Betatherm Betaflam Industrial Cables
Betatherm Betaflam Industrial Cables
The safety and availability of technical installations Issue: July 2015 © LEONI Studer AG
The contents of this brochure are protected by copyright.
become more and more important in the future. In addi- All rights reserved.
tion the prevention of fires, respectively provisions of
We reserve the right to make technical modifications, typographical
adequate protection against the consequences of fires
errors and mistakes. The current issue of the catalogue is available at
are increasingly required by law. www.leoni-studer.ch
Safety instructions
The basic protection against the impact of combustion Cables are to be used for the designated applications only. In case of failure or
gases is to impede emission of toxic and acid forming damage to the cable or connector, switch off power immediately and replace
all damaged parts. Maintenance, repair and replacement of the cables and
gases as well as the reduction of combustion gas emis- connectors may only be carried out by authorised and trained personnel.
sion overall. Therefore all cable insulations should be
Waiver
free of halogens and flame-retardant. The specifications in this document are provided according to our best current
A major contribution to the prevention of fire in electri- knowledge. However, these specifications may not be considered an assurance
of specific properties or suitability for specific purposes of the respective
cal installations represent the cross-linked insulation
products. Such indications may not be interpreted as a misguidance for the
materials, which make cables highly flame retardant, violation of property rights or as an assurance of a corresponding license.
The suitability of each product for any particular purpose must be checked
even in case of short circuit.
beforehand with our specialists. Our policy is to continuously improve our
materials and products. Therefore, we reserve the right to offer alternatives
Our BETAflam® cable family and our BETAtherm® cables consistent with our manufacturing programme at the time of enquiry.
All information concerning material properties, fire performance, construc-
are designed according to these requirements. tion, electrical and technical data, prices etc. reflects our current level of
knowledge and is provided without obligation. Dimensions and weights are
guideline values. All specifications can be changed at any time without prior
notification.
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3
Page
The LEONI Group 4
High-quality industrial cables and conductors 5
Great products, great service 6
Green Technology 7
Technologies – investments in sustainable safety 8
Our product portfolio 10
Single-core cables 12
Single-core cables at a glance 14
With increased environmental compatibility 16
With increased temperature resistance 26
With increased dielectric strength 31
Multi-core cables 34
Multi-core cables at a glance 36
With increased environmental compatibility 38
Shielded cable with increased environmental compatibility 52
Shielded connection cables for motors 62
For rough ambient conditions 66
For flexible heavy current connections 68
Technical information 70
Dimensions and weights 72
Core identification acc. to HD 308 S2 72
Current rating 120 °C 73
Current rating 90 °C 74
Ambient conditions 76
Electron-beam cross-linking 77
Chemical resistance 78
Halogen-free 79
Corrosive effects of combustion gases 79
Smoke density 80
Flame retardant 80
No flame propagation 81
Insulation integrity under fire 81
Insulation integrity with mechanical shock 82
System integrity 82
Duration of system insulation integrity in the building 83
Further products 84
Certificates & approvals 86
7 / 2015 www.leoni-transportation.com
4
LEONI is a leading supplier of cable systems and related Your markets – our strength.
services for the automotive industry and various other As diverse as our product and service range are the markets and
industrial sectors. sectors LEONI is supplying. We focus our activities on customers
in the fields of Automotive & Commercial Vehicles, Industry &
Our group of companies employs more than 66,000 people in Healthcare, Communication & Infrastructure, Electrical Appli-
33 countries. Corporate vision, highest quality and innovative ances and Conductors & Copper Solutions.
power have made us one of the leading cable manufacturers in
Europe. LEONI develops and produces technically sophisticated We are among the leading European suppliers in the Commu-
products ranging from wire and optical fibers to cables through nication & Infrastructure market to which at LEONI as a cable
to complete cable systems and also offers the related services. manufacturer also belong activities in the fields of infrastructure
Moreover, the product portfolio comprises strands, standard- & data communications, industrial plant projects, solar- and wind
ised cables, hybrid cables, glass fiber as well as special cables, power, energy & telecommunications, irradiation cross-linking and
cable harnesses, wiring systems components and fully assem- traffic engineering. Our customers benefit worldwide from inno-
bled systems for applications in various industrial markets. vative as well as reliable and long-lasting products of high quality.
Services
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5
Business Unit
Transportation
quality cables and conductors for a wide variety of applications requirements of the standards specified below.
Whole company
Sites:
ences, and conductors with a maximum level of temperature Herrenmattstrasse 20, 4658 Däniken
ent Sy
Hogenweidstrasse 2+4, 4658 Däniken
resistance and extra electrical strength. We develop and pro- g em st e
Güterstrasse 11, 5014 Gretzenbach
na
Field of activity
duce high quality products, and make use of extremely sophis-
a
m
Cer t i f i ed M
Your partner for competent solutions ISO 14001:2004 Environmental Management System
d
lan
In our modern laboratories we develop reliable compounds and it zer
Sw
Swiss Association for Quality and
Management Systems SQS
Bernstrasse 103, CH-3052 Zollikofen
This SQS Certificate is valid up to
and including January 13, 2017
Scope numbers 14, 19
cables. Through continuous investments into our production Issue date: January 14, 2014 Registration number 10569
lines, they are held on a high technical standard. Furthermore X. Edelmann, President SQS R. Glauser, CEO SQS
IS
N
IO
TI
FI CAT
Quality
During each work step, we assure the quality of production
regarding the quality, the reliability and the fulfilment of the
functional specifications by means of self test and process
control with innovative technology and the consequent use
of all quality-system elements.
For further information, visit www.leoni-transportation.com
7 / 2015 www.leoni-transportation.com
6
-- -
Our commitment to develop innovative products The safety and availability of technical installations become more
proves our dedication to our responsibility. In conjunc- and more important in the future. In addition the prevention of
tion with our consulting services, we create trust and fires, respectively provisions of adequate protection against the
help our partners accomplish maximum safety and consequences of fires are evermore frequently requested by law.
availability of technical systems in their projects. The basic protection against the impact of combustion gases is
to impede emission of toxic and acid forming gases as well as
the reduction of combustion gas emission overall. Therefore all
cable insulations should be free of halogens and flame retardant.
A major contribution to the prevention of fire in electrical instal-
lations represent the cross-linked insulation materials, which
make cables very hard inflammable even in case of short circuit.
Our BETAflam® cable family and our BETAtherm® single-core
cables are designed according to these requirements.
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7
Green Technology
Our company aim is to combine innovation with sustainability. It is one of our central company goals.
Process: We constantly work at optimising the efficiency with This means avoiding the following substances,
which resources are used in the manufacturing process by among others:
deploying energy-efficient machines or taking heat recovery ■■ Polybrominated diphenyl ether (PBDE)
measures. More and more locations in our global production ■■ Decabromodiphenyl ether (DecaBDE)
network are environmentally certified according to the ISO 14001 ■■ Perfluorooctane sulfonate (PFOS)
standard. ■■ Pentabromodiphenyl ether (PentaBDE)
■■ Octabromodiphenyl ether (OctaBDE)
Application: We offer increasing numbers of products and solu- ■■ Lead (Pb)
tions which are used directly in specifically defined markets and ■■ Mercury (Hg)
applications or serve as preliminary products or components for ■■ Cadmium (Cd)
green end applications, such as in the solar industry or railway ■■ Hexavalent chromium (Cr VI)
technology. ■■ Polybrominated biphenyls (PBB)
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Our development and production centres LEONI Studer We use state-of-the-art production equipment in order to
(Switzerland) and LEONI Kerpen (Germany) are linked by offer our customers a maximum of safety and quality. New and
one thing in particular: competence. In extensive produc- innovative plastics mixtures and cables are constantly being
tion areas, we work with state-of-the-art methods and developed in modern laboratories. The focus is on improved
systems in plastics processing, materials processing, insulating properties, higher temperature tolerances, longer
extrusion technology, electron beam cross-linking and lifetimes, easy handling and better safety features.
the testing of all products. Our test laboratories for flammability tests, HF technology and
optical measurement technology safeguard our quality stand-
ards and promote innovation.
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■■ Halogen-free
IEC 60754-1, EN 50267-2-1
■■ Smoke density
IEC 61034, EN 61034
■■ Flame retardant
IEC 60332-1, EN 60332-1, VDE 0482-332-1
■■ Insulation integrity
BS 6387 C.W.Z., DIN VDE 0472-814, EN 50200,
EN 50362, IEC 60331-11/21,
VdS 3423, VDE 0482-200
In the fire test laboratory, the fire-resistant properties of our prod- ■■ Non-flame propagating
ucts are tested by certified testers, technicians and engineers. IEC 60332-3, EN 60332-3, VDE 0482-332-3 series
This pool of equipment is used for the very flexible execution of
the wide range of measurements required for BS 6387 C.W.Z., ■■ IT cabling systems for offices
IEC 60331-11/21 and DIN 4102 Part 12, as well as customer- EN 50173-2, ISO/IEC 11801
specific requirements and special tests.
■■ IT cabling system Industry
A multitude of national and international certificates provide EN 50173-3, ISO/IEC 24702
proof of the company's powers of innovation.
■■ IT cabling system Data Center
EN 50173-5, ISO/IEC 24764
Numerous national and international certificates confirm the company’s ability to provide innovative solutions.
7 / 2015 www.leoni-transportation.com
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Page 16 18 20 22 24 26 28 30 31 32 33 38
BETAflam® INSTAflex
BETAtrans® GKW R
BETAtherm® 145
BETAtherm® 155
BETAtherm® 110
BETAtherm® 90
Halogen free IEC 60754-1 ● ● ● ● ● ● ● ● ● ●
Corrosive effects
of combustion gases
IEC 60754-2 ● ● ● ● ● ● ● ● ● ●
No toxic gases NF X 70-100 ● ● ● ● ● ● ● ● ● ●
Low smoke density IEC 61034 (EN 50268-2)2 ● ● ● ● ● ● ● ● ● ● ● ●
Flame- retardant IEC 60332-1 ● ● ● ● ● ● ● ● ● ● ● ●
No flame propagation IEC 60332-3 (EN 50266-2)2 ● ● ● ● ● ● ● ● ● ●
Low fire load DIN 51900 ● ● ● ● ● ● ● ● ● ●
– 40 °C to + 80 °C ●
– 40 °C to + 90 °C
– 40 °C to + 105 °C ●
– 40 °C to + 110 °C ●
Temperature range – 40 °C to +120 °C ● ●
– 60 °C to +120 °C ● ●
– 55 °C to + 145 °C ● ● ●
– 45 °C to + 155 °C
– 55 °C to + 155 °C ● ●
+ 160 °C ● ●
Short-circuit temperature
+ 280 °C ● ● ● ● ● ● ● ● ● ●
300 / 500 V ● ● ● ●
300 V ●
600 V ● ●
450 / 750 V ≥ 1.5 mm² ● ● ● ● ●
Nominal voltage U₀ / U 600 / 1000 V 1 ≥ 1.5 mm² ● ● ● ● ●
600 / 1000 V 1 ●
1000 V ●
1800 / 3000 V ● ●
3600 / 6000 V ●
VDE ● ● ●
SEV ●
ESTI ● ●
UL ● ● ● ●
cULUS ●
CSA ● ● ●
Approvals Germanischer Lloyd (GL) ●
Lloyd’s Register (LR) ●
BUEREAU VERITAS (BV) ●
DNV ●
CCS ●
ClassNK (Nippon)
Gost R ● ● ● ● ● ● ● ● ●
1
with fixed and protected installation
2 standard was withdrawn, but is still listed in many specification sheets
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BETAflam® CHEMAflex®
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BETAflam® CHEMAflex® R
Product portfolio
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BETAflam® 145 flex 47
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BETAflam® 145 flex UL 4486
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BETAtrans® GKW flex R
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BETAflam® CHEMA C-flex
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BETAflam® CHEMA C-flex DR
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BETAdrive® C-flex
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ROFLEX®
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BETAflam® TRAFO-FLEX
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12 Single-core cables
Single-core cables
BETAtherm® · BETAtrans®
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BETAtherm® · BETAtrans® Single-core cables 13
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14 Single-core cables
With increased
environmental compatibility
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Single-core cables at a glance Single-core cables 15
BETAtrans® 9 GKW-AX plus
3.6 / 6 kV
➔ page 33
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BETAtherm® 16 Single-core cables
BETAtherm® 90
Single-core cable with increased environmental compatibility
Competitive advantage
Special features
■■ Special types and UL product range on request
■■ AWM Style 10551 approval available
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BETAtherm® 90 ≤ 1 mm² SO 05Z1- K | ≥ 1.5 mm² SO 07Z1- K Single-core cables 17 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
mm² mm kg / km kWh / m
0.25 1.7 5 0.011
0.50 2.2 9 0.017 220521 220522 220523 220524 220525 220526 220921 221349 221351 221548 221350
0.75 2.4 13 0.020 220527 220528 220529 220530 220531 215667 221560 221556 221544 221549 221553
1 2.5 15 0.021 220532 220533 220534 220535 220536 220537 220441 221557 221545 221550 220442
1.5 3.0 21 0.030 220437 216245 220538 220539 220540 220541 220438 221558 221546 221551 221554
2.5 3.7 33 0.043 220440 220542 220543 220906 220544 220545 221561 221547 221552
4 4.2 48 0.051 220546 220547 220548 224064 220549 220550 221562 222376 220892
6 4.8 68 0.060 220551 220552 220553 224065 221315 221316 221563 224066
10 6.3 112 0.107 220554 220559 221260 224068 221259 221258 221564 224067 220554
16 7.8 172 0.143 220555 220560 221263 224070 221262 221261 221565 224069
25 9.2 264 0.185 220556 220561 214150
35 10.4 355 0.227 220557 220562 221541
50 12.2 509 0.328 220558 220563 221542
70 14.2 707 0.454 221540 220564 221543
95 16.4 921 0.545 222033 220565
120 18.4 1162 0.621 224891
150 20.8 1451 0.807 303197
185 22.9 1723 0.804 303198
240 25.8 2268 0.991 303200
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BETAtherm® 18 Single-core cables
BETAtherm® 110
Single-core cable with increased environmental compatibility
Competitive advantage
Special features
■■ Special types and UL product range on request
■■ AWM Style 3666 approval available
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BETAtherm® 110 ≤ 1 mm² H05Z - K | 110 ≥ 1.5 mm² H07Z - K Single-core cables 19 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
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BETAtherm® 20 Single-core cables
BETAtherm® 145
Single-core cable with increased environmental compatibility
Competitive advantage
Thermal properties
Conductor temperature fixed installation +145 °C max.
occasionally moved +120 °C max.
Short-circuit temperature +280 °C max.
Ambient temperature fixed installation –55 °C min.
occasionally moved –35 °C min.
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BETAtherm® 145 SO 07Z - K Single-core cables 21 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
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BETAtherm® 22 Single-core cables
Competitive advantage
Approvals
■■ UL AWM 3266, File No. E146164
■■ CSA AWM I A/B (with the exception of AWG 24)
■■ Gost R
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BETAtherm® 145 UL/CSA Single-core cables 23 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
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BETAtherm® 24 Single-core cables
Competitive advantage
to temperature
■■ Resistance to cold down
to –55 °C
■■ Best fire performance,
halogen free
■■ Electron-beam cross-linked
■■ Nominal voltage 600 + 1000 V
Approvals
■■ UL AWM Style 3271, 125 °C / 600 V, File no. E146164
■■ CSA AWM I A/B 125 °C / 600 V
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BETAtherm® 145 UL / cUL Single-core cables 25 BETAtherm®
Cross-section Outer Weight Fire load New order no. (by core colour)
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BETAtherm® 26 Single-core cables
Competitive advantage
BETAtherm® 155
Approvals
■■ Gost R
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BETAtherm® 155 Single-core cables 27 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
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BETAtherm® 28 Single-core cables
Competitive advantage
Approvals
■■ UL AWM 3289, file no. E146164
■■ CSA CL 1503
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BETAtherm® 155 UL/CSA Einadrige
Single-core
Leitungen
cables 29 BETAtherm®
Cross-section Outer Weight Fire load Order no. (by Core colour)
Cross-section Outer Weight Fire load Order no. (by Core colour)
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BETAtherm® 30 Einadrige Leitungen
Single-core cables
BETAtrans® GKW R
Single-core cable, volume optimised
Competitive advantage
■■ High flexibility
■■ Easy stripping
■■ Thin, weight and volume
optimised
■■ Durable to mechanical stress
■■ Flame-retardant, halogen free
■■ Electron-beam cross-linked
BETAtrans® GKW R
Approvals
■■ Gost R
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Einadrige
Single-core
Leitungen
cables 31 BETAtherm®
Competitive advantage
BETAtherm® 120
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BETAtrans® 32 Einadrige Leitungen
Single-core cables
Competitive advantage
BETAtrans® 4 GKW-AX plus
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Einadrige
Single-core
Leitungen
cables 33 BETAtherm
BETAtrans® ®
Competitive advantage
BETAtrans® 9 GKW-AX plus
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34 Multi-core cables
Multi-core cables
BETAflam® · BETAtrans® · BETAdrive · ROFLEX®
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BETAflam® · BETAtrans® · BETAdrive® · ROFLEX® Multi-core cables 35
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36 Multi-core cables
ROFLEX®
600 V / 1000 V, CH-N05BQ-F, CH-N1BQ-F
➔ page 66
For rough ambient conditions
BETAflam® TRAFO-FLEX
600 V / 1000 V
connections
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Multi-core cables at a glance Multi-core cables 37
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BETAflam® 38 Multi-core cables
Competitive advantage
Electrical properties
Nominal voltage U₀/U 450 / 750 V
fixed installation U₀/U 600 / 1000 V
Testing voltage 3500 V
Thermal properties
Conductor temperature fixed installation +80 °C max.
occasionally moved +80 °C max.
Short-circuit temperature +160 °C max.
Ambient temperature fixed installation –40 °C min.
occasionally moved –25 °C min.
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BETAflam® INSTAflex 600 V/1000 V Multi-core cables 39 BETAflam®
Con Core Core Ø Outer Ø Weight Cu Order no. Con Core Core Ø Outer Ø Weight Cu Order no.
struction function factor struction function factor
n × mm² mm kg / km kg / km n × mm² mm kg / km kg / km
3 G 1.5 LNPE 3.0 7.8 109 43 302518 1 × 35 L 10.4 13.3 435 336 302536
4 G 1.5 3LPE 3.0 8.6 139 58 302519 1 G 35 PE 10.4 13.3 435 336 302537
5 G 1.5 3LNPE 3.0 9.6 173 72 302520 4 G 35 3LPE 10.4 30.3 1891 1344 303230
7 G 1.5 NRPE 3.0 11.7 245 101 302521 5 G 35 3LNPE 10.4 33.7 2353 1680 302538
3 G 2.5 LNPE 3.7 10.5 160 72 302522 1 × 50 L 12.2 15.3 609 480 304054
4 G 2.5 3LPE 3.7 11.5 203 96 302523 1 G 50 PE 12.2 15.3 609 480 304055
5 G 2.5 3LNPE 3.7 11.7 254 120 302524 4 G 50 3LPE 12.2 35.0 2644 1920 303231
7 G 2.5 NRPE 3.7 14.5 299 168 302525 5 G 50 3LNPE 12.2 39.9 3356 2400
4 G 4 3LPE 4.2 12.9 281 154 303225 1 × 70 L 14.2 17.8 848 672 304426
5 G 4 3LNPE 4.2 13.3 349 192 302526 1 G 70 PE 14.2 17.8 848 672 304427
3 G 6 LNPE 4.8 13.6 297 173 303008 1 × 95 L 16.4 20.2 1006 912 303115
4 G 6 3LPE 4.8 14.9 389 230 303226 1 G 95 PE 16.4 20.2 1006 912
5 G 6 3LNPE 4.8 16.5 492 288 302527
1 × 120 L 18.4 22.4 1362 1152 303116
4 G 10 3LPE 6.3 19.1 619 384 303227 1 G 120 PE 18.4 22.4 1362 1152
5 G 10 3LNPE 6.3 21.3 779 480 302528
1 × 150 L 20.8 25.2 1699 1440 303117
1 × 16 L 7.8 10.3 225 154 302529 1 G 150 PE 20.8 25.2 1699 1440
1 G 16 PE 7.8 10.3 225 154 302530
4 G 16 3LPE 7.8 23.2 923 614 303228 1 × 185 L 22.9 27.5 2007 1776 303119
5 G 16 3LNPE 7.8 25.8 1166 768 302531 1 G 185 PE 22.9 27.5 2007 1776
1 × 25 L 9.2 11.9 335 240 302532 1 × 240 L 25.8 30.6 2600 2304 303118
1 G 25 PE 9.2 11.9 335 240 302534 1 G 240 PE 25.8 30.6 2600 2304
4 G 25 3LPE 9.2 27.3 1448 960 303229
5 G 25 3LNPE 9.2 30.0 1793 1200 302535 1 × 300 L 28.8 34.0 3223 2880 303120
1 G 300 PE 28.8 34.0 3223 2880
G = with gn /ye core ●◗ NR = phase conductor colour bk
L = phase conductor colour ● / numbered
●●● PE = protective earth colour gn/ye ●◗
N = neutral conductor colour ● Further designs upon request
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BETAflam® 40 Multi-core cables
Competitive advantage
BETAflam® CHEMAflex
Approvals
■■ Gost R
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BETAflam® CHEMAflex 600 V / 1000 V Multi-core cables 41 BETAflam®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 1.5 LN 3.0 8.2 79 0.25 4 G 16 3LPE 7.8 23.2 912 1.62 223729
3 G 1.5 LNPE 3.0 8.8 105 0.30 223719 5 G 16 3LNPE 7.8 25.8 1153 2.05 223730
4 G 1.5 3LPE 3.0 9.6 134 0.36 223720
5 G 1.5 3LNPE 3.0 10.7 167 0.44 223721 2 × 25 LN 9.2 22.7 836 1.75
3 G 25 LNPE 9.2 24.3 1098 1.93
2 × 2.5 LN 3.7 9.8 115 0.33 224881 4 G 25 3LPE 9.2 27.3 1368 2.15 223731
3 G 2.5 LNPE 3.7 10.5 154 0.40 223722 5 G 25 3LNPE 9.2 30.0 1710 2.66 223732
4 G 2.5 3LPE 3.7 11.5 196 0.48 223723
5 G 2.5 3LNPE 3.7 12.7 246 0.59 223724 2 × 35 LN 10.4 25.5 1067 2.05
3 G 35 LNPE 10.4 27.3 1452 2.39
2 × 4 LN 4.2 10.9 153 0.38 4 G 35 3LPE 10.4 30.3 1876 2.90 223733
3 G 4 LNPE 4.2 11.5 205 0.44 5 G 35 3LNPE 10.4 34.0 2342 3.59 223734
4 G 4 3LPE 4.2 12.9 270 0.57 225260
5 G 4 3LNPE 4.2 14.3 340 0.71 223725 2 × 50 LN 12.2 29.5 1480 2.69
3 G 50 LNPE 12.2 31.4 2016 3.11
2 × 6 LN 4.8 12.6 272 0.56 4 G 50 3LPE 12.2 35.0 2628 3.86 223735
3 G 6 LNPE 4.8 13.5 295 0.58 5 G 50 3LNPE 12.2 39.9 3328 5.06 223736
4 G 6 3LPE 4.8 14.8 380 0.70 225261
5 G 6 3LNPE 4.8 16.4 476 0.88 223726
7 G 6 NRPE 4.8 19.8 700 1.00 225829 2 × 70 LN 14.2 34.5 2051 3.68
3 G 70 LNPE 14.2 36.7 2799 4.27
2 × 10 LN 6.3 16.0 378 0.90 4 G 70 3LPE 14.2 41.5 3690 5.56
3 G 10 LNPE 6.3 17.3 470 0.94 5 G 70 3LNPE 14.2 45.9 4572 6.73 225576
4 G 10 3LPE 6.3 19.1 612 1.18 223727
5 G 10 3LNPE 6.3 21.3 771 1.47 223728 2 × 95 LN 16.4 35.3 2660 4.68
3 G 95 LNPE 16.4 42.3 3612 5.35
2 × 16 LN 7.8 19.5 570 1.28 4 G 95 3LPE 16.4 47.0 4747 6.76
3 G 16 LNPE 7.8 20.9 750 1.46 5 G 95 3LNPE 16.4 52.8 5957 8.48
G = with gn /ye core ●◗ NR = phase conductor colour bk
L = phase conductor colour ● / numbered
●●● PE = protective earth colour gn/ye ●◗■
N = neutral conductor colour ● Further designs upon request
7 / 2015 www.leoni-transportation.com
BETAflam® 42 Multi-core cables
Competitive advantage
BETAflam® CHEMAflex R
Approvals
■■ Gost R
www.leoni-transportation.com 7/ 2015
BETAflam® CHEMAflex R 300 V/500 V Multi-core cables 43 BETAflam®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kWh / m n × mm² mm kWh / m
2 × 0.5 NR 1.8 5.1 30 0.11 223678 18 G 1 NRPE 2.1 12.8 302 0.56 223702
3 G 0.5 NRPE 1.8 5.4 39 0.12 223679 24 × 1 NR 2.1 15.2 404 0.70 307319
3 × 0.5 NR 1.8 5.4 39 0.12 223680 25 G 1 NRPE 2.1 15.2 412 0.73 223703
4 G 0.5 NRPE 1.8 5.8 49 0.14 223681 41 G 1 NRPE 2.1 19.5 700 1.27 304997
4 × 0.5 NR 1.8 5.8 49 0.14 223682
5 G 0.5 NRPE 1.8 6.3 59 0.16 2 × 1.5 NR 2.4 6.4 54 0.14 223704
7 G 0.5 NRPE 1.8 7.5 84 0.22 223683 3 G 1.5 NRPE 2.4 6.8 72 0.16 223705
12 G 0.5 NRPE 1.8 9.1 128 0.31 223684 4 G 1.5 NRPE 2.4 7.4 93 0.19 223706
4 x 1.5 NR 2.4 7.4 93 0.19 304999
2 × 0.75 NR 2.0 5.6 38 0.12 223685 5 G 1.5 NRPE 2.4 8.6 123 0.27 223707
3 G 0.75 NRPE 2.0 5.9 50 0.13 223686 7 G 1.5 NRPE 2.4 10.4 181 0.40 223708
3 × 0.75 NR 2.0 5.9 50 0.13 223687 8 G 1.5 NRPE 2.4 11.2 209 0.46
4 G 0.75 NRPE 2.0 6.5 63 0.16 223688 10 G 1.5 NRPE 2.4 12.5 264 0.49 304998
4 x 0.75 NR 2.0 6.5 63 0.16 305178 12 G 1.5 NRPE 2.4 12.2 264 0.48 223709
5 G 0.75 NRPE 2.0 7.0 77 0.19 223689 18 G 1.5 NRPE 2.4 14.2 383 0.64 223710
7 G 0.75 NRPE 2.0 8.6 115 0.29 223690 25 G 1.5 NRPE 2.4 17.7 552 0.96 223711
12 G 0.75 NRPE 2.0 10.5 176 0.40 223691
18 G 0.75 NRPE 2.0 12.2 252 0.53 2 × 2.5 NR 3.1 8.2 89 0.22 305175
25 G 0.75 NRPE 2.0 14.6 345 0.69 223692 3 G 2.5 NRPE 3.1 8.7 119 0.25 223712
4 G 2.5 NRPE 3.1 9.6 153 0.30 223713
2 × 1 NR 2.1 5.8 44 0.12 223693 5 G 2.5 NRPE 3.1 10.8 198 0.40 223714
3 G 1 NRPE 2.1 6.1 58 0.14 223694 7 G 2.5 NRPE 3.1 12.6 277 0.55 223715
3 × 1 NR 2.1 6.1 58 0.14 223695 12 G 2.5 NRPE 3.1 15.1 412 0.67 305176
4 G 1 NRPE 2.1 6.7 74 0.17 223696
4 × 1 NR 2.1 6.7 74 0.17 223697 4 G 4 NRPE 3.6 11.2 228 0.40 223716
5 G 1 NRPE 2.1 7.4 91 0.20 223698 5 G 4 NRPE 3.6 12.2 280 0.47 223717
7 G 1 NRPE 2.1 9.0 136 0.31 223699 7 G 4 NRPE 3.6 14.3 394 0.65 305174
8 G 1 NRPE 2.1 9.0 156 0.35 223700
8×1 NR 2.1 9.6 156 0.35 307317 4 G 6 NRPE 4.4 13.0 328 0.51 305177
10 G 1 NRPE 2.1 11.2 208 0.42 304996 5 G 6 NRPE 4.4 15.0 430 0.71 223718
12 G 1 NRPE 2.1 10.9 208 0.41 223701 7 G 6 NRPE 4.4 17.6 605 0.98 224725
7 / 2015 www.leoni-transportation.com
BETAflam® 44 Multi-core cables
Competitive advantage
BETAflam® 145 flex
cross-linked, HF90
■■ Low smoke density: IEC 61034, DIN EN 61034-2,
■■ Core identification ≤ 5 cores acc. to HD 308 S2 (see page 72) EN 50268-2
≥ 6 cores
■■ Flame retardant: EN/IEC 60332-1-2
■■ Non-flame propagating: IEC 60332-3, DIN EN 60332-3,
● black with white numbers or
EN 50266-2, NF C 32-070
● black with white numbers and
■■ Outer sheath Polyolefine copolymer electron-beam
■■ Low fire load: DIN 51900
cross-linked, SHF2
■■ Cross-linked insulation compound HF90: IEC 60092-360
■■ Cross-linked sheating compound SHF2: IEC 60092-360
■■ Colour of sheath ● black
Approvals
Electrical properties
■■ Germanischer Lloyd (GL)
Nominal voltage U₀/U ≤ 1 mm2 300 / 500 V
■■ Lloyd’s Register (LR)
U₀/U ≥ 1.5 mm2 450 / 750 V
■■ BUREAU VERITAS (BV)
fixed and protected
■■ DET Norske Veritas (DNV)
installation U₀/U ≥ 1.5 mm2 600 / 1000 V
■■ CHINA CLASSIFICATION SOCIETY (CCS)
Testing voltage 3500 V
■■ Class NK
■■ Gost R
Special features
Special types upon request
www.leoni-transportation.com 7/ 2015
BETAflam® 145 flex 600 V / 1000 V Multi-core cables 45 BETAflam®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 0.5 LN 1.9 5.1 30 0.08 214001 27 G 1 NRPE 2.4 17.1 468 1.40
3 G 0.5 LNPE 1.9 5.5 46 0.13 30 G 1 NRPE 2.4 17.7 514 1.57
4 G 0.5 NRPE 1.9 5.9 49 0.13 33 G 1 NRPE 2.4 18.9 582 1.75 224020
4 × 0.5 NR 1.9 5.9 49 0.13 219379 37 G 1 NRPE 2.4 20.3 680 1.37
5 G 0.5 3LNPE 1.9 6.7 68 0.19
6 G 0.5 NRPE 1.9 7.1 74 0.18 1 × 1.5 L 3.0 4.3 32 0.07
7 G 0.5 NRPE 1.9 7.8 93 0.26 2 × 1.5 LN 3.0 7.6 69 0.17 211350
8 G 0.5 NRPE 1.9 8.6 104 0.27 2 × 1.5 NR 3.0 7.6 69 0.17 217256
10 G 0.5 NRPE 1.9 9.4 130 0.32 3 G 1.5 LNPE 3.0 8.1 91 0.21 211351
12 G 0.5 NRPE 1.9 9.4 125 0.32 3 × 1.5 NR 3.0 8.1 91 0.21 217180
14 G 0.5 NRPE 1.9 10.0 146 0.33 4 × 1.5 NR 3.0 8.8 115 0.26 215037
16 G 0.5 NRPE 1.9 10.7 169 0.38 4 G 1.5 3LPE 3.0 8.8 115 0.26 222789
4 G 1.5 2LNPE 3.0 8.8 115 0.26 211352
2 × 0.75 LN 2.2 5.9 52 0.15 213874 5 G 1.5 3LNPE 3.0 9.8 147 0.33 222778
2 × 0.75 NR 2.2 5.9 52 0.15 217588 5 × 1.5 NR 3.0 9.8 147 0.33 221932
3 G 0.75 LNPE 2.2 6.2 53 0.13 216630 6 G 1.5 NRPE 3.0 10.9 190 0.48 211354
3 × 0.75 NR 2.2 6.2 53 0.13 223848 7 G 1.5 NRPE 3.0 12.0 256 0.65 211355
4 × 0.75 NR 2.2 6.9 68 0.17 220752 10 G 1.5 NRPE 3.0 14.6 297 0.68 211357
4 G 0.75 3LPE 2.2 6.9 68 0.17 222788 12 G 1.5 NRPE 3.0 14.6 320 0.66 211358
4 G 0.75 2LNPE 2.2 6.9 68 0.17 216328 14 G 1.5 NRPE 3.0 15.4 366 0.74
5 G 0.75 3LNPE 2.2 7.7 86 0.21 222910 16 G 1.5 NRPE 3.0 16.2 418 0.85 211359
5 × 0.75 NR 2.2 7.7 86 0.21 223774 19 G 1.5 NRPE 3.0 18.3 486 0.99
6 G 0.75 NR 2.2 8.3 102 0.25 222161 21 G 1.5 NRPE 3.0 19.7 595 1.30 214968
6 G 0.75 NRPE 2.2 8.3 102 0.25 226089 24 G 1.5 NRPE 3.0 21.1 644 1.39 220314
7 G 0.75 NRPE 2.2 9.1 122 0.30 218510 25 G 1.5 NRPE 3.0 21.1 674 1.41 212866
8 G 0.75 NRPE 2.2 10.2 147 0.37 213641 27 G 1.5 NRPE 3.0 21.1 696 1.39 217181
10 G 0.75 NR 2.2 11.1 171 0.41 214566 30 G 1.5 NRPE 3.0 21.8 760 1.48
10 G 0.75 NRPE 2.2 11.1 171 0.41 302843 33 G 1.5 NRPE 3.0 22.6 831 1.62
12 G 0.75 NRPE 2.2 11.1 182 0.40 221971 37 G 1.5 NRPE 3.0 24.8 975 2.00 302217
14 G 0.75 NRPE 2.2 11.7 203 0.43
16 G 0.75 NRPE 2.2 12.5 238 0.51 302844 1 × 2.5 L 3.7 5.0 45 0.10
2 × 2.5 LN 3.7 9.0 99 0.22 211360
1×1 L 2.4 3.9 25 0.06 2 G 2.5 NR 3.7 9.0 99 0.22 216689
2×1 LN 2.4 6.3 49 0.12 219674 3 G 2.5 LNPE 3.7 9.8 138 0.30 211361
2×1 NR 2.4 6.3 49 0.12 218860 4 G 2.5 3LPE 3.7 10.8 176 0.37 222790
3G1 LNPE 2.4 6.8 65 0.15 214075 4 × 2.5 NR 3.7 10.8 176 0.37 218979
3×1 NR 2.4 6.8 65 0.15 301676 4 G 2.5 2LNPE 3.7 10.8 176 0.37 211362
4G1 3LPE 2.4 7.4 83 0.19 222969 5 G 2.5 3LNPE 3.7 12.0 225 0.47 222779
4×1 NR 2.4 7.4 83 0.19 224018 6 G 2.5 NRPE 3.7 13.2 288 0.62
4G1 2LNPE 2.4 7.4 83 0.19 218509 7 G 2.5 NRPE 3.7 14.6 331 0.72 211365
5G1 3LNPE 2.4 8.3 105 0.24 222911 8 G 2.5 NRPE 3.7 15.7 372 0.80 216500
5G1 NRPE 2.4 8.3 105 0.24 218863 10 G 2.5 NRPE 3.7 17.7 450 0.95
5×1 NR 2.4 8.3 105 0.24 220309 12 G 2.5 NRPE 3.7 17.7 486 0.92 211366
6G1 NRPE 2.4 8.9 124 0.28 14 G 2.5 NRPE 3.7 19.0 576 1.12 301167
7G1 NRPE 2.4 9.9 152 0.35 218864 16 G 2.5 NRPE 3.7 20.1 651 1.25
8G1 NRPE 2.4 11.0 181 0.43 19 G 2.5 NRPE 3.7 20.7 765 1.48
10 G 1 NRPE 2.4 12.1 222 0.47 21 G 2.5 NRPE 3.7 22.7 857 1.49
12 G 1 NRPE 2.4 12.1 226 0.46 218859 24 G 2.5 NRPE 3.7 25.8 984 2.21
14 G 1 NRPE 2.4 12.7 252 0.50 25 G 2.5 NRPE 3.7 25.8 1036 2.00
16 G 1 NRPE 2.4 13.6 290 0.59 27 G 2.5 NRPE 3.7 25.8 1069 1.94
19 G 1 NRPE 2.4 15.1 365 0.77 223244 30 G 2.5 NRPE 3.7 26.7 1175 2.12
21 G 1 NRPE 2.4 16.0 380 0.78 33 G 2.5 NRPE 3.7 28.0 1301 2.35
24 G 1 NRPE 2.4 17.1 437 1.28 37 G 2.5 NRPE 3.7 30.6 1599 3.41
25 G 1 NRPE 2.4 17.1 463 0.94 218861
7 / 2015 www.leoni-transportation.com
BETAflam® 46 Multi-core cables BETAflam® 145 flex 600 / 1000 V
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
www.leoni-transportation.com 7/ 2015
Multi-core cables 47 BETAflam®
Competitive advantage
7 / 2015 www.leoni-transportation.com
BETAflam® 48 Multi-core cables BETAflam® 145 flex UL/cUL AWM 4486, 125 °C 1000 V
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 0.5 LN 1.9 5.8 43 0.12 30 G 1 NRPE 2.4 17.7 514 1.57
3 G 0.5 LNPE 1.9 6.1 51 0.14 33 G 1 NRPE 2.4 18.9 582 1.75
4 G 0.5 NRPE 1.9 6.5 60 0.15 37 G 1 NRPE 2.4 20.3 714 2.02
4 × 0.5 NR 1.9 6.5 60 0.15
5 G 0.5 3LNPE 1.9 7.2 73 0.20 1 × 1.5 L 3.0 5.0 37 0.08
6 G 0.5 NRPE 1.9 7.6 82 0.22 2 × 1.5 LN 3.0 8.0 93 0.26
7 G 0.5 NRPE 1.9 8.2 97 0.27 2 × 1.5 NR 3.0 8.0 93 0.26
8 G 0.5 NRPE 1.9 9.0 107 0.31 3 G 1.5 LNPE 3.0 8.5 111 0.27 308576
10 G 0.5 NRPE 1.9 9.8 135 0.33 3 × 1.5 NR 3.0 8.5 111 0.27
12 G 0.5 NRPE 1.9 9.8 130 0.33 4 × 1.5 NR 3.0 9.2 134 0.32 308577
14 G 0.5 NRPE 1.9 10.2 148 0.34 4 G 1.5 3LPE 3.0 9.2 134 0.32 308578
16 G 0.5 NRPE 1.9 10.9 169 0.39 5 G 1.5 3LNPE 3.0 10.0 164 0.41 308579
5 × 1.5 NR 3.0 10.0 164 0.41
2 × 0.75 LN 2.2 6.5 57 0.16 6 G 1.5 NRPE 3.0 10.9 190 0.48
2 × 0.75 NR 2.2 6.5 57 0.16 7 G 1.5 NRPE 3.0 12.0 228 0.53 308580
3 G 0.75 LNPE 2.2 6.8 66 0.18 308568 10 G 1.5 NRPE 3.0 14.6 322 0.64
3 × 0.75 NR 2.2 6.8 66 0.18 12 G 1.5 NRPE 3.0 14.6 316 0.65 308581
4 × 0.75 NR 2.2 7.4 80 0.20 308569 14 G 1.5 NRPE 3.0 15.4 366 0.74
4 G 0.75 3LPE 2.2 7.4 80 0.20 308570 16 G 1.5 NRPE 3.0 16.2 415 0.84
5 G 0.75 3LNPE 2.2 8.1 99 0.26 308571 19 G 1.5 NRPE 3.0 18.3 486 0.99
5 × 0.75 NR 2.2 8.1 99 0.26 21 G 1.5 NRPE 3.0 19.7 562 1.18
6 G 0.75 NR 2.2 8.7 112 0.29 24 G 1.5 NRPE 3.0 21.1 644 1.39
6 G 0.75 NRPE 2.2 8.7 112 0.29 25 G 1.5 NRPE 3.0 21.1 731 1.38
7 G 0.75 NRPE 2.2 9.5 132 0.36 27 G 1.5 NRPE 3.0 21.1 693 1.36
8 G 0.75 NRPE 2.2 10.4 146 0.36 30 G 1.5 NRPE 3.0 21.8 760 1.48
10 G 0.75 NR 2.2 11.2 187 0.75 33 G 1.5 NRPE 3.0 22.6 831 1.62
10 G 0.75 NRPE 2.2 11.2 187 0.75 37 G 1.5 NRPE 3.0 24.8 1032 2.83
12 G 0.75 NRPE 2.2 11.2 179 0.38
14 G 0.75 NRPE 2.2 11.7 203 0.43 1 × 2.5 L 3.7 5.7 50 0.11
16 G 0.75 NRPE 2.2 12.5 233 0.51 2 × 2.5 LN 3.7 9.4 134 0.35 308582
2 G 2.5 NR 3.7 9.4 134 0.35
1 × 1 L 2.4 4.4 28 0.07 3 G 2.5 LNPE 3.7 10.0 163 0.38 308583
2 × 1 LN 2.4 6.9 52 0.13 308572 4 G 2.5 3LPE 3.7 11.0 199 0.47 308584
2 × 1 NR 2.4 6.9 52 0.13 4 × 2.5 NR 3.7 11.0 199 0.59
3 G 1 LNPE 2.4 7.3 66 0.16 308573 5 G 2.5 3LNPE 3.7 12.0 247 0.58 308586
3 × 1 NR 2.4 7.3 66 0.16 6 G 2.5 NRPE 3.7 13.2 288 0.62
4 × 1 NR 2.4 7.9 87 0.20 7 G 2.5 NRPE 3.7 14.6 346 0.76 308587
4 × 1 NRPE 2.4 7.9 87 0.20 8 G 2.5 NRPE 3.7 15.7 379 0.80
5 G 1 3LNPE 2.4 8.7 109 0.26 308574 10 G 2.5 NRPE 3.7 17.7 482 0.89
5 × 1 NR 2.4 8.7 109 0.26 12 G 2.5 NRPE 3.7 17.7 483 0.89
6 G 1 NRPE 2.4 8.9 124 0.30 14 G 2.5 NRPE 3.7 19.0 572 1.09
7 G 1 NRPE 2.4 10.1 153 0.40 308575 16 G 2.5 NRPE 3.7 20.1 651 1.25
8 G 1 NRPE 2.4 11.1 178 0.41 19 G 2.5 NRPE 3.7 20.7 765 1.48
10 G 1 NRPE 2.4 12.1 222 0.47 21 G 2.5 NRPE 3.7 22.7 857 1.49
12 G 1 NRPE 2.4 12.1 221 0.46 24 G 2.5 NRPE 3.7 25.8 984 2.21
14 G 1 NRPE 2.4 12.7 252 0.50 25 G 2.5 NRPE 3.7 25.8 1121 2.38
16 G 1 NRPE 2.4 13.6 290 0.59 27 G 2.5 NRPE 3.7 25.8 1069 1.94
19 G 1 NRPE 2.4 15.1 338 0.74 30 G 2.5 NRPE 3.7 26.7 1175 2.12
21 G 1 NRPE 2.4 16.0 380 0.78 33 G 2.5 NRPE 3.7 28.0 1301 2.35
24 G 1 NRPE 2.4 17.1 437 1.28 37 G 2.5 NRPE 3.7 30.6 1599 3.41
25 G 1 NRPE 2.4 17.1 497 1.36
27 G 1 NRPE 2.4 17.1 468 1.40 1 × 4 L 4.2 6.2 62 0.13
2 × 4 LN 4.2 10.4 164 0.36
2 × 4 NR 4.2 10.4 164 0.44
www.leoni-transportation.com 7/ 2015
BETAflam® 145 flex UL/cUL AWM 4486, 125 °C 1000 V Multi-core cables 49 BETAflam®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
3 G 4 LNPE 4.2 11.0 219 0.46 1 × 50 L 13.2 15.2 600 0.62
4 G 4 3LPE 4.2 12.2 276 0.56 308588 2 × 50 LN 13.2 30.5 1531 2.38
5 G 4 3LNPE 4.2 13.5 340 0.71 308589 3 G 50 LNPE 13.2 32.8 1971 2.37
6 G 4 NRPE 4.2 14.9 398 0.75 4 G 50 3LPE 13.2 36.7 2613 3.10
7 G 4 NRPE 4.2 16.4 458 0.85 5 G 50 3LNPE 13.2 40.9 3277 3.85
8 G 4 NRPE 4.2 17.6 523 0.96
10 G 4 NRPE 4.2 20.1 674 1.67 1 × 70 L 15.2 17.6 823 0.77
12 G 4 NRPE 4.2 20.1 688 1.10 2 × 70 LN 15.2 34.5 2229 2.96
14 G 4 NRPE 4.2 21.5 805 1.29 3 G 70 LNPE 15.2 37.5 2663 2.99
4 G 70 3LPE 15.2 42.4 3565 3.83
1 × 6 L 5.0 7.0 95 0.14 5 G 70 3LNPE 15.2 47.0 4470 4.76
2 × 6 LN 5.0 12.3 225 0.55
2 × 6 NR 5.0 12.3 225 0.55 1 × 95 L 16.5 19.2 1054 0.96
3 G 6 LNPE 5.0 13.1 294 0.59 2 × 95 LN 16.5 37.5 2565 3.57
4 G 6 3LPE 5.0 14.7 363 0.59 3 × 95 NRPE 16.5 40.2 3342 3.43
4 G 6 2LNPE 5.0 14.7 363 0.59 4 G 95 3LPE 16.5 45.6 4480 4.62
4 × 6 NR 5.0 14.7 363 0.59 5 G 95 3LNPE 16.5 51.0 5635 5.88
5 G 6 3LNPE 5.0 16.2 453 0.78
6 × 6 NR 5.0 17.6 546 0.87
7 G 6 NRPE 5.0 19.7 663 1.07
7 / 2015 www.leoni-transportation.com
BETAtrans® 50 Multi-core cables
Competitive advantage
BETAtrans® GKW flex R
Special features
Special types upon request
www.leoni-transportation.com 7/ 2015
BETAtrans® GKW flex R 600 V / 1000 V Multi-core cables 51 BETAtrans®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 0.5 NR 1.45 4.3 30 0.08 223370 10 × 1 NR 1.9 8.6 145 0.24
3 × 0.5 NR 1.45 4.5 36 0.08 223371 12 × 1 NR 1.9 9.1 175 0.29 244435
4 × 0.5 NR 1.45 4.9 43 0.09 224427 14 × 1 NR 1.9 9.7 202 0.33
5 × 0.5 NR 1.45 5.3 51 0.11 224428 16 × 1 NR 1.9 10.2 228 0.37
6 × 0.5 NR 1.45 5.8 60 0.14 224429 19 × 1 NR 1.9 11.4 273 0.40
7 × 0.5 NR 1.45 6.6 69 0.16 224430 24 × 1 NR 1.9 12.5 325 0.51
8 × 0.5 NR 1.45 6.7 81 0.18 224443
10 × 0.5 NR 1.45 6.8 87 0.17 303311 2 × 1.5 NR 2.3 5.9 64 0.14 223376
12 × 0.5 NR 1.45 7.2 101 0.19 3 × 1.5 NR 2.3 6.2 78 0.15 223377
14 × 0.5 NR 1.45 7.6 114 0.21 4 × 1.5 NR 2.3 6.8 97 0.18 224436
16 × 0.5 NR 1.45 8.0 129 0.24 5 × 1.5 NR 2.3 7.5 117 0.23 224437
19 × 0.5 NR 1.45 9.0 155 0.26 6 × 1.5 NR 2.3 8.2 141 0.26 224438
24 × 0.5 NR 1.45 9.8 177 0.32 224566 7 × 1.5 NR 2.3 9.2 157 0.28 224439
8 × 1.5 NR 2.3 9.6 190 0.35 224440
2 × 0.75 NR 1.7 4.8 39 0.09 223372 10 × 1.5 NR 2.3 10.0 210 0.34 224441
3 × 0.75 NR 1.7 5.1 47 0.10 223373 12 × 1.5 NR 2.3 10.5 244 0.38 224442
4 × 0.75 NR 1.7 5.5 57 0.12 223791 14 × 1.5 NR 2.3 11.4 285 0.44
5 × 0.75 NR 1.7 6.0 68 0.14 223792 16 × 1.5 NR 2.3 11.8 315 0.49 223528
6 × 0.75 NR 1.7 6.6 83 0.17 224431 19 × 1.5 NR 2.3 13.3 385 0.53
7 × 0.75 NR 1.7 7.3 91 0.18 224432 24 × 1.5 NR 2.3 14.9 454 0.62
8 × 0.75 NR 1.7 7.6 109 0.22 224433
10 × 0.75 NR 1.7 7.8 119 0.21 2 × 2.5 NR 2.8 7.0 95 0.19 223378
12 × 0.75 NR 1.7 8.3 138 0.24 3 × 2.5 NR 2.8 7.4 117 0.20 223379
14 × 0.75 NR 1.7 8.7 157 0.27 4 × 2.5 NR 2.8 8.2 147 0.25
16 × 0.75 NR 1.7 9.2 176 0.30 224434 5 × 2.5 NR 2.8 9.0 177 0.28
19 × 0.75 NR 1.7 10.2 212 0.32 6 × 2.5 NR 2.8 9.8 214 0.35
24 × 0.75 NR 1.7 11.3 252 0.41 7 × 2.5 NR 2.8 11.0 238 0.37
8 × 2.5 NR 2.8 11.6 293 0.47
2 × 1 NR 1.9 5.2 48 0.11 223374 10 × 2.5 NR 2.8 12.2 328 0.44
3 × 1 NR 1.9 5.5 58 0.12 223375 12 × 2.5 NR 2.8 12.8 382 0.49
4 × 1 NR 1.9 6.1 73 0.15 223527 14 × 2.5 NR 2.8 13.6 438 0.55
5 × 1 NR 1.9 6.6 86 0.18 223585 16 × 2.5 NR 2.8 14.4 495 0.61
6 × 1 NR 1.9 7.2 103 0.21 307163 19 × 2.5 NR 2.8 16.1 596 0.70
7 × 1 NR 1.9 8.1 115 0.23 24 × 2.5 NR 2.8 17.9 688 0.80
8 × 1 NR 1.9 8.3 137 0.26
7 / 2015 www.leoni-transportation.com
BETAflam® 52 Multi-core cables
Competitive advantage
BETAflam® CHEMA C-flex
fixed and protected 4 G 1.5 2LNPE 3.0 11.0 204 0.47 223754
4 G 2.5 2LNPE 3.7 13.6 299 0.68 223755
installation U₀/U 600 V / 1000 V
4 G 2.5 3LPE 3.7 13.6 299 0.68 223746
Testing voltage Conductor / Conductor 3500 V 4 G 4 3LPE 4.2 15.0 393 0.81 223747
Conductor / Shielding 2500 V 4 G 6 3LPE 4.8 16.8 528 0.96 223748
4 G 10 3LPE 6.3 21.9 823 1.64 223749
4 G 16 3LPE 7.8 26.3 1183 2.21 223750
Thermal properties
4 G 25 3LPE 9.2 30.7 1815 3.24 223751
Conductor temperature fixed installation +90 °C max. 4 G 35 3LPE 10.4 34.0 2299 3.86
occasionally moved +80 °C max. 4 G 50 3LPE 12.2 39.4 3168 5.17 223752
Short-circuit temperature +160 °C max. 4 G 70 3LPE 14.2 45.7 4282 6.84
4 G 95 3LPE 16.4 51.2 5431 8.26 223753
Ambient temperature fixed installation –40 °C min.
occasionally moved –25 °C min.
www.leoni-transportation.com 7/ 2015
Multi-core cables 53 BETAflam®
Competitive advantage
BETAflam® CHEMA C-flex DR
Approvals
■■ Gost R
Special features
Special types upon request
7 / 2015 www.leoni-transportation.com
BETAflam® 54 Multi-core cables BETAflam® CHEMA C-flex DR 300/500 V
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
www.leoni-transportation.com 7/ 2015
Multi-core cables 55 BETAflam®
BETAflam® 145 C-flex 600 V / 1000 V
Shielded connection and power cable – temperature resistant
Competitive advantage
BETAflam® 145 C-flex
Special features
Special types upon request
7 / 2015 www.leoni-transportation.com
BETAflam® 56 Multi-core cables BETAflam® 145 C-flex 450/750 V (600/1000 V)
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
www.leoni-transportation.com 7/ 2015
BETAflam® 145 C-flex UL/cUL
450/750 V
AWM(600 V/1000 V)
4486, 125 °C 1000V Multi-core cables 57 BETAflam®
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BETAflam® 58 Multi-core cables
Competitive advantage
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BETAflam® 145 C-flex UL/cUL AWM 4486, 125°C 1000 V Multi-core cables 59 BETAflam®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 0.5 NR 1.9 6.2 49 0.12 1 × 2.5 L 3.7 6.2 67 0.12
3 × 0.5 NR 1.9 6.5 64 0.12 2 × 2.5 NR 3.7 9.8 151 0.33 308615
4 × 0.5 NR 1.9 7.0 77 0.15 3 × 2.5 NR 3.7 10.4 174 0.34 308616
5 × 0.5 NR 1.9 7.6 91 0.18 3 G 2.5 LNPE 3.7 10.4 174 0.34
6 × 0.5 NR 1.9 8.1 107 0.21 3 G 2.5 NRPE 3.7 10.4 174 0.29 308617
7 × 0.5 NR 1.9 8.2 123 0.24 4 × 2.5 NR 3.7 11.4 217 0.38 308618
8 × 0.5 NR 1.9 9.2 138 0.27 4 G 2.5 NRPE 3.7 11.4 217 0.38
10 × 0.5 NR 1.9 10.0 160 0.32 5 × 2.5 NR 3.7 12.4 267 0.46
12 × 0.5 NR 1.9 10.0 167 0.31 5 G 2.5 NRPE 3.7 12.4 267 0.46 308620
6 × 2.5 NR 3.7 13.6 321 0.57
1 × 0.75 L 2.2 4.5 33 0.07 7 G 2.5 NRPE 3.7 15.0 385 0.72 308621
2 × 0.75 LN 2.2 6.9 71 0.16 8 × 2.5 NR 3.7 16.2 461 0.84
2 × 0.75 NR 2.2 6.9 71 0.16 308592 10 × 2.5 NR 3.7 18.0 534 0.93
3 × 0.75 NR 2.2 7.2 83 0.16 308593 12 × 2.5 NR 3.7 18.0 569 0.90
3 G 0.75 NRPE 2.2 7.2 83 0.16 14 × 2.5 NR 3.7 19.3 664 1.10
4 × 0.75 NR 2.2 7.8 98 0.18 308594 16 × 2.5 NR 3.7 20.4 753 1.23
4 G 0.75 NRPE 2.2 7.8 98 0.18 19 × 2.5 NR 3.7 23.2 934 1.65
5 × 0.75 NR 2.2 8.5 118 0.23 308595 21 × 2.5 NR 3.7 24.1 1022 1.80
5 G 0.75 NRPE 2.2 8.5 118 0.23
6 × 0.75 NR 2.2 9.1 137 0.24 1×4 L 4.2 6.7 92 0.13
7 × 0.75 NR 2.2 9.9 161 0.32 2×4 NR 4.2 10.8 175 0.34
7 G 0.75 NRPE 2.2 9.9 161 0.32 3×4 NR 4.2 11.6 227 0.34
8 × 0.75 NR 2.2 10.6 184 0.37 3G4 NRPE 4.2 11.4 227 0.34
10 × 0.75 NR 2.2 11.4 210 0.42 4×4 NR 4.2 12.6 290 0.44 308623
12 × 0.75 NR 2.2 11.4 220 0.41 5G4 NRPE 4.2 13.9 362 0.57 308624
14 × 0.75 NR 2.2 12.0 251 0.46 6×4 NR 4.2 15.4 436 0.70
16 × 0.75 NR 2.2 12.7 279 0.52 7×4 NR 4.2 16.7 531 0.85
19 × 0.75 NR 2.2 14.3 347 0.66 8×4 NR 4.2 18.0 610 0.99
21 × 0.75 NR 2.2 15.1 385 0.74 10 × 4 NR 4.2 20.6 737 1.17
12 × 4 NR 4.2 20.3 794 1.12
1×1 L 2.4 4.7 38 0.08 14 × 4 NR 4.2 20.9 910 1.31
2×1 NR 2.4 7.3 84 0.17 308596
3×1 NR 2.4 7.7 95 0.18 308597 1×6 L 5.0 7.5 121 0.15
3G1 NRPE 2.4 7.7 95 0.18 2×6 NR 5.0 12.7 266 0.43
4×1 NR 2.4 8.3 118 0.21 308598 3×6 NR 5.0 13.5 338 0.42
4G1 NRPE 2.4 8.3 118 0.21 4×6 NR 5.0 15.0 432 0.56
5×1 NR 2.4 9.1 140 0.26 5×6 NR 5.0 16.7 550 0.70
5G1 NRPE 2.4 9.1 140 0.26 6×6 NR 5.0 18.1 629 0.86
6×1 NR 2.4 9.7 162 0.31 7×6 NR 5.0 20.2 759 1.12
7×1 NR 2.4 10.5 190 0.41
7G1 NRPE 2.4 10.5 190 0.41 1 × 10 L 6.9 9.4 191 0.23
8×1 NR 2.4 11.3 219 0.41 2 × 10 NR 6.9 16.3 425 0.68
10 × 1 NR 2.4 12.3 253 0.48 3 × 10 NR 6.9 17.5 576 0.68
12 × 1 NR 2.4 12.3 266 0.47 4 × 10 NR 6.9 20.4 767 0.90
5 × 10 NR 6.9 22.5 943 1.20
1 × 1.5 L 3.0 5.3 49 0.09 6 × 10 NR 6.9 24.7 1085 1.49
2 × 1.5 NR 3.0 8.4 110 0.23 308608 7 × 10 NR 6.9 27.0 1264 1.75
3 × 1.5 NR 3.0 8.9 124 0.23 308609
3 G 1.5 NRPE 3.0 8.9 124 0.23 308610 1 × 16 L 8.3 10.8 295 0.33
4 × 1.5 NR 3.0 9.6 152 0.24 2 × 16 NR 8.3 19.9 653 0.99
4 G 1.5 NRPE 3.0 9.6 152 0.24 308612 3 × 16 NR 8.3 21.8 844 0.97
5 × 1.5 NR 3.0 10.5 186 0.32 4 × 16 NR 8.3 24.0 1110 1.32
5 G 1.5 NRPE 3.0 10.5 186 0.32 308613 5 G 16 NRPE 8.3 26.6 1375 1.69
6 × 1.5 NR 3.0 11.4 220 0.43
7 × 1.5 NR 3.0 12.4 260 0.50 1 × 25 L 9.4 11.9 370 0.42
7 G 1.5 NRPE 3.0 12.4 260 0.50 308614 2 × 25 NR 9.4 22.7 904 1.37
8 × 1.5 NR 3.0 13.5 305 0.60 3 × 25 NR 9.4 24.3 1198 1.36
10 × 1.5 NR 3.0 14.8 309 0.60 4 × 25 NR 9.4 26.9 1537 1.77
12 × 1.5 NR 3.0 14.8 371 0.64 5 G 25 NRPE 9.4 30.1 1957 2.27
14 × 1.5 NR 3.0 15.8 455 0.75
16 × 1.5 NR 3.0 16.8 502 0.85 1 × 35 L 10.5 13.2 475 0.49
19 × 1.5 NR 3.0 19.1 627 1.15 2 × 35 NR 10.5 25.3 1169 1.67
21 × 1.5 NR 3.0 20.1 698 1.28 3 × 35 NR 10.5 27.2 1552 1.62
25 G 1.5 NRPE 3.0 21.5 737 1.33 4 × 35 NR 10.5 30.6 2075 2.14
5 G 35 NRPE 10.5 33.6 2523 2.70
7 / 2015 www.leoni-transportation.com
BETAtrans® 60 Multi-core cables
BETAtrans® GKW C-flex R 600 V / 1000 V
Shielded control cable – temperature-resistant, with reduced wall thickness
Competitive advantage
Thermal properties
Conductor temperature fixed installation +120 °C max.
Short-circuit temperature +280 °C max.
Ambient temperature fixed installation –50 °C min.
www.leoni-transportation.com 7/ 2015
BETAtrans® GKW C-flex R Multi-core cables 61 BETAtrans®
Con Core Core Ø Outer Ø Weight Fire load Order no. Con Core Core Ø Outer Ø Weight Fire load Order no.
struction function struction function
n × mm² mm kg / km kWh / m n × mm² mm kg / km kWh / m
2 × 0.5 NR 1.45 4.8 38 0.08 223380 10 × 1.0 NR 1.9 9.3 179 0.25
3 × 0.5 NR 1.45 5.0 44 0.08 223381 12 × 1.0 NR 1.9 9.6 190 0.28 224455
4 × 0.5 NR 1.45 5.4 52 0.09 223382 14 × 1.0 NR 1.9 10.1 215 0.30
5 × 0.5 NR 1.45 5.8 62 0.12 224444 16 × 1.0 NR 1.9 10.7 244 0.36 303951
6 × 0.5 NR 1.45 6.3 71 0.14 223383 18 × 1.0 NR 1.9 11.5 294 0.39
7 × 0.5 NR 1.45 6.8 83 0.16 305250 24 × 1.0 NR 1.9 12.9 367 0.46
8 × 0.5 NR 1.45 7.2 94 0.18 225727
10 × 0.5 NR 1.45 7.3 100 0.17 224445 2 × 1.5 NR 2.3 6.4 69 0.14 223392
12 × 0.5 NR 1.45 7.7 115 0.19 224446 3 × 1.5 NR 2.3 6.7 86 0.13 223393
14 × 0.5 NR 1.45 8.1 129 0.21 224447 4 × 1.5 NR 2.3 7.3 105 0.16 223394
16 × 0.5 NR 1.45 8.5 144 0.24 224494 5 × 1.5 NR 2.3 8.0 127 0.20 224457
18 × 0.5 NR 1.45 9.0 160 0.27 6 × 1.5 NR 2.3 8.7 151 0.23 224458
24 × 0.5 NR 1.45 10.2 216 0.30 7 × 1.5 NR 2.3 9.4 177 0.28 306218
8 × 1.5 NR 2.3 10.1 204 0.33 302824
2 × 0.75 NR 1.7 5.3 46 0.09 223386 10 × 1.5 NR 2.3 10.5 244 0.30
3 × 0.75 NR 1.7 5.6 55 0.09 223387 12 × 1.5 NR 2.3 11.0 259 0.35 224459
4 × 0.75 NR 1.7 6.0 66 0.11 223388 14 × 1.5 NR 2.3 12.1 319 0.39
5 × 0.75 NR 1.7 6.5 80 0.14 16 × 1.5 NR 2.3 12.7 360 0.45
6 × 0.75 NR 1.7 7.1 93 0.16 224450 18 × 1.5 NR 2.3 13.0 374 0.51
7 × 0.75 NR 1.7 7.5 107 0.18 224451 24 × 1.5 NR 2.3 15.5 530 0.62
8 × 0.75 NR 1.7 8.1 123 0.22 224028
10 × 0.75 NR 1.7 8.3 132 0.20 303474 2 × 2.5 NR 2.8 7.5 102 0.17 225732
12 × 0.75 NR 1.7 8.8 152 0.23 224452 3 × 2.5 NR 2.8 7.9 122 0.17 225733
14 × 0.75 NR 1.7 9.4 186 0.25 4 × 2.5 NR 2.8 8.7 153 0.21 225734
16 × 0.75 NR 1.7 9.7 193 0.30 224453 5 × 2.5 NR 2.8 9.5 188 0.25 225735
18 × 0.75 NR 1.7 10.5 234 0.32 6 × 2.5 NR 2.8 10.5 242 0.29
24 × 0.75 NR 1.7 11.7 292 0.38 7 × 2.5 NR 2.8 11.2 262 0.36 305064
8 × 2.5 NR 2.8 12.1 304 0.44 307140
2 × 1.0 NR 1.9 5.7 55 0.12 223389 10 × 2.5 NR 2.8 12.6 358 0.38
3 × 1.0 NR 1.9 6.0 66 0.11 223390 12 × 2.5 NR 2.8 13.2 416 0.43
4 × 1.0 NR 1.9 6.6 82 0.14 223391 14 × 2.5 NR 2.8 14.0 476 0.49
5 × 1.0 NR 1.9 7.1 96 0.17 223583 16 × 2.5 NR 2.8 15.0 560 0.57
6 × 1.0 NR 1.9 7.7 115 0.19 18 × 2.5 NR 2.8 16.1 624 0.64
7 × 1.0 NR 1.9 8.3 132 0.22 24 × 2.5 NR 2.8 18.5 805 0.77
8 × 1.0 NR 1.9 8.8 150 0.25
7 / 2015 www.leoni-transportation.com
BETAdrive® 62 Multi-core cables
Competitive advantage
BETAdrive® C-flex
for frequency-converter-controlled electric motors: During installation > 12 × outer Ø >15 × outer Ø
■■ suitable for fixed and flexible installation with average After installation > 8 × outer Ø >10 × outer Ø
mechanical stress in dry and temporarily humid rooms
■■ Weather and UV resistant Pull on the conductor
Max. 40 N/mm2 ((3 + 3) × conductor cross section × 40 N/mm2)
Construction
■■ Conductor Bare fine copper strands Standards / material properties
acc. to VDE 0295 / IEC 60228, class 5 ■■ Halogen free: IEC 60754-1, EN 50267-2-1
■■ Insulation Polyolefine copolymer, ■■ No corrosive gases: IEC 60754-2, EN 50267-2-2
core identification acc. to HD 308 S2 ■■ No toxic gases: NF X 70-100
■■ Earth conductor Bare fine copper strands ■■ Oil resistance: EN 60811-2-1 (24 h / 70 °C),
Green-yellow insulation, 3 conductors SEV TP 20 B/3 C (72 h / 70 °C)
■■ Tape Halogen free plastic tape ■■ Chemical resistance: see table on page 76
■■ Shield Alu tape, above it tinned fine copper ■■ Low smoke density: IEC 61034, EN 61034
braid ■■ Flame retardant: IEC 60332-1, EN 60332-1
■■ Dual layer outer sheet Inside ➔ Polyolefine copolymer ■■ Non-flame propagating: IEC 60332-3, EN 60332-3
Outside ➔ TPE-V ■■ Low fire load: DIN 51900
■■ Colour of sheath ● black
Approvals
Electrical properties ■■ Gost R
Nominal voltage U₀/U 600 V / 1000 V
Testing voltage Conductor / Conductor 3500 V Options
Conductor / Shielding 2500 V ■■ With ship approval BETAflam 145 C-flex VFD 0,6/1kV,
from 3x6 + 3x1 up to 3x150 + 3x25
Thermal properties on request
Continuous operation + 90 °C max. ■■ With insulating compound Polyolefine copolymer,
Short-circuit temperature +160 °C max. electron-beam cross-linked, HF90
■■ With sheathing compound Polyolefine copolymer,
electron-beam cross-linked, SHF2
www.leoni-transportation.com 7/ 2015
BETAdrive® C-flex Multi-core cables 63 BETAdrive®
Construction Core function Outer Ø Weight Shielding Fire load Cu factor Order no.
cross-section
n × mm² mm kg / km kg / km kWh / m kg / km
3 × 1.5 + 3 × 0,25 3L+3PE 9.7 151 2.8 0.33 90 302799
3 × 2.5 + 3 × 0,5 3L+3PE 11.4 216 4.2 0.44 126 302800
3 × 4 + 3 × 0,75 3L+3PE 13.0 294 4.2 0.54 182 302801
3 × 6 + 3 × 1 3L+3PE 13.8 372 4.2 0.60 250 302802
3 × 10 + 3 × 2,5 3L+3PE 19.1 661 8 1.05 452 302270
3 × 16 + 3 × 2,5 3L+3PE 20.8 862 10 1.23 640 301017
3 × 25 + 3 × 4 3L+3PE 24.4 1253 10 1.63 951 301018
3 × 35 + 3 × 6 3L+3PE 27.6 1650 10 2.01 1301 302271
3 × 50 + 3 × 10 3L+3PE 32.7 2412 19 2.78 1981 301019
3 × 70 + 3 × 16 3L+3PE 36.6 3291 19 3.65 2721 302272
3 × 95 + 3 × 16 3L+3PE 41.4 4013 19 4.18 3459 302273
3 × 120 + 3 × 25 3L+3PE 46.3 5416 19 5.91 4491 301020
3 × 150 + 3 × 25 3L+3PE 51.5 6391 19 6.80 5383 301021
3 × 185 + 3 × 35 3L+3PE 56.7 7653 19 7.61 6705 302274
3 × 240 + 3 × 50 3L+3PE 62.8 9984 19 9.17 8766 302275
Further designs upon request
Current rating
7 / 2015 www.leoni-transportation.com
BETAdrive® 64 Multi-core cables
Competitive advantage
www.leoni-transportation.com 7/ 2015
BETAdrive® FE180 C-flex Multi-core cables 65 BETAdrive®
Construction Core function Outer Ø Weight Shielding Fire load Cu factor Order no.
cross-section
n × mm² mm kg / km kg / km kWh / m kg / km
3 × 1.5 + 3 × 0.25 3L+3PE 12.7 232 2.8 0.33 102 304973
3 × 2.5 + 3 × 0.5 3L+3PE 13.7 277 4.2 0.44 133 304974
3 × 4 + 3 × 0.75 3L+3PE 14.5 T 4.2 0.54 182
3 × 6 + 3 × 1 3L+3PE 15.2 427 4.2 0.66 250
3 × 10 + 3 × 2.5 3L+3PE 20.0 T 8 1.08 452
3 × 16 + 3 × 2.5 3L+3PE 22.7 967 10 1.36 641
3 × 25 + 3 × 4 3L+3PE 26.2 1371 10 1.76 964 306758
3 × 35 + 3 × 6 3L+3PE 29.9 1885 19 2.25 1381 307266
3 × 50 + 3 × 10 3L+3PE 26.3 2714 19 2.86 1941
3 × 70 + 3 × 16 3L+3PE 43.6 3757 19 4.03 2735
3 × 95 + 3 × 16 3L+3PE 44.9 4388 19 5.00 3480 305181
3 × 120 + 3 × 25 3L+3PE 50.4 T 19 5.42 4492
3 × 150 + 3 × 25 3L+3PE 54.0 6698 19 6.94 5385 304103
3 × 185 + 3 × 35 3L+3PE 60.8 8244 19 8.23 6711
3 × 240 + 3 × 50 3L+3PE 66.0 T 19 9.53 8779
Further designs upon request
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ROFLEX® 66 Multi-core cables
Competitive advantage
ROFLEX®
www.leoni-transportation.com 7/ 2015
ROFLEX® Multi-core cables 67 ROFLEX®
Con Core Core Outer Weight Fire load Cu Order Con Core Core Outer Weight Fire load Cu Order
struction function Ø Ø factor no. struction function Ø Ø factor no.
n × mm² mm mm kg / km kWh / m kg / km n × mm² mm mm kg / km kWh / m kg / km
2 × 1 LN 2.6 7.0 55 0.25 19.2 188903 1 × 50 L 12.4 16.2 575 1.53 480.0 191705
3 G 1 LNPE 2.6 7.4 69 0.26 28.8 188918 1 G 50 PE 12.4 16.2 575 1.53 480.0 191707
4 G 1 2LNPE 2.6 8.1 85 0.30 38.0 188917 4 G 50 3LPE 12.4 36.3 2355 6.82 1920.0 222894
4 G 1 3LPE 2.6 8.1 85 0.30 38.0 300278 5 G 50 3LNPE 12.4 40.5 2990 8.57 2400.0 188780
5 G 1 3LNPE 2.6 9.0 105 0.36 48.0 188916
7 G 1 NRPE 2.6 10.9 146 0.46 67.0 211769 4 G 70 3LPE 14.2 40.7 3195 8.43 2688.0 305828
5 G 70 3LNPE 14.2 46.0 4021 10.57 3360.0 188781
2 × 1.5 LN 2.9 7.6 70 0.29 28.8 188761
3 G 1.5 LNPE 2.9 8.2 85 0.32 43.2 188762 1 × 95 L 16.4 20.4 984 2.20 912.0 221534
4 G 1.5 2LNPE 2.9 9.0 107 0.36 58.0 188763 1 G 95 PE 16.4 20.4 984 2.20 912.0 223542
4 G 1.5 3LPE 2.9 9.0 107 0.36 58.0 300279 5 G 95 3LNPE 16.4 52.2 5356 12.56 4560.0 188782
5 G 1.5 3LNPE 2.9 10.0 130 0.45 72.0 188764
7 G 1.5 NRPE 2.9 11.9 190 0.60 101.0 188765 1 × 120 L 18.4 22.6 1238 2.55 1152.0 221535
8 G 1.5 NRPE 2.9 13.0 212 0.72 115.0 300010 1 G 120 PE 18.4 22.6 1238 2.55 1152.0 223543
10 G 1.5 NRPE 2.9 14.4 310 0.73 144.0
12 G 1.5 NRPE 2.9 14.4 280 0.76 173.0 191603 1 × 150 L 20.8 25.2 1531 3.15 1440.0 221536
16 G 1.5 NRPE 2.9 16.2 450 0.98 230.0 188914 1 G 150 PE 20.8 25.2 1531 3.15 1440.0 223544
2 × 2.5 LN 3.5 8.9 98 0.39 48.0 303396 1 × 185 L 22.9 27.5 1845 3.51 1776.0 221537
3 G 2.5 LNPE 3.5 9.4 120 0.41 72.0 188766 1 G 185 PE 22.9 27.5 1845 3.51 1776.0 223545
4 G 2.5 2LNPE 3.5 10.6 158 0.49 96.0 188767
4 G 2.5 3LPE 3.5 10.6 158 0.49 96.0 222884 1 × 240 L 25.8 30.6 2389 4.01 2304.0 221538
5 G 2.5 3LNPE 3.5 11.7 200 0.59 120.0 188768 1 G 240 PE 25.8 30.6 2389 4.01 2304.0 223546
7 G 2.5 NRPE 3.5 14.4 280 0.85 168.0 188769 Further designs upon request
G = with gr/ye buffered fiber ●◗
2 × 4 LN 4.3 12.1 158 0.54 76.8 303398
3 G 4 LNPE 4.3 13.0 208 0.65 115.2 300280
4 G 4 3LPE 4.3 14.4 277 0.77 153.6 300954
5 G 4 3LNPE 4.3 15.8 320 0.93 192.0 188771
7 G 4 NRPE 4.3 18.9 440 1.29 268.8
7 / 2015 www.leoni-transportation.com
BETAflam® 68 Multi-core cables
Competitive advantage
BETAflam ® TRAFO-FLEX
Thermal properties
Conductor temperature fixed installation +90 °C max.
occasionally moved +80 °C max.
Short-term fixed installation +120 °C max.
Ambient temperature fixed installation –40 °C min.
occasionally moved –25 °C min.
www.leoni-transportation.com 7/ 2015
BETAflam® TRAFO-FLEX 600 V / 1000 V Multi-core cables 69 BETAflam®
Construction Core function Strand structure Strand Outer Weight Bending radius Pulling force Order no.
Current rating, alternating current values Reduction factor with parallel conductors
Construction Installation in conduit in the ground Installation in air R 20 °C Conductors per phase Factor
7 / 2015 www.leoni-transportation.com
70 Technical information
Technical information
Fire behaviour
Electron-beam cross-linking
fire performance
Construction
Electron-beam cross-linking
Halogen-free
Chemical resistance
Current rating
BETAtherm ®
Core identification
www.leoni-transportation.com 7/ 2015
Technical information 71
Technical information 70
Dimensions and weights 72
Core identification acc. to HD 308 S2 72
Current rating 120 °C 73
Current rating 90 °C 74
g
Ambient conditions 76
Electron-beam cross-linking 77
Chemical resistance 78
Halogen-free 79
Corrosive effects of combustion gases 79
Smoke density 80
Flame retardant 80
No flame propagation 81
Insulation integrity under fire 81
Insulation integrity with mechanical shock 82
System integrity 82
Duration of system insulation integrity in the building 83
Further products 84
Certificates & approvals 86
7 / 2015 www.leoni-transportation.com
72 Technical information
Dimensions / Weights
Fine Cu-strands for single-core and multi-core cables
Single wire Cu-factor Conductor Max. resistance at 20 °C Conductor Max. resistance at 20 °C
Construction
max. max. Bare Cu Tinned Cu
Core identification
acc. to HD 308 S2
www.leoni-transportation.com 7/ 2015
Technical information 73
Current rating 120 °C
Ambient temperature 30 °C
BETAtherm® 145
Construction Free in air On surfaces without On surfaces with In conduit, duct, housing*
opposite contact opposite contact*
1 ×
1 ×
mm² A A A A
0.25 13 12 9 7
0.33 17 16 11 9
0.50 19 18 13 10
0.75 24 23 16 13
1 31 29 21 16
1.5 39 37 26 21
2.5 51 48 34 27
4 68 65 45 36
6 88 84 59 47
10 121 115 80 64
16 160 152 106 85
25 211 200 140 112
35 261 248 174 139
50 320 304 213 170
70 411 390 273 219
95 502 477 334 267
120 587 558 390 312
150 680 646 452 362
185 781 742 519 415
240 931 884 619 495
300 1091 1036 726 580
400 1305 1240 868 694
500 1539 1462 1023 819
630 1790 1701 1190 952
* Value for 1 x 3 cores / A each core
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74 Technical information
Current rating 90 °C
Ambient temperature 30 °C
Construction Free in air On surfaces without On surfaces with In conduit, duct, housing*
opposite contact opposite contact*
1 ×
1 ×
mm² A A A A
0.25 12 11 8 6
0.33 15 14 10 8
0.50 17 16 11 9
0.75 22 21 15 12
1 28 27 19 15
1.5 35 33 23 19
2.5 46 44 31 24
4 62 59 41 33
6 80 76 53 43
10 110 105 73 59
16 145 138 96 77
25 192 182 128 102
35 237 225 158 126
50 291 276 194 155
70 374 355 249 199
95 456 433 303 243
120 534 507 355 284
150 618 587 411 329
185 710 675 472 378
240 846 804 563 450
300 995 945 662 529
400 1214 1153 807 646
500 1414 1343 940 752
630 1657 1574 1102 882
* Value for 1 x 3 cores / A each core
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Technical information 75
BETAtherm® 120 1.8 / 3 kV
Construction Free in air On surfaces without On surfaces with In conduit, duct, housing*
opposite contact opposite contact*
1 ×
1 ×
mm² A A A A
0.25 – – – –
0.33 – – – –
0.50 17 16 11 9
0.75 23 22 15 12
1 27 26 18 14
1.5 34 32 23 18
2.5 45 43 30 24
4 60 57 40 32
6 76 72 51 40
10 107 102 71 57
16 146 139 97 78
25 195 185 130 104
35 240 228 160 128
50 306 291 203 163
70 384 365 255 204
95 464 441 309 247
120 546 519 363 290
150 630 599 419 335
185 719 683 478 383
240 845 803 562 450
300 991 941 659 527
400 1207 1147 803 642
500 1412 1341 939 751
630 1655 1572 1101 880
* Value for 1 x 3 cores / A each core
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76 Technical information Current rating 90 °C
Ambient conditions
Current rating 90 °C and 120 °C
°C Factor
20 × 1.08 × 1.05
30 × 1.00 × 1.00
40 × 0.91 × 0.94
50 × 0.81 × 0.88
60 × 0.71 × 0.82
70 × 0.57 × 0.75
80 × 0.41 × 0.67
90 × 0.58
95 × 0.53
100 × 0.47
105 × 0.41
110 × 0.33
115 × 0.24
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Technical information 77
Electron-beam cross-linking
Physical irradiation cross-linking Temperature index as per IEC 60216 / VDE 0304 part 21
We cross-link our cable insulations with high energy electrons The temperature index describes the long-term performance of
(betarays) in our own state-of-the-art irradiation centre. These plastics. The temperature index defines the ageing temperature
electrons cede their kinetic energy when slowed down in the (in °C), at which the material still has an absolute elongation at
polymer. Through the impact of the electrons radicals are built, break of 50 % after 20,000 hours. A 10 °C higher temperature
which with chemical reaction interlink the molecules. index results in approximately doubling the service life expecta-
tion of the plastic.
Cross-linked insulation materials
Cross-linking binds together the polymer chains by means of In order to determine the long term temperature stability of an
a chemical linking (in the amorphous phase). This leads to a insulation material the different ageing times corresponding to
three-dimensional network. The polymer chain can no longer different temperatures are measured and recorded in a so called
move freely (irrespective the temperature). Above the melting Arrhenius-Diagram (ordinate-axis: log time, abscissa axis: the
temperature the material can no longer flow but it goes into a reciprocal absolute temperature). A straight line is drawn to con-
rubber-like elastic state. nect the various recorded points.
Advantages of cross-linked insulation materials By prolonging the straight line until it intersects the 20,000 h
■■ Increased shear and compressive strength axis it is possible to determine the service life or the tempera-
■■ Improved integrity in case of electrical failures ture index.
(overload, short circuit)
■■ Improved resistance to chemicals
hours
■■ Infusible, soldering iron resistance 1 000 000
■■ Improved impact strength and crack resistance
■■ Better weather and abrasion resistance
100 000
20 000
With the electron-beam accelerators
10 000
High voltage the insulation materials can be cross-
generator linked within a few seconds.
Accelerator The homogeneous irradiation and
tubes implicit the homogeneous cross-link-
1000
Deflection ing are ensured by therefore espe-
magnet cially adapted handling systems.
Other than in the chemical cross-
Cables
linking in the irradiation cross-link- 100
ing no peroxides or hydro-silicones 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220
are incorporated into the synthetic Temperature °C
mixtures. BETAtherm® 145 · BETAflam® 145 flex
BETAtherm® 155
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78 Technical information
Chemical resistance
CHEMAflex / BETAdrive outer sheath
Days °C % %
Automotive fluid Battery acid 37 % 7 23 – 2 – 2
Hydraulic Brake Fluid 3 50 0 – 2
DOT3 7 23 + 1 – 4
3 50 – 1 – 2
Antifreeze 50 %
7 23 0 – 1
Automatic 3 50 – 4 – 11
Transmissions Fluid
Industrial fluids 3 50 – 5 0
Skydrol LD 4
7 23 – 10 – 3
Petroleum, oils, fuels 1 70 + 23 – 14
IRM 902
3 50 – 5 – 11
IRM 903 1 70 – 18 – 25
Organic solvents Alcohol 96 % 7 23 + 1 + 1
Methylethylketone 7 23 + 1 – 4
Xylol 7 23 + 11 – 11
Please be advised that those values are
Acids, alkalis Sodium hydroxide 10 % 7 23 + 1 – 5 without obligation. For final evaluation,
Sulphuric acid 35 % 7 23 – 2 – 2 a test under real conditions would be
Aqueous solutions Sodium chloride 15 % 7 23 + 12 – 3 necessary. Further tests could be also
Water 7 23 + 5 + 1 made in our laboratory.
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Technical information 79
Test standards
IEC 60754-1, EN 50267-2-1
Combustion furnace
Testing material
Temperature sensor
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80 Technical information
The formation of smoke has several unpleasant consequences. Flame retardant cables are cables which, when installed as a
On one hand it considerably lowers the visibility in a fire event, single cable, although ignitable on exposure to flame source,
thus impeding the people trapped inside closed rooms escape will greatly reduce flame spread and self extinguish once the
of and the efforts of the firemen to carry on their rescue and fire flame source is removed.
fighting actions. Regarding the formation of the combustion However in a vertical cable bundle, e.g. in vertical risers, fire can
gases the PVC comes off quite badly. Regarding the formation of spread along the cables
the combustion gases the PVC comes off quite badly. However, (chimney effect). In o rder to avoid this danger, the so called «no
this cannot be blamed on the PVC, as frequently assumed. In flame propagating» cables should be used.
fact, it is caused by the additives included in the PVC – particu-
larly the softening agents, which normally lead to considerable Test method
smoke production. This test procedure describes the minimum requirement on
flame-retardant conductors. This only applies for individual
Test method cores or individual cables.
The density of smoke emission can be determined by measur- A lead wire or a cable is flame treated with a propane-air-burner
ing of the light penetrability. Cable samples are lit with alcohol (1 kW flame).
in a test chamber (cubical with an edge length of 3 m). The so Test duration
formed smoke is uniformly spread by a ventilator and influences ■■ Ø ≤ 25 = 60 s
the light measuring section. ■■ Ø 25…50 = 120 s
■■ Ø 50…75 = 240 s
The test is considered to be passed when the following light ■■ Ø > 75 = 480 s
penetrability is reached: The burning cable should self-extinguish as soon as the fire
source has been removed. The fire damage may not be higher
Dangerous level Requirements than 60 cm.
■■ HL 1 –
■■ HL 2 and HL 3 60 % The test is considered to be passed if the sample has not burned
■■ HL 4 70
% and the damage (carbonisation) has not reached any of the ter-
minations of the sample (> 50 mm).
Test standards
IEC 61034, EN 61034 Test standards
IEC 60332-1, EN 60332-1
3000
180
1000
600
Convection shield
3000
55
Light receiver
100
45°
Fan
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Technical information 81
No flame propagating cables are those cables which can be The insulation integrity indicates, how long a free cable retains
ignited by a flame source, however they do not allow the fire to its isolation in a fire without causing a short-circuit. According
spread even if the cable bundle is placed vertically; they are self to its international standard, a cable is laid horizontally over a
extinguishing once the fire source is removed. burner for three hours. The insulation integrity is identified with
FE (e.g. FE180 = insulation integrity of 180 minutes):
Test method BETAflam® FE180 / E30
This test simulates the chimney effect in vertical cable instal-
lations. In a standardized cabinet the cable bundle is kept in a Test method
burner fire for 20 - 40 minutes (gas burner 75 ± 5 MJ/h). Thereby The sample is fastened at specific distances above the burner.
the temperature is kept constant to 750 °C. Depending on the The conductor is connected to a power source at nominal volt-
volume of the non-metal (combustible) materials per running age via an 2 A fuse.
meter it can be differentiated in the categories A F/R, A, B, C and
D as follows. The test is considered to be passed, if during the test no short
circuit or circuit interruption occurs.
Category A F/R A B C D
■■ Litres (dm³) of insulation 7 7 3.5 1.5 0.5 Test standards
material per 1 m sample IEC 60331-11 and -21, DIN VDE 0472-814
■■ Flame treatment (min) 40 40 40 20 20
The cables must self-extinguish after removing the fire source.
The fire may not have propagated any further than 2.5 m from
the burner. With the BETA-flam® safety cables cables this often
reaches no further than 50 to 60 cm.
TestCategory
standards IEC EN VDE 0482
A F/R 60332-3-21 60332-3-21 part 332-3-21
A 60332-3-22 60332-3-22 part 332-3-22
B 60332-3-23 60332-3-23 part 332-3-23
C 60332-3-24 60332-3-24 part 332-3-24
D 60332-3-25 60332-3-25 part 332-3-21
Apparatus 60332-3-10 60332-3-10 part 332-3-10
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82 Technical information
3000
475
200
300
900
Cables for emergency circuits up to 20 mm diameter are sub- The evidence of the conservation of the functionality of cable
jected to fire with mechanical shock during a survival time of installations in event of fire. The test involves the cable as well as
maximum 90 minutes. the fastening resp. the laying system.
Test standards
DIN 4102 part 12 :1998 -11
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Technical information 83
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84
Further products
BETAtherm® BETAtrans®
■■ High-quality, halogen free and flame-retardant industrial ■■ Premium flexible halogen free connection and power cables
cables ■■ Excellent mechanical and dielectric strength
■■ Temperature resistant, high dielectric strength, good
properties for processing by machine BETAflam® Solar
■■ Double insulated lead wires
BETAflam flex ® ■■ Electron-beam cross-linked, halogen free
■■ High-quality flexible industrial cable ■■ For solar power applications
■■ Excellent media resistance, halogen free and flame-retardant
BETAjet®
BETAflam CHEMAflex
® ® ■■ 400 Hz ground power cable systems for external power
■■ Oil and chemical resistant connecting cables supply of aircraft on the ground
■■ Temperature-resistant, halogen free, flame-retardant, ■■ For mobile and static applications
easy to process
BETAlux®
■■ Media resistance 5 kV-primary cables and secondary cables
■■ Feeder cables for airfield lighting
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85
BETAflam® MegaLine®
■■ Conductors and cables for the highest safety requirements ■■ High-quality solutions for passive cabling infrastructure in
■■ Flame-retardant, reduced smoke gas emission, copper data, patch and trunk cable
non-fire-propagating ■■ Innovative MegaLine® Connect connection technology
BETAfixss® GigaLine®
■■ Cable supporting system with total system integrity during ■■ Fiber optic data cable, patch and trunk cable for extremely
a fire high bandwidths and longs transmission lengths
■■ Perfectly attuned GigaLine® connection technology -
BETApower powerful components for the construction of a fiber optic
■■ Medium voltage power cable TRI -DELTA and Fireprotec
®
cable infrastructure
■■ Low voltage cables GKN and GN-CLN
■■ Flexible single-core cable BETAflam® TRAFO-FLEX VarioLine®
■■ Accessories for cables ■■ Modular system periphery with collecting point and subfloor
programmes
BETAsolution ® ■■ For simple and fast integration in various areas of application
■■ The solution for cable system engineering
■■ Everything from one place for energy and communications
transmission
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86
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Phone +41 (0) 62 288 82 82 Phone +49 (0)2402 17 1
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