1979-Oloman-Trickle Bed Electrochemical Reactors
1979-Oloman-Trickle Bed Electrochemical Reactors
1979-Oloman-Trickle Bed Electrochemical Reactors
Colin Oloman*
Department oi Chemical Engineering, University of British Columbia, Vancouver, B.C., Canada V6T 1W5
ABSTRACT
Electrochemical processes involving gaseous reactants can be carried
out in fixed bed electrodes with co-current d o w n w a r d flow of gas and electro-
lyte solution. Bench scale experiments with the electroreduction of oxygen, the
electroreduction of sulfur dioxide, and the electrowinning of copper in such
"trickle bed" electrodes show that the electrochemical power efficiency can
be increased by co-current gas loads up to 0.5 k g / m 2 see. Preliminary tests on
a scaled up trickle bed electrode of dimensions 2 m high X 0.25m wide X 3 nlm
thick outline potential problems with electrolyte dispersion and current dis-
tribution in such a device.
It is well k n o w n that gas sparging can e n h a n c e interactions b e t w e e n liquid load, gas load, a n d the
efficiency i n parallel plate electrochemical reactors size of the electrode particles. A rough q u a n t i t a t i v e
(1-3), b u t the effect of gas flow through t h r e e - d i m e n - guide to the effects of these variables is presented
sional electrodes has had little attention. I n this con- i n Table I. The n u m b e r s i n Table I were calculated
n e c t i o n there are a few published accounts of three- from the equations set out i n the Appendix, based
phase fluid bed electrodes (4-6) and of the effect of on a hypothetical mass transfer controlled electro-
gas flow i n fixed bed electrodes (7-9). A p a r t from chemical process i n aqueous solution with c o - c u r r e n t
the operation of gas diffusion electrodes, the presence fiow of a n i n e r t or a reactive gas.
of gas i n t h r e e - d i m e n s i o n a l electrodes is u s u a l l y re- E x p e r i m e n t a l observations of trickle bed electrodes,
garded as a nuisance which increases cell resistance together with calculations of the type s u m m a r i z e d
a n d interferes w i t h the electrode function. i n Table I, show that for effective e n h a n c e m e n t of
The use of c o - c u r r e n t r e a c t a n t gas a n d liquid flow- electrode surface area i n the useful electrode thick-
t h r o u g h fixed beds of catalyst particles is an estab- ness, and to avoid excessive pressure drops, the p a r -
lished method of conducting thermochemical reactions ticle size i n the trickle bed electrode should be b e -
(10). Various studies of these "trickle bed" reactors t w e e n about O.1 a n d 2.0 mm. This is somewhat lower
(11, 12) have shown that increased mass transfer rates t h a n sizes from 1 to 10 m m generally employed i n
result from the i n t r o d u c t i o n of gas with the liquid trickle bed thermochemical reactors. The i n t e r n a l
flowing t h r o u g h a fixed bed of catalyst particles. surface area of highly porous particles m a y be of
For electrochemical processes i n v o l v i n g gaseous little value i n electrocatalysts due to the high voltage
reactants the use of c o - c u r r e n t flow of gas and electro- drop through the electrolyte in the tortuous pores.
lyte solution i n fixed bed electrodes has interesting Gas and liquid loadings i n the trickle bed electrode
possibilities. E v e n w h e n gaseous reactants are not can be i n the range of about 0.Ol-l.0 kg m -2 sec - I
concerned it m a y be instructive to see the effect of a and 0.1-10 kg m -2 sec -1 respectively, which corre-
c o - c u r r e n t flow of i n e r t gas on electrode performance. spond to superficial velocities a b o u t 1-100 c m sec - I
This paper describes some investigations of such for air at S T P and 0.01 to 1.0 cm sec -1 for water.
trickle bed electrochemical reactors. These values are i n the region characterized as "gas
continuous flow" i n work on trickle bed reactors (10)
Characteristics of Trickle Bed Electrodes and illustrate the r e l a t i v e l y high ratio of gas to
By analogy with the trickle bed thermochemical liquid flow which can be used i n trickle bed elec-
reactor the trickle bed electrode consists of a fixed bed trodes. Such gas loadings do not make the electrode
of electroactive particles t h r o u g h which a gas a n d a n inoperative b u t m a y increase c u r r e n t efficiency b y
electrolyte solution are passed i n c o - c u r r e n t d o w n -
w a r d flow. A m a j o r difference b e t w e e n a t h e r m o -
chemical a n d a n electrochemical trickle bed reactor is
that i n the latter the decreasing potential difference
b e t w e e n the electrode and the solution limits the
effective electrode thickness to about 1 cm, i n the direc- GAB + ~- ~ GAS +
tion of the c u r r e n t flow (13). This constraint, together ELECTROLYTE !: :l ELECTROLYTE
:51
with a r e q u i r e m e n t for useful chemical conversion 9:.~d
:'.::(I
at high space-velocity and low voltage drop dictates /I COUNTER '" COUNTER
the practical form of the trickle bed electrode for ELECTRODE ELECTRODE
most purposes to be a long sandwich of electrocatalyst
particles b e t w e e n a counterelectrode a n d a feeder !:i.l
:.~'.1. J
MEMBRANE . ..,,
electrode as indicated in Fig. 1. Cylindrical electrodes .,.11
can be constructed this w a y b u t a plane configuration FEEDER FEEDER
has several advantages. ELECTRODE :)::I ELECTRODE
A B
The operating characteristics of a trickle bed elec-
trochemical reactor depend i n a complex w a y on
* Electrochemical Society Active Member.
Key words: three-dimensional, flow-through, g a s , electrode, oxy-
gen reduction, sulfur dioxide reduction, copper electrowinntng,
scale-up. Fig. 1. Configurationof trickle bed electrochemicalreactors
1885
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1886 J. E~ectrochem. Soc.: E L E C T R O C H E M I C A L S C I E N C E A N D T E C H N O L O G Y N o v e m b e r 1979
Table I. Predicted effects of liquid load, gas load, and particle size on active bed thickness and
superficial current density under mass transfer control in fixed-bed electrodes
L, kg m~ sec-1 0.1 10
G, k g m -2 sec-z 0 0.01 1.0 0 0.01 1.0
d, m m 0.1 10 0.1 10 0.1 I0 0.I 10 0.I 10 0.1 10
t he i r positive effect on gas to liquid and liquid to bed el ect r o ch em i cal reactors. The reactors used h e r e
solid mass t r a n s f e r and by m a i n t a i n i n g excess r eac- w e r e constructed according to Fig. 1, by compressing
tive gas to sustain the desired electrode reactions. the cell components b e t w e e n fiat m e t a l plates w h i c h
Gas flow also decreases the axial dispersion that acted r e s p e c t i v e l y as the anode and the cathode feeder.
always occurs in this type of "plug-flow" reactor
and this too can i m p r o v e process efficiency (14).
Pressure drop and dispersion.--Typical pressure drop
curves for a 3 m m thick trickle bed el ect r o d e are s how n
The flow of gas in a fixed bed e le c t r o d e decreases
in Yig. 2. The reactor used h e r e was constructed as in
the liquid h o l d - u p and increases pressure drop (15).
Fig. 1B w i t h a synthetic fabric separator compressed
D e p en d i n g on gas loading the liquid h o l d - u p m a y be
f r o m about 10-90% of the bed voidage and this lowers against the counterelectrode.
the effective conductivity of the e le c t r o l y t e in the fixed Results of pulse i n p u t t r a c e r tests for axial liquid
dispersion characteristics of the r eact o r are displayed
bed in about t h e same proportion (16). Table I shows
that for a r e a c t i v e gas an increase in gas load is p r e - in Fig. 3. The decrease in dispersion w i t h increased
dicted to increase the mass t r a n s f e r l im i te d superficial gas flow is obvious in these curves, w h i ch yield P e c l e t
c u r r e n t density as w e l l as to shift the e le c t ro act i v e n u m b er s f r o m 22 to 10. M e a n residence time and liq-
uid hold-up are correspondingly decreased by about
zone n e a r e r the c o u n t e r e l e c t r o d e and raise the c u r r e n t
concentrations wh ic h can be used in the reactor. A n a l -
14% due to the fiow of gas. Though more data is
ogous calculations for an i n e r t gas show a decrease needed to decide the point, this result, together with
in the limiting superficial c u r r e n t density but an in- rough measurements of liquid hold-up, indicates that
crease in c u r r e n t concentration as a result of increased Eq. I-A-5] underestimates the hold-up in beds of small
gas load. This is because the effect of gas load on the (< 1 m m ) irregularly shaped particles.
gas to liquid mass transfer (KL) is of no consequence Reduction of oxygen.--The r e d u c t i o n of o x y g e n in
in a process i n v o l v i n g only transfer f r o m liquid to trickle bed electrodes was i n v e s t i g a t e d in connection
solid, wh i l e the calculated increase in the liquid to w i t h w o r k on the g e n e r a t i o n of alkaline solutions of
solid t r a n s f e r coefficient (Ks) does not balance the h y d r o g e n p e r o x i d e (17). These studies w e r e carried
drop in el ect r o act iv e bed thickness. out using the r eact o r configuration of Fig. 1B w i t h a
In general, the effect of gas to liquid flow ratio on cathode bed of porous g r a p h i t e particles and a s y n -
c u r r e n t efficiency and cell voltage depends upon the thetic fabric d i a p h r a g m compressed b e t w e e n s t a i n l e s s
controlling step in the electrode process. U n d e r p u r e
kinetic control one w o u l d e x p e c t an increase in the
gas load to h a v e no effect on or to decrease the c u r r e n t i i i
efficiency wh i l e increasing the cell resistance due to
t he need fo r h i g h e r overpotentials in a n a r r o w e r elec-
t ro act i v e region of the fixed bed. F o r p u r e mass trans-
fe r control an increase in gas load will l o w e r the con- 4
centration o v e r p o t e n t i a l as w e l l as decrease the elec- T
i:
t ro act i v e bed thickness. The r e l a t i v e m a g n i t u d e s of
these effects depend on other factors, such as the p a r -
ticle size, bed porosity, liquid load, liquid conductivity,
bed conductivity, and w h e t h e r the gas is a r e a c t a n t in
m 3
~ Q
' ' ]
I00
/
- /L / 80
hi
(.9
/ /
w
-- ~ O~
0
I---
60 o
>
..J w
,,m 0
l.u >
h
_I LI.
O. (3
o.. uJ I 4O
/
0.
o_ ul
a:
20 u
0 I I I I 0 I r I I 0
0 200 400 600 800 I (300 0 200 400 600 800 1000
SUPERFICIAL CURRENT DENSITY A m- 2 SUPERFiCiAL CURRENT DENSITY Am .?.
Fig 4. Effect of air load on cell voltage in a trickle bed cathode. Fig. 5. Effect of oxygen load on cell voltage and current effici-
Conditions: Diaphragm cell (Fig. 1B). Cathode dimensions 0.78 X ency for peroxide generation in a trickle bed cathode. Conditions:
0.0S X 0.003m. Graphite particles --0.99 +0.30 ram. Electrolyte Diaphragm cell (Fig. 1B). Bed dimensions, 0.78 • 0.05 X 0.003m.
2M NaOH at 2.6 kg m-2 sec-1. Temperature 20~176 Exit pres- Graphite particles --0.99 + 0.30 mm. Electrolyte 2M NaOH at 2.1
sure 1 bar, Air load, kg m - 2 sec -1. A--0.0, O--0.13, I--I--0.63. kg m - ~ sec -1. Temperature 20~176 Pressure, in 15.5-16.7 bar,
Inlet pressure, bar 2 3 4 out 14.6 bar. Oxygen load kg m - 2 sec -1. A A - - 0 . 0 6 , O O--O.24.
Stoichiometric air at 1000 Am - 2 - - 0.17 kg m - 2 sec -1. Stoichiometric oxygen at 1000 Am - 2 - - 0.034 kg m - ~ sec-%
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1888 J. EIectrochem. Sac.: E L E C T R O C H E M I C A L S C I E N C E A N D T E C H N O L O G Y November 19~9
The cation m e m b r a n e was used here to p r e v e n t 50% SO2 i n the gas. A similar result is seen with 5%
oxidation of dithionite on the anode a n d / o r its reac- SO2 i n the gas b u t here there is a peak i n the c u r r e n t
tion with oxygen generated at the anode. efficiency curve which corresponds to the stoichiometric
The purpose of c o - c u r r e n t n i t r o g e n and sulfur di- equivalence b e t w e e n the SO2 feed a n d the applied cur-
oxide flow was to provide a source of reactant sulfur di- rent. At superficial c u r r e n t densities below about 200
oxide while limiting its concentration i n the liquid A m -~ the low c u r r e n t efficiency is p r o b a b l y due to an
phase to suppress the homogeneous decomposition of u n f a v o r a b l e balance b e t w e e n c u r r e n t concentration a n d
dithionite. the rate of dithionite decomposition.
Resutts of experiments w i t h feed gas c o n c e n t r a - The m e a s u r e d cell voltages reflect the effect of SO2
tions of 5, 20, a n d 50 v o l u m e p e r c e n t ( v / o ) sulfur di- concentration on electrode potential a n d electrolyte
oxide (corresponding respectively to e q u i l i b r i u m liquid conductivity.
phase SO2 contents of 0.16, 0.53, a n d 1.30M) are shown Eiectrowinning of copper.--The recovery of c o p p e r
i n Fig. 6. I n these experiments the ratio of gas to cath-
from an acid solution of cupric sulfate was carried out
olyte flow b y volume e n t e r i n g the reactor was about i n a reactor constructed as i n Fig. lB. This reactor u s e d
20.
a lead anode, graphite cathode bed, stainless s t e e l
The mass transfer limited superficial c u r r e n t density cathode feeder, and synthetic fabric diaphragm.
calculated for the case of 20% SO2 in the gas is about
Three runs were made to m e a s u r e the c u r r e n t effi-
3000 A m -2 a n d it is evident from the linear relation
ciency for copper deposition, (a) with electrolyte so-
b e t w e e n dithionite concentration a n d c u r r e n t density
l u t i o n alone passing d o w n w a r d t h r o u g h the reactor,
i n Fig. 6 that the rate of dithionite production is not
(b) with c o - c u r r e n t d o w n w a r d flow of n i t r o g e n gas
controlled by mass transfer. Under the p r e v a i l i n g
a n d electrolyte, and (c) with c o - c u r r e n t d o w n w a r d
catholyte pH of b e t w e e n about 1 and 3 homogeneous
flow of air a n d electrolyte. The results are g i v e n in
decomposition of dithionite is very fast and dithionite Table II.
yield is d e t e r m i n e d by the relative rates of its f o r m a -
The n u m b e r s i n T a b l e II show the c u r r e n t efficiency
tion, electroreduction, and homogeneous decomposition
for copper deposition rising w i t h increasing superficial
(18). The increased rate of dithionite formation antici-
c u r r e n t density. This has been previously observed for
pated from raising the SO2 concentration is a p p a r e n t l y
copper w i n n i n g i n p a r t i c u l a t e electrodes (20) and is
countered by a corresponding increase i n the rate of
due to the electrode potential g r a d i e n t i n the bed
homogeneous decomposition. As a result the c u r r e n t
which leaves copper more v u l n e r a b l e to attack b y oxy-
efficiency for dithionlte is higher for 20% t h a n f o r
gen at the lower c u r r e n t densities.
I n case (a) the transfer limiting superficial c u r r e n t
Ol.01 I [
/o/ I t/'r
"-,
density is calculated at about 2800 A m-~, c o r r e s p o n d -
i n g to a m a x i m u m electroactive bed thickness of 0.3
m m at ~V = 0.hV. Since the m a x i m u m c u r r e n t d e n -
sity from Table I is 500 A m -2 it is u n l i k e l y that m a s s
8 transfer was a controlling factor i n this situation. T h e
positive effect of c o - c u r r e n t n i t r o g e n flow on the cur-
W
F- r e n t efficiency was p r o b a b l y the result of p u r g i n g oxy-
~.6
0 gen (produced at the anode) from the bed. This effect
"r" was p a r t i c u l a r l y noticeable at low superficial c u r r e n t
density. At the highest c u r r e n t the oxygen content of
/,
Q .4
the gas leaving the reactor was about (a) 100%, (b)
i.-
ro
/r" 10% and (c) 30%, that is, increasing O2 content cor-
responded to decreasing c u r r e n t efficiency for copper
0n.,. .2 deposition. Oxygen dissolved in the electrolyte e n t e r -
ing the reactor was negligible h e r e , being e q u i v a l e n t
to less t h a n 2% of the m i n i m u m current.
0 I J I I I The gas to liquid volumetric ratio i n runs (b) a n d
(c) was close to 10 a n d the calculated h o l d - u p about
0.5. This resulted in a small increase in cell resistance
b u t the negative effect of gas flow on power efficiency
80 was mostly balanced b y increased c u r r e n t efficiency.
I 9 f' _ >- S u b s e q u e n t e x a m i n a t i o n of the cathode bed showed
t)
Z copper deposition up to about 2 m m into t h e b e d
60 ~ from the p l a n e of contact w i t h the diaphragn~
_o
U-
U-
> \ /
Table II. Effect of ca-current gas flow in copper electrawinning
40 ~
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VoL 126, No. 11 ELECTROCHEMICAL REACTORS 1889
Scale-Up
Commercial operations with a trickle bed electro-
chemical reactor would r e q u i r e electrodes of the o r d e r
of one square m e t e r i n area i n stacks c o n t a i n i n g u p
to about 100 i n d i v i d u a l cells. Scale-up to a reactor o f
this size presents several problems.
A p a r t from the usual aimcu• of selecting satis-
factory electrode a n d d i a p h r a g m materials there is
the p r o b l e m of constructing such a reactor to ac-
c o m m o d a m pressure drops up to 5 bar a n d possibly (as
i n the case of o x y g e n reduction) to operate with i n -
t e r n a l pressures up to 20 bar. A n o t h e r difficulty lies
i n feeding reactants to the electrodes a n d m a i n t a i n i n g
a u n i f o r m gas and liquid d i s t r i b u t i o n both w i t h i n a n d
b e t w e e n the cells. Combined with this is the p r o b l e m
of controlling the c u r r e n t d i s t r i b u t i o n i n the three-
dimensional, plug-flow electrodes. Joule heating of
the reactor m a y compound these difficulties a n d the
possible p l u g g i n g of the fixed bed electrode i n ex-
tended operation would be fatal to its practical ap-
plication.
Some of these problems h a v e b e e n examined, i n a
p r e l i m i n a r y way, in our l a b o r a t o r y b y the operation
of a small bipolar cell stack a n d a large single trickle
b e d electrode ~or the r e d u c t i o n of oxygen to peroxide
i n sodium hydroxide solutions.
The bipolar cell stack contained five parallel trickle
bed electrodes, each the same size as that described
i n Fig. 5. This reactor (19) was constructed with 3 m m
thick beds of graphite particle contained i n gaskets
s a n d w i c h e d b e t w e e n 6 parallel stainless steel electrode
plates, with porous diaphragms as i n Fig. lB. Manifolds
for r e a c t a n t feed and product r e m o v a l from the stack
were formed by 10 m m diam holes which were p u n c h e d Fig. 7. Bipolar cell stack with trickle bed electrodes
into both ends of each electrode plate a n d covered with
plastic screen to p r e v e n t contact of the graphite p a r - .8 I l I J
ticles i n adjacent cells. The whole stack was com-
pressed b e t w e e n bolted steel channels a n d the pro-
t r u d i n g lugs of the outside electrodes connected to
the d-c source. Liquid a n d gas were delivered to the
stack t h r o u g h couplings w e m e d into the outside elec- =E.6
trodes. A d i a g r a m of this reactor is shown i n Fig. 7 a n d 6
z
the conditions of a typical r u n are given in Table II. o
Table II shows results similar to those expected from / ~ f REACTOR
/ / y OUTLET _
a single ce• unae~" e q u i v a m n t conditions and the volt- W .4
age drop across each cell indicates a r e l a t i v e l y u n i -
form d i s t r i b u t i o n os liquid a n d gas b e t w e e n the cells. 0e~
The s t u d y of larger electrodes was carried out i n
a reactor 2m high, able to hold cathode beds up to 0.
0.25m wide a n d capable of operation at i n t e r n a l pres- .2
sures up to 20 bar. The v a r i a t i o n of peroxide concen-
t r a t i o n with reactor l e n g t h was observed i n this a p -
p a r a t u s using two cells, one 0.05m wide, the other
0.25m wide w i t h sample points n e a r the cell centerlines
0 I 2
at 0.5m intervals. Typical results are i n Fig. 8.
Values of peroxide c o n c e n t r a t i o n predicted from a REACTOR LENGTH m
theoretical model of the process, using rate constants Fig. 8. Operation of scaled-up trickle bed electrodes. Conditions:
d e r i v e d from e x p e r i m e n t s o n a n 0.5m Iong reactor Diaphragm cell (Fig. |B). Graphite particle size, --0.99 +0.30ram.
with the assumptions of u n i f o r m superficial c u r r e n t Electrolyte, 2M NoaH at 2.2 kg m - 2 sec - I . Temperature, 20 ~
d e n s i t y a n d plug flow of the electrolyte, are also dis- 30~ Pressure, in 10 bar, out 7.6 bar. Oxygen load 0.12 kg m - 2
played i n Fig. 8. Details of the model are i n the A p - sec -1. Superficial current density, 500 Am -2. Reactor dimension
pendix. 9 • 0.05 X 0.003m, A - - 2 • 0.25 • 0.003m. - - - Pre-
The data for the 0.05m wide cell fall below the p r e - dicted value.
dicted line, but the diilerence m a y be accounted for
b y the dispersion described i n Fig. 3. For the 0.25m
wide bed the results i m p l y that a disproportionatel7
large fraction of the electrolyte flowed n e a r the e d g e s
Table III. Operation of bipolar cell stack of the bed. This p h e n o m e n o n caused the i n f e r i o r p e r -
formance of the wide bed a n d presents a n obstacle t o
Electrolyte 2M NaOH at 55 x 10-em~ min-z the successful scale up of trickle bed electrodes.
Gas Oxygenat 2.5 • 10-3 ma rain-z STP
Pressure Inlet 11 bar, outlet 7 bar Conclusions
Temperature Inlet 20~ outlet 46~ Fixed bed, plug-flow electrochemical reactors can
Current 30A (770 A m-~) be operated as trickle beds with c o - c u r r e n t gas loads
Product peroxide conc. 0,68M into the gas continuous regime.
Current efficiency 78% C o - c u r r e n t gas flow results i n a n increase i n p r e s -
Voltage Cell 1 2 3 4 5 sure drop, a decrease i n liquid hold-up, a n d a d e c r e a s e
1.61 1.59 1.52
1.57 1.64
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1890 J. EZectrochem. Soc.: E L E C T R O C H E M I C A L S C I E N C E A N D T E C H N O L O G Y N o v e m b e r 1979
r LIST O F S Y M B O L S
HO2- + H20 + 2e --> d 3 O H - [A-d] A superficialelectrode area, m 2
{Z specific surface of bed, m -1
a n d o n the anode C b u l k r e a c t a n t concentration, kg mole m - s
r D diffusivity, m 2 s e c - 1
HOz- + O H - ~ e O= + H~O + 2e [A-el d particle diameter, m
W~th the simplifying assumptions of a u n i f o r m po- d' efl'ective particle diameter, m
t e n t i a l d i s t r i b u t i o n i n the cathode bed a n d pure F Faraday's number, C equiv -I
kinetic control of the (first order) cathode reactions g gravitational constant, m sec -2
G gas load, kg m - " sec -1
Ga* modified Galileo n u m b e r , --
re-- kcS HP exp ( , -~RT ) [A-18] H H e n r y ' s constant, kg mole k g - 1 m - 2 sec+2
h d i a p h r a g m thickness, m
and [HO~-] p e r h y d r o x y l ion concentration, kg mole m - s
superficial c u r r e n t density, A m -~
ra = kaS[H02-] exp RT [A-19] i, mass transfer limited superficial c u r r e n t d e n s -
ity, A m - ~
The rate of destruction of p e r h y d r o x y l at the anode real c u r r e n t density, A m -2
is t a k e n as its rate of transport, b y diffusion a n d mass transfer limited real c u r r e n t density,
migration, t h r o u g h the diaphragm. By adopting the A m -~
a p p r o x i m a t i o n D o l l - --~ 2D~o2- the t r a n s p o r t rate J c u r r e n t concentration, A m - a
can be deduced as K mass transfer coefficient, m sec-~
re = DHO2-[HO2-] \ h + 2F[Na+]DoH -
) k
kl
L
electrochemical reaction rate constant, m sec-1
ratio of electrochemical rate constants, --
liquid load, kg m -2 sec-~
[A-20] 9% n u m b e r of electrons, --
[Na + ] sodium ion concentration, kg mole m - s
Further, i n the absence of h y d r o g e n g e n e r a t i o n [ O H - ] h y d r o x y l ion concentration, kg mole m -3
(confirmed b y gas analyses) the superficial c u r r e n t P pressure, kg m -1 sec -2
density is given by aP pressure drop per u n i t length, kg m -2 sec -2
Q liquid flow, m 3 sec-1
R u n i v e r s a l gas constant, j ~ -1 m o l e - 1
2--f = exp k + k SEHO -]e p r electrochemical reaction rate, kg mole m -~
see-1
[A-211 Re Reynold's n u m b e r for particle 9= d'pU/~
A s s u m i n g c~l = oc2 -- r S real electrode surface area per u n i t of super-
ficial electrode area, m 2 m -2
Sc Schmidt n u m b e r = ~/pD
exp ~ -- 2 F S ( k l H P + k2[HO2-]) T temperature, ~
[A-22] ta electroactive bed thickness i n the direction
of current, m
a n d the n e t rate of peroxide a c c u m u l a t i o n i n a dif- t bed thickness, m
ferential l e n g t h e l e m e n t of the reactor is U fluid velocity, m sec -1
V electrode potential, V
r = rc -- (rd + re) [A-23] ~V difference in electrode potential across a
t h r e e - d i m e n s i o n a l electrode, V
--" ( r c -~- r d ) - - (2ra -t- re) [A-24] w bed width, m
[ kli cr electrochemical charge t r a n s f e r coefficient, --
=-- [HO2-] liquid hold-up, --
2F F (HP + k 1[HO2- ] ) ~b bed porosity
ed diaphragm porosity
+ DHo2- \ h -~ 2F[Na+]DoH -
)] ,'
Kb
~L
effective bed porosity
bed conductivity, mho m -
liquid conductivity, mho m -1
k2 2ed ~' effective liquid conductivity, mho m -1
where kI-~ and ,'d = - - (16) [A-26] viscosity, kg m -1 sec -1
kl 3 -- ,d p density, kg m -~
A mass balance for peroxide over the differential Subscript8
i n c r e m e n t of reactor length gives G gas phase
rdA
Q d [ H G , - ] ----- [A-27] L liquid phase
O over-all
A t 20~ H = 0.7 • 10-8 m o l e / l i t e r atm and if P _~ 10 S solid phase
atm, [HO~-] < 1M, k~ ~ 10 - s
REFERENCES
H P + k~[HO~ - ] _~ H P 1. N. Ibl, Chem. Ind. London, 326-328, April 19, 1975.
2. V. A. Ettel, A. S. Gendron, and B. C. Tilak, P a p e r
T h e n for a constant oxygen pressure and no peroxide presented at the 102nd A n n u a l Meeting of AIME,
i n the feed Eq. [A-271 can be i n t e g r a t e d along the Chicago, lllinois, Feb. 1973.
reactor to o b t a i n 3. D. Jennings, A. T. Kuhn, J. B. Stepanek, and R.
[HO2-]z--~ l--exp -- b [A-28] Whitehead, Electrochim. Acta., 20, 903 (1975).
4. T. Berent, R. Mason, and L Fells, J. Appl. Chem.
where Biotechnol., 21, 71 (1971).
k~i 5. N. R. Barucha and P. L. Claessens, C a n a d i a n P a t -
ent 1001986 (1973).
b=D~o~-\ h + 2F[Na+]DoH - + FH-----~ 6. C. Oloman and A. P. Watkinson, Can. J. Chem.
[A-29] Eng., 53, 268 (1975).
7. G. H. Sedahmed and L. W. Shemilt, P a p e r 254
The value of k 1 is obtained b y fitting Eq. [A-28] presented at the Electrochemical Society Meet-
for a specific set of operating conditions. ing, Washington, D.C., May 2-7, 1976.
U n d e r the constraints specified above a n d with a 8. C. O l o m a n and A. P. Watkinson, Can. J. Chem.
fixed liquid and gas load, Eq. [A-28] predicts p e r f o r m - Eng., 54, 312 (1976).
ance of the peroxide reactor to w i t h i n about _+20% 9. G. H. Sedahmed, J. Appl. Electrochem., 8, 399
for superficial c u r r e n t densities up to about 800 A m-~. (1978).
However, the assumptions made in its derivation 10. C. N. Satterfield, AIChE J., 21, 209 (1975).
m a k e this type of model of limited value i n the gen- 11. J. C. Charpentier, Chem. Eng. J., 11, 161 (1976).
eral analysis of trickle bed electrochemical reactors. 12. C. N. Satterfield, M. W. Van Elk, and G. S. Bliss,
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AIChE J., 24, 709 (1978). 19. C. Oloman and A. P. Watkinson, U.S. P a t e n t 4,118,-
13. R. D. Armstrong, O. R. Brown, R. D. Giles, and 305 (1978).
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J o h n Wiley, New Y o r k (1962). 21. S. Ergun, Chem. Eng. Prog., 48, 89 (1952).
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(1973). Columbia (1976).
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Semiconductor Electrodes
XXI. The Characterization and Behavior of n-Type Fe203 Electrodes in
Acetonitrile Solutions
Ronald A. Fredlein *.I and Allen J. Bard*
Department o~ Chemistry, The University o:f Texas at Austin, Austin, Texas 78712
ABSTRACT
T h e electrochemical b e h a v i o r of P b - d o p e d single crystal, T i - d o p e d p o l y -
c r y s t a l l i n e compacts, and chemical v a p o r deposited films of Fe2Os was i n -
v e s t i g a t e d in acetonitrile solutions. Details of the surface electronic b a n d
s t r u c t u r e w e r e o b t a i n e d f r o m capacitance a n d p h o t o - e x c i t a t i o n techniques
a n d by c o m p a r i n g the cyclic v o l t a m m o g r a m s of various electroactive species
of k n o w n s t a n d a r d potential to the N e r n s t i a n response at a P t disk electrode.
T h e r e is evidence t h a t surface electronic states capable of m e d i a t i n g e l e c t r o n
t r a n s f e r exist at ~0.9 eV and ,-.1.8 eV negative of conduction bandedge.
Results a r e i n t e r p r e t e d in' terms of a n a r r o w conduction b a n d of w i d t h d e -
p e n d e n t on the d o p a n t level.