018 NAPS UFSAR Chapter 18
018 NAPS UFSAR Chapter 18
Chapter 18: Programs and Activities that Manage the Effects of Aging
Table of Contents
Chapter 18: Programs and Activities that Manage the Effects of Aging
Table of Contents (continued)
18.3.2.1 ASME Boiler and Pressure Vessel Code, Section III, Class 1 . . . . . . . . . . . . . 18-23
18.3.2.2 Reactor Vessel Underclad Cracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24
18.3.2.3 ANSI B31.1 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24
18.3.2.4 Environmentally Assisted Fatigue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-25
18.3.3 Environmental Qualification of Electric Equipment . . . . . . . . . . . . . . . . . . . . . . . 18-27
18.3.4 Containment Liner Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-27
18.3.5 Plant-Specific Time-Limited Aging Analyses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-27
18.3.5.1 Crane Load Cycle Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-27
18.3.5.2 Reactor Coolant Pump Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28
18.3.5.3 Leak-Before-Break . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-28
18.3.5.4 Spent Fuel Pool Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-29
18.3.5.5 Piping Subsurface Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-29
18.3.5.6 Reactor Coolant Pump and ASME Code Case N-481. . . . . . . . . . . . . . . . . . . . 18-30
18.3.6 Exemptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-30
Chapter 18: Programs and Activities that Manage the Effects of Aging
List of Tables
Intentionally Blank
Revision 45—09/30/09 NAPS UFSAR 18-1
Chapter 18
PROGRAMS AND ACTIVITIES
THAT MANAGE THE EFFECTS OF AGING
The integrated plant assessment for license renewal identified new and existing aging
management programs and activities necessary to provide reasonable assurance that components
within the scope of license renewal will continue to perform their intended functions consistent
with the current licensing basis (CLB) for the period of extended operation. The period of
extended operation is defined as 20 years from the end of each units original operating license
expiration date. This chapter describes these programs and activities and their planned
implementation.
This chapter also discusses the evaluation results for each of the plant-specific time-limited
aging analyses (TLAAs) performed for license renewal. The evaluations have demonstrated that
the analyses remain valid for the period of extended operation; the analyses have been projected to
the end of the period of extended operation; or that the effects of aging on the intended function(s)
will be adequately managed for the period of extended operation.
The NRC Safety Evaluation Report, NUREG-1766, (Reference 24) for the North Anna
renewed operation licenses, identified commitments associated with the future development and
enhancement of various aging management programs and activities. These commitments are
compiled and listed in Appendix D of the NUREG and are provided herein as Table 18-1.
The following sections provide a description of aging management programs and activities
that were not in-place when the renewed operating licenses were issued for North Anna. These
programs and activities were not part of the licensing basis for the original operating license
period but were identified as necessary to manage aging of various station systems, structures, and
components during the period of extended operation.
The inspection will be completed in accordance with the schedule provided in Item 1,
Table 18-1, and will include representative valves and sample lengths (i.e., several feet) of piping
for each of the following combinations of material and burial conditions:
An engineering evaluation of the results of the buried piping and valves inspections will be
performed to determine future actions. Corrective actions for conditions that are adverse to quality
are performed in accordance with the Corrective Action System. Corrective action provides
reasonable assurance that conditions adverse to quality are promptly corrected.
Infrequently accessed areas determined to be within the scope of license renewal and the
focus of inspections within these area include:
• Cable spreading rooms, Cable tunnels, Upper areas of emergency switchgear rooms -
Cable raceways and supports*
• New fuel storage area - Supports and structure affecting spent fuel pool cooling*
• Auxiliary Building filter and ion exchanger cubicles - Structure, supports, and
equipment*
• Tunnel from Turbine Building to Auxiliary Building - Structure, supports, and piping*
Inspection results will be documented for evaluation and retention. Engineering evaluation
assesses the severity of the visual inspection results and determines the extent of required actions
or future inspections. Corrective actions for conditions that are adverse to quality are performed in
accordance with the Corrective Action System. Corrective action provides reasonable assurance
that conditions adverse to quality are promptly corrected.
experience aging effects. The aging effect of concern for tanks is loss of material. A representative
sample of tanks will be designated for the one-time inspections in order to assess the condition of
tanks that require aging management. The choice of representative tanks to be inspected is
dependent on the material of construction for the tank, its contents, the foundation upon which the
tank is based, and the type of coating. Visual inspections of internal and external surfaces will be
performed. Volumetric examinations will be performed to look for indications of wall thinning on
tanks that are founded on soil or buried. Indications of degradation will be referred for evaluation
by engineering.
• AAC diesel generator tanks (fuel oil, coolant and starting air)
instrumentation cables, and control cables (including low-voltage instrumentation and control
cables that are sensitive to a reduction in insulation resistance) will be performed in accordance
with the schedule provided in Item 19, Table 18-1. Visual inspection of the representative samples
of non-EQ power, instrumentation, and control cable jackets and connector coverings will detect
the presence of cracking, discoloration, or bulging, which could indicate aging effects requiring
management. These effects could be due to high radiation, high temperature, or wetted condition
environments. Subsequent inspections to confirm ambient conditions will be performed at least
once per 10 years following the initial inspection. Additionally, upon issuance of final staff
guidance regarding the aging management of fuse holders, this program will be revised to address
the requirements of the final staff guidance (Item 26, Table 18-1).
The potentially adverse localized environment due to moisture which could lead to
water-treeing in high- or medium-voltage cables that are within the scope of license renewal, is
also detected by visually monitoring for the presence of water around cables. Programs utilizing
periodic inspections and design features such as drains or sump pumps are used to control the
cable localized environment. Cable found to be wetted for any significant period of time will be
tested using an appropriate test method which has been proven to accurately assess the cable
condition with regards to water treeing.
The source, intermediate, and power range neutron detector operate with high-voltage
power supply in conjunction with low-voltage signal cables. The routine calibration of these
detectors will be used to identify the potential existence of aging degradation in the associated
cables.
Any anomalies resulting from the inspections will be dispositioned by Engineering and will
consider the cable environment including the potential for moisture in the areas of the anomalies.
Occurrence of an anomaly that is adverse to quality will be entered into the Corrective Action
System. The corrective action process provides reasonable assurance that deficiencies adverse to
quality are either promptly corrected or are evaluated to be acceptable. Although age-related
degradation is not expected for power, instrumentation, and control cables and connectors in their
normal environments, visual inspections will provide reasonable assurance that the intended
functions will be maintained.
The following sections provide a description of aging management programs and activities
that were essentially in-place when the renewed operating licenses were issued for North Anna.
These programs and activities were part of the licensing basis for the original operating license
period. For some programs, however, enhancements were identified during the license renewal
process as necessary to manage aging of various station systems, structures, and components
during the period of extended operation.
Revision 45—09/30/09 NAPS UFSAR 18-6
• Component supports
The scope of augmented inspection has been revised to include the core barrel hold-down
spring (Item 3, Table 18-1). The inspection addresses the aging effect of loss of pre-load.
Additionally, the scope for augmented inspections has been revised to include an inspection of the
pressurizer surge line connection (two welds) to the reactor coolant system hot-leg loop piping
(Item 2, Table 18-1). The inspections address the aging effect of thermal fatigue failure of the
weld due to environmental effects, as described in NRC Generic Safety Issue (GSI)-190. The
scope, frequency, qualifications, and methods of inspection are consistent with those utilized for
the Inservice Inspection Program in accordance with ASME Section XI. The initial baseline
inspection will occur during the fourth inspection interval. Additional inspections will be
performed during each subsequent 40-month inspection period. Industry efforts to study the
environmental effects on weld thermal fatigue failure will continue to be evaluated by Dominion.
If warranted, alternatives to this planned inspection (re-evaluation, replacement, or repair) will be
submitted to the NRC for review.
The acceptance standards for non-destructive examinations for the Augmented Inspection
Activities are consistent with guidance provided in ASME Section XI or are provided within
applicable examination procedures. Evidence of loss of material, loss of pre-load, or cracking
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In Generic Letter 88-05 (Reference 2), the NRC identified concerns with boric acid
corrosion of carbon-steel reactor pressure boundary components inside Containment. In response
to this generic letter, activities were developed to examine primary coolant components for
evidence of borated water leakage that could degrade the external surfaces of nearby structures or
components, and to implement corrective actions to address coolant leakage.
Primary coolant systems inside Containment are examined for evidence of borated water
leakage. An overall visual inspection of coolant system piping is performed, with particular
interest in potential leakage locations. Insulated portions of the coolant systems are examined for
signs of borated water leakage through the insulation by examining accessible joints and exposed
surfaces of piping and equipment. Vertical components are examined at the lowest elevation.
Components and connections that are not accessible are examined by looking for borated water
leakage on the surrounding area of the floor or adjacent equipment and insulation. The inspection
scope includes connections to the reactor coolant system from the normal coolant letdown and
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makeup piping, and from the emergency core cooling systems. Components that are in the
vicinity of borated water leakage are also examined for damage resulting from the leakage.
Chemistry sampling is performed and the results are monitored and trended by maintaining
logs of measured parameters. Acceptability of the measurements is determined by comparison
with the limits established in the Chemistry Control Program for Primary Systems. Acceptance
criteria for the measured primary chemistry parameters are listed in the Chemistry Control
Program for Primary Systems. The acceptance criteria reflect EPRI guidelines for parameters that
have been shown to contribute to component degradation. Adherence to the guidelines minimizes
the aging effects of loss of material and cracking.
Action levels are established to initiate corrective action when the established limits are
approached or exceeded. Depending on the magnitude of the out-of-limit condition, plant
shutdown may be performed to minimize aging effects while plant actions are being taken.
Corrective actions for conditions that are adverse to quality are performed in accordance with the
Corrective Action System. Corrective action provides reasonable assurance that conditions
adverse to quality are promptly corrected.
Chemistry results are monitored and trended by maintaining logs of measured parameters.
Acceptability of the measurements is determined by comparison with limits established by the
Chemistry Control Program for Secondary Systems. Acceptance criteria for the measured
secondary chemistry parameters are listed in the Chemistry Control Program for Secondary
Systems. The acceptance criteria reflect EPRI guidelines for parameters that have been shown to
contribute to component degradation. Adherence to the guidelines minimizes the aging effects of
loss of material and cracking.
Action levels are established to initiate corrective action when the established limits are
exceeded. Depending on the magnitude of the out-of-limit condition, power is reduced or the
plant is shut down to minimize aging effects while plant actions are being taken. Corrective
actions for conditions that are adverse to quality are performed in accordance with the Corrective
Action System. Corrective action provides reasonable assurance that conditions adverse to quality
are promptly corrected.
Structural monitoring inspections are visual inspections that are performed to assess the
overall physical condition of the structure. For concrete structures, this includes elastomer sealant
materials.
Inspections are performed by trained inspectors and include representative samples of both
the interior and exterior accessible surfaces of structures. Documentation of inspection results
includes a general description of observed conditions, location and size of anomalies, and the
noted effects of environmental conditions. If an inaccessible area becomes accessible by such
means as dewatering, excavation or installation of radiation shielding, an opportunity will exist
for additional inspections. The application for the renewed operating licenses included a
commitment for guidance to be provided in plant procedures in accordance with the schedule
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provided in Item 5, Table 18-1, to take advantage of such inspection opportunities when they arise
for inaccessible areas. This commitment has been fulfilled through revised Station procedures.
A visual indication of: 1) loss of material for concrete and structural steel, 2) significant
cracking for concrete and masonry walls, 3) cracking or change in material properties for
elastomers, 4) loss of material or loss of form for soil, and 5) gross indications of change in
material properties of concrete, each requires an engineering evaluation (Item 17, Table 18-1).
Inspections of masonry walls are included in this program. The inspections check for cracks
of joints and missing or broken blocks.
Applicable aging effects that are found by visual examination include loss of material,
separation and cracking/delamination, heat transfer degradation, and change in material
properties. Aging effects on piping systems (including valve bodies and pump casings) that are
dry or that carry water are evaluated in the same manner as for any other mechanical system.
Testing of the fire protection pumps provides indication of heat transfer degradation, and
inspections of the pumps provide indication of loss of material. Verification of piping integrity to
maintain a pressure boundary for the fire protection system, and the availability of water are
addressed by routine plant walkdowns, by pressure/flow tests that are conducted periodically, and
by the Work Control Process (Item 30, Table 18-1). Visual inspections are performed periodically
for hose stations, hydrants, and sprinklers.
Provisions to replace sprinklers or test a representative sample of sprinklers that have been
in service for 50 years will be incorporated into the Fire Protection Program (Item 6, Table 18-1).
This task conforms to the requirements of NFPA-25, Section 2-3.1.1. If testing is performed,
re-testing will be performed at 10-year intervals per NFPA-25.
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Fire protection equipment is examined for indications of visible damage. Acceptable sizes
for breaks, holes, cracks, gaps, or clearances in fire barriers, and acceptable amounts of sealant in
penetrations are established in the inspection procedures. Any questions regarding the ability of
the barrier to fulfill its fire protection function are addressed by engineering evaluation.
Acceptance criteria for fire protection equipment performance tests (i.e., flow and pressure tests)
are provided in the appropriate test procedures. Occurrence of significant degradation that is
adverse to quality is entered into the Corrective Action System. Corrective action provides
reasonable assurance that conditions adverse to quality are promptly corrected.
The Fuel Oil Chemistry program is an aging effects mitigation activity which does not
directly detect aging effects. The Fuel Oil Chemistry guidelines address the parameters to be
monitored and the acceptance limit for each parameter. The acceptance criteria reflect ASTM
guidelines for parameters that have been shown to contribute to component degradation.
Adherence to the guidelines mitigates the aging effect of loss of material. Parameters analyzed
and found to be outside established limits will be reported to Engineering, an evaluation will be
performed, and appropriate corrective actions will be taken. Occurrence of significant deviations
that are adverse to quality is entered into the Corrective Action System. Corrective action provides
reasonable assurance that conditions adverse to quality are promptly corrected.
exists for performing walkdowns within the Radiological Control Area to monitor potential
pressure-boundary degradation.
The external condition of supports, piping, doors, and equipment will be determined by
visual inspection. General Condition Monitoring Activities are performed in three different ways:
Inspection criteria for non-ASME Section XI component supports and doors, as part of
General Condition Monitoring are procedurally implemented using guidance provided in an
Engineering document. Doors that require inspection for age-related degradation also are
designated as EQ doors. Monitoring of the EQ doors occurs as directed by the Technical
Requirements Manual (Item 7, Table 18-1). Initial inspections will be completed, using the
criteria, in accordance with the schedule provided in Item 7, Table 18-1.
These inspections provide information to manage the aging effects of loss of material,
change in material properties, and cracking.
The acceptance criteria for visual inspections are identified in procedures that direct the
various monitoring activities. Responsibility for the evaluation of identified visual indications of
aging effects is assigned to Engineering personnel. Evaluations of anomalies found during
General Condition Monitoring Activities determine whether analysis, repair, or further inspection
is required. Occurrence of significant degradation that is adverse to quality is entered into the
Corrective Action System. Corrective action provides reasonable assurance that conditions
adverse to quality are promptly corrected.
The long-lived passive components of these cranes that are subject to aging management
review include rails, towers, load trolley steel, fasteners, base plates, and anchorage. An internal
inspection of representative sections of the box girders for the polar cranes will be implemented as
a one-time only inspection (Item 13, Table 18-1). This inspection will be performed in accordance
with the schedule provided in Item 13, Table 18-1. An engineering evaluation will determine
whether subsequent inspections are required.
The Inspection Activities - Load Handling Cranes and Devices has been developed in
accordance with ASME B30.2 (Reference 13) and the inspection activities for monorails are
developed in accordance with ASME B30.11 (Reference 14).
The Work Control Process directs structural integrity inspections of applicable cranes which
include specific steps to check (visually inspect) the condition of structural members and fasteners
on the cranes, the runways along which the cranes move, and the baseplates and anchorages for
the runways. The applicable aging effect is identified as loss of material. If the nature of any
identified discrepancies is such that corrective action can be completed within the scope of the
procedure performing the inspection, no additional corrective action may be necessary. Corrective
actions for conditions that are adverse to quality are performed in accordance with the Corrective
Action System. Corrective action provides reasonable assurance that conditions adverse to quality
are promptly corrected.
Acceptance standards for inservice inspections are identified in Subsection IWB for Class 1
components, Subsection IWC for included Class 2 components, and in Subsection IWF for
component supports. Table IWB 2500-1 refers to acceptance standards listed in
paragraph IWB 3500. Anomalous indications beyond the criteria set forth in the Code acceptance
standards that are revealed by the inservice inspections of Class 1 components may require
additional inspections of similar components in accordance with Section XI. Evidence of loss of
material, cracking, and gross indications of either loss of pre-load or reduction of fracture
toughness requires engineering evaluation for determination of corrective action. Occurrence of
significant degradation that is adverse to quality will be entered into the Corrective Action
System. Corrective action provides reasonable assurance that conditions adverse to quality are
promptly corrected.
Loss of material is the aging effect for the containment steel liner. Surface degradation and
wall thinning are checked by visual and volumetric examinations. The frequency and scope of
examination requirements are specified in 10 CFR 50.55a and Subsection IWE. Loss of material,
cracking and change in material properties are the aging effects for the containment concrete and
are checked by visual examinations. The frequency and scope of examination requirements are
specified in 10 CFR 50.55a and Subsections IWL. These inspections provide reasonable
assurance that aging effects associated with the containment liner and concrete are detected prior
to compromising design basis requirements. The evaluations of accessible areas provide the basis
for extrapolation to the expected condition of inaccessible areas, and an assessment of degradation
in such areas.
are identified in ASME Section XI Table IWE 2500-1 and refer to 10 CFR 50, Appendix J. For
the IWL inspections, acceptance standards are identified in ASME Section XI Table IWL 2500-1.
Engineering evaluations are performed for inspection results that do not meet established
acceptance standards. Occurrence of significant degradation that is adverse to quality will be
entered into the Corrective Action System. Corrective action provides reasonable assurance that
conditions adverse to quality are promptly corrected.
In accordance with ASME Section XI, reactor vessel components are inspected using a
combination of surface examinations, volumetric examinations, and visual examinations to detect
the aging effects of loss of material, cracking, gross indications of loss of pre-load, and gross
indications of reduction in fracture toughness. Acceptance standards for inservice inspections are
identified in Subsection IWB for Class 1 components. Table IWB 2500-1 refers to acceptance
standards listed in paragraph IWB 3500. Anomalous indications that are revealed by the inservice
inspections may require additional inspections of similar components, in accordance with
Section XI. Evidence of aging effects requires engineering evaluation for determination of
corrective action. Occurrence of significant degradation that is adverse to quality is entered into
the Corrective Action System. Corrective action provides reasonable assurance that conditions
adverse to quality are promptly corrected.
• beltline materials.
Specimen capsules were placed in each of the reactors prior to initial irradiation and contain
reactor vessel plate and weld material samples. The baseline mechanical properties of reactor
vessel steels are determined from pre-irradiation testing of Charpy V-notch and tensile specimens.
Post-irradiation testing of similar specimens provides a measure of radiation damage. Refer to
Section 5.4.3.6.
Fast neutron irradiation is the cause of radiation damage to the reactor vessel beltline. The
results of surveillance capsule dosimetry analyses are used as benchmarks for calculations of
neutron fluence to the surveillance capsules and to the reactor vessel beltline.
Measured values of Charpy transition temperature and C v USE are obtained from
mechanical testing of irradiation surveillance program specimens. Measured values of transition
temperature are used to determine the reference temperature for nil-ductility transition (RTNDT)
for the limiting reactor vessel beltline material. RT NDT is a key analysis input for the
determination of reactor coolant system P-T operating limits and LTOPS setpoints. Measured
values of transition temperature shift are similarly utilized in PTS screening calculations required
by 10 CFR 50.61. Measured values of CvUSE are used to verify compliance with the upper shelf
energy requirements of 10 CFR 50 Appendix G.
• A PTS reference temperature that is within the screening criteria of 10 CFR 50.61.
• A fast fluence value for the surveillance capsule that bounds the expected fluence at the
affected vessel beltline material through the period of extended operation.
Based on established parameters, calculations are performed to ensure that the units will
remain within the acceptable values.
Revision 45—09/30/09 NAPS UFSAR 18-17
Visual inspections are utilized to detect loss of material and cracking; as well as, gross
indications of loss of pre-load and/or reduced fracture toughness. The acceptance standards for
the visual examinations are summarized in ASME Subsection IWB-3520.2, Visual Examination,
VT-3. These inspections are directed to be performed with the internals assemblies removed from
the reactor vessel.
Acceptance standards for Reactor Vessel Internals Inspection activities are identified in
ASME Section XI, Subsection IWB. Table IWB 2500-1 identifies references to the acceptance
standards listed in Paragraph IWB 3500. Anomalous indications, that are revealed to be beyond
the criteria in the acceptance standards by the inservice inspections, may require additional
inspections. Evidence of any component degradation requires engineering evaluation for
determination of corrective action. Occurrence of significant degradation that is adverse to quality
is entered into the Corrective Action System. Corrective action provides reasonable assurance that
conditions adverse to quality are promptly corrected.
Thinning in U.S. Nuclear Power Plants (Reference 16), and EPRI Guideline NSAC-202L,
Recommendations for an Effective Flow Accelerated Corrosion Program (Reference 17).
The scope of the Secondary Piping and Component Inspection program includes portions of
the feedwater systems, the main and auxiliary steam systems, and the steam generator blowdown
lines.
The Secondary Piping and Component Inspection program also includes susceptible vent
and drain lines.
The decision to repair or replace a component is made by Engineering. For the internal
surface examinations, engineering evaluations are utilized to determine whether the results of
visual inspections indicate conditions that require corrective action. Occurrences of significant
degradation that are adverse to quality are entered into the Corrective Action System. Corrective
action provides reasonable assurance that conditions adverse to quality are promptly corrected.
• Biofouling
• Single-failure Walkdown
• Procedure Review
function. The primary objectives of this program are to (1) remove excessive accumulations of
biofouling agents, corrosion products, and silt; and (2) repair defective protective coatings and
degraded SW system piping and components that could adversely affect performance. Preventive
maintenance, inspection, and repair procedures have been developed to provide reasonable
assurance that any adverse effects of exposure to service water are adequately addressed. The
addition of biocide to the SW system reduces biological growth (including MIC) that could lead
to degradation of components exposed to the service water. Additionally, a one-time measurement
of sludge buildup in the SW reservoir will be performed (Item 23, Table 18-1). This measurement
will be completed in accordance with the schedule provided in Item 23, Table 18-1.
SW System Inspections are performed to check for biofouling, damaged coatings, and
degraded material condition. Heat transfer parameters for components cooled by service water are
monitored. Visual inspections are performed to check for loss of material and changes in material
properties. Heat transfer testing is performed to identify the aging effects of loss of material and
heat transfer degradation.
Volumetric inspections are also performed to check for loss of material due to MIC.
The acceptance criteria for visual inspections are identified in the procedures that perform
the individual inspections. The procedures identify the type and degree of anomalous conditions
that are signs of degradation. In the case of service water, degradation includes biofouling as well
as material degradation. Engineering evaluations determine whether observed deterioration of
material condition is sufficiently extensive to lead to loss of intended function for components
exposed to the service water. An engineering evaluation will also determine if additional sludge
measurements in the SW reservoir are needed. The degraded condition of material or of heat
transfer capability may require prompt remediation. Occurrence of significant degradation that is
adverse to quality is entered into the Corrective Action System. Corrective action provides
reasonable assurance that conditions adverse to quality are promptly corrected.
Examination of steam generator sub-components other than tubes are performed as required
by the governing edition and addenda of ASME Section XI, as imposed by 10 CFR 50.55a. In
some cases the specific inspection requirements of ASME Section XI are modified by regulatory
Revision 45—09/30/09 NAPS UFSAR 18-20
commitments and approved Relief Requests. Inspections of the steam generators to check for loss
of material, cracking, and gross indications of loss of pre-load include a combination of visual
inspections, surface examinations, and volumetric examinations. Tubing inspections are
performed in accordance with ASME Section XI, Subsection IWB.
Acceptance standards for steam generator inspections are provided in ASME Section XI,
Subsections IWB-3500 and IWC-3500. Evidence of component degradation requires engineering
evaluation for determination of corrective action. Occurrence of significant degradation that is
adverse to quality will be entered into the Corrective Action System. Corrective action provides
reasonable assurance that conditions adverse to quality are promptly corrected.
The application for the renewed operating licenses included a commitment to have changes
made in procedures to reasonably assure that consistent inspections of components are completed
during the process of performing work control process activities (Item 15, Table 18-1).
Implementation of consistent inspections is accomplished using automated inspection instructions
for work orders involving components and structures that have been identified as requiring aging
management. The instructions consistently require inspections to identify a variety of aging
mechanisms required for the renewed operating licenses.
The Work Control Process also provides opportunities through preventive maintenance
sampling (predictive analysis) to collect lubricating oil and engine coolant samples for subsequent
analysis of contaminants that would provide early indication of an adverse environment that can
lead to material degradation.
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The inspections, testing, and sampling performed under the Work Control Process provide
reasonable assurance that the following aging effects will be detected:
• loss of material
• cracking
• change in material properties (Item 18, Table 18-1). The change in material properties is
specifically required to be monitored for elastomeric sealants. This monitoring occurs
during the periodic Maintenance Rule visual inspections of structures, and during routine
inspections performed for maintenance activities. These inspection and maintenance
activities are scheduled through the work control process.
The acceptance criteria for visual inspections, testing, or sampling are currently identified in
the procedures that perform the individual maintenance, testing, or sampling activity. The
procedures identify the type and degree of anomalous conditions that are signs of degradation.
As confirmation that the Work Control Process has inspected representative components
from each component group for which the Work Control Process is credited to manage the effects
of aging, periodic audits of inspections actually performed will be performed and, if Work Control
Process activities are found not to be representative, supplemental inspections will be performed
(Item 22, Table 18-1). Two audits of the Work Control Process are anticipated, and each will
consist of a review of the previous 10 years of historical data. These audits will be performed in
accordance with the schedule provided in Item 22, Table 18-1. Any required supplemental
inspections would be completed within 5 years after the audits are performed.
Review Plan for License Renewal. The Corrective Action System activities include the elements
of corrective action, confirmation process, and administrative controls; and is applicable to the
safety-related and non-safety-related structures, systems, and components that are within the
scope of license renewal.
As part of the application for a renewed license, 10 CFR 54.21(c) requires that an evaluation
of TLAAs for the period of extended operation be provided. The following TLAAs have been
identified and evaluated to meet this requirement.
• PTS
Reactor vessel calculations have been performed which demonstrated that the upper shelf
energy values of limiting reactor vessel beltline materials at the end of the period of extended
operation meet Appendix G requirements. Thus, the TLAA has been projected to the end of the
period of extended operation and is found to be adequate.
The reference temperature for pressurized thermal shock (RT PTS ) is defined in
10 CFR 50.61. RTPTS values for the limiting reactor vessel materials at the end of the period of
extended operation have been recalculated by Dominion. At the end of the period of extended
operation, the calculated RTPTS values for the beltline materials are less than the applicable
screening criteria established in 10 CFR 50.61. Thus, the TLAA has been projected to the end of
the period of extended operation and is found to be adequate.
Reactor vessel neutron fluence values corresponding to the end of the period of extended
operation and reactor vessel beltline material properties were used to determine the limiting value
of reference nil ductility (RTNDT), and to calculate RCS P-T operating limits valid through the
end of a period of extended operation. Maximum allowable LTOPS power operated relief valve
lift setpoints have been developed on the basis of the P-T limits applicable to the period of
extended operation. Revised RCS P-T limit curves and LTOPS setpoints will be submitted for
review and approval prior to the expiration of the existing technical specification limits in order to
maintain compliance with the governing requirements of 10 CFR 50 Appendix G.
The TLAA has been projected to the end of the period of extended operation and is found to
be adequate.
18.3.2.1 ASME Boiler and Pressure Vessel Code, Section III, Class 1
The steam generators, pressurizers, reactor vessels, loop stop valves, reactor coolant pumps,
control rod drive mechanisms (CRDMs), and all reactor coolant system pressure boundary piping
have been analyzed using the methodology of the ASME Boiler and Pressure Vessel Code,
Section III, Class 1.
The ASME Boiler and Pressure Vessel Code, Section III, Class 1, requires a design analysis
to address fatigue and establish limits such that the initiation of fatigue cracks is precluded.
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Experience has shown that the transients used to analyze the ASME III requirements are
often very conservative. Design transient magnitude and frequency are more severe than those
occurring during plant operation. The magnitude and number of the actual transients are
monitored. This monitoring assures that the existing frequency and magnitude of transients are
conservative and bounding for the period of extended operation, and that the existing ASME III
equipment will perform its intended functions for the period of extended operation. A cycle
counting program (Section 18.4.2) is in place to provide reasonable assurance that the actual
transients are smaller in magnitude and within number of the transients used in the design.
Fatigue analyses for the steam generators, pressurizers, reactor vessels, reactor coolant
pumps, CRDMs, and all RCS pressure boundary piping have been evaluated and determined to
remain valid for the period of extended operation.
Fatigue analyses for the reactor vessel closure studs and the loop stop valves have been
re-analyzed. The analyses for these components have been projected to be valid for the period of
extended operation.
The evaluation was extended to 60 years using fracture mechanics evaluation based on a
representative set of design transients. The occurrences were extrapolated to cover 60 years of
service life. This 60-year evaluation shows insignificant growth of the underclad cracks and is
documented in WCAP-15338 (Reference 21). The plant-specific design transients are bounded by
the representative set used in the evaluation.
The analysis associated with reactor vessel underclad crack growth has been projected to
the end of the period of extended operation and has been found to be acceptable.
ANSI B31.1 design requirements assume a stress range reduction factor in order to provide
conservatism in the piping design while accounting for fatigue due to thermal cyclic operation.
This reduction factor is 1.0, provided the number of anticipated cycles is limited to 7000
equivalent full-temperature cycles. A piping system would have to be thermally cycled
approximately once every three days over a plant life of 60 years to reach 7000 cycles.
Considering this limitation, a review of the ANSI B31.1 piping within the scope of license
renewal has been performed to identify those systems that operate at elevated temperature and to
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establish their cyclic operating practices. Under current plant operating practices, piping systems
within the scope of license renewal are only occasionally subject to cyclic operation. Typically,
these systems are subjected to continuous steady-state operation. Significant variation in
operating temperatures occur only during plant heatup and cooldown, during plant transients, or
during periodic testing.
The analyses associated with ANSI B31.1 piping fatigue have been evaluated and
determined to remain valid for the period of extended operation except for sample lines for the hot
and cold legs. The analyses associated with sample lines for the hot and cold legs have been
projected to be valid to the end of the period of extended operation.
As a part of the industry effort to address environmental effects for operating nuclear power
plants during the current 40-year licensing term, Idaho National Engineering Laboratories
evaluated, in NUREG/CR-6260, “Application of NUREG/CR-5999 Interim Fatigue Curves to
Selected Nuclear Power Plant Components” (Reference 8), fatigue-sensitive component locations
at plants designed by all four U. S. Nuclear Steam Supply System vendors. The pressurized water
reactor calculations, especially the early-vintage Westinghouse PWR calculations, are directly
relevant to the Dominion stations. The description of the “Older Vintage Westinghouse Plant”
evaluated in NUREG/CR-6260 applies to the North Anna station. In addition, the transient cycles
considered in the evaluation match or bound the design. The results of NUREG/CR-6260
analyses, and additional data from NUREG/CR-6583 (Reference 9) and NUREG/CR-5704
(Reference 10), were then utilized to scale up the plant-specific cumulative usage factors (CUF)
for the fatigue-sensitive locations to account for environmental effects.
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Based on these adjusted CUFs (using the environmental fatigue penalty factor), it has been
determined that the surge line connection at the reactor coolant system’s hot leg pipe exceeds the
design threshold of 1.0. As a consequence, management of environmentally assisted fatigue is
required. Additionally, the CUFs that were adjusted for environmental effects for the safety
injection (SI) and charging line nozzles initially were determined to exceed the design threshold
of 1.0. Subsequent fatigue evaluations (Reference 35), using the methodology of ASME
Section III, NB-3200, confirm that the CUFs for the SI and charging line nozzles do not exceed
the ASME Code allowable value of 1.0, including the effects of the reactor water environment.
Therefore, the SI and charging line nozzles will not require enhanced inspections for the
management of environmentally assisted fatigue.
The approach to manage environmentally assisted fatigue for the surge line will be
developed from one or more of the following options and submitted to the NRC for review prior
to the period of extended operation (Items 24 & 25, Table 18-1):
1. Further refinement of the fatigue analysis (e.g., NB-3200 analysis) to lower the CUFs to
below 1.0, or
2. Repair of the affected locations, or
3. Replacement of the affected locations, or
4. Inspection of the affected locations.
The surge line weld at the hot leg pipe connection will be included (Item 2, Table 18-1) in
an Augmented Inspection Activities (Section 18.2.1). Baseline inspections of the surge line welds
are planned prior to entry into the period of extended operation. Inspections will also occur once
per 40-month ISI period, thereafter. The results of these inspections and the results of planned
research by the EPRI-sponsored Materials Reliability Program will be utilized to assess the
appropriate approach for addressing environmentally assisted fatigue of the surge lines during the
period of extended operation.
The use of inspections (Option 4) to manage environmentally assisted fatigue during the
period of extended operation, requires inspection details such as scope, qualification, method, and
frequency be provided to the NRC for review prior to entering the period of extended operation.
The NRC review ensures that the inspection intervals for the periodic inspection of the affected
locations would be determined by a method accepted by the NRC.
Implementation of one or more of the above listed options will ensure that the potential
effects of the reactor water environment have been addressed for the period of extended operation
as required by GSI-190.
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The Environmental Qualification (EQ) Program (Section 18.4.1) requires that all electrical
equipment important to safety located in a harsh environment shall be managed through the
period of extended operation.
A review of the identified calculations has determined that the increase in the number of
cycles due to the period of extended operation is acceptable. Effects of the Containment Type A
pressure tests on fatigue of the Containment liner plate have been included in the evaluation.
Therefore, the Containment liner is adequate for a 60-year operating period as currently designed.
The analyses associated with the Containment liner plate have been revised and projected to be
valid for the period of extended operation.
NUREG-0612 requires that the design of heavy load overhead handling systems meet the
intent of Crane Manufacturers Association of America, Inc. (CMAA) Specification #70. The
crane load cycle provided in CMAA-70 has been identified as a TLAA, with the most limiting
number of loading cycles being 100,000.
The most frequently used cranes are spent fuel cranes. Each of these cranes will experience
approximately 25,000 cycles of half-load lifts to support the refueling of both units over a 60-year
period. In addition, the crane is used to load new fuel into the fuel pool, to perform the various
rearrangements required by operations support, to accommodate inspections by fuel vendors, and
to load spent fuel casks. In such service, the crane is conservatively expected to make a total of
50,000 half-load lifts in a 60-year period.
Therefore, the analyses associated with crane design, including fatigue, are valid for the
period of extended operation.
The aging effect of concern is fatigue crack initiation in the flywheel bore keyway. An
evaluation of a failure over the period of extended operation has been performed. It demonstrates
that the flywheel design has a high structural reliability with a very high flaw tolerance and
negligible flaw crack growth over a 60-year service life (Reference 12).
The analysis associated with the structural integrity of the reactor coolant pump flywheel
has been evaluated and determined to be valid for the period of extended operation.
18.3.5.3 Leak-Before-Break
Westinghouse (Westinghouse Owners Group) tested and analyzed crack growth with the
goal of eliminating reactor coolant system primary loop pipe breaks from plant design bases. The
objective of the investigation was to examine mechanistically, under realistic yet conservative
assumptions - whether a postulated crack causing a leak, will grow to become unstable and lead to
a full circumferential break when subjected to the worst possible combinations of plant loading.
The detailed evaluation has shown that double-ended breaks of reactor coolant pipes are not
credible, and as a result, large LOCA loads on primary system components will not occur. The
overall conclusion of the evaluation was, that, under the worst combination of loading, including
the effects of safe shutdown earthquake, the crack will not propagate around the circumference
and cause a guillotine break. The plant has leakage detection systems that can identify a leak with
margin, and provide adequate warning before the crack can grow.
Revision 45—09/30/09 NAPS UFSAR 18-29
The concept of eliminating piping breaks in reactor coolant system primary loop piping has
been termed “leak-before-break” (LBB).
In 1986, Westinghouse performed an LBB analysis of the primary loop piping. Two TLAAs
related to LBB have been identified: fatigue crack growth and thermal aging of cast austenitic
stainless steel. The original fatigue crack growth analysis has been performed for the design
transient cycles and with consideration of thermal aging effect for forty years. The steam
generator primary nozzles to safe-end welds in the primary loop piping that have been analyzed
for LBB are the only components fabricated with Alloy 82/182-weld material for NAPS 1 and 2.
Dominion will continue to participate in the ongoing NRC/industry program on Alloy
82/182-weld material and will implement the findings/resolution from this effort, as appropriate
(Item 20, Table 18-1).
To maintain the plant’s LBB design basis, the thermal aging effect for 60 years has been
revalidated. The change in the material property has been found to be insignificant. Since the
number of design transient cycles will not be exceeded during 60 years of operation, the LBB
analysis is projected to be valid for the period of extended operation.
The normal thermal cycles occur at each refueling, resulting in 80 cycles for both units in
60 years. Total number of thermal cycles is expected to be 90, which includes normal, upset,
emergency, and faulted conditions.
The calculations show that the allowable thermal cycles for spent fuel pool liner for the
most severe thermal condition, which includes a loss of cooling, is 100.
Therefore, the existing calculations remain valid for the period of extended operation.
Required cycles for the flaws to reach an unacceptable size are 20,700 or higher.
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Since it is expected that the number of the cycles experienced by the piping will not exceed
these values for sixty years of operation, the analyses have been determined to remain valid for
the period of extended operation.
18.3.6 Exemptions
The requirements of 10 CFR 54.21(c) stipulate that the application for a renewed license
should include a list of plant-specific exemptions granted pursuant to 10 CFR 50.12 and that are
based on TLAA, as defined in 10 CFR 54.3. Each active 10 CFR 50.12 exemption has been
reviewed to determine whether the exemption is based on a TLAA. No plant-specific exemptions
granted pursuant to 10 CFR 50.12 and based on a TLAA as defined in 10 CFR 54.3 have been
identified.
• Safety-related electrical equipment that is relied upon to remain functional during and
following a design-basis event (DBE)
The Equipment Qualification Master List provides a listing of electrical equipment that is
important to safety and is located in a potentially harsh environment.
Based on the definitions of 10 CFR 54, certain EQ calculations are considered to be TLAA.
As stated in 10 CFR 54.21(c) and in NEI 95-10 (Reference 22), analyses for TLAAs utilize one of
the following three options:
10 CFR 50.49(j) requires that a qualification record be maintained for all equipment
covered by the EQ Rule. The qualification process verifies that the equipment is capable of
performing its safety function when subjected to various postulated environmental conditions.
These conditions include expected ranges of temperature, pressure, humidity, radiation, and
accident conditions such as chemical spray and submergence.
The process of qualifying EQ equipment includes analysis, data collection, and data
reduction with appropriate assumptions, acceptance criteria and corrective actions.
Qualification Document Reviews (QDRs) provide the basis for qualifying EQ components.
The QDRs provide the following information for each piece of equipment that is qualified:
• The performance characteristics required under normal, DBE, and post-DBE conditions.
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• The voltage, frequency, load, and other electrical characteristics for which equipment
performance can be provided with reasonable assurance.
The Transient Cycle Counting activities are applicable to the reactor coolant system
pressure boundary components for which the design analysis assumes a specific number of design
transients. A summary of reactor coolant system design transients for which transient cycle
counting is performed is listed below:
• Loss of AC power
• Inadvertent SI
The aging effect that is managed by counting transient cycles is cracking due to metal
fatigue. The Transient Cycle Counting activities monitor transient cycles that have been
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experienced by each unit and compare the actual number of cycles to a design assumption. Any
concerns related to fatigue are mitigated, as long as the number and magnitude of transient cycles
are less than the design assumptions. Approaching a design limit may indicate a situation that is
adverse to quality, and would initiate the Corrective Action System. Subsequently, an engineering
analysis will determine the design margin remaining, taking credit for the actual magnitude of
transients and their sequence to confirm that the allowable factor has not been exceeded. If
warranted, component repair or replacement would be initiated.
18.5 REFERENCES
1. Working Draft of the NRC Standard Review Plan for the Review of License Renewal
Applications for Nuclear Power Plants.
2. Generic Letter 88-05, Boric Acid Corrosion of Carbon Steel Reactor Pressure Boundary
Components in PWR Plants, March 17, 1988.
3. NUREG-0800, Standard Review Plan for the Review of Safety Analysis Reports for Nuclear
Power Plants - LWR Edition, US Nuclear Regulatory Commission. (Formerly
NUREG-75/087)
4. NEI 97-06, Steam Generator Program Guidelines, Revision 2, Nuclear Energy Institute.
5. PWR Steam Generator Examination Guidelines, Revision 7, Electric Power Research
Institute.
6. Generic Safety Issue (GSI)-190, Fatigue Evaluation for Metal Components for 60-year Plant
Life, U.S. Nuclear Regulatory Commission, August 1996.
7. Memorandum from Ashok C. Thadani, to William D. Travers, U.S. Nuclear Regulatory
Commission, Closeout of Generic Safety Issue 190, December 26, 1999.
8. NUREG/CR-6260, Application of NUREG/CR-5999 Interim Fatigue Curves to Selected
Nuclear Power Plant Components, U.S. Nuclear Regulatory Commission, March 1995.
9. NUREG/CR-6583, Effects of LWR Coolant Environments on Fatigue Design Curves of
Carbon and Low-Alloy Steels, U.S. Nuclear Regulatory Commission, March 1998.
10. NUREG/CR-5704, Effects of LWR Coolant Environments on Fatigue Design Curves of
Austenitic Stainless Steels, U.S. Nuclear Regulatory Commission, April 1999.
11. NUREG-0612, Control of Heavy Loads at Nuclear Power Plants, U.S. Nuclear Regulatory
Commission, July 1980.
12. WCAP-14535A, Topical Report On Reactor Coolant Pump Flywheel Inspection Elimination,
Westinghouse Electric Corporation, November 1996.
13. American National Standards Institute: ANSI B30.2-1976, Overhead and Gantry Cranes.
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14. American National Standards Institute: ANSI B30.11-1973, Monorail Systems and
Underhung Cranes.
15. Generic Letter 89-08, Erosion/Corrosion-Induced Pipe Wall Thinning, May 2, 1989.
16. NUREG-1344, Erosion/Corrosion-Induced Pipe Wall Thinning in US Nuclear Power Plants,
April 1, 1989.
17. NSAC-202L, Recommendation for an Effective Flow Accelerated Corrosion Program,
Electric power Research Institute, April 8, 1999.
18. Generic Letter 89-13, Service Water System Problems Affecting Safety-Related Equipment,
July 18, 1989 (Supplement 1 dated 4/4/90).
19. U.S. Nuclear Regulatory Commission, Instrumentation for Light-Water-Cooled Nuclear
Power Plants to Assess Plant and Environs Conditions During and Following an Accident,
Regulatory Guide 1.97, December 1980.
20. IE Bulletin 79-01B, Environmental Qualification of Class 1E Equipment, Office of
Inspection and Enforcement, January 14, 1980 (Supplement 1 dated 2/29/80; Supplement 2
dated 9/30/80; and Supplement 3 dated 10/24/80).
21. WCAP-15338, A Review of Cracking Associated with Weld Deposited Cladding in Operating
PWR Plants, Westinghouse Electric Corporation, March 2000.
22. NEI 95-10, Industry Guidance for Implementing the Requirements of 10 CFR Part 54 - The
License Renewal Rule, Revision 2, August 2000.
23. NUREG-0588 (Category II), Interim Staff Position on Environmental Qualification of
Safety-related Electrical Equipment, August 1, 1979, (Revision 1 dated 11/1/79).
24. NUREG-1766, Safety Evaluation Report Related to the License Renewal of North Anna
Power Station, Units 1 and 2, and Surry Power Station Units 1 and 2, December 2002
25. Letter from Leslie N. Hartz (Dominion) to NRC, Dominion Position Regard Fuse Holders,
Serial No. 02-691, November 4, 2002.
26. Letter from Eugene S. Grecheck (Dominion) to NRC, Supplemental Information to Support
License Renewal, Serial No. 02-706, December 2, 2002.
27. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 01-686, January 16, 2002.
28. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 02-163, May 22, 2002.
29. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 01-685, January 4, 2002.
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30. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 01-647, November 30, 2001.
31. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 01-514, September 27, 2001.
32. Letter from David A. Christian (Dominion) to NRC, Request for Additional Information
License Renewal Applications, Serial No. 01-732, February 5, 2002.
33. Letter from David A. Christian (Dominion) to NRC, License Renewal Applications -
Submittal, Serial No. 01-282, May 29, 2001.
34. Letter from Leslie N. Hartz (Dominion) to NRC, Request for Additional Information License
Renewal Applications, Serial No. 02-332A, October 1, 2002.
35. Letter from Leslie N. Hartz (Dominion) to NRC, Engineering Evaluation Results and Closure
of Commitments for Management of Environmentally-Assisted Fatigue in Accumulator and
Charging Nozzles, Serial No. 03-616, January 6, 2004.
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Table 18-1
LICENSE RENEWAL COMMITMENTS
a. The Period of Extended operation is the period of 20 years beyond the expiration date of each unit’s
original operating license. For North Anna Unit 1, the Period of Extended Operation is from
April 2, 2018 to April 1, 2038 and for North Anna Unit 2, from August 22, 2020 to August 21, 2040.
b. Table B4.0 is the table of Licensee Followup Actions located in the License Renewal Application for
North Anna (Reference 33).
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a. The Period of Extended operation is the period of 20 years beyond the expiration date of each unit’s
original operating license. For North Anna Unit 1, the Period of Extended Operation is from
April 2, 2018 to April 1, 2038 and for North Anna Unit 2, from August 22, 2020 to August 21, 2040.
Revision 45—09/30/09 NAPS UFSAR 18-38
a. The Period of Extended operation is the period of 20 years beyond the expiration date of each unit’s
original operating license. For North Anna Unit 1, the Period of Extended Operation is from
April 2, 2018 to April 1, 2038 and for North Anna Unit 2, from August 22, 2020 to August 21, 2040.
Revision 45—09/30/09 NAPS UFSAR 18-39
a. The Period of Extended operation is the period of 20 years beyond the expiration date of each unit’s
original operating license. For North Anna Unit 1, the Period of Extended Operation is from
April 2, 2018 to April 1, 2038 and for North Anna Unit 2, from August 22, 2020 to August 21, 2040.
Revision 45—09/30/09 NAPS UFSAR 18-40
a. The Period of Extended operation is the period of 20 years beyond the expiration date of each unit’s
original operating license. For North Anna Unit 1, the Period of Extended Operation is from
April 2, 2018 to April 1, 2038 and for North Anna Unit 2, from August 22, 2020 to August 21, 2040.