Instruction Manual: General-Purpose Inverter
Instruction Manual: General-Purpose Inverter
Instruction Manual: General-Purpose Inverter
ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
MS2 / MS4
B. Safety symbols
Symbols which may appear on the manual
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury to personnel.
CAUTION
! Indicates a potentially hazardous
situation which, if not avoided, may
result in minor or moderate injury to
personnel and damage to equipment.
-I-
RECEIVING
CAUTION
* Do not install or operate the driver which is damaged or has missing
parts.
Failure to observe this caution may result in personal injury or
equipment damage.
INSTALLATION
! CAUTION
* Lift the cabinet by the base. When moving the unit, never lift by the
front cover.
Overwise, the main unit may be dropped causing damage to the
unit.
* Mount the driver on nonflammable material. (i.e. metal)
Failure to observe this caution can result a fire.
* When mounting units in an enclosure, install a fan or other cooling
device to keep the intake air temperature below 45℃ .
Overheating may cause a fire or damage to the unit.
INSTALLATION
WARNING
* Only commence wiring after verifying that the power supply is
turned OFF.
Failure to observe this warning can result in an electrical shock or a
fire.
* Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electrical shock or a
fire.
* Make sure to ground the ground terminal.
Ground resistance : 100 Ohm or less.
Failure to observe this warning can result in an electrical shock or a
fire.
- II -
CAUTION
* Verify that the driver rated voltage coincides with the AC power
supply voltage.
Failure to observe this caution can result in personal injury or a fire.
* Do not perform a withstand voltage test of the driver.
It may cause semi-conductor elements to be damaged.
* To connect a braking resistor, follow in APPENDIX A.
Improper connection may cause the unit damaged or a fire.
* Tighten terminal screws.
Failure to observe this caution can result a fire.
* Never connect the AC main circuit power supply to output terminals
W, V and U.
The inverter will be damaged and invalidate the guarantee.
OPERATION
WARNING
* Only turn ON the input power supply after replacing the front cover.
Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
- III -
! CAUTION
* Since it is easy to change. operation speed from low to high speed,
verify the safe working range of the motor and machine before op-
eration.
Failure to observe this caution can result in personal injury and
machine damage.
* Do not change signals during operation.
The machine or the inverter may be damaged.
* All the constants of the inverter have been preset at the factory.
Do not change the settings unnecessary.
WARNING
* Never touch high-voltage terminals in the driver.
Failure to observe this warning can result in an electrical shock.
* Replace all protective covers before powering up the inverter.
To remove the cover, make sure to shut OFF the molded-case circuit
breaker.
Failure to observe this warning can result in an electrical shock.
* Perform maintenance or inspection only after verifying that the
CHARGE LED goes OFF, after the main circuit power supply is
turnned OFF.
The capacitors are still charged and can be dangerous.
* Only authorized personnel should be permitted to perform mainte-
nance, inspections or parts replacement.
Failure to observe this warning can result in an electrical shock.
- IV -
CAUTION
* The control PC board employs CMOS ICs. Do not touch the CMOS
elements by hand.
They are easily damaged by static electricity.
* Do not connect or disconnect wires or connectors while power is
applied to the circuit.
Failure to observe this caution can result in personal injury.
OTHERS
WARNING
* Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
-V-
CONTENTS
1. RECEIVING 1
2. SPECIFICATIONS 2
3. DIMENSION DRAWINGS 4
4. INSTALLATION 8
5. DESCRIPTION OF TERMINALS 9
6. DIGITAL OPERATION PANEL . 20
7. FUNCTIONS DESCRIPTION 21
8. DISPLAY ERROR CODES 81
9. PRECAUTIONS 85
10. TROUBLESHOOTING 86
11. APPLICATION 87
12. INVERTER SELECTION 91
13. APPENDIX 93
A. Optional braking resistor 93
B. Terminal wiring diagram 94
C. Remote operator 95
D. Optional parts 96
1. RECEIVING
This MS series AC drive has gone through rigorous quality control tests
at the factory before shipment. After receiving the AC drive, please check
for the following :
(1) No damage is found on each product after shipping.
(2) The product is as ordered (check the nameplate, voltage and fre-
quency).
(3) A set of inverter unit and instruction manual is contained in the
package.
For any irregularity, contact the sales shop where you purchased
immediately.
(4) Description of name plate
MODEL : MS 2 - 115
1
2. SPECIFICATIONS
Model MS1 MS2
Voltage 1ψ110VAC ±10% 1 ψ 220VAC ±10%
Model No MS1-104 MS2-102 MS2-104 MS2-107 MS2-115 MS2-122 MS2-137
Input Frequency 50HZ ~ 60HZ ± 10%
Output Voltage 3 ψ 110VAC 3 ψ 220VAC
Output Frequency 0.5 ~ 1200HZ
Output
4.1 A 1.4 A 2.5 A 4.1 A 7A 10 A 16 A
Rated current (A)
Capacity (KVA) 0.8 KVA 0.6 KVA 1.0 KVA 1.6 KVA 2.7 KVA 3.8 KVA 6.1 KVA
Largest motor
0.4 KW 0.2KW 0.4KW 0.75KW 1.5KW 2.2KW 3.7KW
KW ( 4 poles )
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
150% of rated current ( 1 minute)
Capacity
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
2
Model MS4
Voltage 3 ψ 380/440VAC ± 10%
Model No MS4-307 MS4-315 MS4-322 MS4-337
Input Frequency 50HZ ~ 60HZ ± 10%
Output Voltage 3 ψ 380/440VAC
Output Frequency 0.5 ~ 1200HZ
Output
2.5 A 4A 6A 9A
Rated current (A)
Capacity (KVA) 1.9 KVA 3.1 KVA 4.2 KVA 6.9 KVA
Largest motor
0.75 KW 1.5KW 2.2KW 3.7KW
KW ( 4 poles )
Control Sine wave pulse width modulation
Braking Regenerative discharge braking
Over current
150% of rated current ( 1 minute)
Capacity
Acceleration time 0.1 ~ 6000 SEC
Deceleration time 0.1 ~ 6000 SEC
3
3. DIMENSION DRAWINGS
Unit : mm
Fig 1
4
Unit : mm
Fig 2
5
Unit : mm
Fig 3
6
Unit : mm
Fig 4
7
4. INSTALLATION
6 cm 6 cm 4 cm
AIR FLOW
8
5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
MS1-104, MS2-102~122
L1 L2 U V W P PR
60Ω 80W
GROUND External braking resistor
POWER
SOURCE MOTOR Refer to the appendix A
MS2-307~322, MS4-307~322
L1 L2 L3 U V W P PR
180Ω 80W
GROUND External braking resistor
MOTOR Refer to the appendix A
POWER
SOURCE
MS2-137
L1 L2 U V W P PR
180Ω 80W
GROUND
External braking resistor
POWER
SOURCE MOTOR Refer to the appendix A
9
MS2(4)-337
L1 L2 L3 U V W P PR
MS2-337:60Ω 80W
MS4-337:180Ω 80W
10
(2) Control circuit terminal
MS1-104, MS2-102~137, MS4-337
MA CF3 MC A/B C VCC FA1 GNDFWD REV FT1 FT2 MT COM
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Fault Relay
Contact rating
1A 240VAC
1A 30VDC
FM
MS4-307~322
VCC FA1 GND MT MA CF3 MC
VCC FA1 GND MT MA CF3 MC
2-1 2-2 2-3 2-4 2-5 2-6 2-7
VR5KB
Fault Relay
Contact rating
1A 30VDC
1A 240VAC
11
Running relay terminal
No Symbol Terminal name Description
1 MA Running signal A Running contact (normal open)
Running signal B / multi- Running contact (normal close) / 5-8th
2 CF3
function terminal speed terminal
3 MC Running signal C Running contact (common)
Alarm terminal
No Symbol Terminal name Description
Fault alarm contact A(normal open) /
4 A/B Alarm output B
B(normal close)
5 C Alarm output C Fault alarm contact (common)
12
(4) Description of Hardware setting
MS1-104, MS2-102~122
J4 J5 J7
J10
JP2
S1
RS485 JP1 J3
MA CF3 MC A/B C VCC FA1 GND FWD REV FT1 FT2 MT COM
MS4-307~322
J4
S1
J7
J3
FWD REV FT1 FT2 COM A/B C FG
MS2-137,MS4-337
J4 J5
J10 JP2
J3
J7
RS485
JP1 S1
MA CF3 MC A/B C VCC FA1 GND FWD REV FT1 FT2 MT COM
13
4-1 Jumper setup-MS1-104, MS2-102~122
1. JP1 : VR on panel / VR on F306
VR on panel VR on F306
2. S1 : MB / CF3 selection
2 and 3 short CF3→ 1 and 2 short CF3→
Running relay MB 5-8th speed terminal
(Refer Example 04)
3. J4 : RST / FT2 / CF2 selection
RST FT2 CF2
7. J7
0~10V 0~5V 4~20mA
14
Jumper setup-MS4-307~322
1. JP1 : VR on panel / VR on F306
VR on panel VR on F306
2. S1 : MB / CF3 selection
2 and 3 short CF3→ 1 and 2 short CF3→
Running relay MB 5-8th speed terminal
(Refer Example 04)
3. J4 : RST / FT2 / CF2 selection
RST FT2 CF2
7. J7
0~10V 0~5V 4~20mA
15
Jumper setup-MS2-137, MS4-337
1. JP1 : VR on panel / VR on F306
VR on panel VR on F306
2. S1 : MB / CF3 selection
2 and 3 short CF3→ 1 and 2 short CF3→
Running relay MB 5-8th speed terminal
(Refer Example 04)
3. J4 : RST / FT2 / CF2 selection
RST FT2 CF2
7. J7
0~10V 0~5V 4~20mA
16
(5) WIRING MS2-Series
5-1 Wiring of main circuit THRY
MCCB
L1 W
L2 V IM
Filter
U
E
5-2 Wiring equipments
Select the wiring equipment and wiring size, refer to the table
below.
1. On the input power side, a molded case circuit breaker (MCCB)
to protect inverter primary wiring should be installed.
2. A leakage current breaker threshold of 200mA and above, or of
inverter use is recommended.
3. Use of input side magnetic contactor. An input MC can be used to
prevent an automatic restart after recovery from an external power
loss during remote control operation. However, do not use the MC
reduced reliability.
4. In general, magnetic contactors on the output of the inverter,
Should not be used for motor control. Starting a motor with the
inverter running will cause large surge currents and the inverter
overcurrent protector to trigger.
Model MS1 MS2 MS4
Model No 04 02 04 07 15 22 37 07 15 22 37
Capacity (KVA) 1.0 0.6 1.0 1.6 2.7 3.8 6.1 1.9 3.1 4.2 6.5
Current (A) 2.5 1.4 2.5 4.1 7 10 16 2.5 4 6 9
Circuit Breaker
15 6 10 10 15 20 20 10 10 10 15
(MCCB) (A)
Electro-Magnetic
12 8 12 12 12 12 18 12 12 12 12
Contactor (A)
Thermal relay
4.8 1.2 2.4 3.8 6.8 9 15 1.9 3.4 3.8 6.8
RC value (A)
17
5-3 Surge absorber
18
B. Control signal circuit
1. Separate the power cables of main circuit etc. from the control
cables of the sequence and analog signals by passing the cables
through the different ducts.
2. Use twisted pair shielded wire for control signal and connect the
shield to earth terminal at on end, COMMON terminal of
control board. Leave the other end of shielding open.
3. Avoid common Ground leads between high and low level
voltage equipment.
C. Grounding
1. Be sure ground both the inverter and motor.
2. Keep grounded leads as short as possible.
3. Shield cables used to protect low-level signal leads should
grounded at one end point.
4. Provide class 3 grounding (0.1 Ω or less) for a terminal.
5. When grounding several inverters, make connections as shown
below, no loop is produced as shown in FIG “a “ , FIG “b“ .
19
6. DIGITAL OPERATION PANEL
LED Operating REV FWD
MS2-IPM Model Indication
Indication
Digital Indication
FUNC CHARGE
REMOTE CONTROL
FUNC
STOP
Cursor
SHIFT Select the digit
movement
Memory
PROG PROG Saves the setting vaule
storage
Press once to select function CDxx and
FUNC FUNC Function
press again to change its content
20
7. FUNCTIONS DESCRIPTION
DISPLAY
FUNCTION DEFAULT VALUE
CODE
60.0HZ
☆ CD00 First speed setting
50.0HZ
CD01 Parameter lock 0
CD02 Acceleration time 1 10.0Sec
CD03 Deceleration time 1 10.0Sec
CD04 Jogging frequency 5.0HZ
CD05 Start frequency 0.5HZ
CD06 Jog mode 0
120.0 HZ
☆ CD07 Analog output gain
100.0 HZ
CD08 CW or CCW or CW / CCW 0
CD09 Reserved
CD10 Analog / digital frequency input 1
CD11 Dynamic brake / Free running 0
0
CD12 Terminal / Keypad command
1
120.0HZ
☆ CD14 Maximum frequency limit
50.0HZ
CD15 Minimum frequency limit 0.0
1.0
☆ CD16 Frequency display Scale
30.0
60.0HZ
☆ CD17 1st Maximum voltage frequency
50.0HZ
21
ADJUST USER
UNIT REMARK
RANGE SETTING
60HZ region
0.0 ~ 1200HZ 0.1HZ
50HZ region
0 or 1 0 = lock 1 = Unlock
0.1 ~ 6000.0Sec 0.1Sec
0.1 ~ 6000.0Sec 0.1Sec
0.0 ~ 1200HZ 0.1HZ
0.5 ~ 30.0HZ 0.1HZ
0 or 1 0 = Normal 1 = Jog
60HZ region
30.0 ~ 1200HZ 0.1HZ
50HZ region
0 or 1 or 2 0 = CW/CCW 1 = CW 2 = CCW
0 or 1 0 = Digital 1 = Analog
0 or 1 0 = Dynamic brake 1 = Free running
60HZ region : Keypad
0 or 1
50HZ region : Terminal
0 = Normal 1 = F306
0~2
2 = RS485 communication
60HZ region
0.5 ~ 1200HZ 0.1HZ
50HZ region
0.0 ~ 1200HZ 0.1HZ
60HZ region
0.01 ~ 500.0 0.01
50HZ region
60HZ region
25.0 ~ 1200HZ 0.1HZ
50HZ region
22
DISPLAY
FUNCTION DEFAULT VALUE
CODE
23
ADJUST USER
UNIT REMARK
RANGE SETTING
0 : Constant torque
0~2 1 : (Frequency) 2.0
2 : (Frequency) 3.0
24
DISPLAY
FUNCTION DEFAULT VALUE
CODE
CD53 S curve 0
CD54 4 ~ 20mA speed command 0
CD55 Frequency arrive signal range 10.0%
CD56 2nd Maximum voltage frequency 60.0HZ
CD57 Timer FWD/REV setting 0
CD58 Auto running mode (Timer) 0
CD59 1st step timer 0.01
25
ADJUST USER
UNIT REMARK
RANGE SETTING
0 or 1 1 = Clear
0 ~ 15
0 ~ 15
0 ~ 15
26
DISPLAY
FUNCTION DEFAULT VALUE
CODE
27
ADJUST USER
UNIT REMARK
RANGE SETTING
0 ~ 15Hr hr.min
0 ~ 15Hr hr.min
0 ~ 15Hr hr.min
0 ~ 15Hr hr.min
0 or 1
0~7
0~3
0~3
0 or 1
28
Communication address description
29
ADJUST USER
UNIT REMARK
RANGE SETTING
0 ~4
0.1HZ
30
7-1. Function setting
Before starting test run, check carefully the following points :
(1) Be sure to connect the power supply to L1, L2, L3 (input terminals)
and the motor to W.V.U. (output terminals). (Wrong connections will
damage the inverter.)
(2) Check that the input power supply coincide with input voltage and
input phase of the inverter.
(3) Check the signal lines for correct wiring.
(4) Be sure to ground an earth terminal for personnel safety.
(5) Check that other terminals other than earth terminal are not
grounded.
(6) Check that the inverter is mounted on the wall on non-flammable
material.
(7) For operation start and stop, use STOP and FWD / REV
terminals. Never use input power supply to switch ON/OFF.
31
Operating
1-1. Pannel
Action : (a) Press for forward / reverse operation.
Speed : (a) Using to change motor speed with 1HZ
increment step. or to select the digit for quick
setting and confirm by PROG
Standby : (a) Press STOP back to standby mode after trip or function
setting mode.
1-2. F306
Set CD13=1 and repower “ON”, operation same as 1-1 pannel.
32
First speed setting Setting Range 0.0 ~ 1200HZ
60HZ region 60.0HZ
CD00
50HZ region 50.0HZ
0 : Lock 1 : Unlock
Function to prevent inadequate setting.
To change the contents CD, set CD01=1 and press PROG first.
To lock the data set CD01=0 and press PROG .
33
Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec
1200HZ
Jog command
Time(Sec)
Fset
When setting this value, pay
attention to the starting current. 30HZ
0.5HZ
Time(Sec)
Run command
Time(Sec)
34
Jog mode Setting Range 0 or 1
CD06 Default value 0
CW or CCW or
CW/CCW Setting Range 0~2
0 : CW/CCW operation
1 : CW only
2 : CCW only
If inadequate operation, the “OPE2“ warning message will be
indicated.
35
Analog / Digital
frequency input Setting Range 0 or 1
Dynamic brake /
Free running Setting Range 0 or 1
FWD RUN
0 : Activates dynamic brake Command
function when deceleration. time
1 : Output cut off when accept F CD11=0
a stop command to be free time
running. F CD11=1
time
Terminal / Keypad Setting Range 0 or 1
command
60HZ region 0
CD12 50HZ region 1
36
Source operation
command Setting Range 0~2
CD13 Default value 0
0 : Normal
1 : F306
2 : RS485 communication
Note : After finished this parameter setting, please repower “ON”.
F Max
1200HZ
0.5HZ
Speed command
Minimum frequency
limit Setting Range 0.0 ~ 1200HZ
F Max
1200HZ
0HZ
Speed command
37
Frequency display Setting Range 0.01 ~ 500.0
scale
60HZ region 1.0
CD16 50HZ region 30.0
Use the following equation to calculate the mechanical shaft speed in
rpm.
RPM = HZ × Scale setting
When RPM > 9999 display for over range warning in this
condition.
Setting CD41=1 for display shown RPM.
Synchronous speed Scale
Pole
50HZ 60HZ setting
2 3000 3600 60
4 1500 1800 30
6 1000 1200 20
8 750 900 15
10 600 720 12
12 500 600 10
Use 2nd V/F to set CD42(43)=7 and terminal FT1(2) close. 2nd V/F
setting is at CD56.
38
V Constant power V setting range
100%
F 0.5HZ 1200HZ
Constant torque
1200(Hz)
DC brake starting at F
(HZ)
frequency under 0.5HZ.
DC
0 25sec
39
DC braking power Setting Range 0 ~ 250
DC F
CD20 setting DC voltage (HZ)
gain various braking 250
power. DC Voltage
0
25sec
25%
0%
0.5(CD17) (CD17)
Second speed
settting Setting Range 0.0 ~ 1200HZ
40
Fourth speed
setting Setting Range 0.0 ~ 1200HZ
CD24 Default value 40.0HZ
CD42 or CD43 setting FT1 or FT2=3, then CD25 or CD26 can be used.
41
Carrier frequency Setting Range 1.0 ~ 15.0K
CD27 Default value 15.0K
Increase the carrier frequency would reduce motor noise but efficiency
might be decreased.
Reduce the carrier frequency would increase noise and reduce motor
current, and gain better efficiency.
current current
(HZ)
42
Frequency jump 2 Setting Range 0.0 ~ 1200HZ
CD30 Default value 0.0HZ
F
JUMP 1
JUMP 3
JUMP 2
Speed command
Speed command
43
Frequency
reference bias Setting Range 0.0 ~ 1200HZ
0 = Positive “+ “ V
100%
1 = Negative “-“
Polarity setting for (CD33) +
frequency referance bias.
+Bias -
0
-Bias Analog input
44
F 200%
(HZ)
100%
40%
0 Vmax
Analog input
Error record 1
CD37
Error record 2
CD38
Error record 3
CD39
Errors record flow-chart when Error occur. The new content will
shift the other contents to one higher CD code and the highest one
will be dropped.
45
Clear errors record Setting Range 0 or 1
CD40 Default value 0
Set CD40=1 and PROG clear CD36 ~ CD39 Error record the contents in
CD36 ~ CD39 are “ NONE “
FT1 Multi-Function
Terminal 1 Setting Range 0 ~ 15
CD42 Default value 0
FT1
Symbol Function description
FT2
0 -------- --------
1 JOGF Jog operation FWD command
2 JOGR Jog operation REV command
3 2CH ACC/DEC time 2 command
4 FRS Free running command
5 3 - WIRE 3 - wire sequence mode
6 CF3 5 - 8 Speed Setting Terminal
7 VF2 2nd V/F curve setting (CD56)
8 Reserved
9 OH External over temperature command
10 Timer Timer RUN trigger
11~15 Reserved
46
Note :
1. Set jumper J4 and J5 to appropriate location before using FT1/FT2
functions.
2. To operate at 8 speeds function, all FT1/FT2/CF3 terminals set as
FT1=CF1, FT2=CF2 and CF3=CF3.
FWD STOP
R R and CONTROL POWER not necessary
R
Remark: STOP command entry from control
Control power terminal 11 FT1 or 12 FT2, and
set CD42(FT1)=5 or CD43(FT2)=5
before operation.
FT2 Multi-Function
Terminal 2 Setting Range 0 ~ 15
CD43 Default value 0
47
Free analog
terminal 1 Setting Range 0 ~ 15
CD44 Default value 0
Setting Range
FA1 Function
Min-------Max
0 ---------- ----------
1 Acceleration time 1 0 ~ CD02 Content
2 Deceleration time 1 0 ~ CD03 Content
3 Acceleration time 2 0 ~ CD25 Content
4 Deceleration time 2 0 ~ CD26 Content
5 Boost setting 0.0 ~ 25%
6 DC Brake time 0 ~ 25Sec
7 DC Brake Energy 0 ~ 250
8 Speed 2 F-min ~ CD22 Contect
9 Speed 3 F-min ~ CD23 Contect
10 Speed 4 F-min ~ CD24 Contect
11 Fmax F-min ~ CD14 content
12 Output voltage gain 50% ~ 100%
13 Speed 1 F-min ~ CD14 Contect
14 Reserved
15 Reserved
Run frequency
setting Setting Range 0.5 ~ 1200HZ
48
HZ
CD46=5
RUN
49
Dynamic braking
energy limit Setting Range 0 ~ 300%
CD51 Default value 100
50
S curve Setting Range 0 ~ 10
CD53 Default value 0
F CD53=0
(Hz) CD53=3
CD53=7
TIME
S Curve period
4 ~ 20 mA speed
command Setting Range 0~3
CD54 Default value 0
Set FA1 for current signal (4 ~ 20mA). This function only effects in
CD44=8,9,10,13
0 : NO current signal application
1 : Current signal in terminal FA1
2~3 : Reserved
51
F
Fmax
Fmin
4mA 20mA
current signal
Frequency arrive
signal range Setting Range 0.0 ~ 100.0%
CD55 Default value 10.0%
Setting +10%
Frequency 1 -10%
Setting +10%
Frequency 2 -10%
ARR Terminal
ON ON ON
2nd Maximum
Voltage frequency Setting Range 25.0 ~ 1200HZ
52
V
100%
FT1 COM
1 V/F
2 V/F
CD17 CD56 (f)
(1st) (2nd)
Timer FWD/REV
setting Setting Range 0 ~ 31
CD57 Default value 0
CD57
Binary CD47 CD48 CD49 CD50 CD00
setting value
31 11111 REV REV REV REV REV
30 11110 FWD REV REV REV REV
29 11101 REV FWD REV REV REV
28 11100 FWD FWD REV REV REV
27 11011 REV REV FWD REV REV
26 11010 FWD REV FWD REV REV
25 11001 REV FWD FWD REV REV
24 11000 FWD FWD FWD REV REV
23 10111 REV REV REV FWD REV
22 10110 FWD REV REV FWD REV
21 10101 REV FWD REV FWD REV
20 10100 FWD FWD REV FWD REV
19 10011 REV REV FWD FWD REV
18 10010 FWD REV FWD FWD REV
17 10001 REV FWD FWD FWD REV
53
CD57
Binary CD47 CD48 CD49 CD50 CD00
setting value
16 10000 FWD FWD FWD FWD REV
15 01111 REV REV REV REV FWD
14 01110 FWD REV REV REV FWD
13 01101 REV FWD REV REV FWD
12 01100 FWD REV REV REV FWD
11 01011 REV REV FWD REV FWD
10 01010 FWD REV FWD REV FWD
9 01001 REV FWD FWD REV FWD
8 01000 FWD FWD FWD REV FWD
7 00111 REV REV REV FWD FWD
6 00110 FWD REV REV FWD FWD
5 00101 REV FWD REV FWD FWD
4 00100 FWD FWD REV FWD FWD
3 00011 REV REV FWD FWD FWD
2 00010 FWD REV FWD FWD FWD
1 00001 REV FWD FWD FWD FWD
0 00000 FWD FWD FWD FWD FWD
54
Auto running mode
(Timer) Setting Range 0~4
VALUE
SPEED 1st 2nd 3rd 4th 5th UNIT
RANGE
SPEED SETTING CD47 CD48 CD49 CD50 CD00 0 ~ 1200 Hz
TIMER SETTING CD59 CD60 CD61 CD62 CD63 0 ~ 15.00 hr.min
Value Description
0 Timer disable
1 Speeds with timer for one cycle then stop
2 Speeds with timer for running continually until receive stop command
Speeds with timer for one cycle then stop. There is a stop between each
3
speed.
Speeds with timer for running continually until receive stop command.
4
There is a stop between each speed.
FT1/FT2
RUN
55
CD58=1
HZ
CD00
CD49
CD48
CD50
CD47
Time
CD59 CD60 CD61 CD62 CD63
FT1/FT2 ON
FWD/REV ON
RUN
Section end
10ms
Cycle end
10ms
CD58=2
HZ
CD00
CD49
CD48 CD48
CD50
CD47 CD47
Time
CD59 CD60 CD61 CD62 CD63
FT1/FT2 ON
FWD/
ON
REV
RUN
Section
end
Cycle
end
56
CD58=3
HZ
CD00
CD49
CD48
CD50
CD47
Time
CD59 CD60 CD61 CD62 CD63
FT1/FT2 ON
FWD/REV ON
RUN
Section end
Cycle end
CD58=4
HZ
CD00
CD49 CD49
CD48 CD48
CD50
CD47 CD47
Time
CD59 CD60 CD61 CD62 CD63
FT1/
ON
FT2
FWD/
ON
REV
RUN
Section
end
Cycle
end
57
1st step timer Setting Range 0 ~ 15 Hr
CD59 Default value 0.01 Hr.min
58
Timer unit selector Setting Range 0~1
CD64 Default value 0
0 : hr.min
1 : min.sec
Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as
needs separately.
Note 2 : In RS485 communication input, CD59~CD63 need to tranfer
minimum unit. Ex CD64=0, CD59=2.3 CD59 contant for
RS485 communication is 2× 60+30=150(0096H)
Communication loss
time Setting Range 0.1 ~ 100.0SEC
Each drive must have unique identified addrss if they are controlled by
RS485 communication. Each address connot be duplicated.
0 : broadcast to all inverter.
59
Transmission speed Setting Range 0~3
Communicator
protocol Setting Range 0~7
A. Date format
0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit)
8,N,1 RTU (10-bit)(character frame in hexadecimal)
Start Stop
0 1 2 3 4 5 6 7
bit bit
60
2 : 8,E,1 RTU (1 start bit+8data bits+1 Even bit+1 stop bit)
8,E,1 RTU (11-bit)(character frame in hexadecimal)
Start Even Stop
0 1 2 3 4 5 6 7
bit Parity bit
61
B. Communication protocol
Data contents are in hexadecimal with postive and negative format.
1. RTU
Start A silent interval of more than 10ms
Address 8-bit address
Function 8-bit command
Data (n-1)
Contents of data :
...
n*8-bit data, n≦16
Data 0
CRC CHK Low Check sum (CRCL)
CRC CHK High Check sum (CRCH)
End A silent interval of more than 10ms
2. ASCII
STX Start character=' : ' (3AH)
Address Hi Communication address :
Address Lo 8-bit address consists of 2 ASCII codes.
Data (n-1)
Contents of data :
...
n*8-bit data consist of 2n ASCII codes.
Data 0
LRC CHK High LRC check sum :
LRC CHK Low 8-bit check sum consists of 2 ASCII codes.
62
C. ASCII code description
Character "0" "1" "2" "3" "4" "5" "6" "7"
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Character "8" "9" "A" "B" "C" "D" "E" "F"
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H
D. Function code
1. 03H : Read AC drive’s setting
2. 06H : Write parameter setting into AC drive
3. 08H : Communication loop detection
63
Example : Read two parameters of AC drive address 52(34H) from
CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H).
1. RTU
Computer command message AC drive response message
D1 Address 34H D1 Address 34H
D2 Function 03H D2 Function 03H
Quantity of data
D3 Start address (H) 00H D3 04H
(count by byte)
D4 Start address (L) 16H D4 CD22 content (H) 07H
D5 # of data (H) 00H D5 CD22 content (L) D0H
D6 # of data (L) 02H D6 CD23 content (H) 0BH
D7 CRCL CRCL D7 CD23 content (L) B8H
D8 CRCH CRCH D8 CRCL CRCL
D9 CRCH CRCH
2. ASCII
Computer command message AC drive response message
STX 3A STX 3A
64
Computer command message AC drive response message
Note 1 : The parameter values can be in integer and decimal. Each value
has different process to read and write.
Refer to 8-1 lists to find out the minimum unit and value range
for each parameter.
※ The following value processing description (Note2~3), each hexa
decimal value has 4 numbers. First two numbers are D4, last two
numbers are D5.
65
Note 3 : Processing decimal number
Using following methods to process if the minimum parameter
value is decimal number.
Minimum unit by 1st decimal number : The original value times
10 to be a new number.
Minimum unit by 2nd decimal number : The original value times
100 to be a new number.
Then,
Use this new number to tansfer value into hexadecimal value.
※ Returning numbers to original value, the numbers need to
divide by 10 or 100 if they have been timed by 10 or 100.
The first two numbers is D4 and the last two numbers is D5.
Ex. Acc. time 1 CD02=60.0 sec
60.0 × 10=600(decimal)=0258(hexadecimal)
D4=02H
D5=58H
The value needs to divide by 10 when it returns to original
shape.
(2) 06H : Write parameter setting into AC drive
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~4Eh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
AC drive response message
D1 : Communication address (01~FFh)
D2 : Function code (06h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~4Eh)
D5 : Content of data (H) (0~FFh)
D6 : Content of data (L) (0~FFh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
66
Computer write CD00 content (60.00HZ) to inverter address=52
1. RTU
Computer command message
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 00H 17H 70H CRCL CRCH
2. ASCII
Computer command message AC drive response message
STX 3A STX 3A
67
Computer command message inverter address=52 foward run at 60.00HZ
1. RTU
Step 1. Write CD00=60.00HZ (6000=1770H) to AC drive address=52
Computer command message
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 00H 17H 70H CRCL CRCH
2. ASCII
Step 1. Write CD00(60.00HZ) to inverter address=52
Computer command message AC drive response message
STX 3A STX 3A
68
Computer command message AC drive response message
69
Computer command message AC drive response message
70
Ex. Write data data 1=11, data 2=22, data 3=33 and data 4=44 to AC
drive address 52(34H)
1. RTU
Computer command message AC drive response message
D1 Address 34H D1 Address 34H
D2 Function 08H D2 Function 08H
D3 Data 1 11H D3 Data 1 11H
D4 Data 2 22H D4 Data 2 22H
D5 Data 3 33H D5 Data 3 33H
D6 Data 4 44H D6 Data 4 44H
D7 CRCL CRCL D7 CRCL CRCL
D8 CRCH CRCH D8 CRCH CRCH
2. ASCII
Computer command message AC drive response message
STX 3A STX 3A
71
Computer command message AC drive response message
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A
72
E. Communication error respond
Once communication error happened, inverter will respond “Function
code and 80H” and communication error code to master system.
Communication error code definition
Error code Description
01H Function code error, only 03/06/08 available
02H Illegal data value (data value outside limit value)
03H Illegal data address (data address is not available)
04H Illegal operation command
05H Check sum error
06H Drive busy (Inteval time between two data structures are too short)
07H Drive fault, check AC drive
0BH Data structure too short
0CH Data structure too long
0DH No start code or end code in ASCII communication
1. RTU
Once communication error happend, AC drive respond as follow.
D1 D2 D3 D4 D5
Address Function code & 80H Error code CRCL CRCH
73
2. ASCII
Start code 3A
30
Address (01)
31
38
Function code & 80H (86)
36
30
Error code (02)
32
37
LRC (77)
37
End code H 0D
End code L 0A
74
2. ASCII
Computer command message AC drive response message
STX 3A STX 3A
75
RUN terminal Setting Range 0~3
CD91 Default value 0
0 : RUN(CD46).
1 : ARR(CD55).
2 : Section ending signal : Terminal output 10ms long signal if each speed
is finished.
3 : Cycle ending signal : Terminal output 10ms long signal if each cycle is
finished.
CD00 memory
mode for
communication
speed command Setting Range 0 or 1
CD94 Default value 0
※ CD94=0
Modified CD00 at stand by mode, the data write to EEPROM.
Modified CD00 at running mode, the data don’t write to EEPROM.
※ CD94=1
Modified CD00 at stand by mode or running mode, the data don’t write
to EEPROM.
76
Communication address description
Model code
CD96
To know model code, using function 03H to read address 96(06H) con-
tent.
Version of program
CD97
To know version of program, using function 03H to read address
97(61H) content.
Speed command of
RS485 Setting Range 0~4
100 Default Value 3
0 : Normal
1 : Forward run
2 : Reverse run
3 : Stop
4 : Fail mode reset
Note : 1.Fail mode reset by writting address 100 content=4.
2. Speed command is CD00, or using CF1/CF2/CF3 terminal to
select 2 nd~8th speed (CD22~CD24, CD47~CD50).
Frequency data
output for RS485 Unit 0.1HZ
101
To know output frequency, using function 03H to read address 101
content.
77
Fault code for
RS485
103
Using 03H function to read address 103(67H) content to know the cause
of fault if fault occurred.
01H : EP0
02H : PF01
03H : PF02
04H : PF03
05H : PF04
07H : OH
08H : OL
09H : EEP1
0AH : EEP2
31H : OPE1
32H : OPE2
34H : OPE4
35H : OPE5
36H : OPE6
37H : OPE7
38H : OPE8
39H : OPE9
78
7-2. Operation key-in sequence
EXAMPLE : CHANGE acceleration time from 10sec to 12.3sec.
Setting Display
Description
sequence indicator
In waiting mode, the display is blinking
PROG
Press "PROG" to save CD02=12.3 and back to
standby mode.
79
CHANGE maximum frequency limit from 120HZ to 90HZ.
Setting Display
Description
sequence indicator
FUNC
Press "FUNC" again to change the Maximum
frequency limit
PROG
Press "PROG" to save CD14=90HZ and back to
standby mode
80
8. DISPLAY ERROR CODES
A. Inverter self-checking errors
Internal protection
CPU
Noise protection.
Self test failure protection
EP0
EEP1
EEP2
PF01
PF02
81
Power device failure 3
PF03
PF04
B. Operation errors
Parameter Locked
OPE1
OPE2
OPE3
82
Terminal command only
OPE4
OPE5
OPE6
OPE7
OPE8
83
Communication error
OPE9
Over heat
OH
Over load
OL
84
9. PRECAUTIONS
9-1 Prior to maintenance, check the following :
(1) Before maintenance, be sure to turn the power off and wait
until the LED digits vanish in the display. However, approx.
50 VDC still remains immediately after the display
disappears, so wait a little bit longer.
(2) When removing or re-installing a connector, do not pull the
cable.
(3) Take special care not to misplace the connector. Carefully
note any disconnecting or poor contact. Be sure to tighten
the terminals and connectors securely.
85
10. TROUBLESHOOTING
Cause of fault message
Display symbol Check point Suggested remedy
contents
Review the power system.
Discharge LED Turned on or Replace
No display Check that MCCB has been
extinguished MCCB
turned on or no poor contact.
Increase the acceleration
The acceleration time is too short.
time
Boost voltage too high Reduce CD21 contents
Power device failure Check around the noise source Remove the cause
PF04
during stand-by Power supply voltage is too high Reduce the voltage
Refer to address 100
Communication reset error
description
EEP1 EEPROM access error
Rework with previous process, if
Repair
same message happen again.
EEPROM check-sum Rework with previous process, if
EEP2 Repair
error same message happen again.
86
11. APPLICATION
TERMINAL
SPEED SPEED COMMAND ENTRY
SW1
1 OFF FREQUENCY KNOB
2 ON VR2
87
EXAMPLE 02 : Normal / Jog operation
DESCRIPTION :
CD00 = Normal speed ; User setting
CD04 = Jog speed ; User setting
CD12 = 1 ; Terminal command (For External)
CD42 = 1 ; Define FT1 Terminal = JOGF function
CD43 = 2 ; Define FT2 Terminal = JOGR function
Set FT1 jumper at FT1 and FT2 jumper at FT2, see 4-1 descrip-
tion on page 14.
S1
9 FWD
S2
10 REV
S3
11 FT1 (JOGF)
S4
12 FT2 (JOGR)
14 COM
NORMAL / JOG
S1 = FWD SW
S2 = REV SW
S3 = FWD JOG SW
S4 = REV JOG SW
88
EXAMPLE 03 : Auto multi-speed and time programing
DESCRIPTION :
Speed :CD47=80 (High speed) Speed:CD48=12 (Low speed)
Time:CD59=1.25 Time:CD60=0.18
Value Description
0 Timer disable
1 Speeds with timer for one cycle then stop
2 Speeds with timer for running continually until receive stop command
Speeds with timer for one cycle then stop. There is a stop between each
3
speed.
Speeds with timer for running continually until receive stop command.
4
There is a stop between each speed.
Function setting:
1. CD01=1 8. CD21=8
2. CD58=1 9. CD27=1
3. CD47=80 10. CD59=1.25
4. CD48=12 11. CD60=0.18
5. CD49=0 12. CD61=0
6. CD50=0 13. CD62=0
7. CD00=0 14. CD63=0
Remark:
1. Setting CD27=16, if noise is much.
2. Setting CD21, if start torque is not enough.
89
EXAMPLE 04 : 8th speed from terminal control
DESCRIPTION :
CD12=1
CD42=6
CD58=0
CD00 : 1st speed
CD22 : 2nd speed
CD23 : 3rd speed
CD24 : 4th speed
CD47 : 5th speed
CD48 : 6th speed
CD49 : 7th speed
CD50 : 8th speed
RST
3 FT2 FT2
2 1 and 2 short CF2
1 FT1
FT1
CF1
90
12. Inverter Selection
Inverter Capacity Check Method
Related factor
Description
Friction load and weight load
Liquid(viscous) load
Load type inerita load
Load with power transmission
and accumulation
Load speed Constant torque
and torque Constant power
Load
charcteristics Descreasing torque
characteristics
Motoring
Braking or overhanging load
Constant load
Load
Shock load
charcteristics
Repetitive load
High-start torque
Low-start torque
Continuous operation
Operastion Long-time operation at medium or low speeds
Short-time operation
Maximum required output(instantaneous) Constant
Rated output
output(continuous)
Maximum rpm
Rated rpm
Rated rpm
Power supply transformer capacity and percentage
impednace
Power supply Voltage fluctuations
Number of phases, less phase protection
Frequency
Deterioration of Mechanical friction, losses in wiring
load capacity
due to age Duty cycle modification
91
Speed and
Overload
Torque Time Ratings Starting torque
Capacity
Characteristics
※ ※
※ ※
※ ※ ※ ※
※ ※
※ ※
※ ※
※ ※
92
13. APPENDIX
A. Option braking resistor
150
130 390 10
140 395
545
20.5
Part no : E-MSAA-008000
Specification : 60Ω 80W
MS2 60 60 60 60 60 60
93
B. Terminals wiring diagram
External braking
P PR
MCCB
W
SINGLE PHASE L1
110VAC±10% L2 V IM
220VAC±10% L3
U Motor
380/440VAC±10% E
50/60HZ
Ground
Vcc 6
FA1 7 Rheostat
Forward run/stop 9 FWD GND 8
94
C. Remote operator
UNIT : M/M
A-0000-F306G3 F306 Remote operator
E-092A-010200 1 meter extension cable
E-092A-030200 3 meter extension cable
E-092A-050200 5 meter extension cable
95
D. MS4 EMC optional parts
Use EMI Filter and clip core to reduce EMC effects.
Dimension
Fig 1
28
φ 4.4±0.3
50.5±0.3
100 φ 7.5±0.3
131
100 85
19
38
38
19
28
Fig 2
A 25.50± 1.00mm
C
φ B 23.50± 1.00mm
B
C 10.0± 0.30mm
D 33.00± 1.00mm
A D
Fig 3
A 25.50± 1.00mm
D
B 23.50± 1.00mm
E
C 11.5± 1.00mm
D 32.50± 1.00mm
B
C E 10.15± 0.4mm
A D
96
Part number Part name Specification
E-EMIF-1044A1 CPD-1044A EMI Filter 440/250V 10A
E-EMIF-2044A1 CPD-2044A EMI Filter 440/250V 20A
E-EMIC-0100B1 CTNF-100B Clip core (100B)
E-EMIC-0100B2 KCF-100B Clip core (100B)
97
MEMO
INSTRUCTION MANUAL
PART NO : E-PHAA-EMSA09
Model : MS series
SEP. 2012 9 th edition
ADLEEPOWER
R
SERVICE OFFICE
FREQUNCY INVERTER MOTOR DRIVES
Taiwan Guang Dong (China)
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