BDS-2019-19-60

HENIKWON
Technical
Brochure
Leading to better
Power
distribution
SCM BUSDUCT SYSTEM
 HENIKWON

Contents
Contents
1. ABOUT HENIKWON 2

2. SCM BUSDUCT SYSTEM – LOW VOLTAGE

General Specification 6
Electrical Characteristics 8
Product Selection 12
Design Factors For Busduct Layout 24
Installation Manual 27

3. HIGHBAR BUSDUCT SYSTEM – HIGH VOLTAGE

General Specification 31
Product Selection 32

4. AIRBAR BUSDUCT SYSTEM

General Specification 34
Product Selection 35
Installation Manual 38

5. FIRE-RESISTANT BUSDUCT SYSTEM 39

6. IP STANDARDS 40

1
 HENIKWON
ABOUT HENIKWON

TOGETHER TODAY
WE ARE GOING TO MAKE
SUCCESSFUL HISTORY

1 WE HAVE THE POWER

Established since 1982, Henikwon Corporation is part of Schneider
Electric Group, a progressive market leader in the electrical equipment
industry. Henikwon has been playing a pioneering role in the busduct
landscape. We produce high performance and quality products with
excellent services to the customers throughout the life cycle. We
constantly strive to maintain a high level of quality and compliance to
the international product standards.

We constantly achieve a high level of quality in compliance to the

international standards in products.

When you choose Henikwon Busduct system, we know you are

partnering with a reliable supplier of Busduct system ideally configured
for your application.

Whether you require Busduct system for reliable quality, prime or

standby application, we can meet your needs with our range of quality
products developed by highly skilled engineers and technicians
coupled with excellent services provided by our reliable team.

To meet all your requirements for low, medium and high voltage
Busduct systems, we rely on our expertise in power distribution,
ranging from 400A to 6300A.

Our cycle of success thrives on our commitment, innovations,

challenge, teamwork and “Customer First” motto.

This is what makes us and gives us an edge with a deep understanding

of the market and an appreciation of our customers most critical needs.
Worry no further, we’re here to find the best solutions to make your
life a better one!

2
 HENIKWON
ABOUT HENIKWON

HENIKWON is positioning itself as a global manufacturing leader in the busduct

system industry by setting a precedent for product quality and good services.
It has embarked on to establish and maintain a strong interface between the
A World Leader in
the Busduct System
1
organization and its customers as a partnership. This will provide accurate
feedback on all customer service issues and identify business solutions to through Innovation
continually improve service performance and responsiveness.

HENIKWON’s customer driven R&D develops tailor made solutions for specific
market needs, making us the partner of choice and the leading busduct system
The Future Energy
manufacturer. With a resolution in energy where it gives the rapid widespread Henikwon
deployment of advanced, clean, and sustainable energy sources, we will try
to be the integral part of the solution to the industrial needs.

3
 HENIKWON
ABOUT HENIKWON

1 Quality, Reliability, Precision Quality, reliability and precision are the hallmarks of our Henikwon
philosophy. They represent concepts and values to which we are totally
committed. In Henikwon, quality means that all our employees take
personal responsibility for the company as a whole and in particular,
for their own field of work. This individual commitment to perfection
results in product superiority, which our products are ideally tailored to
our customer’s needs and fulfill market requirements. We ensure a high
level of customer satisfaction. We familiarize ourselves with their needs,
requirements and products as well as learnt from past experiences of
dealing with our customer in order to render our best services to them.

Quality Is Our Philosophy Responsibility and imaginations are part of our quality, which make our
products reliable and our customer satisfied. Our employees are 100%
committed to deliver defect-free products and excellent service through
continuous improvements.

Our latest high-tech manufacturing process improves quality and

productivity. Automation in our manufacturing workshops has led to a
significant advancement in efficiency, productivity and quality.

All products undergo functional and power testing before dispatch. These
make our smooth flow of organization operation possible in complying with
ISO9001: 2015, OHSAS18001:2007, MS 1722 : 2005, and ISO14001: 2015.

4
 HENIKWON
ABOUT HENIKWON

Henikwon Busduct System is fully type tested through various international

independent laboratories in world wide, proving its best quality product
compliances to the international standards;
Endless R & D investments
and International
1
• IEC 61439 – 1 & 6: 2012 recognitions through tests
• IEC 60439 – 1 & 2: 2005
• IEC 62271 – 200: 2003
• IEC 60529-2: 2001
• IEC 60331
• BSEN 60439 – 1 & 2: 2000
• ASNZ 3439 – 2: 2002
• AS 3439 – 2 – 1994
• AS 60529 – 2004
• VDE 532
• JISC 8364
• CCC

5
 HENIKWON
SCM BUSDUCT SYSTEM

GENERAL SPECIFICATION

Superior Compact & Sandwich Type

Design Electro galvanized steel housing
Henikwon SCM Busduct System is light weight, low
impedance, non-ventilated, naturally cooled and totally
enclosed for protection against mechanical damages and dust
accumulation in compact and sandwich type. Class F insulation

Our design does not require fire stop or internal barriers in

each busduct length/unit due to its compact & sandwich type Tin/silver plated
construction.
Copper purity 99.9%
Moreover, galvanized steel housing or aluminum housing Conductivity 100%
with epoxy compound powder coated by an automated
electrostatic process enables fire resistance. The housings
are capable of integral ground.

Busbar Copper Busduct System

99.9% copper busbar is tin coated with epoxy compound
insulation. This is to prevent from water and moisture that can
cause reduction in dielectric resistance, and its flame retardant
ensures the safety. Likewise, aluminum busbar is silver/tin
coated at the joint parts for better conductivity.

Joints
2 To check for tightness without de-energizing the busduct
system, the joints are of maintenance-free system with High
tensile bolt. The high strength bolt is insulated by a high quality
insulation material for heat and impact forces.

For uniformed distribution of the clamping force over the joints,

all bolted connections are equipped with plate spring.
Electro galvanized steel housing
The joint design permits safe practical testing of joints for or Extruded aluminum housing
tightness without de-energizing the busduct and it is possible
to remove any one section in a run without disturbing the two Class F insulation
adjacent busduct sections.

The joints have an adjustability for a precise alignment and to Tin/silver plated at joint
facilitate an easy field installation. The maintenance-free nut
is provided where the outer head will be twisted off once it Aluminum purity 99.6%
reaches 150N•m which will act as lock nut. Conductivity 61%

Earth System
The busduct housing is constructed to have positive electric
continuity throughout thehousing surface. It is available with
internal or integral ground with 50% earth, 25%+25% earth or Aluminum Busduct System
100% earth options. 200% neutral conductor is also available

Additional external earth tape can be fixed to the outer part

of the housing as per requirement. However, it is contractor’s
scope of supply.

Plug-in Hole
A maximum of five plug-in holes can be designed within
a 3000mm standard feeder unit on both sides. The pitch
the plug-in hole have 500mm intervals. Plug-in hole is well
designed to prevent improper installation of plug-in box.

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 HENIKWON
SCM BUSDUCT SYSTEM

Plug-in Box Safety Devices

Plug-in box is mechanically interlocked with the busduct
housing to prevent installation or removal of plug-in box while
the switch is in ‘ON’ position. It is equipped with an operating
handle which will always remain in control of the switching
mechanism.
R R
Y Y
B B Before the jaws make contact with the busbar, the plug-in
G box enclosure shall make positive ground connection to the
busduct housing.

3 PHASE 3 WIRE 3 PHASE 3 WIRE The plug-in box is also equipped with internal insulation
WITH INTEGRAL GROUND WITH INTERNAL GROUND barriers to prevent accidental contact of housing plate and
conductors. To prevent the plug-in box cover from being
opened while the switch is in ‘ON’ position, the covers of all
plug-in boxes shall have ‘releasable’ type of interlocks. The
plugs shall be provided with means of padlocking the switch
in the ‘OFF’ position. With live parts which are on the sideline
R R
of the protective device during time of wire pulling.
Y Y
B B
N N Expansion Joints
G Expansion joint shall be installed when necessary and it shall
be capable of taking up all thermal expansions, assuming in
3 PHASE 4 WIRE 3 PHASE 4 WIRE
full-load condition.
WITH INTEGRAL GROUND AND WITH INTERNAL GROUND AND
100% NEUTRAL 100% NEUTRAL
Support of Busduct
Supporting interval for horizontal run shall not exceed 1.5
meters. Vertical riser of busduct shall be supported adequately
with spring hangers at each floor. Immediate supports shall be
2
provided if the floor to floor distance exceeds 4 meters.
R R
Y
B
Y
B Ambient Temperature
N N Due to liberal cross section area of the conductors and superior
N N housing design, Henikwon SCM Busduct Systems can be
G
loaded at rated current at an ambient temperature of 50°C
3 PHASE 5 WIRE 3 PHASE 5 WIRE without derating (IEC standard requirement is 35°C).
WITH INTEGRAL GROUND AND WITH INTERNAL GROUND AND
200% NEUTRAL 200% NEUTRAL
Short-time Current Capacity
The short-time current capacity of the busduct shall not be
less than the value given as per the table on page 9.

Impedance Value
G The impedance of the busduct shall not exceed the value given
R
Y as per the table on page 10.
B
N
G EMC Compatible
Henikwon SCM busduct system is tested EMC compatible.
3 PHASE 4 WIRE
WITH 25% + 25% INTERNAL GROUND AND 100% NEUTRAL
Application Data
1) Operating Voltage: 1,000 Volts
2) Withstand Voltage: 8,000 Volts
3) Insulation Type: Class F insulation
4) System Configuration:
3ø3W, 3ø3W+G, 3ø4W, 3ø4W+G, 3ø5W,3ø5W+G
5) Degree of Protection: Indoor – IP54
Outdoor – IP55, IP65, IP67
6) Fire Resistant Busduct comply to IEC 60331
7) Seismic Zone-4 compliant to IBC 2003, IEEE 693-1997
ASCE 7-02, GR-63-Core
8) Complies to IK-10

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 HENIKWON
SCM BUSDUCT SYSTEM

ELECTRICAL CHARACTERISTICS

1. DIMENSIONS

Single stack Double stack Triple stack

Copper Conductor
Dimension (mm)
Weight (kg/m)
Height
Ampere Conductor Width
Indoor Busduct Outdoor Busduct Indoor Busduct Outdoor Busduct
(A) 3W 4W 5W 3W 4W 5W 3W 4W 5W 3W 4W 5W

400 4x40-1 115 100 120 140 190 210 230 10.8 13.3 15.9 14.2 16.7 19.2
630 6x40-1 115 100 120 140 190 210 230 14.4 18.1 21.5 18.6 22.0 25.5
800 6x50-1 125 100 120 140 190 210 230 17.2 21.5 25.8 21.1 25.4 29.7
1000 6x65-1 140 100 120 140 190 210 230 22.5 28.2 34.0 26.5 32.3 38.0
1250 6x90-1 165 100 120 140 190 210 230 22.3 28.2 34.1 25.8 31.6 37.5

2
1600 6x125-1 200 100 120 140 190 210 230 29.4 37.4 45.2 33.4 41.2 49.0
2000 6x150-1 225 100 120 140 190 210 230 34.7 44.0 53.2 39.3 48.5 57.0
2500 6x200-1 275 100 120 140 190 210 230 43.6 55.3 67.2 47.4 59.2 71.1
3200 6x125-2 400 100 120 140 190 210 230 57.6 72.9 88.3 61.4 76.7 92.0
3600 6x150-2 450 100 120 140 190 210 230 68.1 86.5 104.7 72.0 90.3 108.7
4000 6x175-2 500 100 120 140 190 210 230 79.0 100.3 121.6 83.3 104.5 125.8
4500 6x185-2 520 100 120 140 190 210 230 81.3 103.4 125.6 85.1 107.3 129.4
5000 6x200-2 550 100 120 140 190 210 230 87.2 110.6 134.4 94.8 118.4 142.2
6300 6x175-3 750 100 120 140 190 210 230 118.5 150.4 182.4 122.8 154.7 186.6

Aluminum Conductor
Dimension (mm)
Weight (kg/m)
Height
Ampere Conductor Width
Indoor Busduct Outdoor Busduct Indoor Busduct Outdoor Busduct
(A) 3W 4W 5W 3W 4W 5W 3W 4W 5W 3W 4W 5W

400 5x55-1 130 100 120 140 190 210 230 8.0 9.6 11.1 12.6 14.2 15.7
630 6x55-1 130 100 120 140 190 210 230 9.6 11.4 13.1 14.3 16.0 17.7
800 6x75-1 150 100 120 140 190 210 230 11.2 13.2 15.3 15.8 17.8 19.9
1000 6x100-1 175 100 120 140 190 210 230 13.1 15.6 18.1 17.7 20.2 22.7
1250 6x125-1 200 100 120 140 190 210 230 15.1 18.0 20.9 19.7 22.6 25.5
1600 6x175-1 250 100 120 140 190 210 230 19.0 22.7 26.5 23.6 27.3 31.1
2000 6x220-1 295 100 120 140 190 210 230 22.5 27.0 31.5 24.8 29.3 33.8
2500 6x150-2 450 100 120 140 190 210 230 34.0 40.7 47.3 38.6 45.3 51.9
3200 6x175-2 500 100 120 140 190 210 230 38.0 45.4 53.0 47.2 54.6 62.2
4000 6x220-2 590 100 120 140 190 210 230 45.0 54.0 63.0 49.6 58.6 67.6
4500 6x185-3 780 100 120 140 190 210 230 59.2 71.0 82.7 63.8 75.6 87.4
5000 6x240-3 945 100 120 140 190 210 230 72.0 86.6 101.2 76.6 91.2 105.8

8
 HENIKWON
SCM BUSDUCT SYSTEM

Outdoor Type Busduct

Full protection of IP65-67 busduct system is in special joint cover system

to provide protection from water and dust.

Protection rating design will be based on the site condition.

2
2. HIGH SHORT CIRCUIT CAPACITY Ampere Short Circuit
(A) (kA/1sec)
The allowable short time current capacity of the standard SCM Busduct
System is shown in the table below. 400 25
630 40
800 50
Determining Conductor Size 1000 50
Maximum permissible current carrying capacity and short circuit current
1250 65
are the aspects needed in selecting a conductor size. Short circuit current
capacity can be determined by operating temperature, short circuit 1600 65
temperature and short circuit duration. 2000 80
2500 100
3200 100
3600 100
4000 100
4500 100
5000 100
6300 100
* Value for 3 sec available on request

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 HENIKWON
SCM BUSDUCT SYSTEM

3. IMPEDANCE
Copper Conductor (Unit: 10-5Ω/m)
50Hz 60Hz
Ampere Conductor RDC
(A) (mm) RAC X Z RAC X Z

400 4x40-1 14.66 14.73 4.08 15.28 14.94 4.08 15.48

630 6x40-1 9.77 10.00 3.93 10.74 10.10 3.93 10.84

800 6x50-1 7.82 8.20 3.35 8.86 8.39 3.35 9.03

1000 6x65-1 6.01 6.52 2.77 7.09 6.70 2.77 7.25

1250 6x90-1 4.34 4.95 2.19 5.41 5.12 2.19 5.56

1600
6x125-1 3.13 3.79 1.74 4.17 3.94 1.74 4.31

2000
6x150-1 2.61 3.29 1.54 3.63 3.44 1.54 3.77

2500
6x200-1 1.95 2.41 1.29 2.73 2.53 1.29 2.83

3200
6x125-2 1.56 1.90 0.44 1.94 1.97 0.44 2.02

3600
6x150-2 1.30 1.64 0.39 1.69 1.72 0.39 1.76

4000
6x175-2 1.12 1.34 0.35 1.38 1.39 0.35 1.44

4500
6x185-2 1.06 1.28 0.34 1.32 1.34 0.34 1.38

5000
6x200-2 0.98 1.20 0.32 1.25 1.26 0.32 1.30

6300
6x175-3 0.74 0.88 0.23 0.91 0.92 0.23 0.95

Aluminum Conductor (Unit: 10-5Ω/m)

2 Ampere Conductor
(A) (mm)
RDC
RAC
50Hz
X Z RAC
60Hz
X Z

400 5x55-1 13.45 13.45 3.17 13.82 13.65 3.17 14.02

630 6x55-1 11.21 11.42 3.12 11.84 11.53 3.12 11.94

800 6x75-1 8.22 8.66 2.49 9.02 8.76 2.49 9.11

1000
6x100-1 6.17 6.75 2.03 7.05 6.84 2.03 7.14

1250
6x125-1 4.93 5.59 1.74 5.85 5.68 1.74 5.94

1600
6x175-1 3.52 3.93 1.40 4.17 4.01 1.40 4.25

2000
6x220-1 2.80 3.25 1.21 3.47 3.32 1.21 3.54

2500
6x150-2 2.06 2.25 0.77 2.38 2.29 0.77 2.42

3200
6x175-2 1.76 1.94 0.70 2.07 1.98 0.70 2.10

4000
6x220-2 1.40 1.58 0.61 1.70 1.62 0.61 1.73

4500
6x185-3 1.10 1.23 0.45 1.31 1.26 0.45 1.33

5000
6x240-3 0.85 0.99 0.38 1.06 1.02 0.38 1.09

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 HENIKWON
SCM BUSDUCT SYSTEM

4. VOLTAGE DROP
Voltage Drop: Line to Line in Copper Conductor (Unit : Volt/100m)
3Ø 50Hz Power Factor 3Ø 60Hz Power Factor
Ampere Conductor
(A) (mm) 1.00 0.90 0.85 0.80 0.70 0.60 1.00 0.90 0.85 0.80 0.70 0.60
400 4x40-1 10.20 10.41 10.16 9.86 9.16 8.38 10.35 10.55 10.28 9.97 9.26 8.47
630 6x40-1 10.91 11.69 11.53 11.30 10.70 9.98 11.03 11.79 11.63 11.39 10.78 10.05
800 6x50-1 11.36 12.25 12.10 11.87 11.27 10.53 11.62 12.48 12.32 12.08 11.45 10.69
1000 6x65-1 11.30 12.26 12.13 11.91 11.33 10.61 11.60 12.53 12.39 12.16 11.54 10.80
1250 6x90-1 10.72 11.71 11.61 11.42 10.89 10.22 11.07 12.03 11.91 11.70 11.14 10.43
1600 6x125-1 10.50 11.56 11.47 11.30 10.80 10.16 10.93 11.94 11.83 11.64 11.10 10.42
2000 6x150-1 11.38 12.57 12.49 12.31 11.78 11.10 11.90 13.04 12.93 12.72 12.14 11.41
2500 6x200-1 10.43 11.81 11.80 11.68 11.28 10.71 10.94 12.27 12.23 12.09 11.63 11.02
3200 6x125-2 10.50 10.51 10.20 9.85 9.08 8.23 10.93 10.89 10.56 10.19 9.37 8.49
3600 6x150-2 10.25 10.27 9.98 9.64 8.89 8.07 10.71 10.69 10.37 10.01 9.21 8.35
4000 6x175-2 9.25 9.38 9.14 8.85 8.20 7.49 9.65 9.74 9.48 9.17 8.48 7.72
4500 6x185-2 9.97 10.11 9.86 9.55 8.85 8.08 10.42 10.52 10.24 9.91 9.17 8.35
5000 6x200-2 10.43 10.60 10.33 10.01 9.29 8.48 10.94 11.06 10.77 10.42 9.65 8.79
6300 6x175-3 9.62 9.75 9.50 9.20 8.53 7.78 10.03 10.12 9.85 9.53 8.82 8.03

Voltage Drop: Line to Line in Aluminum Conductor (Unit : Volt/100m)

Ampere Conductor
(A) (mm) 1.00 0.90
3Ø 50Hz Power Factor
0.85 0.80 0.70 0.60 1.00 0.90
3Ø 60Hz Power Factor
0.85 0.80 0.70 0.60
2
400 5x55-1 9.32 9.34 9.08 8.77 8.09 7.35 9.46 9.47 9.20 8.88 8.19 7.43
630 6x55-1 12.46 12.70 12.39 12.01 11.16 10.20 12.58 12.81 12.49 12.11 11.24 10.27
800 6x75-1 12.00 12.31 12.02 11.68 10.87 9.97 12.14 12.44 12.14 11.79 10.97 10.05

1000 6x100-1 11.69 12.05 11.79 11.46 10.69 9.83 11.85 12.20 11.93 11.59 10.81 9.93

1250 6x125-1 12.10 12.53 12.27 11.94 11.16 10.27 12.29 12.70 12.43 12.09 11.29 10.39

1600 6x175-1 10.89 11.49 11.30 11.03 10.39 9.63 11.11 11.69 11.48 11.21 10.54 9.76

2000 6x220-1 11.24 11.95 11.77 11.52 10.87 10.11 11.51 12.19 12.00 11.73 11.06 10.27

2500 6x150-2 9.75 10.23 10.05 9.81 9.21 8.52 9.93 10.39 10.20 9.95 9.33 8.63

3200 6x175-2 10.78 11.39 11.20 10.94 10.31 9.56 10.99 11.58 11.38 11.12 10.46 9.69

4000 6x220-2 10.98 11.72 11.55 11.31 10.69 9.95 11.24 11.95 11.77 11.51 10.87 10.11

4500 6x185-3 9.61 10.16 9.99 9.77 9.20 8.54 9.81 10.34 10.16 9.93 9.34 8.66

5000 6x240-3 8.59 9.17 9.04 8.86 8.37 7.80 8.81 9.37 9.22 9.03 8.52 7.93

Voltage Drop Calculation Formulas

∆V = √
3 • I (Rcosø + Xsinø) • K RAC : AC resistance at rated current (I0) (Ω/m)
where ∆V: Line-to-line voltage drop (Shown in the above table)
I : Load Current
cosø: Load power factor Note: It is not applicable to single phase & DC busduct.
sinø = √ 1 - cos2ø
R: AC resistance at load current (Ω/m)
K: Load Distribution Factor, calculated as follow:
– to calculate the voltage drop at the end of a BT run,
K = 1 if the load is concentrated at the end of the
BT run
K = (n+1)/2n if the load is uniformly spread between
n branches.
– to calculate the voltage drop at the origin of a branch
situated at a distance d from the origin of the BT run,
K = (2n + 1 – n(d/l) for loads spread uniformly along
2n the BT run.

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 HENIKWON
SCM BUSDUCT SYSTEM

PRODUCT SELECTION

FEEDER
• Standard length (L): 3000mm.

• Min. length (L): 500mm.

• Standard length (L): 3000mm. PLUG-IN FEEDER

• Plug-in holes can be provided on both side of the busduct.
• The hole position are determined by the space between the
plug-in boxes and the length between the boxes and joint
points.
• A branch exceeding 400A belongs to tap-off box type.

2 Standard dimensions of Plug-in Busduct (Copper /Aluminum)

are as follow:
L2

Hole to Hole
Conductor L1 L2 Hole Qty
(mm) (mm) (mm) L
L1
Copper/Aluminum 1500 1500 575 1

TAP-OFF FEEDER

• Standard length (L): 3000mm.

• Min. length (L): 1200mm.

• Max. number of tap-off:

3 tap-offs in 3000mm.

• A branch of 400A & above belongs to

L a tap-off type.

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 HENIKWON
SCM BUSDUCT SYSTEM

VERTICAL ELBOW HORIZONTAL ELBOW

L
S
L

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L SxL (A) S x L SxL
400 500 x 500 325 x 325 400 500 x 500 300 x 300
630 500 x 500 330 x 330 630 500 x 500 300 x 300
800 500 x 500 330 x 330 800 500 x 500 300 x 300
1000 500 x 500 340 x 340 1000 500 x 500 300 x 300
1250 500 x 500 353 x 353 1250 500 x 500 300 x 300
1600 500 x 500 378 x 378 1600 500 x 500 300 x 300
2000 500 x 500 395 x 395 2000 500 x 500 300 x 300
2500 500 x 500 423 x 423 2500 500 x 500 300 x 300
3200 500 x 500 490 x 490 3200 500 x 500 300 x 300
3600 700 x 700 515 x 515 3600 500 x 500 300 x 300
4000 700 x 700 525 x 525 4000 500 x 500 300 x 300

2
4500 700 x 700 580 x 580 4500 500 x 500 300 x 300
5000 700 x 700 580 x 580 5000 500 x 500 300 x 300
6300 700 x 700 670 x 670 6300 500 x 500 300 x 300

VERTICAL TEE ELBOW HORIZONTAL TEE ELBOW

L1 L2

L1
L2

S1

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L1 x L2 S x L1 x L2 (A) S x L1 x L2 S x L1 x L2
400 500 x 500 x 500 293 x 293 x 293 400 500 x 500 x 500 350 x 350 x 350
630 500 x 500 x 500 300 x 300 x 300 630 500 x 500 x 500 360 x 360 x 360
800 500 x 500 x 500 300 x 300 x 300 800 500 x 500 x 500 360 x 360 x 360
1000 500 x 500 x 500 310 x 310 x 310 1000 500 x 500 x 500 380 x 380 x 380
1250 500 x 500 x 500 323 x 323 x 323 1250 500 x 500 x 500 400 x 400 x 400
1600 500 x 500 x 500 348 x 348 x 348 1600 600 x 600 x 600 460 x 460 x 460
2000 500 x 500 x 500 365 x 365 x 365 2000 600 x 600 x 600 500 x 500 x 500
2500 500 x 500 x 500 393 x 393 x 393 2500 600 x 600 x 600 560 x 560 x 560
3200 500 x 500 x 500 460 x 460 x 460 3200 600 x 600 x 600 460 x 460 x 460
3600 750 x 750 x 750 485 x 485 x 485 3600 500 x 500 x 500 300 x 210 x 300
4000 750 x 750 x 750 530 x 530 x 530 4000 600 x 600 x 600 500 x 500 x 500
4500 750 x 750 x 750 530 x 530 x 530 4500 500 x 500 x 500 300 x 210 x 300
5000 750 x 750 x 750 550 x 550 x 550 5000 600 x 600 x 600 560 x 560 x 560
6300 750 x 750 x 750 670 x 670 x 670 6300 600 x 600 x 600 500 x 500 x 500
* Data for Copper only. Data for aluminum available on request.

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 HENIKWON
SCM BUSDUCT SYSTEM

VERTICAL OFFSET ELBOW HORIZONTAL OFFSET ELBOW

S L1

L2
L1

L2

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L1 x L2 S x L1 x L2 (A) S x L1 x L2 S x L1 x L2
400 500 x 500 x 500 323 x 260 x 323 400 500 x 500 x 500 300 x 210 x 300
630 500 x 500 x 500 330 x 275 x 330 630 500 x 500 x 500 300 x 210 x 300
800 500 x 500 x 500 330 x 275 x 330 800 500 x 500 x 500 300 x 210 x 300
1000 500 x 500 x 500 340 x 295 x 340 1000 500 x 500 x 500 300 x 210 x 300
1250 500 x 500 x 500 353 x 320 x 353 1250 500 x 500 x 500 300 x 210 x 300
1600 500 x 500 x 500 378 x 370 x 378 1600 500 x 500 x 500 300 x 210 x 300
2000 500 x 500 x 500 395 x 405 x 395 2000 500 x 500 x 500 300 x 210 x 300
2500 500 x 500 x 500 423 x 460 x 423 2500 500 x 500 x 500 300 x 210 x 300
3200 500 x 500 x 500 490 x 370 x 490 3200 500 x 500 x 500 300 x 210 x 300
3600 750 x 750 x 750 515 x 395 x 515 3600 500 x 500 x 500 300 x 210 x 300
4000 750 x 750 x 750 525 x 405 x 525 4000 500 x 500 x 500 300 x 210 x 300

2
4500 750 x 750 x 750 560 x 440 x 560 4500 500 x 500 x 500 300 x 210 x 300
5000 750 x 750 x 750 580 x 460 x 580 5000 500 x 500 x 500 300 x 210 x 300
6300 750 x 750 x 750 670 x 450 x 670 6300 500 x 500 x 500 300 x 210 x 300

VERTICAL CROSS ELBOW HORIZONTAL CROSS ELBOW

L2
L2

L1 L1

S L3
L3
S

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L1 x L2 x L3 S x L1 x L2 x L3 (A) S x L1 x L2 x L3 S x L1 x L2 x L3
400 500 x 500 x 500 x 500 293 x 293 x 293 x 293 400 500 x 500 x 500 x 500 420 x 420 x 420 x 420
630 500 x 500 x 500 x 500 300 x 300 x 300 x 300 630 500 x 500 x 500 x 500 450 x 450 x 450 x 450
800 500 x 500 x 500 x 500 300 x 300 x 300 x 300 800 500 x 500 x 500 x 500 450 x 450 x 450 x 450
1000 500 x 500 x 500 x 500 310 x 310 x 310 x 310 1000 600 x 600 x 600 x 600 490 x 490 x 490 x 490
1250 500 x 500 x 500 x 500 323 x 323 x 323 x 323 1250 600 x 600 x 600 x 600 540 x 540 x 540 x 540
1600 500 x 500 x 500 x 500 348 x 348 x 348 x 348 1600 800 x 800 x 800 x 800 630 x 630 x 630 x 630
2000 500 x 500 x 500 x 500 365 x 365 x 365 x 365 2000 800 x 800 x 800 x 800 700 x 700 x 700 x 700
2500 500 x 500 x 500 x 500 393 x 393 x 393 x 393 2500 800 x 800 x 800 x 800 800 x 800 x 800 x 800
3200 500 x 500 x 500 x 500 460 x 460 x 460 x 460 3200 800 x 800 x 800 x 800 630 x 630 x 630 x 630
3600 750 x 750 x 750 x 750 485 x 485 x 485 x 485 3600 600 x 600 x 600 x 600 495 x 495 x 495 x 495
4000 750 x 750 x 750 x 750 530 x 530 x 530 x 530 4000 800 x 800 x 800 x 800 700 x 700 x 700 x 700
4500 750 x 750 x 750 x 750 530 x 530 x 530 x 530 4500 600 x 600 x 600 x 600 530 x 530 x 530 x 530
5000 750 x 750 x 750 x 750 550 x 550 x 550 x 550 5000 800 x 800 x 800 x 800 800 x 800 x 800 x 800
6300 750 x 750 x 750 x 750 670 x 670 x 670 x 670 6300 800 x 800 x 800 x 800 700 x 700 x 700 x 700
* Data for Copper only. Data for aluminum available on request.

14
 HENIKWON
SCM BUSDUCT SYSTEM

COMBINATION ELBOW FEEDER WITH FLANGED END

S
L2
L1

(Minimum 200)
450

S FLANGED
END BOX

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L1 x L2 S x L1 x L2 (A) S S
400 500 x 500 x 500 300 x 233 x 323 400 500 250
630 500 x 500 x 500 300 x 240 x 330 630 500 250
800 500 x 500 x 500 300 x 240 x 330 800 500 250
1000 500 x 500 x 500 300 x 250 x 340 1000 500 250
1250 500 x 500 x 500 300 x 263 x 353 1250 500 250
1600 500 x 500 x 500 300 x 288 x 378 1600 500 250
2000 500 x 500 x 500 300 x 305 x 395 2000 500 250
2500 500 x 500 x 500 300 x 333 x 423 2500 500 250
3200 500 x 500 x 500 300 x 400 x 490 3200 500 250
3600 700 x 700 x 700 300 x 425 x 515 3600 500 250
4000 700 x 700 x 700 300 x 435 x 525 4000 500 250

2
4500 700 x 700 x 700 300 x 470 x 560 4500 500 250
5000 700 x 700 x 700 300 x 490 x 580 5000 500 250
6300 700 x 700 x 700 300 x 580 x 670 6300 500 250

VERTICAL ELBOW WITH HORIZONTAL ELBOW WITH

FLANGED END FLANGED END L

S S
L

FLANGED END
FLANGED END
(Minimum 200)

(Minimum 200)
450

450

FLANGED FLANGED
END BOX END BOX

Ampere Standard (mm) Minimum (mm) Ampere Standard (mm) Minimum (mm)
(A) S x L SxL (A) S x L SxL
400 500 x 500 178 x 323 400 500 x 500 180 x 300
630 500 x 500 185 x 330 630 500 x 500 180 x 300
800 500 x 500 185 x330 800 500 x 500 180 x 300
1000 500 x 500 195 x 340 1000 500 x 500 180 x 300
1250 500 x 500 208 x 353 1250 500 x 500 180 x 300
1600 500 x 500 233 x 378 1600 500 x 500 180 x 300
2000 500 x 500 278 x 395 2000 500 x 500 180 x 300
2500 500 x 500 320 x 423 2500 500 x 500 180 x 300
3200 500 x 500 345 x 490 3200 500 x 500 180 x 300
3600 700 x 700 370 x 515 3600 500 x 500 180 x 300
4000 700 x 700 378 x 525 4000 500 x 500 180 x 300
4500 700 x 700 415 x 560 4500 500 x 500 180 x 300
5000 700 x 700 435 x 580 5000 500 x 500 180 x 300
6300 700 x 700 520 x 670 6300 500 x 500 180 x 300
* Data for Copper only. Data for aluminum available on request.

15
 HENIKWON
SCM BUSDUCT SYSTEM

REDUCER REDUCER WITH CIRCUIT BREAKER

L

W
L D

S CIRCUIT BREAKER

Ampere Standard (mm) Minimum (mm) Ampere Minimum (mm)

(A) S x L SxL (A) WxLxD
400 500 x 500 300 x 300 400 450 x 1180 x 250
630 500 x 500 300 x 300 630 450 x 1180 x 250
800 500 x 500 300 x 300 800 450 x 1180 x 250
1000 500 x 500 300 x 300 1000 450 x 1340 x 270
1250 500 x 500 300 x 300 1250 450 x 1340 x 295
1600 500 x 500 300 x 300 1600 450 x 1365 x 345
2000 500 x 500 300 x 300 2000 450 x 1425 x 380
2500 700 x 700 450 x 450 2500 540 x 1425 x 520
3200 700 x 700 450 x 450 3200 540 x 1500 x 570
3600 700 x 700 450 x 450 3600 540 x 1500 x 570
4000 700 x 700 450 x 450 4000
4500 700 x 700 450 x 450 4500 Dimension is subject to
5000 700 x 700 450 x 450 5000 different circuit breaker
6300 700 x 700 450 x 450

2 EXPANSION JOINT
6300

NECESSITY OF EXPANSION
L The busduct expands and contracts due to the heat by current
loading and the ambient temperature. The elongation of the
540
busduct is approximately 1.8 x 10-2mm/m/°C. For example,
when the ambient temperature is 30°C and the temperature
rise of busduct is 40°C, we have the below result of elongation
S
for the busduct is as follows.
1.8 x 10-2 x (30 + 40) = 1.26mm/m
▲

Moreover, there is a substance in respect to the busduct

elongation by temperature rise, where the difference in the
elongation between the conductor and the housing will
result from a difference in their coefficients of expansion and
temperature.
* This fitting is designed to absorb 25mm longitudinal expansion.

Ampere Standard (mm) Minimum (mm)

(A) S x L SxL
400 500 x 500 300 x 300
630 500 x 500 300 x 300
800 500 x 500 300 x 300
1000 500 x 500 300 x 300
1250 500 x 500 300 x 300
1600 500 x 500 300 x 300
2000 500 x 500 300 x 300
2500 500 x 500 300 x 300
3200 500 x 500 300 x 300
3600 500 x 500 300 x 300
4000 500 x 500 300 x 300
4500 500 x 500 300 x 300
Note:
5000 500 x 500 300 x 300 1. For horizontal run, it is recommended to install expansion joint in
6300 500 x 500 300 x 300 every 40metres.
2. For vertical run, please refer the page 26.

16
 HENIKWON
SCM BUSDUCT SYSTEM

FLANGED END FLANGED END BOX

A
A-30
A-60
(OPENING) 450

(OPENING)
B-60

B-30
C

B
B

D2 D2
D1
Figure 1
A
3W
A
A-30
A-60
(OPENING)
450
C

(OPENING)
B-60

B-30
B

B
C

D1 D1
Figure 2
A
4W
A
A-30
A-60
(OPENING)

450
2
C

(OPENING)
B-60

B-30
C

B
C

D1 D1 A 5W
Figure 3

Ampere (A) 3W (mm) 4W (mm) 5W (mm)

Fig.
Copper Aluminum A B C D1 D2 A B C D1 D2 A B C D1 D2
400 – 1 350 175 145 320 – 450 175 145 – 210 540 175 145 – 255
630 – 1 350 175 145 320 – 450 175 145 – 210 540 175 145 – 255
800 – 1 350 185 155 320 – 450 185 155 – 210 540 185 155 – 255
– 400 1 350 190 160 320 – 450 190 160 – 210 540 190 160 – 255
– 600 1 350 190 160 320 – 450 190 160 – 210 540 190 160 – 255
1000 – 1 350 200 170 320 – 450 200 170 – 210 540 200 170 – 255
– 800 1 350 210 180 320 – 450 210 180 – 210 540 210 180 – 255
1250 – 1 350 225 195 320 – 450 225 195 – 210 540 225 195 – 255
– 1000 1 350 235 205 320 – 450 235 205 – 210 540 235 205 – 255
1600 1250 1 350 260 230 320 – 450 260 230 – 210 540 260 230 – 255
2000 – 1 350 295 280 320 – 450 295 280 – 210 540 295 280 – 255
– 1600 1 350 310 280 320 – 450 310 280 – 210 540 310 280 – 255
2500 – 1 350 335 305 320 – 450 335 305 – 210 540 335 305 – 255
– 2000 1 350 355 325 320 – 450 355 325 – 210 540 355 325 – 255
3200 – 2 410 460 215 190 – 540 460 215 255 – 540 460 215 255 –
3600 2500 2 410 510 240 190 – 540 510 240 255 – 540 510 240 255 –
4000 – 2 410 560 265 190 – 540 560 265 255 – 540 560 265 255 –
4500 3200 2 410 560 265 190 – 540 560 265 255 – 540 560 265 255 –
5000 – 2 410 650 310 190 – 540 650 310 255 – 540 650 310 255 –
– 4000 2 410 650 310 190 – 540 650 310 255 – 540 650 310 255 –
6300 – 3 410 810 260 190 – 540 810 260 255 – 540 810 390 255 –
– 4500 3 410 840 270 190 – 540 840 270 255 – 540 840 405 255 –
– 5000 3 410 1005 325 190 – 540 1005 325 255 – 540 1005
487.5 255 –

17
 HENIKWON
SCM BUSDUCT SYSTEM

DETAIL OF END TERMINAL

3W 4W 5W
100 120 140

170

170

170
FLANGED END t t t

Integral Ground C C C C C C C C

3W+G 4W+G 5W+G

100 120 140

170

170

170
FLANGED END t t t

Internal Ground C C 50 C C C 50 C C C 50

W W W

2
170

170

170
A A A A A A
Figure 1.1 Figure 1.2 Figure 1.3

2–ø12x15 Holes 4–ø12x15 Holes 8–ø12x15 Holes 8–ø12x15 Holes 8–ø12x15 Holes
40

40

40

40

40
80

80

80

80

80
20

20

20

20

20
Bus bar A B
A
B
A
B B B B
A
B B B
A
B

hole pattern Bar Width: 40~55mm Bar Width: 75~100mm Bar Width: 125~150mm Bar Width: 175~185mm Bar Width: 220~240mm
Figure 1.4 Figure 1.5 Figure 1.6 Figure 1.7 Figure 1.8

Ampere (A) Dimension (mm)

Fig.
Copper Aluminum Thickness A B C (3W) C (4W/5W) W
400 – 1.1 and 1.4 4 40 – 100 110 115
630 – 1.1 and 1.4 6 40 – 100 110 115
800 – 1.1 and 1.4 6 50 – 100 110 125
– 400 1.1 and 1.4 5 55 – 100 110 130
– 630 1.1 and 1.4 6 55 – 100 110 130
1000 – 1.1 and 1.4 6 65 – 100 110 140
– 800 1.1 and 1.5 6 75 40 100 110 150
1250 – 1.1 and 1.5 6 90 50 100 110 165
– 1000 1.1 and 1.5 6 100 50 100 110 175
1600 1250 1.1 and 1.6 6 125 40 100 110 200
2000 – 1.1 and 1.6 6 150 40 100 110 235
– 1600 1.1 and 1.7 6 175 40 100 110 250
2500 – 1.1 and 1.7 6 200 50 100 110 275
– 2000 1.1 and 1.8 6 220 45 110 110 295
3200 – 1.2 and 1.6 6 125 40 130 130 400
3600 2500 1.2 and 1.6 6 150 50 130 130 450
4000 – 1.2 and 1.7 6 175 40 130 130 500
4500 3200 1.2 and 1.7 6 175 40 130 130 500
5000 – 1.2 and 1.8 6 220 45 130 130 590
– 4000 1.2 and 1.8 6 220 45 130 130 590
6300 – 1.3 and 1.7 6 175 40 130 130 750
– 4500 1.3 and 1.7 6 185 45 130 130 780
– 5000 1.3 and 1.8 6 240 45 130 130 945

18
 HENIKWON
SCM BUSDUCT SYSTEM

HORIZONTAL HANGER
Edgewise Installation Flatwise Installation

HANGER ROD Ø12MM

(BY CUSTOMER)
H
HANGER ROD Ø12MM
W
(BY CUSTOMER)

W
HANGER CLAMP HANGER CLAMP
A
50

25
3
H+30 W–60

H+130 W+50

H+180 W+110

ø10x15
STANDARD INTERVAL
23
45 10
15
20

2
12

BUSDUCT
20 10 HANGER CLAMP
3
HORIZONTAL HANGER 10

Ampere Dimension (mm)

(A) Stack H
W
Copper Aluminum 3W 4W 5W
400 – 1 115 100 120 140
630 – 1 115 100 120 140
800 – 1 125 100 120 140
– 400 1 130 100 120 140
– 630 1 130 100 120 140

1000 – 1 140 100 120 140
– 800 1 150 100 120 140

1250 – 1 165 100 120 140
– 1000 1 175 100 120 140

1600 1250 1 200 100 120 140

2000 – 1 235 100 120 140
– 1600 1 250 100 120 140

2500 – 1 275 100 120 140
– 2000 1 295 100 120 140

3200 – 2 400 100 120 140

3600 2500 2 450 100 120 140

4000 – 2 500 100 120 140

4500 3200 2 500 100 120 140

5000 – 2 590 100 120 140
– 4000 2 590 100 120 140

6300 – 3 750 100 120 140
– 4500 3 780 100 120 140
– 5000 3 945 100 120 140

19
 HENIKWON
SCM BUSDUCT SYSTEM

VERTICAL FIX HANGER VERTICAL SPRING HANGER

130
130 H
H 65 BOLT W
OPENING HOLE Ø12MM 65 W OPENING HOLE Ø12MM M10x30
FOR INSTALLATION BOLT FOR INSTALLATION
M10x30

65
CHANNEL BY
75 53 65
CUSTOMER

148
255
160

CHANNEL BY
CUSTOMER
FLOOR

75
FLOOR

A 10 10 A 10 10
(MIN. OPENING) (MIN. OPENING) (MIN. OPENING) (MIN. OPENING)

Figure 1.1 Figure 1.2

130 130
OPENING HOLE H H BOLT
W 65 W
Ø12MM FOR 65 M10x30
BOLT OPENING HOLE Ø12MM
INSTALLATION FOR INSTALLATION SET
M10x30

65
CHANNEL BY
75 53 65

CUSTOMER

148
160

255
CHANNEL BY
FLOOR CUSTOMER

75
FLOOR

2 A

(MIN. OPENING)
10

(MIN. OPENING)
10
A
(MIN. OPENING)
10 10
(MIN. OPENING)

Figure 2.1 Figure 2.2

195 195
H H
65 65 65 65 BOLT W
OPENING HOLE OPENING HOLE 65
Ø12MM FOR 65 W M10x30
BOLT Ø12MM FOR
INSTALLATION M10x30 INSTALLATION
65

CHANNEL BY
75 53 65

CUSTOMER
148
160

255

FLOOR CHANNEL BY
CUSTOMER
75

FLOOR

A 10 10
A 10 10
(MIN. OPENING) (MIN. OPENING)
(MIN. OPENING) (MIN. OPENING)
Figure 3.1 Figure 3.2

260 260
OPENING HOLE H H BOLT
OPENING HOLE 65 65 65 W
Ø12MM FOR 65 65 65 W M10x30
BOLT Ø12MM FOR
INSTALLATION M10x30 INSTALLATION
65

CHANNEL BY
75 53 65

CUSTOMER
160

148
255

FLOOR CHANNEL BY
CUSTOMER
75

FLOOR

A 10 10
(MIN. OPENING) (MIN. OPENING) A 10 10
(MIN. OPENING) (MIN. OPENING)
Figure 4.1
Figure 4.2

Note: Please order one set per floor or mounting.

20
 HENIKWON
SCM BUSDUCT SYSTEM

Ampere Dimension (mm) Ampere Dimension (mm)

(A) Fig. H A (A) Fig. H A
W W
Copper Aluminum 3W 4W 5W 3W 4W 5W Copper Aluminum 3W 4W 5W 3W 4W 5W

400 – 115 100 120 140 130 150 170 2500 275 100 120 140 130 150 170
630 115 100 120 140 130 150 170   2000 295 100 120 140 130 150 170
800 125 100 120 140 130 150 170 3200 400 100 120 140 130 150 170
  400 130 100 120 140 130 150 170   2500 450 100 120 140 130 150 170
  630 1.1 130 100 120 140 130 150 170   3200 2.1 500 100 120 140 130 150 170
1000 1.2 140 100 120 140 130 150 170 – 4000 2.2 590 100 120 140 130 150 170
  800 150 100 120 140 130 150 170   4500 780 100 120 140 130 150 170
  1000 175 100 120 140 130 150 170 – 5000 945 100 120 140 130 150 170
1250 200 100 120 140 130 150 170 3600 3.1 450 100 120 140 130 150 170
1250 175 100 120 140 130 150 170 4000 – 3.2 500 100 120 140 130 150 170
1600 200 100 120 140 130 150 170 5000 750 100 120 140 130 150 170
2000 – 2.1 235 100 120 140 130 150 170 6300 4.1 500 100 120 140 130 150 170
1600 2.2 250 100 120 140 130 150 170 4.2
* Vertical spring hanger is installed to support busduct in each floor. When the height between the stories exceeds 4meters, a
middle support is required.

FLEXIBLE CONDUCTOR
80 200 80 80 200 80
20 40 20 20 40 20 20 40 20 20 40 20
A

2x2–ø12
B
A

Figure 1

2
B

80 200 80
20 40 20 20 40 20

2x8–ø12

Figure 4
A
B

80 200 80
2x4–ø12 20 40 20 20 40 20

Figure 2

80 200 80
B

20 40 20 20 40 20
B
A
B

B
A

B
B

2x6–ø12 2x10–ø12

Figure 3 Figure 5
Copper busduct Aluminium busduct
Current A B Thickness Length Current A B Thickness Length
Material Fig. Material Fig.
rating (A) (mm) (mm) (mm) (mm) rating (A) (mm) (mm) (mm) (mm)

400 4x40 1 40-1 – 8 360 400 5x55 1 55-1 – 8 360

630 6x40 1 40-1 – 8 360 630 6x55 1 55-1 – 8 360
800 6x50 1 50-1 – 8 360 800 6x75 2 75-1 40 10 360
1000 6x65 2 65-1 40 10 360 1000 6x100 2 100-1 50 10 360
1250 6x100 2 100-1 50 10 360 1250 6x125 3 125-1 40 10 360
1600 6x125 3 125-1 40 10 360 1600 6x175 4 175-1 40 10 360
2000 6x150 3 150-1 40 10 360 2000 6x220 5 220-1 45 10 360
2500 6x200 4 200-1 50 10 360 2500 2:6x150 3 150-2 50 10 360
3200 2:6x125 3 125-2 40 10 360 3200 2:6x175 4 175-2 40 10 360
3600 2:6x150 3 150-2 50 10 360 4000 2:6x220 5 220-2 45 10 360
4000 2:6x175 4 175-2 40 10 360 4500 3:6x185 4 185-2 45 10 360
5000 2:6x175 4 175-2 40 10 360 5000 3:6x240 5 240-3 45 10 360
6300 3:6x185 4 185-3 40 10 360

21
 HENIKWON
SCM BUSDUCT SYSTEM

WALL FLANGE / FLOOR FLANGE

W+10

H+60
H+ 10
400

H
WALL / FLOOR OPENING
CUT OUT SIZE

2
WALL FLANGE

Ampere (A) Dimension (mm)

Stack
Copper Aluminum W A B
400 – 1 115 380 175
630 – 1 115 400 175
800 – 1 125 400 185
  – 400 1 130 400 190
  – 630 1 130 400 190
1000 – 1 140 420 200
  – 800 1 150 420 210
1250 – 1 175 450 235
  – 1000 1 175 450 235
1600 1250 1 200 470 260
2000 – 1 225 520 285
  – 1600 1 250 520 310
2500 – 1 275 550 335
  – 2000 1 295 590 375
3200 – 2 400 720 460
3600 2500 2 450 720 510
4000 – 2 500 790 560
– 3200 2 500 770 560
  – 4000 2 590 860 650
5000 – 3 750 1050 810
  6300 4500 3 780 1050 840
– 5000 3 945 1230 1005

22
 HENIKWON
SCM BUSDUCT SYSTEM

PLUG-IN / TAP-OFF BOX

A high degree of safety design
Henikwon SCM Busduct System’s plug-in box is designed for a high degree of safety and is available in internal and external
operation.
The plug-in / tap-off box comes with the following features:
• A built-in interlock system that prevents opening of the cover when the device inside is in “ON” position.
• Plug-in hole is equipped with Class H insulation block which is fixed to the busbar to prevent any vibration which may cause
any humming sound.
• Around the handle, there will be indication of colour codes and international “ON” and “OFF” switches.
• Plug-in boxes with solid copper links between the BBT and MCCB available on request.

Type of plug-in / tap-off box in a neutral position

The neutral terminal alignment is provided on the right side of the standard plug-in box.

Grounding
Before the jaws make contact with the busbar, the plug-in box enclosure shall make positive ground connection to the busduct
housing.

Plug-in Box (30 ~ 400A) Tap-off Box (400 ~ 1250A)

• External Operation • External Operation
W D
W D

ROTARY
HANDLE ROTARY

2
HANDLE
H

N
R Y B
R Y B
N

CABLE
CABLE BUSDUCT
BUSDUCT

• Internal Operation • Internal Operation

W D
W D
H

N
H

R Y B
N

R Y B

NAME PLATE
CABLE

BUSDUCT CABLE BUSDUCT

EN
OP

EN
OP
B

Dimension (mm) Cable Hole (mm)

Frame Frame
W H D A B
30A ~ 100A 230 340 190 30A ~ 100A 120 60
125A ~ 225A 230 370 200 125A ~ 225A 160 80
250A ~ 400A 250 540 250 250A ~ 400A 180 120
500A ~ 800A 360 840 250 500A ~ 800A 270 120
1000A ~ 1250A 400 1000 300 1000A ~ 1250A 300 150
Note: 1) Plug-in / Tap-off Box can be equipped wth any brand of fused switches, MCCBs and etc, as per customer’s requirement.
2) All dimensions are subjects to change without prior notice.
3) Additional cable termination box can be provided on request.
23
 HENIKWON
SCM BUSDUCT SYSTEM

DESIGN FACTORS FOR BUSDUCT LAYOUT

1. MINIMUM DISTANCE BETWEEN PARALLEL-INSTALLED BUSDUCT

1) In-Door Type (Edgewise Installation) 2) Out-Door Type (Edgewise Installation)
Busduct joints side by side Busduct joints side by side

A A

JOINT POINT
JOINT POINT

2

Busduct joints deviate from each other
(Note: ‘C’ is above 190mm)


Busduct joints deviate from each other
(Note: ‘C’ is above 395mm)

B B

JOINT POINT
JOINT POINT
190
(C)

395
(C)

JOINT POINT
JOINT POINT

Ampere Dimension (mm): A Dimension (mm): B Ampere Dimension (mm): A Dimension (mm): B
(A) 3W 4W-5W 3W 4W-5W (A) 3W 4W-5W 3W 4W-5W
400 - 6300 150 160 85 95 400 - 6300 200 250 150 180

100 100
3) In/Out-Door Type
(Flatwise Installation)
Minimum clearance of busducts installed flat in
parallel position

24
 HENIKWON
SCM BUSDUCT SYSTEM

4) Plug-In Type
Minimum clearance of busducts installed flat in parallel position

PLUG-IN BUSDUCT

PLUG-IN UNIT

W 50 W 50 W

2. MINIMUM CLEARANCE BETWEEN BUSDUCT, WALL, FLOOR AND OTHERS

1) Ceiling and Wall 2) Beam

2
200

200

JOINT POINT 190

50
200
200 JOINT COVER

3) Busduct jointing point through wall installation

Indoor installation Outdoor/Indoor installation

240 240
JOINT POINT OUTDOOR TYPE JOINT POINT
180

JOINT COVER
JOINT COVER

4) Busduct jointing point and the floor/ceiling surface through floor installation as per
Figure 1 and ceiling surface as per Figure 2.
Joint should not be installed in between
JOINT COVER
walls or floors.
JOINT POINT
JOINT COVER
JOINT POINT Jointing point must be more than
240mm (B) from the surface of a ceiling.
450 (A)

If a vertical spring hanger is to be used

350 (A)

on the floor, the distance must be

BASE CHANNEL BASE CHANNEL
more than 450mm (A). Otherwise, the
distance must be more than 350mm, if
75
75

vertical fix hanger is used.

Note: Base channel is not include

240 (B)
240 (B)

JOINT POINT JOINT POINT in our scope of supply.

JOINT COVER JOINT COVER

Figure 1 Figure 2 25
 HENIKWON
SCM BUSDUCT SYSTEM

3. EXPANSION JOINT INSTALLATION 4. HANGER SUPPORT FOR HORIZONTAL

To determine the requirement of the expansion joint vertical RUN
busduct run, it will be according to how the busduct is Standard interval length between hangers = 1500mm
supported at the two ends of the installation route; whether
the busduct line is branched and what is the length of the 3000mm 3000mm
busduct installation. (Standard length)

Length (L)
Supporting which needs 1500mm 1500mm 1500mm 1500mm 1500mm
Branching Fig.
condition no expansion (Refer Page 19)
unit
Both ends free Branched at 1 120 (m)
Size of hanger support
each storey
Weight
Branched at 2 90 (m) (kg) Weight (kg)
One end free each storey 500
One end fixed
Not branched 3 60 (m) 1/2 1/2
400
Both ends fixed Branched at 4 60 (m) (m)
each storey
300

See the figures below for the use of the vertical hanger and
vertical spring hanger. 200

100

0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 (m)

(1) Safety factor = 5

2 (2)

Material of angle and channel is steel
M
(3) Bending stress = ___
Z
L

Z: Section Module M: Bending Moment

Maximum bending moment & deflection

(M)

W I W I3
M = ____ ∂ = _____
4 48EI

Fig. 1. L ≤ 120m Fig. 2. L ≤ 90m Where: E = Young’s Modulus
I = Second moment of area
∂ = Deflection

Specifications of various shape (steel)

Z I Weight
Steel material size
(cm3) (cm4) (kg/m)
a Angle 40 x 40 x 3 1.21 3.53 1.83
b Angle 50 x 50 x 4 2.49 9.06 3.06
L

c Angle 50 x 50 x 6 3.55 12.60 4.43

d Angle 75 x 75 x 6 8.47 46.10 6.85
e Channel 75 x 40 x 5 5.54 12.40 6.92
f Channel 100 x 50 x 5 7.82 26.90 9.36
g Channel 75 x 40 x 5 20.20 75.90 6.92
h Channel 100 x 50 x 5 37.80 189.00 9.36
Fig. 3. L ≤ 60m Fig. 4. L ≤ 60m
Z : Section modulus
I : Second moment of area
Note:
Note: 1. Lifting Bolt size is 12mm.
1. Expansion joint is used in the case of installation deviating from 2. Do not overlap lifting bolt and joint part.
the above condition. 3. Hanger interval standard length is 1.5m.
2. Expansion joint is designed and come in between the vertical 4. In case of the plural busduct installation, one hanger system
hangers. can be selected.

26
 HENIKWON
SCM BUSDUCT SYSTEM

INSTALLATION MANUAL
ii) To prevent the busduct from being damaged when
The following procedures are precautions that must be hanging it with a rope, insert thick pieces of rag or
adhered in handling SCM Busduct System. corrugated cardboard between them. For copper
busduct rated 2500A and above, a piece of strong
Installation according to the below instructions shall achieve wood is recommended to be used to withstand the
a total performance of SCM Busduct System. weight.

iii) Ensure that there are no damages to the conductor

1. GENERAL PRECAUTIONS contact surface and insulating materials before
jointing of the busduct. Also to ensure they are not
1.1. Storage soiled with debris and other foreign matter, if there
i) All unit numbers shall be checked against is any, clean them thoroughly with dry cloth.
the packing list upon arrival of the goods/
consignment. iv) Make loose joint of busducts over the whole run.
After measuring the dimensions, proceed with
ii) Also to check for any damages on busduct units the normal jointing. SCM Busduct System allows
that may occur during transportation. dimensional adjustment of approximately ± 3.5mm,
at each joint.
iii) Store the busduct in a dry place to protect it from
being soiled or damaged. If necessary, cover the v) If a megger value is found to be abnormal after
busduct with water proof sheets. jointing the whole route, it means that much time
is needed to detect faulty parts. It is therefore
iv) Do not lay the busduct directly on the ground. recommended that the megger checking to be
Always place pieces of wood under the busduct partially conducted even during the joint work.
and stack up firmly as shown below. Never put it
upright during storage or installation. vi) If the work is temporary halt during construction,

2
then the ends of the connecting section should be
protected against water and dust.

vii) Do not use the installed busduct as a scaffold or

material yard.

2. JOINTING PROCEDURE
v) Cover the ends of the busduct unit with a vinyl
sheet till immediate installation to prevent it from General
being soiled. The following procedures are for the assembly of SCM Busduct
System jointing section. Check the directions of the load and
1.2 Preparation supply side of the busduct jointing part as shown in the diagram
below.
i) Check the busduct laying route thoroughly to see
if there are any obstacles, i.e. heat source, water
HENIKWON SCM Busduct System is delivered to the site
leakage, etc.
with the joint parts completely sealed with plastic to avoid any
ii) To standardized the installation of the busduct, the moisture ingress during transportation and storage. The joint
hanger pitch should be set to support two sections part is tin-electroplated to prevent any corrosion and moisture
to one unit. from forming.

iii) Site conditions are to be investigated before hand • 4W

to determine the most appropriate laying order.
The installation starts from connecting of busduct
to transformer or switchboard. If the position of
elbows T-branch cannot be determined precisely,
then the selection on another position/point would
have to be determined for. • 3W

1.3 Laying
i) Fork lift or similar is used for transportation and
lifting. The weight per one meter of SCM Busduct
System is given in the table on page 11. However,
special busduct sometimes may weigh more than
those shown in the table. Able to insert from either direction.

27
 HENIKWON
SCM BUSDUCT SYSTEM

3. JOINTING METHOD
The most important section of the busduct system is the jointing part in order to avoid heating, voltage drop and etc.
The following procedures are to ensure a continuous satisfactory operation and integrity of the busduct system.

JOINT COVER

JOINT LOCK NUT

(MAINTENANCE-FREE NUT)

PLATE SPRING
PLATE SPRING

JOINT SUPPORT

ASSEMBLY COMPLETED
JOINT BOLT

2
3.1 Ensure the jointing direction of load and supply sides are

BOLT
JOINTING TOOL

3.4 Make sure that the bolts have a complete and proper
confronting each other before jointing. Place the inserting fastening in order to get enough tightening. Revolve the
tool in order to make sure that both holes of the busbar outer nut clockwise until the neck part of the bolt breaks.
conductor are aligned with each other.
3.5 Fix the joint covers at the front and the back of the jointing
3.2 Make sure the contact surfaces of the busbar conductor are part with bolt and nut. The joint covers have four housing
smooth and clean to ensure a good electrical contact. mounting holes that contain twist-outs that would permit
the expansion or contraction of the joint.
3.3 Insert the joint bolt completely with the joint support and
plate spring. Once through the busduct jointing, the hole 3.6 Temperature indicating stickers available at the joint on
will be closed with plate spring and maintenance free requests
nut.

MAINTENANCE FREE NUTS SAFETY POINT

HENIKWON SCM Busduct System provides a reliable and 1. Upon fastening and locking of joint bolts, Nut (I) will either
complete fastening of joint bolts, with a maintenance-free nut be taken off or dropped. This indicates a proper safety of a
system. The maintenance-free nut system, as shown in the below fastened locked Nut.
diagram, consists of an inner Thread and Torque Limited Neck.
2. Lock with twisted force will remain even though Neck (II) is
When a MF NUT is fastened by the torque wrench with the broken in the process.
requirement torque of 150N•m and simultaneously. Later, the
outer NUT head, which can be tightened with any long-handle
wrench until the neck is twisted off and reaches the locked nut
NECK
prerequisite. (II)
(I)
BUSDUCT

The neck part of the MF nut

shall be broken at the fixed torque
Initial

PLATE SPRING MAINTENANCE-FREE NUT

Tightened

28
 HENIKWON
SCM BUSDUCT SYSTEM

4. ACTUAL MEASUREMENT 5. CONNECTION WITH EQUIPMENT

If there is any remaining portion from the actual measurement, Note followings when jointing the busduct with the transformer
then the measurement shall be taken from point A to point B and switchboard.
as shown in the diagram below.
Apply the under mentioned values as a yardstick for the
clamping torque of the conductor clamping bolt.
Actual Length
Bolt Size Clamping Torque (kg•cm)

M8 90 - 110
M10 180 - 230

(A) (B)

6. HORIZONTAL HANGER INSTALLATION

HANGER ROD
6.1 Fix horizontal hanger to the hanger rod and adjust it for
correct elevation of the busduct as per site condition.
6.2 Lay the busduct on the horizontal hanger.
6.3 Install the hanger clamp on both side of the busduct for
fixture.
6.4 Ensure the busduct is aligned in straight line.

2
6.5 Additional horizontal hangers shall be placed on
elbows, such as vertical / horizontal elbow, offset elbow,
combination elbow and etc. HANGER
6.6 Supporting interval of horizontal hanger shall not exceed CLAMP
1.5 metres. HORIZONTAL
HANGER

7. VERTICAL SPRING HANGER INSTALLATION

For Vertical Spring Hanger, they are used on subsequent floors to absorb any expansion occurrence from busduct. Moreover,
immediate support shall be provided if the floor- to- floor distance exceeds 5 meters.

The following instructions are for fitting of Vertical Spring Hanger for Henikwon Busduct System.

7.1 Temporarily support the busduct section in place. Fit the C-Channel (customer supply) onto the Floor Flange. Fix on the
bolts (customer supply) onto the Slab in order to hold the C-Channel firmly to the Slab.

7.2 Drill the C-Channel with opening hole of ø14mm to accommodate the fixed support rod. Locate the hole in line with the
centerline of the side of the busduct housing. The distance in between these two holes from center to center is 65mm
[E]. (Figure 1)

Then, drill the busduct housing with opening hole of ø12mm with the height around 190mm [F] from the top of the
C-Channel for installing the L-Channel Bracket by using M10 bolts supplied. The distance in between these two holes
from center to center is 60mm [G]. (Figure 1)

7.3 Fix the rod to the top of the C-Channel together with the nuts as shown in [1].

Try to adjust the Top Nut on both sides until the height from the bottom of the L-Channel to the top of the C-Channel
is around 155mm as shown in [H] while the height from the bottom of L-Channel to the bracket of the Vertical Spring
Hanger is 100mm as shown in [J].

Then, fix the L-Channel together with the nuts as shown in [2]. (Figure 2)

29
 HENIKWON
SCM BUSDUCT SYSTEM

7.4 Remove the top nut after installation. The process of installing Vertical Spring Hanger is completed.

FLOOR L
C-CHANNEL ∅12mm TOP
FLANGE
NUT
F ∅14mm
HJ
E

SLAB

Figure 1 Figure 2 Figure 3

8. TEST AND CHECKING AFTER INSTALLATION

Check the whole route, mainly the points below at the same time with the measurement of insulation resistance of the whole
structure being carried out once the laying of the busduct is completed.

When carrying out the measurement of the insulation resistance, disconnect the equipment after the plug-in box is installed.
Once breaker has set to ‘OFF’ position (conduct the measurement).

The insulation resistance value cannot be specified due to the differences of the length of the route and the environmental
factors. In a dried atmosphere, it would give a value of approximately 100MΩ (1000V Megger). If it is below 10MΩ, it has to be
checked due to some factors that can reduce the insulation and the other factors can be as follow;

2 1) Whether the busduct is damaged,

2) Whether the connecting parts are fixed precisely,
3) Whether the bolts for connecting the equipment are securely fastened,
4) Whether the hangers are supporting the busduct securely,

5) Whether the vertical spring hanger is fixed properly.

9. MAINTENANCE AND CHECKING

The following check points are recommended to ensure a long period of safe usage and maintenance of the busduct system:
9.1 Check the external appearance
Check whether there are any deformation, damage, dirt and etc., throughout the whole run of the busduct and whether there
is dislocation, bending and other abnormality of connecting cover, hanger and plug-in appliances.
9.2 Environmental check
The environment, where the busduct is used, may change after the installation. Check whether the environment has become
hazardous even partially due to water, moisture, high temperature, corrosive gas, immoderate vibration, dust and etc.
9.3 Check the joint connection section
There will be no problem of loosening at the joint connection of SCM Busduct by ‘concordance’ as maintenance free nut
system. Therefore, a periodical increased clamping is unnecessary. However, when the contact surface is soiled or deteriorated
during the construction or during storage, a simple check by touching the external portion during the current sending is
recommended as the above effects would gradually arise. If the temperature of the connecting section and the main body
is about the same, then there will be no problem.
9.4 Check the load condition
Increase of load is expected at the early stage after the installation of the busduct. Check the total load is not exceeding
the capacity of the busduct at the time of the increased in load. Closely minitor especially when the mainline is branched
by T-branch or cross.

30
 HENIKWON
HIGHBAR BUSDUCT SYSTEM

HIGHBAR is a non-segregated phase bus ducts designed for inter-connecting groups of metal-enclosed or metal-
clad switchgear, power transformers or other related equipment providing a wide range of ratings to allow proper
application for a variety of installation conditions. Available in copper or aluminum conductors and all conductors
are individually supported on epoxy insulators. The bus duct is designed, manufactured and tested in accordance
with IEC62271-200:2003.

GENERAL SPECIFICATION

Features Busduct Supports

• Custom Engineered – The entire busduct system is Custom designed busduct support structures are available
specifically designed to suit the requirements of each to meet the site condition, for both in indoor and outdoor
installation. installations to support the busduct runs.
• Simple jointing system – It enables a quick installation.
• Low Installation Cost – Field installation requires only Earth System
placing the busduct sections on the supports, bolting splices,
Internal earth system is fixed in the busduct.
and connecting the ends to the apparatus terminals.
• High Basic Impulse Insulation Levels – The basic impulse
level of the busduct is equal to that of the associated Accessories
switchgear or other equipment. A complete line of elbows, tees, terminations for transformers
and switchgear phase transpositions, expansion joints, wall
Sturdy Constructed Housing flanges, flexible conductors, bushing boxes, bushing stud
connectors and terminal enclosures are available.
The indoor busduct is a total enclosed and gasketed non-
ventilated housing. Outdoor busduct is totally enclosed and
gasketed. Epoxy powder painted aluminum, electro-galvanized Short-time Current Capacity
steel or stainless steel housings are available to meet the variety
of environment concerns. Ventilated indoor busduct with louvers
are available.
Conductors are firmly secured against movement during short
time current to high rated levels. 3
Application Data
Busbar
1) Operating voltage: 3.6kV – 36kV
The busduct conductor is available in either tin-plated or silver 2) Withstand voltage: 10 – 195 kV
plated at contact surface of a copper bus bar with conductivity 3) Rated current: 400 – 5000A
at 99.9% or aluminum busbar, per customer’s specifications. 4) Conductors: Copper
Busbar is supported with flame retardant epoxy insulator to have 5) Degree of Protection:
a firm hold against the movement during short-time current. Indoor / weather-proof – IP54, Outdoor – IP55 & IP65
Internal or external ground bars or neutral bars are available 6) Standard: IEC62271-200: 2003
as required.

Joints
Where splice plates are required, they are equal in cross section
to the main busduct.

Space Heaters / Thermostat

As per customer’s requirement, space heaters or thermostats are
mounted inside the outdoor housings to prevent condensation,
and detect the temperature changes, spaced approximately 2
meters along the length of outdoor busduct run.

31
 HENIKWON
HIGHBAR BUSDUCT SYSTEM

PRODUCT SELECTION

FEEDER VERTICAL ELBOW

H H

S
S
W S
W S

DIMENSIONS
1. 3.6KV CLASS 3 WAY
Dimension (mm) Weight (kg/m)
Ampere Indoor Outdoor
(A) S W H S W H Indoor Outdoor
400 150 600 400 150 600 400 59 62
630 150 600 400 150 600 400 61 64
800 150 600 400 150 600 400 62 65
1000 165 650 400 165 650 400 68 71
1250 180 700 400 180 700 400 74 77
1600 180 700 400 180 700 400 91 95
2000 165 650 425 165 650 425 110 115

3
2500 180 700 425 180 700 425 115 120
3200 200 750 425 200 750 425 145 152

3600 230 850 425 230 850 425 168 176
4000 200 750 450 200 750 450 189 198

4500 230 850 450 230 850 450 220 230
5000 250 900 450 250 900 450 243 254

2. 7.2KV CLASS 3 WAY

Dimension (mm) Weight (kg/m)
Ampere Indoor Outdoor
(A) S W H S W H Indoor Outdoor
400 160 650 400 160 650 400 62 65
630 160 650 400 160 650 400 64 67
800 175 700 400 175 700 400 68 71
1000 175 700 400 175 700 400 70 74
1250 190 750 400 190 750 400 77 80
1600 190 750 400 190 750 400 93 98
2000 175 700 425 175 700 425 112 118
2500 190 750 450 190 750 450 118 124
3200 225 850 425 225 850 425 151 158

3600 240 900 425 240 900 425 170 178
4000 225 850 450 225 850 450 194 203

4500 240 900 450 240 900 450 222 233
5000 275 1000 450 275 1000 450 248 260

32
 HENIKWON
HIGHBAR BUSDUCT SYSTEM

HORIZONTAL ELBOW PHASE TRANSPOSITION UNIT

H
S
S
W

S
W S

3. 12KV CLASS 3 WAY

Dimension (mm) Weight (kg/m)
Ampere Indoor Outdoor
(A) S W H S W H Indoor Outdoor
400 200 800 500 200 800 500 75 78
630 200 800 500 200 800 500 76 80
800 225 900 500 225 900 500 83 87
1000 230 900 500 230 900 500 86 90
1250 250 950 500 250 950 500 92 96
1600 250 950 500 250 950 500 109 114
2000 230 900 550 230 900 550 129 135



3600
2500
3200
250
275
950
1050
300 1100 550 300 1100 550 187 196
550
550
250
275
950
1050
550
550
134
167
140
175 3
4000 275 1050 550 275 1050 550 209 219

4500 300 1100 550 300 1100 550 237 249
5000 315 1150 550 315 1150 550 260 273

4. 24KV CLASS 3 WAY

Dimension (mm) Weight (kg/m)
Ampere Indoor Outdoor
(A) S W H S W H Indoor Outdoor
400 275 1150 650 275 1150 650 100 105
630 275 1150 650 275 1150 650 102 106
800 300 1200 650 300 1200 650 106 111
1000 300 1200 650 300 1200 650 108 114
1250 315 1250 650 315 1250 650 115 120
1600 325 1300 650 325 1300 650 134 141
2000 300 1250 700 300 1250 700 154 161
2500 325 1300 650 325 1300 650 157 164
3200 350 1350 700 350 1350 700 190 199

3600 375 1450 700 375 1450 700 212 222
4000 350 1350 700 350 1350 700 232 243

4500 375 1450 700 375 1450 700 263 275
5000 390 1500 700 390 1500 700 286 300

33
 HENIKWON
AIRBAR BUSDUCT SYSTEM

Henikwon AIRDUCT system is totally metal enclosed air-insulated busduct system which complies to the characteristics
and structure specified in BS5486/2, IEC60439-2, JIS C8364, NEMA, ANSI and CSA.
Small capacity of power supply systems are being used widely for various factories, machine shops, school laboratories
and commercial buildings, where modern and simple wiring system is required for more economical power supply
connecting to the equipments, machines, lighting facilities and many others.
Most of indoor location where there is a need for small blocks of conveniently available power, HENIKWON AIRDUCT
System serves as a highly rationalized power supply system with various features.
With total ten plug-in holes per 3000mm unit are available for various capacity ranges of the AIRDUCT System, which
really demonstrates its superb functions.

GENERAL SPECIFICATION

Features Application Data

• High Safety 1) Operating voltage: 415V
• Custom Engineered 2) Withstand voltage: 10 kV
• Compact & Light-weighted 3) Rated current: 100 - 400A
• Easy Installation 4) Conductors: Copper
• Low Installation Cost 5) Standard: IEC60439-2: 2005
• Economical
• Quick Delivery
• Easy Expansion & Relocation • Application for Factories
• Can Be Branched out Anywhere

Sturdy Constructed Housing

The indoor busduct is a total enclosed and gasketed non- AIRBAR END CLOSURE
BUSDUCT
ventilated housing structured in epoxy powder painted electro-
galvanized steel.

Busbar
4
PLUG-IN
BOX
CABLE
The bus duct conductor is available in tin-plated 99.9% copper
END-TAP
conductivity busbar. Busbar is supported with glass fiber UNIT
reinforced SMC insulator which stands above 180°C, holding
MACHINE
firm against the movement during short-time current. Internal or
external ground bars or neutral bars are available as required.

Joints POWER BOARD

Direct joint system results a better connection.

Earth System SCM BUSDUCT

Internal ground system is available.

Short-Time Current Capacity OA

RD
ERB
Conductors are firmly secured against movement during short POW
CENTER
time current. FEED-IN UNIT

Accessories AIRBAR
BUSDUCT
PLUG-IN BOX
A complete line of elbows, tees, terminations for transformers
and switchgear, floor flanges, flexible conductors, enclosures END CLOSURE

are available.

MACHINE

34
 HENIKWON
AIRBAR BUSDUCT SYSTEM

PRODUCT SELECTION

FEEDER (PLUG-IN) 180

300
0 (S
TAN
DA
RD
) W H

t4

Ampere Conductor (mm) Dim (mm) Impedance Volt. Drop Weight

(A) T W H R: 50Hz X: 50Hz (kg/m)
100 ~ 200 4 20 55 2.18 x 10-4 1.07 x 10-4 7.5
225 ~ 400 4 40 75 1.28 x 10-4 0.80 x 10-4 10.8

VERTICAL ELBOW HORIZONTAL ELBOW

L2
L1 L2
L1

Standard(mm)
L1 x L2
Min. (mm)
L1 x L2


Standard(mm)
L1 x L2
Min. (mm)
L1 x L2 4
300 x 300 100 x 100 300 x 300 150 x 150

POWER FEED-IN
Center Cable Feed Box Cable Feed Box
0
23
700

200 D
300

150 C
0

A
B

Ampere Dimension (mm)

(A) A B C D
100 ~ 200 350 120 350 80
225 ~ 400 350 140 350 80

35
 HENIKWON
AIRBAR BUSDUCT SYSTEM

FLOOR FLANGE 75

TYPE A TYPE B 2C
+1
0
25

25
25

5 25
2C
+1 15 B 15
5
0
400 A 40
0
D
25
25 25

Ampere Dimension (mm)

(A) A B C D
100 ~ 200 320 120 30 250
225 ~ 400 350 150 40 280

HANGERS
Hanger for Flatwise Installation Hanger for Edgewise Installation

40
70

40 40

A
220

15
8
35
B

Ampere Dimension : A Ampere Dimension : B

4 (A)


100 ~ 200
225 ~ 400
(mm)
110
130
(A)


100 ~ 200
225 ~ 400
(mm)
60
80

Vertical Fix Hanger Vertical Spring Hanger

VERTICAL CLAMP
VERTICAL CLAMP CHANNEL
CHANNEL
BY CUSTOMER
BY CUSTOMER
M12 X 330MM
M12 X 220MM

36
 HENIKWON
AIRBAR BUSDUCT SYSTEM

Plug-In Box Plug-In Box

• External Operation • Internal Operation

D W D
W

ROTARY
HANDLE

H
N
H

R Y B R Y B

CABLE AIRDUCT CABLE AIRDUCT

EN
EN

OP
OP

B
B

A A

Dimension (mm) Cable Hole (Ø)

Frame Frame
W H D A B
30A ~ 100A 230 340 190 30A ~ 100A 120 60
150A ~ 200A 230 370 200 150A ~ 200A 160 80
Note: 1) Plug-in / Tap-off Box can be equipped wth any brand of fused switches, MCCBs and etc, as per customer’s requirement.

4
2) All dimensions are subjects to change without prior notice.

SAFETY LOCK MECHANISM

1. Ground-Cases Safety
The Air Duct case is safely grounded with earth springs and they are the first to come in contact with the casing when the plug-in
box is attached to the air duct.

2. Safe, “Neutral First” Plug Connecting

When a plug-in box is attached to the busduct, the neutral line is the first to connect forming a solid neutral circuit. Likewise, the
neutral plug is the last to break circuit when disconnecting the plug-in box from the air duct to provide total neutral line priority
over all of the energized lines.

3. Box Interlock
When the door is open, the plug-in box can be affixed firmly to the air duct. If it is closed, it will not be possible to remove the
plug-in box from the air duct.

4. Door Interlock
When the plug-in box door is closed and the handle is in “ON” position, the door will automatically be locked and the MCCB will
be activated. If the door interlock is released by turning the lock handle to “OFF” position, the MCCB will be energized and the
door is ready to open.

37
 HENIKWON
AIRBAR BUSDUCT SYSTEM

INSTALLATION MANUAL

JOINT COVER

SIDE COVER (B)

JOINT INSULATOR
M6X12 BOLT

M8X20 ROUND JOINT

BOLT & NUT
SIDE COVER (A) SIDE COVER (B)

SIDE COVER (A)

JOINT CENTER

200A – 400A

M6X12 BOLT
JOINT COVER

JOINTING METHOD
(1) Align two units of Air Duct to be jointed.
(2) Overlap conductor edges exactly as shown above.
(3) Fix casings with nut plates and side covers on both sides.
(4) Connect conductors of each phase with bolts and nuts. Fit in blue coloured face of Belleville washers turned inside.
(5) Insert an insulation barrier inside joint.
(6) Fix the ground bar for jointing part to the ground bar attached with the side of Air Duct.

4
HANDLING
Proper handling, installation, inspection and maintenance will 2.4 For vertical installation, Air Duct will be supported by
preserve Air Duct excellent properties and ensure trouble-free the floor.
operation for a long time. 2.5 Make sure that Air Duct jointing is done correctly and
firmly.
1. Transportation and Storage
1.1 Store Air Duct indoor at a dry place. 3. Inspection and maintenance
1.2 When transporting the Air Duct, do not drop or let it hit 3.1 If it has been correctly and thoroughly inspected after
other objects. installation, Air Duct will provide basic maintenance-free
1.3 When storing Air Duct, check the number of all units. service.
1.4 Keep Air Duct up off the floor using wooden spacers. 3.2 It is best to inspect the Air Duct periodically and provide
1.5 During storage, make sure that the Air Duct is protected maintenance as and when required to ensure its original
from moisture and damage. top-level performance for a longer period of time where
it is being used as an important trunk line.
2. Installation 3.3 Check the Air Duct thoroughly whenever it has been
2.1 Check the layout design of the Air Duct before setting subjected to unusual conditions such as having been
to work. jolted by earthquake, exposed to fire or contaminated
2.2 Do not drop or let the Air Duct hit other objects when by water or other foreign matter.
carrying it out from the storage.
2.3 Use hangers (horizontal run) to support each unit of Air
Duct at the two points.

38
 HENIKWON
FIRE-RESISTANT BUSDUCT SYSTEM

FIRE-RESISTANT BUSDUCT SYSTEM

Electro galvanized steel housing

Henikwon busduct system also offers the fire-resistant
busduct system complying with IEC60331 and BS6387,
MICA film
withstanding, 750°C for 3 hours.

Class F insulation Henikwon Fire-resistant Busduct System is highly reliable

and safe against the fire emergencies in the maintenance
Tin plated
of the building.

Henikwon SCM busduct are tested for resistance

Copper to flame propagation and fire resistance in building
penetration as per IEC61439-6 up to 240 minutes.

Fire Resistance to building penetration test performed on Henikwon SCM Busduct are BRE, UK

Henikwon Fire-Resistant Busduct System in Henikwon Busduct System under ASTA Type Test
test chamber burner

39
 HENIKWON
IP STANDARDS

IEC STANDARD INTERNATIONAL PROTECTION (IP)

IEC Publication 60529 Classification of Degrees of Protection by Enclosures provides a system for specifying enclosures of
an electrical equipment based on the degree of protection required.

40
HENIKWON
NOTES

41
 HENIKWON
NOTES

42
 HENIKWON CORPORATION
BDS-2019-19-60/ 10’19

( Co. No. 161535-W )

No. 887, Jalan Subang 9, Taman Perindustrian Subang

47500 Subang Jaya, Selangor, Malaysia.
Tel : +603-8023 1827
Fax : +603-8023 1905
Email : info@henikwon.com
Web-site : www.henikwon.com
M CERTIFICAT M CERTIFICAT M CERTIFICAT M CERTIFICAT
TE ION TE ION TE ION TE ION
YS YS YS YS
S

S
ISO

ISO

MS
OHS

UKAS UKAS
1 72

01 MANAGEMENT
00 MANAGEMENT :P
AS
90

14

1 180 AR
2

SYSTEMS SYSTEMS
01 T1

Certificate No: MY15/05077 Certificate No: MY15/05076 Certificate No: MY15/01669

HENIKWON is committed to the policy of continuous development and improvement and thus, reserves the right to supply products which may
differ in detail from those shown in this publication without any prior notice.