King Cobra +
King Cobra +
King Cobra +
This document contains proprietary and confidential information which NOV Brandt
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited P.O. Box 2327
purposes only and remains the property of NOV. Reproduction, in whole Conroe, TX 77305-2327
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV. This
2800 N. Frazier Street
document is to be returned to NOV upon request and in any event upon Conroe, TX 77303
completion of the use for which it was loaned. This document and the Phone: 936-756-4800
information contained and represented herein is the copyrighted property
of NOV. Fax: 936-523-2788
© National Oilwell Varco
DOCUMENT NUMBER REV
M17046 2
www.nov.com/brandt
Document number M17046
Revision 2
Page 0 of 72
Revision History
www.nov.com/brandt
Document number M17046
Customer Survey Revision
Page
2
1 of 72
Please take a few minutes to let us know your level of satisfaction with the NOV Brandt equipment
you have recently purchased. Your comments will help identify potential areas of improvement.
Please send this completed form to:
NOV Brandt
Attn.: Global Marketing
2800 N. Frazier St.
Conroe, TX 77303
Phone: 936-523-2600
Fax: 936-788-7367
E-mail: brandt@nov.com
See Chapter 8, titled "Worldwide Locations" for your nearest NOV Brandt representative.
Equipment
This survey is for the following NOV Brandt equipment:
Type: ________________________________________________________________________
Model: _______________________________________________________________________
Serial number: _________________________________________________________________
Original equipment order Parts order
Comments on this equipment:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Manual
Comments on the manual for this equipment:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Purchasing experience
My purchasing experience for this equipment was:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Service experience
My service experience for this equipment was:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
www.nov.com/brandt
Document number M17046
Revision 2
Page 3 of 72
Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 3: Installation
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting and Handling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shale Shaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Basket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unit Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Location and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Flow Line Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basket Angle Adjustment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Screen Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Returning to Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 4: Operation
www.nov.com/brandt
Document number M17046
Revision 2
Page 4 of 72
Table of Contents
Start Up and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Basket Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Screen Blinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Chapter 5: Troubleshooting
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Index
www.nov.com/brandt
Document number M17046
Revision 2
Page 5 of 72
General Information
This manual contains installation, operation, maintenance and parts information. Information in this
manual should enable qualified personnel to install, operate and troubleshoot this system. Every
effort has been made to ensure the accuracy of the information contained herein. NOV Brandt will
not be held liable for errors in this material, or for consequences arising from misuse of this
material.
Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the reader to
take specific action to protect personnel from potential injury or lethal conditions. They may also
inform the reader of actions necessary to prevent equipment damage. Please pay close attention
to these advisories.
Note: The note symbol indicates that additional information is provided about the
current topics.
Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.
ESD The ESD (Electrostatic Discharge) warning symbol indicates that static
Warning: control precautions are needed.
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your application, see the technical drawings included with
your NOV Brandt documentation.
www.nov.com/brandt
Document number M17046
Revision 2 1: General Information
Page 6 of 72
Safety Requirements
NOV Brandt equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV Brandt manuals are the recommended methods of performing operations and
maintenance.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.
Personnel should wear protective gear during installation, maintenance, and certain
operations.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV Brandt recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or using
tools not specifically recommended by NOV Brandt.
Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.
www.nov.com/brandt
Document number M17046
1: General Information
Revision 2
Page 7 of 72
Replacing Components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
Replace failed or damaged components with genuine NOV Brandt parts. Failure to do so
could result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.
Warranty
NOV Brandt warrants that, for a period of one year from the date of delivery equipment of NOV
Brandt manufacture, the Equipment shall be free of defects in materials and workmanship under
normal use and service, and provided the Equipment is used and maintained in accordance with
instructions supplied by NOV Brandt. This is NOV Brandt's sole and exclusive warranty. If a defect
in the Equipment appears within one year from the date of shipment, and Purchaser has given
written notice of such defect within thirty days from the discovery thereof, NOV Brandt will repair or
replace the part, at its option, by shipping a similar part FOB shipping point or, at its option, refund
an equitable portion of the purchase price. NOV Brandt may require the return, to a designated
NOV Brandt location, of the defective part, transportation prepaid to establish Purchaser's claim.
No allowance will be made for repairs undertaken without NOV Brandt's written consent or
approval.
This warranty applies only to equipment manufactured by NOV Brandt. Warranties on equipment
manufactured by others, if any, are assigned to Purchaser by NOV Brandt (without recourse) at
time of delivery. Any description of Equipment, drawings, specifications, and any samples, models,
bulletins, or similar material, used in connection with this sale are for the sole purpose of
identifying the Equipment and are not to be construed as an express warranty that the Equipment
will conform to such description. Any field advisory or installation support is advisory only. The
foregoing warranties are in lieu of all other warranties, whether oral, written, express, implied or
statutory. Implied warranties or merchantability and fitness for a particular purpose will not apply.
NOV Brandt's warranty obligations and purchaser's remedies thereunder are solely and
exclusively as stated herein. Purchaser's sole and exclusive remedy, whether based upon
warranty, contract or tort, including negligence, will be to proceed under this warranty.
All liability of NOV Brandt shall terminate one year from the date of delivery of the Equipment.
www.nov.com/brandt
Document number M17046
Revision 2 1: General Information
Page 8 of 72
www.nov.com/brandt
Document number M17046
Revision 2
Page 9 of 72
Product Information
Introduction
The Role of a King Cobra Plus™ Shaker
The NOV Brandt King Cobra Plus Shaker is a fine screen shaker with several motor/starter options
producing either linear or tuned elliptical motion. The shaker is almost always located at the flow
line unless it is preceded by a “scalping” or gumbo separator. The King Cobra Plus Shaker
removes a large percentage of drill cuttings before the mud is circulated through the surface mud
system, leading to improved performance of downstream solids control equipment.
The King Cobra Plus Shaker is designed to do two primary jobs:
separate drilled solids from the mud
transport the solids rapidly and efficiently off the screens.
Liquid pool
Fine screen decks
Primary screening surfaces
Screened fluid
Drying screen
Discharged solids
Figure 2-1. King Cobra Plus Shaker under normal operating conditions
www.nov.com/brandt
Document number M17046
Revision 2 2: Product Information
Page 10 of 72
In traditional shakers, with all screens in the same plane, the operator must raise the basket to
create a liquid pool. The resulting pool is wedge shaped and can cause a slow-moving solids bed
to form. (See Figure 2-2.) The material in the slow-moving solids bed is very slow to convey and is
ground into fine solids, which negatively affects the mud system. Screen life is also jeopardized
due to slow-moving solids bed formation. Because the first screen of the King Cobra Plus Shaker
is flooded more evenly and shallowly, a slow-moving solids bed does not form, thus increasing
screen life and optimizing shaker performance.
Liquid pool
Stationary solids
bed
Discharged solids
Figure 2-2. Typical linear shaker angled upward
showing a stationary solids bed
The design of the King Cobra Plus basket also includes a drying screen. During normal operation
the liquid pool extends to the end of the third screen, and the fourth screen is used to remove all
excess liquid from the screened particles (dry the cuttings). During flow surges or changes in flow
conditions, liquid can run off the end of the third screen and onto the fourth screen. Fluid on the
fourth screen flows back to the baffle plate and builds up a second pool, preventing the loss of any
whole mud off the end of the shaker. (See Figure 2-3.)
Liquid pool
Fine screen decks
Primary screening surfaces
Screened fluid
Drying screen
Discharged solids
Figure 2-3. King Cobra Plus Shaker under upset operating conditions
The King Cobra Plus Shaker has a basket angle adjustment system that allows the basket to be
tilted upward by as much as 2° and downward by as much as 3°. During unusually heavy flow
conditions the basket can be pivoted upward to increase the depth of the pool. This deeper pool
allows the shaker to handle the unusual flow conditions without a loss of whole mud off the end of
the shaker.
14
www.nov.com/brandt
Document number M17046
2: Product Information
Revision 2
Page 11 of 72
Sticky clays and gumbo often do not convey upward and may not convey horizontally with a linear
motion shaker. When sticky clays or gumbo are encountered, the basket can be tilted downward to
make sure that the material conveys. The operator can adjust the basket angle while the unit is
running.
You may find that switching from linear motion to tuned elliptical motion results in improved
conveyance of sticky clays and gumbo.
Vibrator System
The vibrator system includes the two canister type vibrator motors, a motor mounting motion tube,
and a plate. Each vibrator motor contains eccentric weights that generate a circular shaking force
when rotated. During operation the two motors rotate in opposite directions, creating either a net
linear or a net elliptical shaking force on the basket. This shaking force is directed through the
center of mass of the basket, resulting in equal motion along the entire length of the screening
surface. The motion conveys the solids along the screen, even upward, and off the discharge end
of the shaker. The basket motion has been carefully designed to give the unit optimum
performance over a wide range of drilling conditions.
The angle of the basket’s vibratory motion relative to a line perpendicular to the screen surface is
called the angle of attack (conveyance angle). The angle of the basket’s motion relative to a line
parallel to the screen surface is called the conductance angle. The King Cobra Plus Shaker uses a
40° conveyance angle and a 50° conductance angle. See Figure 2-4 for a diagram of these
angles.
40° Conveyance angle
90° Conductance angle
50° Screen
Vibrator action line
a (linear)
a
b
www.nov.com/brandt
Document number M17046
Revision 2 2: Product Information
Page 12 of 72
Electrical Options
The King Cobra Plus Shaker has several electrical options available for standard voltages and
frequencies. These options can be grouped into two catagories:
Standard electrical option
Dual Motion electrical option
Standard Electrical Option
The standard King Cobra Plus Shaker electrical system just has a START and STOP button on the
front of an electrical enclosure.
14
www.nov.com/brandt
Document number M17046
2: Product Information
Revision 2
Page 13 of 72
Specifications
Physical
King Cobra Plus 5500 lb 124 1/4 in. 69 13/16 in. 63 3/4 in. 41 5/16 in.
12 in. skid (2495 kg) (3156 mm) (1773 mm) (1619 mm) (1049 mm)
dB Distance
75 3m
80 1m
State Motion
Linear 6.1 g
Elliptical 6.7 g
Electrical
Motors
Type TENV
Electrical Options
www.nov.com/brandt
Document number M17046
Revision 2 2: Product Information
Page 14 of 72
14
www.nov.com/brandt
Document number M17046
Revision 2
Page 15 of 72
Installation
Inspection
Prior to setting up and operating a new King Cobra Plus Shaker, inspect the goods as received
from the shipping company. A claim for damage or loss should be reported immediately to the
carrier and to NOV Brandt. Eight screen wedges, 24 screen crown rubbers and a wedge
installation/removal tool ship in a separate box located in the backtank of the unit. Check the bill of
lading for any separately shipped items, including manuals and CDs.
Once it is confirmed the order has been received complete in undamaged condition, installation of
the King Cobra Plus Shaker may begin.
Never attempt to lift a King Cobra shaker by attaching shackles or slings to anything
other than the designated lift points.
Lifting equipment needs to be rated to handle the dead weight of the shaker, 5300 lbs (2404 kg),
plus a safety factor. Always utilize certified lifting equipment and follow manufacturers'
recommended practices.
Basket Assembly
The King Cobra basket assembly, consisting of the basket and drive motors, can be lifted by either
wrapping soft slings around the motor tube, below the motor base plate; or by connecting properly
rated lifting eyebolts and slings to the four basket spring mounts.
The former method is only recommended for short, close proximity lifts in which a guide line is
used to continuously control the load; for example when installing a basket into a skid or support
structure. Always utilize the latter four-point method for major lifting operations.
www.nov.com/brandt
Document number M17046
Revision 2 3: Installation
Page 16 of 72
Unit Preparation
Read these instructions carefully and completely before you begin. Failure to do so may result in
personal injury or damage to the unit.
1. Remove the four shipping bolts and spacers (see Figure 3-2) and store in a safe place for
reuse.
2. Remove the rocker arm shipping pins located near the back of the basket (see Figure 3-3).
3. Position the sump discharge gate(s) on the sides of the shakers as needed for mud return to
the sand trap or the degasser suction compartment or mud ditch.
4. Check that all the nuts, bolts, and fasteners on the shaker are secure.
5. Connect power to the starter enclosure. (See the section titled "Electrical Connections" on
page 18.)
6. Install the crown rubbers. (See the section titled "To replace crown rubbers:" on page 32)
shipping pin
24
www.nov.com/brandt
Document number M17046
3: Installation
Revision 2
Page 17 of 72
Installation
The following information provides the proper installation procedures for efficient and safe
operation. Please follow the recommendations closely. As always, adequate working space,
walkways, and handrails should be considered.
Throughout this manual, the “back” of the King Cobra Plus Shaker is the feed tank end,
and the “front” is the end where the dried solids fall off. Left and right are determined by
looking at the unit from the front.
Ensure the skid is grounded before welding. Failure to do so can result in electrical
system damage.
The operator needs access to both sides of the unit to change the screens. Allow at least 24 in.
(0.6 m) of free space around the unit. Catwalks or walkways around the entire unit are very
important, because they increase the chances of proper maintenance.
Minimum access distance recommended is sufficient for maintenance and operation of the
unit. User should check local regulations to ensure that additional space is not required.
Surfaces of the equipment are slippery. Use caution when working on or around to avoid
falling.
Some other guidelines for locating and installing the shaker include:
The unit(s) must be level in both directions to ensure even fluid distribution.
Do not weld or attach discharge troughs to the vibrating basket.
Do not install the solids slide above the bottom of the front shaker skid cutout.
Electrical Options
Several electrical options available for the King Cobra Plus Shaker are listed in the table below.
The list of parts in the kits and the wiring diagrams are shown in Chapter 7.
www.nov.com/brandt
Document number M17046
Revision 2 3: Installation
Page 18 of 72
Electrical Connections
Carefully proceed through this list to assure proper and safe operation of the unit(s). As with any
electrical equipment, all electrical work should be performed by a qualified electrician. (See Figure
3-4.)
1. Determine the rig voltage supplied to the unit. Ensure that the motor operating voltage
matches.
2. LOCKOUT/TAGOUT power from the power supply cable that will be connected to the unit.
3. Install the power supply cable to the motor starter. (See Figure 3-4 for the starter wiring
diagram.) Connect power to the starter by connecting the incoming power to L1, L2 and L3
of the contactor. Connect the incoming ground to a grounding post inside the enclosure.
Wires in the motor junction box must not be allowed to touch the inside of the junction box.
Use the foam cushions supplied with the motor to protect the wires.
4. Remove the weight covers from one side of the vibrator motors.
5. Turn on the power supply to the unit.
6. Check the motor rotation direction of the King Cobra Plus Shaker as follows:
a. Turn the motion selector switch to Elliptical.
b. Bump start the motors by pushing the START button and quickly pushing the STOP
button. Make sure both weights follow the rotation arrows and the top motor is rotating
toward the front (discharge) end of the shaker. If so, go to Step 7.
c. If both motors are rotating incorrectly, switch the positions of any two of the wires L1, L2
and L3. Bump start the motors again to confirm correct rotation direction and go to
Step 7.
d. If one motor is rotating correctly and the other motor is rotating incorrectly, switch the
positions of any two of the wires T1, T2 or T3 at the overload relay for the motor with the
incorrect rotation. Bump start the motors again to confirm correct rotation direction.
Operation with both motors turning in the same direction results in very poor shaker
performance.
7. Replace the motor weight covers. Bolt down the motor junction box covers and the starter
enclosure cover.
8. Start the unit and check for proper vibration.
There should not be any side-to-side motion of the basket. Check side-to-side motion by placing a
thumb and forefinger on either side of the upper basket rail. The motion of the basket should cause
the rail to slip between the thumb and fingers without touching the fingers.
If side-to-side motion does occur:
1. Check that the shaker is level.
2. Check that the counter weights are set identically.
24
www.nov.com/brandt
Document number M17046
3: Installation
Revision 2
Page 19 of 72
REV OLR2
L1 T1 L1 T1
INCOMING
POWER MTR
L2 T2 L2 T2
B
L3 T3 L3 T3
2.4A-4.0A 2.5 HP
OLR1
L1 T1 L1 T1
MTR
L2 T2 L2 T2
A
L3 T3 L3 T3
2.4A-4.0A 2.5 HP
FWD
CPT
FU2 H* X*
ATMR-1/2 GRN
FU1 FU3
H1 X1
ATMR-1/2 OTM-2
50VA
WHT
X1
INTERLOCK
JUMPER SSW
(IF REQ'D) STOP START
F OLR1 OLR2
A1 A2 95 96 95 96
1 4 FWD
MECH INTERLOCK
FWD R WHT
13 14 A1 A2
2 3 5 REV
AUX
REV
13 14
AUX
www.nov.com/brandt
Document number M17046
Revision 2 3: Installation
Page 20 of 72
Screen Installation
Screen installation requires minimal time or effort. However, if you do not follow these basic steps,
the result may be poor screen life and solids bypassing into the active system.
1. If mud is circulating, open the backtank bypass valve or divert mud to the other shaker.
2. Wash down the screens while the shaker is running.
3. Shut down the shaker.
4. Remove the screen wedge on each side of the basket for the screen being removed. Each
pre-tensioned screen on the King Cobra Plus Shaker may be removed individually without
removing the others.
5. Place screen wedges outside the basket in a safe place so they cannot fall into the sump of
the shaker or into the mud tanks.
6. Remove the screen panel.
Wash down the screen support area prior to installing a new screen.
7. Replace worn or missing screen seals, screen supports, and crown rubbers. Screen seals
must be replaced in pairs and crown rubbers in sets.
Do not operate the unit without all screen seals and crown rubbers in place. See section
titled "Replacing Seal Strips and Crown Rubbers" on page 32.
If your screens do not have holes to accommodate the retainer pins, contact your NOV
Brandt representative for assistance in retrofitting your screens. To locate the NOV Brandt
office nearest you, see Chapter 8, titled "Worldwide Locations".
11. Tighten the screen wedges using a non-sparking hammer or pry bar.
12. Check that screen wedges are tightly secured.
24
www.nov.com/brandt
Document number M17046
3: Installation
Revision 2
Page 21 of 72
Wedge
Screen
Retainer pin
with pin
Storage
Store the King Cobra Plus Shaker in a cool, dry place with the ability to test the unit for three hours
once a month.
During Storage
If the King Cobra Plus Shaker is to be stored after receipt instead of being immediately installed
and operated, the following steps should be taken to ensure the unit does not degrade during
storage.
When stored in a cool, dry location with adequate power:
1. Keep shipping bolts on the shaker at all times while in storage, if movement is possible. The
only exception is when the shaker is tested once a month. After the test or before shipment,
replace the shipping bolts. (See Figure 3-2 on page 16).
2. Test the operation of the shaker once a month. This requires connecting power to the
shaker, removing the shipping bolts, and running the shaker for three hours.
3. Open the starter enclosure cover and spray the components with a water displacing solvent
(for example, WD-40®). Allow the solvent to dry, and then close the starter cover tightly.
Keep all other connections intact. Use desiccant bags in starter and junction box in order to
minimize moisture buildup.
4. Replace the cable with a water-resistant material or short piece of cable if the power source
cable is removed from the starter enclosure coupling. The starter enclosure must be sealed
at all times. Unused cable entries should be plugged to prevent moisture buildup.
When stored outside or with inadequate power:
1. Cover the shaker with a protective tarp if possible.
2. Keep shipping bolts on the shaker at all times while in storage.
3. Replace the cable with a water-resistant material or short piece of cable if the power source
cable is removed from the starter enclosure coupling. The starter enclosure must be sealed
at all times.
4. Remove the starter enclosure cover and spray the components with a water displacing
solvent (for example, WD-40®) once a month. Allow solvent to dry then put the starter cover
back on tightly. Keep all other connections intact. Use desiccant bags in starter and junction
box in order to minimize moisture buildup.
www.nov.com/brandt
Document number M17046
Revision 2 3: Installation
Page 22 of 72
Operation with both motors turning in the same direction results in very poor shaker
performance.
6. Run shaker for three hours and monitor motor bearing temperatures. At startup the motors
can run very hot, but after approximately three hours they should stabilize between 160°F
(71°C) and 180°F (82°C).
24
www.nov.com/brandt
Document number M17046
3: Installation
Revision 2
Page 23 of 72
General Recommendations
Use the same mesh screen on all four panel sections. The cut point is normally determined
by the coarsest mesh screen. If a coarser mesh screen is installed for any reason, it should
be installed at the discharge end.
Use finer mesh screens, rather than coarse mesh screens, where gumbo or sticky clays are
encountered. Finer mesh screens provide a much smoother and wetter surface than coarse
mesh. Gumbo and clay tend to convey better on smoother wetter surfaces and using finer
screens often provides an immediate solution to conveying problems.
Experiment with the basket angle to determine the best setting because conveyance rates
vary with drilling rates and hole conditions.
Use the weir diverter plates in the backtank to balance the flow between two or more
shakers hooked to a common flow line. The weir diverter plates can also be used to change
the flow of the liquid onto the screen surface. Adjust the weir plates to get a less curved
horseshoe to improve overall shaker performance.
If the solids being discarded are channeling to one side of the end screen, the shaker may
be out of level. Correct this situation by shimming the corners of the shaker skid until it is
level.
Close the backtank bypass valve during normal operation. After opening and closing the
valve, check to make sure that the valve is fully seated. Gravel or hard cuttings may prevent
the bypass valve from providing a positive seal.
Add replacement or makeup water while drilling as required. Adding the water to the feed
tank generally reduces the mud viscosity and allows more efficient screening.
Operate the King Cobra Plus screens wet. Running with dry screens may result in
premature screen failure. Lower the basket angle or install finer mesh screens to extend the
liquid pool. The end of the pool should be on the third screen.
Do not allow substantial amounts of mud to build up inside the vibrating basket. This may
affect the unit’s performance. A buildup of solids on or around the motors may cause
overheating.
Check basket springs for bottoming-out. Worn or weak springs may allow the vibrating
basket to fully collapse the springs under heavy mud loads. This causes unusual vibration
patterns and damage to the unit. Replace springs in pairs, front or rear pair, or all four
springs immediately. Slow bouncing or rocking movements on the basket may indicate
spring problems.
Inspect and replace worn or missing wear strips and crown rubbers. The wear strips provide
a positive seal around the screen panel. Worn or missing seals result in solids bypassing
into the active system. Worn crown rubbers reduce screen panel support, causing poor
conveyance throughout.
Wash down screens before shutting down the unit for any length of time or before storing the
screens.
Do not walk or lay tools on the screens.
www.nov.com/brandt
Document number M17046
Revision 2 3: Installation
Page 24 of 72
24
www.nov.com/brandt
Document number M17046
Revision 2
Page 25 of 72
Operation
Basket movement is higher during start up and shut down than under normal
running conditions. Keep body parts away from basket and spring pinch points
during these periods.
Basket Angle
The pivoting system is used to change the angle of the screening surfaces relative to the neutral
position. (See Figure 4-1.)
It is not necessary to shut down the shaker before changing the basket angle.
To change the basket angle, press and hold either the UP or DOWN buttons until the basket is at
the desired position. There may be some temporary bouncing after moving the basket, but this is
normal and does not affect shaker performance.
For normal drilling conditions the unit should be operated with the basket tilted between 2° uphill
and 2° downhill so the end of the liquid pool is near the discharge end of the third screen.
www.nov.com/brandt
Document number M17046
Revision 2 4: Operation
Page 26 of 72
Increasing the basket angle moves the end of the liquid pool toward the back of the basket, and
allows the shaker to handle higher flow rates and/or produce drier cuttings.
The disadvantage of running the basket steeply uphill is the reduced conveyance and a thicker
solids bed. A thicker solids bed causes solids to be ground into smaller pieces, wears out screens
faster, and may increase the amount of fine solids returned to the active mud system.
Cuttings are generally dry enough for most applications when the end of the liquid pool is
near the end of the third screen.
When gumbo or sticky clays are encountered it may be necessary to lower the basket angle to get
the solids to convey properly. Although some baskets can be lowered to as much as 3° downhill,
running the shaker at a lower angle than necessary requires use of coarser screens to prevent
excess drilling fluid loss.
To move the basket to the maximum downhill position, press and hold the Down button until the
rocker arm firmly contacts the bumper. A rocker arm that only lightly touches the bumper may
experience higher than normal vibrations, which does not affect shaker performance but does
increase the noise level.
Screen Blinding
If the screen’s openings plug (blind) with sand, there are several methods by which the screen
may be unplugged. If the screens are in the unit, rub the screens in a circular motion with a cloth
rag or cloth gloves. Or, with the screen removed, you may try blowing out the solids with
high-pressure air or water from the bottom.
Changing to a finer mesh screen may cause the near size sand that is blinding the screens to be
removed and discarded. Changing to a larger mesh screen may solve the blinding problem, but
increases the amount of solids returned to the active system.
Often it is necessary to experiment with several mesh sizes to minimize blinding while
drilling through unconsolidated sand formations. As a general rule, try finer screens first.
Salt-water muds sometimes cause calcium deposits to coat the wires in the screen. As the layer of
calcium increases in thickness around the wires, the openings become plugged off. This usually
results in flooding. Steam cleaning usually removes the calcium deposits.
26
www.nov.com/brandt
Document number M17046
Revision 2
Page 27 of 72
Troubleshooting
Troubleshooting
Symptom Probable cause Solution
Motors start but shaker Shipping bolt(s) not Remove the shipping
operation is very loud. removed. bolt(s).
Motor does not start, but Motor is wired for the Make sure the motor is
hums for a short period incorrect voltage. wired for the correct
until the overload trips. voltage.
Motors run but trip off. Overload relay has tripped Make sure both overload
the contactor. relays are set to the same
amperage as listed on
motor nameplate.
Only one motor running. Power cable failure. Repair or replace cable.
www.nov.com/brandt
Document number M17046
Revision 2 5: Troubleshooting
Page 28 of 72
28
www.nov.com/brandt
Document number M17046
Revision 2
Page 29 of 72
Maintenance
The King Cobra Plus Shaker requires very little maintenance. However, there are several
maintenance checks that, if done on a regular basis, provide extended service and performance.
Lubrication
Motor
Lubricate each bearing on the motors once every operating month (750 hours) per the following
instructions. Use only Kluber Isoflex® Topas NB52 grease (P/N 46AS) for operation in cold
ambient temperatures of -20F to +50F (-29C to +10C). You may use either NB52 or NB152 for
ambient temperatures of 50F to 100F (10C to 38C). For hot ambient temperatures above
100F (38C), you must use Isoflex Topas NB152 grease (P/N 46AY).
Using any grease other than Kluber Isoflex® Topas will void the motor warranty.
Do not mix Isoflex grease with any other grease.
1. Clean vibrator case around grease plug with a clean shop towel.
2. Remove grease plug from vibrator housing.
3. Install 1/8 in. NPT grease fitting (P/N 33B) into the vibrator housing. Always use a new
grease fitting. Even small amounts of another grease may cause a negative reaction with
the Isoflex grease.
4. Install 5.7 grams (0.2 oz) of grease with a grease gun into each grease fitting. 5.7 grams
equals 4 shots from a 400 gram grease gun.
5. Replace the grease fitting with the grease plug.
6. Do not lubricate for another operating month. Too much grease will ruin the motor and void
the warranty.
If the motor has been running and has not been lubricated for more than three months, put
20 shots in each bearing and then four additional shots each month per the above instructions.
Plastic laminated lubrication instructions are available free of charge for attachment to each
shaker. Request drawing PI7208.
www.nov.com/brandt
Document number M17046
Revision 2 6: Maintenance & Repair
Page 30 of 72
One 400 gram tube of Isoflex Topas grease P/N 46AS. (One tube
can lubricate 35 motors.)
One grease gun P/N 46AU. (4 shots equals 5.7 grams / bearing.)
One 400 gram tube of Isoflex Topas grease P/N 46AY. (One tube can
lubricate 35 motors.)
One grease gun P/N 46AU. (4 shots equals 5.7 grams / bearing.)
Maintenance Checks
Component Tasks Frequency
Screen wedge(s) Check to make sure all eight are in good condition. During Screen Change
Bypass valve Check after opening and closing for a positive seal. After Every Operation
Gravel or hard cuttings lodged in the valve seat
area may prevent a positive seal and allow mud
bypassing.
Basket angle Pins should be inserted in proper holes on each During Basket Angle
indicating safety pins side to provide a level basket. Tighten the Adjustment
handwheels against the pins to prevent rattling.
Skid compartment Clean out any solids buildup that may cause the Weekly
vibrating basket to bottom out or interfere with
screening.
Screens Check for torn screens. Repair or replace if Every 4 hours
necessary.
Screen cushions and Check crown rubbers and flat seals for damage or Monthly
seals wear. Replace as needed.
Nuts, bolts, fasteners Ensure all nuts, bolts, and lock washers are in Monthly
place and tight, particularly on the motors.
General operation Listen for any loud or unusual noise particularly Daily
bearing squeal or any metal-to-metal contact. The
basket should run quietly.
34
www.nov.com/brandt
Document number M17046
6: Maintenance & Repair
Revision 2
Page 31 of 72
Repair
This section covers repairs that can be made in the field without special tools.
Replacing a Motor
The standard bolt design is shown in Figure 6-1.
.
Part #
Hardened thick washer LC2A14014
Washer 36AR
To replace a motor:
1. Turn off and LOCKOUT/TAGOUT the power supply.
2. Disconnect the electrical wiring from the motor to be replaced.
3. Use a sling or cable through the motor lifting eyes to support the weight of the motor before
the mounting nuts or bolts are loosened.
4. Remove the six motor mount bolts and heavy washers.
5. Remove the motor from the motor mount plate.
6. Remove all rust from the mounting plate.
7. Note the location of the motor junction box cable through-hole before picking up the
replacement motor.
8. Mount the motor on the motor mount plate, bottom motor – hole up; top motor – hole down.
The Elliptical and Dual Motion units use two different motors. Make sure the correct motor
is installed in the correct location as listed on the electrical drawing for the unit.
9. Use the new bolts provided and existing thick washers to attach the new motor. Coat the
threads on the new bolts with a single bead of Loctite Product 243. Torque the center bolts
first to 275 ft-lb (373 N.m).
www.nov.com/brandt
Document number M17046
Revision 2 6: Maintenance & Repair
Page 32 of 72
34
www.nov.com/brandt
Document number M17046
6: Maintenance & Repair
Revision 2
Page 33 of 72
www.nov.com/brandt
Document number M17046
Revision 2 6: Maintenance & Repair
Page 34 of 72
34
www.nov.com/brandt
Document number M17046
Revision 2
Page 35 of 72
60 Hz 460 V 80 % 1WV-KC
50 Hz 220/380 V 80 % 1XD-KC
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 36 of 72
Motor/Starter Options
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 37 of 72
www.nov.com/brandt
Page
C12 X 30# X 120 1/4"
Revision
64"
11 13
47 48 40 FORMED ANGLE 8 X 4 X 3/8 X 57 3/4
Document number
49 50
C12 X 30# X 120 1/4"
2
120 1/4"
FOUNDATION PLAN
M17046
38 of 72
A16639 rev. 10
DETAIL 1
3X SCALE 6
64
12
40 45 46 39 40 41
68"
9 14 15 16 21
38 41 51 52 53 26
SEE DETAIL 1 37
King Cobra Plus Assembly
33
19 17 1
27
29
W.O.#
MODEL#
DATE OF MANUF.
P/N
CUSTOMER/P.O.#
JOB#
3 32 31 30 MAX. UNIT WEIGHT
DIMENSIONS LxWxH
34
PATENT NO.
63 3/4"
8 42 43
60 1/2"
10
24
18 17
31"
6 7 8
20 22 23
36" DISCHARGE
5
32 1/32" 34 3/16" BOTH SIDES 31 32 44
NOTES:
64 1/16" 121 1/2" 1) = CENTER OF GRAVITY
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 39 of 72
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 40 of 72
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 41 of 72
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 42 of 72
9
10
A
11
12
A
8
9
9
10
10
11
11
9
10
8
2
11
9
10
11
9
10
11
12
14
7
15
15
6
9
10
VIEW A-A
11
16
17
13
1
10
2
9
3
4
5
6
7
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 43 of 72
1 STARTER OPTION -
* REFERENCE ONLY
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 44 of 72
FROM AIR
SUPPLY
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 45 of 72
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 46 of 72
14
18
17
16
15
GATE LOCKING DETAIL
13
7
4
11
6
3
10
14
9
2
23
17
22
1
3
16
18
~
12
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 47 of 72
www.nov.com/brandt
Page
Revision
1 CPT CONNECTIONS
REV OLR2
PRIMARY
L1 T1 L1 T1 H1-H2 H1-H3 H1-H4 H1-H5
INCOMING 208 364 420 500
POWER MTR 220 380 440 550
Document number
L2 T2 L2 T2
230 400 460 575
B 240 416 480 600
2
L3 T3 L3 T3
2.5 HP SECONDARY
2.4A-4.0A
X1-X2 X1-X3 X1-X4
OLR1 85 100 110
M17046
48 of 72
91 110 120
L1 T1 L1 T1
95 115 125
MTR 99 120 130
L2 T2 L2 T2
A
L3 T3 L3 T3
64
2.4A-4.0A 2.5 HP
FWD
CPT
FU2 H* X*
ATMR-1/2 GRN
120V
FU1 FU3
H1 X1
ATMR-1/2 OTM-1
50VA
WHT
X1
INTERLOCK
JUMPER SSW
(IF REQ'D) STOP START
F OLR1 OLR2
A1 A2 95 96 95 96
1 4 FWD
MECH INTERLOCK
FWD R WHT
13 14 A1 A2
2 3 5 REV
AUX
REV
13 14
AUX
Wiring Diagram C16659 sheet 1 rev. 4
16659-LH
7: Parts and Drawings
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 49 of 72
www.nov.com/brandt
3" 3"
Page
Revision
"A"
Document number
3 5/16"
2
13 7/8" OVERALL
M17046
50 of 72
11 13/16" MTG
7 1/4"
64
F R
9 5 10 7
R
11 1/8"
15 1/2"
13 1/8"
8 9/16" MTG
8 6
15 1/2" OVERALL
JBEW-6124 JBEW-6124
8 1/2"
9 3/8"
11
Starter C16659 sheet 2 rev. 4
2
12
3
11"
"A" "D"
8 11/16"
4
"A"
3"
3 5/16" 7/8"
2 1/8"
16659-LH
7: Parts and Drawings
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 51 of 72
Sheet 3 and 4 are the same as Sheet 1 and 2 except the eclosure door opens to the right
instead of the left.
www.nov.com/brandt
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL Page
Revision
1/2"
Document number
REF.
"B" "B"
1 7/16"
ATEX 3/4" PLUG ATEX 3/4" PLUG
M17046
52 of 72
12 3/8" REF.
64
5/8"XSB 6 3/16" OPTIONAL MTG. PAN 6 7/8" FLAT
.958/ .970 THRU 5 7/8"
3/8"XSM
3/ 4-14 NPT THD.
&XSA
(3) PLACES
START
4 5/16"
STOP
R
8 7/8" FLAT
14 3/8" REF.
9 5/16" FLAT
7 1/2" MTG. CEN.
O
F R
4 5/16"
7 3/16"
GND STUD
HOLE SCHEDULE
"A" "A" "C"
4 15/16"
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 53 of 72
www.nov.com/brandt
Page
Revision
NOTES:
Document number
ATEX CONTROLLED DRAWING 1. ALL POWER WIRING/CABLE WILL BE 600 VAC TYPE THW / THWN OR EQUAL.
2. ALL POWER WIRING TO BE MINIMUM # 12 AWG AND COLOR TO BE BLACK
DO NOT CHANGE W/O ENGINEERING APPROVAL 3. ALL GROUND CONDUCTORS TO BE GREEN #12 AWG MINIMUM TYPE THW / THWN.
2
4. ALL CONTROL WIRING TO BE SIZED PER THE DRAWINGS AND TO BE 600 VAC TYPE NTW OR EQUAL MINIMUM #14 AWG. CONTROL WIRES TO BE RED OR GRAY IN COLOR.
5. PANEL TO INCLUDE GROUNDING LUG FOR CUSTOMER GROUND CONNECTIONS. CUSTOMER TO SIZE GROUNDING CONDUCTOR PER NEC REGULATIONS.
M17046
54 of 72
~
G
REV 22 23 OLR2
~
G
480 VOLT
~
1 L1 T1 T1
INCOMING
POWER MTR
~
2 L2 T2 T2
21
B
~
3 L3 T3 T3
20 2.4A-4.0A 2.5 HP
64
MECH INTERLOCK
22 23 OLR1
~
G
L1 T1 T1
MTR
L2 T2 T2
A
L3 T3 T3
2.4A-4.0A 2.5 HP
FWD
L1 L2
7 7
FU1 FU2
ATQR-1/2 ATQR-1/2
F1
F2
INTERLOCK
JUMPER 11 13 3PSSW 9 12
10 14
(IF REQ'D)
LINEAR OFF ELLIPTICAL 19
STOP START
F 4 6 OLR1 OLR2
A1 A2 95 96 95 96
2 FWD
1 NO 7
3
Wiring Diagram C20191-2 rev. 0
MECHANICAL
INTERLOCK
2
FWD R
13 14 A1 A2
REV
AUX NC 5
2 REV 3
13 14
AUX
7: Parts and Drawings
www.nov.com/brandt
www.nov.com/brandt
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL
8"
7: Parts and Drawings
4 5/16"
M I
M
N
T
E
Page
10"
F1 F2 1 R 2
L
O
Revision
C
O K
O
L L
R R
4 5/16"
Document number
2
55 of 72
Ø 3/8"
(4) PLS
3 5/16" 3 5/16"
Page
ATEX CONTROLLED DRAWING
DO NOT CHANGE W/O ENGINEERING APPROVAL
Revision
1/2"
Document number
REF.
"B"
1 7/16"
"B"
ATEX 3/4" PLUG
ATEX 3/4" PLUG
M17046
56 of 72
12 3/8" REF.
64
.958/ .970 THRU 5 7/8"
3/8"XSM
3/ 4-14 NPT THD.
&XSA
(3) PLACES
START
4 5/16"
STOP
C20590 sheet 1 rev. 0
R
8 7/8" FLAT
14 3/8" REF.
9 5/16" FLAT
7 1/2" MTG. CEN.
O
F R
4 5/16"
7 3/16"
GND STUD
1 9/16"
Starter Assy. ATEX Reversing 380V/50Hz
7: Parts and Drawings
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 57 of 72
www.nov.com/brandt
Page
~
G
REV 22 23 OLR2
~
G
Revision
380 VOLT
~
1 L1 T1 T1
INCOMING
POWER MTR
~
2 L2 T2 T2
21
B
Document number
~
3 L3 T3 T3
20 2.4A-4.0A 2.5 HP
2
MECH INTERLOCK
22 23 OLR1
~
G
L1 T1 T1
M17046
58 of 72
MTR
L2 T2 T2
A
L3 T3 T3
2.4A-4.0A 2.5 HP
64
FWD
L1 L2
NOTES:
1. ALL POWER WIRING/CABLE WILL BE 600 VAC TYPE THW / THWN OR EQUAL.
2. ALL POWER WIRING TO BE MINIMUM # 12 AWG AND COLOR TO BE BLACK
3. ALL GROUND CONDUCTORS TO BE GREEN #12 AWG MINIMUM TYPE THW / THWN.
7 7 4. ALL CONTROL WIRING TO BE SIZED PER THE DRAWINGS AND TO BE 600 VAC TYPE NTW OR EQUAL MINIMUM #14 AWG. CONTROL WIRES TO BE RED OR GRAY IN COLOR.
5. PANEL TO INCLUDE GROUNDING LUG FOR CUSTOMER GROUND CONNECTIONS. CUSTOMER TO SIZE GROUNDING CONDUCTOR PER NEC REGULATIONS.
FU1 FU2
ATQR-1/2 ATQR-1/2
F1
F2
INTERLOCK
JUMPER 11 13 3PSSW 9 12
10 14
(IF REQ'D)
LINEAR OFF ELLIPTICAL 19
STOP START
F 4 6 OLR1 OLR2
A1 A2 95 96 95 96
2 FWD
1 NO 7
3
MECHANICAL
INTERLOCK
2
FWD R
13 14 A1 A2
REV
AUX NC 5
Wiring Diagram C20590 sheet 2 rev. 0
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 59 of 72
(4) PLS
Ø 3/8"
4 5/16" 4 5/16"
M
2
O
R
L
3 5/16"
O
C
N
R
T
E
K
L
I
M
1
O
R
L
8"
3 5/16"
F1 F2
10"
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 60 of 72
lb-ft Nm lb-ft Nm
1/2-13 UNC 43 58 45 61
1/2-20 UNF 45 61 47 64
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 61 of 72
Cadmium bolts
lb-ft Nm lb kg lb-ft Nm lb kg
5/8-11 UNC 119 161 13,447 6099 168 228 18,984 8611
5/8-18 UNF 135 183 15,232 6909 190 258 21,504 9754
3/4-10 UNC 211 286 19,873 9014 298 404 28,056 12,726
3/4-16 UNF 236 320 22194 10,067 333 451 31,332 14,212
7/8-9 UNC 341 462 27,489 12,469 481 652 38,808 17,603
7/8-14 UNF 375 508 30,286 13,737 530 719 42,756 19,394
1-8 UNC 511 693 36,057 16,355 721 978 50,904 23090
1-12 UNF 573 777 40,460 18,352 809 1097 57,120 25909
1 1/8-7 UNC 630 854 39,523 17,927 1022 1386 64,092 29,071
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 62 of 72
Zinc bolts
lb-ft Nm lb kg lb-ft Nm lb kg
9/16-12 UNC 112 152 10,829 4912 158 214 15,288 6934
9/16-18 UNF 125 169 12,079 5479 176 239 17,052 7735
5/8-11 UNC 154 209 13,447 6099 218 296 18,984 8611
5/8-18 UNF 175 237 15,232 6909 246 334 21,504 9754
3/4-10 UNC 273 370 19,873 9014 386 523 28,056 12,726
3/4-16 UNF 305 414 22,194 10,067 431 584 31,332 14,212
7/8-9 UNC 441 598 27,489 12,469 623 845 38,808 13,067
7/8-14 UNF 486 659 30,286 13,737 686 930 42,756 19,398
1-8 UNC 661 896 36,507 16,559 933 1265 50,904 23,090
1-12 UNF 742 1006 40,460 18,352 1047 1420 57,120 26,045
1 1/8-7 UNC 815 1105 39,523 17,927 1322 1792 64,092 29,071
64
www.nov.com/brandt
Document number M17046
7: Parts and Drawings
Revision 2
Page 63 of 72
Supporting Documents
Mar tin Motor Manual
www.nov.com/brandt
Document number M17046
Revision 2 7: Parts and Drawings
Page 64 of 72
64
www.nov.com/brandt
Document number M17046
Revision 2
Page 65 of 72
Worldwide Locations
Corporate Offices
United States
www.nov.com/brandt
Document number M17046
Revision 2 8: Worldwide Locations
Page 66 of 72
International
Algeria Angola
Hassi Messaoud Luanda
Phone: 21329731592 Phone: 244 222 311 115
Fax: 21329731592 Fax: 244 222 311 058
70
www.nov.com/brandt
Document number M17046
8: Worldwide Locations
Revision 2
Page 67 of 72
Brazil Egypt
Aracaju, Sergipe New Maadi
CEP: 49.040.000 Cairo
Phone: 55 79 3249 3510 Phone: 202 2516 3121
Fax: 55 79 3249 1988 Fax: 202 2516 3171
Macaé France
CEP: 27.925-290 77151 Montceaux les Provins
Phone: 55 22 2773 0600 Phone: 33 1 64 60 28 90
Fax: 55 22 2773 0606 Fax: 33 1 64 60 28 99
Canada Gabon
Bonnyville, Alberta Port Gentil
Phone: 780 826 2263 Phone: 241 56 20 15
Fax: 780 826 2296 Fax: 241 56 20 14
www.nov.com/brandt
Document number M17046
Revision 2 8: Worldwide Locations
Page 68 of 72
Indonesia Nigeria
Balikpapan Onne, Rivers State
Phone: 62 542 758 8026 Phone: 234 084 236240
Fax: 62 542 758 8027 Fax: 234 084 236714
70
www.nov.com/brandt
Document number M17046
8: Worldwide Locations
Revision 2
Page 69 of 72
www.nov.com/brandt
Document number M17046
Revision 2 8: Worldwide Locations
Page 70 of 72
70
www.nov.com/brandt
Document number M17046
Revision 2
Page 71 of 72
Index
I R
W
Illustrations, 5 Recommended Tools, 6
Warnings, 5
Installation, 17 Repair
Patching Screens, 32 Warranty, 7
Basket Angle, 20
Flow Line Connection, 19 Replacing a Motor, 31 Worldwide Locations, 65
Location and support, 17 Replacing Seal Strips and
Screen Installation, 20 Crown Rubbers, 32
www.nov.com/brandt
Document number M17046
Revision 2 Index
Page 72 of 72
72
www.nov.com/brandt
OPERATOR’S MANUAL
MARTIN®
CDX Electric Vibrator
Table of Contents
Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting vibrator onto structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nut and cap screw torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Markings on Vibrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting power to vibrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermistors and thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installing overload, short-circuit, and ground-fault protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
After Installing Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking shaft rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting eccentric weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Initial start-up/checking line current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Variable frequency inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lubricating vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Repairing vibrator and replacing bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inspecting vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
List of Figures
Figure Title Page
1 Locating Vibrator on Hoppers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 W-Beam, ECF Bracket, and Locking Wedge Mounts . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Mounting Bolt Tightening Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installing Restraining Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Explosion-proof Wiring Kit for Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Installing Wire Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Thermistor Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Manual Reset Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10 Adjusting Eccentric Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
11 Adjustable Weights Set at 50% (fixed weight shaded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12 Setting Eccentric Weights to Mirror Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13a Frame Size 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13b Frame Size 50 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
14a Frame Size 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14b Frame Size 60 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15a Frame Size 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15b Frame Size 70 Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
List of Tables
Table Title Page
I Mounting Bolts and Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
II Vibrator Nut and Cap Screw Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
III Lubrication Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General MARTIN® Explosion-proof Electric Vibrators, Models CDX, IMX and VMX
are designed and manufactured to ensure the best performance and reliability
in severe-duty applications. These vibrators have an ambient temperature
rating including mounting surface temperature of -4 to 131° F (-20 to 55° C).
If operating the vibrator in environments beyond these temperatures, call
Martin Engineering, as the vibrator may require rating reduction, more
frequent lubrication, or lubrication substitution.
Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on the vibrator.
Materials required In addition to metric hand tools, the following materials are required to install
this equipment:
• Rigid beam or mounting plate
• BBAC Cable Kit, P/N 32271, or equivalent
(Mount Kit for Electric Vibrators, P/N 32401-XX includes W-Beam Mount,
mounting hardware, and BBAC Safety Cable Kit.)
Storage Store vibrator in an ambient temperature not less than 41°F (5°C) with a
relative humidity not more than 60%. If the vibrator has been stored for 2 or
more years, remove bearings, wash them, and repack them with new grease
(see “Lubricating Vibrator”).
Before Installation
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
1. Inspect shipping container for damage. If damage has occurred, report
damage to delivery service and fill out delivery service’s claim form.
2. Remove vibrator from shipping container.
3. If anything is missing, contact Martin Engineering or a representative.
! WARNING
Turn off and lock out/tag out all energy sources.
4. Before installing vibrator, turn off and lock out/tag out all energy sources
to mounting structure according to ANSI standards (see “References”).
! WARNING
Gas level or dust content must be tested before using a cutting
torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content.
6. Make sure mounting surface is strong and flat, 0.010 in. (0.25 mm) across
vibrator feet. (This will minimize internal stress to vibrator casting when
tightening mount bolts. Welding in the area of the mounting surface could
affect flatness.)
7. Make sure mounting surface and vibrator are clean and free of debris,
paint, and oxidation.
IMPORTANT
Mounting vibrator Read entire section before beginning work. This manual
onto structure provides instructions for installations onto steel bins and
hoppers only. For other installations, call Martin Engineering
or a representative.
! CAUTION
If installation instructions are not followed, structure and
vibrator can be damaged. Abusing or dropping vibrator will
accelerate wear and cause bearing damage.
1. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length.
If second vibrator is required, mount 180° from first vibrator and halfway
up slope.
! CAUTION
Never weld structure with vibrator mounted and wired.
Welding may cause damage to motor windings and bearings.
IMPORTANT
The object of rotary vibration on bins, hoppers, and chutes is
to transmit vibration through the wall into the product
contained inside. If structure is not made rigid, vibrator may
draw high amperage and move material less efficiently.
Make sure structure is free of paint before mounting vibrator.
2. If using customer-supplied mounting plate to mount vibrator onto
structure, do the following:
a. Make sure plate is at least the size of vibrator base.
b. Locate plate so that vibrator can be positioned as shown in Figure 2.
c. Weld mounting plate onto structure.
Martin Engineering M3603-12/01 4 MARTIN® CDX Electric Vibrators
Installation
3. If using MARTIN W-Beam Mount (or equivalent) or T-beam to mount
vibrator onto structure (see Figure 2), do the following:
a. Locate beam so that vibrator can be positioned as shown in Figure 2.
b. Extend beam at least 3/4 the length of sloped wall. Cut off end(s) of
beam if necessary to fit on structure.
c. Skip-weld beam in place: Weld 3 in. (76 mm), then skip 2 in. (51 mm).
Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of
either end of beam or any corner.
d. Install vibrator onto W-beam mount or ECF bracket.
Skip weld
ECF bracket
P/N 29383-XX
Vibrator
mounting
holes
W-Beam
P/N 29757-XX T-beam
Locking wedge
P/N 28309-XX
! CAUTION
Use only new Grade 5 bolts and lock nuts to install vibrator.
Old fasteners can break and cause damage to vibrator or
structure.
Do not use split lock washers to install vibrator onto mount.
Damage to vibrator could result.
Tighten mounting bolts in sequence shown in Figure 3. If not
tightened in order, vibrator casting could be damaged.
5. Before installing vibrator onto mount, apply thread sealing compound to
all bolts.
6. Install vibrator onto mount with new lock nuts, compression washers, and
bolts according to Table I. Tighten bolts in order given in Figure 3 to avoid
damaging vibrator casting. (Contact fastener manufacturer for specific
information regarding bolt torque.)
3 6
1 4
1 2
3 2
5 4
4 Bolts 6 Bolts
*Torque specifications are for reference only. Contact fastener manufacturer for specific information
regarding bolt torque.
C A B
A. D-ring
B. Structure wall E
C. Wire cable
D. Vibrator lifting eye
E. D-ring on W-Beam
F. Cable clamp (6) F
D B
Nut and cap screw After removing any nuts or cap screws from vibrator assembly, re-install to
torque the torque values specified in Table II.
Terminal
Cap Screws ft/lb (kgm) ft/lb (kgm)
Block Nuts
M10 35 (4.8) M6 2.17 (0.30)
M12 58 (8) M8 4.70 (0.65)
M14 94 (13) M10 9.80 (1.35)
M16 137 (19)
M18 195 (27)
M20 275 (38)
Stainless Nameplate
Wiring kits, P/N 35792-01 (for 50 Frame) and P/N 35792-02 (for 60 and 70
Frame) may be used with Martin Explosion-proof Vibrators in hazardous
locations classified by Divisions.
5
3
4
3 1
2
P1 P2
P1 P2
P1 P2
W2 U2 V2 W2 U2 V2 4 75 8 6 9 1 2 3 1 72 8 3 9 4 5 6
W1 W1 W U V W
U1 V1 U1 V1 U V
G G
G G
Cable Entry
Cable Entry
Y - High Voltage s - Low Voltage Y (S) - High Voltage YY - Low Voltage
Diagram A Diagram B
! CAUTION
Before running cord to vibrator, make sure cord voltage
rating equals or exceeds the voltage at which you will be
operating the vibrator. It must have a minimum temperature
rating of 222°F (105°C).
1. Remove wiring cover, O-ring, and rubber compression block. Install
elbow or conduit fitting as appropriate. Install cord so that cord jacket
extends into wiring compartment approximately 1 inch. Complete
installation of wiring kit #2 or #3 in accordance with their installation
instructions.
IMPORTANT
When wiring vibrator, leave slack in electrical cable so that
cable does not become taut during vibration cycle and cause
stress on wire connections. On applications where moisture is
present, leave enough slack in power cable to prevent moisture
from running down cable into vibrator.
2. Trim conductors and strip insulation approximately 1/4 inch. Wire
vibrator according to wiring diagram inside terminal box or see Figure 6.
Use closed loop wire connectors only.
Wire
connector
Flat
washers
! WARNING
Vibrator must be grounded using the power supply ground
wire (or other if specified in the NEC). Failure to properly
ground vibrator can cause severe injury or death.
4. Connect power supply ground wire (or other if specified in the NEC) to
ground terminal. Use closed loop wire connector only.
Installation
Thermistors and thermostats are intended for motor winding
Thermistors and protection or to limit external motor surface temperatures.
thermostats They do not replace overload protection. Always install
overload protection. Failure to do so could result in severe
injury or death.
IMPORTANT
A thermistor or thermostat control circuit will be provided. It
is required that these circuits be connected to the motor
control circuit. However, these devices are optional for units
marked with a 55°C ambient rating.
NOTE
The thermistor terminals are identified as T1 and T2.
1. For vibrators having a thermistor circuit, wire thermistor to control
module in accordance with Figure 8. (Other suitable control modules may
be used.)
T1 T2
NOTE
The thermostat terminals are identified as P1 and P2. The
thermostat circuit is rated 600 Vac maximum and 720 VA. A
manual momentary start switch must be used.
2. For vibrators with a thermostat circuit, wire thermostats to control circuit.
See Figure 9.
V
2
U Windings
3
P1
Stop
Start
P2
Starter Starter
Coil Overload
Contacts
! CAUTION
Installing Install overload protection for vibrator. If vibrator is not
overload, short- protected from overload, vibrator can be damaged and
circuit, and warranty will be void. Determine size of overload protection
ground-fault according to NEC Article 430, and have it installed by a
protection qualified electrician only.
1. Determine overload, short-circuit, and ground-fault protection according
to NEC Article 430.
2. Have qualified electrician install overload, short-circuit, and ground-fault
protection.
3. If overload trips during operation, fix problem before resetting.
IMPORTANT
Read entire section before beginning work.
Checking shaft 1. Remove one weight cover.
rotation
! WARNING
Before checking shaft rotation, make sure area is known to be
non-hazardous.
! CAUTION
DO NOT run vibrator with eccentric weights removed.
Running vibrator with eccentric weights removed will
damage bearings.
! WARNING
When checking shaft rotation with weight cover removed,
keep hands away from swinging weights. Weights can crush
fingers.
2. Start vibrator(s) only for a few seconds, then stop.
3. Observe direction of vibrator rotation. If vibrator is not rotating in correct
direction, lock out/tag out energy source and reverse rotation. To reverse
rotation of three-phase vibrator, reverse any two of the three power supply
wires.
4. Replace weight cover, taking care not to pinch o-ring.
After Installation
Adjusting All Vibrators have one set of eccentric weights on each end of
eccentric weights shaft. Eccentric weights are set at 50% at factory. See Figure
10.
The percentage increments on the weight adjustment disks are
percentages of the total force pounds listed on the nameplate.
For example, if the nameplate shows 8340 lb, setting the
weights to 50% would produce 4170 pounds of force.
IMPORTANT
For the most efficient operation, vibrator eccentric weights
should be adjusted to the lowest force setting required to move
the material. This will increase vibrator life and reduce energy
costs.
! WARNING
Before adjusting eccentric weights, turn off and lock out/tag
out energy source to vibrator.
1. Turn off and lock out/tag out energy source to vibrator according to ANSI
standards (see “References”).
2. Remove weight cover.
3. Loosen nut or screw (A, Figure 9) so adjustable weight (B) will rotate
around shaft (C).
C
A. Screw
B. Adjustable weight
C. Shaft
D. Fixed weight
B
D
Figure 10. Adjusting Eccentric Weights
NOTE
The fixed weight is attached to the shaft. The adjustable
weight rotates around the shaft. The weight adjustment disk
will be attached to either the fixed or the adjustable weight.
4. See Figure 10. Rotate adjustable eccentric weight to proper setting. To
produce more force, move weight to higher setting (i.e., higher number).
When set, tighten cap screw or nut according to Table II.
Arrow shows
50 0 direction to turn 0 50
adjustable weight
to increase
0 unbalance 0
10
10
Left Right
! CAUTION
Do not operate vibrator with weight covers removed. Dust
accumulating around vibrator shaft could cause unit to fail.
6. Replace weight covers.
! CAUTION
Adjust both sets of eccentric weights to same setting number
(mirror images), or force output will be uneven and damage
vibrator.
7. Repeat steps 2 through 5 for second set of weights. Set both sets of
weights to same setting number so they are mirror images, as shown in
Figure 12.
! WARNING
Vibrator may produce loud noise during operation when
mounted on structure. See OSHA 1910.95 for guidelines. If
required, wear ear protection to avoid impairment or loss of
hearing.
3. Check decibel level of vibrator noise during operation. See OSHA
1910.95 to determine whether noise exceeds safe limits. If required, wear
ear protection to avoid impairment or loss of hearing.
! CAUTION
If vibrator is operated continuously with line current above
nameplate rating, vibrator can be damaged.
4. After a few hours of operation, check each line current. If reading is
higher than nameplate rating, check for correct phase voltage ensuring
that it is correct and balanced. If phase voltages are correct (± 10% of
nameplate rating) and balanced, recheck wiring, ensure that mounting
bolts are correctly installed, or contact Martin Engineering for assistance.
After making adjustments, check line current again to ensure line current
does not exceed nameplate rating.
5. After first 8 hours of use and periodically thereafter, check mounting bolt
torque and tighten if necessary.
! CAUTION
Variable All vibrators can be supplied with a pulse-width modulated
frequency inverter variable frequency inverter. NEVER operate the vibrator at a
frequency higher than that specified on the nameplate.
Damage to vibrator can result.
Lubricating
vibrator IMPORTANT
Read entire section before beginning work. Allow vibrator to
cool to ambient temperature before working on it.
NOTE
All vibrators are lubricated at the factory.
! CAUTION
Use only prescribed grease in vibrator. If a different grease is
used, vibrator can be damaged and warranty will be void.
Use only prescribed amount of grease to lubricate vibrator.
Too much grease will cause bearings to overheat and result in
premature bearing failure.
1. Lubricate the vibrator with Kluber Isoflex Topas NB 52 grease according
to Table III.
Table III. Lubrication Schedule
50 Frame 60 Frame 70 Frame
Quantity Frequency Quantity Frequency Quantity Frequency
g hrs g hrs g hrs
16 2000 25 3000 40 2000
! CAUTION
For 3600 rpm machines operating continuously or for long
periods of time, reduce lubrication time and amount as
described in step 2. Failure to do so could result in premature
bearing failure.
2. If vibrator housing temperatures exceed 194° F (90° C), cut lubrication
time and amount in half for every 18° F (10° C) increment that meets or
exceeds 194° F (90° C).
NOTE
Kluber grease may be purchased from Martin Engineering by
calling 800-544-2947 or from Kluber Lubrication by calling
888-455-8237.
3. Lubricate with Kluber Isoflex Topas NB 52 grease only. Lubricate as
follows:
a. Clean vibrator at each pipe plug in housing to remove dirt and debris.
Remove pipe plug. Insert 1/8 in. NPT grease fitting. Add grease.
Remove grease fittings; tightly replace pipe plugs. (Use anti-seize
compound on threads.)
Maintenance
Repairing vibrator Repairing vibrator yourself during the warranty period may
and replacing void the warranty. Contact Martin Engineering if motor needs
bearings repair.
28 22 13
26 23 32
25
27
4
5
22
33 23
25
19 20
30 31 21 17
3
18
34 14
8
15 36
16
12
13
2 9
11 10 7
1 35 4
5
1 1 Case
2 1 Stator
3 1 Flange 301254
6 1 Shaft 400367
8 2 V-Ring 502059
9 2 Key 10 x 8 x 22 506044
17 2 O-Ring 508621
27 1 Adapter M6 to M3 515605
31 1 O-Ring 508671
36 4 Plug M8 x 10 509010
23
24 4
26 33 5
19
20
23
24
26
28
29 22
21
27 24
3 14
31
17
8 18
32
36 34
15 12
13
16
2 4
11 35
10 5
7
9
1
1 1 Case
2 1 Stator
3 2 Flange 301254
6 1 Shaft 400368
8 2 V-Ring 502084
9 2 Key 10 x 8 x 22 506044
17 2 O-Ring 508619
28 1 Adapter M6 to M3 5-5605
32 1 O-Ring 508548
27
28
15
16
24
23 25 19
20
18 22
20
17
29
34
30 13
3 14
8 5
11
12
9
4
2 32 33 5
1 7
10
1 1 Case
2 1 Stator
3 2 Flange 301256
6 1 Shaft 400369
8 2 V-Ring 502069
9 2 Key 14 x 9 x 25 506046
10 2 Eccentric Weight
11 4 Screw SHC M12 x 55 515588
13 2 O-Ring 508629
24 1 Adapter M6 to M3 515605
30 1 O-Ring 508548