Reinf.Dia. = 12 mm
Design Moment= 1.178 tm/m Design Moment= 1.208 tm/m
Ast reqd. = Ast reqd. =
[ M/(σst . j . d)] 478.14 mm2/m on Tension Face [ M/(σst . j . d)] 463.45 mm2/m on Tension Face
pt= 0.23 % pt= 0.21 %
Ast provided = 753.98 mm2/m on Tension Face Ast provided = 753.98 mm2/m on Tension Face
pt Provided = 0.36 % pt Provided = 0.34 %

For Sy Force For Sx Force

Max. Sy Force = 100416.67 N/m Max. Sx Force = 61500 N/m
Ast = 365.15 mm2/m Ast = 223.64 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast = 182.58 mm2/m for axial tension only Per face Ast = 111.82 mm2/m for axial tension only

Total Ast reqd. per face = 660.72 mm2/m Total Ast reqd. per face = 575.27 mm2/m
Min. Total Ast provided. per face = 753.98 mm2/m Along Y-Direction Min. Total Ast provided. per face = 753.98 mm2/m Along X-Direction
Min. Total pt provided. per face = 0.36 % Along Y-Direction Min. Total pt provided. per face = 0.34 % Along X-Direction

Hence, Provide… Hence, Provide…

At BOTTOM Along Shorter Span At TOP Along Shorter Span At BOTTOM Along Longer Span At TOP Along Longer Span
Bar Dia provided (mm) 12 Bar Dia provided 12 Bar Dia provided (mm) 12 Bar Dia provided (mm) 12
Bar Spacing provided (mm) 150 Bar Spacing provided 150 Bar Spacing provided (mm) 150 Bar Spacing provided (mm) 150
Ast provided (mm /m)
2
753.98 Ast provided 753.98 Ast provided (mm /m)
2 753.98 Ast provided (mm /m)
2 753.98

PROVIDE REINFT. ALONG SHORTER SPAN ON OUTER LAYERS AT TOP & BOTTOM.

Check for Shear

Refer Staad Output for e-Oiling Basin DB80.1A/B Floor Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.516 N/mm2 N/mm2
Ʈv = 0.01 N/mm 2
3746 128 DL+LL+EQL+SL(-X 0.338 0.137
Min. pt Provided = 0.34 % 3964 129 DL+LL+EQL+SL(+ -0.339 0.301
Ʈc = 0.40 N/mm2 Hence, SAFE 3121 130 DL+LL+EQL+SL(-Z 0.327 0.497
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 3849 129 DL+LL+EQL+SL(+ 0.113 -0.619

DESIGN OF DE-OILING BASIN DB80.1A/B VERTICAL WALLS (400 mm THK.):-

Thk. = 400 mm Clear Cover = 25 mm Reinf. Dia. = 20 mm Along Vertical Direction

16 mm Along Horizontal Direction

For Uncracked Section, according to IS:3370(Part-II)-2009:- Vertical Span is along Y-Direction, Horizontal Span is along X-Direction.

Refer Staad Output for De-Oiling Basin DB80.1A/B Wall Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
766 127 DL+LL+EQL+ 0.096 0.083 3.485 -0.261 -0.418 -0.651 0.141 0.209
1621 128 DL+LL+EQL+S -0.125 0.003 -3.552 -0.647 1.166 -0.845 0.045 0.353
2524 130 DL+LL+EQL+S -0.010 0.218 0.402 3.771 0.231 -0.079 -0.977 -0.253
1888 128 DL+LL+EQL+S 0.039 -0.223 -0.441 -4.182 0.610 0.030 -1.325 0.099

For My Moment Along Vertical Direction For Mx Moment Along Horizontal Direction

b= 1000 mm b= 1000 mm
d eff = 365.00 mm d eff = 345.00 mm
Reinf.Dia. = 20 mm Reinf.Dia. = 16 mm
Design Moment= 3.485 tm/m Design Moment= 2.960 tm/m
Ast req=[ M/(σst . Ast req=[ M/(σst . j .
j . d)] 1414.54 mm2/m on Tension Face d)] 720.87 mm2/m on Tension Face
pt= 0.39 % pt= 0.21 %
Ast provided = 1570.80 mm2/m on Tension Face Ast provided = 670.21 mm2/m on Tension Face

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 1 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20
Purchaser: Consortium of Contractor:
RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic
VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
pt Provided = 0.43 % pt Provided = 0.19 %

For Sy Force For Sx Force

Max. Sy Force= 47000.00 N/m Max. Sx Force= 10000.00 N/m
Ast= 170.91 mm2/m Ast= 36.36 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast= 85.45 mm2/m for axial tension only Per face Ast= 18.18 mm2/m for axial tension only

Total Ast reqd. per face = 1499.99 mm2/m Total Ast reqd. per face= 739.05 mm2/m
Min. Total Ast provided per face = 1570.80 mm2/m Along Vertical Direction Min. Total Ast provided per face = 670.21 mm2/m Along Horz. Direction
Min. Total pt provided. per face = 0.43 % Along Vertical Direction Min. Total pt provided. per face = 0.19 % Along Horz. Direction

Hence, Provide… Hence, Provide…

On INSIDE Face VERTICALLY On OUTSIDE Face VERTICALLY On INSIDE Face HORZONTALLY On OUTSIDE Face HORZONTALLY
Bar Dia provided (mm) 20 Bar Dia provided (mm) 20 Bar Dia provided (mm) 16 Bar Dia provided (mm) 16
Bar Spacing provided (mm) 200 Bar Spacing provided (mm) 200 Bar Spacing provided (mm) 300 Bar Spacing provided (mm) 300
Ast provided (mm2/m) 1570.80 Ast provided (mm2/m) 1570.80 Ast provided (mm2/m) 670.21 Ast provided (mm2/m) 670.21

PROVIDE REINFT. ALONG VERTICAL DIRECTION ON OUTER LAYERS ON INSIDE & OUTSIDE FACES.

Check for Shear

Refer Staad Output for De-Oiling Basin DB80.1A/B Wall Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.323 N/mm2 N/mm2
Ʈv = 0.01 N/mm2 1572 128 DL+LL+EQL+SL( 0.269 -0.161
Min. pt Provided = 0.19 % 1566 128 DL+LL+EQL+SL( -0.205 0.119
Ʈc = 0.29 N/mm2 Hence, SAFE 1648 128 DL+LL+EQL+SL( -0.052 0.388
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 1722 128 DL+LL+EQL+SL( 0.237 -0.267

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 2 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20
Purchaser: Consortium of Contractor:
RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic
VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
GENERAL DESIGN PARAMETERS (FOR UNCRACKED SECTION ACCORDING TO IS:3370(PART-II)-2009):-

Permissible Bending Tensile Stress in concrete ( σ ct ) = 2.0 N/mm2 (Table-1)

Permissible Direct Tensile stress in concrete ( t ) = 1.5 N/mm2 (Table-1)
Permissible Direct Tensile stress in steel = 130 N/mm2 (Table-2)
Permissible Bending tensile stress in steel = 130 N/mm2 (Table-2)
Concrete Grade = M30 Steel Grade = Fe 500

σcbc = 10 N/mm2 σst = 275 N/mm2 m = 9.33

k= mσcbc / (mσcbc +σst )= 0.25

j= (1- k/3 ) = 0.92

R= 0.5 x σcbc j k = 1.16

DESIGN OF FLOCCULATOR-A/B BOTTOM SLAB (250 mm THK.):-

Thk. = 250 mm Clear Cover = 25 mm Reinf. Dia. = 12 mm Along Longer Span

12 mm Along Shorter Span

For Uncracked Section, according to IS:3370(Part-II)-2009:- Longer Span is along X-Direction, Shorter Span is along Y-Direction.

Refer Staad Output for Flocculators-A/B Floor Slab Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
5454 126 DL+LL+EQL 0.031 -0.009 1.111 0.655 0.025 0.161 0.147 -0.013
5355 129 DL+LL+EQL+S -0.405 0.145 -2.060 -0.646 -0.424 -0.410 -0.049 -0.006
5435 126 DL+LL+EQL -0.012 -0.019 0.689 1.087 -0.035 0.152 0.155 0.017
5562 130 DL+LL+EQL+S 0.122 -0.423 -0.743 -2.045 0.392 -0.049 -0.112 0.149

For My Moment Along Shorter Span For Mx Moment Along Longer Span

b= 1000 mm b= 1000 mm
d eff = 207.00 mm d eff = 219.00 mm
Reinf.Dia. = 12 mm Reinf.Dia. = 12 mm
Design Moment= 1.704 tm/m Design Moment= 1.717 tm/m
Ast reqd. = Ast reqd. =
[ M/(σst . j . d)] 691.71 mm2/m on Tension Face [ M/(σst . j . d)] 658.60 mm2/m on Tension Face
pt= 0.33 % pt= 0.30 %
Ast provided = 753.98 mm2/m on Tension Face Ast provided = 753.98 mm2/m on Tension Face
pt Provided = 0.36 % pt Provided = 0.34 %

For Sy Force For Sx Force

Max. Sy Force = 32291.67 N/m Max. Sx Force = 33541.67 N/m
Ast = 117.42 mm2/m Ast = 121.97 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast = 58.71 mm2/m for axial tension only Per face Ast = 60.98 mm2/m for axial tension only

Total Ast reqd. per face = 750.42 mm2/m Total Ast reqd. per face = 719.59 mm2/m
Min. Total Ast provided. per face = 753.98 mm2/m Along Y-Direction Min. Total Ast provided. per face = 753.98 mm2/m Along X-Direction
Min. Total pt provided. per face = 0.36 % Along Y-Direction Min. Total pt provided. per face = 0.34 % Along X-Direction

Hence, Provide… Hence, Provide…

At BOTTOM Along Shorter Span At TOP Along Shorter Span At BOTTOM Along Longer Span At TOP Along Longer Span
Bar Dia provided (mm) 12 Bar Dia provided 12 Bar Dia provided (mm) 12 Bar Dia provided (mm) 12
Bar Spacing provided (mm) 150 Bar Spacing provided 150 Bar Spacing provided (mm) 150 Bar Spacing provided (mm) 150
Ast provided (mm /m)
2
753.98 Ast provided 753.98 Ast provided (mm /m)
2 753.98 Ast provided (mm /m)
2 753.98

PROVIDE REINFT. ALONG SHORTER SPAN ON OUTER LAYERS AT TOP & BOTTOM.

Check for Shear

Refer Staad Output for Flocculators-A/B Floor Slab Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.534 N/mm2 N/mm2
Ʈv = 0.01 N/mm 2
5497 130 DL+LL+EQL+SL(-Z 0.201 0.021
Min. pt Provided = 0.34 % 5355 127 DL+LL+EQL+SL(+ -0.502 0.36
Ʈc = 0.40 N/mm2 Hence, SAFE 5355 102 DL+LL+SL(+X) -0.498 0.36
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 5521 127 DL+LL+EQL+SL(+ -0.05 -0.641

DESIGN OF FLOCCULATOR-A/B VERTICAL WALLS (250 mm THK.):-

Thk. = 250 mm Clear Cover = 25 mm Reinf. Dia. = 12 mm Along Vertical Direction

12 mm Along Horizontal Direction

For Uncracked Section, according to IS:3370(Part-II)-2009:- Vertical Span is along Y-Direction, Horizontal Span is along X-Direction.

Refer Staad Output for Flocculators-A/B Vertical Wall Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
4277 130 DL+LL+EQL+S 0.060 -0.068 1.067 0.235 -0.332 -0.048 0.304 0.080
4503 129 DL+LL+EQL+S -0.063 0.067 -1.054 -0.236 0.309 -0.040 0.312 0.062
4283 130 DL+LL+EQL+S 0.006 0.066 0.164 1.241 -0.027 0.324 -0.235 -0.005
4509 129 DL+LL+EQL+S -0.009 -0.072 -0.176 -1.228 0.029 0.322 -0.214 0.012

For My Moment Along Vertical Direction For Mx Moment Along Horizontal Direction

b= 1000 mm b= 1000 mm
d eff = 219.00 mm d eff = 207.00 mm
Reinf.Dia. = 12 mm Reinf.Dia. = 12 mm
Design Moment= 1.034 tm/m Design Moment= 0.889 tm/m
Ast req=[ M/(σst . Ast req=[ M/(σst . j .
j . d)] 419.76 mm2/m on Tension Face d)] 360.91 mm2/m on Tension Face
pt= 0.19 % pt= 0.17 %
Ast provided = 565.49 mm2/m on Tension Face Ast provided = 565.49 mm2/m on Tension Face

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 3 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20
Purchaser: Consortium of Contractor:
RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic
VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
pt Provided = 0.26 % pt Provided = 0.27 %

For Sy Force For Sx Force

Max. Sy Force= 65000.00 N/m Max. Sx Force= 67500.00 N/m
Ast= 236.36 mm2/m Ast= 245.45 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast= 118.18 mm2/m for axial tension only Per face Ast= 122.73 mm2/m for axial tension only

Total Ast reqd. per face = 537.94 mm2/m Total Ast reqd. per face= 483.63 mm2/m
Min. Total Ast provided per face = 565.49 mm2/m Along Vertical Direction Min. Total Ast provided per face = 565.49 mm2/m Along Horz. Direction
Min. Total pt provided. per face = 0.26 % Along Vertical Direction Min. Total pt provided. per face = 0.27 % Along Horz. Direction

Hence, Provide… Hence, Provide…

On INSIDE Face VERTICALLY On OUTSIDE Face VERTICALLY On INSIDE Face HORZONTALLY On OUTSIDE Face HORZONTALLY
Bar Dia provided (mm) 12 Bar Dia provided (mm) 12 Bar Dia provided (mm) 12 Bar Dia provided (mm) 12
Bar Spacing provided (mm) 200 Bar Spacing provided (mm) 200 Bar Spacing provided (mm) 200 Bar Spacing provided (mm) 200
Ast provided (mm2/m) 565.49 Ast provided (mm2/m) 565.49 Ast provided (mm2/m) 565.49 Ast provided (mm2/m) 565.49

PROVIDE REINFT. ALONG VERTICAL DIRECTION ON OUTER LAYERS ON INSIDE & OUTSIDE FACES.

Check for Shear

Refer Staad Output for Flocculators Vertical Wall Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.217 N/mm2 N/mm2
Ʈv = 0.01 N/mm2 5039 127 DL+LL+EQL+SL( 0.21 -0.13
Min. pt Provided = 0.26 % 5039 107 DL+SL(-X) -0.189 0.161
Ʈc = 0.33 N/mm2 Hence, SAFE 5006 130 DL+LL+EQL+SL( -0.023 0.26
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 4908 130 DL+LL+EQL+SL( 0.115 -0.216

DESIGN OF FLOCCULATOR-A/B BAFFLE WALLS (100 mm THK.):-

Thk. = 100 mm Clear Cover = 20 mm Reinf. Dia. = 8 mm Along Vertical Direction

8 mm Along Horizontal Direction

For Uncracked Section, according to IS:3370(Part-II)-2009:- Vertical Span is along Y-Direction, Horizontal Span is along X-Direction.

Refer Staad Output fpr Flocculators-A/B Baffle Wall Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
8792 128 DL+LL+EQL+S -0.017 -0.005 0.068 0.012 0.004 0.216 0.032 0.036
8801 130 DL+LL+EQL+S -0.009 0.002 -0.052 -0.004 0.005 0.330 0.052 -0.095
8802 128 DL+LL+EQL+S -0.013 -0.011 0.058 0.012 0.001 0.160 0.008 0.017
8841 106 DL+SL(+X) -0.013 -0.001 -0.046 -0.008 -0.001 -0.078 -0.037 -0.036

For My Moment Along Vertical Direction For Mx Moment Along Horizontal Direction

b= 1000 mm b= 1000 mm
d eff = 76.00 mm d eff = 68.00 mm
Reinf.Dia. = 8 mm Reinf.Dia. = 8 mm
Design Moment= 0.010 tm/m Design Moment= 0.057 tm/m
Ast req=[ M/(σst . Ast req=[ M/(σst . j .
j . d)] 11.06 mm2/m on Tension Face d)] 70.02 mm2/m on Tension Face
pt= 0.01 % pt= 0.10 %
Ast provided = 335.10 mm2/m on Tension Face Ast provided = 335.10 mm2/m on Tension Face
pt Provided = 0.44 % pt Provided = 0.49 %

For Sy Force For Sx Force

Max. Sy Force= 4333.33 N/m Max. Sx Force= 27500.00 N/m
Ast= 15.76 mm2/m Ast= 100.00 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast= 7.88 mm2/m for axial tension only Per face Ast= 50.00 mm2/m for axial tension only

Total Ast reqd. per face = 18.93 mm2/m Total Ast reqd. per face= 120.02 mm2/m
Min. Total Ast provided per face = 335.10 mm2/m Along Vertical Direction Min. Total Ast provided per face = 335.10 mm2/m Along Horz. Direction
Min. Total pt provided. per face = 0.44 % Along Vertical Direction Min. Total pt provided. per face = 0.49 % Along Horz. Direction

Hence, Provide… Hence, Provide…

On INSIDE Face VERTICALLY On OUTSIDE Face VERTICALLY On INSIDE Face HORZONTALLY On OUTSIDE Face HORZONTALLY
Bar Dia provided (mm) 8 Bar Dia provided (mm) 8 Bar Dia provided (mm) 8 Bar Dia provided (mm) 8
Bar Spacing provided (mm) 150 Bar Spacing provided (mm) 150 Bar Spacing provided (mm) 150 Bar Spacing provided (mm) 150
Ast provided (mm2/m) 335.10 Ast provided (mm2/m) 335.10 Ast provided (mm2/m) 335.10 Ast provided (mm2/m) 335.10

PROVIDE REINFT. ALONG VERTICAL DIRECTION ON OUTER LAYERS ON INSIDE & OUTSIDE FACES.

Check for Shear

Refer Staad Output for Flocculators-A/B Baffle Wall Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.016 N/mm2 N/mm2
Ʈv = 0.01 N/mm 2
8831 128 DL+LL+EQL+SL( 0.019 -0.006
Min. pt Provided = 0.44 % 8792 128 DL+LL+EQL+SL( -0.017 -0.005
Ʈc = 0.45 N/mm2 Hence, SAFE 8822 104 DL+LL+SL(+Z) 0.006 0.014
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 8851 128 DL+LL+EQL+SL( 0.009 -0.014

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 4 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20
Purchaser: Consortium of Contractor:
RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic
VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
GENERAL DESIGN PARAMETERS (FOR UNCRACKED SECTION ACCORDING TO IS:3370(PART-II)-2009):-

Permissible Bending Tensile Stress in concrete ( σ ct ) = 2.0 N/mm2 (Table-1)

Permissible Direct Tensile stress in concrete ( t ) = 1.5 N/mm2 (Table-1)
Permissible Direct Tensile stress in steel = 130 N/mm2 (Table-2)
Permissible Bending tensile stress in steel = 130 N/mm2 (Table-2)
Concrete Grade = M30 Steel Grade = Fe 500

σcbc = 10 N/mm2 σst = 275 N/mm2 m = 9.33

k= mσcbc / (mσcbc +σst )= 0.25

j= (1- k/3 ) = 0.92

R= 0.5 x σcbc j k = 1.16

DESIGN OF FLASH MIXER-A/B BOTTOM SLAB (250 mm THK.):-

Thk. = 250 mm Clear Cover = 25 mm Reinf. Dia. = 8 mm Along Longer Span

8 mm Along Shorter Span

For Uncracked Section, according to IS:3370(Part-II)-2009:- Longer Span is along X-Direction, Shorter Span is along Y-Direction.

Refer Staad Output for Flash Mixers-A/B Floor Slab Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
5718 126 DL+LL+EQL 0.018 -0.016 0.271 0.223 -0.039 -0.015 0.068 0.004
5698 127 DL+LL+EQL+ -0.066 0.019 -0.238 -0.085 -0.014 0.008 -0.004 0.059
5640 126 DL+LL+EQL -0.011 0.023 0.206 0.302 -0.028 0.074 -0.013 -0.010
5705 127 DL+LL+EQL+ -0.045 -0.033 -0.163 -0.181 -0.069 -0.022 0.060 -0.009

For My Moment Along Shorter Span For Mx Moment Along Longer Span

b= 1000 mm b= 1000 mm
d eff = 213.00 mm d eff = 221.00 mm
Reinf.Dia. = 8 mm Reinf.Dia. = 8 mm
Design Moment= 0.252 tm/m Design Moment= 0.226 tm/m
Ast reqd. = Ast reqd. =
[ M/(σst . j . d)] 99.27 mm2/m on Tension Face [ M/(σst . j . d)] 85.86 mm2/m on Tension Face
pt= 0.05 % pt= 0.04 %
Ast provided = 264.56 mm2/m on Tension Face Ast provided = 264.56 mm2/m on Tension Face
pt Provided = 0.12 % pt Provided = 0.12 %

For Sy Force For Sx Force

Max. Sy Force = 14166.67 N/m Max. Sx Force = 15416.67 N/m
Ast = 51.52 mm2/m Ast = 56.06 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast = 25.76 mm2/m for axial tension only Per face Ast = 28.03 mm2/m for axial tension only

Total Ast reqd. per face = 125.03 mm2/m Total Ast reqd. per face = 113.89 mm2/m
Min. Total Ast provided. per face = 264.56 mm2/m Along Y-Direction Min. Total Ast provided. per face = 264.56 mm2/m Along X-Direction
Min. Total pt provided. per face = 0.12 % Along Y-Direction Min. Total pt provided. per face = 0.12 % Along X-Direction

Hence, Provide… Hence, Provide…

At BOTTOM Along Shorter Span At TOP Along Shorter Span At BOTTOM Along Longer Span At TOP Along Longer Span
Bar Dia provided (mm) 8 Bar Dia provided 8 Bar Dia provided (mm) 8 Bar Dia provided (mm) 8
Bar Spacing provided (mm) 190 Bar Spacing provided 190 Bar Spacing provided (mm) 190 Bar Spacing provided (mm) 190
Ast provided (mm /m)
2
264.56 Ast provided 264.56 Ast provided (mm /m)
2 264.56 Ast provided (mm /m)
2 264.56

PROVIDE REINFT. ALONG SHORTER SPAN ON OUTER LAYERS AT TOP & BOTTOM.

Check for Shear

Refer Staad Output for Flash Mixers-A/B Floor Slab Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.061 N/mm2 N/mm2
Ʈv = 0.01 N/mm 2
5684 102 DL+LL+SL(+X) 0.059 0.011
Min. pt Provided = 0.12 % 5698 126 DL+LL+EQL -0.068 0.004
Ʈc = 0.29 N/mm2 Hence, SAFE 5685 127 DL+LL+EQL+SL(+ -0.044 0.055
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 5654 127 DL+LL+EQL+SL(+ -0.008 -0.073

DESIGN OF FLASH MIXER-A/B VERTICAL WALLS (250 mm THK.):-

Thk. = 250 mm Clear Cover = 25 mm Reinf. Dia. = 8 mm Along Vertical Direction

8 mm Along Horizontal Direction

For Uncracked Section, according to IS:3370(Part-II)-2009:- Vertical Span is along Y-Direction, Horizontal Span is along X-Direction.

Refer Staad Output for Flash Mixers-A/B Vertical Wall Plates …

Plate L/C SQX(N/mm2) SQY(N/mm2) MX MTon-m/m MY MTon-m/m MXY MTon-m/m SX(N/mm2) SY(N/mm2) SXY(N/mm2)
5184 128 DL+LL+EQL+S 0.035 -0.011 0.298 0.075 0.043 -0.075 0.003 0.047
5211 101 DL+LL -0.051 0.001 -0.553 -0.049 0.166 -0.098 -0.060 0.203
5186 128 DL+LL+EQL+S -0.054 0.015 -0.172 0.192 -0.095 -0.079 -0.290 0.013
5194 105 DL+LL+SL(-Z) -0.016 -0.035 -0.006 -0.450 -0.082 0.153 -0.214 0.056

For My Moment Along Vertical Direction For Mx Moment Along Horizontal Direction

b= 1000 mm b= 1000 mm
d eff = 221.00 mm d eff = 213.00 mm
Reinf.Dia. = 8 mm Reinf.Dia. = 8 mm
Design Moment= 0.375 tm/m Design Moment= 0.368666667 tm/m
Ast req=[ M/(σst . Ast req=[ M/(σst . j .
j . d)] 147.92 mm2/m on Tension Face d)] 145.42 mm2/m on Tension Face
pt= 0.07 % pt= 0.07 %
Ast provided = 264.56 mm2/m on Tension Face Ast provided = 264.56 mm2/m on Tension Face

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 5 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20
Purchaser: Consortium of Contractor:
RASHTRIYA ISPAT NIGAM LIMITED HPFM, a.s., Czech Republic
VISAKHAPATNAM STEEL PLANT INDIA HPIL, Kolkata
Consultant: BEC, Bhilai
MECON LIMITED RANCHI
pt Provided = 0.12 % pt Provided = 0.12 %

For Sy Force For Sx Force

Max. Sy Force= 625.00 N/m Max. Sx Force= 31875.00 N/m
Ast= 2.27 mm2/m Ast= 115.91 mm2/m
This area of reinf. is to be distributed equally on two faces. This area of reinf. is to be distributed equally on two faces.
Per face Ast= 1.14 mm2/m for axial tension only Per face Ast= 57.95 mm2/m for axial tension only

Total Ast reqd. per face = 149.06 mm2/m Total Ast reqd. per face= 203.38 mm2/m
Min. Total Ast provided per face = 264.56 mm2/m Along Vertical Direction Min. Total Ast provided per face = 264.56 mm2/m Along Horz. Direction
Min. Total pt provided. per face = 0.12 % Along Vertical Direction Min. Total pt provided. per face = 0.12 % Along Horz. Direction

Hence, Provide… Hence, Provide…

On INSIDE Face VERTICALLY On OUTSIDE Face VERTICALLY On INSIDE Face HORZONTALLY On OUTSIDE Face HORZONTALLY
Bar Dia provided (mm) 8 Bar Dia provided (mm) 8 Bar Dia provided (mm) 8 Bar Dia provided (mm) 8
Bar Spacing provided (mm) 190 Bar Spacing provided (mm) 190 Bar Spacing provided (mm) 190 Bar Spacing provided (mm) 190
Ast provided (mm2/m) 264.56 Ast provided (mm2/m) 264.56 Ast provided (mm2/m) 264.56 Ast provided (mm2/m) 264.56

PROVIDE REINFT. ALONG VERTICAL DIRECTION ON OUTER LAYERS ON INSIDE & OUTSIDE FACES.

Check for Shear

Refer Staad Output for Flash Mixers-A/B Vertical Wall Plates …
SQX (local) SQY (local)
Vmax = N/mm2 Plate L/C
0.089 N/mm2 N/mm2
Ʈv = 0.01 N/mm2 5215 128 DL+LL+EQL+SL( 0.060 -0.073
Min. pt Provided = 0.12 % 5211 103 DL+LL+SL(-X) -0.060 0.023
Ʈc = 0.29 N/mm2 Hence, SAFE 5196 128 DL+LL+EQL+SL(-X -0.014 0.133
Refer Tables 19 & 20 of IS:456-2000 and Table 61 of SP-16 for Ʈc & Ʈc-max. 5215 103 DL+LL+SL(-X) 0.059 -0.073

CIVIL DESIGN CALCULATION FOR Prep. By: BM

Checked By: SC
DE-OILING BASIN DB80.1A/B DAF80.1A/B Page 6 Appd By: SC
VSP / COB5 / CCP / HPFM / DE / 35 / CD / 5021 R01
Date:06.10.20