HENAN BEBON IRON & STEEL CO.

, LTD
T:+86-371-86011881 website:www.bebonchina.com

Manufacturing, inspection and testing quality plan

无缝管制造检验及检测质量计划
HENAN BEBON IRON
For seamless pipe
&STEEL CO.,LTD
Following ASME SA106C
河南贝邦钢铁有限公司
符合 ASME SA106C 管线管

sequence No.
BBN20191023 Compiled by\编辑：ZYY Date（日期）:2019.10.23 Review and Approval\审核、批准： LF
顺序号
REV: 0 rolling mill ： 258 USER: Purchase Order:
Controlled and/or
Activities of
the description of process production Reference Non-conformity-correction Inspection
Action No manufacturing or Sampling frequency Acceptance criteria Records Inspection
or the name of the facility parameters Document Actions by TPI
序号 inspection 频率 验收标准 记录 by JT
工序描叙或设备名称 受控工艺或生产参 参考文件 不合格整改措施 /Client
工序活动
数
File for
Order review Contract every order Negotiation with customer
1 Sales, Technical, Quality H -
定单评审 合同 每一订单文 与客户协商
and Manufacturing confirm each point of 销售合同评审管理
each order 件
Departments the order 规定 Contract
每一订单 File for
Internal order 销售、技术、质量、生产 订单要素 requirement
Contract every order Re-issuance
2 issuance 制造部门 H -
合同 每一订单文 重新发放
内部合同发放
件
Check chemical Working Procedure
Rolling mill Review the MTC of each heat shift record Rejection + NCR
3 composition of 连铸圆管坯采购技 Acc. To ASME SA106 C H R
轧管厂 raw material 每炉 班组记录 拒收
billets 术规范
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

核对管坯化学成
分
shift record
for inputting
Heating temperature Working Procedure
Billet heating Rotary furnace Working Procedure continuously billet sites, correction of temperatures
4 and time of Mill M
加热钢坯 环形加热炉 of Mill 连续的 stoker sites, 校正温度
加热温度和时间 操作规程
环形炉热工
记录
shift record
Rolling parameters Calibration before hot Working Procedure for Hot
Working Procedure Amended parameters
5 Piercing 穿孔 CTP in rolling mill 轧制参数、毛管外 rolling. of Mill Rolling Site M
of Mill 修正参数
径、长度 开始热轧前调试 操作规程 穿孔机组交
接班记录
shift for
Rolling parameters Calibration before hot Working Procedure
Hot rolling Working Procedure record Amended parameters
6 PQF machine in mill 轧制参数、荒管外 rolling. 开始热轧前调 of Mill M
热轧 of Mill 连轧机组交 修正参数
径、长度 试 操作规程
接班记录
Rolling parameters，
finishing rolling Standards and
Calibration before hot
Sizing Sizing Mill temperture Working Procedure requirements of the shift record Amended parameters
7 rolling. 开始热轧前调 M
定径 定径机 轧制参数 、成品管 of Mill contract 班组记录 修正参数
试
外径、长度, 终轧温 标准和合同要求
度
Cropping、cut to Length, cut-off length meet the
saw Working Procedure Each pipe shift record re-cropping
8 length quality requirement of contract M
管排锯 of Mill 每根管子 班组记录 重新切头
切头、尾、切定尺 切头长度、切头质量 满足客户要求
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

Working Procedure re-straightening or reject +

straightening 矫 straithtening machine straightness Working Procedure Each pipe shift record
9 of Mill NCR M
直 矫直机 弯曲度 工艺技术规程 每根管子 班组记录
操作规程 重新矫直
Longitudinal defects
Shift change, size change
on the outside and Re-calibration and
and calibration each 4
inside surface Working Procedure inspection of the
Pipe-body NDT EMI hours.NDT for each pipe Shift record
10 inspected by EMI of PQF Mill ASME SA 106 previously inspected pipes H
管体探伤 漏磁探伤机 交接班、换规、连续工作 班组记录
（N12.5)； 内部操作规程 重新校准，重新检查该批管
4 小时校样 1 次。
内外表面纵向 EMI 子
探伤：逐支
N12.5 探伤
Shift change, size change
Re-calibration and
and calibration each 4
Working Procedure inspection of the previously
Pipe-end NDT manual UT manual UT hours.NDT for each pipe Shift record
11 of PQF Mill ASME SA 106 inspected pipes H
管端探伤 手动 UT 探伤 手动 UT 探伤 交接班、换规、连续工作 班组记录
内部操作规程 重新校准，重新检查该批管
4 小时校样 1 次。
子
探伤：逐支
Re-calibration and
Residual Measurements shall be
Working Procedure inspection of the previously
magnetism Gaussmeter Residual magnetism made on each end of a Max Average 30GS,Max Shift record
12 of PQF Mill inspected pipes H
inspection 高斯计 剩磁量 pipe, selected at least once single 35GS 班组记录
内部操作规程 重新校准，重新检查该批管
剩磁检查 per 4 h per operating shift.
子
Measuring instruments Surface quality, *Check geometry size, repairs by grinding or
Standards and Standards and
Dimensional 测量仪器 OD,Ovality, WT , inside surface and outside cropping and subsequently
requirements of the requirements of the shift record
13 /Visual inpection Callipers ,micrometers,snap other size inspection surface quality. re-inspected or rejected H
contract contract 班组记录
尺寸外观检验 gauges,pi-tapes (wrap 表面质量，壁厚，外 Frequency: All pipes. +NCR
标准和合同要求 标准和合同要求
tapes), 径、椭圆度及其它尺 *Straightness: full length 修磨或切头修复,再重检或
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

卡尺、千分尺、卡规、π 寸检验 判废
尺
original
recheck according to
Chemical analysis Analysing Chemical internally standard Chemical composition record and
OE Spectrometer 2 Samples per lot Standards and/or reject +
14 化学分析( for components 钢的牌号和化学成 accoding to ASME ERP data H R
光谱分析仪 每批 2 个试样。 NCR & re-heat-treat
product 成品分析) 化学成份 分 SA106 C 原始记录和
根据标准复验。
ＥＲＰ数据
original
Yield 、tensile 、 recheck according to
record and
Tensile test Tensile test machine elongation 屈服强 1 sample per lot accoding to ASME Standards and/or reject +
15 ASTM A370 ERP data H R
拉伸试验 拉伸试验机 度，拉伸强度，延伸 机械性能 1 样/每批 SA106 C NCR & re-heat-treat
原始记录和
率 根据标准复验。
ＥＲＰ数据
Pressure:P=2*60%*min
Graph and
Hydrostatic testing Hydrotester made Pressure, Time 压 Working Procedure Each pipe yield strength*t/D reject + NCR
16 shift record H
水压试验 水压机 力，保压时间 内部工艺规程 每根管子 Max pressure:19MPa 判废
班组记录
Hold time 5 Sec
Bevel Angle:
30°(0°,+5°) root
face(1.6±0.8mm）
and squareness
Graph and rebevelling
Bevelling Bevelling line （Max. 1.6mm） Working Procedure Each pipe accoding to ASME
17 shift record M
倒棱 倒棱生产线 倒棱角度 of Mill 每根管子 SA106
班组记录 切掉并且重新加工
30°(0°,+5°)
钝边尺寸
(1.6±0.8mm),切斜:最
大 1.6mm
 HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

Measuring length
and weighing
Standards and
mass. Measuring length and Length of pipe， Graph and
Working Procedure all quantity requirements of the Re-checking
18 测长、称重 weighing mass equipment weighing shift record H
of Mill 所有数量 contract 复查
(Weight tolerance 对钢管进行测长、称重 钢管长度、重量 班组记录
标准和合同要求
check 重量公差
检查）

Tube on the right

Follow ASME SA106
there is a complete
Marking marking equipment Working Procedure each pipe and contract shift records re-marking
19 furnace, lot number M
喷标 喷涂设备 of Mill 每根管子 根据 ASME SA106 和合 班组记录 喷涂不合格重新喷涂
identification
同要求执行
管体上有完整正确
的炉、批号标识
Packing quality, the
Packaging, Packaging equipment,
correct information Working Procedure all quantity ASME SA106 and shift records Re-packaging,warehousing
20 warehousing warehousing system H
包装质量、入库信息 of PQF Mill 所有数量 contract 班组记录 重新包装、入库
包装、入库 包装设备、入库系统
正确
proper stocking,
undamaged ends of
stocking Restock/reject the damaged
Stocking Stocks,cranes, wagons Stocking Working Procedure all quantity pipes, complete
21 sheet pipes + NCR M
存放 库房，吊车，卡车 存放 of PQF Mill 所有数量 documentation
存放清单 重新存放/判废损坏管子
正确的存放，没有损坏
的管端，完整的文件
Certification QA - office, PC ERP Certificate issue Standards and all quantity Standards and Release note blocking of goods for
22 H R
质量证明书 系统 En10204.3.1 requirements of the 所有数量 requirements of the 放行记录 shipping
HENAN BEBON IRON & STEEL CO., LTD
T:+86-371-86011881 website:www.bebonchina.com

按 EN10204.3.1 出具 contract contract 阻止货物发出

质保书 标准和合同要求 标准和合同要求