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com

portable gas analyser

CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

The largest of madur’s analysers equipped with electrochemical cells. It can fit even up to 7 EC cells and up to 4 NDIR
sensors. GA-60 has a large (320*240), graphical LCD with backlighting. Datalogger with SD card for storing results
and built-in ribbon printer for standard (non-thermal) paper.
The GA-60 analyser is offered in two versions:
In basic configuration the analyser is not equipped with the gas dryer and works with the probe holder + gas
probe pipe. It can be paired with PGD-100 gas dryer with heated hose.
Analyser equipped with a built-in NAFION® type gas dryer and heated hose - configuration especially
recommended for measurement of gases highly reactive with water or disturbed by its presence (SO2, HCl, NO2,
Cl2).

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

Equipped with up to 7 electrochemical cells

Equipped with up to 4 NDIR sensors
Built-in 58mm ribbon, graphic printer
Built-in rechargeable battery for up to 16 hours of operation (for basic configuration with probe holder + probe pipe)
Measurements of gas and ambient temperatures, optionally 8 additional inputs for temperature sensors
Additional gas filter with condensate trap (installed in the lid)
Differential pressure sensor - for measurements of chimney draft and flow velocity (with help of Pitot tube)
Soot measurement programme
Analogue outputs (4-20mA / 0-10V) - optional
SD card data-logger for saving results
Calculations of many additional parameters
Firmware for gas calibrations

FOR ANALYSER IN A VERSION:

Works with madur standard probe holder and probe pipe
Possibility to work with full-size gas dryers (like PGD-100)

FOR ANALYSER IN B VERSION:

Built-in NAFION® dryer with peristaltic pump for condensation removal
Driver for heated hose
Works with heated hose with built-in heated gas filter and with standard M30x1 fitting,
that fits all madur gas probes with K-type thermocouples

FILTER SET

FLOWMETER

SOOT MEASUREMENT
SCALE

GAS PROBE L=300MM

(EXCHANGEABLE)

RS232C CABLE

SD PROBE HANDLE
MEMORY CARD (HEATED)

TEMPERATURE
SENSOR SOFTWARE & DOCUMENTS CD

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

ANALYSER VERSION A VERSION B

WITHOUT BUILT-IN DRYER WITH BUILT-IN NAFLON® DRYER

Dimensions (W * H * D) 500 mm * 395 mm * 173 mm

Weight (without accessories) 12,2 ÷ 13,2kg 13,7 ÷ 14,7kg

Casing material Plywood covered with aluminium

Operating conditions T: 10°C ÷ 50°C, RH: 5% ÷ 90% (non-condensing)

Storing temperature -20°C ÷ 55°C

Power supply: Input | maximal power consumption 115 VAC or 230 VAC | 90 W (without heated hose)

Battery: type |work time | charging time Lead-acid, rechargeable 3x6V / 4,5Ah | 16h | 12h

Data memory: type | size | number of results SD flash card |max 4GB | practically unlimited

Display Graphical LCD 320 * 240, with variable contrast and backlighting

High-speed dot matrix, graphic printer for 2,25” (57,5 ± 0,5mm)

Printer
normal paper

Diaphragm, max 2l/min (with automatic flow control) |

Gas pump | gas flow
90l/h (1,5l/min)
Purging pomp for CO sensor Diaphragm, max 1,5l/min

Communication interface with PC computer RS-232C

Built-in final filter(behind the 1. Heated filter included

Gas filtering
gas dryer)with replaceable in the heated hose
insert 2. Built-in final filter(behind the gas
dryer)with replaceable insert

BUILT-IN GAS DRYER, HEATED HOSE DRIVER, HEATED HOSE

CONCERNS ONLY THE B VERSION (WITH BUILT-IN NAFION® DRYER)

Dryer type Based on Nafion® exchanger

Water transfer through Nafion membrane driven by

Drying method partial vapour pressure differential
- first order kinetic reaction
Maximum gas flow for efficient drying 100 l/h

Heated hose temperature 120°C electronically stabilised

Heated hose temperature hysteresis ~ 5°C

Heated hose length 3m (optionally 5m or 10m)

Heated hose power consumption 360W (max)

Heated hose thermocouple wires K-type (S-type optionally)

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE
MEASUREMENTS

Variable Method Range | Resolution Accuracy Time (T90)

Tgas - gas temperature K-type thermocouple -10 ÷ 1000°C | 0,1°C ± 2°C 10 sec

Tgas - gas temperature S-type thermocouple -10 ÷ 1500°C | 0,1°C ± 2°C 10 sec

Tamb - boiler intake air temperature PT500 resistive sensor -10 ÷ 100°C | 0,1°C ± 2°C 10 sec

Differential pressure Silicon piezoresistive -25 hPa ÷ +25 hPa | ± 2Pa abs. 10 sec
pressure sensor 1 Pa (0,01hPa) or 5% rel.

Gas flow velocity Indirect, with Pitot tube 1 ÷ 50 m/s | 0,1 m/s 0,3 m/s abs. 10 sec
& pressure sensor or 5% rel.

Lambda λ - excess air number Calculated 1 ÷ 10 | 0,01 ± 5% rel. 10 sec

qA - stack loss Calculated 1 ÷ 100% | 0,1% ± 5% rel. 10 sec

Eta η - combustion efficiency Calculated 1 ÷ 120% | 0,1% ± 5% rel. 10 sec

CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

Method Range | Resolution Accuracy Time (T90) Conformity

O2 - OXYGEN
Electrochemical 20,95% | 0,01% ± 0,2% abs. or 5% rel. 45 sec ISO 12039; CTM-030
Electrochemical, partial pressure 20,95% | 0,01% ± 0,2% abs. or 5% rel. 45 sec ISO 12039; CTM-030

Electrochemical, partial pressure 25,00% | 0,01% ± 0,2% abs. or 5% rel. 45 sec ISO 12039; CTM-030

Electrochemical, partial pressure 100,00% | 0,1% ± 0,2% abs. or 5% rel. 45 sec ISO 12039; CTM-030
Paramagnetic 25% | 0,01% ± 0,2% abs. or 5% rel. 45 sec EN 14789, OTM-13
Paramagnetic 100% | 0,1% ± 0,2% abs. or 5% rel. 45 sec EN 14789, OTM-13
CO - CARBON MONOXIDE
Electrochemical 4 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec ISO 12039; CTM-030
Electrochemical 20 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec ISO 12039; CTM-030
Electrochemical 10% | 0,001% ppm ± 0,005% abs. or 5% rel. 45 sec ISO 12039; CTM-030
Electrochem. with H2 compensation 4 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec ISO 12039; CTM-030

NDIR 10% | 0,01% ± 0,05% abs. or 5% rel. 45 sec EN 15058

NDIR 100% | 0,1% ± 0,5% abs. Or 5% rel. 45 sec EN 15058
CO2 - CARBON DIOXIDE
NDIR 5% | 0,01% ± 0,05% abs. or 5% rel. 45 sec ISO 12039
NDIR 25% | 0,01% ± 0,05% abs. or 5% rel. 45 sec ISO 12039
NDIR 100% | 0,1% ± 0,5% abs. or 5% rel. 45 sec ISO 12039

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Method Range | Resolution Accuracy Time (T90) Conformity
CH4 – METHANE
NDIR 5% | 0,01% ± 0,05% abs. or 5% rel. 45 sec
NDIR 25% | 0,01% ± 0,05% abs. or 5% rel. 45 sec
NDIR 100% | 0,1% ± 0,5% abs. or 5% rel. 45 sec
NO - NITRIC OXIDE
Electrochemical 1 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec EN 50379, CTM-022
Electrochemical 5 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec EN 50379, CTM-022

Electrochemical 1 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec EN 50379, CTM-022

Electrochemical 2 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec EN 50379

Electrochemical 5 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 45 sec EN 50379
H2S- HYDROGEN SULPHIDE
Electrochemical 1 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 70 sec
H2 - HYDROGEN
Electrochemical 2 000 ppm | 1 ppm ± 10 ppm abs. or 5% rel. 50 sec
Electrochemical 20 000 ppm | 1 ppm ± 10 ppm abs. or 5% rel. 70 sec
Thermal Conductivity Detector 10% | 0,1% ± 0,5% abs. or 5% rel. 45 sec
Thermal Conductivity Detector 25% | 0,1% ± 0,5% abs. or 5% rel. 45 sec
Thermal Conductivity Detector 50% | 0,1% ± 0,5% abs. or 5% rel. 45 sec
Thermal Conductivity Detector 100% | 0,1% ± 0,5% abs. or 5% rel. 45 sec
CL2 - CHLORINE
Electrochemical 250 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 60 sec
HCl - HYDROGEN CHLORIDE
Electrochemical 100 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 70 sec
N2O - NITRUS OXIDE
NDIR 2 000 ppm | 1 ppm ± 10 ppm abs. or 5% rel. 45 sec ISO 21258
CHF3 - FLUOROFORM (REFRIGERANT R23)
NDIR 2,5% | 0,01% ± 0,05% abs. or 5% rel. 45 sec
SO2 - SULPHUR DIOXIDE
NDIR 1% | 0,01% ± 0,05% abs. or 5% rel. 45 sec
NO2 - NITROGEN DIOXIDE
NDIR 1% | 0,01% ± 0,05% abs. or 5% rel. 45 sec
VOC - VOLATILE ORGANIC COMPOUNDS
PIT - Photoionization Detector 100 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 120 sec METHOD 21
PIT - Photoionization Detector 1 000 ppm | 1 ppm ± 5 ppm abs. or 5% rel. 120 sec METHOD 21

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

STANDARD EQUIPMENT
SUPPLIED ALONG WITH THE DEVICE

3m mains cable (type of plug to be selected)

Comparison scale with paper filters for the soot test

Gas filter with condensation trap and replaceable filter insert (pore size 5µm)

Flow indicator

Data-logger with 2GB SD card

2,5m RS-232C communication cable with DB9 female connector

Software CD with programmes and manuals

Quick-couplers for the pressure sensor (2pc.)

External ambient temperature sensor (1pc.)

ADDITIONAL EQUIPMENT
NECESSARY FOR THE ANALYSER TO WORK

Probe holder
SUITABLE ONLY FOR THE A VERSION OF GA-60 (WITHOUT BUILT-IN DRYER).
Together with an exchangeable gas probe pipe the holder is a complete gas probe for
extraction of gas samples. It has a single gas tube ended with quick coupler and electric cable
ended with a 7-pin connector. Gas probe pipe is mounted with a M30x1 fastening.
In the electric connector there is a PT500 sensor for measurement of ambient temperature.
Probe holder can be equipped with an in-line filter with a condensation trap (pore size of the
filter inlet is 20µm). Probe holder is available in two versions:
- heated (with a slit for a filter for soot measurement test),
- unheated (without a possibility to perform soot test).

Heated hose
SUITABLE ONLY FOR THE B VERSION OF GA-60 (WITH BUILT-IN NAFION DRYER). REPLACES THE PROBE HOLDER.

Heated hose with heated gas filter supplies gas sample to the analyser’s conditioning
module.
Hose has M30x1 threaded connection to fix gas probe pipe. The other end has magnetic
quick coupler and electric connector to connect it to the analyser.
Standard length of hose is 3m, it is possible to order other lengths of hoses.
Hose is provided with a carrying bag.

Gas probe pipe

Gas probe is immersed in the gas duct and is supposed to extract the gas sample and to
measure its temperature.
Exchangeable probes are easily connected to probe holders (with M30x1 fastening). They
have thermocouple type K (in some configurations type S) for measurement of gas
temperature and a threaded fixing cone.
There are many probe pipes available. They differ in length and working temperature.
For work efficiency it is advised to own different probe pipes to be able to adjust to the
measurement place.

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

OPTIONAL EQUIPMENT & SPARE PARTS

Ambient temperature sensor

This ambient temperature sensor on a 3m cable is used for measurement of the boiler’s inlet
air. In basic configuration the ambient temperature is measured by sensor installed in the
connector of the gas probe handle.
ordering code:
Z40P-SENS-TEMP
Pitot tube
Pitot tube is an accessory that allows to perform measurement of the flow velocity of the gas
stream. The measurement is performed indirectly – Pitot tube is connected to analyser’s
differential pressure sensor. Analyser recalculates the differential pressure on the Pitot tube’s
outlets to velocity.
A few lengths of tubes are available. Pitot tube has 2m gas tubings to connect it with the
analyser.
ordering codes:
pitot tube 800mm - Z00-PITOT-8002
pitot tube 500mm - Z00-PITOT-5002
RS232C to USB converter
2.5m cable that allows to connect the analyser (its RS232C port) with USB port in PC
computer (especially valuable when PC is not equipped with COM port).
ordering code:
Z40P-USB-ADAP

Bluetooth communication module

Module connected to the analyser’s RS232C port, allows to communicate with PC computer
over Bluetooth protocol.
ordering code:
Z40P-BLUE-TOOTH

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

FRONT PANEL
ELECTRIC & GAS GRAPHIC DISPLAY (320*240) KEYPAD, 20 KEYS RIBBON PRINTER ELECTRIC & GAS
CONNECTORS WITH BACKLIGHTING FOR 58MM PAPER CONNECTORS

GAS AND ELECTRIC CONNECTORS

FILTER SET INLET & OUTLET

SD/MMC
CARD SLOT

POWER SWITCH

GAS PROBE SOCKET

GAS INLET

QUICK GAS-COUPLER
FOR HEATED HOSE
(WITH MAGNETIC LOCK)

A VERSION B VERSION
WITH BUILT-IN DRYER

RS-232C DIFFERENTIAL EXTERNAL

SOCKET PRESSURE INLETS TEMPERATURE SOCKET

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 CHARACTERISTIC FEATURES TECHNICAL DATA SENSORS EQUIPMENT APPEARANCE

EXAMPLE PRINTSCREEN EXAMPLE PRINTOUT

Temperature stabilizing

Please wait...
59

24.78°C 28.53°C
0.54°C / 3min

1 M003 F1 T=2s 0:04 XL1 10:13

CO 22 ppm NO 10 mg/m3
NO2 13 ppm H 2S 12 mg/m3
SO2 220 ppm NH3 160 mg/m3
H2 45 ppm HCl 286 mg/m3
Cl2 15 ppm NO 0 mg/m3
--- --- ppm --- --- mg/m3

M+ Operation Print Param.

4 M003 F1 T=2s 0:04 XL1 10:13

CO 0.00 % CO IR 0 ppm
CO2 0.00 % NO IR 0 ppm
Tgas --- °C SO2 IR 0 ppm
Tamb --- °C NOx 0 ppm
Serial #: 07499360 qA --- %
Software: 0.20 4 39
Pdif
[Pa]

www.madur.com -6
-180 -120 -60 0

M+ (+) (-) Options

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