CA Instructional Materials
CA Instructional Materials
CA Instructional Materials
Compiled by:
July 2020
OVERVIEW
This course is designed to orient the students to the cost accounting and cost management
framework of business. Topics discussed are overview of cost accounting; manufacturing cost
accounting cycle; costing methods; job and process cost systems; accounting, planning and
control for materials, labor and overhead; accounting for joint and by-products; and Standard
Costing.
COURSE OUTCOMES
Quizzes 50%
Assignments 20%
Departmental Examination 30%
Total 100%
Page No.
Title Page I
Introduction Ii
Course Outcomes Iii
Grading System iv
Table of Contents v
Course Materials vi
Module 1 Basic Concepts of Cost Accounting 1
Module 2 Elements of Product Costs 11
Module 3 Job Order Costing System 29
Module 4 Process Costing System 41
Module 5 - Joint & By-Products 53
Module 6 Standard Costing 57
Assessment Materials
Quiz 1 63
Quiz 2 67
Quiz 3 73
Quiz 4 75
Quiz 5 69
Quiz 6 75
References 79
BASIC CONCEPTS OF COST ACCOUNTING
Overview
Module Objectives
After thorough discussion of the topic, the learner will be able to:
Course Materials
Difference between Cost Accounting & Financial Accounting
COST ACCOUNTING FINANCIAL ACCOUNTING
AS TO NATURE
It relates to the different costing methods It relates to the classifying, recording and
and techniques in accumulating the cost of analyzing of business transactions and
a product, process, project or service and events, the end product of which are
also the processes in reducing total costs financial statements. The books required
to improve the profitability of the entity. to maintain are the general journals,
general ledgers and special journals.
It considers items with no monetary values
like units produced or hours utilized. Only items with monetary values are used
in recording and also it deals with actual
It deals with both actual facts and data.
estimated figures and standards.
The users of accounting information are
The users of cost accounting information the internal users such as stockholders,
are generally the production managers officers and employees and external users
2
Module 1 Cost Accounting Concepts & Classification
CLASSIFICATION OF COSTS
1. By nature of expenses
1.1 Material costs
1.2 Labor costs (Employee)
1.3 Expenses
3. By function
3.1 Production/Project costs.
The elements of product costs in a manufacturing business are the following:
Controllable costs are costs that are primarily subject to the influence of a given
responsibility center manager for a given period of time. Examples are:
5.2 Non-controllable costs
These are benefits foregone because one course of action is chosen over
another, expressed in other words, these are future cash inflow that will be
sacrificed as a result of a particular management decision. Examples are
These are costs that have already been incurred in the past and will not be
changed or avoided by any decision in the future. It is not relevant in decision
making. Examples are:
This refers to costs that change with each decision that a company makes. It
includes incremental, opportunity and avoidable costs. Examples are: Future
cash flows, avoidable costs,
Period costs are operating expenses that are associated with time
periods, rather than with the production of goods and services.
Period costs are charged directly to expense accounts on the
assumption that their benefit is recognized entirely in the period when
the cost is incurred. They are non-manufacturing costs and non
inventoriable costs. They include:
a) Marketing and Selling Costs.
b) Distribution costs.
c) Administrative Costs.
The product costs include costs of direct materials, direct labor and factory
overhead.
5.9 Avoidable
Avoidable costs are those costs that are avoided by making one choice over
another.
5
Module 1 Cost Accounting Concepts & Classification
These are the costs not change in the future when a manager makes one
decision versus another. They are costs that will continue to happen.
6. By nature of behavior
These are costs that are constant in total within the relevant range of activity
but variable on a per unit basis. These costs do not change as activity
changes. As the activity level increases or decreases, total fixed cost
remains constant but unit cost declines or goes up.
These are costs that vary in total in direct proportion to changes in the volume of
production. Variable cost is constant amount on a per unit basis as activity
changes within a relevant range. As activity changes, total variable costs
increases or decreases proportionately with the activity change, but unit variable
costs remain the same.
6.3 Mixed costs
7. According to time
Procedures:
1. Select the highest and lowest levels of activity and costs (within relevant
range)
2. Compute the variable cost element
3. Compute the variable cost at the highest and lowest level of activity.
4. Determine the fixed cost at each level of activity.
Inventory Systems
1. Perpetual inventory systems. It requires stock card to record the in and out of
inventory. The movement of inventory is recorded in the inventory account
itself.
2. Periodic inventory systems. No stock card is required but a mandatory
physical counting is done at the end of the period.
Practical applications.
Instructions: Do the following problems. You are required to pass the solutions in good
form. Use work sheet. Remember, follow the simple rules of using the money columns
correctly, double ruling final figures if necessary, and no entries at the back of your
worksheet. Entries at the back of your worksheet will not be given credit.
Problem 1. During the month of July, the following transactions were completed and
reported by Old Navy Manufacturing Company.
Additional information:
a. Actual overhead is charged to production.
b. 75% of the jobs put into process are completed.
c. All beginning inventories plus 75% of the goods completed during the period
were delivered to customers at 50% mark-
on all sales are 30 days.
REQUIRED:
(a) Journal Entries to record the above and post the entries to T-Accounts
(b) Prepare a Statement of Cost of Goods Manufactured and Sold, in good form.
Problem 2. M&M Company had raw materials on hand on January 1 of the current year
of P540,000 and on June 30 of P570,000. Work in process inventory was P600,000 on
January 1 and P440,000 on June 30. The balance of finished goods inventory was
P580,000 on January 1 and P400,000 on June 30. The company purchased materials for
the period amounting to P1,640,000. Of the raw materials issued, 20% are indirect
materials. The labor charges for the period were: direct labor, P840,000; indirect labor,
P180,000; office salaries, P140,000, and sales salaries of P80,000. The total factory
utilities expense incurred for the period was P360,000, repair and maintenance of factory
equipment, P20,000 and depreciation on factory equipment was reported to be P120,000.
The company uses the actual costing method of accumulating costs and it maintains a
35% mark up on costs for establishing its selling price.
Required: Prepare a Statement of cost of Goods Manufactured and Sold in good form.
Problem 4. The following cost information is available from the records of
Johnson Company for the year just ended:
Additional information:
The company applies actual overhead to production and sells their
produce at a price to give the company a gross profit rate of 25%.
10
Module 1 Cost Accounting Concepts & Classification
/required: Prepare a Statement of Cost of Goods Manufactured and Sold in good form.
Reading materials:
1. https://www.accountingnotes.net/cost-accounting/cost-
classification/classification-of-costs-5-types-accounting/10178
Cost classification
2. https://icmai.in/upload/Students/CAS-1-24-CASB.pdf
Cost Accounting Standards
3. https://www.yourarticlelibrary.com/cost-accounting/cost/study-notes-on-cost-
concept-and-classification-cost-accounting/74316
4. https://www.playaccounting.com/exp-ca/ca-mcqs/cost-concept-analysis-and-
classifications-mcqs/
5. https://www.playaccounting.com/mcqs/manufacturing-accounts/
6. https://www.playaccounting.com/exp-ca/ca-mcqs/introduction-to-cost-accounting-
mcqs-quiz/
ELEMENTS OF PRODUCT COSTS
Overview
There are three elements of manufacturing costs, and these are the materials, labor and
manufacturing overhead. The flow of costs is generally the same for all costing system.
Module Objectives
Course Materials
The stock card is used to record the movement of the inventory. The beginning
balance is entered first under balance column. Entries in this stock card are made
in chronological order (according to date of occurrence). After proper posting has
been made on purchases and issuances, the stock card shows the balance of the
inventory in units and in peso values at a given period.
Materials Requisition Form. This form serves as the basis of recording the issuance of
raw materials. The materials requisition from is properly filled up and approved by the
department head requesting the materials.
FIFO. Under FIFO method, raw materials inventory is reported at latest cost while the
Cost of Goods Sold is reported at earliest cost. In a period of rising prices, this method
will yield a higher gross profit because the cost of goods sold is assigned lower cost.
Average Method. Under the simple average method, the total unit cost is divided by the
total items to arrive at the simple average unit cost. This procedure is repeated every time
Module 2. Elements of Product Costs 13
raw materials are acquired. Under weighted average method, divide the total costs of raw
materials available by the number of units to arrive at the weighted average per unit.
Example:
3 500 10 5,000
400 10.50 4,200 600 10.50 6,300
900
You have to update the stock card every time the inventory moves. At the end of a given
period, you can easily determine the total inventory end, and the total raw materials issued.
Under perpetual inventory system, for you to be able to calculate the cost of raw materials
issued, get the simple average unit cost first.
Module 2. Elements of Product Costs 14
To arrive at the weighted average, divide the total costs of P15,500 by 1,500 units = 10.33
Scrap materials
Backflush Accounting
In a traditional normal costing or standard costing, journal entries are required in the same
order from purchase of raw materials, production, completion and sale of the goods. An
alternative approach to this system is the backflush accounting which omits some of the
journal entries relating to the stages from purchasing of raw materials to sale of the goods.
In a JIT system, when materials are purchased, Raw and in Process Inventory account is
Module 2. Elements of Product Costs 15
maintained which includes only the raw materials purchased. Conversion costs incurred
(labor and overhead) are summarized in a Conversion Costs Control account. The
conversion cost is then charged immediately to cost of sales. In backflush accounting,
there is no work in process or materials inventory accounts.
Selected transactions and other information for Greenland Company for January of the
current year:
The RIP and Finished Goods on January 1 and January 31 consisted of the following:
Solutions:
Total Materials Conversion
Costs
Raw and in Process, Jan 1 105,000 100,500 4,500
Purchases 2,030,000 2,030,000
Conversion costs 1,900,000 1,900,000
Raw and in Process, Dec. 31 (115,000) (108,000) (7,000)
Goods manufactured (FG) 3,920,000 2,022,500 1.897,500
Finished goods, Jan. 1 850,000 420,000 430,000
Finished goods, Dec 31 (870,000) (429,000) (441,000)
Cost of sales 3,900,000 2,013,500 1,886,500
Reading materials:
1. https://katanamrp.com/blog/raw-materials-inventory-management-guide
2. https://www.purchasecontrol.com/blog/material-requisition/
3. https://accountinginfocus.com/financial-accounting/inventory/weighted-average-
inventory/
4. https://xplaind.com/800619/fifo-method
5. https://www.playaccounting.com/exp-ca/ca-mcqs/material-costing-mcqs/
6. https://www.thebalancesmb.com/just-in-time-jit-inventory-management-393301
7. https://www.ifm.eng.cam.ac.uk/research/dstools/jit-just-in-time-manufacturing/
8. https://corporatefinanceinstitute.com/resources/knowledge/accounting/backflush-costing/
Factory Labor
Factory labor represents the wages of workers in the factory, both direct and
indirect laborers. It includes the regular basic pay; cost of living allowances, 13th month,
and overtime pay excluding premium. Overtime premium is the wage rate paid to workers
for both direct and indirect laborers in excess of their regular wage rate and is usually
considered as part of indirect labor costs. Other items composing labor costs are
The factory payroll is supported by time card, showing the time in and time out of
every factory worker. This is the basis of the payroll department in preparing the payroll.
Since a worker maybe working on different jobs, a time ticket is to be prepared by each
worker showing the particular job he works during the day. This is also the basis of
distributing the payroll.
For the updated table for WHT, SSS, Pag-ibig and Philhealth deductions, please
refer to the website cited below. Read also the latest provisions of PD 442, Labor Code
of the Philippines.
Module 2. Elements of Product Costs 17
Example:
The following workers of Print & Write Company with their compensation and status are
given below for the period July 16-31, 2020
Name of Basic OT Gross Pag- Phil SSS WHT Total Net pay
Worker Pay prem Pay ibig health deductions
(half)
Grace Rante 25,000.0 25,000.0 100 550.00 800.00 2,970.75 4,420.75 20,579.25
0 0
Sub total 25,000.0 25,000.0 100 550.00 800.00 2,970.75 4,420.75 20,579.25
0 0
Butch Vitorio 6,955.00 40.13 6,995.13 100 192.50 560.00 0 852.50 6,142.63
Sub total 6,955.00 40.13 6,995.13 100 192.50 560.00 0 852.50 6,142.63
Total 31,955.0 40.13 31,995.1 200 742.50 1,360 2,970.75 5,273.25 26,721.88
0 3
Reading Materials:
1. https://www.myaccountingcourse.com/accounting-dictionary/time-ticket
2. https://www.bir.gov.ph/index.php/tax-information/withholding-tax.html
3. https://www.sss.gov.ph/sss/DownloadContent?fileName=2019_Contribution_Schedule.p
df
4. https://www.philhealth.gov.ph/news/2019/new_contri.php#gsc.tab=0
5. https://www.pagibigfund.gov.ph/document/pdf/circulars/provident/HDMF%20Circular%20
No.%20274%20-%20Revised%20Guidelines%20on%20Pag-
IBIG%20Fund%20Membership.pdf
Factory Overhead
Factory or manufacturing overhead is an indirect product cost and it includes
productions costs other than direct materials and direct labor. They include:
(a) Factory supplies such as oil and other cleaning materials used in the factory.
(b) Wages of supervisors, factory maintenance personnel, raw materials
handlers and security officers stationed in the factory premises.
(c) Depreciation of factory plant and equipment
Module 2. Elements of Product Costs 18
Take note that the amount of overhead allocated to each product is different under
each method.
Dragon Furniture Company has identified activity centers to which overhead costs
are assigned. The following data are available:
Module 2. Elements of Product Costs 19
Products A B C
Prime costs P80,000 P80,000 P90,000
Machine hours 30,000 10,000 20,000
Number of setups 130 380 270
Pounds of materials 500,000 300,000 800,000
Number of units produced 40,000 20,000 60,000
Direct labor hours 32,000 18,000 50,000
Required: Determine the production cost per unit using ABC and
traditional method of costing.
2nd step: Allocate the overhead using the pool rates determined above
Material Handling:
A 500,000x 200,000
.40
B 300,000x 120,000
.40
C 800,000 x 320,000
.40
640,000
Module 2. Elements of Product Costs 20
Cost item A B C
Prime costs P80,000 P80,000 P90,000
Overhead 395,500 303,000 514,500
Total P475,500 P383,000 P604500
Required: Determine the total cost of producing the 25,000 units assuming (a) plant
wide rate based on direct labor hours and (b) department rates.
Module 2. Elements of Product Costs 21
Solutions:
(a) Production costs using plant wide rate based on direct labor hours.
Cost Elements Assembly Finishing Total
Determine the overhead rate by summing up the budgeted overhead for the whole
plant then divide it by the budgeted level of activity
Overhead rate = P1,890,000 + P1,260,000 = P43.75/DLH
72,000 DLHs
Overhead Applied:
OH in Assembly 25,000 x 2 x 43.75 = P2,187,500.00
OH in Finishing 25,000 x .75 x = P820,312.50
43.75
(b) Production costs using departmental rates: Assembly Dept. uses DLH while
Finishing dept. uses MH
Overhead rates
Assembly Finishing
P1,890,000 /52,000 DLH P36.35/DLH
P1,260,000 / 80,000 MH P15.75/MH
Overhead applied
Assembly Finishing
25,000 x 2DLhrs x 36.35 P1,817,500
25,000 x 3 MH x 15.75 P1,181,250
Required: Allocate the service departments costs using direct method, sequential or
step method starting with cafeteria and algebraic method
Solutions: Direct Method
APPLICATIONS:
Problem 1. Below are transactions of Puregold Company regarding its raw materials
for the first month of its operation.
1. Purchased raw materials on account, 5,000 units @ P100 on account.
The company also paid freight of P10,000 for the shipment.
2. Recorded requisition for the month, 75% of the total raw materials
available for use, of which, 10% is indirect materials.
3. Excess materials return to the storeroom: direct materials, P5,100 of
which and indirect materials, P800.
4. Materials returned to the vendor two days after the purchase, 40 units,
due to defective quality
5. Purchase raw materials intended specifically for a particular job,
P50,000, on account.
6. Purchased raw materials , 1,000 @ 105 on account, terms: n/30. Paid
freight of P2,000.
7. Issued to production department 1,500 units of which 80% is direct
materials.
Problem 2. FAB Manufacturing Company had the following purchases and usage
of materials X for the month of August:
Issuance:
8/7 9,000
14 9,000
21 9,000
28 9,000
Required: Compute for raw materials usage and inventory using FIFO periodic.
Problem 3. Sharp Enterprises operates its factory on a two-shift basis and pays a
late shift differential above the regular wage rate of P67 per hour. The company
also pays a premium for overtime work. During the year, work occurred in the
following categories:
Number of hours worked during the regular shift 10,000
Number of overtime hours for regular shift workers 300
Number of hours worked during the late shift 6,000
Required: Determine the amount of total payroll and distribute the total payroll to
Work in process and factory overhead. (Please refer to PD442 for the late shift
premium and overtime rate)
Problem 3. Below are balances and information taken from the records of Bulls
Company for the last quarter of the current year:
Inventories: October 1
Raw Materials P134,000
Work in process 354,000
Finished goods 594,600
Cost of goods sold 10,800,000
Manufacturing overhead 4,200,000 debit
4,600,000credit
Supplementary data:
(e) At the end of the year, records show that work in process
increased by P80,000 while Finished Goods decreased by
P150,000.
Required:
1. Determine the total factory payroll for the period, refer
to PD 442 for the late shift and overtime premium.
2. Determine the total factory costs.
Problem 4. Rocky Tailoring has three departments: design, machine sewing, and
beading. The design department overhead consists of computers and software for
computer-assisted design. The machine sewing department overhead consists of
thread, sewing machines, and small tools. The beading department has very little
overhead, just thread and some glue and all departments are assigned a share of
utilities, rent, and others. Information on estimated overhead and direct labor hours
for the year by department are as follows
Rocky Tailoring has just accepted a contract for forty new tutus for the nutcracker
ballet. The costs are direct materials, P30, 000; direct labor: 25 hrs. At P25 per hr.
of Design works, 320 hours of sewing time at P15 per hour and 200 hours of beading
at P20 per hr. Rocky Tailoring uses plant wide rate based on direct labor hours for
overhead application and charges customers at cost plus 30%.
REQUIRED:
a) Compute for the pre-determined overhead rate
b) Compute for the total overhead applied to the job
c) Determine the total cost of the job
d) Determine the billing price
Problem 5. GAR Company has two producing departments and two service
departments. The producing departments, Assembly & Finishing receive services
from Personnel and Administration. Personnel keep all employee records and
handles payroll; Administration handles all other administrative tasks. Each service
department provides services to the other service department as well as to the two
operating departments. Data for the most recent month follow:
Problem 6. The Accountant of Camera Film Company has established the following
activity cost of pools and cost drivers:
An order for 2,000 boxes of film development chemicals has the following production
requirements:
Machine set ups 4
Raw materials 10,000 pounds
Hazardous materials 2,000 pounds
Inspections 20
Machine hours 500
Direct manufacturing cost actually incurred to produce 2,000 boxes are Direct
materials of P425,000 and direct labor of P400,000.
Before the company adopts the ABC approach of costing, the traditional approach of
allocating overhead, which is based on machine hours, is being used.
Required:
a. Determine the amount of overhead applied to each box of chemical under ABC
and traditional costing
b. Determine the manufacturing cost per box under ABC and traditional method.
Module 2. Elements of Product Costs 28
Reading Materials:
1. https://www.accountingcoach.com/manufacturing-overhead/explanation
2. https://www.accountingcoach.com/manufacturing-overhead/quiz
3. https://www.accountingcoach.com/manufacturing-overhead/explanation/2
4. https://tools.mheducation.ca/college/larson10/student/olc/10fal_mc_22.html
5. https://opentextbc.ca/principlesofaccountingv2openstax/chapter/describe-
and-identify-the-three-major-components-of-product-costs-under-job-order-
costing/
Job Order Costing
Overview
Module Objectives
After this chapter, the learner will be able to:
Describe cost systems and the flow of costs in a job order system.
Apply overhead to each job using departmental rate or plant-wide rate
Distinguish between over-applied overhead from under-applied overhead
Allocate product costs to each job or batch according the method of
accumulating costs using actual, normal, and standard costing.
Journalize the flow of costs
Post entries to the general journal and job cost sheets
Account for production losses (Generally anticipated to occur in all jobs and
specific to a job)
Prepare Statement of Cost of Goods in Manufactured and Sold
Course Materials
Cost Accounting cycle in job order costing system
The job order costing system is used when various jobs are produced that are different
from each other and each job has a significant cost. To illustrate the accounting for job
order costing system, assume the following:
At the beginning of the year, Primer Manufacturing Company had the following balances
in its inventory accounts:
The finished goods inventory contains Job 400 with a total cost of P320,000 and Job 300
with a total cost of P400,000.
Summary of transactions for the 3-months ended March 31, of the current year are given
below:
a. Raw materials purchased on cash, P450,000.
b. Materials issued to production, P400,000, distributed as follows:
Job. 500 (20%), Job 600 (25%), Job 700 (30%), Job 800(15%) and the balance
represent factory supplies consumed.
c. Labor costs for the period:
Direct labor P200,000 distributed as follows: Job 500 (25%); Job 600 (30%); Job
700(20%) and the balance to Job 800
Indirect labor P75,000
Selling and administrative expenses P125,000.
Required:
a. Give all the entries required to record the above
b. Post directly to the general ledger accounts and to individual job cost sheet and
determine the balances of the following accounts at the end of the quarter:
- Raw Materials inventory
- Work in process inventory
- Finished goods inventory
c. Prepare a formal statement of Cost of Goods manufactured and Sold
31
Module 3 Job Order Costing System
Solutions:
(a) Journalizing transactions actual costing
Work in Process
Debit Credit Balance
Beg 232,000
Materials 360,000 592,000
Labor 200,000 792,000
Overhead 285,000 1,077,000
Completion 860,000 217,000
Finished Goods
Debit Credit Balance
Beg 720,000
Completed 860,000 1,580,000
Sold 1,244,500 335,500
Manufacturing overhead
Debit Credit Balance
Indirect mat. 40,000 40,000
Indirect labor 75,000 115,000
Insurance 30,000 145,000
Rent 60,000 205,000
Maintenance 12,000 217,000
Electricity 36,000 253,000
Taxes 12,000 265,000
Misc. factory costs 20,000 285,000
Total OH applied 285,000 0
Illustration: Belro Company accepted a job for 1,000 pieces of computer bags.
The manufacturing cost per unit of computer bag is as follows: Materials, P300;
direct labor (2.0 hours at P48.00 per hour), P96.00 plus overhead. At inspection,
50 pieces are spoiled which can be sold at P200 per piece.
35
Module 3 Job Order Costing System
Production
Units Cost
Production cost per unit 1,000 P476,000
Mat 300
DL 96
OH 80
Total 376
The entry to record the cost of production, assuming the spoilage is normal:
Units spoiled 50
X production cost per unit P476
Total production cost of spoiled unit P23,800
Recoverable amount (50 x 200) 10,000
Unrecovered cost P13,800
Sometimes, a customer may change the specifications of a job order causing for
during the process, the customer will shoulder the cost of reworking in case of
defective jobs, or shoulder the lost in case of spoilage. Using the same problem
36
Module 3 Job Order Costing System
The market value of the spoiled goods is debited to Spoiled Goods Inventory account
while the unrecovered cost of the spoiled units remains with the job, and it is absorbed by
the customer.
If such action of the customer results to a defective work, the customer is charged
with the cost of reworking. The cost of rework is then charged to work in process
account. Assume that the cost to rework the 50 units follows:
APPLICATIONS:
(c) Heat, light and power, factory plant, for the year was P116,000.
(f) Production wages for the year was P1,250,000 of which 20% is for indirect laborers.
The direct wages were distributed as:
Job 101, 15%; Job 102, 20%; Job 103, 25%; Job 104, 30%; Job 105, 10%;
(j) Expired insurance was P50,000 of which, 80% is for the factory.
(k) The finished goods stock at the beginning of the year were sold on account at cost
plus 40% mark up
(m) Job 105 was unfinished at the end of the year. Jobs 103 and 104 were delivered to
the customer at cost plus 40% mark up on cost.
Required:
(1) Prepare T accounts for the following: Raw Materials Inventory, Work in Process
Inventory, Finished Goods Inventory, Manufacturing Overhead, Cost of goods sold
and Sales. Enter the beginning balances.
(2) Enter the transactions for the year directly to the T-Accounts
(3) Prepare job cost sheets for the jobs in process
(4) Determine the balances of the three inventory accounts at the end of the year
(5) Prepare a Statement of Costs of Goods Manufactured
Problem 2. The Best Manufacturing Company uses standard costs with its job order cost
accounting system. During the third quarter of 2013, an order of 4,000 units of Product
Echo (Job. 3-3003) was accepted from a longtime customer. The standard cost to
produce a unit is given below:
Overhead is applied to production on the basis of direct labor hours. Normal capacity for
the quarter was 9,000 direct labor hours.
During the quarter, the following transactions related to the job occurred:
Problem 3. Sunshine Manufacturing Company uses a job order cost system in its two
producing departments, Assembly and Finishing. The company projected the following
production data for the current year:
Assembly Finishing
Direct labor hours 80,000 28,000
Machine hours 25,000 75,000
Manufacturing OH P960,000 P600,000
Two jobs are in process at the beginning of the year and three more were started during
the 6-months period ended June 30.
39
Module 3 Job Order Costing System
Sunshine Company applies overhead in the Assembly department based on direct labor
hours and based on machine hours in the Finishing department. Below is the summary
of cost incurred for each job and their status at the end of June. Direct labor cost is P5.50
per hour.
Assembly
Department:
DL hrs 8,000 14,000 9,000 6,000 4,000
Mach hrs 1,500 2,500 3,000 2,800 3,200
Materials P25,000 P30,000 P40,000 P50,000 P25,000
Finishing
Department:
DL Hrs 1,800 2,000 3,500 3,200 2,800
Mach hrs 6,500 11,000 10,000 7,500 3,000
Materials P12,000 P25,000 P30,000 P2,000 P5,000
Job Sold Sold Sold Completed incomplete
Status & on hand
Final inspection revealed that 100 tables are defective and these can be reworked
requiring 2 hours a unit in addition to overhead. The 500 units are delivered and billed the
customer at cost plus 40%.
REQUIRED:
1. Give the entries to record the above assuming that the defective job is due to
customer specification.
2. Determine the manufacturing cost per unit.
Reading Materials:
https://www.accountingtools.com/articles/job-order-costing-system.html
Course Materials
Distinction between Job Order and Process Costing
In many ways, job order and process costing are similar. The same accounts are used in
summarizing the cost of production and both have the same objective, to assign costs to
the units produced.
WIP account One for multiple jobs one for each department
42
Module 4 Process Costing System
Documents used
Job cost sheets Cost of production report
Either actual or normal costing system may be used in process costing. The flow of costs
in job order and process costing are similar. All raw materials are debited to Raw materials
Inventory when purchased, when issued, it is debited to Work in Process. Materials may
be issued to production at different stages. It may be added at the beginning of the
process, during the process or at the end of the process. In process cost system, fewer
requisitions are generally required than in job order cost system, because the materials
are used for processes rather than for specific jobs.
For labor, time tickets are used in determining the cost of labor assignable to the
production department while manufacturing overhead incurred is recorded also in the
same manner as in job order.
When materials are processed in two or more departments before they become finished
products the costs transferred from a prior department are called Transferred in Costs.
These transferred in costs are treated as raw material costs in the viewpoint of the
receiving department. The following entry is made to record the cost transferred in to the
department.
In addition to the transferred in costs, the receiving department may incur additional
materials, labor and overhead and they are recorded in the same manner as in the
previous department.
There are two methods used to determine the flow of costs to the work in process
inventory account, the FIFO and Weighted Average methods. The FIFO method assumes
that units in the beginning inventory are completed first, before any units are started in the
process resulting to the accounting of units in the beginning inventory separate from the
newly started units. The Weighted average method averages the cost of units in the
beginning inventory with the cost of units that were started during the period. The cost of
production report is the key document used in a process cost system. This report also
gives the accountant information on what to record in the books.
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Module 4 Process Costing System
The five (5) steps to be followed in the preparation of a Cost of Production Report are:
Prepare a quantity schedule (the physical flow of units) to determine the total units
to be accounted for. These units are then accounted by the output of the period, which
consists of units transferred out, units in process at the end of the period and units spoiled
or lost during the process
Equivalent units of production are an approximation of the number of whole units of output
that could have been produced during the period. EUPs are calculated by multiplying the
number of actual but incomplete units produced by the degree of completion or work done
during the period. It measures the work done during a period, expressed in fully
completed units.
Weighted Average method is used to determine an average cost per unit of inventory.
The number of units in the beginning inventory together with the manufacturing costs
attached to it is merged with the current period output and manufacturing costs.
FIFO Method: The beginning inventory is accounted separate from the current
production. This method assumes that units in beginning work in process are completed
first, before any new units are started. Thus, the completed & transferred has two
categories:
In computing for the equivalent units of production, the work done on beginning inventory
in the prior period is kept separate from the work done in the current period.
The total costs to account include the balance of Work in Process at the beginning plus
all current costs added during the period.
Unit production costs are costs expressed in terms of equivalent units of production. When
equivalent units of production (EUP) are different each in each cost element, then three
unit costs must be computed for Materials, Labor and Overhead.
Assign the total production costs to units completed and in process at the end of a period
by multiplying the EUP per cost element by the UC per cost element.
In the Forming Department, materials are added when the process is 20% complete while
in the Finishing Department is added when the process is 80% complete. Work in
process on Jan. 1 is 40% converted in the Forming and 60% converted in the Finishing
Department. Work in process on June 30 is 25% converted in the Forming Dept. and
30% converted in the Finishing Dept. Conversion costs are added evenly throughout the
process.
COSTS
Forming Dept. Units Materials CC Transferred
in
WP, 1/1 3,000 P75,000 P21,250
Started 22,000
Completed 20,000
Costs added P700,000 425,000
Finishing Dept.
WP, 1/1 5,000 0 P72,500 P177,500
Started 20,000
Completed 21,000
Costs Added P231,000 P384,000 ?
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Module 4 Process Costing System
Forming Department
Assignment of Costs:
Finished & transferred (20,000 x 52) P1,040,000
Work in Process, June 30:
Materials (5,000 x 31) P155,000
Conversion costs (1,250 x 21) 26,250 181,250
Total costs as accounted P1,221,250
Finishing Department
EUP
Flow of Units: Units Materials CC
WP, Jan. 1 5,000
Transferred in 20,000
Units to account 25,000
Assignment of Costs:
Finished & Transferred (21,000 x 78.503) P1,648,563
Work in process, end:
Materials (4,000 c 9.24) P36,960
CC (1,200 x 20.563) 24,676
Transferred in (4,000 x 48.70) 194,800 256,436
Total costs as accounted P1,905,000
For more information about the preparation of a cost of production report, read
https://xplaind.com/287240/process-costing-fifo
KFC Manufacturing Company uses the standard costing method for its process-costing
and provides the following standard cost for the month of July of the current year: Direct
materials, P6; Conversion costs, P3. All materials are added at the start of the process
while conversion costs are added evenly throughout the process.
During July, the cost accountant of KFC provided you the following production data:
Units:
In process, beginning 3,000, 60% converted
In process, end 5,000, 50% converted
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Module 4 Process Costing System
Solutions:
EUP
Units: Mat CC
In process, beg. 3,000
Started in process 20,000
Total 23,000
Finished & Transferred:
In process, beg 3,000 - 1,200
Started & completed 15,000 15,000 15,000
Total 18,000
Work in Process, end 5,000 5,000 2,500
Total units as accounted 23,000 20,000 18,700
LOST/SPOILED UNITS
Continuous Loss
The input in a manufacturing process may result to a lower output due to evaporation or
shrinkage, which are inherent in the production process. The costs of normal loss due to
shrinkage or evaporation are accounted using the method of neglect. The decrease in
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Module 4 Process Costing System
the units resulting to loss or spoilage is not included in EUP computation. The effect of
this method increases the cost per EUP.
Discrete Loss
Discrete loss is assumed to occur at a specific point, normally when quality check is made
at inspection point. Some production losses may be due to errors in the production
process thus resulting to units that are rejected for failure to meet quality standards. These
spoiled units are included in EUP computation because the percentage of work done on
these units can be clearly identified. The accounting for the cost of the spoiled units
depends on whether the loss is considered normal or abnormal.
Units:
IP, beg 10,000, 25%
IP, end 15,000, 80%
Started in process 74,000
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Module 4 Process Costing System
IP, beg:
Materials P220,000
Conversion costs 30,000
Added during the period:
Materials P1,480,000
Conversion costs 942,000
Cost per EUP:
Materials P20
Conversion costs 12
XXX Manufacturing Company uses FIFO method of process costing and adds materials
at the beginning of the process. Inspection is done at the end of the process and normal
spoilage is 10% of completed and transferred to the next department.
Required:
1) Determine the EUP
2) Determine the total cost to account
3) Allocate the total cost to finished and transferred, in process at the end and
abnormal spoilage
Solutions:
1) EUP computation
3) Allocation of costs
IP, end:
Materials (15,000x 20) P300,000
Conversion costs (12,000 x 12) 144,000 444,000
Spoiled units (1,900 x 32) 60,800
Total costs as accounted P2,672,000
APPLICATIONS
June July
In process at the beginning 3,600 ?
Materials 60% ?
Conversion costs 33 1/3% ?
Transferred in from Department 1 9,000 7,500
In process at the end 2.400 2,700
Materials 50% 33 1/3%
Conversion costs 25% 16 2/3%
REQUIRED: Prepare a cost of production report for the months of June and July using:
(1) FIFO method and (2) WA method.
Problem 2. Starlight Manufacturing Company uses two types of materials in its processing
operation and adds these materials as follows:
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Module 4 Process Costing System
4 pounds of Material X at the start of the process and two pounds of Material Y
when the process is 50% complete. Conversion costs are incurred uniformly throughout
the process.
At 50% stage of completion, inspection occurs and any spoiled units are scrapped.
5% of the units processed up to inspection point are considered normal.
Reading Materials:
https://www.cliffsnotes.com/study-guides/accounting/accounting-principles-ii/traditional-
cost-systems/process-cost-system
https://courses.lumenlearning.com/sac-managacct/chapter/the-cost-production-report/
http://simplestudies.com/description_of_process_costing_in_accounting.html/page/2
https://www.opencostaccounting.org/toc/chapter6/
https://www.accountingnotes.net/cost-accounting/process-costing/process-costing-
features-objects-and-procedure-cost-accounting/15094
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Module 4 Process Costing System
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Module 4 Process Costing System
Process Costing
Module Objectives
After thorough discussion of the topics, the learner will be able to:
Distinguish joint products from by-products
Allocate the joint costs using different methods
Determine inventoriable costs and cost of goods sold
Identify which products need to undergo additional processing
Account for by-products
Course Materials
NATURE OF JOINT PROCESS
Joint processes are production processes in which the creation of one product also creates other
products. It is a process in which one input yields multiple outputs. Joint production processes are
common in the food manufacturing industry like San Miguel Foods Corporation, personal beauty
& wellness industry like Palmolive Philippines, Inc. and many more.
from joint processing costs is inseparable from that of every other product. When produced
simultaneously, joint products and by-products do not have traceable, individual costs. Therefore,
the allocation of joint production costs is necessary. The common methods of allocating joint
costs are:
A. Physical measure
This method yields the same gross profit rate for all the products. The procedures in
allocating joint costs using this method follow:
The decision to incur additional costs for further processing should be based on the
incremental operating income attainable beyond the split-off point. The incremental operating
income or differential income is the difference between incremental sales revenue and
incremental costs or additional processing costs. If incremental revenue or differential revenue
is greater than incremental costs, process further the products.
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Module 5 Accounting for Joint Products & By-Products
The common practice is to make no allocation of the joint processing costs to the by-
products, the secondary products with very minimal value. By-products are accounted in the
books in either of the two methods:
(1) Net realizable value method. This method requires that a by-product inventory
account is used to summarize the sales value of the by-product minus all costs related
to processing, storing and disposing. The net realizable value then is used to reduce
the joint costs of the main products, thus, work in process inventory is credited. If the
by-product is sold, Cash or Accounts Receivable is debited and by-product is credited.
In cases where the costs related to processing, storing and disposing is greater than
the sales value of the by-product, any loss is added to the cost of the main products.
(2) Realizable value method. This method recognizes the value of the by-product only
when they are sold. The sales value of the by-product less related costs to process
and to dispose is presented as (1) sales revenue by product; (2) as other income;
(3) as a reduction from cost of goods sold; and (4) as reduction from cost of goods
manufactured.
Applications:
Problem 1. Sheryl Company incurred P100,000 to manufacture the following products in a joint
process:
Units Weight SP per
Product Produced Per unit unit
A 1,000 4 lbs. P10
B 2,000 3 lbs. P20
C 3,000 2 lbs. P20
D 4,000 1 lb. P10
REQUIRED:
1. Allocate the joint cost using the sales value method & weighted average as the basis.
2. Determine the value of ending inventory of C assuming that 500 units are on hand at the end
of a period under each two methods.
Problem 2. Lucky Company produces two rice-based instant noodles-Lucky Him (tiny noodles)
and Lucky Her (large noodles) from common inputs, flour and spices. A waste product results
from the joint process which is sold to cattle ranchers at P10 per ton. The revenue from the sale
of by-product is treated as other sales revenue. At split off point, the main products can be sold
to companies who package and sell them under their own branch names. With the rising
popularity of noodles as a meal, Lucky Company add bits of preprocessed vegetables to Lucky
Him and Lucky Her, package them, and sell them under the brand names Nissins and Ramens.
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Module 5 Accounting for Joint Products & By-Products
Nissins Ramens
Production in tons 60,000 120,000
Selling price per ton P36 P50
REQUIRED:
1. Allocate the joint costs using sales value method.
2. Compute the gross profit if (a) main products are sold at split off point and (b) main
products are processed further to become Nissins and Ramens.
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Module 5 Accounting for Joint Products & By-Products
Standard Costing
Overview:
Definition and objectives of standard costing
Uses and limitations of standard costing
Determination and setting up of standards
Variance analysis & disposition variances using 2-way variance method
Formula Quicknotes
Module Objectives:
After thorough discussion of the topics, the learner will be able to:
Name and define the types of standards and uses of standards
Calculate variances for materials, labor and overhead (using two-way approach)
Journalize disposition of materials, labor and overhead variance
Journalize transactions under standard costing
Course Materials:
When a standard costing system is in use, it does not mean that there is no need for actual
costs. Actual costs should likewise be recorded and accumulated and should be made
available for comparison with the standard costs to determine deviations.
Standard cost is defined as a pre-determined unit cost of a product or service for the
purposes of cost control. Standards are set for all cost components direct materials,
direct labor, and factory overhead.
Variances are the deviation of actual costs from the budgeted (standard) costs for each
cost component direct materials, direct labor, and factory overhead. These variances
are monetary amounts and are reported as either favorable (when the actual costs are
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Module 6 Standard Costing
In small organizations, the top management may be directly involved in setting up the
standards. However, in larger organizations, the responsibility of setting up costs is
delegated to cross-functional teams within the organization.
Quantity standards specify how much of an input should be used for each unit of
product or service; and
Cost (price) standards specify how much should each unit of product or service
cost.
The standard cost for each cost element is equal to Quantity standard multiplied by the
Cost standard.
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Module 6 Standard Costing
Material standards may be jointly formulated by the product engineers and the plant
manager (quantity) and the purchasing and accounting departments (cost).
Labor standards may be jointly formulated by the product engineers and the plant
manager (time) and the HR and accounting departments (rate).
Overhead standards may be jointly formulated by the plant managers (activity) and the
accounting department (rate).
Illustrative example:
Suppose that the standard cost of raw material is P100/kg. The company purchased 1,000
kilograms of the said raw material under the following assumptions:
Illustrative example:
Suppose that a material has a standard cost of P100/kg. and one batch of a certain product
requires 500 kgs. of the said material. The accounting for issuance of material to
production follows:
Direct labor hours rendered are recorded at standard hours allowed for the output x
standard rate. Any difference between the actual rate and the standard rate is recorded
as direct labor rate variance. Any difference between the actual hours rendered and
standard hours allowed for the output is recorded as direct labor efficiency variance.
Direct labor rate variance is computed as the difference between the actual labor rate and
the standard labor rate, multiplied by the actual hours rendered.
Direct labor efficiency variance is computed as the difference between the actual hours
rendered and the standard labor hours allowed for the output, multiplied by the standard
labor rate.
Illustrative example:
Suppose that the standard direct labor rate is P5/hour and the standard direct labor hours
to produce a single unit of product is 2 hours.
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Module 6 Standard Costing
A batch of 10,000 units of the said product was produced using 18,000 hours at
P5.20/hour.
Firms usually use normal or expected capacity in planning for overhead costs. Usually,
firms compute overhead rates separately for fixed and variable costs.
The following are the overhead variances analyzed in a standard costing system.
Budget variance is the difference between the actual overhead costs incurred
during the period and the budgeted overhead costs based on the flexible budget.
This variance is a measure of how well managers control costs and hence, is also
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Module 6 Standard Costing
Volume variance is the difference between the total budgeted overhead and the
overhead applied to production. Alternatively, it could be expressed as the
difference between the denominator level of activity and the standard hours
allowed for the output of the period, multiplied by the fixed portion of the
predetermined overhead rate. This variance is a measure of capacity utilization
so
called noncontrollable variance.
Formula Quicknotes
A = actual
S = standard