FURUKAWA PCR200

THE FURUKAWA PCR200 CRAWLER DRILL INTRODUCES NEW

DIMENSIONS IN POWER, SPEED, NOISE CONTROL, AND ALL-
ROUND OPERABILITY

A newly developed pneumatic drifter delivers the powerful and “quick” punches
that are needed for efficient drilling operations. What’s more, the noise of the
punches is greatly reduced by the truly effective triple-stage noise-diffusion
muffling system. The crawler fully utilizes advanced FURUKAWA power shovel
know-how and quality parts for top dependability. The ground-hugging structure
ensures “rock-like” stability. Easy tracking up a steep slope, too. Simple crawler-
tension adjustment and easy maintenance are additional important features. The
strong box-shaped guide shell and sturdy foot pad ensure complete rigidity. The
feed motor generates highly reliable pull-out power. The power boom has an
ample swinging range, is complete with safety devices, and can be readily set up
for toe-hole drilling. Semi-circle power dumping is another advantageous feature.
THE UNBEATABLE FURUKAWA PCR200
Wide Drilling Coverage Crawler Assembly
and Versatile Application Sure transaction on rough sites
The crawler uses parts originally designed and
The advanced design of the boom and hydraulic manufactured for power shovels made by
system assures outstanding versatility and high FURUKAWA’s Construction Machinery Division.
performance for handling all types of drilling These include the track-line crawler belts and
operations. Road construction, dam work, open track rollers. The ruggedly constructed crawler
area drilling, mining, quarrying operations, demonstrates effortless manoeuvrability on rough
tunnelling and other drilling operations are all ground. It is also designed for easy maintenance.
performed with unsurpassed efficiency.
Exceptional stability on soft ground
Shoe plate width is 300mm (12”), which is wider
than that of any other competitive model. Low
ground-contact pressure as well as a low centre of
gravity further ensure dependable traction on soft
ground, too, and maximum stability during the
drilling operation.

Lifetime floating seals for minimum

maintenance
Lifetime floating seals are employed for the front
idlers and track rollers. This makes lubrication
unnecessary over an extended period of time.

Ample mobility on rough terrain

Powerful 12HP air motors and a hydraulic
oscillating system permit good mobility and
traction even on rough terrain. The motors provide
adequate power to climb slopes while towing a
compressor.

Direct motor-connected final drive

The final drive is directly connected to the air
motor to minimize power loss and ensure drive
efficiency.

Well-protected shoe links

Track guards prevent the shoe links from dropping
off and also help extend the life of the links.

Convenient crawler-tension adjustment

Crawler tension may be hydraulically adjusted with
the utmost ease by using a grease gun.

Highly reliable automatic brake

An automatic brake is incorporated inside the air
motor and interlocked with the traction control
valve.

BOOM

Easy 180-degree power dumping

The guide shell is hydraulically operated within a
180-degree range without inconvenient index pin
changes.

Toe-hole drilling made simple

Changeover from vertical drilling to toe-hole
drilling can be made easily without changing the
pin.
FACTS BEHIND OUR HIGH PERFORMANCE
GUIDE SHELL

Sturdy structure incorporating the third muffler

The box-type guide shell, which incorporates the
third-stage of the diffusion muffling system, has
been developed by FURUKAWA and patents have
been applied for. The firmly supported foot pad
and other design features provide top rigidity for
the guide shell. The third muffler is incorporated
along almost the entire length of the guide shell
to guarantee complete muffling efficiency.

Quick and powerful rod pull-out

The piston-type air motor with an output of 5HP
provides an extremely high rod retracting force
and ensures rapid operation. This air motor is
interchangeable with the power pump motor to
reduce your parts stock requirements.

Extra-long guide shell slide

The extra-long 1200mm guide shell slide
facilitates drilling and drill-extending operations.
It permits easier drilling with the foot pad firmly
pressed against the rock – even on rough and
irregular surfaces. It also ensures safe guide shell
retraction with no danger of damage to the guide
shell tip.

SAFETY DEVICES
Accident-free operation and equipment safety are
ensured by a number of safety devices, which
include:

Double pilot check valve

A double pilot check valve is incorporated in the
boom lift cylinder and the guide tilt cylinder to
prevent accidental falling due to oil hose breakage
or other causes. At the same time the boom and
the guide shell are prevented from free-falling
even in the event of leakage from the valve or oil
hose.

Oscillation circuit pilot check valve

A pilot check valve in the oscillation circuit
protects the equipment against damage due to
free-falling.

Oscillating lock valve

This valve cuts off the oscillating circuit of the
oscillating cylinders to prevent sway and also fixes
the track frame and center frame. It’s manually
operated when doing work involving right-to-left
boom movement. At other times, it should be
open.
Outstanding PNEUMATIC DRIFTER

Drilling Super high-speed drilling

The PD200 pneumatic drifter, newly perfected
Performance for the PCR200 crawler drill by FURUKAWA, has
a large bore (130mm or 5⅛”) cylinder,
The powerful PCR200 crawler drill features a providing a powerful drive for the rapid and
high-performance PD200 drifter. It’s capable reliable hammering action. A dependable and
of high manoeuvrability and exceptional durable geared motor as well as an
operation easy on any site to assure you a independent rotation device further ensure
total drilling capability that ranks as best in outstanding drilling performance. The drifter
this class. Check the drilling performance can withstand severe working conditions, and
data shown below, if you are not quite can also easily handle a wide range of jobs
convinced. All figures were compiled during involving various kind of rock. A variety of bits
on-site actual-use testing. ranging in size from 65mm to 100mm (2½” –
4”) is available.

Triple noise-muffling system

Two-stage noise diffusion takes place within
the drifter to reduce the exhaust noise. The
exhaust then passes through a muffler hose
and another diffusion-muffling device, located
in the guide shell, which reduce the noise level
even lower.

Streamlined piston
The piston has a streamlined design – a unique
FURUKAWA development that has successfully
increased hammering power and efficiency.
The special piston has been in use in different
drifter models, as well as in other FURUKAWA
products, such as air leg drills, and has proved
its superiority. Less stress is placed on the rod
and a consistently high long-hole drilling
performance is achieved.

Minimized rotation stress

The integrated motor speed-reduction unit and
front head are fixed onto the carriage, which
means that the front head moment is not
exerted on the through bolt. This greatly
reduces rotation stress on the bolt and on the
entire drifter.

CONTROLS

Centralized control valves and cocks

Hydraulic and pneumatic control valves and
cocks are laid out in a centralized location for
top operability and high operational efficiency.
The fine control valve offers more precise feed
control for coping with variations in drilling
conditions.

Sub valve for rod change

To improve efficiency and simplify rod
mounting/removal, a remote control valve is
installed on the guide shell to control both the
drifter rotating motor and feed motor.

Swing-arm traction control valve

The swing arm-type traction control valve
allows operation from a position freely
selected by the operator. A detachable
operator step provides further operator
convenience when moving over an extended
distance.
Technical
Specifications
Dimensions
Overall length (A) mm 5400
Feed travel (B) mm 3710
Track length (C) mm 2580
Length of ground contactel (D) mm 1885
Tow hitch height (E) mm 550
Overall width (F) mm 2390
Track width (G) mm 2200
Width of grousers (H) mm 300
Overall height (boom lowered) (I) mm 1250
Ground clearance (J) mm 280

Pneumatic drifter
Model PD200
Type rotary-percussive,
independent gear motor
rotation
Weight (without shank rod) kg 180
Length (without shank rod) mm 1020
Cylinder diameter mm 130
Piston stroke mm 80
Number of blows bpm approx. 1600
Type of rotation motor gear motor
Rotational speed rpm 0 - 380
Rotational torque kg-m 36,5
Air consumption m3/min approx. 16
Air pressure kg/cm2 5,5
Guide shell
Model PCR200GS
Length mm 5440
Feed length mm 3710
Rod length mm 3050
Guide slide length mm 1200
Feed motor - model MC2
Feed motor - type piston type, 5 cylinders
with reduction gears
Feed motor - output hp 5 (at 6 kg/cm2)
Feed motor - air consumption m3/min 0,05
Rod pull kg max. 1000 (at 6 kg/cm2)
Boom
Model JF200
Type Overturn
Boom length mm 2000
Boom lift angle degrees -25 - +45
Guide tilt angle (without pin change) degrees 180
Guide swing angle (with pin change) degrees -15 - +95
Boom swing angle degrees -45 - +45
Power pump
Model MP12
Air motor - type piston type, 5 cylinders
Air motor - output hp 5 (at 6 kg/cm2)
Oil pump gear type
Delivery pressure kg/cm2 210
Oil reservoir capacity litres 17
Line oiler
Oil capacity litres 15
Normal rock drill oil consumption cc/min 20 - 25
Crawler traction
Track length mm 2580
Track width mm 2200
Width of grousers mm 300
Length of ground contact mm 1885
Ground clearance mm 280
Tow hitch height mm 550
Ground contact pressure kg/cm2 0,45
Travelling speed km/h 3,2
(towing a compressor on levelling ground)
Gradeability (without towing a compressor) degrees 35
Gradeability (with towing a compressor) degrees 22
Oscillating angle degrees 15
Oscillating system hydraulic cylinders
Traction motor - model MR13
Traction motor - type piston type, 5 cylinders
Traction motor - control independent

Traction motor - output hp 5 (per set, at 6 kg/cm2)

Traction motor - brake system air pressure release,

automatic band brake

Traction motor - air consumption cm3/min 11,5

Tractive pull kg max. 4000

Applicable extension rod

Size T38

Length m 3,05

Bit diameter mm 65 - 100

Optional: compressor

Recommended capacity m3/min 18 (8 bar)

 FURUKAWA PCR200

MAZAL INTERNATIONAL BV

The Netherlands
Phone +31 (0)495 542425// Fax +31 (0)495 521918
www.mazal.nl // sales@mazal.nl