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Brandt ®

King Cobra Plus Shaker


Installation, Operation and Maintenance
Manual

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which NOV Brandt
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited P.O. Box 2327
purposes only and remains the property of NOV. Reproduction, in whole Conroe, TX 77305-2327
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
2800 N. Frazier Street
document is to be returned to NOV upon request and in any event upon Conroe, TX 77303
completion of the use for which it was loaned. This document and the Phone: 936-756-4800
information contained and represented herein is the copyrighted property
of NOV. Fax: 936-523-2788
© National Oilwell Varco
DOCUMENT NUMBER REV

M17046 2

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Document number M17046
Revision 2
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Revision History

2 03.05.2010 14706 JPW PD


1 02.24.2006 12737 RD GS
0 02.08.2005 Initial Release SS LB GS
Rev Date ECN Number Prepared Checked Approved

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Customer Survey Revision
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2
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Please take a few minutes to let us know your level of satisfaction with the NOV Brandt equipment
you have recently purchased. Your comments will help identify potential areas of improvement.
Please send this completed form to:
NOV Brandt
Attn.: Global Marketing
2800 N. Frazier St.
Conroe, TX 77303
Phone: 936-523-2600
Fax: 936-788-7367
E-mail: brandt@nov.com
See Chapter 8, titled "Worldwide Locations" for your nearest NOV Brandt representative.

Equipment
This survey is for the following NOV Brandt equipment:
Type: ________________________________________________________________________
Model: _______________________________________________________________________
Serial number: _________________________________________________________________
 Original equipment order  Parts order
Comments on this equipment:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Manual
Comments on the manual for this equipment:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Purchasing experience
My purchasing experience for this equipment was:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Service experience
My service experience for this equipment was:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Product Information


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
The Role of a King Cobra Plus™ Shaker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
How the King Cobra Plus Shaker Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
King Cobra Plus Basket and Pivot System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Vibrator System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Standard Electrical Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dual Motion Electrical Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Screen Wedge System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 3: Installation
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting and Handling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shale Shaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Basket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unit Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Location and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Flow Line Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basket Angle Adjustment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Screen Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Returning to Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Chapter 4: Operation

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Table of Contents
Start Up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Basket Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Screen Blinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Chapter 5: Troubleshooting
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Chapter 6: Maintenance & Repair


Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Ordering Lubrication Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Replacing a Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Replacing Seal Strips and Crown Rubbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Repairing or Patching Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Chapter 7: Parts and Drawings


Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Motor/Starter Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
King Cobra Plus Assembly A16639 rev. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
King Cobra Plus Electrical System Left Hand C16651 rev. 2 (Right Hand, C16652) . . .42
King Cobra Plus Air System SA16663 rev. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
King Cobra Plus Skid and Backtank Subassembly SA16638 rev. 6 . . . . . . . . . . . . . . . .46
Wiring Diagram C16659 sheet 1 rev. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Starter C16659 sheet 2 rev. 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Starter Enclosure C20191-1 rev. 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Wiring Diagram C20191-2 rev. 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Wiring Diagram C20191-3 rev. 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Starter Assy. ATEX Reversing 380V/50Hz C20590 sheet 1 rev. 0 . . . . . . . . . . . . . . . . . .56
Wiring Diagram C20590 sheet 2 rev. 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Bolt Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Supporting Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Martin Motor Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Chapter 8: Worldwide Locations


Corporate Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Index

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General Information

This manual contains installation, operation, maintenance and parts information. Information in this
manual should enable qualified personnel to install, operate and troubleshoot this system. Every
effort has been made to ensure the accuracy of the information contained herein. NOV Brandt will
not be held liable for errors in this material, or for consequences arising from misuse of this
material.

Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the reader to
take specific action to protect personnel from potential injury or lethal conditions. They may also
inform the reader of actions necessary to prevent equipment damage. Please pay close attention
to these advisories.

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.
ESD The ESD (Electrostatic Discharge) warning symbol indicates that static
Warning: control precautions are needed.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your application, see the technical drawings included with
your NOV Brandt documentation.

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Safety Requirements
NOV Brandt equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV Brandt manuals are the recommended methods of performing operations and
maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements outlined


in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

Personnel should wear protective gear during installation, maintenance, and certain
operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV Brandt recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or using
tools not specifically recommended by NOV Brandt.

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

 Isolate energy sources before beginning work.


 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.
 Always utilize properly rated, certified lifting equipment when installing or servicing unit.
 Never energize the equipment with any guard or cover unsecured.
 Keep hands, loose clothing and hair away from equipment when in operation.
 Always observe warning signs posted on the equipment.
 If an abnormality occurs during the operation, turn off the main power immediately and
check the equipment. If the problem still exists, contact NOV Brandt.
 Wear hearing protection if exposed to loud equipment for an extended period of time.

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Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with genuine NOV Brandt parts. Failure to do so
could result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Failure to conduct routine maintenance could result in equipment damage or injury to


personnel.

Proper Use of Equipment


NOV Brandt equipment is designed for specific functions and applications, and should be used
only for its intended purpose.

Warranty
NOV Brandt warrants that, for a period of one year from the date of delivery equipment of NOV
Brandt manufacture, the Equipment shall be free of defects in materials and workmanship under
normal use and service, and provided the Equipment is used and maintained in accordance with
instructions supplied by NOV Brandt. This is NOV Brandt's sole and exclusive warranty. If a defect
in the Equipment appears within one year from the date of shipment, and Purchaser has given
written notice of such defect within thirty days from the discovery thereof, NOV Brandt will repair or
replace the part, at its option, by shipping a similar part FOB shipping point or, at its option, refund
an equitable portion of the purchase price. NOV Brandt may require the return, to a designated
NOV Brandt location, of the defective part, transportation prepaid to establish Purchaser's claim.
No allowance will be made for repairs undertaken without NOV Brandt's written consent or
approval.
This warranty applies only to equipment manufactured by NOV Brandt. Warranties on equipment
manufactured by others, if any, are assigned to Purchaser by NOV Brandt (without recourse) at
time of delivery. Any description of Equipment, drawings, specifications, and any samples, models,
bulletins, or similar material, used in connection with this sale are for the sole purpose of
identifying the Equipment and are not to be construed as an express warranty that the Equipment
will conform to such description. Any field advisory or installation support is advisory only. The
foregoing warranties are in lieu of all other warranties, whether oral, written, express, implied or
statutory. Implied warranties or merchantability and fitness for a particular purpose will not apply.
NOV Brandt's warranty obligations and purchaser's remedies thereunder are solely and
exclusively as stated herein. Purchaser's sole and exclusive remedy, whether based upon
warranty, contract or tort, including negligence, will be to proceed under this warranty.
All liability of NOV Brandt shall terminate one year from the date of delivery of the Equipment.

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Product Information

Introduction
The Role of a King Cobra Plus™ Shaker
The NOV Brandt King Cobra Plus Shaker is a fine screen shaker with several motor/starter options
producing either linear or tuned elliptical motion. The shaker is almost always located at the flow
line unless it is preceded by a “scalping” or gumbo separator. The King Cobra Plus Shaker
removes a large percentage of drill cuttings before the mud is circulated through the surface mud
system, leading to improved performance of downstream solids control equipment.
The King Cobra Plus Shaker is designed to do two primary jobs:
 separate drilled solids from the mud
 transport the solids rapidly and efficiently off the screens.

How the King Cobra Plus Shaker Works


The three features key to the operation of the King Cobra Plus Shaker are the basket and angle
adjustment system, the vibrator system, and the screen locking system. These systems work with
the uniquely designed shaker basket to give the highest fluid throughput and driest solids in a
compact and reliable shaker.

King Cobra Plus Basket and Pivot System


The basket’s patented screen configuration is a major advance over previously available shakers.
During normal operation, with the basket in the neutral position, the first screen is evenly flooded
with 1 to 2 in. (25 to 51 mm) of mud. The pool of mud creates an even hydrostatic head on the
screen surface that increases the amount of mud that can pass through the first three screens.
(See Figure 2-1.)

 Liquid pool
 Fine screen decks
 Primary screening surfaces
 Screened fluid

  Drying screen
 Discharged solids


  

Figure 2-1. King Cobra Plus Shaker under normal operating conditions

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In traditional shakers, with all screens in the same plane, the operator must raise the basket to
create a liquid pool. The resulting pool is wedge shaped and can cause a slow-moving solids bed
to form. (See Figure 2-2.) The material in the slow-moving solids bed is very slow to convey and is
ground into fine solids, which negatively affects the mud system. Screen life is also jeopardized
due to slow-moving solids bed formation. Because the first screen of the King Cobra Plus Shaker
is flooded more evenly and shallowly, a slow-moving solids bed does not form, thus increasing
screen life and optimizing shaker performance.

 Liquid pool
  Stationary solids
 bed
 Discharged solids


Figure 2-2. Typical linear shaker angled upward
showing a stationary solids bed

The design of the King Cobra Plus basket also includes a drying screen. During normal operation
the liquid pool extends to the end of the third screen, and the fourth screen is used to remove all
excess liquid from the screened particles (dry the cuttings). During flow surges or changes in flow
conditions, liquid can run off the end of the third screen and onto the fourth screen. Fluid on the
fourth screen flows back to the baffle plate and builds up a second pool, preventing the loss of any
whole mud off the end of the shaker. (See Figure 2-3.)

 Liquid pool
 Fine screen decks
 Primary screening surfaces

 Screened fluid

 Drying screen
  Discharged solids

  

Figure 2-3. King Cobra Plus Shaker under upset operating conditions

The King Cobra Plus Shaker has a basket angle adjustment system that allows the basket to be
tilted upward by as much as 2° and downward by as much as 3°. During unusually heavy flow
conditions the basket can be pivoted upward to increase the depth of the pool. This deeper pool
allows the shaker to handle the unusual flow conditions without a loss of whole mud off the end of
the shaker.

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Sticky clays and gumbo often do not convey upward and may not convey horizontally with a linear
motion shaker. When sticky clays or gumbo are encountered, the basket can be tilted downward to
make sure that the material conveys. The operator can adjust the basket angle while the unit is
running.
You may find that switching from linear motion to tuned elliptical motion results in improved
conveyance of sticky clays and gumbo.

Vibrator System
The vibrator system includes the two canister type vibrator motors, a motor mounting motion tube,
and a plate. Each vibrator motor contains eccentric weights that generate a circular shaking force
when rotated. During operation the two motors rotate in opposite directions, creating either a net
linear or a net elliptical shaking force on the basket. This shaking force is directed through the
center of mass of the basket, resulting in equal motion along the entire length of the screening
surface. The motion conveys the solids along the screen, even upward, and off the discharge end
of the shaker. The basket motion has been carefully designed to give the unit optimum
performance over a wide range of drilling conditions.
The angle of the basket’s vibratory motion relative to a line perpendicular to the screen surface is
called the angle of attack (conveyance angle). The angle of the basket’s motion relative to a line
parallel to the screen surface is called the conductance angle. The King Cobra Plus Shaker uses a
40° conveyance angle and a 50° conductance angle. See Figure 2-4 for a diagram of these
angles.


40°  Conveyance angle
90°  Conductance angle

50°  Screen
Vibrator action line
a (linear)

 b Vibrator action line


(elliptical)

a

b

Figure 2-4. Motion diagram

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Electrical Options
The King Cobra Plus Shaker has several electrical options available for standard voltages and
frequencies. These options can be grouped into two catagories:
 Standard electrical option
 Dual Motion electrical option
Standard Electrical Option
The standard King Cobra Plus Shaker electrical system just has a START and STOP button on the
front of an electrical enclosure.

Dual Motion Electrical Option


The Dual Motion electrical option has a selector switch to change from linear to tuned elliptical
motion. You may find that switching from linear motion to tuned elliptical motion results in improved
conveyance of sticky clays and gumbo.

Screen Wedge System


The King Cobra Plus Shaker comes equipped with the screen wedge system, a simple screen
hold-down mechanism. Tighten the screen wedge by using a non-sparking hammer or by prying
the wedge into place. (See Figure 2-5.) The screen wedge’s mounted, pre-tensioned screens
eliminate the need for a screen-tensioning system. Two different screen wedges are available; a
black wedge for BHX screens and a yellow wedge for VNM screens. If both types of screen are to
be used, complete sets of both wedges are required.

Figure 2-5. Screen wedge system

Introduced in 2008, VNM screens have limited market availability.

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Specifications
Physical

Unit Weight Length Width Overall Weir


Height Height

King Cobra Plus  5500 lb 124 1/4 in. 69 13/16 in. 63 3/4 in. 41 5/16 in.
12 in. skid (2495 kg) (3156 mm) (1773 mm) (1619 mm) (1049 mm)

Average Operating Noise Level

dB Distance

75 3m

80 1m

Vibration Level (no load)

State Motion

Linear 6.1 g

Elliptical 6.7 g

Electrical

Motors

Manufacturer Martin Engineering for NOV Brandt

Type Three Phase Induction Motor

Frame VMX 18-8300

Type TENV

Class I, Groups C and D 


UL Rating
Class II, Groups E, F, and G

Electrical Options

Frequency Power Speed (synchronous) Volts Amps


Hz hp rpm

60 2.50 1800 230/460 7.0/3.5

50 2.50 1500 220/380 5.5/3.2

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Installation

Inspection
Prior to setting up and operating a new King Cobra Plus Shaker, inspect the goods as received
from the shipping company. A claim for damage or loss should be reported immediately to the
carrier and to NOV Brandt. Eight screen wedges, 24 screen crown rubbers and a wedge
installation/removal tool ship in a separate box located in the backtank of the unit. Check the bill of
lading for any separately shipped items, including manuals and CDs.
Once it is confirmed the order has been received complete in undamaged condition, installation of
the King Cobra Plus Shaker may begin.

Lifting and Handling Procedure


Shale Shaker Assembly
The King Cobra shaker can be lifted with the use of a properly rated forklift, or by utilizing the four
designated lift points on the skid. These lift points can be fitted with properly rated lifting shackles
and slings in order to safely handle the unit.

Never attempt to lift a King Cobra shaker by attaching shackles or slings to anything
other than the designated lift points.

Lifting equipment needs to be rated to handle the dead weight of the shaker, 5300 lbs (2404 kg),
plus a safety factor. Always utilize certified lifting equipment and follow manufacturers'
recommended practices.

Basket Assembly

Figure 3-1. Lifting points

The King Cobra basket assembly, consisting of the basket and drive motors, can be lifted by either
wrapping soft slings around the motor tube, below the motor base plate; or by connecting properly
rated lifting eyebolts and slings to the four basket spring mounts.
The former method is only recommended for short, close proximity lifts in which a guide line is
used to continuously control the load; for example when installing a basket into a skid or support
structure. Always utilize the latter four-point method for major lifting operations.

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Unit Preparation
Read these instructions carefully and completely before you begin. Failure to do so may result in
personal injury or damage to the unit.
1. Remove the four shipping bolts and spacers (see Figure 3-2) and store in a safe place for
reuse.

shipping bolt and spacer

Figure 3-2. King Cobra Plus shipping bolt and spacer

2. Remove the rocker arm shipping pins located near the back of the basket (see Figure 3-3).
3. Position the sump discharge gate(s) on the sides of the shakers as needed for mud return to
the sand trap or the degasser suction compartment or mud ditch.
4. Check that all the nuts, bolts, and fasteners on the shaker are secure.
5. Connect power to the starter enclosure. (See the section titled "Electrical Connections" on
page 18.)
6. Install the crown rubbers. (See the section titled "To replace crown rubbers:" on page 32)

VNM screens do not require the use of crown rubbers.

7. Install the screens. (See Figure 3-5 on page 21.)

 shipping pin

Figure 3-3. Shipping pendant detail

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Installation
The following information provides the proper installation procedures for efficient and safe
operation. Please follow the recommendations closely. As always, adequate working space,
walkways, and handrails should be considered.

Throughout this manual, the “back” of the King Cobra Plus Shaker is the feed tank end,
and the “front” is the end where the dried solids fall off. Left and right are determined by
looking at the unit from the front.

Location and Suppor t


The King Cobra Plus Shaker is shipped assembled on a box type skid with an integral sump and
backtank. Although most of the basket vibration will not be transmitted through the coil spring and
into the skid, it is recommended to skip weld or bolt the skid to the support structure on which it is
placed. The support structure must be designed to support the shaker’s dead weight of 5500 lb
(2495 kg), plus a fluid load of 500 lb (227 kg) for a total of 6000 lb (2722kg) per unit.

Ensure the skid is grounded before welding. Failure to do so can result in electrical
system damage.

The operator needs access to both sides of the unit to change the screens. Allow at least 24 in.
(0.6 m) of free space around the unit. Catwalks or walkways around the entire unit are very
important, because they increase the chances of proper maintenance.

Minimum access distance recommended is sufficient for maintenance and operation of the
unit. User should check local regulations to ensure that additional space is not required.

Surfaces of the equipment are slippery. Use caution when working on or around to avoid
falling.

Some other guidelines for locating and installing the shaker include:
 The unit(s) must be level in both directions to ensure even fluid distribution.
 Do not weld or attach discharge troughs to the vibrating basket.
 Do not install the solids slide above the bottom of the front shaker skid cutout.
Electrical Options
Several electrical options available for the King Cobra Plus Shaker are listed in the table below.
The list of parts in the kits and the wiring diagrams are shown in Chapter 7.

Description Kit P/N Starter/Wiring diagram

380 V 50 Hz Dual Motion 99GBF C16659

460 V 60 Hz Dual Motion 99GBE C16659

400 V 50 Hz Dual Motion 99GCC C16659

380 V 50 Hz Dual Motion ATEX 99GCO C20191

460 V 60 Hz Dual Motion ATEX 99GCR C20590

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Electrical Connections
Carefully proceed through this list to assure proper and safe operation of the unit(s). As with any
electrical equipment, all electrical work should be performed by a qualified electrician. (See Figure
3-4.)

Follow all LOCKOUT/TAGOUT procedures when making electrical connections.

1. Determine the rig voltage supplied to the unit. Ensure that the motor operating voltage
matches.
2. LOCKOUT/TAGOUT power from the power supply cable that will be connected to the unit.
3. Install the power supply cable to the motor starter. (See Figure 3-4 for the starter wiring
diagram.) Connect power to the starter by connecting the incoming power to L1, L2 and L3
of the contactor. Connect the incoming ground to a grounding post inside the enclosure.

Wires in the motor junction box must not be allowed to touch the inside of the junction box.
Use the foam cushions supplied with the motor to protect the wires.

4. Remove the weight covers from one side of the vibrator motors.
5. Turn on the power supply to the unit.
6. Check the motor rotation direction of the King Cobra Plus Shaker as follows:
a. Turn the motion selector switch to Elliptical.
b. Bump start the motors by pushing the START button and quickly pushing the STOP
button. Make sure both weights follow the rotation arrows and the top motor is rotating
toward the front (discharge) end of the shaker. If so, go to Step 7.
c. If both motors are rotating incorrectly, switch the positions of any two of the wires L1, L2
and L3. Bump start the motors again to confirm correct rotation direction and go to
Step 7.
d. If one motor is rotating correctly and the other motor is rotating incorrectly, switch the
positions of any two of the wires T1, T2 or T3 at the overload relay for the motor with the
incorrect rotation. Bump start the motors again to confirm correct rotation direction.

Operation with both motors turning in the same direction results in very poor shaker
performance.

7. Replace the motor weight covers. Bolt down the motor junction box covers and the starter
enclosure cover.
8. Start the unit and check for proper vibration.
There should not be any side-to-side motion of the basket. Check side-to-side motion by placing a
thumb and forefinger on either side of the upper basket rail. The motion of the basket should cause
the rail to slip between the thumb and fingers without touching the fingers.
If side-to-side motion does occur:
1. Check that the shaker is level.
2. Check that the counter weights are set identically.

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REV OLR2

L1 T1 L1 T1
INCOMING
POWER MTR
L2 T2 L2 T2
B
L3 T3 L3 T3

2.4A-4.0A 2.5 HP

OLR1

L1 T1 L1 T1

MTR
L2 T2 L2 T2
A
L3 T3 L3 T3

2.4A-4.0A 2.5 HP
FWD
CPT
FU2 H* X*

ATMR-1/2 GRN

FU1 FU3

H1 X1
ATMR-1/2 OTM-2
50VA
WHT

X1

INTERLOCK
JUMPER SSW
(IF REQ'D) STOP START
F OLR1 OLR2
A1 A2 95 96 95 96
1 4 FWD

MECH INTERLOCK
FWD R WHT
13 14 A1 A2
2 3 5 REV
AUX

REV
13 14

AUX

Figure 3-4. King Cobra Plus wiring diagram

Flow Line Connection


The flow line should connect near the bottom and center of the backtank. This minimizes settling
of solids. “Over the top” connection of the flow line to the backtank is discouraged. If necessary,
the pipe must be inserted at least two-thirds to the bottom of the backtank to prevent solids
buildup. Solids buildup in the backtank results in an undesired reduction in the volume of the
backtank and blockage of the dump valve. The drop or slope of the flow line should be a minimum
of 1:12, or 1 ft (0.3 m) of drop for each 12 ft (3.7 m) of the flow line.
The preferred hookup between multiple shakers, if not utilizing an I.D.S. (Integrated Distribution
System), is to use “Y” or “T” connections between the shakers. Use valves to regulate flow to each
shaker. This way, one shaker can still function while repairing or changing a screen on the other
shaker. For controlling flow, knife gate valves are preferred over butterfly valves.

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Basket Angle Adjustment Installation


You must connect an air supply of at least 60 psi to the air filter/regulator. Adjust the regulator on
the shaker to 60 psi, which should be sufficient for most operations. If you encounter extreme
loading during operation and the basket fails to lift as desired, you may increase the air pressure at
the regulator to a maximum of 100 psi.
Ensure that all air fittings are tight and do not leak. Check for leaks by spraying water or WD-40®
on the fittings and looking for air bubbles. Leaks cause the basket to drift toward a fully uphill angle
after you have set the desired position. A shaker without air leaks should hold its desired position
without adjustment for several days.

Screen Installation
Screen installation requires minimal time or effort. However, if you do not follow these basic steps,
the result may be poor screen life and solids bypassing into the active system.
1. If mud is circulating, open the backtank bypass valve or divert mud to the other shaker.
2. Wash down the screens while the shaker is running.
3. Shut down the shaker.
4. Remove the screen wedge on each side of the basket for the screen being removed. Each
pre-tensioned screen on the King Cobra Plus Shaker may be removed individually without
removing the others.
5. Place screen wedges outside the basket in a safe place so they cannot fall into the sump of
the shaker or into the mud tanks.
6. Remove the screen panel.

Wash down the screen support area prior to installing a new screen.

7. Replace worn or missing screen seals, screen supports, and crown rubbers. Screen seals
must be replaced in pairs and crown rubbers in sets.

Do not operate the unit without all screen seals and crown rubbers in place. See section
titled "Replacing Seal Strips and Crown Rubbers" on page 32.

VNM screens do not require the use of crown rubbers.

8. Carefully lay in the new pre-tensioned screen panel.


9. Install the screen wedges in the designated slots on each side of the basket.
10. Check to see that the screen is straight across the basket and is engaging the retainer pins.

If your screens do not have holes to accommodate the retainer pins, contact your NOV
Brandt representative for assistance in retrofitting your screens. To locate the NOV Brandt
office nearest you, see Chapter 8, titled "Worldwide Locations".
11. Tighten the screen wedges using a non-sparking hammer or pry bar.
12. Check that screen wedges are tightly secured.

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13. See Figure 3-5 for the correct screen installation.


 Wedge

  Screen

 Retainer pin

with pin

Figure 3-5. Correct installation of screens

Storage
Store the King Cobra Plus Shaker in a cool, dry place with the ability to test the unit for three hours
once a month.

During Storage
If the King Cobra Plus Shaker is to be stored after receipt instead of being immediately installed
and operated, the following steps should be taken to ensure the unit does not degrade during
storage.
When stored in a cool, dry location with adequate power:
1. Keep shipping bolts on the shaker at all times while in storage, if movement is possible. The
only exception is when the shaker is tested once a month. After the test or before shipment,
replace the shipping bolts. (See Figure 3-2 on page 16).
2. Test the operation of the shaker once a month. This requires connecting power to the
shaker, removing the shipping bolts, and running the shaker for three hours.
3. Open the starter enclosure cover and spray the components with a water displacing solvent
(for example, WD-40®). Allow the solvent to dry, and then close the starter cover tightly.
Keep all other connections intact. Use desiccant bags in starter and junction box in order to
minimize moisture buildup.
4. Replace the cable with a water-resistant material or short piece of cable if the power source
cable is removed from the starter enclosure coupling. The starter enclosure must be sealed
at all times. Unused cable entries should be plugged to prevent moisture buildup.
When stored outside or with inadequate power:
1. Cover the shaker with a protective tarp if possible.
2. Keep shipping bolts on the shaker at all times while in storage.
3. Replace the cable with a water-resistant material or short piece of cable if the power source
cable is removed from the starter enclosure coupling. The starter enclosure must be sealed
at all times.
4. Remove the starter enclosure cover and spray the components with a water displacing
solvent (for example, WD-40®) once a month. Allow solvent to dry then put the starter cover
back on tightly. Keep all other connections intact. Use desiccant bags in starter and junction
box in order to minimize moisture buildup.

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Retur ning to Ser vice


Before returning the shaker to service after three or more months of storage, complete the
following steps:
1. Remove the motor covers and rotate the shafts by hand.
2. Continue to rotate the motor shaft while installing 5.7 grams (4 shots from a 400 gram
grease gun) of Kluber Isoflex® Topas NB52 or NB152 grease into each bearing.
3. Remove the shipping bolts and connect power to the unit.
4. Turn on the power supply to the unit.
5. Check the motor rotation direction of the King Cobra Plus Shaker as follows:
a. Turn the motion selector switch to Elliptical.
b. Bump start the motors by pushing the START button and quickly pushing the STOP
button. Make sure both weights follow the rotation arrows and the top motor is rotating
toward the front (discharge) end of the shaker. If so, go to Step 6.
c. If both motors are rotating incorrectly, switch the positions of any two of the wires L1, L2
and L3. Bump start the motors again to confirm correct rotation direction and go to
Step 6.
d. If one motor is rotating correctly and the other motor is rotating incorrectly, switch the
positions of any two of the wires T1, T2 or T3 at the overload relay for the motor with the
incorrect rotation. Bump start the motors again to confirm correct rotation direction.

Operation with both motors turning in the same direction results in very poor shaker
performance.

6. Run shaker for three hours and monitor motor bearing temperatures. At startup the motors
can run very hot, but after approximately three hours they should stabilize between 160°F
(71°C) and 180°F (82°C).

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General Recommendations
 Use the same mesh screen on all four panel sections. The cut point is normally determined
by the coarsest mesh screen. If a coarser mesh screen is installed for any reason, it should
be installed at the discharge end.
 Use finer mesh screens, rather than coarse mesh screens, where gumbo or sticky clays are
encountered. Finer mesh screens provide a much smoother and wetter surface than coarse
mesh. Gumbo and clay tend to convey better on smoother wetter surfaces and using finer
screens often provides an immediate solution to conveying problems.
 Experiment with the basket angle to determine the best setting because conveyance rates
vary with drilling rates and hole conditions.
 Use the weir diverter plates in the backtank to balance the flow between two or more
shakers hooked to a common flow line. The weir diverter plates can also be used to change
the flow of the liquid onto the screen surface. Adjust the weir plates to get a less curved
horseshoe to improve overall shaker performance.
 If the solids being discarded are channeling to one side of the end screen, the shaker may
be out of level. Correct this situation by shimming the corners of the shaker skid until it is
level.
 Close the backtank bypass valve during normal operation. After opening and closing the
valve, check to make sure that the valve is fully seated. Gravel or hard cuttings may prevent
the bypass valve from providing a positive seal.
 Add replacement or makeup water while drilling as required. Adding the water to the feed
tank generally reduces the mud viscosity and allows more efficient screening.
 Operate the King Cobra Plus screens wet. Running with dry screens may result in
premature screen failure. Lower the basket angle or install finer mesh screens to extend the
liquid pool. The end of the pool should be on the third screen.
 Do not allow substantial amounts of mud to build up inside the vibrating basket. This may
affect the unit’s performance. A buildup of solids on or around the motors may cause
overheating.
 Check basket springs for bottoming-out. Worn or weak springs may allow the vibrating
basket to fully collapse the springs under heavy mud loads. This causes unusual vibration
patterns and damage to the unit. Replace springs in pairs, front or rear pair, or all four
springs immediately. Slow bouncing or rocking movements on the basket may indicate
spring problems.
 Inspect and replace worn or missing wear strips and crown rubbers. The wear strips provide
a positive seal around the screen panel. Worn or missing seals result in solids bypassing
into the active system. Worn crown rubbers reduce screen panel support, causing poor
conveyance throughout.
 Wash down screens before shutting down the unit for any length of time or before storing the
screens.
 Do not walk or lay tools on the screens.

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Operation

Start Up and Operation


The following sections provide instructions for normal operation. Before operating the unit(s) make
sure that you performed all steps in section titled "Installation" on page 17. The unit is factory set to
provide a g-force suitable for most drilling applications. Once the unit has been installed, the only
changes or adjustments that should be made are screen mesh and basket angle. Screen selection
depends upon your specified drilling parameters, such as circulating volume, mud viscosity,
penetration rate, etc.

Basket movement is higher during start up and shut down than under normal
running conditions. Keep body parts away from basket and spring pinch points
during these periods.

Basket Angle
The pivoting system is used to change the angle of the screening surfaces relative to the neutral
position. (See Figure 4-1.)

Figure 4-1. Angle adjustment system

It is not necessary to shut down the shaker before changing the basket angle.
To change the basket angle, press and hold either the UP or DOWN buttons until the basket is at
the desired position. There may be some temporary bouncing after moving the basket, but this is
normal and does not affect shaker performance.
For normal drilling conditions the unit should be operated with the basket tilted between 2° uphill
and 2° downhill so the end of the liquid pool is near the discharge end of the third screen.

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Increasing the basket angle moves the end of the liquid pool toward the back of the basket, and
allows the shaker to handle higher flow rates and/or produce drier cuttings.
The disadvantage of running the basket steeply uphill is the reduced conveyance and a thicker
solids bed. A thicker solids bed causes solids to be ground into smaller pieces, wears out screens
faster, and may increase the amount of fine solids returned to the active mud system.

Cuttings are generally dry enough for most applications when the end of the liquid pool is
near the end of the third screen.

When gumbo or sticky clays are encountered it may be necessary to lower the basket angle to get
the solids to convey properly. Although some baskets can be lowered to as much as 3° downhill,
running the shaker at a lower angle than necessary requires use of coarser screens to prevent
excess drilling fluid loss.
To move the basket to the maximum downhill position, press and hold the Down button until the
rocker arm firmly contacts the bumper. A rocker arm that only lightly touches the bumper may
experience higher than normal vibrations, which does not affect shaker performance but does
increase the noise level.

Screen Blinding
If the screen’s openings plug (blind) with sand, there are several methods by which the screen
may be unplugged. If the screens are in the unit, rub the screens in a circular motion with a cloth
rag or cloth gloves. Or, with the screen removed, you may try blowing out the solids with
high-pressure air or water from the bottom.

Never use a wire or stiff fiber brush on the screens.

Changing to a finer mesh screen may cause the near size sand that is blinding the screens to be
removed and discarded. Changing to a larger mesh screen may solve the blinding problem, but
increases the amount of solids returned to the active system.

Often it is necessary to experiment with several mesh sizes to minimize blinding while
drilling through unconsolidated sand formations. As a general rule, try finer screens first.

Salt-water muds sometimes cause calcium deposits to coat the wires in the screen. As the layer of
calcium increases in thickness around the wires, the openings become plugged off. This usually
results in flooding. Steam cleaning usually removes the calcium deposits.

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Troubleshooting

Troubleshooting
Symptom Probable cause Solution

Motors start but shaker Shipping bolt(s) not Remove the shipping
operation is very loud. removed. bolt(s).

Motor bearing has failed. Replace the motor.


Loud squalling noise is
emitted.

Motors do not start Power supply interrupted. Reconnect the power.


(no sound).
Power cable failure. Repair or replace the cable.

Overload relay has tripped. Wait for automatic reset,


then restart.

Motor does not start, but Motor is wired for the Make sure the motor is
hums for a short period incorrect voltage. wired for the correct
until the overload trips. voltage.

Single phasing. Make sure all three phases


are at full voltage.

Motors run but trip off. Overload relay has tripped Make sure both overload
the contactor. relays are set to the same
amperage as listed on
motor nameplate.

Check for an overload


condition.

Make sure both motors are


running and running in
opposite directions.

Only one motor running. Power cable failure. Repair or replace cable.

Motor failure. Replace the motor.

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Maintenance & Repair

Maintenance
The King Cobra Plus Shaker requires very little maintenance. However, there are several
maintenance checks that, if done on a regular basis, provide extended service and performance.

Lubrication
Motor
Lubricate each bearing on the motors once every operating month (750 hours) per the following
instructions. Use only Kluber Isoflex® Topas NB52 grease (P/N 46AS) for operation in cold
ambient temperatures of -20F to +50F (-29C to +10C). You may use either NB52 or NB152 for
ambient temperatures of 50F to 100F (10C to 38C). For hot ambient temperatures above
100F (38C), you must use Isoflex Topas NB152 grease (P/N 46AY).

Using any grease other than Kluber Isoflex® Topas will void the motor warranty.
Do not mix Isoflex grease with any other grease.

1. Clean vibrator case around grease plug with a clean shop towel.
2. Remove grease plug from vibrator housing.
3. Install 1/8 in. NPT grease fitting (P/N 33B) into the vibrator housing. Always use a new
grease fitting. Even small amounts of another grease may cause a negative reaction with
the Isoflex grease.
4. Install 5.7 grams (0.2 oz) of grease with a grease gun into each grease fitting. 5.7 grams
equals 4 shots from a 400 gram grease gun.
5. Replace the grease fitting with the grease plug.

Do not leave the grease fitting(s) in the vibrator housing.

6. Do not lubricate for another operating month. Too much grease will ruin the motor and void
the warranty.
If the motor has been running and has not been lubricated for more than three months, put
20 shots in each bearing and then four additional shots each month per the above instructions.

Ordering Lubrication Kits


Follow the guidelines below to ensure that you order the proper lubrication kit.

Plastic laminated lubrication instructions are available free of charge for attachment to each
shaker. Request drawing PI7208.

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For Normal Temperature Conditions

Lubrication kit P/N 7221

Two 1/8 in. NPT grease fittings P/N 33B.

One 400 gram tube of Isoflex Topas grease P/N 46AS. (One tube
can lubricate 35 motors.)

One set of lubrication instructions PI7208.

One grease gun P/N 46AU. (4 shots equals 5.7 grams / bearing.)

For High Ambient Temperature Conditions

Lubrication kit P/N 7221H

Two 1/8 in. NPT grease fittings P/N 33B.

One 400 gram tube of Isoflex Topas grease P/N 46AY. (One tube can
lubricate 35 motors.)

One set of lubrication instructions PI7208.

One grease gun P/N 46AU. (4 shots equals 5.7 grams / bearing.)

Maintenance Checks
Component Tasks Frequency
Screen wedge(s) Check to make sure all eight are in good condition. During Screen Change
Bypass valve Check after opening and closing for a positive seal. After Every Operation
Gravel or hard cuttings lodged in the valve seat
area may prevent a positive seal and allow mud
bypassing.
Basket angle Pins should be inserted in proper holes on each During Basket Angle
indicating safety pins side to provide a level basket. Tighten the Adjustment
handwheels against the pins to prevent rattling.
Skid compartment Clean out any solids buildup that may cause the Weekly
vibrating basket to bottom out or interfere with
screening.
Screens Check for torn screens. Repair or replace if Every 4 hours
necessary.
Screen cushions and Check crown rubbers and flat seals for damage or Monthly
seals wear. Replace as needed.
Nuts, bolts, fasteners Ensure all nuts, bolts, and lock washers are in Monthly
place and tight, particularly on the motors.
General operation Listen for any loud or unusual noise particularly Daily
bearing squeal or any metal-to-metal contact. The
basket should run quietly.

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Repair
This section covers repairs that can be made in the field without special tools.

Replacing a Motor
The standard bolt design is shown in Figure 6-1.
.
 Part #
   Hardened thick washer LC2A14014

 12-point 3/4 10UNC x 4 1/2 22BCJ

 LOCTITE Product 243 (heavy coat) 18N

 Washer 36AR

 Heavy hex jam nut 35EA


 
 Heavy hex nut,  35FJ
 torqued to 275 ft-lb (373 N.m)

Figure 6-1. Standard bolt design

To replace a motor:
1. Turn off and LOCKOUT/TAGOUT the power supply.
2. Disconnect the electrical wiring from the motor to be replaced.
3. Use a sling or cable through the motor lifting eyes to support the weight of the motor before
the mounting nuts or bolts are loosened.
4. Remove the six motor mount bolts and heavy washers.
5. Remove the motor from the motor mount plate.
6. Remove all rust from the mounting plate.
7. Note the location of the motor junction box cable through-hole before picking up the
replacement motor.
8. Mount the motor on the motor mount plate, bottom motor – hole up; top motor – hole down.

The Elliptical and Dual Motion units use two different motors. Make sure the correct motor
is installed in the correct location as listed on the electrical drawing for the unit.

9. Use the new bolts provided and existing thick washers to attach the new motor. Coat the
threads on the new bolts with a single bead of Loctite Product 243. Torque the center bolts
first to 275 ft-lb (373 N.m).

Never re-use old bolts.

www.nov.com/brandt
Document number M17046
Revision 2 6: Maintenance & Repair
Page 32 of 72

10. Reconnect the electrical wiring to the motor.


11. Remove both weight covers from both motors. Check that all the counterweights are marked
the same (ex: 60 Hz, 90 %).
12. Bump start the motors to check motor rotation. To bump start the motors, push the START
button and then quickly push the STOP button. See the section titled "Electrical
Connections" on page 18 for more information.
13. Reinstall the motor weight covers.
14. Return the shaker to service.
15. After 30 minutes of operation, re-torque the motor mounting bolts.
Replacing Seal Strips and Crown Rubbers
To replace long wear strips:
1. Remove the old fasteners with a screwdriver and back-up wrench and remove the seal.
2. Clean all mating surfaces thoroughly.
3. New seals should be formed prior to installation. When received from the factory, they are
straight, but should be bent upward at each bolt hole.
4. Tighten the seal from the center outward, alternating from side to side. Overtightening the
seal causes deformation and forms a gap between the frame and the seal, which can lead to
screw installation problems or leakage.
To replace crown rubbers:
1. Remove the crown rubbers.
2. Clean the metal support thoroughly.
3. Replace with new crown rubbers.
Repairing or Patching Screens
You can extend the life of your shaker screens and save money by patching torn panels.


 Rubber hex plug


  Damaged hex opening
(with mesh removed)
 Intact hex openings


Figure 6-2. Screen repair

34

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Document number M17046
6: Maintenance & Repair
Revision 2
Page 33 of 72

To repair a BHX™ or VNM panel using a screen plug:


1. Stop flow to the shaker basket with the torn screen using the bypass valve or shut-off valve.
2. Wash the screens.
3. Turn off the shaker.
4. Cut out all the wire mesh remaining in the hex opening.
5. Insert the rubber hex plug.
6. Check the screen wedges for tightness.
7. Start the shaker.
8. Return flow to the shaker.
To repair a BHX™ or VNM panel using silicone, epoxy, or liquid steel:
1. Stop flow to the shaker basket with the torn screen using the bypass valve or shut-off valve.
2. Wash the screens.
3. Turn off the shaker.
4. Dry off the screen as much as possible. The backing cloth must not be torn.
5. Apply a thick layer of the repair material to the torn panel and work into the backing cloth.

Do not use silicone with diesel-based mud.

6. Allow to dry for at least 30 minutes.


7. Check the screen wedges for tightness.
8. Start the shaker.
9. Return flow to the shaker.

www.nov.com/brandt
Document number M17046
Revision 2 6: Maintenance & Repair
Page 34 of 72

34

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Document number M17046
Revision 2
Page 35 of 72

Parts and Drawings

Recommended Spare Parts


The following table lists the spare parts that NOV Brandt recommends for the King Cobra Plus
operating for one to two years under typical conditions. Contact your NOV Brandt representative
for spare parts for other conditions.

1 year 2 year Description Part #

8 16 Screen wedge BHX 26EZ

8 16 Screen wedge VNM 26EZV

0 8 Spring spool LF3C10426

8 24 Long wear strip 9745

8 24 Side pinned wear strip 13178

24 72 Screen cushion crown rubber 26CL

2 4 Lock pin assembly LM3S00103

5 10 Cable clamp 01-1902

1 1 Shroud electrical 01-1903

1 1 Gland electrical BICC 01-1904

0 1 Overhead relay option

Overload relay for 460 V and 575 V 24NV

Overload relay for 230 V 24QR

0 1 * Dual motion Vibra motor option

60 Hz 230/460 V 100 % 1WU-KC

60 Hz 460 V 80 % 1WV-KC

50 Hz 220/380 V 100 % 1XC-KC

50 Hz 220/380 V 80 % 1XD-KC

50 100 Screen plugs 11EU

* Motor has a three-year warranty.

VNM screens do not require the use of crown rubbers.

Introduced in 2008, VNM screens have limited market availability.

www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 36 of 72

Motor/Starter Options

99GBF 380 V 50 Hz Dual motion

Part # Qty. Description

1XC 1 Motor Vibra VMX 18-8300 110/90 70 Frame

1XD 1 Motor Vibra VMX 18-8300 90/80 70 Frame

16659 1 Starter Encl Reversing for 2-2.5 Hp Mtrs

99GBE 460 V 60 Hz Dual motion

Part # Qty. Description

1WU 1 Motor Vibra VMX 18-8300 110/90 70 Frame

1WV 1 Motor Vibra VMX 18-8300 90/80 70 Frame

16659 1 Starter Encl Reversing for 2-2.5 Hp Mtrs

01-1354 2 Plug EL .750 NPT Recessed Head Plg2

99GCC 400 V 50 Hz Dual motion

Part # Qty. Description

1ZE 1 Motor Vibra 110/90 400 V 50 Hz Swing

1ZF 1 Motor Vibra 90/80 400 V 50 Hz Swing Weight

16659 1 Starter Encl Reversing for 2-2.5 Hp Mtrs

64

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Document number M17046
7: Parts and Drawings
Revision 2
Page 37 of 72

99GCR 380 V 50 Hz Dual Motion ATEX

Part # Qty. Description

1XC 1 Motor Vibra VMX 18-8300 110/90 70 Frame

1XD 1 Motor Vibra VMX 18-8300 90/80 70 Frame

LMS-CON-753A-75 2 Connector LMS 753A 3/4 Hawk

20590 1 Starter Encl Revs 2-2.5 Hp Mtrs ATEX 380 V

22AO 4 HHCS .375 16UNC X 1.25 A449 ZINC

35M 4 Nut Hex Lock .375 16UNC NYL-INSR

36BL 8 Washer Flat .375 SST

76CU 1 Decal LOCKOUT Self Adhesive

1480333 2 Shroud Cable Gland PVC

99GCO 460 V 60 Hz Dual Motion ATEX

Part # Qty. Description

1WU 1 Motor Vibra VMX 18-8300 110/90 70 Frame

1WV 1 Motor Vibra VMX 18-8300 90/80 70 Frame

LMS-CON-753A-75 2 Connector LMS 753A 3/4 Hawk

20191 1 Starter Encl REVS 2-2.5 Hp Mtrs ATEX 460 V

22AO 4 HHCS .375 16UNC X 1.25 A449 ZINC

35M 4 Nut Hex Lock .375 16UNC NYL-INSR

36BL 8 Washer Flat .375 SST

76CU 1 Decal LOCKOUT Self Adhesive

1480333 2 Shroud Cable Gland PVC

www.nov.com/brandt
Page
C12 X 30# X 120 1/4"
Revision

C12 X 30# X 57 3/4"

64"
11 13
47 48 40 FORMED ANGLE 8 X 4 X 3/8 X 57 3/4
Document number

49 50
C12 X 30# X 120 1/4"
2

120 1/4"

FOUNDATION PLAN
M17046

38 of 72

A16639 rev. 10

DETAIL 1
3X SCALE 6

NOTE: USE LOCTITE RED


262 @ ITEM #46.

64
12

40 45 46 39 40 41

68"

9 14 15 16 21
38 41 51 52 53 26
SEE DETAIL 1 37
King Cobra Plus Assembly

33

19 17 1
27
29

2800 N. Frazier ♦ Conroe, Texas 77303, U.S.A. ♦ (936) 756-4800

W.O.#
MODEL#
DATE OF MANUF.
P/N
CUSTOMER/P.O.#
JOB#
3 32 31 30 MAX. UNIT WEIGHT
DIMENSIONS LxWxH
34
PATENT NO.

63 3/4"
8 42 43
60 1/2"

10
24
18 17

31"
6 7 8

20 22 23

36" DISCHARGE
5
32 1/32" 34 3/16" BOTH SIDES 31 32 44
NOTES:
64 1/16" 121 1/2" 1) = CENTER OF GRAVITY

69 13/16" 124 1/4"


7: Parts and Drawings

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 39 of 72

Par ts List for A16639

ITEM QTY DESCRIPTION PART NUMBER

1 1 SKID & BACKTANK SUB-ASSEMBLY RIGHT HAND 17717


SKID & BACKTANK SUB-ASSEMBLY LEFT HAND 17716
2
3 4 SHIPPING BRACKET SPACER 20AF
4 1 ELECTRICAL SYSTEM LEFT HAND 16651
ELECTRICAL SYSTEM RIGHT HAND 16652
5 1 SOLIDS DEFLECTOR PLATE 11546
6 2 PIVOT STAND 9862
7 4 PIVOT STAND PLATE 9483-4
8 8 HHCS 3/8" 16-UNC X 3/4" 22JN
9 12 MOTOR MOUNTING WASHER LC2A14014
10 1 ROCKERARM WELDMENT 16878
11 8 LONG WEAR STRIP 9745
12 8 SIDE PINNED WEAR STRIP 13178
13 1 WEDGE/CROWN RUBBER OPTION -
14 12 NUT HEX 3/4 10-UNC JAM NUT 35EA
15 24 WASHER FLAT 3/4" 36AR
16 12 NUT HEX 3/4 10-UNC HEAVY HEX BLACK XYLAN 35FJ
17 8 SPOOL SPRING LF3C10426
18 2 FRONT SPRING LF3B00936
19 2 REAR SPRING LM3B13614
20 4 HHCS 3/4" 10-UNC X 3" 22NC
21 12 SCREW 3/4 10-UNC X 4 1/2" BLACK XYLAN 22BCJ
22 4 WASHER BEVEL 3/4" 36AD
23 4 NUT HEX LOCK 3/4" 35AV
24 1 DISCHARGE GATE 14255-5
25 - - -
26 1 NAME PLATE 63L
27 1 STICKER 24" 76CN

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Document number M17046
Revision 2 7: Parts and Drawings
Page 40 of 72

Par ts List for A16639 (Continued)

ITEM QTY DESCRIPTION PART NUMBER

28 1 CHECK LIST PI16879


29 1 SERIAL NUMBER PLATE 63I
30 4 HHCS 1/2" 13-UNC X 6" 22AU
31 14 WASHER FLAT 1/2" 36CG
32 14 NUT HEX LOCK 1/2" 13-UNC 35CR
33 1 BASKET WELDMENT 16585
34 1 COMPUTER MOUNTING PLATE 19697
35 4 HHCS 1/2" 13-UNC X 1 1/4" 22QJ
36 4 WASHER LOCK 1/2" 36BO
37 1 AIR SYSTEM SUB-ASSEMBLY 16663
38 1 460V MOTOR OPTION 99GBE
39 2 SAFETY PENDANT LM3S00103
40 10 WASHER FLAT 3/8" 36BL
41 7 NUT HEX LOCK 3/8" 16-UNC 35CD
42 1 RIGHT HAND TOE GUARD WELDMENT 19791
43 1 LEFT HAND TOE GUARD WELDMENT 19790
44 6 HHCS 1/2" 13-UNC X 1 3/4" 22IW
45 2 URETHANE ROCKERARM STOP 19828-1
46 2 HHCS 3/8" 16-UNC X 1" 22Y
47 1 AIR REGULATOR BRACKET 17684-9
48 1 HHCS 3/8" 16-UNC X 1 1/2" 22E
49 1 NUT HEX 3/8" 16-UNC 35BN
50 3 HHCS 1/2" 13-UNC X 3/4" 22NB
51 1 ITEM-25 16869-25
52 5 HHCS 3/8" 16UNC X 1 1/2" 22PY
53 10 WASHER FLAT 3/8" 36AT

64

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Document number M17046
7: Parts and Drawings
Revision 2
Page 41 of 72

www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 42 of 72

King Cobra Plus Electrical System Left


Hand C16651 rev. 2 (Right Hand, C16652)

9
10
A

11
12
A

8
9

9
10

10
11

11

9
10

8
2
11

9
10
11

9
10
11
12
14
7

15

15
6

9
10
VIEW A-A

11
16
17
13

1
10

2
9

3
4
5

6
7

64

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Document number M17046
7: Parts and Drawings
Revision 2
Page 43 of 72

Par ts List for C16651 and C16652

ITEM QTY DESCRIPTION PART NUMBER

1 STARTER OPTION -

* 460V 60HZ MOTOR 110/90 1WU

* 460V 60HZ MOTOR 90/80 1WV

* 460V 60HZ STARTER 16659


2 1 DECAL LOCKOUT TAG OUT 76CU
3 4 HHCS 3/8 16UNC X 1 3/4 SST 220H
4 8 WASHER FLAT 3/8 36AT
5 4 NUT HEX 3/8 16UNC SST 35CD
6 4 GLAND 3/4 NPT 01-1904
7 4 SHROUD 01-1903
8 40FT CABLE 14 GAUGE 4 CONDUCTOR 01-1688
9 28 CABLE CLAMP 01-1902
10 28 WASHER FLAT 1/4" SST 36AZ
11 14 NUT HEX 1/4 20UNC SST NYLOCK 03-2006
12 2 HHCS 1/4 20UNC X 1 1/4 SST 22TY
13 2 HHCS 1/4 20UNC X 3/4 22FV
14 12 TERMINAL RING 14 GA TO 1/4" 01-2046
15 6 WIRE TIES 60HX
16 1 HHCS 1/4 20UNC X 1 22SQ
17 1 PLUG PIPE 3/4" 01-1354

* REFERENCE ONLY

www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 44 of 72

King Cobra Plus Air System


SA16663 rev. 6
DOWN
UP

FROM AIR
SUPPLY

64

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 45 of 72

Par ts List for SA16663

www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 46 of 72

King Cobra Plus Skid and Backtank


Subassembly SA16638 rev. 6
2

14

18
17
16
15
GATE LOCKING DETAIL

13
7
4

11
6
3

10

14
9

2
23
17
22

1
3
16
18

~
12

64

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Document number M17046
7: Parts and Drawings
Revision 2
Page 47 of 72

Par ts List for SA16638

ITEM QTY DESCRIPTION PART NUMBER

1 1 BACKTANK WELDMENT 16220


2 1 SKID WELDMENT 16622
3 16 HHCS 3/8" 16-UNC X 1 1/2" 22PY
4 16 NUT HEX 3/8" 16-UNC 35BN
5 2 ITEM-6 14257-6
6 16 WASHER FLAT 3/8" 36BL
7 16 WASHER LOCK 3/8" 36BD
8 2 GASKET BACKTANK 10NG
9 1 BYPASS VALVE PIPE SPOOL WELDMENT 17383
10 16 HHCS 3/4" 10-UNC X 2" 22BE
11 16 WASHER LOCK 3/4" 36BJ
12 4 WEIR GATE WELDMENT 17714
13 1 VALVE BUTTERFLY 8 FULL LUG BODY 31HD
14 1 CPLG VIC 8 #77 FLEX HVY 14C
15 15 HHCS 1/2" 13-UNC X 1 3/4" 22UG
16 19 NUT HEX 1/2" 13-UNC 35BY
17 19 WASHER FLAT 1/2" 36CG
18 19 WASHER LOCK 1/2" 36BO
19
20
21
22 4 HHCS 1/2-13 UNC X 1 1/4" 22JF
23 4 GATE CLIP 12061-6

www.nov.com/brandt
Page
Revision

1 CPT CONNECTIONS
REV OLR2
PRIMARY
L1 T1 L1 T1 H1-H2 H1-H3 H1-H4 H1-H5
INCOMING 208 364 420 500
POWER MTR 220 380 440 550
Document number

L2 T2 L2 T2
230 400 460 575
B 240 416 480 600
2

L3 T3 L3 T3

2.5 HP SECONDARY
2.4A-4.0A
X1-X2 X1-X3 X1-X4
OLR1 85 100 110
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48 of 72

91 110 120
L1 T1 L1 T1
95 115 125
MTR 99 120 130
L2 T2 L2 T2
A
L3 T3 L3 T3

64
2.4A-4.0A 2.5 HP
FWD
CPT
FU2 H* X*

ATMR-1/2 GRN

120V

FU1 FU3

H1 X1
ATMR-1/2 OTM-1
50VA
WHT

X1

INTERLOCK
JUMPER SSW
(IF REQ'D) STOP START
F OLR1 OLR2
A1 A2 95 96 95 96
1 4 FWD

MECH INTERLOCK
FWD R WHT
13 14 A1 A2
2 3 5 REV
AUX

REV
13 14

AUX
Wiring Diagram C16659 sheet 1 rev. 4

16659-LH
7: Parts and Drawings

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 49 of 72

www.nov.com/brandt
3" 3"
Page
Revision

"A"
Document number

3 5/16"
2

13 7/8" OVERALL
M17046

50 of 72

11 13/16" MTG
7 1/4"

64
F R

9 5 10 7

R
11 1/8"

15 1/2"
13 1/8"
8 9/16" MTG
8 6

15 1/2" OVERALL
JBEW-6124 JBEW-6124

8 1/2"
9 3/8"
11
Starter C16659 sheet 2 rev. 4

2
12
3
11"

"A" "D"

8 11/16"
4
"A"

3"

3 5/16" 7/8"

2 1/8"

16659-LH
7: Parts and Drawings

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 51 of 72

Par ts List for C16659

ITEM QTY DESCRIPTION PART NUMBER

1 3 PRIMARY FUSE 1/2AMP 600V 60AAG


2 3 SECONDARY FUSE 1AMP 250V 60AAQ
3 1 CONTROL PWR TRANSFORMER 50VA 24UY
4 1 FUSE MOUNTING KIT 24OE
5 1 CONTACT BLOCK NO for PB 60TR
6 1 CONTACT BLOCK NC for PB 60TQ
7 1 3 POSITION, SELECTOR SWITCH 61AAZ
8 1 PB RED 24TT
9 1 PB GREEN 60TS
10 2 CONTACT BLOCK FOR SSW 60BBC
11 1 CONTACTOR(S) W/ 120 VAC COIL 60BBK
12 1 S/S Bi-METALIC OVERLOAD RELAY 24NV

Sheet 3 and 4 are the same as Sheet 1 and 2 except the eclosure door opens to the right
instead of the left.

www.nov.com/brandt
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL Page
Revision

12" MTG. CEN.

1/2"
Document number

29/32 DRILL THRU


3/4-14 NPT (2) PLACES
2

REF.
"B" "B"

1 7/16"
ATEX 3/4" PLUG ATEX 3/4" PLUG
M17046

52 of 72

12 3/8" REF.

64
5/8"XSB 6 3/16" OPTIONAL MTG. PAN 6 7/8" FLAT
.958/ .970 THRU 5 7/8"
3/8"XSM
3/ 4-14 NPT THD.
&XSA
(3) PLACES

START

4 5/16"
STOP

R
8 7/8" FLAT

14 3/8" REF.
9 5/16" FLAT
7 1/2" MTG. CEN.

O
F R

4 5/16"

7 3/16"
GND STUD

OPTIONAL XHB-2 HINGE 3 5/16"

3 5/16" EXISTING GRD. SCREW

45/64 DRILL THRU


Starter Enclosure C20191-1 rev. 0

29/32 DRILL THRU 7 5/16" FLAT 1/2-14 NPT (1) PLACES


3/4-14 NPT (2) PLACES ATEX 1/2" BREATHER DRAIN

HOLE SCHEDULE
"A" "A" "C"
4 15/16"

"A" = 3/4" NPT. INSTALL SHIPPING PLUG (TYP.2)


"B" = 3/4" NPT. INSTALL PLUG ATEX (TYP. 2)
"C" = 1/2" NPT. INSTALL BREATHER / DRAIN ATEX (TYP.
1)
1 9/16"
7: Parts and Drawings

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 53 of 72

Par ts List for C20191


ITEM QTY DESCRIPTION BRANDT PART NO.

1 1 CONTROL JUNCTION BOX NEMA 7/4 ENCLOSURE -


2 1 THREE POSITION SELECTOR SWITCH W/O CONTACTS 61AAQ
3 1 PUSHBOTTON RED W/O CONTACT BLOCK 61AAR
4 1 PUSHBOTTON GREEN W/O CONTACT BLOCK 61AAS
5 2 CONTACT BLOCK FOR SSW 1-NO/-NC (T1) 60QS
6 1 CPT PRIMARY FUSE BLOCK 2-POLE 600 VOLT 61AAT
7 2 PRIMARY FUSE ATMR 1/2 AMP 600 VOLT 60AAK
8 1 CONTACT BLOCK FOR PB START NO (T53) 60AAL
9 1 CONTACT BLOCK FOR PB STOP NC (T51) 60AAM
10 1 GALVANIZED BACK PAN 12ga -
11 2 CONTACTOR W/ 480 VAC COIL 61AAU
12 1 MECHANICAL INTERLOCK 61AAV
13 1 POWER WIRING FOR REVERSING STARTER 61AAW
14 2 BI-METALIC OVERLOAD RELAY ADJ. OL SETTING 24NV
15 2 OVERLOAD RELAY ADAPTOR 24VR
16 2 RESET LOCKOUT 61AAX
17 1 BOOT FOR SELECTOR SWITCH 61AAY
18 1 BOOT FOR PUSHBOTTON GREEN 01-1490
19 1 BOOT FOR PUSHBOTTON RED 01-1489
20 2 TERMINAL BLOCK -
21 4 DIN STOP -
22 1 TERMINAL BLOCK END CAP -
23 1 LEGEND PLATE FWD-OFF-REV -
24 1 LEGEND PLATE STOP -
25 1 DIN MOUNTING RAIL -
26 3 GROUNDING LUG #6 AWG -
27 1 BREATHER 1/2" AND DRAIN 61AAJ
28 2 PLUG 3/4" ATEX 42DT

www.nov.com/brandt
Page
Revision

NOTES:
Document number

ATEX CONTROLLED DRAWING 1. ALL POWER WIRING/CABLE WILL BE 600 VAC TYPE THW / THWN OR EQUAL.
2. ALL POWER WIRING TO BE MINIMUM # 12 AWG AND COLOR TO BE BLACK
DO NOT CHANGE W/O ENGINEERING APPROVAL 3. ALL GROUND CONDUCTORS TO BE GREEN #12 AWG MINIMUM TYPE THW / THWN.
2

4. ALL CONTROL WIRING TO BE SIZED PER THE DRAWINGS AND TO BE 600 VAC TYPE NTW OR EQUAL MINIMUM #14 AWG. CONTROL WIRES TO BE RED OR GRAY IN COLOR.
5. PANEL TO INCLUDE GROUNDING LUG FOR CUSTOMER GROUND CONNECTIONS. CUSTOMER TO SIZE GROUNDING CONDUCTOR PER NEC REGULATIONS.
M17046

54 of 72

~
G
REV 22 23 OLR2

~
G
480 VOLT

~
1 L1 T1 T1
INCOMING
POWER MTR

~
2 L2 T2 T2

21
B

~
3 L3 T3 T3
20 2.4A-4.0A 2.5 HP

64
MECH INTERLOCK
22 23 OLR1

~
G

L1 T1 T1

MTR
L2 T2 T2
A
L3 T3 T3

2.4A-4.0A 2.5 HP
FWD
L1 L2

7 7
FU1 FU2
ATQR-1/2 ATQR-1/2

F1
F2

INTERLOCK
JUMPER 11 13 3PSSW 9 12
10 14
(IF REQ'D)
LINEAR OFF ELLIPTICAL 19
STOP START
F 4 6 OLR1 OLR2
A1 A2 95 96 95 96
2 FWD
1 NO 7
3
Wiring Diagram C20191-2 rev. 0

MECHANICAL
INTERLOCK
2
FWD R
13 14 A1 A2
REV
AUX NC 5

2 REV 3
13 14

AUX
7: Parts and Drawings

www.nov.com/brandt
www.nov.com/brandt
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL

8"
7: Parts and Drawings

4 5/16"
M I
M
N
T
E
Page

10"
F1 F2 1 R 2
L
O
Revision

C
O K
O
L L
R R
4 5/16"
Document number
2

Wiring Diagram C20191-3 rev. 0


M17046

55 of 72

Ø 3/8"
(4) PLS

3 5/16" 3 5/16"
Page
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL
Revision

12" MTG. CEN.

1/2"
Document number

29/32 DRILL THRU


3/4-14 NPT (2) PLACES
2

REF.
"B"

1 7/16"
"B"
ATEX 3/4" PLUG
ATEX 3/4" PLUG
M17046

56 of 72

12 3/8" REF.

5/8"XSB 6 3/16" OPTIONAL MTG. PAN 6 7/8" FLAT

64
.958/ .970 THRU 5 7/8"
3/8"XSM
3/ 4-14 NPT THD.
&XSA
(3) PLACES

START

4 5/16"
STOP
C20590 sheet 1 rev. 0

R
8 7/8" FLAT

14 3/8" REF.
9 5/16" FLAT
7 1/2" MTG. CEN.

O
F R

4 5/16"

7 3/16"
GND STUD

OPTIONAL XHB-2 HINGE 3 5/16"

3 5/16" EXISTING GRD. SCREW

45/64 DRILL THRU


29/32 DRILL THRU 7 5/16" FLAT 1/2-14 NPT (1) PLACES
3/4-14 NPT (2) PLACES ATEX 1/2" BREATHER DRAIN

"A" "A" "C"


4 15/16"

1 9/16"
Starter Assy. ATEX Reversing 380V/50Hz
7: Parts and Drawings

www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 57 of 72

Par ts List for C20590


ITEM QTY DESCRIPTION BRANDT PART NO.

1 1 CONTROL JUNCTION BOX NEMA 7/4 ENCLOSURE -


2 1 THREE POSITION SELECTOR SWITCH W/O CONTACTS 61AAQ
3 1 PUSHBOTTON RED W/O CONTACT BLOCK 61AAR
4 1 PUSHBOTTON GREEN W/O CONTACT BLOCK 61AAS
5 2 CONTACT BLOCK FOR SSW 1-NO/-NC (T1) 60QS
6 1 CPT PRIMARY FUSE BLOCK 2-POLE 600 VOLT 61AAT
7 2 PRIMARY FUSE ATMR 1/2 AMP 600 VOLT 60AAK
8 1 CONTACT BLOCK FOR PB START NO (T53) 60AAL
9 1 CONTACT BLOCK FOR PB STOP NC (T51) 60AAM
10 1 LEGEND PLATE FWD-OFF-REV -
11 1 LEGEND PLATE STOP -
12 1 GALVANIZED BACK PAN 12ga -
13 2 CONTACTOR W/ 480 VAC COIL 61AAU
14 1 MECHANICAL INTERLOCK 61AAV
15 1 POWER WIRING FOR REVERSING STARTER 61AAW
16 2 BI-METALIC OVERLOAD RELAY ADJ. OL SETTING 24NV
17 2 OVERLOAD RELAY ADAPTOR 24VR
18 2 RESET LOCKOUT 61AAX
19 1 BOOT FOR SELECTOR SWITCH 61AAY
20 1 BOOT FOR PUSHBOTTON GREEN 01-1490
21 1 BOOT FOR PUSHBOTTON RED 01-1489
22 2 TERMINAL BLOCK -
23 1 DIN MOUNTING RAIL -
24 4 DIN STOP -
25 1 TERMINAL BLOCK END CAP -
26 3 GROUND LUGS #6 AWG -
27 1 BREATHER 1/2" AND DRAIN 61AAJ
28 2 PLUG 3/4" ATEX 42DT

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Page

~
G
REV 22 23 OLR2

~
G
Revision

380 VOLT

~
1 L1 T1 T1
INCOMING
POWER MTR

~
2 L2 T2 T2

21
B
Document number

~
3 L3 T3 T3
20 2.4A-4.0A 2.5 HP
2

MECH INTERLOCK
22 23 OLR1

~
G

L1 T1 T1
M17046

58 of 72

MTR
L2 T2 T2
A
L3 T3 T3

2.4A-4.0A 2.5 HP

64
FWD
L1 L2

NOTES:

1. ALL POWER WIRING/CABLE WILL BE 600 VAC TYPE THW / THWN OR EQUAL.
2. ALL POWER WIRING TO BE MINIMUM # 12 AWG AND COLOR TO BE BLACK
3. ALL GROUND CONDUCTORS TO BE GREEN #12 AWG MINIMUM TYPE THW / THWN.
7 7 4. ALL CONTROL WIRING TO BE SIZED PER THE DRAWINGS AND TO BE 600 VAC TYPE NTW OR EQUAL MINIMUM #14 AWG. CONTROL WIRES TO BE RED OR GRAY IN COLOR.
5. PANEL TO INCLUDE GROUNDING LUG FOR CUSTOMER GROUND CONNECTIONS. CUSTOMER TO SIZE GROUNDING CONDUCTOR PER NEC REGULATIONS.
FU1 FU2
ATQR-1/2 ATQR-1/2

F1
F2

INTERLOCK
JUMPER 11 13 3PSSW 9 12
10 14
(IF REQ'D)
LINEAR OFF ELLIPTICAL 19
STOP START
F 4 6 OLR1 OLR2
A1 A2 95 96 95 96
2 FWD
1 NO 7
3

MECHANICAL
INTERLOCK
2
FWD R
13 14 A1 A2
REV
AUX NC 5
Wiring Diagram C20590 sheet 2 rev. 0

2 REV 3 ATEX CONTROLLED DRAWING


13 14 DO NOT CHANGE W/O ENGINEERING APPROVAL
AUX
7: Parts and Drawings

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Wiring Bracket C20590 sheet 3 rev. 0

DO NOT CHANGE W/O ENGINEERING APPROVAL


ATEX CONTROLLED DRAWING

(4) PLS
Ø 3/8"
4 5/16" 4 5/16"
M
2
O

R
L

3 5/16"
O
C
N

R
T
E

K
L
I
M
1
O

R
L
8"

3 5/16"
F1 F2

10"

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Bolt Torque Requirements


The bolt torque requirements for stainless steel, cadmium and zinc bolts presented in the following
tables are obtained from Drawing PI5508. Note the following conditions:
 If torquing of a fastener is required, these values apply unless noted otherwise.
 Values should be obtained by turning the nut and holding the bolt whenever possible.
 Coefficient of 0.17 for cadmium and 0.22 for zinc and 70 % of the proof load.
 Preload does not include the use of a lock nut.

Stainless steel bolts

Description Grade 304 Grade 316


Torque Torque

lb-ft Nm lb-ft Nm

1/4-20 UNC 6 8.1 7 9.5

1/4-28 UNF 6 8.1 8 10.9

3/8-16 UNC 19 25.8 20 27.1

3/8-24 UNF 21 28.5 22 29.9

1/2-13 UNC 43 58 45 61

1/2-20 UNF 45 61 47 64

5/8-11 UNC 92 125 96 130

5/8-18 UNF 103 140 108 146

3/4-10 UNC 127 172 131 178

3/4-18 UNF 124 168 129 175

7/8-9 UNC 194 263 202 274

7/8-14 UNF 193 262 201 273

1-8 UNC 283 384 300 407

1-14 UNF 258 350 270 366

1 1/4-7 UNC 413 560 432 586

1 1/4-12 UNF 390 529 408 553

1 1/2-6 UNC 888 1204 930 1261

1 1/2-12 UNF 703 1261 732 992

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Cadmium bolts

Description Grade 5 Grade 8

Torque Preload Torque Preload

lb-ft Nm lb kg lb-ft Nm lb kg

1/4-20 UNC 7 9.5 1892 858 10 13.6 2671 1212

1/4-28 UNF 8 10.8 2166 982 11 14.9 3058 1387

5/16-18 UNC 14 19.0 3118 1414 20 27.1 4402 1997

5/16-24 UNF 15 20.3 3451 1565 22 29.8 4872 2210

3/8-16 UNC 25 33.9 4611 2092 35 47.5 6510 2953

3/8-24 UNF 28 38.0 5224 2370 39 52.8 7375 3345

1/2-13 UNC 60 81 8449 3832 85 115 11,928 5410

1/2-20 UNF 67 91 9520 4318 95 128 13,440 6096

9/16-12 UNC 86 117 10,829 4912 122 165 15,288 6934

9/16-18 UNF 96 130 12,079 5479 136 184 17,052 7735

5/8-11 UNC 119 161 13,447 6099 168 228 18,984 8611

5/8-18 UNF 135 183 15,232 6909 190 258 21,504 9754

3/4-10 UNC 211 286 19,873 9014 298 404 28,056 12,726

3/4-16 UNF 236 320 22194 10,067 333 451 31,332 14,212

7/8-9 UNC 341 462 27,489 12,469 481 652 38,808 17,603

7/8-14 UNF 375 508 30,286 13,737 530 719 42,756 19,394

1-8 UNC 511 693 36,057 16,355 721 978 50,904 23090

1-12 UNF 573 777 40,460 18,352 809 1097 57,120 25909

1 1/8-7 UNC 630 854 39,523 17,927 1022 1386 64,092 29,071

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Zinc bolts

Description Grade 5 Grade 8

Torque Preload Torque Preload

lb-ft Nm lb kg lb-ft Nm lb kg

1/4-20 UNC 9 12.2 1892 858 12 16.3 2671 1212

1/4-28 UNF 10 13.6 2166 982 14 19.0 3058 1387

5/16-18 UNC 18 24.4 3118 1414 25 33.9 4402 1997

5/16-24 UNF 20 27.1 3451 1565 28 38.0 4872 2210

3/8-16 UNC 32 43.4 4611 2091 45 61 6510 2953

3/8-24 UNF 36 48.8 5224 2370 51 69 7375 3345

1/2-13 UNC 77 104 8449 3832 109 148 11,928 5410

1/2-20 UNF 87 118 9,520 4318 123 167 13,440 6096

9/16-12 UNC 112 152 10,829 4912 158 214 15,288 6934

9/16-18 UNF 125 169 12,079 5479 176 239 17,052 7735

5/8-11 UNC 154 209 13,447 6099 218 296 18,984 8611

5/8-18 UNF 175 237 15,232 6909 246 334 21,504 9754

3/4-10 UNC 273 370 19,873 9014 386 523 28,056 12,726

3/4-16 UNF 305 414 22,194 10,067 431 584 31,332 14,212

7/8-9 UNC 441 598 27,489 12,469 623 845 38,808 13,067

7/8-14 UNF 486 659 30,286 13,737 686 930 42,756 19,398

1-8 UNC 661 896 36,507 16,559 933 1265 50,904 23,090

1-12 UNF 742 1006 40,460 18,352 1047 1420 57,120 26,045

1 1/8-7 UNC 815 1105 39,523 17,927 1322 1792 64,092 29,071

64

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Supporting Documents
Mar tin Motor Manual

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Worldwide Locations

Corporate Offices

Corporate Headquarters Canada


7909 Parkwood Circle Drive 1600, 540 5th Avenue SW
Houston, Texas 77036 Calgary, Alberta T2P 0M2
United States Canada
Phone: 713 375 3700 Phone: 403 264 9646
Fax: 713 346 7687 Fax: 403 263 8488

NOV Brandt Global Headquarters, Far East


Capital Sales, Leasing, Latin America and No. 8 Sixth Lok Yang Road
Portable Power Singapore 628106
4310 N. Sam Houston Pkwy East Phone: 65 6410 2000
Houston, Texas 77032 Fax: 65 6862 1975
United States
Phone: 713 482 0500 Middle East, North Africa, Caspian, Russia,
Fax: 713 482 0688 India, Pakistan
Al Quoz Industrial Area
Global PO Box 22148
Manufacturing Dubai
2800 N. Frazier Street United Arab Emirates
Conroe, Texas 77303 Phone: 971 4 347 2468
United States Fax: 971 4 347 2340
Phone: 936 523 2600
Fax: 936 788 7367 North Sea, Europe and West Africa
Badentoy Way
Badentoy Park
Portlethen, Aberdeen AB12 4YS
Scotland
Phone: 44 1224 787700
Fax: 44 1224 784555

United States

Conway, Arkansas Bakersfield, California


Phone: 501 327 2700 Phone: 800 725 4977
Fax: 501 327 2706 Phone: 661 588 8503
Fax: 661 588 8506
Bakersfield, California
Phone: 661 615 6456 Woodland, California
Fax: 661 615 6457 Phone: 530 666 6475
Fax: 530 666 4726

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Denver, Colorado Elk City, Oklahoma


Phone: 303 592 9250 Phone: 580 225 0590
Fax: 303 825 1578 Fax: 580 225 8410

Rifle, Colorado 81650 Bridgeport, Texas


Phone: 970 625 1201 Phone: 940 683 6286
Fax: 970 625 1302 Fax: 940 683 6236

Jennings, Louisiana Corpus Christi, Texas


Phone: 800 359 5951 Phone: 800 725 4974
Phone: 337 774 5951 Phone: 361 289 7794
Fax: 337 774 2347 Fax: 361 289 9058

Lafayette, Louisiana El Campo, Texas


Phone: 337 235 5325 Phone: 800 725 4974
Fax: 337 235 3739 Phone: 979 578 9076
Fax: 979 578 9098
New Iberia, Louisiana
Phone: 800 359 5935 Garland, Texas
Phone: 337 235 5935 Phone: 972 272 4481
Fax: 337 365 0375 Fax: 972 276 9429

New Orleans, Louisiana Odessa, Texas


Phone: 504 636 3660 Phone: 888 563 0663
Fax: 504 636 3670 Phone: 432 550 6802
Fax: 432 550 3190
Dickinson, North Dakota
Phone: 800 584 3065 Palestine, Texas
Phone: 701 227 8608 Phone: 800 725 4974
Fax: 701 227 8612 Fax: 903 584 0265

East Wilburton, Oklahoma Rio Grande City, Texas


Phone: 940 683 6286 Phone: 956 716 6561
Phone: 918 448 8488 Fax: 956 716 6561
Fax: 918 465 5633
Marbleton, Wyoming
Yukon, Oklahoma Phone: 307 276 4405
Phone: 800 725 4986 Fax: 307 276 4407
Phone: 405 350 7077
Fax: 405 354 6749

International

Algeria Angola
Hassi Messaoud Luanda
Phone: 21329731592 Phone: 244 222 311 115
Fax: 21329731592 Fax: 244 222 311 058

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Argentina Fort Nelson, British Columbia


Buenos Aires Phone: 250 775 6995
Phone: 54 114 130 1600 Fax: 250 775 6996
Fax: 54 114 130 1666
Estevan, Saskatchewan
Provincia de Neuquén Phone: 306 634 3351
Phone: 54 299 441 3279 Fax: 306 634 1299
Fax: 54 299 441 3207
China
Azerbaijan Beijing
Baku Phone: 86 10 8447 5109 Ext. 366
Phone: 994 12 4367712 Fax: 86 10 8447 5898
Fax: 994 12 4367712
Colombia
Australia Bogota, D.C.
Welshpool, Perth WA Phone: 57 1 644 4510
Phone: 61 8 9358 0599 Fax: 57 1 623 4455
Fax: 61 8 9358 0577
Denmark
Bolivia DK 5800 Nyborg
Santa Cruz de la Sierra Phone: 45 62 251358
Phone: 591 3 3553500 Fax: 45 62 251818
Fax: 591 3 3553501
Ecuador
Yacuiba Tarija Quito
Phone: 591 4 6825981 Phone: 593 2 224 3224
Fax: 591 4 6825982 Fax: 593 2 224 4880

Brazil Egypt
Aracaju, Sergipe New Maadi
CEP: 49.040.000 Cairo
Phone: 55 79 3249 3510 Phone: 202 2516 3121
Fax: 55 79 3249 1988 Fax: 202 2516 3171

Macaé France
CEP: 27.925-290 77151 Montceaux les Provins
Phone: 55 22 2773 0600 Phone: 33 1 64 60 28 90
Fax: 55 22 2773 0606 Fax: 33 1 64 60 28 99

Canada Gabon
Bonnyville, Alberta Port Gentil
Phone: 780 826 2263 Phone: 241 56 20 15
Fax: 780 826 2296 Fax: 241 56 20 14

Grande Prairie, Alberta Germany


Phone: 780 538 1615 46539 Dinslaken
Fax: 780 538 1896 Phone: 49 206 482 6358
Fax: 49 206 482 6358
Leduc, Alberta
Phone: 780 986 6063
Fax: 780 986 6362

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India The Netherlands


Powai - Andheri (East) Coevorden
Mumbai 400 072 Phone: 31 524 582 718
Phone: 91 22 4005 8100 Fax: 31 524 534 814
Fax: 91 22 4005 8102

Indonesia Nigeria
Balikpapan Onne, Rivers State
Phone: 62 542 758 8026 Phone: 234 084 236240
Fax: 62 542 758 8027 Fax: 234 084 236714

Cilandak, Jakarta 12550 Norway


Phone: 62 217 827 383 Sandnes
Fax: 62 217 827 384 Phone: 47 51 20 52 00
Fax: 47 51 20 52 01
Kazakhstan
Atyrau Oman
Phone: 0073122457190 Muscat
Fax: 0073122457346 Phone: 00968 24 484070
Fax: 00968 24 487655
Libya
Tripoli Peru
G.S.P.L.A.J. Lima
Phone: 218913633579 Phone: 511 219 1160
Fax: 511 219 1170
Malaysia
Kuala Lumpur Qatar
Phone: 60 3 2166 0095 Doha
Fax: 60 3 2166 0995 Phone: 00974 446 2451
Fax: 00974 446 2451
Selangor Darul Ehsan
Phone: 60 3 7845 9783 Romania
Fax: 60 3 7845 9738 Mures
Phone: 40 0 265 263 026
Patau Labuan F. T.
Phone: 60 087 423 886 Russia
Fax: 60 087 423 885 Moscow
Phone: 7 495 775 2540
Terengganu Darul Iman Fax: 7 495 981 3470
Phone: 60 9 863 2398
Fax: 60 9 863 4755 Saudi Arabia
Al Khobar
Mexico Phone: 966 3 881 1795
Villahermosa, Tabasco Fax: 966 3 881 1798
Phone: 52993 310 3100
Fax: 52993 310 3109 Thailand
Amphur Muang, Songkhla
Phone: 074 441087
Fax: 074 441 086

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Sattahip Cholburi Tunisia


Phone: 081 8558606 Les Berges du Lac Tunis
Phone: 216 71 965 016
Chatuchak, Bangkok Fax: 216 71 965 100
Phone: 0 2 9371214
Fax: 0 2 9371217 Venezuela
Anaco, Estado Anzoátegui
Trinidad Phone: 58 282 4222808
La Romain Fax: 58 282 4222473
Phone: 1 868 652 3707
Fax: 1 868 657 9771 Av. 58 No. 140-315
Maracaibo, Estado Zulia
Phone: 58 261 7379619
Fax: 58 261 7379624

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Index

B International, 66 Repairing Screen, 32


Basket Angle, 20, 25 Replacing Components, 7
Basket Assembly, 15
L Returning to Service, 22
Location and Support, 17 Routine Maintenance, 7
Basket System, 9
Lubrication
C Motor, 29 S
Ordering Lubrication Kits, 29
Cautions, 5 Safety Requirements, 6
Screen Blinding, 26
Conventions, 5 M
Corporate Offices, 65 Screen Installation, 20
Motor, 29
Crown Rubbers, 32 Screen Wedge System, 12
N Seal Strips, 32
D Normal Temperature Shale Shaker Assembly, 15
During Storage, 21 Conditions, 30 Specifications
Notes, 5 Electrical, 13
E Operating Noise Level, 13
Physical, 13
Electrical, 13 O Vibration Level, 13
Electrical Connections, 18 Operating Noise Level, 13 Start Up and Operation, 25
Ordering Lubrication Kits Storage, 21
F High Ambient Temperature During Storage, 21
Flow Line Connection, 19 Conditions, 30 Returning to Service, 22
Normal Temperature
Conditions, 30
G U
General System Safety P Unit Preparation, 16
Practices, 6 United States, 65
Patching Screens, 32
H Personnel Training, 6
V
Pivot System, 9
High Ambient Temperature Vibration level, 13
Conditions, 30 Proper Use of Equipment, 7
Vibrator System, 11

I R
W
Illustrations, 5 Recommended Tools, 6
Warnings, 5
Installation, 17 Repair
Patching Screens, 32 Warranty, 7
Basket Angle, 20
Flow Line Connection, 19 Replacing a Motor, 31 Worldwide Locations, 65
Location and support, 17 Replacing Seal Strips and
Screen Installation, 20 Crown Rubbers, 32

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Document number M17046
Revision 2 Index
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72

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OPERATOR’S MANUAL
MARTIN®
CDX Electric Vibrator
Table of Contents
Table of Contents

Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Martin Engineering M3603-12/01 i MARTIN® CDX Electric Vibrators


List of Figures/Tables

List of Figures
Figure Title Page
1 Locating Vibrator on Hoppers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 W-Beam, ECF Bracket, and Locking Wedge Mounts . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installing Restraining Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Explosion-proof Wiring Kit for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 Adjustable Weights Set at 50% (fixed weight shaded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13a Frame Size 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13b Frame Size 50 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
14a Frame Size 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14b Frame Size 60 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15a Frame Size 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15b Frame Size 70 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Martin Engineering M3603-12/01 ii MARTIN® CDX Electric Vibrators


Introduction
Introduction

General MARTIN® Explosion-proof Electric Vibrators, Models CDX, IMX and VMX
are designed and manufactured to ensure the best performance and reliability
in severe-duty applications. These vibrators have an ambient temperature
rating including mounting surface temperature of -4 to 131° F (-20 to 55° C).
If operating the vibrator in environments beyond these temperatures, call
Martin Engineering, as the vibrator may require rating reduction, more
frequent lubrication, or lubrication substitution.

These explosion-proof vibrators have been tested and approved by a European


Notified Body (DEMKO) and Underwriter’s Laboratories Incorporated® (UL)
for U.S. and Canadian installations. These vibrators are approved for use in
Class I, Groups C and D, and Class II, Groups E, F, and G hazardous locations
along with the flame-proof rating of EEx d IIB 120° C (gas and dust-Zone 21)
for Gas Group IIB for a maximum ambient of 40°C (104°F); and for use in
Class I, Group C and D hazardous locations along with the flame-proof rating
of EEx d IIB 160°C (gas) for Gas Group II B for a maximum ambient of 55°C
(131°F).

The following letter designations are used in the model designation:


• CDX (continuous-duty, explosion-proof)
• IMX (continuous-duty, explosion-proof) with a hole pattern identical to
mounts on Invicta Vibrators.
• VMX (continuous-duty, explosion-proof) with a hole pattern identical to
mounts on Vimarc® Vibrators.

References The following documents are referenced in this manual:


• The National Electrical Code (NEC), National Fire Protection Association,
1 Batterymarch Park, P.O. Box 9101, Quincy MA 02269-9101.
• American National Standards Institute (ANSI) z244.1-1982, American
National Standard for Personnel Protection - Lockout/Tagout of Energy
Sources - Minimum Safety Requirements, American National Standards
Institute, Inc., 1430 Broadway, New York, NY 10018.
• Code of Federal Regulation (CFR) 29, Part 1910, Control of Hazardous
Energy Source (Lockout/Tagout); Final Rule, Department of Labor,
Occupational Safety and Health Administration (OSHA), 32nd Floor, Room
3244, 230 South Dearborn Street, Chicago, IL 60604.
• CFR 29, Part 1910.15, Occupational Noise Exposure, Department of Labor,
OSHA, 32nd Floor, Room 3244, 230 South Dearborn Street,
Chicago, IL 60604.

Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on the vibrator.

Martin Engineering M3603-12/01 1 MARTIN® CDX Electric Vibrators


Introduction

Materials required In addition to metric hand tools, the following materials are required to install
this equipment:
• Rigid beam or mounting plate
• BBAC Cable Kit, P/N 32271, or equivalent

(Mount Kit for Electric Vibrators, P/N 32401-XX includes W-Beam Mount,
mounting hardware, and BBAC Safety Cable Kit.)

Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).

Martin Engineering M3603-12/01 2 MARTIN® CDX Electric Vibrators


Before Installing Vibrator

Before Installation
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact Martin Engineering or a representative.

! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).

! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.

Martin Engineering M3603-12/01 3 MARTIN® CDX Electric Vibrators


Installing Vibrator
Installation

IMPORTANT
Mounting vibrator Read entire section before beginning work. This manual
onto structure provides instructions for installations onto steel bins and
hoppers only. For other installations, call Martin Engineering
or a representative.

! CAUTION
If installation instructions are not followed, structure and
vibrator can be damaged. Abusing or dropping vibrator will
accelerate wear and cause bearing damage.
1. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length.
If second vibrator is required, mount 180° from first vibrator and halfway
up slope.

Figure 1. Locating Vibrator on Hoppers

! CAUTION
Never weld structure with vibrator mounted and wired.
Welding may cause damage to motor windings and bearings.

IMPORTANT
The object of rotary vibration on bins, hoppers, and chutes is
to transmit vibration through the wall into the product
contained inside. If structure is not made rigid, vibrator may
draw high amperage and move material less efficiently.
Make sure structure is free of paint before mounting vibrator.
2. If using customer-supplied mounting plate to mount vibrator onto
structure, do the following:
a. Make sure plate is at least the size of vibrator base.
b. Locate plate so that vibrator can be positioned as shown in Figure 2.
c. Weld mounting plate onto structure.
Martin Engineering M3603-12/01 4 MARTIN® CDX Electric Vibrators
Installation
3. If using MARTIN W-Beam Mount (or equivalent) or T-beam to mount
vibrator onto structure (see Figure 2), do the following:
a. Locate beam so that vibrator can be positioned as shown in Figure 2.
b. Extend beam at least 3/4 the length of sloped wall. Cut off end(s) of
beam if necessary to fit on structure.
c. Skip-weld beam in place: Weld 3 in. (76 mm), then skip 2 in. (51 mm).
Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of
either end of beam or any corner.
d. Install vibrator onto W-beam mount or ECF bracket.

Skip weld
ECF bracket
P/N 29383-XX

Vibrator
mounting
holes
W-Beam
P/N 29757-XX T-beam

Locking wedge
P/N 28309-XX

Figure 2. W-Beam, ECF Bracket, and Locking Wedge Mounts


4. If installing vibrator onto hopper with female wedge mount already in
place, use MARTIN® Locking Wedge (Figure 2) or equivalent to mount
vibrator.

! CAUTION
Use only new Grade 5 bolts and lock nuts to install vibrator.
Old fasteners can break and cause damage to vibrator or
structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 3. If not
tightened in order, vibrator casting could be damaged.
5. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
6. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 3 to avoid
damaging vibrator casting. (Contact fastener manufacturer for specific
information regarding bolt torque.)

Martin Engineering M3603-12/01 5 MARTIN® CDX Electric Vibrators


Installation

3 6
1 4

1 2

3 2
5 4

4 Bolts 6 Bolts

Figure 3. Mounting Bolt Tightening Sequence


7. After the vibrator has been operated for 10 to 20 minutes, check bolt
torque. Tighten if necessary.
Table I. Mounting Bolts and Torque Requirements*
English Metric
Vibrator Type Frame Size* Bolt Size Dry Torque Dry Torque
Bolt Size
(Gr 5) (ft-lb) (kgm)

50, 60 3/4 in. -10NC 288 M20 38


CDX
70 7/8 in. -9NC 430 M22 56

50, 60 5/8 in. -11NC 137 M16 19


IMX
70 1 in. -8NC 644 M25 89

50 5/8 in. -11NC 437 M16 19


VMX
60, 70 3/4 in. -10NC 288 M20 38

*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.

Martin Engineering M3603-12/01 6 MARTIN® CDX Electric Vibrators


Installation
! WARNING
If vibrator is mounted more than 6 in. (152 mm) above
ground, install cable securing vibrator to structure. Without
cable, vibrator could fall and cause injury.
8. Secure vibrator to structure by installing MARTIN® BBAC Cable Kit,
P/N 32271, or equivalent as follows (cable is included with Mount Kit for
Electric Vibrators, P/N 32401-XX):
a. Weld D-ring (A, Figure 4) onto structure wall (B) above vibrator.

C A B
A. D-ring
B. Structure wall E
C. Wire cable
D. Vibrator lifting eye
E. D-ring on W-Beam
F. Cable clamp (6) F

D B

Figure 4. Installing Restraining Cable


b. Loop 1/4-in. (6 mm) wire cable (C) through vibrator lifting eye (D)
and D-ring on structure wall.
c. If using a MARTIN® W-Beam Mount, also loop cable through D-ring
on W-Beam (E) as shown. Take up slack so cable is taut.
d. Apply thread-sealing compound to nuts on cable clamps (F). Install six
cable clamps (two on each end and two on loop around D-ring on
W-beam) to secure cable to vibrator eye and D-rings. Torque nuts on
cable clamps according to drawing B-32401-XX supplied with Mount
Kit for Electric Vibrators.
e. Trim loose ends of wire cable.

Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table II.

Table II. Vibrator Nut and Cap Screw


Torque Requirements
Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M6 7 (1) M4 0.87 (0.12)
M8 16.5 (2.3) M5 1.45 (0.20)

Martin Engineering M3603-12/01 7 MARTIN® CDX Electric Vibrators


Installation

Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M10 35 (4.8) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)

Martin Engineering M3603-12/01 8 MARTIN® CDX Electric Vibrators


Installation
Markings on The following nameplates are attached to the vibrators:
Vibrators

Stainless Nameplate

Alternate Stainless Nameplate Stainless Nameplate for


Explosion-proof Vibrators
P/N 518377

Caution Disconnect Stainless Nameplate


for CDX Vibrators, P/N 518147
Alternate Stainless Nameplate

Alternate Stainless Nameplate


Stainless Warning Nameplate
P/N 518334

Martin Engineering M3603-12/01 9 MARTIN® CDX Electric Vibrators


WARNING
Installation
!
Wiring Kits The wiring kits described below are for hazardous locations
classified by Divisions only. Hazardous locations classified by
Zones shall utilize EEx d flameproof wiring components.

Wiring kits, P/N 35792-01 (for 50 Frame) and P/N 35792-02 (for 60 and 70
Frame) may be used with Martin Explosion-proof Vibrators in hazardous
locations classified by Divisions.

P/N 35792-01 P/N 35792-02


Item Qty. Description Part No. Item Qty. Description Part No.
1 7 ft. Cord Electrical SEOW-A 14/6 105026 1 7 ft. Cord Electrical SEOW-A 14/6 105026
2 1 Fitting 90° Elbow M/F 3/4 NPT 36520 2 1 Fitting 90° Elbow M/F 3/4 NPT 36520
3 1 Cord Connector 3/4 NPT 35788 3 1 Cord Connector 3/4 NPT 35788
4 1 Packing Fiber 35790 4 1 Packing Fiber 35790
5 1 Sealing Compound 35791 5 1 Sealing Compound 35791
6 1 Ring Terminal 1/4 Stud Size 35556-03 6 4 Ring Terminal 1/4 Stud Size 35556-03
7 3 Ring Terminal 10 Stud Size 35556-02

5
3
4

3 1
2

CDX Vibrator Reference

Figure 5. Explosion-proof Wiring Kit for Hazardous Locations

Martin Engineering M3603-12/01 10 MARTIN® CDX Electric Vibrators


Installation
! WARNING
Connecting power Wire vibrator in accordance with National Electrical Code
to vibrator (Articles 430, 500, 501, and 502, as appropriate) and all
applicable local codes. Have wiring installed by a qualified
electrician only.

Wire vibrators according to wiring Diagrams A or B in Figure 6.

CDX Model, 6-lead, 3-phase CDX Model, 9-lead, 3-phase


P1 P2

P1 P2

P1 P2
P1 P2
W2 U2 V2 W2 U2 V2 4 75 8 6 9 1 2 3 1 72 8 3 9 4 5 6

W1 W1 W U V W
U1 V1 U1 V1 U V
G G
G G

Cable Entry
Cable Entry
Y - High Voltage s - Low Voltage Y (S) - High Voltage YY - Low Voltage

Diagram A Diagram B

Figure 6. Wiring Diagrams

! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of wiring kit #2 or #3 in accordance with their installation
instructions.

IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent moisture
from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 6.
Use closed loop wire connectors only.

Martin Engineering M3603-12/01 11 MARTIN® CDX Electric Vibrators


Installation

Wire
connector

Flat
washers

Figure 7. Installing Wire Connector


3. Install wire connector between the two flat washers. See Figure 7.

! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.

Martin Engineering M3603-12/01 12 MARTIN® CDX Electric Vibrators


! WARNING

Installation
Thermistors and thermostats are intended for motor winding
Thermistors and protection or to limit external motor surface temperatures.
thermostats They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.

IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55°C ambient rating.

NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 8. (Other suitable control modules may
be used.)

T1 T2

Figure 8. Thermistor Wiring Diagram

Martin Engineering M3603-12/01 13 MARTIN® CDX Electric Vibrators


Installation

NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA. A
manual momentary start switch must be used.
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 9.

Motor Starter Motor


W
1
Motor
Line

V
2

U Windings
3

P1

Stop
Start
P2

Starter Starter
Coil Overload
Contacts

Figure 9. Manual Reset Connections


3. Reassemble wiring cover, o-ring, and rubber compression block, taking
care not to pinch the o-ring.

! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit, and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.

Martin Engineering M3603-12/01 14 MARTIN® CDX Electric Vibrators


Installation
! CAUTION
For equipment using two vibrators, the two vibrators must be
electrically interlocked. If using a single contactor, each
vibrator must be provided with separate overload protection.
The vibrator control circuit must be arranged so that if one
vibrator becomes de-energized, the other vibrator will
automatically and immediately become de-energized. Failure
to properly interlock vibrators could result in damage to
equipment if one vibrator fails.
4. If using two vibrators, interlock the two vibrators and install separate
overload protection for each.

Martin Engineering M3603-12/01 15 MARTIN® CDX Electric Vibrators


After Installing Vibrator
After Installation

IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.

! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.

! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power supply
wires.
4. Replace weight cover, taking care not to pinch o-ring.

Martin Engineering M3603-12/01 16 MARTIN® CDX Electric Vibrators


NOTE

After Installation
Adjusting All Vibrators have one set of eccentric weights on each end of
eccentric weights shaft. Eccentric weights are set at 50% at factory. See Figure
10.
The percentage increments on the weight adjustment disks are
percentages of the total force pounds listed on the nameplate.
For example, if the nameplate shows 8340 lb, setting the
weights to 50% would produce 4170 pounds of force.

IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.

! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Remove weight cover.
3. Loosen nut or screw (A, Figure 9) so adjustable weight (B) will rotate
around shaft (C).

C
A. Screw
B. Adjustable weight
C. Shaft
D. Fixed weight
B

D
Figure 10. Adjusting Eccentric Weights

NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw or nut according to Table II.

Martin Engineering M3603-12/01 17 MARTIN® CDX Electric Vibrators


After Installation
.

Arrow shows
50 0 direction to turn 0 50

adjustable weight
to increase
0 unbalance 0
10
10

Left Right

Figure 11. Adjustable Weights Set at 50% (fixed weight shaded)


5. Check o-rings for damage. Replace if damaged.

! CAUTION
Do not operate vibrator with weight covers removed. Dust
accumulating around vibrator shaft could cause unit to fail.
6. Replace weight covers.

! CAUTION
Adjust both sets of eccentric weights to same setting number
(mirror images), or force output will be uneven and damage
vibrator.
7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 12.

Figure 12. Setting Sets of Eccentric Weights to Mirror Images

Martin Engineering M3603-12/01 18 MARTIN® CDX Electric Vibrators


After Installation
Initial start-up/ 1. Close power supply disconnect switch and allow vibrator(s) to operate.
checking line 2. If vibrator makes unusual or excessive noise, make sure mounting bolts
current are tight and mount welds are not damaged.

! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.

! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact Martin Engineering for assistance.
After making adjustments, check line current again to ensure line current
does not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.

! CAUTION
Variable All vibrators can be supplied with a pulse-width modulated
frequency inverter variable frequency inverter. NEVER operate the vibrator at a
frequency higher than that specified on the nameplate.
Damage to vibrator can result.

Do not operate vibrator at frequency higher than specified on nameplate.


Throughout frequency range, verify that each line current does not exceed
current rating on nameplate. If reading is higher than nameplate, consult
inverter manual. If necessary, adjust inverter. After making adjustment, check
line current again to ensure line current does not exceed nameplate rating.

Martin Engineering M3603-12/01 19 MARTIN® CDX Electric Vibrators


Maintenance Maintenance

Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.

NOTE
All vibrators are lubricated at the factory.

! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.
Table III. Lubrication Schedule
50 Frame 60 Frame 70 Frame
Quantity Frequency Quantity Frequency Quantity Frequency
g hrs g hrs g hrs
16 2000 25 3000 40 2000

! CAUTION
For 3600 rpm machines operating continuously or for long
periods of time, reduce lubrication time and amount as
described in step 2. Failure to do so could result in premature
bearing failure.
2. If vibrator housing temperatures exceed 194° F (90° C), cut lubrication
time and amount in half for every 18° F (10° C) increment that meets or
exceeds 194° F (90° C).

NOTE
Kluber grease may be purchased from Martin Engineering by
calling 800-544-2947 or from Kluber Lubrication by calling
888-455-8237.
3. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as
follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)

Martin Engineering M3603-12/01 20 MARTIN® CDX Electric Vibrators


! CAUTION

Maintenance
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact Martin Engineering if motor needs
bearings repair.

If vibrator needs repair or if bearings need to be replaced, call your local


representative or Martin Engineering at 800-544-2947 for instructions.

Inspecting At least quarterly, inspect cable and connections as follows:


vibrator
! WARNING
Before inspecting vibrator, turn off and lock out/tag out
energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Inspect cable for damage including cuts and abrasions. Replace if
damaged.
3. Inspect ground connection. Make sure resistance from ground connection
to vibrator enclosure does not exceed 0.1 ohm. Ensure screw on ground
terminal is tightened to proper torque (see Table I).
4. Make sure all nuts on connections on terminal block are tightened to
proper torque. Do not overtighten (see Table I).
5. Check mounting bolt torque. See Table I: “Mounting Bolts and Torque
Requirements”.

Martin Engineering M3603-12/01 21 MARTIN® CDX Electric Vibrators


Part Numbers
Part Numbers

28 22 13
26 23 32
25
27
4
5

22
33 23
25

19 20
30 31 21 17
3
18
34 14
8
15 36

16
12
13

2 9
11 10 7
1 35 4
5

Figure 13a. Frame Size 50

Martin Engineering M3603-12/01 22 MARTIN® CDX Electric Vibrators


Part Numbers
Frame Size 50

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 1 Flange 301254

4 16 Screw SHC MB x 25 515508

5 16 Washer Schnorr DB 513004

6 1 Shaft 400367

7 2 Roller Bearing 506538

8 2 V-Ring 502059

9 2 Key 10 x 8 x 22 506044

10 2 Eccentric Weight Fixed


11 2 Eccentric Weight Adjustable
12 4 Screw SHC M10 x 45 515559

13 8 Washer Schnorr D10 513005

14 1 Weight Adjustment Disk Right


15 1 Weight Adjustment Disk Left
16 2 Snap Ring 500055

17 2 O-Ring 508621

18 2 Weight Cover 517055

19 1 Terminal Block 6 Post 56 x 36 510501

20 2 Screw SHC M5 x 14 515501

21 2 Washer Schnorr DS 513002

22 2 Screw HHC M6 x 14 516555

23 2 Washer Schnorr D6 513003

24 1 Rubber Block 514039

25 2 Washer Ground D6 518026

26 1 Terminal Block 2 Post 510510

27 1 Adapter M6 to M3 515605

28 1 Screw SHC M3 x 25 509056

29 1 Cable Protection Sheath 514031

30 1 Terminal Box Cover 309037

31 1 O-Ring 508671

32 4 Screw SHC M10 x 30 515538

33 2 Plug 1/8 NPT 509059

34 2 Bearing Cover 303080

35 2 Snap Ring Internal 500076

36 4 Plug M8 x 10 509010

Figure 13b. Frame Size 50 Part Numbers

Martin Engineering M3603-12/01 23 MARTIN® CDX Electric Vibrators


Part Numbers

23
24 4
26 33 5

19
20

23
24
26

28
29 22
21
27 24
3 14
31
17
8 18
32

36 34
15 12
13

16

2 4
11 35
10 5
7
9
1

Figure 14a. Frame Size 60

Martin Engineering M3603-12/01 24 MARTIN® CDX Electric Vibrators


Part Numbers
Frame Size 60

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 2 Flange 301254

4 12 Screw SHC M10 x 30 515538

5 12 Washer Schnorr D10 513005

6 1 Shaft 400368

7 2 Roller Bearing 506563

8 2 V-Ring 502084

9 2 Key 10 x 8 x 22 506044

10 2 Eccentric Weight Fixed


11 2 Eccentric Weight Adjustable
12 4 Screw SHC M12 x 45 515612

13 4 Washer Schnorr D12 513006

14 1 Weight Adjustment Disk Right


15 1 Weight Adjustment Disk Left
16 2 Snap Ring 500058

17 2 O-Ring 508619

18 2 Weight Cover 517078

19 8 Screw SHC M8 x 25 515508

20 8 Washer Schnorr D8 513004

21 1 Terminal Block 6 Post 70 x 45 518502

22 2 Screw SHC M6 x 20 515504

23 2 Screw HHC M6 x 14 516555

24 4 Washer Schnorr D6 513003

25 1 Rubber Block 514036

26 2 Washer Ground D6 518026

27 1 Terminal Block 2 Post 510510

28 1 Adapter M6 to M3 5-5605

29 1 Screw SHC M3 x 25 509056

30 1 Cable Protection Sheath 514031

31 1 Terminal Box Cover 309038

32 1 O-Ring 508548

33 2 Plug 1/8 NPT 509059

34 2 Bearing Cover 303081

35 2 Snap Ring Internal 500008

36 4 Plug M10 x 10 509008

Figure 14b. Frame Size 60 Part Numbers

Martin Engineering M3603-12/01 25 MARTIN® CDX Electric Vibrators


Part Numbers
19 31
20
22

27
28

15
16

24
23 25 19
20
18 22
20
17
29
34
30 13
3 14
8 5
11

12

9
4
2 32 33 5
1 7
10

Figure 15a. Frame Size 70

Martin Engineering M3603-12/01 26 MARTIN® CDX Electric Vibrators


Part Numbers
Frame Size 70

Item Qty. Description Part No.

1 1 Case
2 1 Stator
3 2 Flange 301256

4 8 Screw SHC M12x 35 515558

5 12 Washer Schnorr D12 513006

6 1 Shaft 400369

7 2 Roller Bearing 506518

8 2 V-Ring 502069

9 2 Key 14 x 9 x 25 506046

10 2 Eccentric Weight
11 4 Screw SHC M12 x 55 515588

12 2 Snap Ring 500063

13 2 O-Ring 508629

14 2 Weight Cover 517062

15 8 Screw SHC M8 x 25 515508

16 8 Washer Schnorr D8 513004

17 1 Terminal Block 6 Post 70 x 45 510502

18 2 Screw SHC M6 x 20 515504

19 2 Screw HHC M4 x 14 516555

20 4 Washer Schnorr D6 513003

21 1 Rubber Block 514036

22 2 Washer Ground D6 518026

23 1 Terminal Block 2 Post 510510

24 1 Adapter M6 to M3 515605

25 1 Screw SHC M3 x 25 509056

26 1 Cable Protection Sheath 514031

27 4 Screw SHC M10 x 30 515538

28 4 Washer Schnorr D10 513005

29 1 Terminal Box Cover 309038

30 1 O-Ring 508548

31 2 Plug 1/8 NPT 509059

32 2 Bearing Cover 303081

33 2 Snap Ring Internal 500008

34 4 Plug M12 x 12 509008

Figure 15b. Frame 70 Part Numbers

Martin Engineering M3603-12/01 27 MARTIN® CDX Electric Vibrators


Notes
Notes
One Martin Place
Neponset, IL 61345-9766 USA
Phone: 309-594-2384 or 800-544-2947
FAX: 309-594-2432
http:\www.martin-eng.com

Form No. M3603-12/01 © MARTIN ENGINEERING 2001


 
 
 
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