GEBP8806-05

March 2015

Parts Manual
B20 Hydraulic Breakers

MAX1 - UP

1
TABLE OF CONTENTS

HAMMER TOTAL ASSEMBLY ............................................................................................................................... 4

HAMMER TOTAL ASSEMBLY PART LIST ............................................................................................................ 5

BACK HEAD SUB ASSEMBLY ............................................................................................................................... 6

BACK HEAD SUB ASSEMBLY PART LIST ............................................................................................................ 7

CYLINDER SUB ASSEMBLY ................................................................................................................................. 8

CYLNDER SUB ASSEMBLY PART LIST ............................................................................................................... 9

FRONT HEAD SUB ASSEMBLY .......................................................................................................................... 10

FRONT HEAD SUB ASSEMBLY PART LIST ....................................................................................................... 11

VALVE BLOCK SUB ASSEMBLY ......................................................................................................................... 12

VALVE BLOCK SUB ASSEMBLY PART LIST ...................................................................................................... 13

ACCUMULATOR SUB ASSEMBLY ...................................................................................................................... 14

ACCUMULATOR SUB ASSEMBLY PART LIST ................................................................................................... 15

SIDE ROD SUB ASSEMBLY ................................................................................................................................ 16

SIDE ROD SUB ASSEMBLY PART LIST ............................................................................................................. 17

SEAL KIT (COMPLETE) PART LIST .................................................................................................................... 18

SEAL KIT (COMPLETE) PART LIST .................................................................................................................... 19

SEAL KIT (VALVE) SUB ASSEMBLY ................................................................................................................... 20

SEAL KIT (VALVE) SUB ASSEMBLY PART LIST ................................................................................................ 21

SEAL KIT (ACCUMULATOR) ............................................................................................................................... 22

SEAL KIT(ACCUMULATOR) SUB ASSEMBLY PART LIST ................................................................................. 23

B20 HOUSINGSUB ASSEMBLY .......................................................................................................................... 24

B20 HOUSING SUB ASSEMBLYPART LIST ....................................................................................................... 25

B20 SIDE HOUSING (B, B1-LINKAGE) SUB ASSEMBLY ................................................................................... 26

B20 SIDE HOUSING (B, B1-LINKAGE)SUB ASSEMBLYPART LIST .................................................................. 27

B20 SIDE HOUSING (CB, CB2-LINKAGE) SUB ASSEMBLY .............................................................................. 28

B20 SIDE HOUSING (CB,CB2-LINKAGE)SUB ASSEMBLY PART LIST ................................................................... 29

B20 SIDE HOUSING (DB-LINKAGE) SUB ASSEMBLY ....................................................................................... 30

B20 SIDE HOUSING (DB-LINKAGE)SUB ASSEMBLY PART LIST ..................................................................... 31

HOSE SUB ASSEMBLY (LOOSE)........................................................................................................................ 32

2
HOSE SUB ASSEMBLY (LOOSE) PART LIST..................................................................................................... 33

HOSE SUB ASSEMBLY (FACTORY INSTALL) ................................................................................................... 34

HOSE SUB ASSEMBLY (FACTORY INSTALL) PART LIST ................................................................................ 35

TOP BRACKET (B, B1-LINKAGE) SUB ASSEMBLY ........................................................................................... 36

TOP BRACKET (B, B1-LINKAGE) SUB ASSEMBLY PART LIST ........................................................................ 37

TOP BRACKET (CB, CB2-LINKAGE) SUB ASSEMBLY ...................................................................................... 38

TOP BRACKET (CB, CB2-LINKAGE) SUB ASSEMBLY PART LIST ................................................................... 39

TOP BRACKET (DB-LINKAGE) SUB ASSEMBLY ............................................................................................... 40

TOP BRACKET (DB-LINKAGE) SUB ASSEMBLY PART LIST ............................................................................ 41

GAS CHARGING KIT ............................................................................................................................................ 42

3
HAMMER TOTAL ASSEMBLY

4
HAMMER TOTAL ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 369-1565 HAMMER TOTAL ASSEMBLY

1 367-0887 FRONT HEAD SUB ASSEMBLY 1

2 367-0859 CYLINDER SUB ASSEMBLY 1

3 367-0897 PISTON 1

4 367-0855 BACK HEAD SUB ASSEMBLY 1

5 367-0872 VALVE BLOCK SUB ASSEMBLY 1

6 367-0879 ACCUMULATOR SUB ASSEMBLY 1

7 367-0898 SIDE ROD SUB ASSEMBLY 4

8 118-0589 HEX. SOCKET BOLT 8

9 125-2117 HEX. SOCKET BOLT 4

10 371-7133 GUIDE PIN 2

11 368-9986 TOOL – CONE 1

12 368-9987 TOOL – CHISEL 1

13 368-9988 TOOL – BLUNT 1

14 368-9989 TOOL – MOIL 1

15 368-9990 SEAL KIT 1

5
BACK HEAD SUB ASSEMBLY

6
BACK HEAD SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0855 BACK HEAD SUB ASSEMBLY

1 367-0856 BACK HEAD 1

2 367-0857 GAS CHARGING VALVE ASSEMBLY 1

3 416-4443 FLANGE 2

4 369-6825 PLUG(CAP) 2

5 8T-0274 HEX. SOCKET BOLT 8

6 PART OF SEAL KIT O-RING – B6007330 2

7 PART OF SEAL KIT O-RING– B1807100 1

7
CYLINDER SUB ASSEMBLY

8
CYLNDER SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0859 CYLINDER SUB ASSEMBLY

1 367-0860 CYLINDER 1

2 367-0862 SEAL HOUSING 1

3 PART OF SEAL KIT CONNECTION BUSH 2

4 PART OF SEAL KIT PLUG BUSH– 367-0864 1

5 373-6450 HEX. SOCKET PLUG– A2006450 4

6 367-5280 ADJUST BOLT 2 1

7 108-2079 ADJUST NUT 1

8 367-5281 HELI - COIL 4

9 367-5282 HELI – COIL 8

10 PART OF SEAL KIT GAS SEAL– A2007010 1

11 PART OF SEAL KIT STEP SEAL– A2007020 2

12 PART OF SEAL KIT BUFFER RING– A2107250 1

13 PART OF SEAL KIT U-PACKUNG– A2107260 1

14 PART OF SEAL KIT WIPER– A2107270 1

15 PART OF SEAL KIT O-RING– A2007140 5

16 PART OF SEAL KIT O-RING– A2007040 2

17 PART OF SEAL KIT BACKUP RING– A2007050 3

18 PART OF SEAL KIT O-RING– A2007150 4

19 PART OF SEAL KIT O-RING– A3007170 1

20 PART OF SEAL KIT BACKUP RING– A3007180 1

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FRONT HEAD SUB ASSEMBLY

10
FRONT HEAD SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0887 FRONT HEAD SUB ASSEMBLY

1 367-0888 FRONT HEAD 1

2 367-0889 TOOL BUSHING (OPEN) 1

3 367-0890 THRUST RING 1

4 367-0891 UPPER BUSHING 1

5 367-0892 TOOL PIN 2

6 367-0893 BUSHING PIN (LOWER) 2

7 367-0894 BUSHING PIN (UPPER) 3

8 367-5992 SOCKET PLUG 1

9 170-5123 HEX. SOCKET PLUG 1

10 367-0895 RUBBER PLUG 3

11 367-0896 RUBBER PLUG 2

12 369-3563 SNAP RING 3

13 096-0194 SNAP RING 2

14 369-6824 GREASE NIPPLE 1

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VALVE BLOCK SUB ASSEMBLY

12
VALVE BLOCK SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0872 VALVE BLOCK SUB ASSEMBLY

1 367-0873 VALVE BLOCK 1

2 367-0875 VALVE GUIDE 1

3 367-0876 VALVE SPOOL 1

4 367-0877 VALVE BLOCK COVER 1

5 178-2633 HEX. SOCKET PLUG 1

5-1 155-9646 SEAL 1

6 170-5123 HEX. SOCKET PLUG 2

7 371-2124 HEX. BOLT 4

8 443-4182 PLUG-PORT 1

9 PART OF SEAL KIT O-RING– B4007200 1

10 PART OF SEAL KIT BACKUP RING– B6007360 1

11 PART OF SEAL KIT O-RING– B1807310 1

12 PART OF SEAL KIT BACKUP RING– A3007160 1

13 PART OF SEAL KIT O-RING– B2507190 2

14 PART OF SEAL KIT BACKUP RING– A2007090 1

15 PART OF SEAL KIT O-RING– A2007110 2

16 PART OF SEAL KIT O-RING– B1507200 2

13
ACCUMULATOR SUB ASSEMBLY

14
ACCUMULATOR SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0879 ACCUMULATOR SUB ASSEMBLY

1 367-0880 ACCUMULATOR COVER 1

2 367-0881 ACCUULATOR BOTTOM SUB ASSEMBLY 1

3 367-0885 GAS CHARGING BOLT 1

4 367-0886 GAS CHARGING CAP 1

5 368-9984 MEMBRANE 1

6 368-9985 HEX. HEAD BOLT 1

7 369-3666 HEX. SOCKET BOLT 12

8 PART OF SEAL KIT O-RING– A3007200 1

9 PART OF SEAL KIT BACKUP RING– A3007130 1

10 PART OF SEAL KIT O-RING– B1807310 2

11 PART OF SEAL KIT O-RING– A3007190 1

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SIDE ROD SUB ASSEMBLY

UP SIDE

16
SIDE ROD SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0898 SIDE ROD SUB ASSEMBLY

1 368-9123 SIDE ROD 1

2 369-3676 SIDE ROD UPPER NUT 1

3 369-3675 SIDE ROD LOWER NUT 1

4 370-3884 WASHER-SIDE ROD 1

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SEAL KIT (COMPLETE) PART LIST

NO. PART NO. PART NAME Q’TY

0 368-9990 SEAL KIT 1

1 PART OF SEAL KIT O-RING– B1507200 2

2 PART OF SEAL KIT O-RING–B1807100 1

3 PART OF SEAL KIT O-RING– B1807310 3

4 PART OF SEAL KIT GAS SEAL– A2007010 1

5 PART OF SEAL KIT STEP SEAL– A2007020 2

6 PART OF SEAL KIT O-RING– A2007040 2

7 PART OF SEAL KIT BACKUP RING– A2007050 3

8 PART OF SEAL KIT BACKUP RING– A2007090 1

9 PART OF SEAL KIT O-RING– A2007110 2

10 PART OF SEAL KIT O-RING– A2007140 5

11 PART OF SEAL KIT O-RING– A2007150 4

12 PART OF SEAL KIT BUFFER RING– A2107250 1

13 PART OF SEAL KIT U-PACKING– A2107260 1

14 PART OF SEAL KIT WIPER– A2107270 1

15 PART OF SEAL KIT O-RING– B2507190 2

16 PART OF SEAL KIT BACKUP RING– A3007130 1

17 PART OF SEAL KIT BACKUP RING– A3007160 1

18 PART OF SEAL KIT O-RING– A3007170 1

19 PART OF SEAL KIT BACKUP RING– A3007180 1

20 PART OF SEAL KIT O-RING– A3007190 1

21 PART OF SEAL KIT O-RING– A3007200 1

22 PART OF SEAL KIT O-RING– B4007200 1

23 PART OF SEAL KIT O-RING– B6007330 2

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SEAL KIT (COMPLETE) PART LIST

NO. PART NO. PART NAME Q’TY

24 PART OF SEAL KIT BACKUP RING– B6007360 1

25 PART OF SEAL KIT CONNECTION BUSH –367-0863 2

26 PART OF SEAL KIT PLUG BUSH - 367-0864 1

27 367-0751 SEAL KIT(VALVE) 1

28 367-0753 SEAL KIT(ACCUMULATOR) 1

19
SEAL KIT (VALVE) SUB ASSEMBLY

20
SEAL KIT (VALVE) SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0751 SEAL KIT(VALVE)

1 PART OF SEAL KIT O-RING– B4007200 1

2 PART OF SEAL KIT BACKUP RING– B6007360 1

3 PART OF SEAL KIT O-RING– B1807310 1

4 PART OF SEAL KIT BACKUP RING– A3007160 1

5 PART OF SEAL KIT O-RING– B2507190 2

6 PART OF SEAL KIT BACKUP RING– A2007090 1

7 PART OF SEAL KIT O-RING– A2007110 2

8 PART OF SEAL KIT O-RING– B1507200 2

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SEAL KIT (ACCUMULATOR)

22
SEAL KIT(ACCUMULATOR) SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 367-0753 SEAL KIT(ACCUMULATOR)

1 PART OF SEAL KIT O-RING– A3007200 1

2 PART OF SEAL KIT BACKUP RING– A3007130 1

3 PART OF SEAL KIT O-RING– B1807310 2

4 PART OF SEAL KIT O-RING– A3007190 1

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B20 HOUSINGSUB ASSEMBLY

24
B20 HOUSING SUB ASSEMBLYPART LIST

NO. PART NO. PART NAME Q’TY

0 369-1567 HOUSING TOTAL ASS’Y

1 369-1569 HOUSING ASSEMBLY(R) 1

2 369-1568 HOUSING ASSEMBLY(L) 1

3 FOR MFG PURPOSES TOP COVER PLATE– A2001540 1

4 369-1577 HOUSING JOINT BOLT 8

5 367-0900 HOUSING JOINT NUT 16

6 367-0899 HOUSING JOINT WASHER 16

7 8T-0363 TOP COVER BOLT 12

8 6V-7676 TOP COVER NUT 12

9 8T-4167 WASHER (PLAIN) 24

10 369-1573 SET PLATE 2

11 369-1571 SET PLATE 2

12 8T-7078 SOCKET BOLT 2

13 3B-4516 WASHER (SPRING) 12

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B20 SIDE HOUSING (B, B1-LINKAGE) SUB ASSEMBLY

26
B20 SIDE HOUSING (B, B1-LINKAGE)SUB ASSEMBLYPART LIST

NO. PART NO. PART NAME Q’TY

0 392-1791 SIDE HOUSING TOTAL ASS'Y 1

1 392-1793 SIDE HOUSING WELD ASS’Y 1

2 369-1571 LOWER SET PLATE 2

3 369-1573 UPPER SET PLATE 2

4 369-1577 HOUSING JOINT BOLT 8

5 367-0900 HOUSING JOINT NUT 16

6 367-0899 HOUSING JOINT WASHER 16

7 392-1795 MOUNTING PIN 2

8 392-1796 BUSH 4

9 392-1797 STOPPER 2

10 8T-7078 HEX. SOCKET BOLT 2

11 6V-8154 HEX. BOLT 2

12 8T-1757 HEX. NUT 4

27
B20 SIDE HOUSING (CB, CB2-LINKAGE) SUB ASSEMBLY

28
B20 SIDE HOUSING (CB,CB2-LINKAGE)SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 392-1800 SIDE HOUSING TOTAL ASS’Y 1

1 392-1801 SIDE HOUSING WELD ASS’Y 1

2 369-1571 LOWER SET PLATE 2

3 369-1573 UPPER SET PLATE 2

4 369-1577 HOUSING JOINT BOLT 8

5 367-0900 HOUSING JOINT NUT 16

6 367-0899 HOUSING JOINT WASHER 16

7 392-1802 MOUNTING PIN 2

8 392-1803 BUSH 4

9 392-1804 STOPPER 2

10 8T-7078 HEX. SOCKET BOLT 2

11 8T-0650 HEX. BOLT 2

12 8T-1757 HEX. NUT 4

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B20 SIDE HOUSING (DB-LINKAGE) SUB ASSEMBLY

30
B20 SIDE HOUSING (DB-LINKAGE)SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 392-1808 SIDE HOUSING TOTAL ASS’Y 1

1 392-1811 SIDE HOUSING WELD ASS’Y 1

2 369-1571 LOWER SET PLATE 2

3 369-1573 UPPER SET PLATE 2

4 369-1577 HOUSING JOINT BOLT 8

5 367-0900 HOUSING JOINT NUT 16

6 367-0899 HOUSING JOINT WASHER 16

7 392-1812 MOUNTING PIN 1

8 392-1813 BUSH 2

9 392-1814 STOPPER 1

10 392-1815 MOUNTING PIN 1

11 392-1817 BUSH 2

12 392-1818 STOPPER 1

13 8T-7078 HEX. SOCKET BOLT 2

14 6C-8647 HEX. BOLT 2

15 8T-1757 HEX. NUT 4

31
HOSE SUB ASSEMBLY (LOOSE)

32
HOSE SUB ASSEMBLY (LOOSE) PART LIST

NO. PART NO. PART NAME Q’TY

0 369-3567 HOSE SUB ASSEMBLY

1 339-0546 ADAPTER 2

2 5K-9090 O-RING 2

3 6V-9833 HEX.CAP 2

4 363-7162 HOSE 2

33
HOSE SUB ASSEMBLY (FACTORY INSTALL)

34
HOSE SUB ASSEMBLY (FACTORY INSTALL) PART LIST

NO. PART NO. PART NAME Q’TY

0 465-4558 HOSE SUB ASSEMBLY

1 339-0546 ADAPTER 2

2 5K-9090 O-RING 2

3 6V-9833 HEX.CAP 2

4 465-4562 HOSE 2

5 4J-0522 O-RING 2

6 8T-4194 BOLT-HEX HEAD 8

7 5P-8245 WASHER-HARD 8

8 13I-3025 FLANGE-SPLIT 4

35
TOP BRACKET (B, B1-LINKAGE) SUB ASSEMBLY

Be careful with the bracket

36
TOP BRACKET (B, B1-LINKAGE) SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 478-7474 TOP BRACKET SUB ASSEMBLY

1 478-7475 TOP BRACKET W.A 1

2 369-9168 BUSH 4

3 369-9169 PIN 2

4 369-1570 STOPPER 2

5 6V-8154 HEX. BOLT 2

6 8T-1757 HEX. NUT 4

37
TOP BRACKET (CB, CB2-LINKAGE) SUB ASSEMBLY

38
TOP BRACKET (CB, CB2-LINKAGE) SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 TOP BRACKET SUB ASSEMBLY

1 397-6898 TOP BRACKET W.A 1

2 392-1803 BUSH 4

3 392-1802 PIN 2

4 392-1804 STOPPER 2

5 6V-8154 HEX. BOLT 2

6 8T-1757 HEX. NUT 4

39
TOP BRACKET (DB-LINKAGE) SUB ASSEMBLY

40
TOP BRACKET (DB-LINKAGE) SUB ASSEMBLY PART LIST

NO. PART NO. PART NAME Q’TY

0 TOP BRACKET SUB ASSEMBLY

1 397-6900 TOP BRACKET W.A 1

2 392-1813 BUSH 2

3 392-1817 BUSH 2

4 392-1812 PIN 1

5 392-1815 PIN 1

6 392-1814 STOPPER 1

7 392-1818 STOPPER 1

8 6C-8647 HEX. BOLT 2

9 8T-1757 HEX. NUT 4

41
GAS CHARGING KIT

< 25 BAR GAUGE> < 100 BAR GAUGE >

< GAS CHARGING KIT - 38L >

< CHARGING BLOCK >

NO. PART NO. PART NAME Q’TY

1 369-3566 GAS CHARGING KIT - 38L 1

42