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Fixturlaser Alignment Tools

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176 views

Fixturlaser Alignment Tools

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FIXTURLASER NXA Pro

Call/WA: 085799742411 (Fathoni)


Email : fathoniputrawijaya@gmail.com
Welcome to our world.

Since the very beginning in 1984, ACOEM AB has helped industries throughout the world to achieve more profitable and sustaina-
ble production. We have reached where we are today by having the courage to think beyond the norm and follow slightly unconven-
tional paths. We have had the courage to make mistakes and find new directions. Through our resolve, ambition and knowledge
we have become a global player and a leader in innovative, user-friendly shaft alignment.

TRUE POSITION SENSING

� Live Values during Adjustment

� VertiZontal Moves = Measure Once,

Move in Two Directions

� Both Shaft Positions Monitored Simultaneously

GRAPHIC WORK FLOW

� Icon Based – Adaptive User Interface

� Color Touch Screen

� Screen Flip

ALIGNMENT INTELLIGENCE

� 2nd Generation Digital Sensor

� All Digital System

� Unparalleled Signal Control


Adaptive User Interface Fixturlaser NXA Pro will guide you throughout the measurement, step by step.

Start Enter Dimensions

Select Tolerance Measure

Evaluate Results Correcting Vertically

Correcting Horizontally Re-measure

Documentation
Fixturlaser NXA Pro

This is a masterpiece in usability - bringing the latest technology


from the video gaming world and smartphone developments to
the industries’ shop floors. Since the introduction in the mid 90’s,
we have used and refined our well proven icon driven graphical
user interface.

This combined with a durable touch screen to make the preci-


sion alignment task as easy and quick as possible, also for the
occasional user with the Fixturlaser NXA Pro we have impro-
ved the usability even further with the OmniView function – a
state-of-the-art solution eliminating any doubt on how to adjust
the misaligned machine. OmniView shows the machine on the
screen exactly as you see the real machine regardless of where
you are positioned.

The Fixturlaser NXA Pro display unit is rugged, rubber coated


aluminum IP65 sealed, and ready for any alignment job. Battery
capacity is well beyond the normal workday and a Quick-charge
function to make it ready for the night shift.
Fixturlaser NXA Pro Sensor Units

As pioneers in using CCD technology for precision alignment, we are


proud to present the Fixturlaser NXA Pro with the second generation
of scientific grade sensors. This sensor technology combined with dual
high-end inclinometers, and a gyroscope in each sensor unit, makes
this compact unit the most accurate and precise sensor of its kind on
the market. New algorithms, a new very compact and stable housing,
and an unparalleled power management, and you have an unbeata-
ble solution for precision alignment even in the roughest conditions.

These sensors are powered through the built-in batteries and


communicate with the display unit over Bluetooth. Wireless communica-
tion is preferred in most cases, but optional wires are available. The built-
in gyroscopes facilitate the alignment of vertically mounted machines.
Features Fixturlaser NXA Pro

OmniView
The OmniView function shows
the machine from the same side
as the user is positioned. Thanks
to the built-in gyroscope the
Fixturlaser NXA Pro is capable
of keeping track of both you and
the machine!

VertiZontal Moves
If the machine is misaligned, you will be recommended to go to a shims
result view. The Fixturlaser NXA Pro calculates how much you need to
remove or add shims in order to correct the machine vertically.
When moving on to horizontal correction, the system goes live and will
deliver real time values during the adjustment phase. No remeasure-
ments in between adjustments are necessary, as you are never in doubt
of the machine’s true position.

Sensor technology
We have chosen to use CCD technology in our sensors, a digital technology
commonly used in all digital cameras. The benefit over the older analog PSD
technology is unmatched with regards to the capability of filtering and refining
the measurement data. With this second generation scientific grade CCD sen-
sor, we can now obtain an unparalleled repeatability together with outstanding
results regardless of ambient light and measurement environment. With dual
high performance inclinometers in each head, and the improved algorithms, we
provide precision alignment at a completely new level.
Fixturlaser NXA Pro System
Weight including all standard parts: 7,7 kg (17 lbs)
Dimension: 415 mm x 325 mm x 180 mm (16 in x 13 in x 7 in)
Display Unit

Weight: 1,2 kg (2,6 lbs) with battery

Dimensions: 124 mm x 158 mm x 49 mm (4,9 in x 6,2 in x 1,9 in)

Environmental protection: IP 65 (Dust tight and protected against water jets)

Display size: 6,5” (165 mm) diagonal (133 x 100 mm)


Gyroscope: 6-Axis MEMS Inertial Motion Sensor with drift
compen sation and automatic field calibration.
Operating time 10 hours continuous use (with 50% LCD backlight)
Battery charging time
(system off, room temperature): 1 hour charge – 6 hours operating time
TD Units

Weight: M3 212 g (7,5 oz) S3 188 g (6,6 oz)

Dimensions: 92 mm x 77 mm x 33 mm (3,6 in x 3,0 in x 1,3 in)

Environmental protection: IP 65 (Dust tight and protected against water jets)

Measurement distance: Up to 10 m

Detector: 2nd generation Ultra HD CCD

Detector length: 30 mm (1,2 in)

Detector resolution: 1 µm

Measurement accuracy: 0,3% ± 7 µm


Gyroscope: 6-Axis MEMS Inertial Motion Sensor with drift compens
tion and automatic field calibration
Operating time: 17 hours continuous use (measuring)

Shaft Brackets
Shaft diameter: Ø 25 – 175 mm (1in – 6.9in)
With extension chain Ø 25 – 450 mm (1in – 18in)

Rods: 4 pcs 85 mm and 4 pcs 160 mm (extendable to 245 mm)

Fixturlaser NXA Pro Application

Horizontal Shaft Alignment Machine Defined Data


Determine and correct the relative position of two Information such as entered distances, measurement method,
horizontally mounted machines that are connected, target values and tolerances are saved in a template.
such as a motor and a pump, so that the rotational
centers of the shafts are collinear.

Vertical Shaft Alignment Feetlock™


Determine and correct the relative position of two verti- Solution to solve base-bound and/or bolt-bound machines.
cally/flange mounted machines that are connected, such
as a motor and a pump, so that the rotational centers of
the shafts are collinear.

Memory Manager
Machine Train™ Alignment Measurements can be organized in folders and sub-
Align a set-up of more than two rotating machines that folders. Single measurements and/or complete data
are connected to each other. structures can be copied to USB stick.

Hot Check™
Softcheck™ Performing a measurement just after the machine has
Softcheck™ checks if there is a soft foot condition, i.e. been shut off, and another measurement when the
when the motor is not resting firmly on all its feet. machine is cold. The Hot Check application is then used
to compare these two measurements. The difference
between the two measurements can be used as target
values when shaft alignment is performed.

Target Values
Pre-set target values before starting your alignment
work when you have determined the machines thermal
expansion.
Fixturlaser NXA Pro System

2.
1. 3.

4.

8.

9. 7. 5.

10. 6.

11.

12. 13.
15.

14.

1. Display unit 2. Fixturlaser M3 3. Fixturlaser S3 4. 2 pcs complete V-bracket 5. Ext. power cable
6. USB cable A-mini 7. Power supply 8. USB stick 9. 2 pcs Angled universal tool 10. 2 pcs Magnetic v-bracket
11. Magnetic base 12. Chain 8 mm 60 links L=970 mm 13. Rod kit 14. Extension fixture 15. Tape measure 5 m

ACOEM AB is a global player and leader in developing innovative, user-friendly


equipment for shaft alignment. By helping industries worldwide to become perfectly
aligned, and eliminating anything that might not be, we minimize unnecessary wear and
production stoppages. This will ultimately make our customers more profitable and our
environment more sustainable.

Call/WA: 085799742411 (Fathoni)


Email : fathoniputrawijaya@gmail.com
P-0248-GB Fixturlaser NXA Pro Rev B 2014

P.O. Box 7 SE - 431 21 Mölndal - SWEDEN


Tel: +46 31 706 28 00 - Fax: +46 31 706 28 50
E-mail: info@acoem.se - www.fixturlaser.com
INDUSTRY 4.0

AT-200
Express Shaft Alignment
Horizontal Alignment
Vertical Alignment

acoem.com
Call/WA: 085799742411 (Fathoni)
Email : fathoniputrawijaya@gmail.com
Augmented by ACOEM GuideU
Our Graphical User Interface, Your Measurement Guide
Our patented icon-based and color-coded user interface makes it easy
to measure, align, and document each job. In order to minimize the risk
of operator errors, we developed an icon-driven, adaptive user interface

With the AT-200 alignment tool, ACOEM takes for the RT-300 system.

alignment into the Industry 4.0 era of doing things?. This adaptive user interface guides the user throughout the job in logical
The AT-200 is a smart app-based alignment tool with the patented and easy to follow steps. It will deliver measurement and correction val-
ues based on what the system finds during the measurement process.
graphical user interface, GuideU, that lends the tool an
This eliminates confusion for less-experienced users and provides ease
industry-leading ease-of-use. of access throughout a measurement with the
Connectivity, mobile devices, cloud-based platform, apps are integrated RT-300 system. To add to the enhanced user experience, we have given
in the AT-200 making it a tool for short response time between machine the interface a game-like 3D graphic look facilitating unmistakable
failures and corrective actions. The smart sensors use CCD technology interpretation of any error.

for a superior measurement performance and precision alignment.

Shaft Alignment – No doubts, no guessing games, thanks to the industry-first use


of technologies of two smart sensors with visible laser beams and inclinometers monitoring both
shaft positions simultaneously.
Did you interrupt the laser beam? Or move the machine’s position out of detector range? Not a
problem, our smart sensors will resume with an updated machine position and always deliver live
values to you.

IP65-certified sensor design that can


withstand harsh environments.

Integrated Bluetooth for wireless communication


between display unit and smart sensors

30 mm digital sensor detector + line laser


eliminates rough alignment and short setup
time

Premounted fixtures and small


sensors provides quick setup also
on machins with limited space.

Thinnest smart sensors on the market

AT-200 In the case


Sensor, M7/S7 - Magnetic base ON/OFF - Rod kit NXA - 2 pcs. Chain 8 mm
60 links (L=970 mm) - Tape measure 5 m - 2 pcs. V-bracket complete - 2 pcs.
Angled universal tool - Ext power cable EUR 2m - Extension fixture 49mm
- Ext power cable US 2m - USB-cable A-mini B 2m - USB-cable A-micro B
1,5m - Sensor stand (without magnetic base) - Power supply 5 USB-ports 5
VDC - Adjustable probe tip
Augmented by ACOEM Alignment Intelligence
Edge Technology for Innovative Shaft Alignment
ACOEM realized an industry-first with the introduction
of touch screens in 1996, and we have maintained this
edge by continuing to introduce game-changing tech-
Adaptive User Interface Working with Smart Sensors nologies that include being first to the market with:

The RT-200 comes with an adaptive user interface that guides you throug- • 3D graphics
hout the measurement of your machines. The smart sensors we have • Dual digital sensor with visible line lasers
developed include the latest technologi on the market, enhancing • Wireless communication between display unit and
smart sensors
the measurement performance to an industry-first level.
• Inclinometers in both smart sensors
• Gyroscopes in both smart sensors
• Gyroscopes in the display box that enable the patented
walk-around OmniView™ feature in our user interface
Shaft Alignment

The PDF report function provides a


fast on site reporting available for
converting saved measurement reports into
PDF files.

Ease Of Use – Thanks to our patented, col-


or-coded and icon-based user interface, the
operation of the RT-200 is intuitive and adap-
tive minimizing the risk of operator errors
and wrong interpretations of the result.

True Live – Wireless alignment sensors with high


tolerances for detrimental external factors, such as
vibrations and ambient light, and delivers the most
accurate and precise measurement values com-
pared to any other system. Measurement values
are automatically registered throughout the entire
measurement process. Line laser with 30 mm sen-
sor virtually eliminates rough alignment, a huge time
saver. Very compact, only 33,5 mm in width, the
sensor units will fit in the tightest spots. The sen-
sor units contain gyroscopes and supports the
VertizontalTM method, i.e. vertical and hor-
izontal adjustments in one shot.

VertiZontal™ Moves
Measure Once, Move in Two Directions
The VertiZontal™ Moves feature displays
exactly how much a misaligned machi-
ne needs to be adjusted, by adding or
removing shims to the machine’s feet.
No more re-measuring between the
vertical and the horizontal phases to
correct the horizontal misalignment.
This industry-first function saves time and
ensures accuracy the first time around.
Time savings mean cost savings for the
maintenance department, the production depart-
ment. In short, savings for the entire company.
Augmented by ACOEM True Live
You Always Know Your Machine’s Position with a
ACOEM system. The RT-300 will always show you the exact
machine position. No doubts, no guessing games, thanks to another

S7/ M7 of our industry-first technologies, the use of two smart sensors with
laser beams and inclinometers monitoring both shaft positions
Housing Material: Anodized Aluminum frame and high impact ABS plastic
overmolded with TPE rubber simultaneously.
Operating Temp: -10 to 50°C (14 to 122°F)
Storage Temp: -20 to 70°C ( -4 to 158°F) Did you interrupt the laser beam? Or move the machine’s position out
of detector range? Not a problem, our smart sensors will resume with
Battery Charging Temp: 0 to 40°C ( 32 to 104°F)
an updated machine position and always deliver live values to you.
Relative humidity: 10 – 90%
Weight: M7: 212 g (7,5 oz) S7: 188 g (6,6 oz)
Dimensions: 92mm x 77mm x 33mm (3,6 in x 3,0 in x 1,3 in)
Environmental protection: IP 65 (Dust tight and protected against water jets)
Laser: 650 nm class II diode laser Feet lock function
This function allows you to select which feet
Laser line fan angle: 6° are locked and which feet are adjustable.
Feet Lock is available both in shimming and
Laser line divergence (full 0.25 mrad
angle): alignment.

Laser power: < 1 mW VertiZontal™ Moves


Measurement distance: Up to 10m Measure Once, Move in Two Directions
The VertiZontal™ Moves feature displays ex-
Detector: 2nd gen. digital sensor actly how much a misaligned machine needs
Detector length: 30mm ( 1,2 in ) to be adjusted, by adding or removing shims to
the machine’s feet.
Detector resolution: 1 µm
Measurement accuracy: 0,3% ± 7 µm Softcheck™
Possible to measure directly on the foot and ob-
Signal processing: Digital signal processing with Sidespot rejection, edge
tain exact shim values to eliminate the softfoot
detection, ambient light elimination and anti-vibration mode
condition.
Inclinometer: Dual High Performance MEMS inclinometers
Inclinometer resolution: 0,01° Target Values
Inclinometer accuracy: ±0,2° Pre-set target values used in your alignment work when
you have to compensate for the machine’s thermal expan-
Wireless communication: Class I Bluetooth transmitter sion.
Communication range: 10 m (33 ft)
Charging: 5V, 0,5A PDF REPORT
The PDF report function provides a fast on site reporting
Power supply: High performance Li Ion battery or external power.
available for converting saved measurement reports into
Operating time: 17 hours continuous use (measuring) PDF files.
Battery Charging time (sys- 8h
tem off, room temperature):

Additional:
Pre Alignment Machine Defender ACOEM Cloud

The Pre-alignment probe Machine diagnostic probe


performs a multitude of appli- with the Accurex™ built into Cloud solution that collects all measurement
cations that will improve your the system. data from your machines.
machines’ health and life
P-0350-GB RT-200 2020

ACOEM France – Lyon ACOEM SWEDEN


Headquarters P.O. Box 7, SE - 431 21 Mölndal, SWEDEN
200 chemin des Ormeaux Tel: +46 31 706 28 00, E-mail: info@acoem.com
69578 Limonest Cedex France www.acoem.com
Tél : +33 4 72 52 48 00
Tél : +1 804 379 2250
www.acoem.com
Call/WA: 085799742411 (Fathoni)
Email : fathoniputrawijaya@gmail.com

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