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Gearboxes 3: Equipment Criticality O&M Scope Related Works

This document outlines the operation and maintenance scope for various equipment at a facility. It includes lists of equipment categorized by criticality and ownership, as well as potential preventative maintenance activities for mechanical, electrical, civil and third party managed equipment. Standard operating procedures and compliance with applicable codes and standards is recommended. Preventative maintenance schedules ranging from weekly to every 5 years are provided for different asset types.

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Orchie Davidson
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50 views6 pages

Gearboxes 3: Equipment Criticality O&M Scope Related Works

This document outlines the operation and maintenance scope for various equipment at a facility. It includes lists of equipment categorized by criticality and ownership, as well as potential preventative maintenance activities for mechanical, electrical, civil and third party managed equipment. Standard operating procedures and compliance with applicable codes and standards is recommended. Preventative maintenance schedules ranging from weekly to every 5 years are provided for different asset types.

Uploaded by

Orchie Davidson
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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O&M Scope Rel

Equipment Criticality

Gearboxes 3

Gearboxes 2

Gearboxes 1

Motors 3

Butterfly Valve 3

Butterfly Valve 2

Butterfly Valve 1

Screens 3

Screens 2
Screens 2

Screens 1

Conductivity Analyser 3

O&M Scope Civil R


Equipment Criticality
Inlet Wet Well
Painting
Building Structures
O&M Scope Aproved Third Party
Equipment Criticality
Pumps
Blowers
Compressor
Valves
Gearboxes
Actuators
Screens
Gauges, Instruments (sensor, analyser, indic
O&M Scope Related Works
PM Activities

Check gearbox for excessive heat, vibration, noise


5,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Primary gearbox oil change
Check gearbox oil levels
10,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Secondary gearbox oil change
Grease all bearings
Check gearbox breather for obstructions+A38
Check gearboxes for leaks
Check and record vibration and temperature
Check gearbox oil for water contamination.
Check gearbox for excessive heat, vibration, noise
5,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Primary gearbox oil change
Check gearbox oil levels
10,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Secondary gearbox oil change
Grease all bearings
Check gearbox breather for obstructions+A38
Check gearboxes for leaks
Check and record vibration and temperature
Check gearbox oil for water contamination.
Check gearbox for excessive heat, vibration, noise
5,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Primary gearbox oil change
Check gearbox oil levels
10,000 HOURS OPERATION OR AS SPECIFIED BY THE MANUFACTURER - Secondary gearbox oil change
Grease all bearings
Check gearbox breather for obstructions+A38
Check gearboxes for leaks
Check and record vibration and temperature
Check gearbox oil for water contamination.
Check for abnormal vibration, temperature and noise
Visually inspect and dust off as necessary
Inspect and clean motor body and ventilation fan cowls
Grease motor bearings sparingly
Check and record vibration and temperature
Check and record insulation resistance
Check for adequate earthing
Inspect painting and touch up as necessary
Operate valve through a full cycle
General valve inspection
Check shaft seal for leakage
Replace actuator battery of actuated valves
Operate valve through a full cycle
General valve inspection
Check shaft seal for leakage
Replace actuator battery of actuated valves
Operate valve through a full cycle
General valve inspection
Check shaft seal for leakage
Replace actuator battery of actuated valves
Inspect chute & tine cleaning mechanism
Check holding down bolts & anchors
Clean paintwork & repair where necessary
Check torque limiter
Check torque limiter bearing & lubricate
Inspect chute & tine cleaning mechanism
Check holding down bolts & anchors
Clean paintwork & repair where necessary
Check torque limiter
Check torque limiter bearing & lubricate
Inspect chute & tine cleaning mechanism
Check holding down bolts & anchors
Clean paintwork & repair where necessary
Check torque limiter
Check torque limiter bearing & lubricate
Visually inspect and clean as necessary
Check and compare instrument readings on transmitter, field indicator and PLC and re-calibrate as necessary
Calibrate instrument loop and check alarms.
O&M Scope Civil Related Works
PM Activities
Cleaning
Internal and external building
Wall and floor finishes, roof cleaning
O&M Scope Aproved Third Party Agency (TPA) Related Works
PM Activities
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Breakdowx Failure / Planned Overhaul
Calibration
PM Schedule Type of Service Applicable codes and standards

Weekly Mechanical
Mechanical
Weekly Mechanical
Mechanical
Weekly Mechanical
Weekly Mechanical
Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
Weekly Mechanical
Mechanical
Weekly Mechanical
Mechanical
Weekly Mechanical
Weekly Mechanical
Weekly Mechanical
3 Monthly Mechanical
3 Monthly Mechanical
Weekly Mechanical
Mechanical
Weekly Mechanical
Mechanical
Weekly Mechanical
Weekly Mechanical
Weekly Mechanical
Monthly Mechanical
Monthly Mechanical
Weekly Mechanical
Weekly Mechanical
Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
Yearly Electrical
Yearly Electrical
Yearly Mechanical
Monthly Mechanical
Yearly Mechanical
Yearly Mechanical
Every 5 years Electrical
Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
Every 3 years Electrical
Monthly Mechanical
3 Monthly Mechanical
3 Monthly Mechanical
Yearly Electrical
Monthly Mechanical
Yearly Mechanical
Yearly Mechanical
Yearly Mechanical
Yearly Mechanical
Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
Yearly Mechanical
Monthly Mechanical
3 Monthly Mechanical
3 Monthly Mechanical
6 Monthly Mechanical
6 Monthly Mechanical
Weekly Mechanical
Monthly Instrument
6 Monthly Instrument

PM Schedule Type of Service Code


Every 2 Months Building
Every 3 Years Building
Routine Maintenance Building
elated Works
PM Schedule Type of Service Code
Every Two Years Mechanical
Every Two Years Mechanical
Every Two Years Mechanical
Every Two Years Mechanical
Every Two Years Mechanical
Every Two Years Mechanical
Every Two Years Mechanical
Every Year Instrument

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