AIR COMPRESSOR DATA SHEET

 All blank cells shall be completed by Vendor

Operation: 1 Installation / Duty:
Quantity: 2 × 100%
Stand by: 1 Outdoor/Continuous
Type: Reciprocating, oil free Manufacturer: Model / Version:
Service: Air compressors of water desalination
Standards/Certificates: ISO 1217 Driver: Electrical
plant

NO DESCRIPTION (UNIT) DATA D MECHANICAL CONSTRUCTION

A OPERATING CONDITIONS (EACH COMPRESSOR) 1 Mean piston speed (m/s) (< 4.5)
1 Inlet pressure (bara) Atm.
Max. allowable working pressure at
2 Inlet temperature (Min / Max.) (°C) +2 / +48 2 each stage (barg)
(Shall be > 1.1 * Discharge pressure)
3 Inlet relative humidity (Min. /Max.) (%) 65-100

4 Discharge volume flow rate (Nm3 / h) 20 (wet air)

Max. allowable working temperature
3
5 Discharge pressure (barg) 12.5 at each stage (°C)

6 Discharge temperature (°C) <60

Safety valve setting at each stage
7 Max. permitted oil content (ppm) 0
4 (barg)
B LOCATION & SITE DATA (5% under MAWP)
1 Altitude above sea level (m) 4
Hydro test pressure at each stage
2 Temperature (Max. /Min.) (o C) 2 / 48
5 (barg)
3 Relative humidity Max. /Min. (%) 100 / 65 (Shall be > 1.5 * MAWP)
C PERFORMANCE
Main bearing type
6
1 No. of stages (With 20,000 hr operation)
2 Rotational speed (rpm)
7 Heat exchanger type

Discharge pressure at each stage NOZZLES & CONNECTIONS (SKID BATTERY

3 E
(barg) LIMIT) (NOTE 2)
1 Applicable standard ASME
2 Air discharge DN 50 / 150 # / RF
Discharge temperature at each stage F MATERIALS (NOTE 1)
4
(°C)
Cylinder / Cylinder
1 Grey cast iron
liner/ Cylinder head
5 Volumetric efficiency (%) Aluminum alloy /
2 Piston
Grey cast iron
6 Overall / isentropic efficiency (%) Grey / Nodular cast
3 Piston ring/ Piston rod
7 Absorbed power (BHP) (Kw) iron
Valve seats/ Gasket Steel (Manufacturer
4
Heat dissipation / Springs standard)
8 To ambient
rate (KJ/s) Connecting rod/
5 Nodular cast iron
Crankshaft
Noise level at 1m distance (DIN 45635)
9 (db) (Sound canopy shall be used, if 6 Frame Steel
required) < 85
G REQUIRED ACCESSORIES 10 Protection degree (IP) 54
1 Direct drive flexible coupling 11 Anti-condensation heater
2 Axial air blast cooling fan and flywheel 12 Start/Stop push button
3 Oil pump with 40 micron suction filter 13 Emergency stop latched push button
4 Oil dipstick / Filter & drain plugs 14 Local/Remote selector switch
5 Safety valve at each stage 15 Phase failure and reverse rotation relay
6 Auto drain solenoid valve at each stage Interface digital signals between compressor LCP
I-2 and plant DCS (Hardwired Interfacing Signals
Sound canopy and lifting eyes for easy Shall be considered)
7
lifting (If noise level is greater than 85 db)
1 Load/ unload (or start/stop) command
8 Dry and replaceable air intake filter
2 Load/ unload status
9 Lubricated cylinder system
Oil pump relief valve (Over pressure 3 Running / stop status
10
valve) 4 Collective (general) fault status
11 Inter & after cooler at each stage
5 Local/remote mode of operation status
Integral condensate (Oil/Water) demister
Required indications, lamps (24VDC) & alarm
12 separator with auto drain at 2nd and 3nd I-3
signals (Local):
stages + Collection tank / level switch
1 Running / Stop status
13 Discharge check valve (Non return valve)
Final air pressure high alarm/ trip (4-20mA
14 First oil filling and oil change 2
signal)
maintenance kits for 1000h, 2000h, 3 Oil pressure low alarm/trip (4-20mA signal)
15 (Note 4)
3000h, 4000h
E-Motor over-load (high winding
H BASEPLATE AND SKID 4
temperature) alarm/trip
1 Four point lifting lugs 5 Emergency stop
2 Resilient anti-vibration mounts 6 Collective fault trip
3 Tow earthing bosses mounted diagonally 7 Final air temperature high alarm/ trip
I CONTROL & INSTRUMENTATION 8 Compressor fail to start alarm
I-1 Control panel: 9 Maintenance alarm
1 Model No. / Version Phase failure protection and reverse
10
rotation trip
2 Controller type (Relay / Electronic) High intake filter differential pressure alarm
11
/ indication
3 Cable entry (Top / Bottom / Side)
12 Low lube-oil level alarm
4 Operating/Service hour indicator I-4 Required instrumentation:
5 Control voltage (VAC) 230 1 Air intake filter DPI

Disconnect Handle Red 2 Oil pressure/ level gauge

6
mains supply Locking collar Yellow 3 Air pressure gauge at each stage
Motor 400 V/50 Hz/3Ph 4 Air pressure safety valve at each stage
7 Power supply
Controller 24 V AC 5 Discharge air temperature switch (PT100)
8 Mounting (Canopy / Wall / Skid) 6 Unloader solenoid valve (230V/50 Hz)

9 Starting method (Star-Delta / DOL) DOL 7 Condensate separator drain solenoid valve
8 Air temperature indicator at all stages
9 Oil pressure/ level switch REQUIRED TESTS & INSPECTIONS (As per ITP -
L
Sec.8 of POS)
J SQUIRREL CAGE ELECTROMOTOR:
M NAMEPLATE & ROTATION ARROWS (NOTE 3)
1 Frame size
N COATING & PAINTING
2 Nominal speed (rpm)
1 Compressor & electromotor RAL 6027
3 No. of start/stops per hour
2 Skid & Sound canopy RAL 6027
4 Starting current (A) (<6xIn ) 3 Control Panel RAL 7032
5 Body winding thermistor with relays PTC NOTES:
6 Phase / Voltage (V)/ Frequency (Hz) 3/400/50 Materials shall be identified with their applicable
1
ASTM numbers.
Starter / MCC included equipped by
7 In case of any deviation from nozzle specifications,
50/51-46/49
2 appropriate mating flanges to the specified
8 Rated power (KW) characteristics shall be supplied.
9 Service factor A nameplate shall be securely attached to a readily
visible location on the equipment and shall be of type
10 Short circuit withstand current (kA) 300 stainless steel material.
11 Full load current (A)
12 IP /Insulation class / Temp. Rise 55/ F/ B
3
13 Anti-condensation heater
K WEIGHTS & DIMENSIONS
Compressor
1 Weight (kg)
Total (With canopy)
Compressor  One air filter of each type
Overall dimensions 4  One relay of each type
2 Total (With
(L x W x H) (mm)  One valve of each type
canopy)
Max. maintenance Top
3 space required from
(mm) Side