Intro PDF
Intro PDF
2101 Jericho Turnpike, New Hyde Park, New York 11040 USA
Phone: 516.437.6700 Fax: 516.328.3343 E-mail: qtcsupport@qtcgears.com
www.qtcgears.com
Note: We reserve the right to make changes & corrections without notice. Every effort has been made
to provide accurate technical and product information. The company disclaims any responsibility for any
errors or omissions regarding the technical and product information published. Please consult our online
catalog for the most up-to-date listing of products and specifications.
© 2015 Quality Transmission Components. All rights reserved herein and no portion of this catalog
may be reproduced without prior consent in writing from the company.
Printed in Canada
Gears
Spur
Spur
Material S45C
gears follow the new JIS standard.
(I)
(I)
D
D
A
B
C
A
B
C
A
B
C
A
B
C
I
FD
FD
FD
Helical
Gears
Gears
S2 S4 S2K S4K * FD has die-forged finish.
* FD has die-forged finish.
AH7
Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Web thickness Web O.D.
B C D E F G (H) (I)
Keyway
Width × Depth
Threaded hole
Thread size J
Allowable torque(N・m)
Bending strength Surface durability
Allowable torque(kgf・m)
Bending strength Surface durability
Backlash
(mm)
Weight
(kg)
Catalog No.
● : J Series (Available-on-request)
― ― ―
Internal
Internal
SS3-60 S4 25 4.60 SS3-60
Gears
Gears
• SS3-60 J25 S4K 25 8 x 3.3 M6* 7.5 4.58 • SS3-60 J25
• SS3-60 J28 S4K 28 8 x 3.3 M6* 7.5 4.53 • SS3-60 J28
• SS3-60 J30
60
S4K 30
80 180 186 30 15 45 (10) (153)
8 x 3.3 M6* 7.5
654 105 66.7 10.7 0.20~0.44
4.50 • SS3-60 J30
• SS3-60 J32 S4K 32 10 x 3.3 M8 7.5 4.46 • SS3-60 J32
• SS3-60 J35 S4K 35 10 x 3.3 M8 7.5 4.41 • SS3-60 J35
DIMENSIONAL TABLE • •
Racks
Racks
•
SS3-62
SS3-62 J25
S2
S2K
25
25
―
8 x 3.3
―
M6*
―
7.5
5.76
5.74 •
SS3-62
SS3-62 J25 DIMENSIONAL TABLE
< Catalog Numbers > • SS3-62 J28 S2K 28 8 x 3.3 M6* 7.5 5.70 • SS3-62 J28
CP Racks
CP Racks
• •
& Pinions
& Pinions
Please order gears by speci- • SS3-62 J35 S2K 35 10 x 3.3 M8 7.5 5.57 • SS3-62 J35
• SS3-62 J40 S2K 40 12 x 3.3 M8 7.5 5.47 • SS3-62 J40
• SS3-62 J45 S2K 45 14 x 3.8 M10 7.5 5.34 • SS3-62 J45
Gears
• •
Miter
Miter
Gears
Bevel
Bevel
• SS3-64 J45
SS3-65
S2K
S2
45
25
14 x 3.8
―
M10
―
7.5
―
5.57
6.13
• SS3-64 J45
SS3-65
indicated in the column
m3
• SS3-65 J25 S2K 25 8 x 3.3 M6* 7.5 6.10 • SS3-65 J25
• SS3-65 J28 S2K 28 8 x 3.3 M6* 7.5 6.06 • SS3-65 J28
• SS3-65 J30 • SS3-65 J30
headings.
S2K 30 8 x 3.3 M6* 7.5 6.03
Screw
Screw
Gears
Gears
Worm
Bevel
Other
Indexed by type and ② Avoid performing secondary operations that narrow the tooth width as it affects precision and strength.
⑤
⑥
Areas of products which have been re-worked will not be black oxide coated.
For products having a tapped hole, a set screw is included. ues according to formulas such
sorted by colored tags. as JGMA. The calculations
188 189 assume certain operating con-
ditions. Therefore, the values
should be used as a reference.
TECHNICAL REFERENCES NOTES The assumed conditions are
Technical information will Contains additional information on precautions for product character- shown on the first page of each
be introduced at various istics and technical hints for secondary operations. Technical hints for product group (for example,
sections in the catalog. J Series are also provided in the J Series section. Please be sure to page 35 for spur gears).
read first before selecting products.
Precautions on Assembling
3. KHK Gears are designed so to give the proper backlash as long as assembled in accordance with the normal value
(theoretical values) of the center distance. For a pair of gears, the center distance tolerance is specified to the plus side
of tolerances H7 to H8. However, in case of using multiple gear trains, please aim for near-zero by setting to a plus-
tolerance, or minus-tolerance.
4. When you assemble gears, please read through the information “Points of Caution in Assembling” on the first page of
each product series section.
XXVI
When selecting gears with angled teeth, please be careful and understand the helix direc-
tion of the mating gear. These gears cannot be installed with an improper orientation. For
details, please refer to the information in the first page of each product series.
There might be cases that the products shown in each product information page are different
from the actual shown products, in color or shape. Especially for shapes, please be sure and
check the information in the dimension tables.
For the purpose of modifications, there are cases where specifications or dimensions are
changed without notice. The most updated information is published on the qtcgears.com, our
official web site. Keep up to date, by visiting the web site. Thank you very much.
We publish any changes and corrections to the catalog on our web site. Keep up to date,
by visiting the web site. Thank you very much.
■ For ordering Stock Gears, please place an order by letting us know the catalog number of
each item.
You will find explanations about the catalog number in the first page of each product series.
■ For more information, please visit our web site, or contact us directly.
Web Site URL: www.qtcgears.com
Sales Department TEL: +1 516-437-6700 FAX: +1 516-328-3343
E-mail: qtcsupport@qtcgears.com
XXV
An appeal from KHK for the disposal of KHK Stock Gears and packing materials
■ Steel Products ■ Nylon Gears ■ Cardboards ■ Paperboards ■ Other packing materials
Please sort by materials and re- Nylon gears are a plastic waste. Please recycle cardboards used Please recycle paperboards used Packing materials like plastic
cycle. Please dispose as a reusable as packing. as packing. bags, mirrors and boxes are
industrial waste. plastic waste. Please dispose as
a reusable industrial waste.
MSDS Activities
In regards to environmental issues, rust preventive oil and packing materials, which are used in the production of our
products, are managed by safety data sheets similar to the disposal management of chemicals.
Green Purchasing
70 percent of office supplies we purchase are made of
environmentally friendly materials.
,3#3/# ,3#3/#
,3#'/ ,3#'/
XXIV
XXIII
33 371
347 371 419 493
365 399 419 507
* Please read through the selection / application hints in the pages of each product series, based on your selection. Also,
XXII please refer to the product specifications in the dimensional table for selecting gears fitting your requirements in mind.
CP5~20 Page 408 CP5~20 Page 410 CP2.5~20 Page 412 CP2.5~20 Page 414
Disadvantages Description
Backlash evident For smooth revolution, essential backlash is required. In the case of positioning forward reverse revolution, backlash is not a concern.
Lubrication required Lubrication is necessary for metal racks. For plastic racks, using light loads, lubrication is not required, however, accuracy is low.
Disadvantages Description
Limited in length Practical limit would be approximately 2m due to occurring warpage.
Special purposes are difficult to create. Since it is difficult to create special-purpose ball screws, the machine must be set up in accordance with the shape of the ball screw.
XXI
Tapered Pinion
Features
CP5, 10 Page 404 CP5, 10 Page 404 These are designed so that
Tapered
moving the pinion axially by Rack
1mm changes the backlash
by 0.05mm.
■ Examples
• A KSRCP5-1000 and KSSCP5-30 combination produces backlash values of 0.1 to 0.26.
• KSTRCPF5-1000 and KKTSCP5-30 combination can have the backlash value
of 0.05 or less. (Target value)
Tapered Racks & Pinions
Page 266
Page 270
m 0.5~1 Page 266 m 0.5~1 Page 270 m 0.8, 1 Page 212
■ Special Features
• Possible to mount repeatedly without marring the shafts.
• The component consists of one screw; this simple construction leads to lower costs.
• Machining of shafts or auxiliary mounting hardware is not necessary.
Page 212 • Especially suitable when positional adjustment is needed after assembly.
XX
KDSL KSUSL
Acetal Fairloc Hub Spur Stainless Steel Fairloc
Gears Hub Spur Gears
KPS • KPSA
Plastic Spur Gears
Series
XVIII
Series
Series
Recommended Products
KSW KBG
Steel Worms Bronze Worm Wheels
KCG KMHP
Gray Iron Worm Wheels High-Ratio Hypoid Gears
Series
Series Series
KSMSG KSBSG
Ground Spiral Miter Gears Ground Spiral Bevel Gears
Gear Ratio
1.5~3
m 1~4 Page 496 m ~3 Page 500 m 1~4 Page 502 m 1.5~3 Page 504
SCREW GEARS
߁ߞߜ ߁߄߷ ߹ᄥ ߹⧎
m 1.5~4 Page 516 m 1.5~4 Page 516 m 0.5~6 Page 522 m 0.5~1.5 Page 522 m 2~6 Page 526
WORM GEAR PAIR
Series Reduction Ratio 10~60 Series Reduction Ratio 10~60 ■ Feature Icons
RoHS Compliant
Product
Re-machinable
m 1~6 Page 532 m 1~6 Page 532 m 0.5~6 Page 540 m 0.5~6 Page 540 Product
Finished Product
KCG KSUW KDG KPG
Gray Iron Worm Wheels Stainless Steel Worms Plastic Worm Wheels Plastic Worm Wheels
Reduction Ratio Series Reduction Ratio 10~60 Reduction Ratio
10~120 10~50
Ground Gear
m 1~6 Page 542 m 0.5~3 Page 556 m 0.5, 0.8 Page 556 m 1~3 Page 558 Stainless Product
Resin Product
KPBX KKBX KCBX
Miniature Bevel Gearboxes Bevel Gearboxes Bevel Gearboxes
Injection Molded
Product
Black Oxide coated
Model L/ T Page 564 Model L/ T Page 568 Model L/ T Page 572 Product
GEARBOXES
KSRT • KSRTB • KSRT-C KGC • KGC-I KSV • KSVI KQSGA • KQSG KGCU
Gear Couplings Involute Spline Shafts, Gear Assembly Kit
Pawls & Ratchets Spline Bushings Master Gears (Spur Gear)
P2.09~12.57 Page 580 m 2, 2.5 Page 584 m 1.667 Page 588 m 0.4~1 Page 592 Page 364
OTHER
PRODUCTS
XV
XIX
m 2~4 Page 424 m 1~5 Page 426 m 1~10 Page 428 m 2~5 Page 430 m 1~8 Page 432
MITER GEARS
m 2~3 Page 434 m 1~8 Page 436 m 2~5 Page 438 m 0.8~1.5 Page 438 m 1~8 Page 440 m 1.5~3 Page 442
m 1~4 Page 444 m 1~4 Page 444 m 1~4 Page 446 m 0.5~1.5 Page 446 Ø 5~8 Page 447 m 1.5~6 Page 486
m 1, 1.5 Page 456 m 2~4 Page 458 m 2~4 Page 460 m 2~6 Page 462 m 1~5 Page 466
BEVEL GEARS
m 2~3 Page 470 m 1~6 Page 472 m 5~8 Page 472 m 1.5~3 Page 476 m 1.5~3 Page 478 m 1~3 Page 480
m 0.5~1 Page 482 Ø 5~8 Page 482 m 2~5 Page 488 Size m 2~4 Page 424
Feature Icons
XIV
m 1.5~3 Page 378 m 1~3 Page 378 m 0.5~6 Page 380 m 1.5~4 Page 382 m 1.5~5 Page 382
RACKS
Series
m 1.5~4 Page 384 m 0.5~10 Page 384 m 0.5~10 Page 385 m 0.5~6 Page 386 m 1~4 Page 388 m 1~3 Page 390
m 0.5~1 Page 390 m 1~6 Page 391 m 1~3 Page 391 m 0.8~2 Page 392 Page 392 m 1~3 Page 394
& PINIONS
CP5, 10 Page 406 CP5, 10 Page 408 CP5~20 Page 408 CP5~20 Page 410 CP2.5 ~ 20 Page 412 CP5, 10 Page 412
CP2.5~20 Page 414 CP5, 10 Page 416 CP5, 10 Page 416 CP2.5~10 Page 418 CP5 Page 418
XIII
INTERNAL GEARS
Gears
Series Series
m 1~4 Page 38 m 1.5~3 Page 50 m 0.5~6 Page 52 m 0.5~3 Page 106 m 0.5~10 Page 108
SPUR GEARS
m 1~5 Page 200 m 0.8, 1 Page 206 m1 Page 210 m 0.8, 1 Page 212 m 0.5, 0.8 Page 216 m 1~4 Page 218
m 0.5~1 Page 266 m 0.5~1 Page 270 m 1~3 Page 274 m 1~2 Page 280 m 1~3 Page 282 Ø 30~100 Page 334
m 0.5~1 Page 336 Ø 5~8 Page 338 m 0.5~1 Page 340 m 2~3 Page 346
߁ߞߜ ߁߄߷
KKHG KSH
Ground Helical Gears Steel Helical Gears ■ Index Information ■ Feature Icons
RoHS Compliant Product
XII
The first release, Book 2, is the coarse metric pitch catalog which
includes precision modules 1 ~ 10. It also contains a wealth of
technical information.
The second release, Book 1, is the fine metric pitch catalog which
includes precision modules 0.2 ~ 3. It also includes the “Elements
of Gear Technology” our comprehensive technical reference.
XI
Contact Information
DESIgNAtroNICS INC.
Corporate Office:
2101 Jericho Turnpike
New Hyde Park, New York 11040
www.designatronics.com
info@designatronics.com
+1 516.328.3300
www.qtcgears.com
VIII
VII
VI
m1.5
0.8 10 120 2 6
1 10 200
1.5
1.5 10 200 5
2 10 200
1
4
2.5 10 200 0.8
3
3 10 160
0.5
4 12 80
5 12 60
6 12 50
8 12 30
10 15 25
Also, please refer to “Safety Considerations when Selecting Gears” . (Page XXVI)
The new QTC METRIC GEARS Web site features a new responsive design
for use on any mobile device. For your convenience, an easy to use techni-
cal section and a newly revised metric gear finder have been updated. The
metric gear finder will allow users to locate the parts they want in no time
at all.
IX
Miter Gears Bevel Gears Screw Gears Worm Gears pair Others
JIS B 1702-1 grade N5 KHK R001 grade 1 JIS B 1704:1978 grade 1 KHK W001 grade 1
(Old JIS : grade 1)
IV
Helical Gears
P347 ~ 364
Internal Gears
P365 ~ 370
Racks
See Page 593 P371 ~ 398
684
are also Available. Pinions P399 ~ 418
Miter Gears
P419 ~ 448
Bevel Gears
P449 ~ 492
Screw Gears
P493 ~ 506
Gearboxes
P563 ~ 578
Other Products
P579 ~ 592
• QTC METRIC GEARS reserves the right to make changes to specifications and Part Number Index
dimensions without notice. P593 ~ 598
• All rights reserved herein and no portion of this catalog may be
reproduced without the prior consent in writing from the company.
• We publish content changes and corrections to the catalog on our
Web site: www.qtcgears.com.
○ △ × III