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    AISI 1040 Carbon Steel (UNS G10400)

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    عابد زاهد
    AISI 1040 carbon steel has a carbon content between 0.370-0.440% which allows it to be hardened through heat treatment. It has a tensile strength of 620 MPa and yield strength of 415 MPa after being quenched and tempered. AISI 1040 carbon steel can be hardened through heat treatment followed by quenching and tempering, as well as through cold working. It is commonly used for applications like couplings, crankshafts, and cold headed parts.

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    AISI 1040 Carbon Steel (UNS G10400)

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    عابد زاهد
    742 views4 pages
    AISI 1040 carbon steel has a carbon content between 0.370-0.440% which allows it to be hardened through heat treatment. It has a tensile strength of 620 MPa and yield strength of 415 MPa after being quenched and tempered. AISI 1040 carbon steel can be hardened through heat treatment followed by quenching and tempering, as well as through cold working. It is commonly used for applications like couplings, crankshafts, and cold headed parts.

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    AISI 1040 carbon steel has a carbon content between 0.370-0.440% which allows it to be hardened through heat treatment. It has a tensile strength of 620 MPa and yield strength of 415 MPa after being quenched and tempered. AISI 1040 carbon steel can be hardened through heat treatment followed by quenching and tempering, as well as through cold working. It is commonly used for applications like couplings, crankshafts, and cold headed parts.

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    Download as doc, pdf, or txt
    742 views4 pages

    AISI 1040 Carbon Steel (UNS G10400)

    Uploaded by

    عابد زاهد
    AISI 1040 carbon steel has a carbon content between 0.370-0.440% which allows it to be hardened through heat treatment. It has a tensile strength of 620 MPa and yield strength of 415 MPa after being quenched and tempered. AISI 1040 carbon steel can be hardened through heat treatment followed by quenching and tempering, as well as through cold working. It is commonly used for applications like couplings, crankshafts, and cold headed parts.

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    AISI 1040 Carbon Steel (UNS

    G10400)
    Introduction
    AISI 1040 carbon steel has high carbon content and can be hardened by heat
    treatment followed by quenching and tempering to achieve 150 to 250 ksi
    tensile strength.

    The following datasheet gives an overview of AISI 1040 carbon steel.


    Chemical Composition
    The following table shows the chemical composition of AISI 1040 carbon
    steel.
    Element Content (%)
    Iron, Fe 98.6-99
    Manganese, Mn 0.60-0.90
    Carbon, C 0.370-0.440
    Sulfur, S ≤ 0.050
    Phosphorous, P ≤ 0.040
    Physical Properties
    The physical properties of AISI 1040 carbon steel are tabulated below.
    Properties Metric Imperial
    Density (chemical composition of 0.435% C, 0.69% Mn, 0.20% Si, 7.845 0.2834
    annealed at 860°C (1580°F)) g/cc lb/in³
    Melting point 1521°C 2770°C
    Mechanical Properties
    The mechanical properties of AISI 1040 carbon steel are outlined in the
    following table.
    Properties Metric Imperial
    Tensile strength 620 MPa 89900 psi
    Yield strength 415 MPa 60200 psi
    Bulk modulus (typical for steels) 140 GPa 20300 ksi
    Shear modulus (typical for steels) 80 GPa 11600 ksi
    190-210 27557-
    Elastic modulus
    GPa 30458 ksi
    0.27-
    Poisson’s ratio 0.27-0.30
    0.30
    Elongation at break (in 50 mm) 25% 25%
    Reduction of area 50% 50%
    Hardness, Brinell 201 201
    Hardness, Knoop (converted from Brinell hardness) 223 223
    Hardness, Rockwell B (converted from Brinell hardness) 93 93
    Hardness, Rockwell C (converted from Brinell hardness. Value
    13 13
    below normal HRC range, for comparison purposes only)
    Hardness, Vickers (converted from Brinell hardness) 211 211
    Izod impact (annealed at 790°C (1450°F)) 45 J 33.2 ft-lb
    Izod impact (as rolled) 49 J 36.1 ft-lb
    Izod impact (normalized at 900°C (1650°F) 65 J 47.9 ft-lb
    Thermal Properties
    The thermal properties of AISI 1040 carbon steel are given in the following
    table.
    Properties Metric Imperial
    Thermal expansion co-efficient (@ 20-100°C/68-212°F,
    11.3
    composition of 0.40% C, 0.11% Mn, 0.01% P, 0.03% S, 0.03% Si, 6.28 µin/in°F
    µm/m°C
    0.03% Cu)
    50.7 352 BTU
    Thermal conductivity (@ 100°C/212°F)
    W/mK in/hr.ft².°F
    51.9 360 BTU
    Thermal conductivity (@ 0°C)
    W/mK in/hr.ft².°F
    Other Designations
    Other designations that are equivalent to AISI 1040 carbon steel include:

    ← ASTM A29 (1040)


    ← ASTM A510 (1040)
    ← ASTM A513
    ← ASTM A519 (1040)
    ← ASTM A546 (1040)
    ← ASTM A576 (1040)
    ← ASTM A682 (1040)
    ← ASTM A827
    ← ASTM A830
    ← MIL S-11310 (CS 1040)
    ← MIL S-16788
    ← MIL S-46070
    ← SAE J1397 (1040)
    ← SAE J403 (1040)
    ← SAE J412 (1040)
    Fabrication and Heat Treatment
    Machinability
    The machinability rating of AISI 1040 carbon steel is 60.
    Forming
    AISI 1040 carbon steel can be formed in the annealed condition.
    Welding
    AISI 1040 carbon steel can be welded using all welding techniques. It can be
    pre-heated at 149 to 260°C (300 to 500°F) and post-heated at 594 to 649°C
    (1100 to 1200°F) due to its high carbon content.
    Heat Treatment
    AISI 1040 carbon steel can be heat treated at 844 to 899°C (1550 to 1650°F)
    followed by quenching in water and tempering.
    Forging
    AISI 1040 carbon steel can be forged at 982 to 1260°C (1800 to 2300°F).
    Hot Working
    AISI 1040 carbon steel can be hot worked from 94 to 483°C (200 to 900°F ).
    Cold Working
    AISI 1040 carbon steel can be cold worked in the annealed state using
    conventional methods.
    Annealing
    AISI 1040 carbon steel can be annealed at temperatures ranging from 872 to
    983°C (1600 to 1800°F). It can be then slowly cooled in the furnace. Stress
    relief annealing process can be performed at a temperature of about 594°C
    (1100°F). Normalizing treatment can also be performed at 899°C (1650°F)
    followed by cooling slowly.
    Tempering
    AISI 1040 carbon steel can be tempered at 316 to 705°C (600 to 1300°F)
    based on the desired strength.
    Hardening
    AISI 1040 carbon steel can be hardened by performing cold working process.
    Applications
    AISI 1040 carbon steel can be used in couplings, crankshafts, and cold headed
    parts.

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