Z-16-412 R0 CB20SG X 1 No Boiler Supply

Veda Engineering Pvt. Ltd.
Email:vepl@vedaengg.com
201/202, 2nd Floor, Rohan Tower,
Opp. Mega Mart, Pune Mumbai Road, Dapodi, Pune- 411 012.
Tel: 020-27145313 / 27145314 Fax: 020-27145315

Z –16–412 R0
Date: 03.02.2016
Shalina Laboratories Pvt. Ltd.
Plot No.E-2/E-3,MIDC,Jejuri,
Tal-Purandar,Dist-Pune412303
Maharashtra, INDIA
Kind Attn: Mr. Pankaj Patil / Mr. Sanjay Jadhav

Dear Sir,
This with reference to our earlier offers and subsequent discussion with Mr. Gokul yesterday
02.02.2016; we are pleased to enclose the offer for supply of M/s Thermax make steam boiler
model CB 20 SG X 1 No ( Combloc with Stationary Grate) capable of generating 2000 Kg/hr
of steam each from & at 100°C when fired on solid fuel.
We hope this is in line with your requirement.

Please feel free to call us in case of any clarification.
Thanking you and looking forward to hear from you.
Yours sincerely,
For Veda Engineering Pvt. Ltd
H. Sutar
1

Tel: 020-27145313 / 27145314 Fax: 020-27145315

COMBLOC
The future of packaged multi-fuel fired steam boilers.
Ultra Compact. High Performance.
2

Tel: 020-27145313 / 27145314 Fax: 020-27145315

TECHNICAL SPECIFICATIONS
COMBLOC- TECHNICAL SPECIFICATIONS 2 TPH (Stationary Grate)
Sr. No. Description Unit CBSG - 20
1.0 Performance Parameters
Horizontal Multi tubular Shell Type Smoke

1.1 Boiler type
Tube With Water Wall Furnace
1.2 Max steam output ( F & A 100 ° c ) Kg /Hr 2000
1.3 Outlet steam condition
1.3.1 Design Pressure (SVLOP ) Kg / cm2(g) 10.54
1.3.2 Temperature °C 185
1.3.3 Dryness 98%
Wood logs, Biomass

1.4 Fuel ( Refer Ultimate Analysis below)
Briquettes
1.5 Efficiency* on NCV Basis (%) with APH
1.5.1 Indian Coal / Wood logs % 83.66%
1.5.2 Biomass Briquettes % 82.97%
1.6 Fuel consumption @ 100 % Load
1.6.2 For Wood logs kg/hr 438
1.6.3 For Biomass Briquettes kg/hr 388
415 V +/- 6 % , 50 Hz +/- 3

1.7 Power Supply
%
1.8 Mode of firing Manual
1.9 Ash removal mode Manual
3

Tel: 020-27145313 / 27145314 Fax: 020-27145315

2.0 Design data
2.1 Design Code IBR 1950 with latest amendments
2.2 Design Pressure kg / cm2 (g) 10.54
2.3 Material of construction for
2.3.1 Shell SA 515 / 516 Gr. 70 or equivalent
2.3.2 Tubes ERW - BS 3059 Part I or equivalent
2.4 Heating surface area of shell m2 43.83
2.5 Membrane panel m2 34.98
2.6 Water holding capacity up to NWL m3 2.14
2.7 Steam space m3 0.72
2.8 Steam Interface m2 3.18
2.9 Type of grate Horizontal fixed grate
2.10 Total Grate area m2 2.40
3.0 Components data
3.1 Shell Outside Diameter Mm 1254
3.2 Shell Length Mm 3000
3.3 Tubes (Shell) (OD X Thickness) Mm 63.5 X 3.4
3.4 MPA Tubes (OD X Thickness) Mm 50.8 X 3.25
3.5 Connections and fittings
3.5.1 Main steam stop valve Mm 80
3.5.2 Steam safety valve-1 25X50
3.5.3 Qty 1
3.5.4 Steam safety valve-2 25X50
4

Tel: 020-27145313 / 27145314 Fax: 020-27145315

3.5.5 Qty 1
3.5.6 Blow down valve for shell (Size / Qty) mm / Nos 40 X 1
3.5.7 MPA Gate valve blowdown (Size / Qty) mm / Nos 25 X 2
Water level gauge glass Qty / center

3.5.8 Nos / mm 2 X 400
Distance of Flanges
3.5.9 Stop valve in feed line (Size / Qty) mm / Nos 25 X 3
3.5.10 NRV in feed line mm / Nos 25 X 3
3.5.11 Level Controller Qty 1
3.5.12 Blow down valve Size / Nos mm / Nos 15 X 1
3.5.13 Isolation valve Size / Nos mm / Nos 25 X 2
3.5.14 Stop valve for air vent (Size / Qty) mm / Nos 40 X 1
3.5.15 Stop valve - steam pr gauge (Size / Qty) mm / Nos 15 X 1
Stop valve for feed water pr gauge (Size /

3.5.16 mm / Nos 15 X 1
Qty)
Stop valve for inspector pr gauge (Size /

3.5.17 mm / Nos 15 X 1
Qty)
3.6 Feed water pumps
3.6.1 Type Centrifugal multistage
3.6.2 Capacity for 10.54 pressure m3/h 2.5
3.6.3 Head for 10.54 pr Mlc 120
3.6.4 Connected load for ( 10.54 Pr ) KW 2.2
3.6.5 Feed Pump Option 1 working + 1 stand by
Model for 10.54 kg/cm2 pressure (Nanfang

3.6.6 CDL 2-18
pumps)
5

Tel: 020-27145313 / 27145314 Fax: 020-27145315

3.7 Primary Forced Draft Fan
3.7.1 Flow m3/min 60
3.7.2 Head @ 30 ° c MMWC 80
3.7.3 Connected Load KW 2.2
3.8 Induced draft fan ( With MDC)
3.8.1 Flow m3/min 100
3.8.2 Head @ 180 ° C MMWC 258
3.8.3 Connected Load KW 9.3
4.0 Multicyclone Dust Collector (MDC)
4.1 Model TMC 9(8)-25 CYT
4.2 Qty Nos. 1
5.0 Air Pre Heater Data
5.1 Smoke Tube OD X Thickness X Length Mm 63.5 X 2.05 X 3000
5.2 Number of Smoke Tubes Nos. 34
5.3 Shell OD Mm 730
5.4 Shell Thickness Mm
5.5 Air side heat transfer Area m2 20.35
6.0 Connected Load
6.1 Connected Load With MDC kW 15.07
6

Tel: 020-27145313 / 27145314 Fax: 020-27145315

SCOPE OF SUPPLY
1. One Unit assembly of Pressure Part Shell with Membrane Panel
- Pressure parts consisting of Shell and smoke tube assembly with necessary opening for
valves & fittings, man holes & hand holes, etc. as per IBR requirements, smoke
chamber with hinged door.
- Furnace consisting of water wall Membrane panel to accommodate Horizontal
Stationary Grate with necessary headers
- Ash settling chamber inside the furnace with access door
- Set of Cast iron Stationary Grates (High Chrome grate Bar for Imp. Coal only) with
grate bar supports
- Complete refractory (castable and brickwork) inside the furnace
- Pressure Part supporting structure with base frame
- Insulation to Boiler Shell, Membrane Panel, Riser and down comers, smoke chamber.
- Powder coated sheet metal panels to cover insulation
2. One Air pre Heater as Heat Recovery Unit
3. One Module consisting of

- Structure for HRU and base frame
- One Primary air Fan with electric motor and frame
- Centrifugal Feed water pumps (1 working + 1 stand by)
- Feed piping with valves and fittings
4. One Multi clone dust collector with RAV as Pollution Control Equipment
5. One Induced Draught Fan with electric Motor and base frame
6. One Set of Doors for fuel charging, access and ash removal
7. Piping work consisting of
- One set of IBR piping between feed water pumps to boiler
7

Tel: 020-27145313 / 27145314 Fax: 020-27145315

8. Mountings and fittings consisting of
- Three Stop valves on feed water pump discharge line
- Three Non return valves on feed water pump discharge line
- One Main Steam stop valve
- One Air vent valve
- Two Single port spring loaded safety valves
- One Main Shell blow down valve
- Two Set of gauge glass with protector glass assembly
- Two Isolating stop valves for level controller
- One Water level controller drain
- One Isolating valve for steam pressure gauge
- One Isolating valve for Inspector pressure gauge
- One Isolating valve for pressure gauge on feed water line
- Two Blow down gate valve for Membrane Panel
9. Instruments, Controls and Safeties consisting of

- One Steam pressure indicator (gauge) for measuring steam pressure
- One Pressure gauge for measuring water pressure in feed water piping
- One Steam pressure switch for auto – cut off of Fuel feeding system & Fans
- One Magnetic type water level controller with three magnetic switches
- One Temperature indicator cum controller for high flue gas temperature interlock
10. Electrical System consisting of
- One Power cum Control Panel with IP 42 protection, MS, free standing, dust proof)
with main isolating switch, necessary contactors, relay timers, fuses etc
11. Air Ducting Consisting of

- One Air damper at Primary Fan Inlet
- One Connecting Air duct between Primary Fan and APH
- One Connecting Air duct between APH and Boiler
- One Canvass duct at Primary Fan outlet
12. Flue gas ducting consisting of
- One Flue gas damper at ID Fan inlet
- One metallic expansion bellow at inlet and outlet of ID fan
- One connecting duct between Boiler and APH
13. One Set Ladder, Platform with railing
8

Tel: 020-27145313 / 27145314 Fax: 020-27145315

SAFETIES PROVIDED IN THE BOILER
Unsafe condition Instruments Action
(a) Extra low water level in the boiler Level controller Alarm & boiler trip
(b) Very extra low level Fusible plug Blow off & extinguish flame
(c) Steam pressure high Pressure switch Alarm & boiler trip
(d) Steam pressure high Safety valve Lift
(e) Stack temp. high Temp switch Alarm & boiler trip
9

Tel: 020-27145313 / 27145314 Fax: 020-27145315

PERFORMANCE CRITERIA
1. WATER
The performance parameters of the boiler under this offer are based on filtered and treated water
of the following quality being available
(i) FEED WATER (IS 10392 – 1982 and BS:2486 - 1964)
Total hardness as CaCO3 : < 5 ppm maximum

pH : 8.5 to 9.5
Oil Content : Not Detectable
Dissolved O2 : 0.05 ppm maximum
Total dissolved solids : 200 ppm maximum
Chlorine : < 50 ppm
Iron : NIL
Note:
a. TDS value indicated is the maximum permissible. However, based on the blow
down percentage, the allowable TDS should be worked out considering operating
economics.
b. Conditioning chemicals need to be added to keep hardness causing salts in
Suspension.
(ii) BOILER WATER (IS 10392 – 1982 and BS:2486 - 1964)
Total hardness as CaCO3 : Not Detectable

Total alkalinity : 700 ppm maximum
Caustic alkalinity : 300 ppm maximum
pH value : 11 to 12
Sodium Sulphite as Na2SO3 : 30 to 50 ppm
Hydrazine as N2H4 : 0.1 to 1 ppm
Phosphate as PO4 : 20 to 40 ppm
Silica as SiO2 : < 0.4 ppm of the caustic alkalinity
Oxygen (O2) : Nil
Total dissolved solids : 3000 ppm maximum
Note - To ensure above quality of water, a standard Base Exchange softener could be offered
which would be only tentative. To enable us to confirm the offer or submit an alternative offer to
meet the above requirements, it is essential we have either your sample of raw water or its
analysis
10

Tel: 020-27145313 / 27145314 Fax: 020-27145315

2. FUEL
The output and other performance parameters of the boiler specified in this offer hold good only
if fuel of the following specification is charged to the boiler. Any major variation in the
specifications of the fuel will alter the performance parameters.
Wood Biomass Briquettes
Carbon 36.71 41
Hydrogen 3.42 3.57
Nitrogen 0.56 0.415
Sulphur 0.1 0.13
Moisture 25 16.36
Ash 4.32 7
Oxygen 29.89 31.53
Net Calaorific Value (NCV) kcal/kg 2950 3356
Gross Calorific Value (GCV) kcal/kg 3275 3635
The customer has to ensure that the fuels fed are free from stones and other impurities.
3. EFFICIENCY
Efficiency shall be demonstrated as per the standard BS: 845 Part I - indirect method considering
standard operating condition & ambient temperature at 350C.
Other designed considerations:
Ambient temperature : 15 – 450C
Altitude : 600 m above mean sea level
4. POWER SUPPLY
Power supply - 415 V +/- 6 %, 50 Hz +/- 3 %, 3 phase, 4 wire

Control supply – 240 V +/- 6 %, 50 Hz +/- 3 %, Single phase
11

Tel: 020-27145313 / 27145314 Fax: 020-27145315

BATTERY LIMITS
1. STEAM, BLOWDOWN AND DRAIN
Outlet of
- Main Steam stop valve
- Spring loaded Safety valve
- Main shell and membrane panel blow down valve
- Gauge glasses drain valve
- Water level controller drain valve
- Air vent valve
2. FUEL
- Firing / poking doors for fuel charging
3. REFUSE
- Ash door
- Outlet of rotary airlock valve (In case of MDC and wherever applicable)
- Outlet of bottom hopper ( in case of APH )
- Outlet of shell smoke chamber
4. AIR AND FLUE GAS

- Suction Primary Forced draft fan
- Flue gas exhaust of HRU
- Inlet and outlet of MDC / Cyclomax (wherever applicable)
- Suction and discharge of ID fan
5. WATER
- Suction of feed water pumps
6. ELECTRICALS
- Terminals connections on control panels, motors, instruments and controls
12

Tel: 020-27145313 / 27145314 Fax: 020-27145315

SERVICES
SUPERVISION OF ERECTION & COMMISSIONING OF THE BOILER
- The boiler covered under this offer is dispatched from our factory as a single package
boiler and accessories. The IBR valves and mountings, panel box, ID fan, etc. are packed
separately in wooden case and dispatched with boiler. Unloading and assembling of the
total unit has to be done at site. The services of our erection engineer who would offer
guidance and supervision in this matter would be available at the charge mentioned in our
offer.
- The service charge payable to us inclusive of :

• Drawings: Unit General Arrangement and Terminal points, Foundation details
(not foundation design), Electrical wiring diagram, P&I diagram
• Documents: Instruction manual, IBR folder (at the time of dispatch)

• Assistance /Guidance: Selection of boiler house accessories, installation of these
accessories and IBR registration.
• Reasonable: For pre installation checks, receipts and assembly of boiler, no of
visits open inspection and hydraulic test and Commissioning.
• Training: For the purpose of user’s education for equipment, operation and
maintenance.
- The service charge payable to us is exclusive of:
• Labor (skilled and unskilled)

• Tools and tackles
• Utilities (including power, water, charcoal, fuel, compressed air oil/gas etc.)
• Consumables (which are to be supplied by the user, as and when required, for
unloading and assembling of the boiler, its accessories, mounting and fittings)
- This charge does not include any fees payable for IBR inspection of the boiler and its
accessories. All such charges are to be paid by the purchaser.
13

Tel: 020-27145313 / 27145314 Fax: 020-27145315

EXCLUSIONS
1. Main chimney, flue gas duct between HRU & PCE, PCE & ID fan, ID Fan & Chimney.
2. Raw water and soft water service tanks.
3. Steam, water and drain piping up to our terminal points.
4. All civil and structural work for installing the boiler.
5. Electrical works (Power and Control Cables) in boiler house up to our terminal points.
6. Labor, tools and tackles, utilities (water, power, air, gas, etc.) and consumables required
for assembling, erecting and commissioning the boiler.
7. Spares for installation, operation and maintenance of boiler.
8. Water treatment plant.
9. Fuel, water, instruments and accessories for commissioning, operation and for
performance testing of boiler.
10. Insulation for ducting and feed piping, wherever required.
11. Any other items not specifically mentioned in our offer.
14

Tel: 020-27145313 / 27145314 Fax: 020-27145315

COMMERCIAL SCHEDULE
1. Price Schedule
Boiler model CB 20 SG Solid fuel fired with MDC : Rs. 18, 56, 000 /- (per unit)
Packing & Forwarding charges : NIL
2. Excise and Duties
All taxes and duties shall charge at the rates prevailing at the time of delivery.
A) The prices quoted - Ex Pune (For Boiler)

B) Present rates are:
1) Excise Duty - @ 12.5% extra
2) Sales Tax - VAT 12.5% or 2% against
Form C, as applicable
C) Octroi/LBT - To Your Account
D) Freight & Insurance - Extra in your scope
E) Transit insurance - To Your Account
3. Delivery
Delivery will be 12 - 14 weeks from the effective date as defined above.
4. Payment Terms
§ 30% of order value as advance along with the LOI or purchase order
§ Balance of 70% against PI prior to dispatch inclusive taxes and duties
This offer is valid up to 30 days from the date of this offer.
Yours Sincerely,
For Veda Engineering Pvt Ltd
H. Sutar
15

Z-16-412 R0 CB20SG X 1 No Boiler Supply

Uploaded by

Copyright:

Available Formats

Z-16-412 R0 CB20SG X 1 No Boiler Supply

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Z-16-412 R0 CB20SG X 1 No Boiler Supply

Uploaded by

Copyright:

Available Formats

Veda Engineering Pvt. Ltd.

Kind Attn: Mr. Pankaj Patil / Mr. Sanjay Jadhav

We hope this is in line with your requirement.

For Veda Engineering Pvt. Ltd

The future of packaged multi-fuel fired steam boilers.

Ultra Compact. High Performance.

COMBLOC- TECHNICAL SPECIFICATIONS 2 TPH (Stationary Grate)

Sr. No. Description Unit CBSG - 20

1.0 Performance Parameters

Horizontal Multi tubular Shell Type Smoke

1.2 Max steam output ( F & A 100 ° c ) Kg /Hr 2000

1.3 Outlet steam condition

1.3.1 Design Pressure (SVLOP ) Kg / cm2(g) 10.54

1.3.2 Temperature °C 185

1.3.3 Dryness 98%

Wood logs, Biomass

1.5 Efficiency* on NCV Basis (%) with APH

1.5.1 Indian Coal / Wood logs % 83.66%

1.5.2 Biomass Briquettes % 82.97%

1.6 Fuel consumption @ 100 % Load

1.6.2 For Wood logs kg/hr 438

1.6.3 For Biomass Briquettes kg/hr 388

415 V +/- 6 % , 50 Hz +/- 3

1.8 Mode of firing Manual

1.9 Ash removal mode Manual

2.1 Design Code IBR 1950 with latest amendments

2.2 Design Pressure kg / cm2 (g) 10.54

2.3 Material of construction for

2.3.1 Shell SA 515 / 516 Gr. 70 or equivalent

2.3.2 Tubes ERW - BS 3059 Part I or equivalent

2.4 Heating surface area of shell m2 43.83

2.5 Membrane panel m2 34.98

2.6 Water holding capacity up to NWL m3 2.14

2.7 Steam space m3 0.72

2.8 Steam Interface m2 3.18

2.9 Type of grate Horizontal fixed grate

2.10 Total Grate area m2 2.40

3.0 Components data

3.1 Shell Outside Diameter Mm 1254

3.2 Shell Length Mm 3000

3.3 Tubes (Shell) (OD X Thickness) Mm 63.5 X 3.4

3.4 MPA Tubes (OD X Thickness) Mm 50.8 X 3.25

3.5 Connections and fittings

3.5.1 Main steam stop valve Mm 80

3.5.2 Steam safety valve-1 25X50

3.5.4 Steam safety valve-2 25X50

3.5.6 Blow down valve for shell (Size / Qty) mm / Nos 40 X 1

3.5.7 MPA Gate valve blowdown (Size / Qty) mm / Nos 25 X 2

Water level gauge glass Qty / center

3.5.9 Stop valve in feed line (Size / Qty) mm / Nos 25 X 3

3.5.10 NRV in feed line mm / Nos 25 X 3

3.5.11 Level Controller Qty 1

3.5.12 Blow down valve Size / Nos mm / Nos 15 X 1

3.5.13 Isolation valve Size / Nos mm / Nos 25 X 2

3.5.14 Stop valve for air vent (Size / Qty) mm / Nos 40 X 1

3.5.15 Stop valve - steam pr gauge (Size / Qty) mm / Nos 15 X 1

Stop valve for feed water pr gauge (Size /

Stop valve for inspector pr gauge (Size /

3.6 Feed water pumps