4x4 Concrete Comparison - Ctif PDF
4x4 Concrete Comparison - Ctif PDF
4x4™ Concrete
Comparison to Rapid-Setting Cement Concrete
Application:
Rapid Pavement Replacement and Repair
When the need arises to rapidly replace or repair deteriorated concrete pavement, high-early strength concrete made with rapid-setting
cements have traditionally been used. However, these mixtures are plagued with placement difficulties and often exhibit post-placement
problems such as cracking and the need for grinding. The 4x4 Concrete system uses patented technology to overcome the typical
problems associated with rapid-setting cements.
The 4x4 Concrete System in Practice Because the 4x4 Concrete system is made with locally available
To help agencies overcome these issues and meet the demands cements and aggregates, it can be developed by local concrete
for fast-track pavement replacement and repairs, BASF has producers to meet the specific needs of transportation agencies
developed the 4x4 Concrete system, a patented, and economical and contractors. The secret to the development of very high
method for achieving high-early strength. The 4x4 Concrete system early strength lies in the unique combination of BASF’s Master
is versatile, easy-to-place, achieves exceptional early strength, and Builders Solutions brand MasterGlenium®, MasterSet® DELVO and
is approved for use by a growing number DOT agencies. MasterSet® specialty admixtures.
The benefit of the 4x4 Concrete system is clearly seen in the In applications where corrosion control is needed, the 4x4
minimal disruption to traffic. In addition to reducing or eliminating Concrete system can also be produced using MasterLife® CI 30
commuter impatience and reducing the economic impact of lane corrosion-inhibiting admixture to extend the service life of the
closures, the minimal disruption to traffic also increases safety structure or pavement.
on highways. From a contractor’s perspective, the 4x4 Concrete
system is easy to work with as noted by the following comments
taken from customers who have used the 4x4 Concrete system:
• “The 4x4 Concrete was very easy to place and finish.”
• “These were the smoothest slabs done to date.”
• “The mix was very workable and there was no cracking.”
• “We finally have our arms around a portland mix, out of a ready-
mix truck, for fast-track applications.”
4x4™ Concrete
4x4 Concrete System Rapid Setting Concrete
Advantages Advantages
Controlled hydration/setting Fast setting
Rapid strength gain Rapid strength gain
High ultimate strength High ultimate strength
Slump control Can be used in a mobile mixer
User friendly/workable Disadvantages
Minimal vibration necessary to consolidate Non-user friendly
Standard ready mix truck delivery Erratic workability/setting time
Less expensive/economical Expensive
Predict strength using maturity methods Difficult to finish
No post-placement grinding required Risk set up in delivery truck
Uses local cements Truck add-on expenses for chipping and cleaning
No penalties by avoiding disruption of peak-hour traffic Cracking experienced
Disadvantages Post-placement grinding may be required
Cannot be used in a mobile mixer
The table above shows the similarities and differences between the 4x4 Concrete system and conventional high-early strength concrete made with
rapid-setting cement.
More Information
The Master Builders Solutions brand brings all of BASF’s expertise together
to create chemical solutions for new construction, maintenance, repair and
renovation of structures. Master Builders Solutions is built on the experience
gained from more than a century in the construction industry.
The know-how and experience of a global community of BASF
construction experts form the core of Master Builders Solutions. We
combine the right elements from our portfolio to solve your specific
construction challenges. We collaborate across areas of expertise and
regions and draw on the experience gained from countless construction
projects worldwide. We leverage global BASF technologies, as well as our
in-depth knowledge of local building needs, to develop innovations that
help make you more successful and drive sustainable construction.
The comprehensive portfolio under the Master Builders Solutions brand
encompasses concrete admixtures, cement additives, chemical solutions
for underground construction, waterproofing solutions, sealants, concrete
repair & protection solutions, performance grouts, performance flooring
solutions.
*Effective January 1, 2014, the names of BASF’s Master Builders Solutions brand products have changed:
Glenium became MasterGlenium
Contact
Delvo became MasterSet DELVO United States Canada
Pozzolith became MasterSet
23700 Chagrin Boulevard 1800 Clark Boulevard
Rheocrete CNI became MasterLife CI 30
Cleveland, Ohio 44122-5544 Brampton, Ontario L6T 4M7
Tel: 800 628-9990 Fax: 216 839-8821 Tel: 800 387-5862 Fax: 905 792-0651
® Registered trademark of the BASF-Group in many countries
© BASF Corporation 2014 12/14 PAV-CTF-0141 LIT #: AD3000149 www.master-builders-solutions.basf.us